WO2018166444A1 - 光刻装置及方法 - Google Patents
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- WO2018166444A1 WO2018166444A1 PCT/CN2018/078829 CN2018078829W WO2018166444A1 WO 2018166444 A1 WO2018166444 A1 WO 2018166444A1 CN 2018078829 W CN2018078829 W CN 2018078829W WO 2018166444 A1 WO2018166444 A1 WO 2018166444A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70275—Multiple projection paths, e.g. array of projection systems, microlens projection systems or tandem projection systems
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70358—Scanning exposure, i.e. relative movement of patterned beam and workpiece during imaging
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70058—Mask illumination systems
- G03F7/70141—Illumination system adjustment, e.g. adjustments during exposure or alignment during assembly of illumination system
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70425—Imaging strategies, e.g. for increasing throughput or resolution, printing product fields larger than the image field or compensating lithography- or non-lithography errors, e.g. proximity correction, mix-and-match, stitching or double patterning
- G03F7/70475—Stitching, i.e. connecting image fields to produce a device field, the field occupied by a device such as a memory chip, processor chip, CCD, flat panel display
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70716—Stages
- G03F7/70725—Stages control
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70775—Position control, e.g. interferometers or encoders for determining the stage position
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
- G03F9/7019—Calibration
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
- G03F9/7023—Aligning or positioning in direction perpendicular to substrate surface
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
- G03F9/7023—Aligning or positioning in direction perpendicular to substrate surface
- G03F9/7026—Focusing
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
- G03F9/7023—Aligning or positioning in direction perpendicular to substrate surface
- G03F9/7034—Leveling
Definitions
- the present invention relates to the field of lithography machines, and in particular, to a lithography apparatus and method.
- the function of the projection scanning lithography machine is to clearly and correctly image the pattern on the reticle on the photoresist-coated substrate.
- the prior art uses a splicing lens to provide a large size for the large-sized substrate. Field of view, but the splicing lens has many design risks and high costs.
- a small field of view is required to achieve exposure. Under such conditions, it is not suitable to continue to use a splicing lens that provides a large field of view.
- the present invention provides a lithographic apparatus comprising two exposure devices and a substrate device, wherein: the substrate device comprises a substrate stage, the substrate stage is for carrying a substrate; The exposure device is symmetrically distributed above the substrate stage along the exposure scanning direction for simultaneously forming two exposure fields on the substrate to expose the substrate in the exposure field.
- each of the two exposure devices includes an illumination device, a mask table, an objective lens, an alignment device, and a vertical measurement sensor, wherein: the mask table is used to carry a mask plate, The illumination device is located above the mask table, the objective lens is located below the mask table, the alignment device and the vertical measurement sensor are located above the substrate table, and the alignment device is used for A position of the substrate relative to the mask is measured, and the vertical measuring sensor is used to measure a surface shape of the substrate.
- the alignment device includes a substrate alignment device for measuring a position of the substrate relative to the substrate stage, and a mask alignment device for measuring The position of the mask relative to the substrate stage.
- the substrate device further includes a plurality of reference plates, each of the exposure devices corresponding to at least one reference plate, the reference plate is provided with a reference plate mark, and the substrate alignment device and the mask are aligned The device measures the position of the reference plate mark on the corresponding reference plate to obtain the position of the substrate and the mask relative to the substrate stage.
- the mask alignment device is disposed under the corresponding reference plate.
- the plurality of reference plates include two measurement reference plates corresponding to the two exposure devices, and a calibration reference plate between the two measurement reference plates, the calibration reference plate Having a calibration mark, the substrate alignment device and the mask alignment device in each exposure device are configured to periodically measure the position of the calibration mark to achieve the corresponding substrate alignment device and mask alignment device Calibration of the position of the substrate stage.
- the substrate includes a plurality of substrate alignment marks, and the substrate alignment device obtains a position of the substrate by measuring a position of the substrate alignment mark.
- the invention also provides a photolithography method using the above lithographic apparatus, comprising:
- Step 1 the substrate is placed on the substrate table, two exposure devices are symmetrically disposed above the substrate along the scanning direction;
- Step 2 measuring an overall shape of the substrate, obtaining a global leveling adjustment amount of the substrate, and performing global leveling of the substrate;
- Step 3 The substrate alignment device of each of the exposure devices simultaneously performs substrate alignment, and calculates an upper plate error of the substrate according to a positional relationship between the substrate and the substrate table;
- Step 4 controlling movement of the mask table of the substrate table and/or each of the exposure devices to compensate for an upper plate error of the substrate;
- Step 5 When exposing each exposure field, the vertical measuring sensor of each exposure device measures the local shape of the substrate in the corresponding exposure field in real time, and controls the corresponding mask table according to the partial shape of the substrate in the exposure field. The motion is such that the optimal focal plane of the exposure coincides with the exposure field on the substrate.
- step 3 includes:
- the substrate regions corresponding to the two exposure devices are respectively defined as a substrate first region and a substrate second region, and the substrate table is controlled to move along a scanning direction, and the substrate alignment devices of the two exposure devices respectively measure the same a position of the substrate alignment mark of the first region of the substrate and the second region of the substrate;
- calculating an upper board error of the substrate includes
- (X i , Y i ) is the nominal position of the substrate alignment mark
- dx i , dy i is the difference between the measured position and the nominal position of the substrate alignment mark
- Mx is the X direction of the substrate
- Magnification, My is the Y-direction magnification of the substrate
- non_ortho is the non-orthogonal amount of the substrate.
- the error of compensating the upper board of the substrate in the step 4 includes:
- the error of compensating the upper board of the substrate in the step 4 includes:
- the step 5 includes controlling the mask table movement to compensate for the Z-direction height and the Rx and Ry directions in the partial shape of the substrate in the exposure field, wherein
- the Z-direction motion value RS.Z set_i of the mask stage is set to
- the Z-direction motion value RS.Z set_i of the mask table is set to
- RS.Z ref_i is the Z-direction set value of the mask table moving along the reference object plane during scanning exposure
- FLS.Z i is the Z-direction height value measured by the vertical measuring sensor in the current sampling period
- FLS.Z i-1 is the Z-direction height value measured by the vertical measuring sensor in the previous sampling period
- BF_Die.Z is the Z-direction height value of the optimal focal plane of the exposure
- N is the magnification of the objective lens.
- WSF is a filtering parameter
- the Rx of the mask table is set to the tilt value RS.Rx set_i to
- the Rx of the mask table is set to the tilt value RS.Rx set_i to
- RS.Rx ref_i is the Rx tilt setting value of the mask table moving along the reference object plane during scanning exposure
- FLS.Rx i is the Rx tilt direction measured by the vertical measuring sensor during the current sampling period.
- FLS.Rx i-1 is the Rx tilt value measured by the vertical measuring sensor in the last sampling period
- BF_Die.Rx is the Rx tilt value of the optimal focal plane of the exposure
- the mask stage moves to compensate for the Ry tilt value RS.Ry set_i includes:
- the Ry of the mask stage is set to the tilt value RS.Ry set_i to
- the Ry of the mask table is set to the tilt value RS.Ry set_i to
- RS.Ry ref_i is a Ry tilt setting value of the mask table moving along the reference object plane during scanning exposure
- FLS.Ry i is a Ry tilt value measured by the vertical measuring sensor during the current sampling period
- FLS.Ry i-1 is the Ry tilt value measured by the vertical measuring sensor in the last sampling period
- BF_Die.Ry is the Ry tilt value of the optimal focal plane of the exposure.
- the mask alignment device of each exposure device simultaneously performs mask alignment to obtain a positional relationship between the mask of each exposure device and the substrate stage.
- the lithographic apparatus and method provided by the present invention by providing a small field of view in parallel to achieve large-size substrate exposure, not only the design difficulty of the splicing lens is reduced, but also the invention is easy to expand, and can be applied to a larger-sized substrate, and the manufacturing is reduced. The cost increases the process adaptability at the same time.
- Figure 1 is a schematic structural view of a lithographic apparatus of the present invention
- Figure 2 is a plan view of a substrate of a lithographic apparatus of the present invention.
- FIG 3 is a schematic view of a substrate alignment mark of a lithographic apparatus of the present invention.
- 10-substrate table 11-first illumination device; 12-second illumination device; 21-first mask plate; 22-second mask plate; 31-first mask table; Second mask stage; 41-first objective lens; 42-second objective lens; 51-first substrate alignment device; 52-second substrate alignment device; 61-first vertical measurement sensor; 62-second vertical To the measuring sensor; 7-substrate; 81-first reference plate; 82-second reference plate; 83-third reference plate; 91-first mask alignment device; 92-second mask alignment device.
- the core idea of the present invention is to provide a lithographic apparatus and method that provides parallel small field of view to achieve exposure of a large-sized substrate while solving the technical problem of local deformation of the substrate during exposure.
- the lithographic apparatus provided in this embodiment includes two sets of exposure devices, which are respectively a first exposure device and a second exposure device, wherein: as shown in FIGS. 1 and 2, the substrate device includes a substrate stage 10 and a substrate 7.
- the substrate stage 10 carries the substrate 7, the substrate 7 includes a substrate first region 71 and a substrate second region 72; the first exposure device and the second exposure device are symmetric along the exposure direction of the substrate 7.
- the first exposure device and the second exposure device respectively correspond to the substrate first region 71 and the substrate second region 72
- the first exposure device measures the substrate first region 71 and Adjusting the substrate table 10 and its own parameters according to the measurement result
- the second exposure device measures the substrate second region 72 and adjusts the substrate table 10 and its own parameters according to the measurement result
- An exposure device and the second exposure device simultaneously expose the substrate first region 71 and the substrate second region 72, respectively.
- the first region 71 of the substrate is measured by the first exposure device and the parameters of the substrate table 10 and itself are adjusted according to the measurement result
- the second exposure device Measuring the second region 72 of the substrate and adjusting the parameters of the substrate table 10 and itself according to the measurement result
- the parameters of the substrate table 10 can be flexibly adjusted, and when the exposure is located
- the parameters of the first exposure device and the second exposure device are respectively adjusted to compensate for the defects caused by the local undulation and deformation of the substrate in the corresponding exposure field, respectively.
- the first exposure device and the second exposure device respectively expose the substrate first region 71 and the substrate second region 72 at the same time, which can realize a small field of view operation condition and meet the process requirements of the large-area substrate. , one exposure, reduced process steps, and low cost.
- the first exposure device includes a first illumination device 11, a first mask 21, a first mask table 31, a first objective lens 41, and a first substrate alignment device. 51.
- a first vertical measurement sensor 61 and a first mask alignment device 91 wherein: the first mask stage 31 carries the first mask 21, and the first illumination device 11 is located at the first Above the mask 21, the first objective lens 41 is located below the first mask stage 31, and the first substrate alignment device 51 and the first vertical measurement sensor 61 are located on the substrate Above a region 71, the first substrate alignment device 51 is configured to measure a position of the substrate first region 71 relative to the substrate stage 10, and the first vertical measurement sensor 61 is configured to measure the substrate The surface of a region 71 for measuring the position of the first mask 21 relative to the substrate stage 10.
- two sets of exposure devices are respectively exposed to the two regions on the substrate, which satisfies the requirements of the large-area substrate and the small field of view.
- the substrate device further includes a reference plate, each set of exposure devices corresponding to at least one reference plate, the reference plate is provided with a reference plate mark, and the reference plate and the substrate table 10 The positional relationship between the two is fixed.
- the reference plate in this embodiment includes a first reference plate 81, a second reference plate 82, and a third reference plate 83.
- the first reference plate 81, the second reference plate 82, and the third reference plate 83 each include two references.
- the structure of the board mark and the reference board mark may be a structure commonly used in the prior art, and is not particularly limited herein.
- the reference plate marks on the first to third reference plates 81 to 83 have the same structure.
- the first substrate alignment device 51 measures a fiducial mark on the first reference plate 81
- the second substrate alignment device 52 measures a reference plate mark on the second reference plate 82 to obtain the The position of the first substrate alignment device 51 and the second substrate alignment device 52 with respect to the substrate stage 10.
- the third reference plate 83 is a calibration reference plate, and the reference plate mark on the third reference plate 83 is used to measure the relative positions of the first substrate alignment device 51 and the second substrate alignment device 52. .
- the first substrate aligning device 51 marks its position by measuring the position of the reference plate mark on the first reference plate 81 and the third reference plate 83, and the second substrate aligning device 52 measures the second reference plate 82 and the third
- the position of the reference mark on the reference plate 83 marks the position of itself, and since both have a positional relationship with the reference mark on the third reference plate 83, the relative positions of the two are available.
- the positions of the first to third reference plates 81 to 83 are close to one side edge of the substrate stage 10 and are outside the position where the substrate 7 is placed.
- the first reference plate 81 and the second reference plate 82 respectively correspond to the substrate first region 71 and the substrate second region 72
- the third reference plate 83 corresponds to the substrate first region 71.
- An intermediate position with the second region 72 of the substrate, that is, a third reference plate 83 is located between the first reference plate 81 and the second reference plate 82, and the reference on the third reference plate 83 is periodically measured.
- the board mark enables alignment of the position of the first substrate alignment device 51 and the second substrate alignment device 52 with respect to the substrate stage 10.
- the first mask alignment device 91 is disposed under the first reference plate 81 for measuring the position of the mask mark on the first mask 21 relative to the reference mark on the first reference plate 81. And obtaining a position of the first mask 21 relative to the substrate stage 10, the second mask alignment device 92 being disposed under the second reference plate 82 for measuring the second mask The position of the mask mark on the plate 22 relative to the reference mark on the second reference plate 82, thereby obtaining the position of the second mask 22 relative to the substrate stage 10, as shown in FIG.
- the structure of the mask mark should match the structure of the reference plate mark to achieve alignment. Since the design of the alignment marks is prior art, it is not enumerated here.
- the substrate 7 further includes a plurality of substrate alignment marks, the first row corresponds to A1 to A8, and the second row corresponds to B1 to B8, and the third row Corresponding to C1 ⁇ C8, and so on D1 ⁇ D8, E1 ⁇ E8, F1 ⁇ F8 and G1 ⁇ G8, for the sake of simplicity and clarity, only A1 ⁇ A8 and B1 ⁇ G1 are marked in the figure, the other points can be analogized obtain.
- the first substrate alignment device 51 measures a substrate alignment mark on the first region 71 of the substrate
- the second substrate alignment device 52 measures a substrate alignment mark on the second region 72 of the substrate
- the above embodiments describe the configuration of the lithographic apparatus in detail.
- the present invention includes, but is not limited to, the configurations listed in the above embodiments, and any transformation is performed on the basis of the configuration provided by the above embodiments.
- the contents are all within the scope of protection of the present invention. Those skilled in the art can make the same according to the content of the above embodiments.
- This embodiment further provides a photolithography method, including:
- Step 1 the substrate 7 is placed on the substrate stage 10; the first exposure device and the second exposure device are symmetrically distributed along the exposure direction of the substrate 7, so that the first exposure device and the second exposure device are respectively Corresponding to the substrate first region 71 and the substrate second region 72;
- wz is the global fit face height value (ie, a Z-direction value)
- wwx is a tilt value of the global fit face with respect to the X-axis
- wwy is a tilt value of the global fit face with respect to the Y-axis
- the substrate is aligned with the optimal focal plane as an average of the reference focal planes of the objective lenses 41, 42 in the first exposure device and the second exposure device.
- Step 3 The first substrate alignment device 51 of the first exposure device and the second substrate alignment device 52 of the second exposure device simultaneously perform substrate alignment to obtain the substrate 7 and the substrate table 10 a positional relationship between the two, and calculating an upper plate error of the substrate 7 according to a positional relationship between the substrate 7 and the substrate stage 10;
- the step 3 may specifically include: controlling the substrate stage 10 to move along a scanning direction, and the first substrate alignment device 51 measures a position of the substrate alignment mark of the first region 71 of the substrate, the second The substrate alignment device 52 measures the position of the substrate alignment mark of the second region 72 of the substrate;
- (X i , Y i ) is the nominal position of the substrate alignment mark
- dx i , dy i are respectively the X, Y-direction positional deviation of the substrate alignment mark, that is, the measurement of the substrate alignment mark
- Mx is the X-direction magnification of the substrate
- My is the Y-direction magnification of the substrate
- non_ortho is the non-orthogonal amount of the substrate.
- Equation 1 When calculating the offset amount of the first region 71 of the substrate relative to the substrate stage 10, the measurement position and the nominal position of the substrate alignment mark in the first region 71 of the substrate and the magnification value of the first objective lens 41 are substituted into Equation 1, and obtained.
- Rz, Cx, and Cy are Rz_L, Cx_L, and Cy_L.
- the measurement position and the nominal position of the substrate alignment mark in the second region 72 of the substrate and the magnification value of the second objective lens 41 are substituted into Equation 1.
- the obtained Rz, Cx, and Cy are Rz_R, Cx_R, and Cy_R.
- the rotation adjustment amount RS.Rz_L, the X-direction translation adjustment amount RS.Cx_L, and the X-direction translation adjustment amount RS.Cy_L of the first mask stage 31 corresponding to the first mask stage 31 of the substrate are respectively calculated.
- Controlling the rotation adjustment amount RS.Rz_R, the X-direction translation adjustment amount RS.Cx_R, and the X-direction translation adjustment amount RS.Cy_R of the second mask stage 32 corresponding to the second region 72 of the substrate The first mask stage 31 and the second mask stage 32 respectively compensate for the offset of the substrate first region 71 and the substrate second region 72 relative to the substrate stage 10 according to the corresponding adjustment amount.
- step 4 the common error for the substrate first region 71 and the substrate second region 72 with respect to the substrate stage 10 is compensated by adjusting the position of the substrate stage 10, and for the substrate first The non-common error of the region 71 and the substrate second region 72 with respect to the substrate stage 10 is compensated by adjusting the respective mask stage positions.
- Step 5 When scanning each exposure field, the vertical measuring sensor 61 of the first exposure device measures the partial shape of the first region 71 of the substrate in the exposure field in real time (ie, the first region 71 of the substrate is located in the exposure field) And controlling the first mask table 31 to move according to the measured partial shape of the first region of the substrate, so as to optimize the focal plane of the first exposure device and the first region of the substrate
- the exposure fields are basically coincident.
- the vertical measuring sensor 62 of the second exposure device measures the partial shape of the second region 72 of the substrate in the exposure field in real time (ie, the surface shape of the portion of the substrate second region 72 located in the exposure field), and controls the The second mask stage 31 moves according to the measured partial shape of the second region of the substrate, so that the optimal focal plane of the second exposure device substantially coincides with the exposure field on the second region of the substrate.
- the following describes an example of controlling the Z-direction height and the Rx and Ry inclination in the partial shape of the exposure field on the first region of the substrate by controlling the movement of the first mask stage 31:
- the movement of the first mask stage 31 to compensate the Z-direction height of the exposure field on the first area of the substrate comprises:
- RS.Z ref_i is a Z-direction set value of the first mask stage 31 moving along the reference object plane during scanning exposure
- FLS.Z i is measured by the vertical measuring sensor 61 during the current sampling period.
- the Z-direction height value, FLS.Z i-1 is the Z-direction height value measured by the vertical measurement sensor 61 in the previous sampling period
- BF_Die.Z is the Z-direction height value of the optimal focal plane of the exposure
- N For the magnification of the first objective lens 41, WSF is a filter parameter.
- the filtering process can be, for example, low-pass filtering, in order to solve the problem that the masking station has insufficient servo bandwidth.
- the selection of the different filtering processes and the setting of the corresponding filtering parameters WSF are known in the industry and are not specifically developed.
- Compensating for the Rx tilt value RS.Rx set_i of the exposure field on the substrate by the motion of the first mask stage 31 includes:
- the Rx tilting value RS.Rx set_i of the first mask stage 31 is set to
- the Rx of the first mask stage 31 is set to the tilt value RS.Rx set_i to
- RS.Rx ref_i is the Rx tilt setting value of the mask table moving along the reference object plane during scanning exposure
- FLS.Rx i is the Rx tilt value measured by the vertical measuring sensor in the current sampling period
- FLS.Rx i-1 is the Rx tilt value measured by the vertical measuring sensor during the last sampling period
- BF_Die.Rx is the Rx tilt value of the optimal focal plane of the exposure.
- the method of the first mask stage 31 moving to compensate for the Ry tilt value of the exposure field on the substrate is similar to the method of the first mask stage 31 moving to compensate the Rx tilt value of the exposure field on the substrate.
- the Ry-direction tilt value RS.Ry set_i of the exposure field on the substrate is compensated by the motion of the first mask stage 31 to include:
- the Ry of the first mask stage 31 is set to the tilt value RS.Ry set_i as
- RS.Ry ref_i is a Ry tilt setting value of the mask table moving along the reference object plane during scanning exposure
- FLS.Ry i is a Ry tilt value measured by the vertical measuring sensor during the current sampling period
- FLS.Ry i-1 is the Ry tilt value measured by the vertical measuring sensor in the previous sampling period
- BF_Die.Ry is the Ry tilt value of the optimal focal plane of the exposure.
- the manner of controlling the second mask stage 32 is the same as the manner of controlling the first mask stage 31, and details are not described herein again.
- the difference between this embodiment and the first embodiment is that the method for compensating the upper board error of the substrate 7 in step 4 is different.
- the embodiment only controls the movement of the first mask stage 31 and the second mask stage 32. Compensating for the offset between the first region 71 of the substrate and the second region 72 of the substrate relative to the substrate substrate 10, specifically:
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Abstract
Description
Claims (16)
- 一种光刻装置,其特征在于,包括两个曝光装置和一基板装置,其中:所述基板装置包括一基板台,所述基板台用于承载一基板;所述两个曝光装置沿曝光扫描方向对称分布在所述基板台上方,用于同时在所述基板上形成两个曝光场,对所述曝光场内基板进行曝光。
- 如权利要求1所述的光刻装置,其特征在于,所述两个曝光装置中的每一曝光装置包括照明装置、掩膜台、物镜、对准装置及垂向测量传感器,其中:所述掩膜台用于承载一掩膜版,所述照明装置位于所述掩膜台的上方,所述物镜位于所述掩膜台的下方,所述对准装置和所述垂向测量传感器位于所述基板台上方,所述对准装置用于测量所述基板相对所述掩膜版的位置,所述垂向测量传感器用于测量所述基板的面形。
- 如权利要求2所述的光刻装置,其特征在于,所述对准装置包括基板对准装置和掩膜对准装置,所述基板对准装置用于测量所述基板相对所述基板台的位置,所述掩膜对准装置用于测量所述掩膜版相对所述基板台的位置。
- 如权利要求3所述的光刻装置,其特征在于,所述基板装置还包括多块基准板,每一所述曝光装置对应至少一块基准板,所述基准板上设有基准板标记,所述基板对准装置和所述掩膜对准装置测量对应的基准板上的所述基准板标记的位置以获得所述基板和所述掩膜版相对所述基板台的位置。
- 如权利要求4所述的光刻装置,其特征在于,所述掩膜对准装置设置在对应的基准板下方。
- 如权利要求4所述的光刻装置,其特征在于,所述多块基准板包括与所述两个曝光装置对应的两块测量基准板,以及位于所述两块测量基准板之 间的测校基准板,所述测校基准板上设有测校标记,每一曝光装置中的基板对准装置和掩膜对准装置通过定期测量所述测校标记的位置,实现对应的所述基板对准装置、掩膜对准装置相对所述基板台的位置的校准。
- 如权利要求3所述的光刻装置,其特征在于,所述基板包括多个基板对准标记,所述基板对准装置通过测量所述基板对准标记的位置以获得所述基板的位置。
- 一种采用权利要求1所述光刻装置的光刻方法,其特征在于,所述光刻方法包括:步骤1、将基板放置于基板台上,将两个曝光装置沿扫描方向对称设置于所述基板的上方;步骤2、测量所述基板的整体面形,得到所述基板的全局调平调整量,执行基板的全局调平;步骤3、各所述曝光装置的基板对准装置同时执行基板对准,根据所述基板与所述基板台之间的位置关系计算所述基板的上板误差;步骤4、控制所述基板台和/或各所述曝光装置的掩膜台运动,以补偿所述基板的上板误差;步骤5、在曝光每个曝光场时,每一曝光装置的垂向测量传感器实时测量对应曝光场内的基板的局部面形,控制对应的掩膜台根据所述曝光场内的基板局部面形运动,使曝光的最佳焦面与所述基板上曝光场重合。
- 如权利要求8所述的光刻方法,其特征在于,所述步骤2包括:每一曝光装置的垂向测量传感器测量所述基板上测量点的位置(x i,y i,z i),i=1,2,…,n,n为自然数,将所有测量点的位置(x i,y i,z i)代入平面拟合模型z i=wz-wwy·x i+wwx·y i,拟合得到所述基板的全局拟合面,其中wz为所述全局拟合面高度值,wwx为所述全局拟合面的X向倾斜值,wwy为所述全局 拟合面的Y向倾斜值,再根据所述基板的全局拟合面与基板对准最佳焦面之间的差值确定所述基板的全局调平调整量。
- 如权利要求9所述的光刻方法,其特征在于,所述基板对准最佳焦面为各曝光装置中物镜的参考焦面的平均值。
- 如权利要求8所述的光刻方法,其特征在于,步骤3包括:将所述两个曝光装置对应的基板区域分别定义为基板第一区域和基板第二区域,控制所述基板台沿着扫描方向运动,同时所述两个曝光装置的基板对准装置分别测量所述基板第一区域和所述基板第二区域的基板对准标记的位置;根据所述基板第一区域的基板对准标记的测量位置和名义位置,以及所述基板第二区域的基板对准标记的测量位置和名义位置计算所述基板的上板误差。
- 如权利要求11所述的光刻方法,其特征在于,计算所述基板的上板误差包括将所述基板第一区域的基板对准标记的测量位置和名义位置代入下述公式计算所述基板第一区域相对所述基板台的偏移量(Rz_L,Cx_L,Cy_L),将所述基板第二区域的基板对准标记的测量位置和名义位置代入下述公式计算所述基板第二区域相对所述基板台的偏移量(Rz_R,Cx_R,Cy_R),Rz_L为所述基板第一区域相对所述基板台的绕Z轴的旋转量,Cx_L、Cy_L分别为所述基板第一区域相对所述基板台的X、Y向平移量,Rz_R为所述基板第二区域相对所述基板台的绕Z轴的旋转量,Cx_R、Cy_R分别为所述基板第二区域相对所述基板台的X、Y向平移量,所述公式为:其中,(X i,Y i)为所述基板对准标记的名义位置,dx i、dy i为所述基板对准 标记的测量位置和名义位置的差值,Mx为所述基板的X向倍率,My为所述基板的Y向倍率,non_ortho为所述基板的非正交量。
- 如权利要求12所述的光刻方法,其特征在于,所述步骤4中补偿所述基板的上板误差包括:先计算所述基板台的绕Z轴的旋转调整量dRz、X向平移调整量dCx及X向平移调整量dCy,控制所述基板台根据计算得到的调整量运动,补偿所述基板第一区域与所述基板第二区域相对所述基板台偏移量的公共部分:再计算所述基板第一区域对应的掩膜台的绕Z轴的旋转调整量RS.Rz_L、X向平移调整量RS.Cx_L及X向平移调整量RS.Cy_L,和所述基板第二区域对应的掩膜台的绕Z轴的旋转调整量RS.Rz_R、X向平移调整量RS.Cx_R及X向平移调整量RS.Cy_R,控制所述基板第一区域对应的掩膜台和所述基板第二区域对应的掩膜台根据相应的调整量运动,分别补偿所述基板第一区域与所述基板第二区域相对所述基板台偏移量的余量部分:
- 如权利要求12所述的光刻方法,其特征在于,所述步骤4中补偿所述基板的上板误差包括:计算所述基板第一区域对应的掩膜台的绕Z轴的旋转调整量RS.Rz_L、X向平移调整量RS.Cx_L及X向平移调整量RS.Cy_L,和所述基板第二区域对应的掩膜台的绕Z轴的旋转调整量RS.Rz_R、X向平移调整量RS.Cx_R及X向平移调整量RS.Cy_R,控制所述基板第一区域对应的掩膜台和所述基板第二区域对应的掩膜台根据相应的调整量同时运动,分别补偿所述基板第一区域与所述基板第二区域相对所述基板台的偏移量:RS.Rz_L=-Rz_L;RS.Cx_L=-Cx_L;RS.Cy_L=-Cy_L;RS.Rz_R=-Rz_R;RS.Cx_R=-Cx_R;RS.Cy_R=-Cy_R。
- 如权利要求8所述的光刻方法,其特征在于,所述步骤5包括控制所述掩膜台运动以补偿所述曝光场内的基板的局部面形中的Z向高度和Rx、Ry向倾斜,其中所述掩膜台运动以补偿所述Z向高度包括:在每个曝光场曝光起点,所述掩膜台的Z向运动值RS.Z set_i设定为扫描过程中,所述掩膜台的Z向运动值RS.Z set_i设定为其中为RS.Z ref_i为扫描曝光时所述掩模台沿参考物面运动的Z向设定值,FLS.Z i为所述垂向测量传感器在当前采样周期内测得的Z向高度值,FLS.Z i-1为所述垂向测量传感器在上一采样周期内测得的Z向高度值,BF_Die.Z为曝光的最佳焦面的Z向高度值,N为物镜的倍率,WSF为滤波参数;所述掩膜台运动以补偿所述Rx向倾斜值RS.Rx set_i包括:在每个曝光场曝光起点,所述掩膜台的Rx向倾斜值RS.Rx set_i设定为扫描过程中,所述掩膜台的Rx向倾斜值RS.Rx set_i设定为其中为RS.Rx ref_i为扫描曝光时所述掩模台沿参考物面运动的Rx向倾斜设定值,FLS.Rx i为所述垂向测量传感器在当前采样周期内测得的Rx向倾斜值,FLS.Rx i-1为所述垂向测量传感器在上一采样周期内测得的Rx向倾斜值,BF_Die.Rx为所述曝光的最佳焦面的Rx向倾斜值;所述掩膜台运动以补偿所述Ry向倾斜值RS.Ry set_i包括:在每个曝光场曝光起点,所述掩膜台的Ry向倾斜值RS.Ry set_i设定为扫描过程中,所述掩膜台的Ry向倾斜值RS.Ry set_i设定为其中RS.Ry ref_i为扫描曝光时所述掩模台沿参考物面运动的Ry向倾斜设定值,FLS.Ry i为所述垂向测量传感器在当前采样周期内测得的Ry向倾斜值,FLS.Ry i-1为所述垂向测量传感器在上一采样周期内测得的Ry向倾斜值,BF_Die.Ry为所述曝光的最佳焦面的Ry向倾斜值。
- 如权利要求8所述的光刻方法,其特征在于,所述步骤3中还包括 各曝光装置的掩膜对准装置同时执行掩膜对准,获得各所述曝光装置的掩膜版与基板台之间的位置关系。
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JP2020134650A (ja) * | 2019-02-18 | 2020-08-31 | キヤノン株式会社 | 露光システム、および、物品製造方法 |
JP7265827B2 (ja) | 2019-02-18 | 2023-04-27 | キヤノン株式会社 | 露光システム、および、物品製造方法 |
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JP6941685B2 (ja) | 2021-09-29 |
TWI654484B (zh) | 2019-03-21 |
US20200257207A1 (en) | 2020-08-13 |
KR102370151B1 (ko) | 2022-03-04 |
CN107966881A (zh) | 2018-04-27 |
KR20190125475A (ko) | 2019-11-06 |
CN110419004A (zh) | 2019-11-05 |
JP2020511691A (ja) | 2020-04-16 |
US11042099B2 (en) | 2021-06-22 |
CN110419004B (zh) | 2020-10-27 |
CN107966881B (zh) | 2018-11-23 |
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SG11201908476PA (en) | 2019-10-30 |
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