WO2018107327A1 - 同步组装装置 - Google Patents

同步组装装置 Download PDF

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Publication number
WO2018107327A1
WO2018107327A1 PCT/CN2016/109488 CN2016109488W WO2018107327A1 WO 2018107327 A1 WO2018107327 A1 WO 2018107327A1 CN 2016109488 W CN2016109488 W CN 2016109488W WO 2018107327 A1 WO2018107327 A1 WO 2018107327A1
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WIPO (PCT)
Prior art keywords
base
way bearing
rotating
transmission member
synchronous
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PCT/CN2016/109488
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English (en)
French (fr)
Inventor
卞青澜
李伟
张贵海
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吴江市金澜机械制造有限公司
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Priority to PCT/CN2016/109488 priority Critical patent/WO2018107327A1/zh
Publication of WO2018107327A1 publication Critical patent/WO2018107327A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00—Assembling bearings

Definitions

  • the invention relates to a synchronous assembly device and belongs to the technical field of automation equipment.
  • the processing of the one-way bearing in order to meet the requirements of its one-way rotation, as shown in FIG. 2, it is necessary to add a transmission member composed of a roller, a push rod and a spring to the card slot 17 on the surface thereof.
  • the method is usually manual assembly, which not only has low efficiency, but also has relatively small card slot and transmission parts, and the transmission member has a certain elastic force, so it is not easy to manually work, and the transmission piece is easily scattered when the card is installed. Causes assembly to fail.
  • the technical problem to be solved by the present invention is to provide a synchronous assembly device, by moving a one-way bearing to be assembled to a transmission member fixing seat on which a transmission member is placed, and pushing the transmission member into a slot of the one-way bearing through a push rod to complete Assembly, improve efficiency and ensure assembly quality.
  • the technical solution adopted by the present invention is:
  • the synchronous assembly device includes a base, a side of the base is provided with a sliding seat, the sliding seat is provided with a transmission fixing seat, and the rotating base is fixedly disposed on the base, and the rotating base is provided with a rotatable to a gripper at the transmission fixing seat for fixing the one-way bearing, one side of the sliding seat is provided with a pushing for pushing the transmission member in the transmission member fixing seat into the one-way bearing Rod.
  • the synchronous assembly device is characterized in that: the rotating base is provided with a rotating shaft, the rotating shaft is provided with a first cylinder, the grip is connected to the first cylinder, and one side of the rotating base is further A servo motor is provided, and the servo motor is connected to the rotating shaft through a transmission belt.
  • the synchronous assembly device described above is characterized in that: the other side of the base is provided with a loading platform, and the loading platform is provided with an industrial camera that is electrically connected to the servo motor facing the gripper.
  • the synchronous assembly device described above is characterized in that: the rotating shaft passes through the rotating base, and both ends of the rotating shaft are provided with a first cylinder and a grip.
  • the synchronous assembly device described above is characterized in that: the number of the sliding seats is two groups, and is mounted on the sliding rails, and each of the sliding seats is provided with two transmission member fixing seats.
  • the aforementioned synchronous assembly device is characterized in that a light source is further disposed at the industrial camera.
  • the aforementioned synchronous assembly device is characterized in that the push rod is fixed on a bracket, and the bracket is driven by a second cylinder.
  • the utility model has the beneficial effects that: the gripper for grasping the one-way bearing is respectively disposed at two ends of the rotary seat, the one end is fed, the other end is docked with the transmission component fixing seat, and the transmission component is fixed in the seat by the push rod
  • the transmission member is pushed into the slot of the one-way bearing that is butted with it, and when the material is loaded, the loading angle is detected by the industrial camera, the rotation of the shaft is controlled by the servo motor, the feeding angle is adjusted, and the transmission of the late transmission member is ensured.
  • the process can be completed smoothly, improving efficiency and ensuring assembly quality.
  • FIG. 1 is a schematic structural view of a synchronous assembly device of the present invention
  • FIG. 2 is a schematic structural view of a one-way bearing to be assembled
  • Figure 3 is a front elevational view of the transmission mount of the synchronous assembly apparatus of the present invention.
  • the synchronous assembly device includes a base 1.
  • One side of the base 1 is provided with a sliding seat 6, and the sliding seat 6 is provided with a transmission fixing seat 7, and the base 1 is fixed
  • a rotary base 2 is provided, which is provided with a gripper 5 for rotating the transmission member mount 7 for fixing the one-way bearing 16, one side of which is provided for The transmission member in the transmission member mount 7 is pushed to the push rod 8 in the one-way bearing 16.
  • the one-way bearing 16 to be processed is fixed to the gripper 5 by a robot, and the rotating seat 2 is rotated by 180° to the transmission member fixing base 7, and the transmission member in the transmission member fixing base 7 is pushed to the card through the push rod.
  • the assembly is completed in the slot.
  • five sets of card slots 17 are disposed on the one-way bearing 16, and five sets of grooves corresponding to the position and size of the card slot 17 for placing the transmission member are disposed on the transmission member fixing base 7, and the push rod is provided.
  • the number is also five, which facilitates pushing the transmission member in the transmission member mount 7 into the one-way bearing at one time.
  • the push rod 8 is fixed to the bracket 9, which is driven by the second cylinder 10.
  • the rotating base 2 is provided with a rotating shaft 3, and the rotating shaft 3 is provided with a first cylinder 4, the gripper 5 is connected to the first cylinder 4, and one side of the rotating base 2 is also provided with a servo
  • the motor 13 is connected to the rotating shaft 3 through a transmission belt.
  • the slot of the servo is exactly opposite to the position of the groove on the transmission member fixing base 7.
  • the rotation of the rotary shaft 3 is controlled by the servo motor 13 to adjust the position of the one-way bearing to be assembled on the gripper 5.
  • the angle at which the one-way bearing is loaded is determined by collecting images by an industrial camera 11, wherein the other side of the base 1 is provided with a loading platform 15, and the loading platform 15 is provided with a front facing
  • An industrial camera 11 of the gripper 5 electrically connected to the servo motor 13 is described. After the loading of the gripper 15 is completed, an image of the one-way bearing is collected by the industrial camera 11, thereby controlling the amount of rotation of the servo motor.
  • a light source 12 is provided at the industrial camera 11 to facilitate clearer image acquisition.
  • the industrial camera used in the present invention is the Cognex 300 megapixel industrial phase. The machine can automatically determine the target angle based on the acquired image.
  • the rotating shaft 3 is disposed to pass through the rotating base 2, and both ends of the rotating shaft 3 are provided with a first cylinder 4 and a gripper 5, and when the one end is fed, the other end is assembled.
  • the number of the sliding seats 6 is two sets, which are mounted on the sliding rails 14, and each of the sliding seats 6 is provided with two transmission member fixing bases 7.
  • the assembly efficiency is further improved by performing the loading by another set while the transmission member fixing seat 7 on one of the sliding seats 6 is being unloaded.
  • the synchronous assembly device provided by the present invention moves the one-way bearing to be assembled to the transmission seat of the transmission member, and pushes the transmission member into the slot of the one-way bearing through the push rod. Assembly, improve efficiency and ensure assembly quality.

Abstract

一种同步组装装置，包括底座(1)，所述底座(1)的一侧设置有滑动座(6)，所述滑动座(6)上设置有传动件固定座(7)，所述底座(1)上固定设置有旋转座(2)，所述旋转座(2)上设置有可转动至所述传动件固定座(7)处的、用于固定单向轴承(16)的抓手(5)，所述滑动座(6)的一侧设置有用于将所述传动件固定座(7)内的传动件推送至所述单向轴承(16)中的推杆(8)。通过将待组装的单向轴承移动至安放有传动件的传动件固定座(7)处，通过推杆(8)将传动件推入单向轴承的卡槽中完成组装，能够提高效率，保证组装质量。

Description

同步组装装置 技术领域
本发明涉及了一种同步组装装置，属于自动化设备技术领域。
背景技术
在单向轴承的加工过程中，为了满足其单向转动的要求，如图2所示，需要对其表面的卡槽17中加装由滚子、推杆、弹簧组成的传动件，现有的方式通常是采用人工组装的方式，不仅效率低下，而且卡槽和传动件都相对较小，传动件具有的一定的弹力，因此不易手工作业，在卡装时容易出现传动件散架的情况，导致组装失败。
发明内容
本发明所要解决的技术问题是提供同步组装装置，通过将待组装的单向轴承移动至安放有传动件的传动件固定座处，通过推杆将传动件推入单向轴承的卡槽中完成组装，提高效率，保证了组装质量。
为了解决上述技术问题，本发明所采用的技术方案是：
同步组装装置，包括底座，所述底座的一侧设置有滑动座，所述滑动座上设置有传动件固定座，所述底座上固定设置有旋转座，所述旋转座上设置有可转动至所述传动件固定座处的、用于固定单向轴承的抓手，所述滑动座的一侧设置有用于将所述传动件固定座内的传动件推送至所述单向轴承中的推杆。
前述的同步组装装置，其特征在于：所述旋转座上设置有转轴，所述转轴上设置有第一气缸，所述抓手连接在所述第一气缸上，所述旋转座的一侧还设置有伺服电机，所述伺服电机通过传动带与所述转轴相连接。
前述的同步组装装置，其特征在于：所述底座的另一侧设置有上料平台，所述上料平台处设置有正对所述抓手的、与所述伺服电机电气连接的工业相机。
前述的同步组装装置，其特征在于：所述转轴穿过所述旋转座，且所述转轴的两端均设置有第一气缸和抓手。
前述的同步组装装置，其特征在于：所述滑动座的数量为两组，安装在滑轨上，且每组滑动座上均设置有两个传动件固定座。
前述的同步组装装置，其特征在于：所述工业相机处还设置有光源。
前述的同步组装装置，其特征在于：所述推杆固定在支架上，所述支架通过第二气缸驱动。
本发明的有益效果是：通过在旋转座的两端分别设置有用于抓取单向轴承的抓手，通过一端上料，另一端与传动件固定座对接，通过推杆将传动件固定座内的传动件推送至与其对接的单向轴承的卡槽内完成组装，并且在上料时，通过工业相机检测去上料角度，通过伺服电机控制转轴转动，调节上料角度，保证后期传动件推送过程能够顺利完成，提高效率，保证了组装质量。
附图说明
图1是本发明同步组装装置的结构示意图；
图2是待组装的单向轴承的结构示意图；
图3是本发明同步组装装置的传动件固定座的正视图。
具体实施方式
下面将结合说明书附图，对本发明作进一步的说明。
如图1-图3所示，同步组装装置，包括底座1，所述底座1的一侧设置有滑动座6，所述滑动座6上设置有传动件固定座7，所述底座1上固定设置有旋转座2，所述旋转座2上设置有可转动至所述传动件固定座7处的、用于固定单向轴承16的抓手5，所述滑动座6的一侧设置有用于将所述传动件固定座7内的传动件推送至所述单向轴承16中的推杆8。通过机械手将待加工的单向轴承16固定到抓手5上，通过控制旋转座2转动180°至传动件固定座7处，通过推杆，将传动件固定座7中的传动件推送至卡槽中完成组装。本实施例中，单向轴承16上设置有五组卡槽17，且传动件固定座7上设置有五组与卡槽17位置、大小相对应的用于放置传动件的凹槽，推杆的数量同样为五根，便于一次性将传动件固定座7中的传动件推送至单向轴承中。其中，推杆8固定在支架9上，所述支架9通过第二气缸10驱动。
所述旋转座2上设置有转轴3，所述转轴3上设置有第一气缸4，所述抓手5连接在所述第一气缸4上，所述旋转座2的一侧还设置有伺服电机13，所述伺服电机13通过传动带与所述转轴3相连接，为了便于单向轴承16转动至传动件固定座7处时，其卡槽正好与传动件固定座7上的凹槽位置相对应，通过伺服电机13控制转轴3转动，从而调整抓手5上的待组装的单向轴承的位置。本实施例中，单向轴承上料时的角度通过一个工业相机11采集图像进行判断，其中，底座1的另一侧设置有上料平台15，所述上料平台15处设置有正对所述抓手5的、与所述伺服电机13电气连接的工业相机11。在对抓手15上料完成后，通过工业相机11采集该单向轴承的图像，从而控制伺服电机的转动量。并且在工业相机11处设置有光源12，便于更清晰的采集图像。本发明中所采用的工业相机为美国康耐视30万像素工业相 机，能够根据采集的图像自动判定目标角度。
为了提高组装效率，将转轴3设置为穿过所述旋转座2，且所述转轴3的两端均设置有第一气缸4和抓手5，在一端上料的时候，另一端进行组装。
所述滑动座6的数量为两组，安装在滑轨14上，且每组滑动座6上均设置有两个传动件固定座7。在其中一组滑动座6上的传动件固定座7下料的同时，通过另一组完成上料，进一步提高了组装效率。
综上所述，本发明提供的同步组装装置，通过将待组装的单向轴承移动至安放有传动件的传动件固定座处，通过推杆将传动件推入单向轴承的卡槽中完成组装，提高效率，保证了组装质量。
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界。

Claims (7)

  1. 一种同步组装装置，其特征在于：包括底座(1)，所述底座(1)的一侧设置有滑动座(6)，所述滑动座(6)上设置有传动件固定座(7)，所述底座(1)上固定设置有旋转座(2)，所述旋转座(2)上设置有可转动至所述传动件固定座(7)处的、用于固定单向轴承(16)的抓手(5)，所述滑动座(6)的一侧设置有用于将所述传动件固定座(7)内的传动件推送至所述单向轴承(16)中的推杆(8)。
  2. 根据权利要求1所述的同步组装装置，其特征在于：所述旋转座(2)上设置有转轴(3)，所述转轴(3)上设置有第一气缸(4)，所述抓手(5)连接在所述第一气缸(4)上，所述旋转座(2)的一侧还设置有伺服电机(13)，所述伺服电机(13)通过传动带与所述转轴(3)相连接。
  3. 根据权利要求2所述的同步组装装置，其特征在于：所述底座(1)的另一侧设置有上料平台(15)，所述上料平台(15)处设置有正对所述抓手(5)的、与所述伺服电机(13)电气连接的工业相机(11)。
  4. 根据权利要求2所述的同步组装装置，其特征在于：所述转轴(3)穿过所述旋转座(2)，且所述转轴(3)的两端均设置有第一气缸(4)和抓手(5)。
  5. 根据权利要求1所述的同步组装装置，其特征在于：所述滑动座(6)的数量为两组，安装在滑轨(14)上，且每组滑动座(6)上均设置有两个传动件固定座(7)。
  6. 根据权利要求3所述的同步组装装置，其特征在于：所述工业相机(11)处还设置有光源(12)。
  7. 根据权利要求1所述的同步组装装置，其特征在于：所述推杆(8)固定在支架(9)上，所述支架(9)通过第二气缸(10)驱动。
PCT/CN2016/109488 2016-12-12 2016-12-12 同步组装装置 WO2018107327A1 (zh)

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CN108716511A (zh) * 2018-07-27 2018-10-30 宁波腾展汽车轴承制造有限公司 一种平面压力轴承装配设备及其装配方法
CN109499920A (zh) * 2018-12-05 2019-03-22 常州福兰德电器有限公司 膜盒座板陈化筛选机
CN111390847A (zh) * 2020-04-07 2020-07-10 江苏海洋大学 一种用于机械加工的多工位工作平台
CN114576277A (zh) * 2022-03-03 2022-06-03 山东朗澈轴承有限公司 一种适用于深沟球轴承合套装球机构

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CN104716548A (zh) * 2015-04-02 2015-06-17 昆山讯滔精密机械有限公司 自动化组装设备
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CN108716511B (zh) * 2018-07-27 2023-11-17 宁波腾展汽车轴承制造有限公司 一种平面压力轴承装配设备及其装配方法
CN109499920A (zh) * 2018-12-05 2019-03-22 常州福兰德电器有限公司 膜盒座板陈化筛选机
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CN111390847A (zh) * 2020-04-07 2020-07-10 江苏海洋大学 一种用于机械加工的多工位工作平台
CN111390847B (zh) * 2020-04-07 2023-05-26 江苏海洋大学 一种用于机械加工的多工位工作平台
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