WO2018012545A1 - 表面保護フィルム、及び、光学部材 - Google Patents
表面保護フィルム、及び、光学部材 Download PDFInfo
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- WO2018012545A1 WO2018012545A1 PCT/JP2017/025432 JP2017025432W WO2018012545A1 WO 2018012545 A1 WO2018012545 A1 WO 2018012545A1 JP 2017025432 W JP2017025432 W JP 2017025432W WO 2018012545 A1 WO2018012545 A1 WO 2018012545A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/044—Forming conductive coatings; Forming coatings having anti-static properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J121/00—Adhesives based on unspecified rubbers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/16—Anti-static materials
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/16—Optical coatings produced by application to, or surface treatment of, optical elements having an anti-static effect, e.g. electrically conducting coatings
Definitions
- the present invention relates to a surface protective film and an optical member.
- the present invention includes a base material having a first surface and a second surface, an antistatic layer provided on the first surface of the base material, and an adhesive layer provided on the second surface of the base material.
- the surface protective film according to the present invention is suitable for applications that are affixed to plastic products and the like that are susceptible to static electricity.
- a surface protective film used for the purpose of protecting the surface of an optical member for example, a polarizing plate, a wave plate, a retardation plate, an optical compensation film, a reflection sheet, a brightness enhancement film used for a liquid crystal display
- an optical member for example, a polarizing plate, a wave plate, a retardation plate, an optical compensation film, a reflection sheet, a brightness enhancement film used for a liquid crystal display
- the surface protective film (also referred to as a surface protective sheet) generally has a configuration in which an adhesive layer is provided on a film-like substrate (support). Such a protective film is bonded to an adherend (protected body) through the pressure-sensitive adhesive layer, and is used for the purpose of protecting the adherend from scratches and dirt during processing and transportation.
- a panel of a liquid crystal display is formed by bonding an optical member such as a polarizing plate or a wave plate to a liquid crystal cell via an adhesive layer.
- a polarizing plate to be bonded to a liquid crystal cell is once manufactured in a roll form, and then unwound from this roll and cut into a desired size according to the shape of the liquid crystal cell.
- a measure is taken to attach a surface protective film to one side or both sides (typically, one side) of the polarizing plate. This surface protective film is peeled off and removed when it is no longer needed.
- the surface protective film and the optical member are made of a plastic material, they have high electrical insulation and generate static electricity due to friction and peeling. For this reason, static electricity tends to be generated even when the surface protective film is peeled off from the optical member such as a polarizing plate, and when voltage is applied to the liquid crystal with this static electricity remaining, the alignment of the liquid crystal molecules is lost, There is also a concern that the panel may be lost. Also, the presence of static electricity can be a factor that attracts dust and reduces workability. Under such circumstances, the surface protection film is subjected to an antistatic treatment. For example, as a surface layer (topcoat layer, back layer) of the surface protection film, an antistatic layer is formed or an antistatic coating is applied. Thus, an antistatic function is provided (see Patent Document 1).
- PEDOT poly (3,4-ethylenedioxythiophene) / PSS (polystyrene sulfonic acid) (polythiophene type) is used as a conductive polymer used to impart an antistatic function to the surface layer of the surface protective film.
- PSS polystyrene sulfonic acid
- PSS corresponding to a dopant
- PSS is desorbed from PEDOT with the passage of time, resulting in surface resistance. May cause problems such as an increase in surface resistivity due to oxidation degradation or photodegradation, etc. Also, an increase in surface resistivity (deterioration) may occur.
- PEDOT poly (3,4-ethylene) Dioxythiophene
- PSS polystyrene sulfonic acid
- polythiophene type -based conductive polymers are generally excellent in conductivity and have a low surface resistivity as an antistatic layer.
- the surface protective film of the present invention has a substrate having a first surface and a second surface, an antistatic layer provided on the first surface of the substrate, and an adhesive to the second surface of the substrate.
- the blend ratio (mass ratio) of the polythiophene formed from the antistatic agent composition containing the binder and doped with the polyaniline sulfonic acid and the polyanion is 51:49 to 95: 5, To do.
- the polythiophene is preferably poly (3,4-ethylenedioxythiophene) (PEDOT).
- PEDOT poly (3,4-ethylenedioxythiophene)
- the polyanions are preferably polystyrene sulfonic acid (PSS).
- the binder is preferably a polyester resin.
- the antistatic agent composition preferably contains a melamine-based crosslinking agent and / or an isocyanate-based crosslinking agent as a crosslinking agent.
- the antistatic agent composition preferably contains at least one selected from the group consisting of a fatty acid amide, a silicone lubricant, a fluorine lubricant, and a wax lubricant as a lubricant. .
- the pressure-sensitive adhesive composition contains at least one selected from the group consisting of an acrylic pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, and a silicone-based pressure-sensitive adhesive. Is preferred.
- the pressure-sensitive adhesive composition preferably contains a compound having an alkylene oxide group.
- the pressure-sensitive adhesive composition preferably contains an antistatic component.
- the optical member of the present invention is preferably protected by the surface protective film.
- the antistatic layer provided on the first surface (back surface) of the base material is formed of an antistatic agent composition containing a specific conductive polymer component in a specific ratio.
- the surface protective film disclosed herein is generally in the form of a pressure-sensitive adhesive sheet, pressure-sensitive adhesive tape, pressure-sensitive adhesive label, pressure-sensitive adhesive film or the like, and in particular, an optical component (for example, a liquid crystal display panel such as a polarizing plate or a wave plate) It is suitable as a surface protective film for protecting the surface of the optical component during processing or transportation of the optical component used as a component.
- the pressure-sensitive adhesive layer in the surface protective film is typically formed continuously, but is not limited to such a form, and is formed in a regular or random pattern such as a spot or stripe. It may be an adhesive layer.
- the surface protective film disclosed herein may be in the form of a roll or a single sheet.
- the surface protective film 1 includes a base material (for example, a polyester film) 12, an antistatic layer 11 provided on the first surface 12, and a second surface of the base material 12 (on the side opposite to the antistatic layer 11). And a pressure-sensitive adhesive layer 13 provided on the surface).
- the surface protective film 1 is used by sticking the pressure-sensitive adhesive layer 13 to an adherend (a surface to be protected, for example, the surface of an optical component such as a polarizing plate).
- the surface protective film 1 before use (that is, before sticking to the adherend) is peeled so that the surface of the pressure-sensitive adhesive layer 13 (sticking surface to the adherend) is at least the pressure-sensitive adhesive layer 13 side.
- the pressure-sensitive adhesive layer 13 comes into contact with the back surface of the base material 12 (the surface of the antistatic layer 11) and the surface thereof is protected. Good.
- the antistatic layer 11 is formed directly on the first surface of the substrate 12 (without any other layer), and the antistatic layer 11 is exposed on the back surface of the surface protective film 1.
- the mode in which the antistatic layer 11 also serves as a topcoat layer is provided with an antistatic layer in which the antistatic layer 11 is provided on the substrate 12 as compared with the configuration in which the antistatic layer is provided separately from the topcoat layer.
- a film (and thus a surface protective film using the film) is advantageous from the viewpoint of improving productivity because the number of layers constituting the surface protective film can be reduced.
- the surface protective film of the present invention has a base material having a first surface (back surface) and a second surface (surface opposite to the first surface).
- the resin material constituting the substrate can be used without any particular limitation. For example, transparency, mechanical strength, thermal stability, moisture shielding property, isotropic property, flexibility It is preferable to use a material excellent in properties such as property and dimensional stability.
- the pressure-sensitive adhesive composition can be applied by a roll coater or the like, and can be wound into a roll shape, which is useful.
- the substrate (support) examples include polyester polymers such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polybutylene terephthalate; cellulose polymers such as diacetyl cellulose and triacetyl cellulose; polycarbonate polymers; An acrylic polymer such as methyl methacrylate; and the like, a plastic film composed of a resin material having a main resin component (a main component of the resin component, typically a component occupying 50% by mass or more) as the base material It can be preferably used.
- polyester polymers such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polybutylene terephthalate
- cellulose polymers such as diacetyl cellulose and triacetyl cellulose
- polycarbonate polymers An acrylic polymer such as methyl methacrylate
- An acrylic polymer such as methyl methacrylate
- a plastic film composed of a resin material having a main resin component (a main component
- the resin material examples include styrene polymers such as polystyrene and acrylonitrile-styrene copolymers; olefin polymers such as polyethylene, polypropylene, polyolefins having a cyclic or norbornene structure, and ethylene-propylene copolymers; Examples of the resin material include vinyl chloride polymers; amide polymers such as nylon 6, nylon 6, 6, and aromatic polyamide. Still other examples of the resin material include imide polymers, sulfone polymers, polyether sulfone polymers, polyether ether ketone polymers, polyphenylene sulfide polymers, vinyl alcohol polymers, vinylidene chloride polymers, vinyl butyral polymers. , Arylate polymers, polyoxymethylene polymers, epoxy polymers and the like. The base material which consists of 2 or more types of blends of the polymer mentioned above may be sufficient.
- a plastic film made of a transparent thermoplastic resin material can be preferably used.
- the plastic films it is more preferable to use a polyester film.
- the polyester film is one having a polymer material (polyester resin) having a main skeleton based on an ester bond such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), or polybutylene terephthalate as a main resin component.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- polybutylene terephthalate polybutylene terephthalate
- Such a polyester film has favorable characteristics as a substrate for a surface protective film, such as excellent optical characteristics and dimensional stability, and has the property of being easily charged as it is.
- additives such as antioxidants, ultraviolet absorbers, plasticizers, colorants (pigments, dyes, etc.), antistatic agents, antiblocking agents, etc.
- Various additives such as antioxidants, ultraviolet absorbers, plasticizers, colorants (pigments, dyes, etc.), antistatic agents, antiblocking agents, etc.
- corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, acid treatment, alkali treatment, and application of a primer are applied to the first surface of the polyester film (the surface on which the antistatic layer is provided).
- Surface treatment may be performed.
- Such a surface treatment can be, for example, a treatment for enhancing the adhesion between the substrate and the antistatic layer.
- Surface treatment in which polar groups such as hydroxyl groups are introduced on the surface of the substrate can be preferably employed.
- the surface treatment similar to the above may be given to the 2nd surface (surface by which the adhesive layer is formed) of a base material.
- Such a surface treatment may be a treatment for enhancing the adhesion between the film and the pressure-sensitive adhesive layer (the anchoring property of the pressure-sensitive adhesive layer).
- the surface protective film of the present invention has an antistatic layer on the substrate, thereby improving the surface resistivity stability over time and having an antistatic function, but the substrate is further subjected to antistatic treatment. It is also possible to use a plastic film. The use of the substrate is preferable because the surface protection film itself can be prevented from being charged when peeled off. Moreover, the base material is a plastic film, and by applying an antistatic treatment to the plastic film, it is possible to reduce the surface protection film itself and to have an excellent antistatic ability to the adherend.
- antistatic resin which consists of an antistatic agent and a resin component, a conductive polymer, and a conductive substance.
- examples thereof include a method of applying a conductive resin, a method of depositing or plating a conductive material, a method of kneading an antistatic agent, and the like.
- the thickness of the substrate is usually about 5 to 200 ⁇ m, preferably about 10 to 150 ⁇ m.
- the thickness of the base material is within the above range, it is preferable because the workability for bonding to the adherend and the workability for peeling from the adherend are excellent.
- the surface protective film of the present invention is provided on a base material having a first surface (back surface) and a second surface (surface opposite to the first surface), and the first surface (back surface) of the base material.
- a surface protective film comprising an antistatic layer and an adhesive layer formed of an adhesive composition on the second surface of the substrate, wherein the antistatic layer is a polyaniline sulfone as a conductive polymer component.
- the blending ratio (mass ratio) of the polythiophene doped with the acid and the polyanion is from 51:49 to 95: 5. It is characterized by being.
- the stability over time of the surface resistivity of the surface protective film is improved, which is a preferred embodiment.
- polythiophenes are highly effective in reducing the surface resistivity, so if the ratio is higher than that of polyaniline sulfonic acid, the surface resistivity becomes too low, and the touch panel operability becomes defective. It becomes a preferable aspect.
- the polyaniline sulfonic acid and the polythiophene doped with the polyonions within the above range, the polyaniline sulfonic acid alone or the polythiophene doped with the polyonion alone.
- Polythiophenes doped in polyanions form a core-shell structure in which polythiophenes are encapsulated in polyanions. And conduction between core-shell structures is known.
- the conduction between the core-shell structures is a rate-determining process because the intermolecular distance is large.
- polyaniline sulfonic acid which is a polymer higher than polythiophenes
- polyaniline sulfonic acid connects between domains and itself has conductivity, it increases conductivity between domains and improves antistatic properties. It is presumed that the stability has increased, and it becomes very useful as a surface protective film.
- Polythiophenes doped in polyanions are composed of polythiophenes coordinated with anion groups of polyanions to form a complex, and the conduction mechanism is the intramolecular conduction of polythiophenes occurring in the complex, Intermolecular conduction and conduction between complex structures are known.
- the conduction between the complex structures is a rate-determining process because the intermolecular distance is large.
- polyaniline sulfonic acid which is a polymer higher than polythiophenes
- the polyaniline sulfonic acid connects between the complexes composed of polythiophenes and polyanions, and itself has conductivity. It is estimated that the improvement of the surface resistivity over time is increased, and it becomes very useful as a surface protective film.
- the antistatic layer is formed of an antistatic agent composition containing, as a conductive polymer component, polyaniline sulfonic acid and polythiophenes doped with polyions.
- polyaniline sulfonic acid is responsible for the conduction between the core-shell structures of polythiophenes / polyanions compared to the case where they are blended alone, so that the surface resistivity based on the antistatic layer can be stabilized. Can be useful.
- the amount of the conductive polymer used is preferably 1 to 1000 parts by weight, more preferably 5 to 750 parts by weight, and still more preferably 10 to 500 parts by weight with respect to 100 parts by weight of the binder contained in the antistatic layer. Part by mass. If the amount of the conductive polymer used is too small, the antistatic effect may be reduced. If the amount of the conductive polymer used is too large, the adhesion of the antistatic layer to the substrate may be reduced, or the transparency may be reduced. There is a risk of lowering, which is not preferable.
- the polyaniline sulfonic acid used as the conductive polymer component preferably has a polystyrene equivalent weight average molecular weight (Mw) of 5 ⁇ 10 5 or less, more preferably 3 ⁇ 10 5 or less.
- Mw polystyrene equivalent weight average molecular weight
- the weight average molecular weight of these conductive polymers is usually preferably 1 ⁇ 10 3 or more, and more preferably 5 ⁇ 10 3 or more.
- Examples of commercial products of the polyaniline sulfonic acid include a product name “aqua-PASS” manufactured by Mitsubishi Rayon Co., Ltd.
- polythiophenes used as the conductive polymer component include polythiophene, poly (3-methylthiophene), poly (3-ethylthiophene), poly (3-propylthiophene), poly (3-butylthiophene), Poly (3-hexylthiophene), poly (3-heptylthiophene), poly (3-octylthiophene), poly (3-decylthiophene), poly (3-dodecylthiophene), poly (3-octadecylthiophene), poly ( 3-bromothiophene), poly (3-chlorothiophene), poly (3-iodothiophene), poly (3-cyanothiophene), poly (3-phenylthiophene), poly (3,4-dimethylthiophene), poly ( 3,4-dibutylthiophene), poly (3-hydroxythiophene), poly (3-methoxythiophene), poly (3-ethoxy
- the polyanion is a polymer of a structural unit having an anion group, and acts as a dopant for the polythiophene.
- the polyanions include polystyrene sulfonic acid (PSS), polyvinyl sulfonic acid, polyallyl sulfonic acid, polyacryl sulfonic acid, polymethacryl sulfonic acid, poly (2-acrylamido-2-methylpropane sulfonic acid), polyisoprene sulfone.
- PSS polystyrene sulfonic acid
- the weight average molecular weight (Mw) of the polyanions is preferably 1,000 to 1,000,000, more preferably 2,000 to 500,000. Within the above range, doping to polythiophenes and excellent dispersibility are preferable.
- polystyrene sulfonic acid examples include poly (3,4-ethylenedioxythiophene) / polystyrene sulfonic acid (PEDOT / PSS) trade name “Bytron P” manufactured by BAYER, Shin-Etsu.
- Examples include the product name “Sepluzida” manufactured by Polymer Co., Ltd. and the product name “Verazol” manufactured by Soken Chemical Co., Ltd.
- the blending ratio (mass ratio) of the polyaniline sulfonic acid and the polythiophenes doped with the polyaniline is 51:49 to 95: 5, preferably 55:45 to 90. : 10, more preferably 60:40 to 85:15, and most preferably 65:35 to 75:25. If it is within the above range, the surface resistivity can be controlled so that the touch sensor can operate normally with the surface protective film bonded to the optical member having the touch sensor function, and the surface resistivity stability over time is excellent. Become.
- polythiophenes are highly effective in reducing the surface resistivity, so if the ratio is higher than that of polyaniline sulfonic acid, the surface resistivity becomes too low, and the touch panel operability becomes defective. It becomes a preferable aspect.
- the initial conductivity is low, so that the surface resistivity over time is likely to increase.
- the initial conductivity is high.
- the touch sensor will not work properly with the surface protective film attached, and polyanions (equivalent to dopants) will be more easily detached from the polythiophenes over time, resulting in an increase in surface resistivity over time. Is likely to occur and is not preferable.
- the antistatic layer contains a binder in order to impart solvent resistance, mechanical strength, and thermal stability.
- Binders include acrylic resin, acrylic urethane resin, acrylic styrene resin, acrylic silicone resin, silicone resin, fluorine resin, styrene resin, polyester resin, alkyd resin, polyurethane resin, amide resin, polyolefin resin, polysilazane resin, and their modifications. Or a copolymer resin is mentioned.
- the above resins may be used alone or in combination of two or more.
- a polyester resin is preferably used from the viewpoint that both mechanical strength and charging characteristics can be achieved and the solvent resistance is excellent.
- the polyester resin is preferably a resin material containing polyester as a main component (typically exceeding 50% by mass, preferably 75% by mass or more, for example, 90% by mass or more).
- the polyester typically includes polyvalent carboxylic acids (typically dicarboxylic acids) having two or more carboxyl groups in one molecule and derivatives thereof (an anhydride, esterified product, halogenated product of the polyvalent carboxylic acid). Selected from one or two or more compounds (polyhydric carboxylic acid component) selected from, and polyhydric alcohols (typically diols) having two or more hydroxyl groups in one molecule. It is preferable to have a structure in which one or more compounds (polyhydric alcohol component) are condensed.
- Examples of compounds that can be employed as the polyvalent carboxylic acid component include oxalic acid, malonic acid, difluoromalonic acid, alkylmalonic acid, succinic acid, tetrafluorosuccinic acid, alkylsuccinic acid, ( ⁇ ) -malic acid, meso -Tartaric acid, itaconic acid, maleic acid, methylmaleic acid, fumaric acid, methylfumaric acid, acetylenedicarboxylic acid, glutaric acid, hexafluoroglutaric acid, methylglutaric acid, glutaconic acid, adipic acid, dithioadipic acid, methyladipic acid, dimethyl Adipic acid, tetramethyladipic acid, methyleneadipic acid, muconic acid, galactaric acid, pimelic acid, suberic acid, perfluorosuberic acid, 3,3,6,6-tetramethylsuberic acid, azelaic acid
- the compound that can be employed as the polyvalent carboxylic acid component include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid, and acid anhydrides thereof; adipic acid, sebacic acid, azelaic acid, succinic acid, Aliphatic dicarboxylic acids such as fumaric acid, maleic acid, highmic acid, 1,4-cyclohexanedicarboxylic acid and the acid anhydrides thereof; and lower alkyl esters of the dicarboxylic acids (for example, monoalcohols having 1 to 3 carbon atoms) Ester) and the like.
- aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid, and acid anhydrides thereof
- adipic acid, sebacic acid, azelaic acid, succinic acid Aliphatic dicarboxylic acids such as fumaric acid, maleic acid
- examples of compounds that can be employed as the polyhydric alcohol component include ethylene glycol, propylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, and 1,4-butanediol.
- Neopentyl glycol 1,5-pentanediol, 1,6-hexanediol, 3-methylpentanediol, diethylene glycol, 1,4-cyclohexanedimethanol, 3-methyl-1,5-pentanediol, 2-methyl- Diols such as 1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, xylylene glycol, hydrogenated bisphenol A and bisphenol A Is mentioned.
- alkylene oxide adducts for example, ethylene oxide adducts, propylene oxide adducts, etc.
- the molecular weight of the polyester resin is, for example, about 1 ⁇ 10 3 to 1.5 ⁇ 10 5 (preferably 1 ⁇ 10 5 ) as the number average molecular weight (Mn) in terms of standard polystyrene measured by gel permeation chromatography (GPC). 4 to about 6 ⁇ 10 4 ).
- the glass transition temperature (Tg) of the polyester resin may be, for example, 0 to 120 ° C. (preferably 10 to 80 ° C.).
- polyester resin examples include trade names Vylonal MD-1100, MD-1200, MD-1245, MD-1335, MD-1480, MD-1500, MD-1930, MD-1985, MD-2000 manufactured by Toyobo Co., Ltd. Trade names plus coats Z-221, Z-446, Z-561, Z-565, Z-880, Z-3310, RZ-105, RZ-570, Z-730, Z-760, manufactured by Kyodo Chemical Industry Co., Ltd. , Z-592, Z-687, Z-690, Pesresin A-110, A-120, A-124GP, A-125S, A-160P, A-160P, A-520, A-613D, A-615GE manufactured by Takamatsu Yushi Co., Ltd. A-640, A-645GH, A-647GEX, A-680, A-684G, WAC-14, WAC-17XC, and the like.
- the antistatic layer is not limited to a polyester resin as a binder, as long as the performance of the surface protective film disclosed herein (for example, performance such as antistatic properties based on surface resistivity) is not significantly impaired.
- Resin for example, acrylic resin, acrylic urethane resin, acrylic styrene resin, acrylic silicone resin, silicone resin, fluorine resin, styrene resin, alkyd resin, polyurethane resin, amide resin, polyolefin resin, polysilazane resin, etc. 1 type, or 2 or more types of resins selected from copolymer resins
- a preferred embodiment of the technology disclosed herein is a case where the binder of the antistatic layer is substantially composed only of a polyester resin.
- an antistatic layer in which the proportion of the polyester resin in the binder is 98 to 100% by mass is preferable.
- the proportion of the binder in the whole antistatic layer can be, for example, 50 to 95% by mass, and usually 60 to 90% by mass is appropriate.
- the antistatic layer in the technique disclosed herein preferably uses, as a lubricant, at least one selected from the group consisting of fatty acid amides, fatty acid esters, silicone-based lubricants, fluorine-based lubricants, and wax-based lubricants. It is an aspect.
- the surface of the antistatic layer is not subjected to a further release treatment (for example, a treatment in which a known release treatment agent such as a silicone release agent or a long-chain alkyl release agent is applied and dried).
- a further release treatment for example, a treatment in which a known release treatment agent such as a silicone release agent or a long-chain alkyl release agent is applied and dried.
- a further release treatment for example, a treatment in which a known release treatment agent such as a silicone release agent or a long-chain alkyl release agent is applied and dried.
- the aspect in which the surface of the antistatic layer is not further peeled can prevent whitening due to the peeling treatment agent (
- fatty acid amide examples include lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, hydroxy stearic acid amide, oleic acid amide, erucic acid amide, N-oleylparticic acid amide, N-stearyl stearic acid.
- fatty acid ester examples include polyoxyethylene bisphenol A laurate, butyl stearate, 2-ethylhexyl palmitate, 2-ethylhexyl stearate, monoglyceride behenate, cetyl 2-ethylhexanoate, isopropyl myristate, palmitate Isopropyl acid, cholesteryl isostearate, lauryl methacrylate, methyl palm fatty acid, methyl laurate, methyl oleate, methyl stearate, myristyl myristate, octyldodecyl myristate, pentaerythritol monooleate, pentaerythritol monostearate, pentaerythritol Tetrapalmitate, stearyl stearate, isotridecyl stearate, 2-ethylhexanoic acid triglyceride Butyl laurate, but
- silicone lubricant examples include polydimethylsiloxane, polyether modified polydimethylsiloxane, amino modified polydimethylsiloxane, epoxy modified polydimethylsiloxane, carbinol modified polydimethylsiloxane, mercapto modified polydimethylsiloxane, carboxyl modified polydimethyl.
- Siloxane methyl hydrogen silicone, methacryl-modified polydimethylsiloxane, phenol-modified polydimethylsiloxane, silanol-modified polydimethylsiloxane, aralkyl-modified polydimethylsiloxane, fluoroalkyl-modified polydimethylsiloxane, long-chain alkyl-modified polydimethylsiloxane, higher fatty acid-modified ester Modified polydimethylsiloxane, higher fatty acid amide modified polydimethylsiloxane, phenyl modified poly Dimethyl siloxane.
- These lubricants may be used alone or in combination of two or more.
- fluorine-based lubricant examples include perfluoroalkane, perfluorocarboxylic acid ester, fluorine-containing block copolymer, polyether polymer having a fluorinated alkyl group, and the like. These lubricants may be used alone or in combination of two or more.
- wax-based lubricant examples include petroleum wax (paraffin wax, etc.), plant wax (carnauba wax, etc.), mineral wax (montan wax, etc.), higher fatty acid (serotic acid, etc.), and neutral fat (palmitin). And various waxes such as acid triglyceride). These lubricants may be used alone or in combination of two or more.
- the ratio of the lubricant to the whole antistatic layer can be 1 to 50% by mass, and usually 5 to 40% by mass is appropriate. When there is too little content rate of a lubricant, it exists in the tendency for slipperiness to fall easily. When the content ratio of the lubricant is too large, the print adhesion and the back surface peeling force may be lowered.
- the antistatic agent composition forming the antistatic layer preferably contains at least one selected from the group consisting of an epoxy crosslinking agent, a melamine crosslinking agent, and an isocyanate crosslinking agent as a crosslinking agent. Especially, it is preferable to contain the said melamine type crosslinking agent and / or the said isocyanate type crosslinking agent especially.
- a crosslinking agent the polythiophene doped with the polyaniline sulfonic acid and the polyanion of the conductive polymer component, which is an essential component when forming the antistatic layer, can be fixed in the binder, It is excellent in solvent resistance, and can achieve effects such as improved printing adhesion.
- water resistance and solvent resistance are improved by using a melamine-based solvent
- water resistance and print adhesion are improved by using an isocyanate-based crosslinking agent. Solvent resistance and printing adhesion are improved and useful.
- melamine-based crosslinking agent melamine, alkylated melamine, methylol melamine, alkoxylated methyl melamine and the like can be used.
- the isocyanate-based crosslinking agent it is preferable to use a blocked isocyanate-based crosslinking agent that is stable even in an aqueous solution.
- Specific examples of the blocked isocyanate crosslinking agent include isocyanate crosslinking agents that can be used in the preparation of general pressure-sensitive adhesive layers and antistatic layers (for example, isocyanate compounds (isocyanates used in pressure-sensitive adhesive layers described below)). Cross-linking agents)) with alcohols, phenols, thiophenols, amines, imides, oximes, lactams, active methylene compounds, mercaptans, imines, ureas, diaryl compounds, and bisulfite Those blocked with soda can be used.
- the antistatic layer in the technology disclosed herein may contain other antistatic components (antistatic agents), antioxidants, colorants (pigments, dyes, etc.), fluidity modifiers (thixotropic agents, It may contain additives such as a sticking agent), a film-forming aid, a surfactant (such as an antifoaming agent), and a preservative.
- antistatic agents antioxidants
- colorants pigments
- thixotropic agents fluidity modifiers
- It may contain additives such as a sticking agent), a film-forming aid, a surfactant (such as an antifoaming agent), and a preservative.
- a glycidyl compound, a polar solvent, a polyhydric aliphatic alcohol, a lactam compound, etc. as a conductivity improver.
- the antistatic layer is a liquid composition (antistatic layer) in which essential components such as the conductive polymer component and additives used as necessary are dissolved or dispersed in an appropriate solvent (water or the like).
- a coating material for forming, an antistatic agent composition can be suitably formed by a technique including applying to a substrate. For example, a method of applying the coating material to the first surface of the substrate and drying it, and performing a curing treatment (heat treatment, ultraviolet treatment, etc.) as necessary can be preferably employed.
- the NV (nonvolatile content) of the coating material can be, for example, 5% by mass or less (typically 0.05 to 5% by mass), and usually 1% by mass or less (typically 0.10 to 10%). 1 mass%) is appropriate.
- the NV of the coating material is, for example, 0.05 to 0.50 mass% (for example, 0.10 to 0.40 mass%).
- a more uniform antistatic layer can be formed by using a low NV coating material.
- the solvent constituting the coating material for forming the antistatic layer is preferably a solvent that can stably dissolve or disperse the components for forming the antistatic layer.
- a solvent may be an organic solvent, water, or a mixed solvent thereof.
- the organic solvent include esters such as ethyl acetate; ketones such as methyl ethyl ketone, acetone and cyclohexanone; cyclic ethers such as tetrahydrofuran (THF) and dioxane; aliphatic or alicyclic such as n-hexane and cyclohexane.
- Hydrocarbons aromatic hydrocarbons such as toluene and xylene; aliphatic or alicyclic alcohols such as methanol, ethanol, n-propanol, isopropanol, and cyclohexanol; alkylene glycol monoalkyl ether (for example, ethylene glycol monomethyl ether) , Ethylene glycol monoethyl ether), glycol ethers such as dialkylene glycol monoalkyl ether; and the like can be used.
- the solvent of the coating material is water or a mixed solvent containing water as a main component (for example, a mixed solvent of water and ethanol).
- a basic organic compound capable of coordinating or binding as an ion pair to the anion group of polyanions.
- the basic organic compound include known amine compounds, cationic emulsifiers or basic resins.
- amine compounds or cationic emulsifiers include, for example, N-methyloctylamine, methylbenzylamine, N-methylaniline, dimethylamine, diethylamine, diethanolamine, N-methylethanolamine, di-n.
- -Propylamine diisopropylamine, methyl-isopropanolamine, dibutylamine, di-2-ethylhexylamine, aminoethylethanolamine, 3-amino-1-propanol, isopropylamine, monoethylamine, 2-ethylhexylamine, t-butylamine, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopro Le triethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N- phenyl-3-aminopropyltrimethoxysilane, and the like.
- Primary amine hydrochlorides such as monomethylamine, monoethylamine and stearylamine, secondary amine hydrochlorides such as dimethylamine, diethylamine and distearylamine, hydrochlorides of tertiary amines such as trimethylamine, triethylamine and stearyldimethylamine, Of quaternary ammonium salts such as stearyltrimethylammonium chloride, distearyldimethylammonium chloride, stearyldimethylbenzylammonium chloride, hydrochlorides of ethanolamines such as monoethanolamine, diethanolamine and triethanolamine, and polyethylene polyamines such as ethylenediamine and diethylenetriamine Examples include hydrochloride.
- the amount of the amine compound and cationic emulsifier used is not limited, but it is preferably added in an amount of 1 to 100,000% by mass based on the total of polythiophenes and polyanions. More preferably.
- the basic resin include those made of a polyester-based, acrylic-based, or urethane-based polymer copolymer, and those having a weight average molecular weight (Mw) of 1,000 to 1,000,000. If the weight average molecular weight of the basic resin is less than 1,000, sufficient steric hindrance may not be obtained, and the dispersion effect may be reduced.
- the amine value of the basic resin is preferably 5 to 200 mgKOH / g. If it is less than 5 mgKOH / g, the interaction with polyanions doped in polythiophenes tends to be insufficient, and a sufficient dispersion effect may not be obtained.
- the amine value of the basic resin soot exceeds 200 mgKOH / g, the steric hindrance layer may be reduced and the dispersion effect may be insufficient as compared with the affinity part for polyanions doped in polythiophenes.
- Examples of the basic resin include Solsperse 17000, Solsperse 20000, Solsperse 24000, Solsperse 32000 (manufactured by Geneca Corporation), Disperbyk-160, Disperbyk-161, Disperbyk-162, Disperbyk-163, Disperbyk-170, Disperbyk-170, (By Big Chemie), Addisper PB711, Addisper PB821, Addisper PB822, Addisper PB824 (Ajinomoto Co., Inc.), Epomin 006, Epomin 012, Epomin 018 (Nippon Shokubai Co., Ltd.), EFKA4046, EFKA4300, EFKA4330, EFKA4330, EFKA4330 Made) Ron DA-400 N (manufactured by Kusumoto Chemicals Chemical Co.), etc., and can be used alone or in combination.
- Addisper PB821, Addisper PB822, and Addisper PB824 are preferable in terms of dispersibility and conductivity during use.
- the amount of the basic resin used is not limited, but it is preferably added in the range of 1 to 100,000% by mass, preferably in the range of 10 to 10,000% by mass, based on the total of polythiophenes and polyanions.
- the thickness of the antistatic layer in the technology disclosed herein is typically 3 to 500 nm, preferably 3 to 100 nm, more preferably 5 to 40 nm. If the thickness of the antistatic layer is too small, it becomes difficult to form the antistatic layer uniformly (for example, the thickness of the antistatic layer varies greatly depending on the location). Unevenness may be likely to occur. On the other hand, if it is too thick, the properties of the substrate (optical properties, dimensional stability, etc.) may be affected.
- the surface resistivity ( ⁇ / ⁇ ) measured on the surface of the antistatic layer is preferably less than 1.0 ⁇ 10 11 , more preferably. , Less than 5.0 ⁇ 10 10 , and more preferably less than 1.0 ⁇ 10 10 .
- a surface protective film exhibiting a surface resistivity within the above range can be suitably used as a surface protective film used in, for example, processing or transporting an article that dislikes static electricity such as a liquid crystal cell or a semiconductor device.
- the surface resistivity ( ⁇ / ⁇ ) measured on the surface of the antistatic layer is preferably 5.0 ⁇ 10 7 or more, more preferably 1.0 ⁇ 10 8 or more, and still more preferably 1.0 ⁇ 10 9 or more.
- the surface resistivity can be calculated from the surface resistivity measured under an atmosphere of 23 ° C. and 50% RH using a commercially available insulation resistance measuring device.
- the surface protective film disclosed herein preferably has a property that the back surface (surface of the antistatic layer) can be easily printed with water-based ink or oil-based ink (for example, using an oil-based marking pen).
- a surface protective film has an identification number or the like of the adherend to be protected in the process of transporting the adherend (for example, an optical component) performed in a state in which the surface protective film is attached. Suitable for describing and displaying. Therefore, it is preferable that the surface protective film has excellent printability.
- the solvent is alcohol-based and has high printability for oil-based inks containing pigments.
- the printed ink is difficult to be removed by rubbing or transfer (that is, excellent in print adhesion).
- the surface protective film disclosed herein may also have a solvent resistance that does not cause a noticeable change in appearance even if the print is wiped with alcohol (for example, ethyl alcohol) when correcting or erasing the print. preferable.
- the surface protective film disclosed herein can be implemented in an embodiment including other layers in addition to the base material, the pressure-sensitive adhesive layer, and the antistatic layer.
- Examples of the arrangement of the “other layer” include the space between the second surface (front surface) of the substrate and the pressure-sensitive adhesive layer.
- the layer disposed between the front surface of the substrate and the pressure-sensitive adhesive layer can be, for example, an undercoat layer (anchor layer) or an antistatic layer that enhances the anchoring property of the pressure-sensitive adhesive layer with respect to the second surface. It may be a surface protective film having a configuration in which an antistatic layer is disposed on the front surface of the substrate, an anchor layer is disposed on the antistatic layer, and an adhesive layer is disposed thereon.
- the surface protective film of this invention has the said adhesive layer, and the said adhesive layer is formed from an adhesive composition.
- the pressure-sensitive adhesive composition can be used without particular limitation as long as it has adhesiveness, for example, an acrylic pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, a synthetic rubber-based pressure-sensitive adhesive, a natural rubber-based pressure-sensitive adhesive, and a silicone-based pressure-sensitive adhesive.
- An agent or the like can also be used.
- it is at least one selected from the group consisting of an acrylic pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, and a silicone-based pressure-sensitive adhesive, and particularly preferably an acrylic type using a (meth) acrylic polymer. It is to use an adhesive.
- the (meth) acrylic polymer constituting the acrylic pressure-sensitive adhesive has an alkyl group having 1 to 14 carbon atoms as a raw material monomer constituting the acrylic pressure-sensitive adhesive (meta )
- Acrylic monomers can be used as the main monomer.
- As said (meth) acrylic-type monomer 1 type (s) or 2 or more types can be used.
- the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms it becomes easy to control the peeling force (adhesive strength) to the adherend (protected body) to be low and light peeling.
- a surface protective film excellent in removability and removability can be obtained.
- the (meth) acrylic polymer refers to an acrylic polymer and / or a methacrylic polymer
- the (meth) acrylate refers to acrylate and / or methacrylate.
- the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, s-butyl (meth) ) Acrylate, t-butyl (meth) acrylate, isobutyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-nonyl ( (Meth) acrylate, isononyl (meth) acrylate, n-decyl (meth) acrylate, isodecyl (meth) acrylate, n-dodecyl (meth) acrylate, n-tridecyl (
- the surface protective film of the present invention includes hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl.
- 6 to 14 carbon atoms such as (meth) acrylate, n-decyl (meth) acrylate, isodecyl (meth) acrylate, n-dodecyl (meth) acrylate, n-tridecyl (meth) acrylate, n-tetradecyl (meth) acrylate, etc.
- (Meth) acrylic monomers having an alkyl group are preferred.
- a (meth) acrylic monomer having an alkyl group having 6 to 14 carbon atoms it becomes easy to control the peel strength (adhesive strength) to the adherend low and has excellent removability. It becomes.
- the (meth) acrylic polymer preferably contains a hydroxyl group-containing (meth) acrylic monomer as a raw material monomer.
- a hydroxyl group containing (meth) acrylic-type monomer 1 type (s) or 2 or more types can be used.
- hydroxyl group-containing (meth) acrylic monomer By using the hydroxyl group-containing (meth) acrylic monomer, it becomes easier to control the crosslinking of the pressure-sensitive adhesive composition, and as a result, balance between improvement of wettability by flow and reduction of peeling force (adhesive strength) in peeling. It becomes easier to control.
- hydroxyl groups are ionic compounds (such as alkali metal salts and ionic liquids) that are antistatic components (antistatic agents), and alkylene oxide groups. Since it has an appropriate interaction with a compound having a glycan (polyether component), it can be suitably used also in terms of antistatic properties.
- hydroxyl group-containing (meth) acrylic monomer examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 6-hydroxyhexyl (meth) acrylate. , 8-hydroxyoctyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, (4-hydroxymethylcyclohexyl) methyl acrylate, N-methylol (meth) acrylamide, etc. .
- the hydroxyl group-containing (meth) acrylic monomer is contained in an amount of 25 parts by mass or less, more preferably 100 parts by mass of the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms. 1 to 22 parts by mass, more preferably 2 to 20 parts by mass, and most preferably 3 to 18 parts by mass.
- the balance between the wettability of the pressure-sensitive adhesive composition and the cohesive force of the resulting pressure-sensitive adhesive layer can be easily controlled, which is preferable.
- the glass transition temperature and release of the (meth) acrylic polymer should be adjusted so that the Tg is 0 ° C. or lower (usually ⁇ 100 ° C. or higher) because the adhesive performance is easily balanced.
- a polymerizable monomer for adjusting the property can be used as long as the effects of the present invention are not impaired.
- a carboxyl group-containing (meth) acrylic monomer can be used as the polymerizable monomer other than the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms used in the (meth) acrylic polymer, and the hydroxyl group-containing (meth) acrylic monomer.
- carboxyl group-containing (meth) acrylic monomer examples include (meth) acrylic acid, carboxylethyl (meth) acrylate, carboxylpentyl (meth) acrylate, and the like.
- the carboxyl group-containing (meth) acrylic monomer is preferably 5 parts by mass or less with respect to 100 parts by mass of the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms. More preferably, it is more preferably 2 parts by mass or less, and most preferably 0.01 parts by mass or more and less than 0.1 parts by mass.
- the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms the hydroxyl group-containing (meth) acrylic monomer, and the carboxyl group-containing (meth) acrylic used in the (meth) acrylic polymer.
- Any other polymerizable monomer other than the monomer can be used without particular limitation as long as it does not impair the characteristics of the present invention.
- cohesive strength / heat resistance improving components such as cyano group-containing monomers, vinyl ester monomers, aromatic vinyl monomers, amide group-containing monomers, imide group-containing monomers, amino group-containing monomers, epoxy group-containing monomers, N-acryloylmorpholine
- a component having a functional group that acts as a crosslinking base point such as vinyl ether monomer
- a nitrogen-containing monomer is useful because it can ensure an appropriate peeling force (adhesive strength) that does not cause floating or peeling, and can provide a surface protective film with excellent shearing force.
- These polymerizable monomers can be used alone or in combination of two or more.
- Examples of the cyano group-containing monomer include acrylonitrile and methacrylonitrile.
- Examples of the amide group-containing monomer include acrylamide, methacrylamide, diethylacrylamide, N-vinylpyrrolidone, N, N-dimethylacrylamide, N, N-dimethylmethacrylamide, N, N-diethylacrylamide, and N, N-diethyl.
- Examples include methacrylamide, N, N′-methylenebisacrylamide, N, N-dimethylaminopropyl acrylamide, N, N-dimethylaminopropyl methacrylamide, and diacetone acrylamide.
- Examples of the imide group-containing monomer include cyclohexylmaleimide, isopropylmaleimide, N-cyclohexylmaleimide, and itaconimide.
- amino group-containing monomer examples include aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, and the like.
- Examples of the vinyl ester monomer include vinyl acetate, vinyl propionate, and vinyl laurate.
- aromatic vinyl monomer examples include styrene, chlorostyrene, chloromethyl styrene, ⁇ -methyl styrene, and other substituted styrene.
- epoxy group-containing monomer examples include glycidyl (meth) acrylate, methyl glycidyl (meth) acrylate, and allyl glycidyl ether.
- vinyl ether monomer examples include methyl vinyl ether, ethyl vinyl ether, isobutyl vinyl ether, and the like.
- the polymerizable monomer other than the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms, the hydroxyl group-containing (meth) acrylic monomer, and the carboxyl group-containing (meth) acrylic monomer The amount is preferably 0 to 40 parts by mass, and more preferably 0 to 30 parts by mass with respect to 100 parts by mass of the (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms.
- the (meth) acrylic polymer may further contain an alkylene oxide group-containing reactive monomer as a monomer component.
- an alkylene oxide group-containing reactive monomer as a monomer component.
- the average addition mole number of the oxyalkylene unit of the alkylene oxide group-containing reactive monomer from the viewpoint of compatibility with an ionic compound as an antistatic component and a compound having an alkylene oxide group (polyether component). It is preferably 1 to 40, more preferably 3 to 40, still more preferably 4 to 35, and particularly preferably 5 to 30.
- the average added mole number is 1 or more, the effect of reducing the contamination of the adherend (protected body) tends to be obtained efficiently.
- the average added mole number is larger than 40, the interaction with the ionic compound as an antistatic component or the compound having an alkylene oxide group (polyether component) is large, and the viscosity of the pressure-sensitive adhesive composition is increased. This is not preferable because the coating tends to be difficult.
- the terminal of the oxyalkylene chain may be a hydroxyl group or may be substituted with another functional group.
- the alkylene oxide group-containing reactive monomer may be used alone or in combination of two or more, but the total content is the total monomer component of the (meth) acrylic polymer.
- the content is preferably 20% by mass or less, more preferably 10% by mass or less, still more preferably 5% by mass or less, still more preferably 4% by mass or less, and 3% by mass or less. Particularly preferred is 1% by mass or less.
- Examples of the oxyalkylene unit of the alkylene oxide group-containing reactive monomer include those having an alkylene group having 1 to 6 carbon atoms, such as an oxymethylene group, an oxyethylene group, an oxypropylene group, and an oxybutylene group. It is done.
- the hydrocarbon group of the oxyalkylene chain may be linear or branched.
- the alkylene oxide group-containing reactive monomer is more preferably a reactive monomer having an ethylene oxide group.
- a reactive monomer-containing (meth) acrylic polymer having an ethylene oxide group as a base polymer, a base polymer and an ionic compound as an antistatic component or a compound having an alkylene oxide group (polyether component) Compatibility is improved, bleeding to the adherend is suitably suppressed, and a low-staining adhesive composition is obtained.
- alkylene oxide group-containing reactive monomer examples include (meth) acrylic acid alkylene oxide adducts and reactive surfactants having reactive substituents such as acryloyl group, methacryloyl group, and allyl group in the molecule. can give.
- the (meth) acrylic acid alkylene oxide adduct include, for example, polyethylene glycol (meth) acrylate, polypropylene glycol (meth) acrylate, polyethylene glycol-polypropylene glycol (meth) acrylate, polyethylene glycol-polybutylene glycol (meth) ) Acrylate, polypropylene glycol-polybutylene glycol (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, ethoxy polyethylene glycol (meth) acrylate, butoxy polyethylene glycol (meth) acrylate, octoxy polyethylene glycol (meth) acrylate, lauroxy polyethylene Glycol (meth) acrylate, stearoxy polyethylene Call (meth) acrylate, phenoxy polyethylene glycol (meth) acrylate, methoxy polypropylene glycol (meth) acrylate, octoxypolyethylene glycol - polypropylene glycol
- the reactive surfactant include, for example, an anionic reactive surfactant having a (meth) acryloyl group or an allyl group, a nonionic reactive surfactant, and a cationic reactive surfactant. Can be given.
- the (meth) acrylic polymer preferably has a weight average molecular weight (Mw) of 100,000 to 3,000,000, more preferably 200,000 to 2,000,000, still more preferably 300,000 to 900,000.
- Mw weight average molecular weight
- the weight average molecular weight is smaller than 100,000, the adhesive force tends to be generated due to the reduced cohesive force of the pressure-sensitive adhesive layer.
- the weight average molecular weight exceeds 3 million, the fluidity of the polymer is lowered, and the wettability to the adherend (for example, polarizing plate) becomes insufficient, and the adherend and the pressure-sensitive adhesive layer of the surface protective film It tends to cause blisters that occur during the period.
- a weight average molecular weight means what was obtained by measuring by GPC (gel permeation chromatography).
- the glass transition temperature (Tg) of the (meth) acrylic polymer is preferably 0 ° C. or lower, more preferably ⁇ 10 ° C. or lower (usually ⁇ 100 ° C. or higher).
- the glass transition temperature is higher than 0 ° C., the polymer is difficult to flow, for example, the wettability to the polarizing plate becomes insufficient, and it tends to cause blisters generated between the polarizing plate and the pressure-sensitive adhesive layer of the surface protective film.
- the glass transition temperature is ⁇ 61 ° C. or lower, an adhesive layer excellent in wettability to a polarizing plate and light release properties can be easily obtained.
- the glass transition temperature of a (meth) acrylic-type polymer can be adjusted in the said range by changing the monomer component and composition ratio to be used suitably.
- the polymerization method of the (meth) acrylic polymer is not particularly limited, and can be polymerized by a known method such as solution polymerization, emulsion polymerization, bulk polymerization, suspension polymerization, etc. From the viewpoint of characteristics such as low contamination to the adherend (protected body), solution polymerization is a more preferable embodiment. Further, the polymer obtained may be any of a random copolymer, a block copolymer, an alternating copolymer, a graft copolymer, and the like.
- urethane-based pressure-sensitive adhesive can be adopted when a urethane-based pressure-sensitive adhesive is used for the pressure-sensitive adhesive layer.
- a urethane type adhesive Preferably, what consists of urethane resin (urethane type polymer) obtained by making a polyol and a polyisocyanate compound react is mentioned.
- the polyol include polyether polyol, polyester polyol, polycarbonate polyol, and polycaprolactone polyol.
- the polyisocyanate compound include diphenylmethane diisocyanate, tolylene diisocyanate, hexamethylene diisocyanate, and the like.
- any appropriate silicone-based pressure-sensitive adhesive can be adopted.
- a silicone-based pressure-sensitive adhesive one obtained by blending or aggregating a silicone resin (silicone-based polymer, silicone component) can be preferably used.
- silicone pressure-sensitive adhesive examples include addition reaction curable silicone pressure-sensitive adhesives and peroxide curable silicone pressure-sensitive adhesives.
- peroxides benzoyl peroxide and the like
- decomposition products are not generated, so that an addition reaction curable silicone pressure-sensitive adhesive is preferable.
- the curing reaction of the addition reaction curable silicone pressure-sensitive adhesive for example, when obtaining a polyalkyl silicone pressure-sensitive adhesive, generally, a method of curing a polyalkylhydrogensiloxane composition with a platinum catalyst can be mentioned.
- a rubber adhesive when used for the adhesive layer, a synthetic rubber adhesive or a natural rubber adhesive can be employed.
- Such rubber-based pressure-sensitive adhesive is preferably natural rubber, styrene-isoprene-styrene block copolymer (SIS block copolymer), styrene-butadiene-styrene block copolymer (SBS block copolymer), Examples thereof include styrene-ethylene / butylene-styrene block copolymer (SEBS block copolymer), styrene-butadiene rubber, polybutadiene, polyisoprene, polyisobutylene, butyl rubber, and chloroprene rubber.
- SIS block copolymer styrene-isoprene-styrene block copolymer
- SBS block copolymer styrene-butadiene-styrene block copolymer
- the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer preferably contains an antistatic component (antistatic agent), and contains an ionic compound as the antistatic component. More preferred.
- the ionic compound include alkali metal salts and / or ionic liquids. By containing these ionic compounds, excellent antistatic properties can be imparted.
- the pressure-sensitive adhesive layer (using the antistatic component) obtained by crosslinking the pressure-sensitive adhesive composition containing the antistatic component as described above is an adherend that is not antistatic when peeled (for example, a polarizing plate) ), And a surface protective film with reduced contamination on the adherend is obtained. For this reason, it becomes very useful as an antistatic surface protective film in a technical field related to optical and electronic components in which charging and contamination are particularly serious problems.
- the alkali metal salt Since the alkali metal salt has high ion dissociation properties, it is preferable in that it exhibits excellent antistatic ability even with a small amount of addition.
- the alkali metal salt include a cation composed of Li + , Na + , K + , Cl ⁇ , Br ⁇ , I ⁇ , AlCl 4 ⁇ , Al 2 Cl 7 ⁇ , BF 4 ⁇ , PF 6 ⁇ , SCN.
- These alkali metal salts may be used alone or in combination of two or more.
- the ionic liquid as an antistatic component (antistatic agent), a pressure-sensitive adhesive layer having a high antistatic effect can be obtained without impairing the adhesive properties.
- the ionic liquid has a low melting point (melting point of 100 ° C. or lower) as compared with a normal ionic compound (such as an alkali metal salt). Therefore, it is considered that molecular motion is easy and excellent antistatic ability can be obtained.
- a normal ionic compound such as an alkali metal salt
- an excellent peeling antistatic property on the adherend can be achieved by transferring a very small amount of the ionic liquid to the adherend.
- an ionic liquid having a melting point of room temperature (25 ° C.) or less can be transferred to an adherend more efficiently, excellent antistatic properties can be obtained.
- the ionic liquid since the ionic liquid is in a liquid state at a temperature of 100 ° C. or lower, it can be easily added and dispersed or dissolved in the pressure-sensitive adhesive as compared with a solid salt. Further, since the ionic liquid has no vapor pressure (nonvolatile), it has a characteristic that the antistatic property is continuously obtained without disappearing with time.
- the ionic liquid refers to a molten salt (ionic compound) having a melting point of 100 ° C. or lower and exhibiting a liquid state.
- ionic liquid those composed of an organic cation component represented by the following general formulas (A) to (E) and an anion component are preferably used.
- An ionic liquid having these cations provides a further excellent antistatic ability.
- R a in the formula (A) represents a hydrocarbon group having 4 to 20 carbon atoms, and may be a functional group in which a part of the hydrocarbon group is substituted with a hetero atom
- R b and R c May be the same or different and each represents hydrogen or a hydrocarbon group having 1 to 16 carbon atoms, and a part of the hydrocarbon group may be a functional group substituted with a hetero atom.
- the nitrogen atom contains a double bond, there is no R c .
- R d in the formula (B) represents a hydrocarbon group having 2 to 20 carbon atoms, and may be a functional group in which a part of the hydrocarbon group is substituted with a hetero atom
- R e , R f And R g may be the same or different and each represents hydrogen or a hydrocarbon group having 1 to 16 carbon atoms, and a part of the hydrocarbon group may be a functional group substituted with a hetero atom.
- R h in the formula (C) represents a hydrocarbon group having 2 to 20 carbon atoms, and may be a functional group in which a part of the hydrocarbon group is substituted with a hetero atom
- R i , R j , And R k may be the same or different and each represents hydrogen or a hydrocarbon group having 1 to 16 carbon atoms, and a part of the hydrocarbon group may be a functional group substituted with a hetero atom.
- Z in the formula (D) represents a nitrogen, sulfur, or phosphorus atom
- R 1 , R m , R n , and R o are the same or different and represent a hydrocarbon group having 1 to 20 carbon atoms.
- a functional group in which a part of the hydrocarbon group is substituted with a hetero atom may be used.
- Z is a sulfur atom, there is no Ro .
- R P in the formula (E) represents a hydrocarbon group having 1 to 18 carbon atoms, a part of the hydrocarbon group may be substituted by a functional group with a heteroatom.
- Examples of the cation represented by the formula (A) include a pyridinium cation, a piperidinium cation, a pyrrolidinium cation, a cation having a pyrroline skeleton, a cation having a pyrrole skeleton, and a morpholinium cation.
- Specific examples include, for example, 1-ethylpyridinium cation, 1-butylpyridinium cation, 1-hexylpyridinium cation, 1-butyl-3-methylpyridinium cation, 1-butyl-4-methylpyridinium cation, 1-hexyl.
- Examples of the cation represented by the formula (B) include an imidazolium cation, a tetrahydropyrimidinium cation, and a dihydropyrimidinium cation.
- Specific examples include, for example, 1,3-dimethylimidazolium cation, 1,3-diethylimidazolium cation, 1-ethyl-3-methylimidazolium cation, 1-butyl-3-methylimidazolium cation, 1-helium Xyl-3-methylimidazolium cation, 1-octyl-3-methylimidazolium cation, 1-decyl-3-methylimidazolium cation, 1-dodecyl-3-methylimidazolium cation, 1-tetradecyl-3-methylimidazole Rium cation, 1,2-dimethyl-3-propylimidazolium cation, 1-ethyl-2,3-dimethylimidazolium cation, 1-butyl-2,3-dimethylimidazolium cation, 1-hexyl-2,3 -Dimethylimidazolium cation, 1- (2-methyl Xyle
- Examples of the cation represented by the formula (C) include a pyrazolium cation and a pyrazolinium cation.
- Specific examples include, for example, 1-methylpyrazolium cation, 3-methylpyrazolium cation, 1-ethyl-2-methylpyrazolinium cation, 1-ethyl-2,3,5-trimethylpyrazolium cation 1-propyl-2,3,5-trimethylpyrazolium cation, 1-butyl-2,3,5-trimethylpyrazolium cation, 1-ethyl-2,3,5-trimethylpyrazolinium cation, 1 -Propyl-2,3,5-trimethylpyrazolinium cation, 1-butyl-2,3,5-trimethylpyrazolinium cation and the like.
- Examples of the cation represented by the formula (D) include a tetraalkylammonium cation, a trialkylsulfonium cation, a tetraalkylphosphonium cation, and a part of the alkyl group is substituted with an alkenyl group, an alkoxyl group, or an epoxy group. And so on.
- Specific examples include, for example, tetramethylammonium cation, tetraethylammonium cation, tetrabutylammonium cation, tetrapentylammonium cation, tetrahexylammonium cation, tetraheptylammonium cation, triethylmethylammonium cation, tributylethylammonium cation, trimethyldecylammonium cation N, N-diethyl-N-methyl-N- (2-methoxyethyl) ammonium cation, glycidyltrimethylammonium cation, trimethylsulfonium cation, triethylsulfonium cation, tributylsulfonium cation, trihexylsulfonium cation, diethylmethylsulfonium cation, dibutyl Ethyl
- asymmetric such as triethylmethylammonium cation, tributylethylammonium cation, trimethyldecylammonium cation, diethylmethylsulfonium cation, dibutylethylsulfonium cation, dimethyldecylsulfonium cation, triethylmethylphosphonium cation, tributylethylphosphonium cation, trimethyldecylphosphonium cation, etc.
- Examples of the cation represented by the formula (E) include a sulfonium cation. Further, the formula Specific examples of R P in (E) is a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, an octyl group, nonyl group, decyl group, dodecyl group, tridecyl group, tetradecyl group, An octadecyl group etc. are mentioned.
- the anion component is not particularly limited as long as it satisfies that it becomes an ionic liquid.
- anion component an anion represented by the following formula (F) can also be used.
- an anion component an anion component containing a fluorine atom is particularly preferably used since an ionic liquid having a low melting point can be obtained.
- ionic liquid used in the present invention are appropriately selected from the combination of the cation component and the anion component.
- the ionic liquid used in the present invention are appropriately selected from the combination of the cation component and the anion component.
- 1-butylpyridinium hexafluorophosphate, 1-butyl-3-methylpyridinium tetrafluoroborate 1-butyl-3-methylpyridinium trifluoromethanesulfonate 1-butyl-3-methylpyridinium bis (trifluoromethanesulfonyl) imide, 1-butyl-3-methylpyridinium bis (pentafluoroethanesulfonyl) imide, 1,1- Dimethylpyrrolidinium bis (trifluoromethanesulfonyl) imide, 1-ethyl-1-hexylpyrrolidinium bis (trifluoromethanesulfonyl) imide, 1-methyl-1-pentylpiperidinium bis
- the said ionic liquid may be used independently, and 2 or more types may be mixed and used for it.
- the content (total amount) of the antistatic component is preferably 3.9 parts by mass or less, more preferably 0.001 to 2.9 parts by mass with respect to 100 parts by mass of the (meth) acrylic polymer. More preferred is 0.005 to 1.4 parts by mass, and most preferred is 0.01 to 0.9 parts by mass. When it is within the above range, it is preferable because it is easy to achieve both antistatic properties and low contamination.
- the pressure-sensitive adhesive composition preferably contains a compound having an alkylene oxide (AO) group, and more preferably contains an organopolysiloxane having an oxyalkylene chain. It is further preferable to contain an organopolysiloxane having an alkylene main chain.
- organopolysiloxane a known organopolysiloxane having a polyoxyalkylene main chain can be used as appropriate, and is preferably represented by the following formula.
- R 1 and / or R 2 has an oxyalkylene chain having 1 to 6 carbon atoms, and the alkylene group in the oxyalkylene chain may be linear or branched
- the terminal of may be an alkoxy group or a hydroxyl group, and either R 1 or R 2 may be a hydroxyl group, or may be an alkyl group or an alkoxy group.
- a part of the alkoxy group may be a functional group substituted with a hetero atom.
- N is an integer of 1 to 300.
- organopolysiloxane those having a siloxane-containing site (siloxane site) as the main chain and an oxyalkylene chain bonded to the end of the main chain are used.
- siloxane site siloxane site
- oxyalkylene chain bonded to the end of the main chain
- R 1 and / or R 2 in the formula has an oxyalkylene chain containing a hydrocarbon group having 1 to 6 carbon atoms, and the oxyalkylene chain includes an oxymethylene group, an oxyethylene group, an oxyalkylene chain. Examples thereof include a propylene group and an oxybutylene group, and among them, an oxyethylene group and an oxypropylene group are preferable.
- R 1 and R 2 when both R 1 and R 2 have an oxyalkylene chain, they may be the same or different.
- hydrocarbon group of the oxyalkylene chain may be linear or branched.
- the end of the oxyalkylene chain may be an alkoxy group or a hydroxyl group, but more preferably an alkoxy group.
- N is an integer of 1 to 300, preferably 10 to 200, and more preferably 20 to 150.
- n is within the above range, the compatibility with the base polymer is balanced and a preferred embodiment is obtained.
- you may have reactive substituents, such as a (meth) acryloyl group, an allyl group, and a hydroxyl group, in a molecule
- the organopolysiloxane may be used alone or in combination of two or more.
- organopolysiloxane having an oxyalkylene chain examples include, for example, commercially available products having trade names of X-22-4952, X-22-4272, X-22-6266, KF-6004, KF-889. (Shin-Etsu Chemical Co., Ltd.), BY16-201, SF8427 (Toray Dow Corning Co., Ltd.), IM22 (Asahi Kasei Wacker Co., Ltd.) and the like. These compounds may be used alone or in combination of two or more.
- organosiloxane having (bonding) the oxyalkylene chain in the main chain it is also possible to use an organosiloxane having (bonding) the oxyalkylene chain in the side chain.
- the use of an organosiloxane having an alkylene chain is a more preferred embodiment.
- an organopolysiloxane having a known polyoxyalkylene side chain can be used as appropriate, and is preferably represented by the following formula.
- R 1 is a monovalent organic group
- R 2 , R 3 and R 4 are alkylene groups
- R 5 is hydrogen or an organic group
- m and n are integers from 0 to 300, provided that m and n are simultaneously
- a and b are integers from 0 to 100. However, a and b are not 0 at the same time.
- R 1 in the formula is a monovalent group exemplified by an alkyl group such as a methyl group, an ethyl group or a propyl group, an aryl group such as a phenyl group or a tolyl group, or an aralkyl group such as a benzyl group or a phenethyl group. It is an organic group, and each may have a substituent such as a hydroxyl group.
- R 2 , R 3 and R 4 may be an alkylene group having 1 to 8 carbon atoms such as a methylene group, an ethylene group or a propylene group.
- R 3 and R 4 are different alkylene groups, and R 2 may be the same as or different from R 3 or R 4 .
- One of R 3 and R 4 may be an ethylene group or a propylene group in order to increase the concentration of an antistatic component (for example, an ionic compound) that can be dissolved in the polyoxyalkylene side chain. preferable.
- R 5 may be an alkyl group such as a methyl group, an ethyl group or a propyl group, or a monovalent organic group exemplified by an acyl group such as an acetyl group or a propionyl group, each having a substituent such as a hydroxyl group. It may be. These compounds may be used alone or in combination of two or more. Moreover, you may have reactive substituents, such as a (meth) acryloyl group, an allyl group, and a hydroxyl group, in a molecule
- organosiloxanes having a polyoxyalkylene side chain an organosiloxane having a polyoxyalkylene side chain having a hydroxyl group terminal is presumed to have a good balance of compatibility.
- organosiloxane examples include, for example, commercial names KF-351A, KF-352A, KF-353, KF-354L, KF-355A, KF-615A, KF-945, KF-640, KF.
- the organosiloxane used in the present invention preferably has an HLB (Hydrophile-Lipophile Balance) value of 1 to 16, more preferably 3 to 14.
- HLB Hydrophile-Lipophile Balance
- the pressure-sensitive adhesive composition may contain a compound having an alkylene oxide group that does not contain an organopolysiloxane.
- the compound having an alkylene oxide group not containing the organopolysiloxane include, for example, polyoxyalkylene alkylamine, polyoxyalkylene diamine, polyoxyalkylene fatty acid ester, polyoxyalkylene sorbitan fatty acid ester, and polyoxyalkylene alkylphenyl.
- Nonionic surfactants such as ether, polyoxyalkylene alkyl ether, polyoxyalkylene alkyl allyl ether, polyoxyalkylene alkyl phenyl allyl ether; polyoxyalkylene alkyl ether sulfate ester salt, polyoxyalkylene alkyl ether phosphate ester salt, Polyoxyalkylene alkyl phenyl ether sulfate ester salt, polyoxyalkylene alkyl phenyl ether salt
- Anionic surfactants such as acid ester salts; other cationic surfactants having polyoxyalkylene chains (polyalkylene oxide chains), amphoteric surfactants, polyether compounds having polyoxyalkylene chains (and their Derivatives), acrylic compounds having a polyoxyalkylene chain (and derivatives thereof), and the like. Moreover, you may mix
- polyether compound having a polyoxyalkylene chain examples include block copolymers of polypropylene glycol (PPG) -polyethylene glycol (PEG), block copolymers of PPG-PEG-PPG, and PEG-PPG-PEG. Examples thereof include block copolymers.
- the derivative of the polyether compound having a polyoxyalkylene chain include an oxypropylene group-containing compound having a terminal etherification (PPG monoalkyl ether, PEG-PPG monoalkyl ether, etc.), an oxypropylene group having a terminal acetylation Containing compounds (terminal acetylated PPG and the like), and the like.
- the acrylic compound having a polyoxyalkylene chain examples include a (meth) acrylate polymer having an oxyalkylene group.
- the oxyalkylene group has an addition mole number of oxyalkylene units of preferably 1 to 50, more preferably 2 to 30 from the viewpoint of coordination of the ionic compound when an ionic compound is used as the antistatic component. 2 to 20 is more preferable.
- the terminal of the oxyalkylene chain may be a hydroxyl group, or may be substituted with an alkyl group, a phenyl group or the like.
- the (meth) acrylate polymer having an oxyalkylene group is preferably a polymer containing an alkylene oxide (meth) acrylate as a monomer unit (component).
- Specific examples of the (meth) acrylate alkylene oxide examples include methoxy-polyethylene glycol (meth) acrylate type such as methoxy-diethylene glycol (meth) acrylate and methoxy-triethylene glycol (meth) acrylate, ethoxy-diethylene glycol ( Meth) acrylate, ethoxy-polyethylene glycol (meth) acrylate type such as ethoxy-triethylene glycol (meth) acrylate, butoxy-diethylene glycol (meth) acrylate, Butoxy-polyethylene glycol (meth) acrylate type such as toxi-triethylene glycol (meth) acrylate, phenoxy-polyethylene glycol (meth) acrylate
- the monomer unit (component) other monomer units (components) other than the (meth) acrylic acid alkylene oxide can also be used.
- specific examples of other monomer components include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, isobutyl (meth) ) Acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, n-decyl (meth) ) Acrylates, isodecyl (meth) acrylates, n-dodecyl
- monomer units (components) other than the (meth) acrylic acid alkylene oxide carboxyl group-containing (meth) acrylate, phosphoric acid group-containing (meth) acrylate, cyano group-containing (meth) acrylate, vinyl esters , Aromatic vinyl compounds, acid anhydride group-containing (meth) acrylates, hydroxyl group-containing (meth) acrylates, amide group-containing (meth) acrylates, amino group-containing (meth) acrylates, epoxy group-containing (meth) acrylates, N- Acryloylmorpholine, vinyl ethers, and the like can also be used as appropriate.
- the polyoxyalkylene chain-containing compound not containing the organopolysiloxane is a compound having a (poly) ethylene oxide chain at least partially.
- the compatibility between the base polymer and the antistatic component is improved, bleeding to the adherend is suitably suppressed, and a low-staining adhesive composition is obtained. can get.
- a PPG-PEG-PPG block copolymer is used, a pressure-sensitive adhesive excellent in low contamination can be obtained.
- the weight of the (poly) ethylene oxide chain in the entire polyoxyalkylene chain-containing compound not containing the organopolysiloxane is preferably 5 to 90% by mass, more preferably 5 to It is 85% by mass, more preferably 5 to 80% by mass, and most preferably 5 to 75% by mass.
- the molecular weight of the polyoxyalkylene chain-containing compound not containing the organopolysiloxane is suitably a number average molecular weight (Mn) of 30000 or less, preferably 200 to 30000, more preferably 200 to 10000, usually 200 to 5000 is preferably used.
- Mn number average molecular weight
- Mn means the value of polystyrene conversion obtained by GPC (gel permeation chromatography) here.
- the content of the compound having an alkylene oxide group is preferably 0.01 to 3 parts by mass, more preferably 0.03 to 2 parts by mass with respect to 100 parts by mass of the (meth) acrylic polymer. More preferably, it is 0.05 to 1 part by mass, and most preferably 0.05 to 0.5 part by mass. It is preferable for it to be in the above-mentioned range since it is easy to achieve both antistatic properties and light releasability (removability).
- the pressure-sensitive adhesive composition preferably contains a crosslinking agent. Moreover, in this invention, it is set as an adhesive layer using the said adhesive composition.
- the pressure-sensitive adhesive contains the (meth) acrylic polymer, the structural unit of the (meth) acrylic polymer, the structural ratio, the selection and addition ratio of the crosslinking agent, etc. are appropriately adjusted for crosslinking.
- a surface protective film (adhesive layer) having more excellent heat resistance can be obtained.
- an isocyanate compound As the cross-linking agent used in the present invention, an isocyanate compound, an epoxy compound, a melamine resin, an aziridine derivative, a metal chelate compound, or the like may be used.
- an isocyanate compound is a preferred embodiment.
- these compounds may be used independently and may be used in mixture of 2 or more types.
- isocyanate compounds include aliphatic polyisocyanates such as trimethylene diisocyanate, butylene diisocyanate, hexamethylene diisocyanate (HDI), dimer acid diisocyanate, cyclopentylene diisocyanate, cyclohexylene diisocyanate, isophorone diisocyanate (IPDI), 1, Alicyclic isocyanates such as 3-bis (isocyanatomethyl) cyclohexane, aromatic isocyanates such as 2,4-tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, xylylene diisocyanate (XDI), and the isocyanate compound Allophanate bond, biuret bond, isocyanurate bond, uretdione bond, urea bond, carbodiimide bond Uretonimine bond, polyisocynate modified products thereof obtained by modifying the like oxadiazinetrione bond
- These isocyanate compounds may be used alone, or may be used in combination of two or more, and a bifunctional isocyanate compound and a trifunctional or higher isocyanate compound may be used in combination.
- a cross-linking agent in combination, it becomes possible to achieve both tackiness and resilience resistance (adhesiveness to a curved surface), and a surface protective film with better adhesion reliability can be obtained.
- the blending ratio (mass ratio) of both compounds is [bifunctional isocyanate compound] / [3
- the functional or higher isocyanate compound] (mass ratio) is preferably 0.1 / 99.9 to 50/50, more preferably 0.1 / 99.9 to 20/80, and 0.1 / 99 Is more preferably from 0.1 / 99.9 to 5/95, most preferably from 0.1 / 99.9 to 1/99.
- epoxy compound examples include N, N, N ′, N′-tetraglycidyl-m-xylenediamine (trade name: TETRAD-X, manufactured by Mitsubishi Gas Chemical Co., Ltd.) and 1,3-bis (N, N-dioxy). Glycidylaminomethyl) cyclohexane (trade name: TETRAD-C, manufactured by Mitsubishi Gas Chemical Company, Inc.).
- Examples of the melamine resin include hexamethylol melamine.
- Examples of the aziridine derivative include commercially available product names HDU, TAZM, TAZO (manufactured by Mutual Yakugyo Co., Ltd.) and the like.
- metal chelate compound examples include aluminum, iron, tin, titanium, and nickel as metal components, and acetylene, methyl acetoacetate, and ethyl lactate as chelate components.
- the content of the crosslinking agent used in the present invention is, for example, preferably 0.01 to 20 parts by mass, and preferably 0.1 to 15 parts by mass with respect to 100 parts by mass of the (meth) acrylic polymer. It is more preferably contained, more preferably 0.5 to 10 parts by mass, and most preferably 1 to 6 parts by mass.
- the content is less than 0.01 parts by mass, the crosslinking formation by the crosslinking agent becomes insufficient, the cohesive force of the resulting pressure-sensitive adhesive layer becomes small, and sufficient heat resistance may not be obtained, It tends to cause glue residue.
- the pressure-sensitive adhesive composition may further contain a cross-linking catalyst for more effectively proceeding with any of the cross-linking reactions described above.
- cross-linking catalysts include tin-based catalysts such as dibutyltin dilaurate and dioctyltin dilaurate, tris (acetylacetonato) iron, tris (hexane-2,4-dionato) iron, tris (heptane-2,4-dionato).
- Iron tris (heptane-3,5-dionato) iron, tris (5-methylhexane-2,4-dionato) iron, tris (octane-2,4-dionato) iron, tris (6-methylheptane-2) , 4-Dionato) iron, tris (2,6-dimethylheptane-3,5-dionato) iron, tris (nonane-2,4-dionato) iron, tris (nonane-4,6-dionato) iron, tris ( 2,2,6,6-tetramethylheptane-3,5-dionato) iron, tris (tridecan-6,8-dionato) iron, tris (1-phenylbutane-1, -Dionato) iron, tris (hexafluoroacetylacetonato) iron, tris (ethyl acetoacetate) iron, tris (acetoacetate-n-propyl) iron, tris (isopropy
- the content of the crosslinking catalyst is not particularly limited, but is preferably about 0.0001 to 1 part by mass, for example, 0.001 to 0.5 part with respect to 100 parts by mass of the (meth) acrylic polymer. Part by mass is more preferable. Within the above range, when the pressure-sensitive adhesive layer is formed, the speed of the cross-linking reaction is high, and the pot life of the pressure-sensitive adhesive composition is lengthened.
- the pressure-sensitive adhesive composition may contain an acrylic oligomer.
- the acrylic oligomer preferably has a weight average molecular weight (Mw) of 1000 or more and less than 30000, more preferably 1500 or more and less than 20000, and still more preferably 2000 or more and less than 10,000.
- the acrylic oligomer is a (meth) acrylic polymer containing an alicyclic structure-containing (meth) acrylic monomer represented by the following general formula as a monomer unit. It functions as an imparting resin, improves adhesion, and is effective in suppressing the surface protection film from floating.
- CH 2 C (R 1 ) COOR 2 [wherein R 1 is a hydrogen atom or a methyl group, and R 2 is an alicyclic hydrocarbon group having an alicyclic structure]
- an alicyclic carbon such as a cyclohexyl group, an isobornyl group, a dicyclopentanyl group, a dicyclopentenyl group, an adamantyl group, a tricyclopentanyl group, a tricyclopentenyl group, etc.
- a hydrogen group etc. can be mentioned.
- the (meth) acrylic acid ester having such an alicyclic hydrocarbon group include cyclohexyl (meth) acrylate having a cyclohexyl group, isobornyl (meth) acrylate having an isobornyl group, and a dicyclopentanyl group.
- esters of (meth) acrylic acid with alicyclic alcohols such as (meth) acrylic acid dicyclopentanyl. Adhesiveness can be improved by giving an acrylic oligomer as a monomer unit an acrylic monomer having a relatively bulky structure.
- the blending amount of the acrylic oligomer is preferably 0.01 to 10 parts by mass and preferably 0.1 to 7 parts by mass with respect to 100 parts by mass of the (meth) acrylic polymer. Is more preferably 0.2 to 5 parts by mass, and most preferably 0.3 to 2 parts by mass.
- the pressure-sensitive adhesive composition may contain other known additives, for example, powders such as lubricants, colorants, pigments, plasticizers, tackifiers, low molecular weight polymers, surface lubrication.
- powders such as lubricants, colorants, pigments, plasticizers, tackifiers, low molecular weight polymers, surface lubrication.
- the surface protective film of the present invention is formed by forming the pressure-sensitive adhesive layer on a substrate, and in this case, the crosslinking of the pressure-sensitive adhesive composition is generally performed after application of the pressure-sensitive adhesive composition. However, it is also possible to transfer the pressure-sensitive adhesive layer comprising the crosslinked pressure-sensitive adhesive composition to a substrate or the like.
- the method for forming the pressure-sensitive adhesive layer on the base material is not particularly limited.
- the pressure-sensitive adhesive layer is applied to the base material by applying the pressure-sensitive adhesive composition (solution) to the base material and drying and removing the polymerization solvent. It is produced by forming on top. Thereafter, curing may be performed for the purpose of adjusting the component transfer of the pressure-sensitive adhesive layer or adjusting the crosslinking reaction.
- one or more solvents other than the polymerization solvent are added to the pressure-sensitive adhesive composition so that the surface-protective film can be uniformly applied on the substrate. You may add a new one.
- a known method used for producing pressure-sensitive adhesive tapes is used as a method for forming the pressure-sensitive adhesive layer when producing the surface protective film of the present invention. Specific examples include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, extrusion coating using a die coater, and the like.
- the surface protective film of the present invention is usually prepared so that the thickness of the pressure-sensitive adhesive layer is 3 to 100 ⁇ m, preferably about 5 to 50 ⁇ m. It is preferable for the thickness of the pressure-sensitive adhesive layer to be within the above range because it is easy to obtain an appropriate balance between removability and adhesiveness.
- the total thickness of the surface protective film of the present invention is preferably 1 to 400 ⁇ m, more preferably 10 to 200 ⁇ m, and most preferably 20 to 100 ⁇ m. Within the above range, the adhesive properties (removability, adhesiveness, etc.), workability, and appearance properties are excellent and a preferred embodiment is obtained.
- the said total thickness means the sum total of the thickness containing all layers, such as a base material, an adhesive layer, and an antistatic layer.
- a separator can be bonded to the surface of the pressure-sensitive adhesive layer for the purpose of protecting the pressure-sensitive adhesive surface as necessary.
- the material constituting the separator includes paper and plastic film, but a plastic film is preferably used because of its excellent surface smoothness.
- the film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer examples thereof include a coalesced film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the separator is usually about 5 to 200 ⁇ m, preferably about 10 to 100 ⁇ m. It is preferable for it to be in the above-mentioned range since it is excellent in workability for bonding to the pressure-sensitive adhesive layer and workability for peeling from the pressure-sensitive adhesive layer.
- mold release and antifouling treatment with a silicone type, fluorine type, long chain alkyl type or fatty acid amide type release agent, silica powder, etc., coating type, kneading type, vapor deposition type It is also possible to carry out antistatic treatment such as.
- the optical member of the present invention is preferably protected by the surface protective film. Since the surface protective film has excellent surface resistivity stability over time based on the antistatic layer, it can be used for surface protection applications (surface protective film) during processing, transportation, shipment, etc. ) Is useful for protecting the surface. In particular, since it can be used for plastic products and the like that are likely to generate static electricity, it is very useful for antistatic applications in the technical fields related to optical and electronic parts where charging is a particularly serious problem.
- the weight average molecular weight (Mw) was measured using a GPC apparatus (HLC-8220GPC) manufactured by Tosoh Corporation. The measurement conditions are as follows. Sample concentration: 0.2% by mass (THF solution) Sample injection volume: 10 ⁇ l Eluent: THF Flow rate: 0.6 ml / min Measurement temperature: 40 ° C column: Sample column; TSKguardcolumn SuperHZ-H (1) + TSKgel SuperHZM-H (2) Reference column; TSKgel SuperH-RC (1 piece) Detector: Differential refractometer (RI) The weight average molecular weight was determined in terms of polystyrene. Moreover, when the measurement of the number average molecular weight (Mn) was required, it measured similarly to the weight average molecular weight.
- Tg Glass transition temperature
- Tgn glass transition temperature of the homopolymer of each monomer.
- Formula: 1 / (Tg + 273) ⁇ [Wn / (Tgn + 273)] [Wherein Tg (° C.) is the glass transition temperature of the copolymer, Wn ( ⁇ ) is the weight fraction of each monomer, Tgn (° C.) is the glass transition temperature of the homopolymer of each monomer, and n is the type of each monomer Represents.
- Measurement was performed according to JIS-K-6911 using a resistivity meter (manufactured by Mitsubishi Chemical Analytic, Hiresta UP MCP-HT450 type) in an atmosphere of temperature 23 ° C. and humidity 50% RH.
- the initial surface resistivity after standing for 1 day at room temperature (23 ° C. ⁇ 50% RH) after application and in an environment directly exposed to fluorescent light preferably 1.0 ⁇ 10 11 And more preferably less than 5.0 ⁇ 10 10 .
- a surface protective film exhibiting a surface resistivity within the above range can be suitably used as a surface protective film used in, for example, processing or transporting an article that dislikes static electricity such as a liquid crystal cell or a semiconductor device.
- the surface resistivity ( ⁇ / ⁇ ) measured on the surface of the antistatic layer is preferably 5.0 ⁇ 10 7 or more, more preferably 1.0 ⁇ 10 8 or more, and still more preferably 1.0 ⁇ 10 9 or more.
- the surface protective film is cut to a size of 70 mm in width and 100 mm in length, and is bonded to an acrylic plate (trade name “Acrylite”, manufactured by Mitsubishi Rayon Co., Ltd., thickness: 1 mm, width: 70 mm, length: 100 mm).
- This test piece was placed on a smooth PET film held horizontally with the back surface (antistatic layer surface) facing down, and a load of 1.5 kg was placed on the test piece.
- the test piece loaded with the load was attached to a tensile tester using a non-stretchable thread, and the test piece was pulled horizontally at a measurement temperature of 25 ° C. under a tensile speed of 300 mm / min and a tensile distance of 300 mm.
- the slipping property (dynamic frictional force) (N) in the present invention is preferably 1 to 10, more preferably 2 to 8, still more preferably 3 to 6, and most preferably 3 to 5. It is. Within the above range, when handling an adherend to which a surface protective film is attached, the back surface of the base material (antistatic layer surface) has good slipping properties and is compatible with the back surface peeling force (adhesive strength). This is advantageous in terms of workability.
- ⁇ Touch panel operation check> Using iPhone5s (manufactured by Apple, iPhone is a registered trademark) equipped with a touch panel, the operation confirmation of the touch panel was evaluated. First, a surface protective film is attached on the screen of iPhone 5s (Apple, iPhone is a registered trademark), and when the screen is traced with a finger from above the surface protective film, the touch panel reacts or is visually observed. Confirmed the operability. ⁇ : When the touch panel reacts accurately. X: When the touch panel does not react correctly.
- the surface protective film relating to each example was cut to a size of 70 mm in width and 100 mm in length. 31B (19 mm width) was pressure-bonded onto the back layer of the surface protective film at a pressure of 0.25 MPa and a speed of 0.3 m / min. This was left for 30 minutes in an environment of 23 ° C. ⁇ 50% RH, and then peeled at a peeling speed of 0.3 m / min and a peeling angle of 180 ° in the same environment. / 19 mm).
- the back surface peeling force (adhesive strength) (N / 19 mm) in the present invention is preferably 1 to 10, more preferably 2 to 8, and still more preferably 3 to 7.
- the surface protective film is within the above range, when the surface protective film is peeled and removed using the pickup tape, the adhesive property of the pickup tape is good and the peeling work is easy. This is advantageous because it can be done.
- the back surface peeling force is 4 to 7 N / 19 mm, it is easy to balance the peelability when the pickup tape is adhered to the surface protective film with the pickup tape and the pickup tape is peeled off from the surface protective film after the pickup. Therefore, this is a preferred mode.
- the surface protective film 1 was pressure-bonded with a hand roller so that one end of the surface protective film 1 protruded 30 mm from the end of the polarizing plate 20.
- the sample was left in an environment of 23 ° C. ⁇ 50% RH for one day, and then set at a predetermined position on a sample fixing base 30 having a height of 20 mm.
- the end of the surface protective film 1 that protruded 30 mm from the polarizing plate 20 was fixed to an automatic winder (not shown), and was peeled so that the peeling angle was 150 ° and the peeling speed was 10 m / min.
- a potential measuring device 40 (model “KSD-0103” manufactured by Kasuga Denki Co., Ltd.) in which the potential of the adherend (polarizing plate) surface generated at this time is fixed at a position 100 mm in height from the center of the polarizing plate 20.
- the “initial polarizing plate stripping voltage” was measured. The measurement was performed in an environment of 23 ° C. and 50% RH. In addition, after being left for 2 months (60 days) in an environment directly exposed to light from a fluorescent lamp at 23 ° C.
- the polarizing plate peeling voltage is a peeling voltage derived from the antistatic layer and the pressure-sensitive adhesive layer constituting the surface protective film of the present invention, and contributes to antistatic properties.
- the polarizing plate peeling voltage (kV) (absolute value, initial stage and time) in the present invention is preferably 1.0 or less, more preferably 0.8 or less, and still more preferably 0.5. It is as follows. Within the above range, for example, damage to a liquid crystal driver or the like can be prevented, which is a preferable mode.
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polyaniline sulfonic acid (aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.) 80 parts by mass and 20 parts by mass of a solid content of poly (3,4-ethylenedioxythiophene) (PEDOT) / polystyrene sulfonic acid (PSS) (manufactured by Baytron P, H, C, Starck) as a crosslinking agent 10 parts by mass of methoxylated methylol melamine in solid amount, 10 parts by mass of oleic acid amide, which is fatty acid amide as a lubricant, were added to a water / ethanol mixed solvent and stirred for about 20 minutes and mixed well. . In this way, an aqueous dispersion for antistatic layer A having an NV of about 0.4% was prepared.
- PEDOT poly (3,4-ethylenedioxythiophene)
- PSS polystyrene sulfonic acid
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polyaniline sulfonic acid (aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.) 70 parts by mass in solid content and 30 parts by mass in solid content of poly (3,4-ethylenedioxythiophene) (PEDOT) / polystyrene sulfonic acid (PSS) (manufactured by Baytron P, H, C, Starck) 10 parts by mass of isocyanurate of hexamethylene diisocyanate blocked with diisopropylamine as a crosslinking agent in a solid content, and carbinol-modified polydimethylsiloxane as a silicone lubricant (BY16-201, manufactured by Dow Corning Toray) 10 parts by mass in solid content Were added to a mixed solvent of water / ethanol (1/1) and stirred for about 20 minutes to mix thoroughly. Thus, an aqueous dispersion for antistatic layer B having an NV of about 0.4% was
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polyaniline sulfonic acid (aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.) 60 parts by mass of solids and 40 parts by mass of poly (3,4-ethylenedioxythiophene) (PEDOT) / polystyrene sulfonic acid (PSS) (manufactured by Baytron P, H, C, Starck)
- PEDOT poly (3,4-ethylenedioxythiophene)
- PSS polystyrene sulfonic acid
- As a cross-linking agent 10 parts by mass of methoxymethylol melamine as a solid content, and as a lubricant, a fluorine-containing block copolymer (Modiper F200, manufactured by NOF Corporation) as a lubricant, 10 parts by mass of water / ethanol as a solid content.
- the mixture was stirred for about 20 minutes and mixed well.
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polyaniline sulfonic acid aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.
- PEDOT poly (3,4-ethylenedioxythiophene)
- PSS polystyrene sulfonic acid
- a cross-linking agent 10 parts by mass of methoxylated methylol melamine as a solid content and 10 parts by mass as a solid content were added to a mixed solvent of water / ethanol (1/1), and the mixture was stirred and mixed well for about 20 minutes. In this way, an aqueous dispersion for antistatic layer D having an NV of about 0.4% was prepared.
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polyaniline sulfonic acid (aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.) 50 parts by mass of poly (3,4-ethylenedioxythiophene) (PEDOT) / polystyrene sulfonic acid (PSS) (manufactured by Baytron P, H, C, Starck) as a solid content, as a crosslinking agent 10 parts by mass of methoxylated methylol melamine in solid amount, 10 parts by mass of oleic acid amide, which is fatty acid amide as a lubricant, were added to a water / ethanol mixed solvent and stirred for about 20 minutes and mixed well. . In this way, an aqueous dispersion for antistatic layer E having an NV of about 0.4% was prepared.
- PEDOT poly (3,4-ethylenedioxythiophene)
- PSS polystyrene sulfonic acid
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polyaniline sulfonic acid (aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.) 30 parts by mass of solids and 70 parts by mass of poly (3,4-ethylenedioxythiophene) (PEDOT) / polystyrene sulfonic acid (PSS) (manufactured by Baytron P, H, C, Starck) 10 parts by mass of a methoxylated methylol melamine as a cross-linking agent and 10 parts by mass of a solid lubricant, carbinol-modified polydimethylsiloxane (BY16-201, manufactured by Toray Dow Corning) as a lubricant. Is added to a mixed solvent of water / ethanol (1/1) for about 20 minutes. Stir for a while and mix well. Thus, an aqueous dispersion for antistatic layer F having an NV of about 0.4% was prepared.
- PEDOT poly (3,4-ethylenedioxythioph
- polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- polystyrene sulfonic acid PSS
- hexamethylene diisocyanate isocyanurate blocked with diisopropylamine as a crosslinking agent in an amount of 10 parts by mass
- water / ethanol in addition to the (1/1) mixed solvent, the mixture was stirred for about 20 minutes and mixed well.
- an aqueous dispersion for antistatic layer G having an NV of about 0.4% was prepared.
- aqueous dispersion for antistatic layer H As a binder, polyester resin Vylonal MD-1480 (25% aqueous solution, manufactured by Toyobo Co., Ltd.) in a solid content of 100 parts by mass.
- a conductive polymer polyaniline sulfonic acid (aqua-PASS, weight average molecular weight 40,000, manufactured by Mitsubishi Rayon Co., Ltd.) 100 parts by mass of solids and 10 parts by mass of isocyanurate of hexamethylene diisocyanate blocked with diisopropylamine as a cross-linking agent in a mixed solvent of water / ethanol (1/1) and stirred for about 20 minutes And mixed well.
- aqueous dispersion for antistatic layer H having an NV of about 0.4% was prepared.
- a polymerization reaction was performed to prepare a (meth) acrylic polymer 1 solution (40% by mass).
- the (meth) acrylic polymer 1 had a weight average molecular weight of 560,000 and a glass transition temperature (Tg) of ⁇ 68 ° C.
- the (meth) acrylic polymer 1 solution (40% by mass) is diluted to 20% by mass with ethyl acetate, and isocyanurate of hexamethylene diisocyanate is used as a crosslinking agent in 500 parts by mass (100 parts by mass of solid content) of this solution.
- urethane adhesive 6 solution 0.1 part by mass of a compound having an alkylene oxide group (KF-6004, manufactured by Shin-Etsu Chemical Co., Ltd.), 1-ethyl-3-methylimidazolium bis (fluorosulfonyl) imide (EMIFSI, Daiichi Kogyo Seiyaku Co., Ltd.) which is an ionic liquid (Product made) Except having further mix
- EMIFSI 1-ethyl-3-methylimidazolium bis (fluorosulfonyl) imide
- silicone adhesive 7 solution As a silicone adhesive, “X-40-3229” (solid content 60 mass%, manufactured by Shin-Etsu Chemical Co., Ltd.) is 100 mass parts in solid content, and as a platinum catalyst, “CAT-PL-50T” (Shin-Etsu Chemical Co., Ltd.). (Product made) 0.5 parts by mass and 100 parts by mass of toluene as a solvent were blended to obtain a silicone adhesive 7 solution.
- silicone adhesive 8 solution As a silicone adhesive, “X-40-3229” (solid content 60 mass%, manufactured by Shin-Etsu Chemical Co., Ltd.) is 100 parts by mass in solid content, and “CAT-PL-50T” (produced by Shin-Etsu Chemical Co., Ltd.) as a platinum catalyst.
- the antistatic layer A to the corona-treated surface of a transparent polyethylene terephthalate (PET) film (polyester film) having a thickness of 38 ⁇ m, a width of 30 cm, and a length of 40 cm, which is corona-treated on one surface (first surface).
- PET polyethylene terephthalate
- Any aqueous dispersion for H (antistatic agent composition) was applied so that the thickness after drying was 20 nm.
- the coated material was heated to 130 ° C. for 1 minute and dried to prepare a substrate with an antistatic layer having an antistatic layer on the first surface of the PET film.
- Example 1 ⁇ Production of surface protective film>
- the acrylic pressure-sensitive adhesive 1 solution is applied to the surface opposite to the antistatic layer of the base material having the antistatic layer A (base material with antistatic layer), heated at 130 ° C. for 1 minute, A 15 ⁇ m pressure-sensitive adhesive layer was formed.
- the surface of the pressure-sensitive adhesive layer was bonded with a silicone-treated surface of a polyethylene terephthalate film (thickness 25 ⁇ m), which is a separator with one side treated with silicone, to prepare a surface protective film.
- Example 5> ⁇ Production of surface protective film>
- the urethane pressure-sensitive adhesive 5 solution is applied to the surface opposite to the antistatic layer of the base material having the antistatic layer A (base material with antistatic layer), heated at 130 ° C. for 1 minute, A 10 ⁇ m pressure-sensitive adhesive layer was formed.
- the surface of the pressure-sensitive adhesive layer was bonded with a silicone-treated surface of a polyethylene terephthalate film (thickness 25 ⁇ m), which is a separator with one side treated with silicone, to prepare a surface protective film.
- Example 7 ⁇ Production of surface protective film>
- the silicone-based pressure-sensitive adhesive 7 solution is applied to the surface opposite to the antistatic layer of the base material having the antistatic layer A (base material with antistatic layer), heated at 150 ° C. for 1 minute, A 10 ⁇ m pressure-sensitive adhesive layer was formed.
- the surface of the pressure-sensitive adhesive layer was bonded with a silicone-treated surface of a polyethylene terephthalate film (thickness 25 ⁇ m), which is a separator with one side treated with silicone, to prepare a surface protective film.
- Examples 2 to 4 and Comparative Examples 1 to 5> Based on the content of the table, a surface protective film was produced in the same manner as in Example 1.
- Example 6> A surface protective film was produced in the same manner as in Example 5 based on the content of the table.
- Example 8> A surface protective film was produced in the same manner as in Example 7 based on the content of the table.
- Table 6 and Table 7 show the results of various measurements and evaluations described above for the surface protective films according to Examples and Comparative Examples.
- KF353 Organopolysiloxane having an oxyalkylene chain (HLB value: 10) (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KF-353)
- KF6004 Organopolysiloxane having an oxyalkylene chain (HLB value: 9) (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KF-6004)
- HS10 manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name “AQUALON HS-10” (anionic surfactant)
- EA137 Daiichi Kogyo Seiyaku Co., Ltd., trade name “Neugen EA-137” (nonionic surfactant)
- LITFSI Lithium bis (trifluoromethanesulfonyl) imide (alkali metal salt, manufactured by Tokyo Chemical Industry Co., Ltd.) (active ingredient 100%)
- BMPTFSI 1-butyl-3-methylpyridinium bis (trifluoromethanesulfonyl) imide (ionic liquid, Sigma Aldrich, liquid at 25 ° C.) (active ingredient 100%)
- EMIFSI ionic liquid: 1-ethyl-3-methylimidazolium bis (fluorosulfonyl) imide (ionic liquid, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) (active ingredient 100%)
- [Crosslinking agent] C / HX Isocyanurate of hexamethylene diisocyanate (manufactured by Nippon Polyurethane Co., Ltd., trade name: Coronate HX) (active ingredient 100%)
- Takenate 600 1,3-bis (isocyanatomethyl) cyclohexane (Mitsui Chemicals, trade name: Takenate 600) (active ingredient 100%)
- the touch sensor operates normally in a state in which the surface protective film is bonded to the optical member having excellent surface resistivity and excellent touch sensor function. .
- the back surface peeling force was also in a desired range, and it was confirmed that it was advantageous for the adhesiveness of the pickup tape.
- an ionic compound that is an antistatic component or a compound having an alkylene oxide (AO) group is blended in the adhesive layer, it is excellent in polarizing plate stripping voltage (antistatic property), and further, a lubricant is added to the antistatic layer. In the case of blending, it was confirmed that the slipperiness was also excellent.
- the surface protective film disclosed herein protects the optical member during manufacturing or transportation of an optical member used as a component of a liquid crystal display panel, a plasma display panel (PDP), an organic electroluminescence (EL) display, or the like. Therefore, it is suitable as a surface protective film.
- surface protective films optical surfaces
- optical members such as polarizing plates (polarizing films) for liquid crystal display panels, wave plates, phase difference plates, optical compensation films, brightness enhancement films, light diffusion sheets, and reflective sheets It is useful as a protective film.
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Abstract
Description
ここに開示される表面保護フィルムは、一般に、粘着シート、粘着テープ、粘着ラベル、粘着フィルム等と称される形態のものであり、特に光学部品(例えば、偏光板、波長板等の液晶ディスプレイパネル構成要素として用いられる光学部品)の加工時や搬送時に光学部品の表面を保護する表面保護フィルムとして好適である。前記表面保護フィルムにおける粘着剤層は、典型的には連続的に形成されるが、かかる形態に限定されるものではなく、例えば点状、ストライプ状等の規則的あるいはランダムなパターンに形成された粘着剤層であってもよい。また、ここに開示される表面保護フィルムは、ロール状であってもよく、枚葉状であってもよい。
本発明の表面保護フィルムは、第一面(背面)および第二面(第一面とは反対側の面)を有する基材を有することを特徴とする。ここに開示される技術において、基材を構成する樹脂材料は、特に制限なく使用することができるが、例えば、透明性、機械的強度、熱安定性、水分遮蔽性、等方性、可撓性、寸法安定性等の特性に優れたものを使用することが好ましい。特に、基材が可撓性を有することにより、ロールコーターなどによって粘着剤組成物を塗布することができ、ロール状に巻き取ることができ、有用である。
本発明の表面保護フィルムは、第一面(背面)および第二面(第一面とは反対側の面)を有する基材と、前記基材の前記第一面(背面)に設けられた帯電防止層と、前記基材の前記第二面に粘着剤組成物により形成される粘着剤層と、を備える表面保護フィルムであって、前記帯電防止層が、導電性ポリマー成分として、ポリアニリンスルホン酸、及び、ポリアニオン類によりドープされているポリチオフェン類から形成され、前記ポリアニリンスルホン酸と前記ポリオニオン類によりドープされているポリチオフェン類の配合割合(質量比)が、51:49~95:5であることを特徴とする。前記表面保護フィルムが、帯電防止層(トップコート層)を有することにより、表面保護フィルムの表面抵抗率の経時安定性が向上し、好ましい態様となる。特に、ポリチオフェン類は表面抵抗率を低くする効果が高いため、その比率がポリアニリンスルホン酸よりも高い場合、表面抵抗率が低くなりすぎ、タッチパネルの操作性に不具合が生じるため、前記範囲内で配合することが好ましい態様となる。また、前記ポリアニリンスルホン酸と前記ポリオニオン類によりドープされているポリチオフェン類を前記範囲内で配合することにより、前記ポリアニリンスルホン酸単独、又は、前記ポリオニオン類によりドープされているポリチオフェン類を単独で配合する場合に比べて、表面抵抗率の経時安定性が向上する理由は以下のことが推測される。ポリアニオン類にドープされているポリチオフェン類はポリチオフェン類がポリアニオン類に内包されたコアシェル構造を形成しており、その導電機構は、コアシェル構造内で起きるポリチオフェン類の分子内導電、ポリチオフェン類の分子間導電、およびコアシェル構造間の導電が知られている。ここでコアシェル構造間の導電は分子間距離が離れているため律速過程である。一般にポリチオフェン類よりも高分子であるポリアニリンスルホン酸を併用することで、ポリアニリンスルホン酸がドメイン間をつなぎ、それ自身も導電性を持つため、ドメイン間の導電性を高め、帯電防止性の向上、安定性が増したと推測され、表面保護フィルムとして、非常に有用なものとなる。ポリアニオン類にドープされているポリチオフェン類はポリチオフェン類がポリアニオン類のアニオン基が配位して複合体を形成しており、その導電機構は、複合体内で起きるポリチオフェン類の分子内導電、ポリチオフェン類の分子間導電、および複合体構造間の導電が知られている。ここで複合体構造間の導電は分子間距離が離れているため律速過程である。一般にポリチオフェン類よりも高分子であるポリアニリンスルホン酸を併用することで、ポリアニリンスルホン酸がポリチオフェン類とポリアニオン類からなる複合体間をつなぎ、それ自身も導電性を持つため、複合体間の導電性を高め、表面抵抗率の経時安定性の向上が増したと推測され、表面保護フィルムとして、非常に有用なものとなる。
前記帯電防止層は、導電性ポリマー成分として、ポリアニリンスルホン酸、及び、ポリオニオン類によりドープされているポリチオフェン類を含有する帯電防止剤組成物から形成されることを特徴とする。前記導電性ポリマーの組み合わせにより、それぞれ単独で配合する場合に比べて、ポリチオフェン類/ポリアニオン類のコアシェル構造間の導電をポリアニリンスルホン酸が担うため、帯電防止層に基づく表面抵抗率を安定させることができ、有用なものとなる。
前記帯電防止層は、耐溶剤性、機械的強度、熱安定性を付与するために、バインダを含有することを特徴とする。バインダとしては、アクリル樹脂、アクリルウレタン樹脂、アクリルスチレン樹脂、アクリルシリコーン樹脂、シリコーン樹脂、フッ素樹脂、スチレン樹脂、ポリエステル樹脂、アルキド樹脂、ポリウレタン樹脂、アミド樹脂、ポリオレフィン樹脂、ポリシラザン樹脂、またそれらの変性もしくは共重合樹脂が挙げられる。また、上記樹脂は単独もしくは2種以上組み合わせて使用しても良い。上記樹脂の中でも、特に機械的強度と帯電特性の両立が図れ、耐溶剤性に優れる点からポリエステル樹脂が好ましく用いられる。
ここに開示される技術における帯電防止層は、滑剤として、脂肪酸アミド、脂肪酸エステル、シリコーン系滑剤、フッ素系滑剤、及び、ワックス系滑剤からなる群より選択される少なくとも1種を使用することが好ましい態様である。前記滑剤を使用することにより、帯電防止層の表面にさらなる剥離処理(例えば、シリコーン系剥離剤、長鎖アルキル系剥離剤等の公知の剥離処理剤を塗布して乾燥させる処理)を施さない態様においても、十分な滑り性と印字密着性を両立した帯電防止層を得られるため、好ましい態様となりうる。このように帯電防止層の表面にさらなる剥離処理が施されていない態様は、剥離処理剤に起因する白化(例えば、加熱加湿条件下に保存されることによる白化)を未然に防止し得る等の点で好ましい。また、耐溶剤性の点からも有利である。
前記帯電防止層を形成する帯電防止剤組成物は、架橋剤として、エポキシ系架橋剤、メラミン系架橋剤、及び、イソシアネート系架橋剤からなる群より選択される少なくとも1種を含有することが好ましく、中でも特に前記メラミン系架橋剤、及び/又は、前記イソシアネート系架橋剤を含有することが好ましい。架橋剤を含有することにより、帯電防止層を形成する際に必須成分である導電性ポリマー成分の、ポリアニリンスルホン酸、及び、ポリアニオンによりドープされたポリチオフェン類をバインダ中に固定化でき、耐水性、耐溶剤性に優れ、更に、印字密着性の向上等の効果を実現することができる。特にメラミン系化溶剤を使用することにより、耐水性、耐溶剤性が向上し、イソシアネート系架橋剤を使用することにより、耐水性、印字密着性が向上し、これらを併用することにより、耐水性、耐溶剤性、印字密着性が向上し、有用となる。
前記帯電防止層(トップコート層)は、前記導電性ポリマー成分等の必須成分および必要に応じて使用される添加剤が適当な溶媒(水など)に溶解または分散した液状組成物(帯電防止層形成用のコーティング材、帯電防止剤組成物)を基材に付与することを含む手法によって好適に形成され得る。例えば、前記コーティング材を基材の第一面に塗布して乾燥させ、必要に応じて硬化処理(熱処理、紫外線処理など)を行う手法を好ましく採用し得る。前記コーティング材のNV(不揮発分)は、例えば5質量%以下(典型的には0.05~5質量%)とすることができ、通常は1質量%以下(典型的には0.10~1質量%)とすることが適当である。厚みの小さい帯電防止層を形成する場合には、前記コーティング材のNVを例えば0.05~0.50質量%(例えば0.10~0.40質量%)とすることが好ましい。このように低NVのコーティング材を用いることにより、より均一な帯電防止層が形成され得る。
ここに開示される技術における帯電防止層の厚さは、典型的には3~500nmであり、好ましくは3~100nm、より好ましくは5~40nmである。帯電防止層の厚みが小さすぎると、帯電防止層を均一に形成することが困難となり(例えば、帯電防止層の厚みにおいて、場所による厚みのバラツキが大きくなり)、このため、表面保護フィルムの外観にムラが生じやすくなることがあり得る。一方、厚すぎると、基材の特性(光学特性、寸法安定性等)に影響を及ぼす場合がある。
本発明の表面保護フィルムは、前記粘着剤層を有し、前記粘着剤層は粘着剤組成物から形成されるものである。前記粘着剤組成物としては、粘着性を有するものであれば、特に制限なく使用でき、例えば、アクリル系粘着剤、ウレタン系粘着剤、合成ゴム系粘着剤、天然ゴム系粘着剤、シリコーン系粘着剤等を使用することもできる。中でも、より好ましくは、アクリル系粘着剤、ウレタン系粘着剤、及び、シリコーン系粘着剤からなる群より選択される少なくとも1種であり、特に好ましくは、(メタ)アクリル系ポリマーを使用するアクリル系粘着剤を使用することである。
本発明の表面保護フィルムは、前記粘着剤層を構成する粘着剤組成物が、帯電防止成分(帯電防止剤)を含有することが好ましく、前記帯電防止成分として、イオン性化合物を含有することがより好ましい。前記イオン性化合物としては、アルカリ金属塩、及び/又は、イオン液体が挙げられる。これらのイオン性化合物を含有することにより、優れた帯電防止性を付与することができる。なお、前記のように帯電防止成分を含有する粘着剤組成物を架橋してなる粘着剤層(帯電防止成分を使用)は、剥離した際に帯電防止されていない被着体(例えば、偏光板)への帯電防止が図れ、被着体への汚染が低減された表面保護フィルムとなる。このため、帯電や汚染が特に深刻な問題となる光学・電子部品関連の技術分野における帯電防止性表面保護フィルムとして非常に有用となる。
本発明の表面保護フィルムは、前記粘着剤組成物が、アルキレンオキサイド(AO)基を有する化合物を含有することが好ましく、中でも、オキシアルキレン鎖を有するオルガノポリシロキサンを含有することがより好ましく、オキシアルキレン主鎖を有するオルガノポリシロキサンを含有することが、更に好ましい。前記オルガノポリシロキサンを使用することにより、粘着剤表面の表面自由エネルギーが低下し、軽剥離化を実現しているものと推測される。
本発明の表面保護フィルムは、前記粘着剤組成物が、架橋剤を含有することが好ましい。また、本発明においては、前記粘着剤組成物を用いて、粘着剤層とする。例えば、前記粘着剤が、前記(メタ)アクリル系ポリマーを含有数場合、前記(メタ)アクリル系ポリマーの構成単位、構成比率、架橋剤の選択および添加比率等を適宜調節して架橋することにより、より耐熱性に優れた表面保護フィルム(粘着剤層)を得ることができる。
CH2=C(R1)COOR2[式中、R1は、水素原子またはメチル基であり、R2は、脂環式構造を有する脂環式炭化水素基である]
本発明の表面保護フィルムは、前記粘着剤層を基材上に形成してなるものであるが、その際、粘着剤組成物の架橋は、粘着剤組成物の塗布後に行うのが一般的であるが、架橋後の粘着剤組成物からなる粘着剤層を基材などに転写することも可能である。
本発明の表面保護フィルムには、必要に応じて粘着面を保護する目的で、粘着剤層表面にセパレーターを貼り合わせることが可能である。
重量平均分子量(Mw)は、東ソー株式会社製GPC装置(HLC-8220GPC)を用いて測定を行った。測定条件は下記の通りである。
サンプル濃度:0.2質量%(THF溶液)
サンプル注入量:10μl
溶離液:THF
流速:0.6ml/min
測定温度:40℃
カラム:
サンプルカラム;TSKguardcolumn SuperHZ-H(1本)+TSKgel SuperHZM-H(2本)
リファレンスカラム;TSKgel SuperH-RC(1本)
検出器:示差屈折計(RI)
なお、重量平均分子量はポリスチレン換算値にて求めた。また、数平均分子量(Mn)の測定が必要な場合は、重量平均分子量と同様に、測定した。
ガラス転移温度Tg(℃)は、各モノマーによるホモポリマーのガラス転移温度Tgn(℃)として下記の文献値を用い、下記式により求めた。
式:1/(Tg+273)=Σ[Wn/(Tgn+273)]
[式中、Tg(℃)は共重合体のガラス転移温度、Wn(-)は各モノマーの重量分率、Tgn(℃)は各モノマーによるホモポリマーのガラス転移温度、nは各モノマーの種類を表す。]
文献値:
2-エチルヘキシルアクリレート(2EHA):-70℃
n-ブチルアクリレート(BA):-55℃
4-ヒドロキブチルアクリレート(HBA):-32℃
2-ヒドロキエチルアクリレート(HEA):-15℃
アクリル酸(AA):106℃
なお、文献値として、「アクリル樹脂の合成・設計と新用途展開」(中央経営開発センター出版部発行)及び「Polymer Handbook」(John Wiley & Sons)を参照した。
温度23℃、湿度50%RHの雰囲気下、抵抗率計(三菱化学アナリティック製、ハイレスタUP MCP-HT450型)を用い、JIS-K-6911に準じて測定を行った。
表面保護フィルムを幅70mm、長さ100mmのサイズにカットし、アクリル板(三菱レイヨン社製、商品名「アクリライト」、厚み:1mm、幅:70mm、長さ:100mm)に貼り合わせて試験片を用意した。この試験片の背面(帯電防止層表面)を下にして、水平に保持した平滑なPETフィルム上に置き、その試験片の上に荷重1.5kgを載せた。前記荷重を載せた試験片を、伸縮性のない糸を用いて引張試験機に取り付け、測定温度25℃において引張速度300mm/min、引張距離300mmの条件で試験片を水平に引っ張り、試験片にかかる動摩擦力(N)の平均値(n=3)を求めた。
タッチパネルを搭載しているiPhone5s(Apple社製、iPhoneは登録商標)を用いて、タッチパネルの動作確認の評価を行った。まず、表面保護フィルムをiPhone5s(Apple社製、iPhoneは登録商標)の画面上に貼りつけ、表面保護フィルムの上から画面を指でなぞった際に、タッチパネルが反応するか、目視にて観察し、動作性を確認した。
○:タッチパネルが正確に反応する場合。
×:タッチパネルが正確に反応しない場合。
各例に関わる表面保護フィルムを幅70mm、長さ100mmのサイズにカットし、日東電工社製No.31B(19mm幅)を表面保護フィルムの背面層上に、0.25MPaの圧力、0.3m/分の速度で圧着した。これを23℃×50%RHの環境下に30分間放置した後、同環境下で剥離速度0.3m/分、剥離角度180度で剥離し、このときの背面剥離力(粘着力)(N/19mm)を測定した。
各例に係る表面保護フィルム1を幅70mm、長さ130mmのサイズにカットし、剥離ライナーを剥離した後、図2に示すように、あらかじめ除電しておいたアクリル板10(三菱レイヨン社製、商品名「アクリライト」、厚み:1mm、幅:70mm、長さ:100mm)に貼り合わせた偏光板20(日東電工社製、SEG1423DU偏光板、幅:70mm、長さ:100mm)の表面に、表面保護フィルム1の片方の端部が偏光板20の端から30mmはみ出すようにして、ハンドローラーにて圧着した。
このサンプルを23℃×50%RHの環境下に1日放置した後、高さ20mmのサンプル固定台30の所定の位置にセットした。偏光板20から30mmはみ出した表面保護フィルム1の端部を自動巻取り機(図示せず)に固定し、剥離角度150°、剥離速度10m/minとなるように剥離した。このときに発生する被着体(偏光板)表面の電位を、偏光板20の中央から高さ100mmの位置に固定してある電位測定機40(春日電機社製、型式「KSD-0103」)にて、「初期の偏光板剥離帯電圧」を測定した。測定は、23℃、50%RHの環境下で行った。
また、23℃×50%RHかつ蛍光灯の光が直接当たる環境下に2か月(60日間)放置した後、「初期の偏光板剥離帯電圧」と同様に、「経時の偏光板剥離帯電圧」として測定し、これらの測定は、23℃×50%RHの環境下で行った。
なお、偏光板剥離帯電圧とは、本発明の表面保護フィルムを構成する帯電防止層および粘着剤層に由来する剥離帯電圧であり、帯電防止性に寄与するものである。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)80質量部、及び、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で20質量部、架橋剤としてメトキシ化メチロールメラミンを固形分量で10質量部、滑剤として、脂肪酸アミドであるオレイン酸アミドを固形分量で10質量部とを水/エタノールの混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層A用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)を固形分量で70質量部、及び、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で30質量部、架橋剤としてジイソプロピルアミンでブロックしたヘキサメチレンジイソシアネートのイソシアヌレート体を固形分量で10質量部、滑剤として、シリコーン系滑剤であるカルビノール変性ポリジメチルシロキサン(BY16-201、東レ・ダウコーニング社製)を固形分量で10質量部とを水/エタノール(1/1)の混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層B用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)を固形分量で60質量部、及び、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で40質量部、架橋剤として、メトキシ化メチロールメラミンを固形分量で10質量部、滑剤として、フッ素系滑剤である含フッ素ブロックコポリマー(モディパーF200、日油社製)を固形分量で10質量部とを水/エタノール(1/1)の混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層C用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)を固形分量で55質量部、及び、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で45質量部、架橋剤として、メトキシ化メチロールメラミンを固形分量で10質量部を固形分量で10質量部とを水/エタノール(1/1)の混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層D用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)50質量部、及び、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で50質量部、架橋剤としてメトキシ化メチロールメラミンを固形分量で10質量部、滑剤として、脂肪酸アミドであるオレイン酸アミドを固形分量で10質量部とを水/エタノールの混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層E用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)を固形分量で30質量部、及び、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で70質量部、架橋剤としてメトキシ化メチロールメラミンを固形分量で10質量部、滑剤として、シリコーン系滑剤であるカルビノール変性ポリジメチルシロキサン(BY16-201、東レ・ダウコーニング社製)をを固形分量で10質量部とを水/エタノール(1/1)の混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層F用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)/ポリスチレンスルホン酸(PSS)(Baytron P、H,C,Starck社製)を固形分量で100質量部、架橋剤としてジイソプロピルアミンでブロックしたヘキサメチレンジイソシアネートのイソシアヌレート体を固形分量で10質量部、とを水/エタノール(1/1)の混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層G用水分散液を調製した。
バインダとして、ポリエステル樹脂バイロナールMD-1480(25%水溶液、東洋紡社製)を固形分量で100質量部、導電性ポリマーとして、ポリアニリンスルホン酸(aqua-PASS、重量平均分子量4万、三菱レイヨン社製)を固形分量で100質量部、架橋剤としてジイソプロピルアミンでブロックしたヘキサメチレンジイソシアネートのイソシアヌレート体を固形分量で10質量部とを水/エタノール(1/1)の混合溶媒に加え、約20分間撹拌して十分に混合した。このようにして、NV約0.4%の帯電防止層H用水分散液を調製した。
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた四つ口フラスコに、2-エチヘキシルアクリレート(2EHA)95質量部、2-ヒドロキシエチルアクリレート(HEA)5質量部、重合開始剤として2,2’-アゾビスイソブチロニトリル0.2質量部、酢酸エチル157質量部を仕込み、緩やかに攪拌しながら窒素ガスを導入し、フラスコ内の液温を65℃付近に保って6時間重合反応を行い、(メタ)アクリル系ポリマー1溶液(40質量%)を調製した。前記(メタ)アクリル系ポリマー1の重量平均分子量は、56万、ガラス転移温度(Tg)は、-68℃であった。
前記粘着剤層用の(メタ)アクリル系ポリマー1の調製方法と同様にして、(メタ)アクリル系ポリマー2~4を得た。なお、モノマー成分以外の成分については、(メタ)アクリル系ポリマー1と同量を配合した。
前記(メタ)アクリル系ポリマー1溶液(40質量%)を酢酸エチルで20質量%に希釈し、この溶液500質量部(固形分100質量部)に、架橋剤として、ヘキサメチレンジイソシアネートのイソシアヌレート体(日本ポリウレタン工業社製、コロネートHX:C/HX)3.5質量部(固形分3.5質量部)、架橋触媒としてジラウリン酸ジブチルスズ(1質量%酢酸エチル溶液)3質量部(固形分0.03質量部)を加えて、混合攪拌を行い、アクリル系粘着剤1溶液を調製した。
前記アクリル系粘着剤1溶液の調製方法と同様にして、アクリル系粘着剤2~4溶液を得た。
ポリオールとして、ヒドロキシル基を3個有するポリオールであるプレミノールS3011(旭硝子社製、Mn=10000)85質量部、ヒドロキシル基を3個有するポリオールであるサンニックスGP3000(三洋化成社製、Mn=3000)13質量部、ヒドロキシル基を3個有するポリオールであるサンニックスGP1000(三洋化成社製、Mn=1000)2質量部、架橋剤としてイソシアネート化合物(コロネートHX:C/HX、日本ポリウレタン社製)18質量部、触媒として、鉄(III)アセチルアセトナート(東京化成工業社製)0.04質量部、希釈溶剤として酢酸エチル210質量部を配合し、ウレタン系粘着剤11溶液を得た。なお、ウレタン系粘着剤5溶液の原料としては、溶剤以外は、全て、濃度100%の原料である。
アルキレンオキサイド基を有する化合物(KF-6004、信越化学工業社製)0.1質量部、イオン液体である1-エチル-3-メチルイミダゾリウムビス(フルオロスルホニル)イミド(EMIFSI、第一工業薬品社製)0.3質量部を更に配合した以外は、上記ウレタン系粘着剤5溶液と同様の方法にて、ウレタン系粘着剤6溶液を得た。
シリコーン系粘着剤として、「X-40-3229](固形分60質量%、信越化学工業社製)を固形分で100質量部、白金触媒として、「CAT-PL-50T」(信越化学工業社製)0.5質量部、溶剤としてトルエン100質量部を配合して、シリコーン系粘着剤7溶液を得た。
シリコーン系粘着剤として、「X-40-3229](固形分60質量%、信越化学工業社製)を固形分で100質量部、白金触媒として「CAT-PL-50T」(信越化学工業社製)0.5質量部、アルキレンオキサイド基を有する化合物(KF-353、信越化学工業社製)0.2質量部、リチウムビス(トリフルオロメタンスルホニル)イミド(LiN(CF3SO2)2:LiTFSI、東京化成工業社製)0.3質量部、溶剤としてトルエン100質量部を配合して、シリコーン系粘着剤8溶液を得た。
一方の面(第一面)にコロナ処理が施された厚さ38μm、幅30cm、長さ40cmの透明なポリエチレンテレフタレート(PET)フィルム(ポリエステルフィルム)のコロナ処理面に、前記帯電防止層A~H用のいずれかの水分散液(帯電防止剤組成物)を、乾燥後の厚みが20nmとなるように塗布した。この塗布物を130℃に1分間加熱して乾燥させることにより、PETフィルムの第一面に帯電防止層を有する帯電防止層付き基材を作製した。
<表面保護フィルムの作製>
前記アクリル系粘着剤1溶液を、前記帯電防止層Aを有する基材(帯電防止層付き基材)の帯電防止層とは反対の面に塗布し、130℃で1分間加熱して、厚さ15μmの粘着剤層を形成した。次いで、前記粘着剤層の表面に、片面にシリコーン処理を施したセパレーターであるポリエチレンテレフタレートフィルム(厚さ25μm)のシリコーン処理面を貼り合わせ、表面保護フィルムを作製した。
<表面保護フィルムの作製>
前記ウレタン系粘着剤5溶液を、前記帯電防止層Aを有する基材(帯電防止層付き基材)の帯電防止層とは反対の面に塗布し、130℃で1分間加熱して、厚さ10μmの粘着剤層を形成した。次いで、前記粘着剤層の表面に、片面にシリコーン処理を施したセパレーターであるポリエチレンテレフタレートフィルム(厚さ25μm)のシリコーン処理面を貼り合わせ、表面保護フィルムを作製した。
<表面保護フィルムの作製>
前記シリコーン系粘着剤7溶液を、前記帯電防止層Aを有する基材(帯電防止層付き基材)の帯電防止層とは反対の面に塗布し、150℃で1分間加熱して、厚さ10μmの粘着剤層を形成した。次いで、前記粘着剤層の表面に、片面にシリコーン処理を施したセパレーターであるポリエチレンテレフタレートフィルム(厚さ25μm)のシリコーン処理面を貼り合わせ、表面保護フィルムを作製した。
表の配合内容に基づき、実施例1と同様にして、表面保護フィルムを作製した。
表の配合内容に基づき、実施例5同様にして、表面保護フィルムを作製した。
表の配合内容に基づき、実施例7と同様にして、表面保護フィルムを作製した。
[モノマー成分]
2EHA:2-エチルヘキシルアクリレート
BA:n-ブチルアクリレート
HBA:4-ヒドロキブチルアクリレート
HEA:2-ヒドロキエチルアクリレート
AA:アクリル酸
KF353:オキシアルキレン鎖を有するオルガノポリシロキサン(HLB値:10)(信越化学工業社製、商品名:KF-353)
KF6004:オキシアルキレン鎖を有するオルガノポリシロキサン(HLB値:9)(信越化学工業社製、商品名:KF-6004)
HS10:第一工業製薬(株)製、商品名「アクアロンHS-10」(アニオン系界面活性剤)
EA137:第一工業製薬(株)製、商品名「ノイゲンEA-137」(ノニオン系界面活性剤)
LITFSI:リチウムビス(トリフルオロメタンスルホニル)イミド(アルカリ金属塩、東京化成工業社製)(有効成分100%)
BMPTFSI:1-ブチル-3-メチルピリジニウムビス(トリフルオロメタンスルホニル)イミド(イオン液体、シグマアルドリッチ社製、25℃で液状)(有効成分100%)
EMIFSI:イオン液体:1-エチル-3-メチルイミダゾリウムビス(フルオロスルホニル)イミド(イオン液体、第一工業製薬社製)(有効成分100%)
C/HX:ヘキサメチレンジイソシアネートのイソシアヌレート体(日本ポリウレタン社製、商品名:コロネートHX)(有効成分100%)
タケネート600:1,3-ビス(イソシアナートメチル)シクロヘキサン(三井化学社製、商品名:タケネート600)(有効成分100%)
10:アクリル板
20:偏光板
30:サンプル固定台
40:電位測定機
11:帯電防止層
12:基材
13:粘着剤層
Claims (10)
- 第一面および第二面を有する基材と、前記基材の前記第一面に設けられた帯電防止層と、前記基材の前記第二面に粘着剤組成物より形成される粘着剤層と、を備える表面保護フィルムであって、
前記帯電防止層が、導電性ポリマー成分として、ポリアニリンスルホン酸、及び、ポリアニオン類によりドープされているポリチオフェン類、並びに、バインダを含有する帯電防止剤組成物から形成され、
前記ポリアニリンスルホン酸と前記ポリアニオンによりドープされているポリチオフェン類の配合割合(質量比)が、51:49~95:5であることを特徴とする表面保護フィルム。 - 前記ポリチオフェン類が、ポリ(3,4-エチレンジオキシチオフェン)(PEDOT)であることを特徴とする請求項1に記載の表面保護フィルム。
- 前記ポリアニオン類が、ポリスチレンスルホン酸(PSS)であることを特徴とする請求項1又は2に記載の表面保護フィルム。
- 前記バインダが、ポリエステル樹脂であることを特徴とする請求項1~3のいずれかに記載の表面保護フィルム。
- 前記帯電防止剤組成物が、架橋剤として、メラミン系架橋剤、及び/又は、イソシアネート系架橋剤を含むことを特徴とする請求項1~4のいずれかに記載の表面保護フィルム。
- 前記帯電防止剤組成物が、滑剤として、脂肪酸アミド、脂肪酸エステル、シリコーン系滑剤、フッ素系滑剤、及び、ワックス系滑剤からなる群より選択される少なくとも1種を含むことを特徴とする請求項1~5のいずれかに記載の表面保護フィルム。
- 前記粘着剤組成物が、アクリル系粘着剤、ウレタン系粘着剤、ゴム系粘着剤、及び、シリコーン系粘着剤からなる群より選択される少なくとも1種を含有することを特徴とする請求項1~6のいずれかに記載の表面保護フィルム。
- 前記粘着剤組成物が、アルキレンオキサイド基を有する化合物を含有することを特徴とする請求項1~7のいずれかに記載の表面保護フィルム。
- 前記粘着剤組成物が、帯電防止成分を含有することを特徴とする請求項1~8のいずれかに記載の表面保護フィルム。
- 請求項1~9のいずれかに記載の表面保護フィルムにより保護されることを特徴とする光学部材。
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JP2019172813A (ja) * | 2018-03-28 | 2019-10-10 | 東洋インキScホールディングス株式会社 | 粘着剤および粘着シート |
JP2020180189A (ja) * | 2019-04-24 | 2020-11-05 | 日東電工株式会社 | 表面保護フィルムおよび光学部品 |
WO2023153181A1 (ja) * | 2022-02-09 | 2023-08-17 | 東洋紡株式会社 | 帯電防止フィルム |
KR20230140393A (ko) | 2022-03-29 | 2023-10-06 | 후지모리 고교 가부시키가이샤 | 표면 보호 필름 및 광학 부품 |
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TWI707782B (zh) | 2020-10-21 |
CN108368393A (zh) | 2018-08-03 |
TW201805159A (zh) | 2018-02-16 |
KR20180085019A (ko) | 2018-07-25 |
CN108368393B (zh) | 2020-10-16 |
JP6294578B1 (ja) | 2018-03-14 |
KR102092493B1 (ko) | 2020-03-23 |
JPWO2018012545A1 (ja) | 2018-07-12 |
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