WO2017213314A1 - 코일 스프링의 연속 쇼트 피닝 장치 및 방법 - Google Patents
코일 스프링의 연속 쇼트 피닝 장치 및 방법 Download PDFInfo
- Publication number
- WO2017213314A1 WO2017213314A1 PCT/KR2016/014696 KR2016014696W WO2017213314A1 WO 2017213314 A1 WO2017213314 A1 WO 2017213314A1 KR 2016014696 W KR2016014696 W KR 2016014696W WO 2017213314 A1 WO2017213314 A1 WO 2017213314A1
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- WIPO (PCT)
- Prior art keywords
- housing
- coil spring
- unit
- cylinder
- interlocked
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 48
- 238000005480 shot peening Methods 0.000 title claims abstract description 36
- 230000008569 process Effects 0.000 claims abstract description 20
- 238000003754 machining Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005496 tempering Methods 0.000 description 3
- 101100277809 Arabidopsis thaliana DIR5 gene Proteins 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 101100277808 Arabidopsis thaliana DIR4 gene Proteins 0.000 description 1
- 101100277810 Arabidopsis thaliana DIR6 gene Proteins 0.000 description 1
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- 101001031402 Homo sapiens FK506-binding protein-like Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/10—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/14—Apparatus using impellers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/18—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/18—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
- B24C3/20—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions the work being supported by turntables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
Definitions
- the present invention is an apparatus and method for short peening a coil spring, which allows the coil spring to rotate and rotate at the same time for short peening, thereby enabling a more uniform machining, while the housing in the machining position and the housing in the preparation position.
- Short peening and preparation process can be performed by rotating the machine to perform the short peening process with simpler configuration and smaller working space than in the prior art, and to perform short peening of many coil springs in a short time.
- Device and method can be performed by rotating the machine to perform the short peening process with simpler configuration and smaller working space than in the prior art, and to perform short peening of many coil springs in a short time.
- the process for producing the coil spring is a basic coil spring through the basic material inspection and surface peeling process, heating process, coil forming, quenching process for the raw materials.
- the surface treatment is performed through a tempering process, a shot peening process, a pretreatment process, a painting process, and then a load test step, a marking step, The product will be shipped after final inspection.
- the coil spring is passed through a heating spring and a tempering furnace maintaining a predetermined temperature, and the coil spring is heated to a constant temperature and simultaneously heat treated. It is a process of removing the internal residual stress.
- the short peening process is a process for improving the mechanical properties of the material and increasing the fatigue life by spraying a small ball made of steel such as beads on the surface of the material and colliding it with the surface of the material.
- the short peening process can form the depth of the compressive residual stress distribution of the material to a predetermined depth on the surface of the material, thereby improving the fatigue life and corrosion resistance of the material.
- the coil spring is interposed between the spring clamping means facing each other in a compressed state by spring clamping means facing each other and then rotated.
- the shot peening is performed by a shot room device, and the coil spring is caused to move by the conveyor device.
- the related art as described above has a problem in that a device is complicated and a lot of installation space is required because a clamping means for holding a coil spring and a conveyor for moving the coil spring are required.
- the present invention has been made to solve the above-described problems, while the coil spring is rotated and rotated at the same time during the short peening process to enable more uniform processing, while rotating the housing in the machining position and the housing in the preparation position
- short peening can be performed with simpler configuration and smaller working space, short peening of many coil springs in a short time, and uniform quality of short peening coil spring. It is an object of the present invention to provide a continuous shot peening apparatus and method for a coil spring to ensure the property.
- the present invention consists of a short peening device (SP) for short peening the coil spring (CS), the mounting portion 10 is mounted to the coil spring (CS), the mounting portion 10 Are a plurality of housings C, a plurality of holding units 100 provided inside the housing C to hold a coil spring CS, and are provided inside the housing C, and the holding unit 100. And a drive unit 200 for rotating and revolving), the drive unit 200 being provided inside the housing C and being driven by a drive actuator M2, and the drive shaft.
- SP short peening device
- the mounting portion 10 is mounted to the coil spring (CS)
- the mounting portion 10 Are a plurality of housings C, a plurality of holding units 100 provided inside the housing C to hold a coil spring CS, and are provided inside the housing C, and the holding unit 100.
- a drive unit 200 for rotating and revolving the drive unit 200 being provided inside the housing C and being driven by a drive actuator M2, and the drive shaft.
- a continuous shot peening apparatus for a coil spring consisting of 500 is provided.
- the housing C may include a central housing C2 in which a plurality of coil springs CS is accommodated, and first housings C1 and first provided on both sides of a horizontal direction of the central housing C2, respectively.
- Coil spring (CS) consisting of two housings (C3)
- the holding unit 100 is disposed in the central housing (C2), respectively, arranged in the horizontal housing symmetry in the first housing (C1) and the second housing (C3)
- Each side of the gripper is held, and the driving unit 200 is disposed in a symmetrical horizontal direction and is provided in the first housing C1 and the second housing C3, respectively.
- the gripping unit 100 is a gripping portion 120 to which the coil spring CS is fixed, and a gripping shaft 110 provided in the gripping portion 120 and interlocked with the rotating unit GU. Is done.
- the rotating unit (GU) is disposed in the first housing (C1) and the second housing (C3), respectively, the sun gear 210 and the drive shaft (S2) is provided and interlocked, the sun gear 210 It is composed of a plurality of planetary gears 220 that are geared around the coupling and the grip shaft 110 is provided and interlocked, respectively, the grip shaft 110 is rotated by the rotation of the planetary gear 220.
- the idle unit 500 is provided on the base 540 and the base 540 provided on the bottom surface of the first housing (C1) and the second housing (C3) in the direction of the center housing (C2) It consists of a first cylinder 510, a second cylinder 520 and a third cylinder 530 having the same center and sequentially disposed in the outward direction, the first cylinder 510 and the second cylinder 520 and The third cylinder 530 is a hollow cylindrical shape and the bottom surface is closed by the base 540 and the opposite side is opened, the drive shaft (S2) is inserted into the first cylinder 510 is interlocked with each other, The grip shaft 110 is inserted into the space between the second cylinder 520 and the third cylinder 530 and interlocked with each other, and the grip shaft 110 is a space between the second cylinder 520 and the third cylinder 530.
- the sun gear 210 is disposed on the first cylinder 510 is interlocked with each other, the second cylinder The planetary gear 220 is disposed on the 520 and the third cylinder 530 to be interlocked with each other.
- the bearing cover 240 is provided on the bottom of the planetary gear 220 and the outer side of the grip shaft 110 is interlocked with the second cylinder 520 and the third cylinder 530, respectively, and the planetary gear 220 ) Is linked.
- the main shaft (S1) is provided on one side of the housing (C)
- the interlocking pulley 250 is rotatably provided outside the main shaft (S1) and interlocked with the drive actuator (M2)
- a driving pulley 260 is provided on the driving shaft S2 and interlocked with the interlocking pulley 250.
- the main actuator (M1) for driving the main shaft (S1)
- the main actuator (M1) is a hydraulic cylinder for generating forward and backward power, the rack forward and backward by the hydraulic cylinder and the main
- the pinion is provided on the shaft (S1) and rotates in conjunction with the rack, the housing (C) is rotated 180 degrees in conjunction with the main shaft (S1).
- the first housing (C1) and the second housing (C3) is provided in the horizontal symmetrical direction further provided with a moving unit 300 for moving forward and backward the holding shaft 110, the moving unit 300 ) Is provided in the first housing (C1) and the second housing (C3), the fixing plate 330 to which the grip shaft 110 is fixed, and the first housing (C1) and the second housing (C3), respectively.
- a moving actuator 310 for generating forward and backward power, and an actuating rod 320 provided in the moving actuator 310, respectively, to move forward and backward through the fixed plate 330.
- the present invention is a method of short peening the coil spring by using the continuous shot peening device, by rotating the sun gear 210 and the planetary gear 220 by the rotation of the drive shaft (S2), the planetary While rotating the gripping unit 100 interlocked with the gear 220, the rotation unit 500 is rotated by the rotation of the drive shaft (S2), and the planetary gear 220 interlocked with the revolving unit 500 and
- the coil spring CS held by the gripping unit 100 provides a continuous short peening method of the coil spring which is shot peened by the short peening device SP during the revolution and rotation. do.
- the main shaft S1 is rotated by 180 degrees so that the housing CM in the short pinning position and the housing CC in the ready position are reversed.
- the coil spring CS provided therein is processed by directing the housing CC at the ready position toward the shot peening device SP, while the housing CM at the machining position is disposed in the opposite direction and then processed.
- the completed coil spring is discharged from the gripping unit 100 and a new coil spring is mounted on the gripping unit 100.
- the fixed plate 330 is moved away from the coil spring CS by the moving actuator 310 to move the coil spring CS.
- the gripped gripper 120 is separated from the coil spring CS, and then the coil spring CS is discharged.
- the gripper 120 grips the coil springs CS by the moving actuator 310.
- the short peening process can be performed even with a simpler configuration and a smaller work space, and the housing at the machining position and the housing at the preparation position are alternately directed to the short peening apparatus in a short time.
- the coil spring can be short peened and the fatigue life and corrosion resistance improvement effect by the short peening can be improved uniformly over the entire span of the coil spring.
- FIG. 1 is a schematic diagram illustrating a continuous shot peening apparatus according to an embodiment of the present invention
- Figure 2 is a schematic diagram showing only a part of the continuous shot peening apparatus separated according to an embodiment of the present invention
- FIG. 3 is an enlarged schematic view of only a part of the continuous shot peening apparatus according to the embodiment of the present invention.
- 4 and 5 are schematic views illustrating the relationship between the revolving unit and the rotating unit of the continuous shot peening apparatus according to the embodiment of the present invention
- FIG. 6 is a schematic diagram illustrating a moving unit of a continuous shot peening apparatus according to an embodiment of the present invention
- FIG. 7 is a schematic diagram illustrating performing stress shot peening by a continuous shot peening apparatus according to an embodiment of the present invention.
- the short peening apparatus is a short peening device (SP) for short peening the coil spring (CS), as shown in Figures 1 to 7 and the mounting portion is mounted It is made up of 10.
- the mounting portion 10 is provided in the housing C, the holding unit 100 provided inside the housing C to hold the coil spring CS, and the inside of the housing C. It consists of a drive unit 200 for rotating 100.
- a plurality of the housing (C) is provided and one housing is disposed in the operating position of the shot peening device (SP) and shot peening, the rest is disposed in the opposite position to take out the processed coil spring and a new coil Fit the spring.
- the driving unit 200 is provided inside the housing C, and is driven by the driving actuator M2 and interlocked with the driving shaft S2 to rotate the gripping unit 100. It is composed of a revolving unit (500), the revolving unit (500) for interlocking with the drive shaft (S2) and the holding unit (100) to revolve the holding unit 100, respectively.
- the rotating unit (GU) is composed of a plurality of gears, one side is rotated by the drive shaft (S2) and the other side is gripper unit 100 is interlocked, the holding unit 100 by the rotation of the drive shaft (S2) This is rotated.
- a part of the idle unit 500 is interlocked with the drive shaft S2 and the other part is interlocked with the grip unit 100, and when the idle unit 500 is rotated by the drive shaft S2, the grip unit 100 is rotated. This is idle.
- the gripping unit 100 can rotate and revolve at the same time, thereby enabling more uniform shot peening.
- the housing C includes a central housing C2 in which a plurality of coil springs CS is accommodated, and a first housing C1 and a second housing respectively provided at both sides of the central housing C2 in the horizontal direction. C3).
- the holding unit 100 and the driving unit 200 are provided in the first housing C1 and the second housing C3 symmetrically with respect to the center housing C2.
- the gripping unit 100 is rotated by the drive unit 200 as described above, and are disposed in the first housing C1 and the central housing C2 and the second housing C3 in a symmetrical direction in the horizontal direction, respectively. Both sides of the spring CS are gripped, respectively.
- the drive unit 200 is also disposed in the horizontal symmetry with respect to the center housing (C2) is provided in the first housing (C1) and the second housing (C3), respectively.
- the gripping unit 100 includes a gripping portion 120 to which the coil spring CS is fixed, and a gripping portion 120 that is interlocked with the rotating unit GU to rotate.
- the grip shaft 110 is made of.
- the gripping portion 120 may have various shapes as long as the gripping portion 120 can hold the coil spring CS, and both sides of the gripping portion 120 may be bent in the coil spring CS direction as illustrated.
- the gripping portion 110 is fixed to the gripping shaft 110, and the guide 130 may be provided around the gripping shaft 110 to guide the forward and backward movement of the gripping shaft 110.
- the rotating unit GU is provided in the first housing C1 and the second housing C3 and disposed to be horizontally symmetrical.
- the rotating unit GU includes a sun gear 210 interlocked with the drive shaft S2 and a plurality of planetary gears 220 interlocked with the sun gear 210.
- the planetary gear 220 is provided with a grip shaft 110 is interlocked.
- the bearing cover 240 is fixed to the lower side of the planetary gear 220 and rotatably fixed to the outer side of the grip shaft 110.
- the revolving unit 500 interlocks with the driving shaft S2 and the holding unit 100 to revolve the holding unit 100, and the center housing C2 of the first housing C1 and the second housing C3.
- the base 540 provided on the bottom surface in the ()) direction, the first cylinder 510, the second cylinder 520 and the third cylinder which are provided in the base 540 and have the same center and are sequentially disposed outwards. 530.
- the first cylinder 510, the second cylinder 520 and the third cylinder 530 is a hollow cylindrical shape and the bottom surface is closed by the base 540 as described above.
- the revolving unit 500 provided in the first housing C1 as shown in FIGS. 3 to 5, the left side of the drawing is opened.
- the drive shaft (S2) is inserted into the first cylinder 510 is interlocked with each other, the sun gear 210 is disposed on the first cylinder 510 is interlocked with each other. That is, when the drive shaft S2 rotates, the sun gear 210 rotates.
- the first cylinder 510 also rotates in conjunction with the sun gear 210 and the drive shaft S2.
- the grip shaft 110 is inserted into a space between the second cylinder 520 and the third cylinder 530 to interlock with each other, and the grip shaft 110 is between the second cylinder 520 and the third cylinder 530. It penetrates the bottom of the space and enters into the central housing C2 to grip the coil spring.
- a planetary gear 220 is disposed on the second cylinder 520 and the third cylinder 530 to be interlocked with each other.
- the bearing cover 240 is provided on the bottom of the planetary gear 220 and the outside of the grip shaft 110.
- the planetary gear 220 is interlocked with the bearing cover 240 by the fastener F2, and the bearing cover 240 is respectively connected to the second cylinder 520 and the third cylinder 530 by the fastener F3. Interlocked.
- the bearing cover 240 may be rotatably provided by providing a separate bearing between the second cylinder 520 and the third cylinder 530 and the bearing cover 240.
- the second cylinder 520 and the third cylinder 530 also rotate and interlock with each other to hold the grip shaft 110.
- the planetary gear 220 is tooth-coupled with the sun gear 210, the planetary gear 220 rotates in conjunction with the rotation of the sun gear 210 and the grip shaft 110 also rotates.
- the grip shaft 110 revolves clockwise DIR5 by the rotation of the revolving unit 500.
- the planetary gear 220 interlocked with the gripping shaft 110 also revolves in the clockwise direction DIR5.
- the coil spring CS fixed to the gripping shaft 110 also rotates and rotates.
- a plurality of drive shafts 110 may be provided around the sun gear 210.
- the linkage pulley (C1) is connected to the housing C, that is, the main shaft S1 installed at one side of the first housing C1 or the second housing C3. 250).
- the interlocking pulley 250 is mounted to a bearing installed outside the main shaft S1 so that the interlocking pulley 250 is rotatable in a state where the main shaft S1 is stopped, and the driving actuator M2. And by the power transmission unit (B).
- the drive pulley 260 is fixed to the drive shaft S2, and the drive pulley 260 is interlocked by the interlocking pulley 250 and the power transmission unit B.
- the power generated from the drive actuator M2 rotates the interlocking pulley 250 through the power transmission unit B, and the interlocking pulley 250 is interlocked with the driving pulley 260 through the power transmission unit B.
- the rotational force of the linkage pulley 250 is finally transmitted to the drive pulley 260 to rotate the drive shaft S2.
- the power transmission unit B may be implemented in a belt transmission method, a chain transmission method, etc., but the coil spring to be pinned in the present invention does not need to rotate and rotate at high speed, so that the driving shaft S2 is naturally in a low speed state. It is preferable to adopt the chain transfer method as shown in the illustrated embodiment of FIG. In this embodiment, the power of the drive actuator M2 rotates the interlocking wheel mounted on the main shaft S1 by the chain while the main shaft S1 is stopped, and the rotational force of the interlocking wheel is driven by the chain. It is transmitted to the driving wheel fixed to (S2) to rotate the drive shaft (S2).
- the main actuator (M1) for driving the main shaft (S1) is a hydraulic cylinder (M1-1) for generating forward and backward power by the hydraulic cylinder (M1-1)
- the front and rear rack and the pinion is provided on the main shaft (S1) and interlocked with the rack.
- the housing (C) is rotated 180 degrees in conjunction with the main shaft (S1).
- the housing C is composed of a plurality as described above, one of the housing (CM) is disposed in the machining position toward the shot peening side, the other housing (CC) is arranged in the preparation position on the opposite side.
- the housing CM disposed at the machining position and the housing CC disposed at the preparation position are rotated by 180 degrees of the main shaft S1. This swaps places.
- according to the present invention can not only process a plurality of coil springs at the same time, but also the processing and preparation process can be performed at the same time to improve the processing efficiency, as well as to use while rotating a plurality of housings can also save work space.
- the housing C has a housing linking part 400 connected to the main shaft S1 so that the housing C is interlocked with the main shaft S1.
- the housing interlocking part 400 may have various shapes as long as the housing interlocking part 400 has a shape capable of connecting between the main shaft S1 and the housing C.
- the continuous shot peening apparatus of the coil spring of the present invention includes a moving unit 300 for lifting and lowering the grip shaft 110 as shown in FIGS. 1 and 6.
- the mobile unit 300 is provided in the same configuration in the first housing (C1) and the second housing (C3), respectively, and are symmetric in the horizontal direction.
- the moving unit 300 is provided in the first housing C1 and the fixed plate 330 to which the gripping shaft 110 is fixed and the moving actuator 310 which is provided in the first housing C1 to generate full backward power. Is made of.
- an operation rod 320 is provided on the moving actuator 310 to move forward and backward through the fixed plate 330.
- the grip spring 110 is moved in the opposite direction by the moving unit 300 provided in the second housing C3 so that the coil spring CS may be moved from the grip portion 120 installed on the grip shaft 110. Are separated.
- the coil spring CS is separated from the gripping unit 100 by the mobile unit 300 as described above, and the coil spring is taken out using a configuration such as a robot arm.
- the gripping part 120 may use various configurations as long as it can be fixed to the gripping shaft 110.
- the mobile unit 300 is provided on both sides of the coil spring (CS) as described above, the distance between the holding portion 120 is adjusted to be shorter than the length of the coil spring (CS), thereby compressing the coil spring In this state, stress shot peening may proceed.
- both of the gripping shafts 110 move toward the center of the coil spring CS so that the coil spring CS between the gripping portions 120 is compressed and compressed.
- stress short peening can be further improved internal stress.
- the grip spring 110 is moved in the opposite direction so that the coil spring CS is separated from the grip portion 120 of the grip shaft 110.
- the housing CM in the machining position faces the short peening device SP so that the coil spring CS is short peened.
- the housing CC in the ready position is disposed in the opposite direction to the housing CM in the machining position, and takes out the finished coil spring and mounts a new coil spring.
- the housing is rotated by 180 degrees to short-pin the housing CC in the ready position toward the short peening device SP, and the coil spring accommodated in the housing CM in the machining position is taken out.
- the sun gear 210 and the planetary gear 220 are sequentially rotated by the rotation of the drive shaft S2 in the housing CM in the machining position, and the gripping unit interlocked with the planetary gear 220.
- the revolving unit 500 is rotated by the rotation of the drive shaft S2 to revolve the planetary gear 220 and the gripping unit 100 interlocked with the revolving unit 500.
- the gripping unit 100 rotates and revolves at the same time, during which the coil spring CS is shot peened by the shot peening device SP.
- the main shaft S1 is rotated 180 degrees so that the housing CC in the ready position is the short peening apparatus SP.
- Coil spring CS provided therein is processed so as to face to the side.
- the housing CM in the machining position is disposed at the position of the housing CC in the opposite side, that is, in the preparation position.
- the coil spring which has been processed through the robot arm, is discharged from the gripping unit 100 and a new coil spring is mounted on the gripping unit 100.
- the fixed actuator 330 is moved away from the coil spring CS by the moving actuator 310, so that the amount of the coil spring CS
- the gripper 120 provided on the side is separated from the coil spring CS, and then the coil spring CS is discharged.
- the new coil springs CS are disposed between the grip parts 120 arranged in the horizontal direction, and then the grip parts 120 hold both sides of the coil springs CS by the moving actuator 310.
- the shot peening processing is performed after being arranged toward the shot peening apparatus side.
- Such a coil spring can be processed continuously by this invention.
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Abstract
Description
Claims (12)
- 코일 스프링(CS)을 쇼트 피닝 가공하는 쇼트 피닝 장치(SP)와, 상기 코일 스프링(CS)이 장착되는 장착부(10)로 이루어지고,상기 장착부(10)는 다수 개의 하우징(C)과, 상기 하우징(C) 내부에 구비되어 코일 스프링(CS)을 파지하는 다수 개의 파지 유닛(100)과, 상기 하우징(C) 내부에 구비되며, 상기 파지 유닛(100)을 자전 및 공전하는 구동 유닛(200)으로 이루어지며,상기 구동 유닛(200)은 하우징(C) 내부에 구비되며, 구동 액츄에이터(M2)에 의해 회전되는 구동 샤프트(S2)와, 상기 구동 샤프트(S2)에 연동되며 상기 파지 유닛(100)을 자전시키는 자전 유닛(GU)과, 상기 구동 샤프트(S2)와 파지 유닛(100)에 각각 연동되어 상기 파지 유닛(100)을 공전시키는 공전 유닛(500)으로 이루어지며상기 하우징(C)은 다수 개의 코일 스프링(CS)이 내부에 수용되는 중앙 하우징(C2)과, 상기 중앙 하우징(C2)의 수평 방향 양측에 각각 구비되는 제1하우징(C1) 및 제2하우징(C3)으로 이루어지며,상기 파지 유닛(100)은 제1하우징(C1) 및 제2하우징(C3)에 수평 방향 대칭으로 각각 배치되어 중앙 하우징(C2)에 배치된 코일 스프링(CS)의 양 측을 각각 파지하며,상기 구동 유닛(200)은 수평 방향 대칭으로 배치되어 제1하우징(C1) 및 제2하우징(C3) 내부에 각각 구비되는 코일 스프링의 연속 쇼트 피닝 장치.
- 제1항에 있어서,상기 파지 유닛(100)은 상기 코일 스프링(CS)이 고정되는 파지부(120)와, 상기 파지부(120)에 구비되며 상기 자전 유닛(GU)에 연동되는 파지 샤프트(110)로 이루어지는 코일 스프링의 연속 쇼트 피닝 장치.
- 제1항에 있어서,상기 자전 유닛(GU)은 제1하우징(C1) 및 제2하우징(C3) 내부에 각각 배치되고 구동 샤프트(S2)가 구비되어 연동되는 선 기어(210)와, 상기 선 기어(210) 주위에 치차 결합되고 상기 파지 샤프트(110)가 각각 구비되어 연동되는 다수 개의 유성 기어(220)로 이루어지고,상기 유성 기어(220)의 회전에 의해 파지 샤프트(110)가 자전하는 코일 스프링의 연속 쇼트 피닝 장치.
- 제1항에 있어서,상기 공전 유닛(500)은 제1하우징(C1) 및 제2하우징(C3) 중 중앙 하우징(C2)방향의 바닥면에 구비되는 베이스(540)와, 상기 베이스(540)에 구비되고 동일한 중심을 가지며 순차적으로 외측 방향으로 배치되는 제1원통(510), 제2원통(520) 그리고 제3원통(530)으로 이루어지고,상기 제1원통(510)과 제2원통(520) 그리고 제3원통(530)은 중공의 원통 형상이고 바닥면은 베이스(540)에 의해 폐쇄되고 반대측면은 개방되며,상기 제1원통(510)에는 구동 샤프트(S2)가 삽입되어 상호 연동되고,상기 제2원통(520)과 제3원통(530)사이 공간에 파지 샤프트(110)가 삽입되어 상호 연동되며, 상기 파지 샤프트(110)는 제2원통(520)과 제3원통(530)사이 공간의 바닥을 관통하여 중앙 하우징(C2) 내부로 진입하며,상기 제1원통(510)상에는 선 기어(210)가 배치되어 상호 연동되고,상기 제2원통(520)과 제3원통(530)상에는 유성 기어(220)가 배치되어 상호 연동되는 코일 스프링의 연속 쇼트 피닝 장치.
- 제4항에 있어서,상기 유성 기어(220)의 저면 및 파지 샤프트(110)의 외측에 베어링 커버(240)가 구비되어 제2원통(520)과 제3원통(530)에 각각 연동되는 한편 유성 기어(220)와 연동되는 코일 스프링의 연속 쇼트 피닝 장치.
- 제1항에 있어서,상기 하우징(C) 일 측에 메인 샤프트(S1)가 구비되고,상기 메인 샤프트(S1) 외측에 연동 풀리(250)가 회전 가능하게 구비되고 상기 구동 액츄에이터(M2)에 연동되며,상기 구동 샤프트(S2)에 구동 풀리(260)가 고정되어 연동 풀리(250)에 연동되는 코일 스프링의 연속 쇼트 피닝 장치.
- 제6항에 있어서,상기 메인 샤프트(S1)를 구동하는 메인 액츄에이터(M1)를 구비하되,상기 메인 액츄에이터(M1)는 전후진 동력을 발생하는 유압 실린더와, 상기 유압 실린더에 의해 전후진 하는 랙과 상기 메인 샤프트(S1)에 구비되고 상기 랙에 연동되어 회전하는 피니언으로 이루어지고,상기 하우징(C)은 상기 메인 샤프트(S1)에 연동되어 180도 회전되는 코일 스프링의 연속 쇼트 피닝 장치.
- 제1항에 있어서,상기 제1하우징(C1) 및 제2하우징(C3) 내부에 수평 방향 대칭되게 구비되어 상기 파지 샤프트(110)를 전후진하는 이동 유닛(300)을 더 구비하고,상기 이동 유닛(300)은 제1하우징(C1) 및 제2하우징(C3)에 구비되며 파지 샤프트(110)가 고정되는 고정판(330)과,상기 제1하우징(C1) 및 제2하우징(C3)에 각각 구비되어 전후진 동력을 발생하는 이동 액츄에이터(310)와,상기 이동 액츄에이터(310)에 각각 구비되어 고정판(330)을 전후진하는 작동 로드(320)로 이루어지는 코일 스프링의 연속 쇼트 피닝 장치.
- 제1항에 기재된 연속 쇼트 피닝 장치를 이용하여 코일 스프링을 쇼트 피닝하는 방법으로서,구동 샤프트(S2)의 회전에 의해 선 기어(210)와 유성 기어(220)를 순차적으로 회전시켜, 상기 유성 기어(220)에 연동되는 파지 유닛(100)를 자전시키는 한편,구동 샤프트(S2)의 회전에 의해 공전 유닛(500)을 회전시켜, 상기 공전 유닛(500)에 연동되는 유성 기어(220)와 파지 유닛(100)를 공전되도록 하여,상기 파지 유닛(100)에 파지된 코일 스프링(CS)이 공전과 자전을 하는 동안 쇼트 피닝 장치(SP)에 의해 쇼트 피닝되는 코일 스프링의 연속 쇼트 피닝 방법.
- 제9항에 있어서,상기 코일 스프링(CS)의 쇼트 피닝 처리가 종료된 후,메인 샤프트(S1)를 180도 회전하여 쇼트 피닝 위치에 있는 하우징(CM)과 준비 위치에 있는 하우징(CC)을 반대로 배치하여,준비 위치에 있던 하우징(CC)을 쇼트 피닝 장치(SP)측으로 향하게 하여 내부에 구비된 코일 스프닝(CS)이 가공되게 하는 한편, 가공 위치에 있던 하우징(CM)을 반대 방향으로 배치한 후 가공이 완료된 코일 스프링을 파지 유닛(100)으로부터 배출하고 새로운 코일 스프링을 파지 유닛(100)에 장착하는 코일 스프링의 연속 쇼트 피닝 방법.
- 제10항에 있어서,가공이 완료된 코일 스프링을 파지 유닛(100)으로부터 배출하기 위해, 이동 액츄에이터(310)에 의해 고정판(330)을 코일 스프링(CS)으로부터 멀어지도록 이동시켜,상기 코일 스프링(CS)의 양측에 설치된 파지부(120)가 코일 스프링(CS)으로부터 분리되도록 한 후, 상기 코일 스프링(CS)을 배출하는 코일 스프링의 연속 쇼트 피닝 방법.
- 제11항에 있어서,새로운 코일 스프링(CS)을 파지부(120) 사이에 배치한 후,상기 이동 액츄에이터(310)에 의해 파지부(120)가 상기 코일 스프링(CS)의 양측을 파지하는 코일 스프링의 연속 쇼트 피닝 방법.
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PL16889669T PL3278926T3 (pl) | 2016-06-09 | 2016-12-15 | Przyrząd i sposób do ciągłego kuleczkowania sprężyny śrubowej |
JP2017537231A JP6427680B2 (ja) | 2016-06-09 | 2016-12-15 | コイルスプリングの連続ショットピーニング装置及び方法 |
BR112017019124-5A BR112017019124B1 (pt) | 2016-06-09 | 2016-12-15 | Aparelho de jateamento com granalha continuo e processo para mola helicoidal |
EP16889669.4A EP3278926B1 (en) | 2016-06-09 | 2016-12-15 | Continuous shot peening apparatus and method for coil spring |
MX2017009992A MX2017009992A (es) | 2016-06-09 | 2016-12-15 | Aparato y metodo para granallado continuo de resortes helicoidades. |
CA2977193A CA2977193C (en) | 2016-06-09 | 2016-12-15 | Continuous shot peening apparatus and method for coil spring |
ES16889669T ES2751064T3 (es) | 2016-06-09 | 2016-12-15 | Aparato y procedimiento de granallado continuo para un resorte helicoidal |
MYPI2018700447A MY192599A (en) | 2016-06-09 | 2016-12-15 | Continuous shot peening apparatus and method for coil spring |
RU2017130651A RU2685448C1 (ru) | 2016-06-09 | 2016-12-15 | Устройство и способ для непрерывной дробеструйной обработки витой пружины |
CN201680011226.9A CN107735220B (zh) | 2016-06-09 | 2016-12-15 | 螺旋弹簧的连续喷丸装置以及方法 |
US15/663,573 US10335921B1 (en) | 2016-06-09 | 2017-07-28 | Continuous shot peening apparatus and method for coil spring |
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CN108406609B (zh) * | 2018-03-15 | 2020-01-14 | 宁波吉威熔模铸造有限公司 | 一种挖掘机斗齿加工成型装置 |
CN109807757A (zh) * | 2019-02-25 | 2019-05-28 | 安徽瑞达机械有限公司 | 一种节能型钢管喷砂机 |
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CN114248205B (zh) * | 2021-12-31 | 2022-10-25 | 浙江裕荣弹簧有限公司 | 一种车改装簧连续抛丸机及车改装簧的生产工艺 |
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ES2751064T3 (es) | 2020-03-30 |
JP2018520888A (ja) | 2018-08-02 |
CA2977193A1 (en) | 2017-12-09 |
CN107735220A (zh) | 2018-02-23 |
BR112017019124B1 (pt) | 2021-08-24 |
RU2685448C1 (ru) | 2019-04-18 |
EP3278926A1 (en) | 2018-02-07 |
HUE046539T2 (hu) | 2020-03-30 |
EP3278926A4 (en) | 2019-02-13 |
CN107735220B (zh) | 2019-07-16 |
BR112017019124A2 (pt) | 2018-06-26 |
CA2977193C (en) | 2019-06-04 |
MY192599A (en) | 2022-08-29 |
EP3278926B1 (en) | 2019-08-14 |
PL3278926T3 (pl) | 2020-01-31 |
KR101684866B1 (ko) | 2016-12-09 |
MX2017009992A (es) | 2018-03-14 |
JP6427680B2 (ja) | 2018-11-21 |
US10335921B1 (en) | 2019-07-02 |
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