WO2017204084A1 - フレキシブルフラットケーブル接続具、フレキシブルフラットケーブル接続構造体及び回転コネクタ装置 - Google Patents
フレキシブルフラットケーブル接続具、フレキシブルフラットケーブル接続構造体及び回転コネクタ装置 Download PDFInfo
- Publication number
- WO2017204084A1 WO2017204084A1 PCT/JP2017/018711 JP2017018711W WO2017204084A1 WO 2017204084 A1 WO2017204084 A1 WO 2017204084A1 JP 2017018711 W JP2017018711 W JP 2017018711W WO 2017204084 A1 WO2017204084 A1 WO 2017204084A1
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- WIPO (PCT)
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- flat cable
- flexible flat
- ffc
- pair
- bottom wall
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R35/00—Flexible or turnable line connectors, i.e. the rotation angle being limited
- H01R35/04—Turnable line connectors with limited rotation angle with frictional contact members
Definitions
- the present invention relates to a flexible flat cable connector, a flexible flat cable connection structure, and a rotary connector device including the connection terminal, and in particular, a flexible flat cable connection connected to an end portion of a flexible flat cable included in the rotary connector device. Concerning the structure.
- a rotating connector device for supplying power to an airbag device or the like is attached to a connecting portion between a steering wheel for steering and a steering shaft.
- the rotary connector device is attached so as to surround the steering shaft, and a steering column cover is mounted so as to enclose the rotary connector device and the end portion of the steering shaft.
- a steering lower cover is mounted on the steering wheel side so as to include the boss portion of the steering wheel.
- the rotary connector device includes a stator, a rotator rotatably assembled to the stator, and a flexible flat cable (FFC) wound and accommodated in an annular internal space formed by the stator and the rotator.
- the end of the FFC is provided with a connection structure that electrically connects the FFC and the outside.
- connection structure includes, for example, a plurality of metal bus bars and a resin bus bar case that holds the bus bar so that a part of the bus bar is exposed, and a part of the bus bar is exposed.
- a device in which a plurality of terminal portions are configured to be electrically connectable to a conductor portion of an FFC is disclosed (Patent Document 1).
- the bus bar case of this connection structure is provided with a shallow recess portion having the same width as that of the FFC, and a terminal portion is configured by exposing a part of the bus bar on the inner wall surface of the recess portion.
- a pair of inner wall is opposingly arranged by the width direction of FFC, and the mold cover engage
- the FFC is placed on the bus bar case which is the primary mold material, the mold cover serving as the mold cover is assembled thereon, and the FFC is sandwiched between the bus bar case and the mold cover.
- the bus bar case which is the primary mold material
- the mold cover serving as the mold cover is assembled thereon
- the FFC is sandwiched between the bus bar case and the mold cover.
- two members are needed for fixing FFC.
- as a connecting process two processes are required, in which the FFC is set in the bus bar case, and the mold cover is attached to the bus bar case, and the work is complicated.
- the performance and functionality of automobiles have been improved, and the number of various devices and devices has been increased, and the number of electrical wiring bodies used in these devices and the like tends to increase. .
- connection structure that can easily connect the FFC and can perform a highly reliable connection even when the rotary connector device is further miniaturized from the viewpoint of space saving and weight reduction. It has been demanded.
- An object of the present invention is to provide a flexible flat cable connector, a flexible flat cable connection structure, and a rotary connector device that can easily connect a flexible flat cable and can perform a highly reliable connection. There is.
- a flexible flat cable connector is a flexible flat cable connection structure that electrically connects a flexible flat cable and the outside, and accommodates an end of the flexible flat cable.
- the flexible flat cable connector further includes a pair of cutout portions provided on the bottom wall and disposed below the pair of convex portions in a direction perpendicular to the in-plane direction of the flexible flat cable.
- the flexible flat cable connector further includes a pair of stepped portions that are provided on the pair of side walls and define the positions of the corners of the flexible flat cable.
- the plurality of protrusions are disposed at asymmetric positions with respect to the center in the width direction of the flexible flat cable.
- a flexible flat cable connection structure includes a flexible flat cable and a flexible flat cable connection device that electrically connects the flexible flat cable and the outside.
- the flexible flat cable connector has a concave portion for accommodating an end portion of the flexible flat cable, a bottom wall provided in the concave portion, and both ends of the concave portion with respect to the width direction of the flexible flat cable.
- a pair of opposing side walls, a plurality of protrusions provided on the bottom wall and respectively inserted into a plurality of holes provided in the flexible flat cable, and extending from the pair of side walls facing each other, and Spaced apart from the bottom wall Characterized in that it comprises a pair of convex portions, the.
- the flexible flat cable connection structure further includes a weld that extends in a width direction of the flexible flat cable and connects an end of the flexible flat cable and the bottom wall, and the plurality of protrusions are With respect to the longitudinal direction of the flexible flat cable, the flexible flat cable is disposed closer to the welded portion than the pair of convex portions.
- the plurality of protrusions are disposed at asymmetric positions with respect to the center in the width direction of the flexible flat cable.
- the plurality of protrusions may have different shapes from each other in plan view of the bottom wall.
- the protrusion has a flat bulge that bulges in the width direction of the flexible flat cable.
- a rotary connector device comprising the flexible flat cable connector or the flexible flat cable connection structure.
- a plurality of protrusions are provided on the bottom wall of the recess, and the pair of protrusions extend from the pair of side walls to face each other and are spaced apart from the bottom wall.
- the plurality of protrusions are inserted into a plurality of holes provided in the flexible flat cable, and both ends in the width direction of the flexible flat cable are assembled between the bottom wall and the pair of convex portions.
- FIG. 1 It is a perspective view showing roughly a rotation connector device provided with a flexible flat cable connection structure concerning an embodiment of the present invention. It is a perspective view which shows the structure of the flexible flat cable connection structure in FIG. 1, (a) is the state in which the flexible flat cable was connected to the flexible flat cable connector, (b) is the flexible flat cable connected. Indicates the previous state. It is a figure which shows the structure of the flexible flat cable connector of FIG.2 (b), (a) is a top view, (b) is a bottom view. It is a figure which shows the structure of the flexible flat cable connector of FIG.2 (b), (a) is a front view, (b) is a rear view.
- FIG.2 It is a figure which shows the structure of the flexible flat cable connector of FIG.2 (b), (a) is a left view, (b) is a right view. (A) is a figure explaining the positional relationship of the projection part and a pair of convex part in the flexible flat cable connection structure of Fig.2 (a), (b) is a figure explaining arrangement
- FIG. 1 is a perspective view schematically showing a rotary connector device including a flexible flat cable connection structure (hereinafter referred to as an FFC connection structure) according to the present embodiment.
- the rotary connector device of FIG. 1 and the FFC connection structure of FIG. 2 to be described later show an example, and the configurations of the rotary connector device and the FFC connection structure according to the present invention are shown in FIGS. It is not limited to things.
- a rotary connector device 1 includes a rotator 12, a stator 13 that holds the rotator 12 so as to be rotatable around an axis x, and forms an annular space S 1 around the axis x between the rotator 12 and an annular space.
- a flexible flat cable 14 (hereinafter referred to as FFC) accommodated in S1 is provided.
- FFC flexible flat cable 14
- the stator 13 is fixed to the vehicle body of the vehicle, and the rotator 12 is attached to the steering wheel.
- the rotator 12 communicates the annular rotator main body 21 provided around the axis x (in the directions of arrows A and B in FIG. 1), the annular space S1 and the outside, and defines the rotator-side connector housing space S2. Side connector housing portion 22.
- the rotator main body 21 has a hollow disk-shaped or substantially hollow disk-shaped top plate portion 21a centered on the axis x, and an end portion on the inner peripheral side of the top plate portion 21a toward the annular space S1 along the axis x. It has a cylindrical portion 21b that extends.
- the top plate portion 21 a defines a portion facing upward (in the direction of arrow C in FIG. 1) in the rotary connector device 1.
- the cylindrical portion 21b is formed to be engaged with a corresponding portion of the stator 13 so as to be rotatable about the axis x.
- the stator 13 has a circular engagement hole (not shown) centered on the axis x and an annular or substantially annular stator body 31 centered on the axis x, and the stator side forming the stator side connector housing space S3. And a connector housing portion 32.
- the engaging hole formed in the stator main body 31 is formed so as to be able to receive and engage with an end portion on the lower side (in the direction of arrow D in FIG. 1) of the cylindrical portion 21b of the rotator 12.
- the rotator 12 is rotatably engaged with the engagement hole of the stator main body 31 of the stator 13 at the lower end of the cylindrical portion 21b, and is thereby rotatably held by the stator 13.
- the annular space S1 is defined by the top plate portion 21a and the cylindrical portion 21b of the rotator 12 and the stator body 31 of the stator 13.
- the FFC 14 is wound so as to have a slack of an appropriate length, and the length of this slack changes as the rotator 12 rotates with respect to the stator 13.
- a plurality of FFCs 14 can be held in a state of being always aligned in the annular space S1 so as to follow the change in the slack length.
- the end of the flexible flat cable 14 drawn out from the annular space S1 is inserted into the rotator-side connector housing space S2 of the rotator-side connector housing portion 22.
- the rotator side connector housing portion 22 is formed with a rotation side terminal insertion hole 22a into which a terminal of a cable drawn from an electrical component (for example, a horn switch, an airbag module, etc.) provided in the steering wheel can be inserted.
- the terminal of this cable and the conductor part of FFC14 are connected by the FFC connection structure not shown arrange
- stator-side connector housing space S3 of the stator-side connector housing portion 32 the end portion of the FFC 14 drawn out from the annular space S1 is inserted in the same manner as the rotator-side connector housing space S2.
- the stator-side connector housing portion 32 is formed with a fixed-side terminal insertion hole (not shown) into which a terminal having a predetermined shape connected to a wire harness constituting an electric circuit on the vehicle body side can be inserted.
- This terminal and the conductor portion of the FFC 14 are connected by the FFC connector 40 disposed in the stator-side connector housing space S3 of the stator-side connector housing portion 32.
- the FFC 14 and the FFC connector 40 constitute an FFC connection structure described later.
- the electrical components such as the airbag module on the steering wheel side and the electrical circuit on the vehicle body side are electrically connected via the FFC 14.
- FIG. 2 is a perspective view showing the configuration of the FFC connection structure in FIG. 1, (a) is a state where the FFC 14 is connected to the FFC connector 40, and (b) is a state before the FFC 14 is connected.
- Indicates. 3 (a) is a plan view of the FFC connector 40
- FIG. 3 (b) is a bottom view
- FIG. 4 (a) is a front view
- FIG. 4 (b) is a rear view
- FIG. 5 (a) is a left side.
- FIG. 5B is a right side view.
- the FFC connection structure 2 includes an FFC 14 and an FFC connector 40 that electrically connects the FFC and the outside.
- the FFC connector 40 is a member having a substantially L-shaped cross section that extends in the Y direction and the Z direction in the drawing, so that a plurality of metal bus bars 41 and a part of the plurality of bus bars 41 are exposed.
- a resin bus bar case 42 for holding the bus bar is provided, and a terminal part 43 formed by exposing a part of the bus bar 41 is configured to be electrically connected to the conductor part 14a of the FFC 14.
- the bus bar case 42 includes a concave portion 44 that accommodates the end portion 14b in the longitudinal direction of the FFC 14, a bottom wall 45 provided in the concave portion 44, and a pair of side walls 46 that are opposed to both ends of the concave portion 44 with respect to the width direction of the FFC 14. , 46, a plurality of protrusions 47, 47,... Respectively inserted into a plurality of holes 14 d, 14 d,. And a pair of convex portions 48, 48 that are opposed to each other and are spaced apart from the bottom wall 45.
- the FFC connector 40 is provided on the bottom wall 45 and has a plurality of shapes different from the plurality of protrusions 47, 47,. It has protrusions 47A, 47A,.
- the plurality of protrusions 47A, 47A,... Have, for example, a columnar shape, a cone shape, or a combination thereof, and when connecting the FFC 14 to the FFC connector 40, the plurality of protrusions 47A, 47A,. .. Are melted and solidified and welded to the FFC 14 to deform the plurality of projections 47A, 47A,... To form a plurality of projections 47, 47,. .
- the configuration other than the protruding portion of the FFC connector 40 is the same as the configuration of the FFC connector in the FFC connection structure 2.
- the concave portion 44 is a shallow depression provided in the bus bar case 42, and a part of the plurality of bus bars 41, 41,. Is formed.
- the concave portion 44 has a substantially I shape in plan view (FIG. 3A), and has a narrow width portion 44a and a wide width that is wider than the narrow width portion 44a and is substantially equal to the width size of the FFC 14.
- the wide portion 44b-1 is formed on the front side of the narrow portion 44a in the insertion direction of the FFC 14, and the wide portion 44b-2 is formed on the back side of the narrow portion 44a in the insertion direction of the FFC 14.
- the bottom wall 45 is provided with a pair of cutout portions 49 and 49 disposed below the pair of convex portions 48 and 48 in the Z direction perpendicular to the in-plane direction (XY plane direction) of the FFC 14.
- the pair of notches 49 and 49 are substantially rectangular in plan view (FIG. 3B) and are formed at both ends of the bottom wall 45 in the width direction (X direction) of the FFC 14. It is formed on the end face 45 a of the bottom wall 45 with respect to the longitudinal direction (Y direction) of the FFC 14.
- the pair of cutout portions 49 and 49 are disposed directly below the pair of convex portions 48 and 48 in a front view and separated from the pair of convex portions 48 and 48 (FIG. 4A).
- the end 14b of the FFC 14 is inserted from below the bottom wall 45 through the pair of notches 49, 49 to above the bottom wall 45. It is possible.
- the pair of side walls 46, 46 are provided with a pair of stepped portions 50, 50 that define the positions of the corner portions 14c of the FFC 14 (FIG. 2 (b)).
- the stepped portion 50 has a corner portion 50a formed at the boundary between the narrow portion 44a and the wide portion 44b-1 of the concave portion 44.
- the corner portion 50a When the FFC 14 is fixed, the corner portion 50a The FFC 14 is positioned in the longitudinal direction by coming into contact with the corner 14c at the end 14b.
- the corner portion 14c is a portion that is formed on the inner side in the longitudinal direction of the conductor exposed portion 14f by forming a conductor exposed portion 14f described later.
- the convex portion 48 is a substantially rectangular parallelepiped portion that protrudes inward from the inner side surface of the side wall 46, and has a substantially square shape when viewed from the side (FIGS. 5A and 5B). And the convex part 48 is formed in the edge part of the side wall 46 regarding the Y direction, and is formed just above the notch part 49 regarding the Z direction. In a state where the FFC 14 is fixed, the FFC 14 is disposed between the bottom wall 45 and the convex portion 48, and the pair of lower surfaces 48 a, 48 a of the pair of convex portions 48, 48 regulate the movement of the FFC 14 in the Z direction. Function as.
- FIG. 6A is a view for explaining the positional relationship between the protrusion 47 and the pair of protrusions 48 in the FFC connection structure 2 in FIG. 2A, and FIG. It is a figure explaining arrangement
- the FFC connection structure 2 has a welded portion 51 that extends in the width direction of the FFC 14 and connects the end portion of the FFC 14 and the bottom wall 45.
- the welded part 51 is a part formed by irradiating the overlapping part of the FFC conductor part 14a and the terminal part 43 with ultrasonic waves, laser light, or the like.
- the plurality of projecting portions 47, 47,... Are arranged closer to the welded portion 51 than the pair of convex portions 48, 48 in the longitudinal direction of the FFC 14.
- the distance between the arrangement position of the welded portion 51 and the arrangement position of the protrusion 47 in the longitudinal direction of the FFC 14 is L1
- the distance between the arrangement position of the weldment 51 and the arrangement position of the protrusion is L2.
- the welded portion 51, the protruding portion 47, and the convex portion 48 are arranged so as to satisfy the relationship of L1 ⁇ L2.
- the plurality of protrusions 47, 47,... are arranged at asymmetric positions with respect to the center line E in the width direction of the FFC 14, and in the present embodiment, the width direction Two are provided on one side of the center line E, and one is provided on the other side. If the FFC 14 has a symmetrical shape with respect to the center line E in the width direction, the plurality of protrusions 47, 47,... May be arranged at symmetrical positions with respect to the center line E in the width direction of the FFC 14. Good.
- the plurality of projecting portions 47, 47,... are integrally formed with a base portion 47 a provided integrally with the bottom wall 45, and the base portion above the base portion. And a flat bulging portion 47b that bulges in the width direction of the FFC 14.
- the plurality of protrusions 47, 47,... are composed of three protrusions formed in a line along the width direction of the FFC 14, and have, for example, an arrowhead shape.
- the plurality of flat bulging portions 47b, 47b,... In the plurality of protrusions 47, 47,... Have the same rectangular shape in plan view of the bottom wall 45.
- the FFC 14 has a laminate structure in which a plurality of conductor portions 14a composed of copper foil or copper foil and a plating layer are sandwiched between two insulating films made of resin such as PET through an adhesive layer. 2 (see FIG. 2B)
- the FFC 14 has a position corresponding to each of the plurality of protrusions 47A, 47A,..., That is, with respect to the center line E in the width direction of the FFC 14 in a state before the FFC connection.
- a plurality of holes 14d, 14d, ... are provided at the asymmetric position, and the plurality of holes 14d, 14d, ... are formed in a laminated portion where the conductor portion 14a is not disposed.
- the front and back sides of the FFC 14 when the FFC 14 is fixed to the FFC connector 40 are defined, and in the state after the FFC connection, the plurality of protrusions 47, 47,. ,... Are welded to the FFC 14 in a state where they are respectively inserted into the FFC 14.
- the plurality of protrusions 47, 47,... May have different shapes in plan view of the bottom wall 45, as shown in FIG.
- the plurality of projecting portions 47, 47 ′, 47 ′′ the flat bulged portions 47b, 47b ′, 47b ′′,... Have a rectangular shape, a triangular shape, and a rhombus shape in the plan view of the bottom wall 45, respectively. It may be.
- the plurality of protrusions 47, 47,... May be arranged at asymmetric positions with respect to the width direction center line E of the FFC 14 as shown in FIG. It may be arranged at a symmetrical position.
- the plurality of protrusions 47, 47,... May be disposed at asymmetric positions with respect to the center line E in the width direction of the FFC 14, or may have different shapes in plan view of the bottom wall 45. Alternatively, they may be arranged at asymmetric positions and have different shapes.
- the end portion 14b of the FFC 14 is irradiated with a laser, and the resin layer constituting the laminate structure of the FFC 14 is burned off to form a conductor exposed portion 14f in which the conductor portion 14a of the laminate structure is exposed (FIG. 2B). ).
- both ends of the FFC 14 in the width direction are pressed to curve the FFC 14, and the end portion 14b of the FFC 14 is extended from the end surface 45a side of the bottom wall 45 to the wide portion of the recess 44. 44b-1.
- the end portion 14b of the FFC 14 is disposed in the in-plane direction of the bottom wall 45 so that the FFC 14 is positioned below the pair of protrusions 48 and 48 and above the plurality of protrusions 47A, 47A,. It is inserted obliquely with respect to (XY plane direction).
- both ends in the width direction of the curved FFC 14 are inserted into the pair of notches 49 and 49 of the pair of side walls 46 and 46, respectively, so that the end of the FFC 14 is maintained while maintaining the curved state of the FFC 14.
- the portion 14b can be easily inserted into the recess 44.
- the FFC 14 is moved so that the in-plane direction of the FFC 14 is substantially parallel to the in-plane direction of the bottom wall 45 at a position where the corner portion 14c of the FFC 14 is in contact with the corner portion 50a of the stepped portion 50.
- the end 14 b of the FFC 14 is accommodated in the recess 44.
- the longitudinal tip 14e of the FFC 14 is accommodated in the wide portion 44b-2.
- the plurality of projections 47A, 47A,... Are inserted into the plurality of holes 14d, 14d,... Of the FFC 14, and the end 14b of the FFC 14 and the bottom wall 45 are brought into contact with each other. As a result, both end portions in the width direction of the FFC 14 are assembled between the bottom wall 45 and the pair of convex portions 48, 48.
- the end 14b of the FFC 14 is restricted from moving in the longitudinal direction (Y direction) of the FFC 14 by the plurality of protrusions 47A, 47A,. 47,... And a pair of side walls 46, 46 restrict movement in the width direction (X direction). Further, the movement of the end portion 14 b of the FFC 14 in the thickness direction (Z direction) is restricted by the plurality of protrusions 47 and 47 and the pair of convex portions 48 and 48. Thereby, the edge part 14b of FFC14 is fixed to the FFC connection tool 40, and detachment
- the tool S is pressed from the conductor exposed portion 14f side to the overlapping portion of the conductor exposed portion 14f of the FFC 14 and the terminal portion 43 of the bus bar 41, and ultrasonic waves are applied to the tool S.
- the conductor exposed portion 14 f and the terminal portion 43 are welded to form a welded portion 51, and the conductor portion 14 a and the terminal portion 43 are connected.
- the conductor portion 14a and the terminal portion 43 may be connected by resistance welding or laser welding. As a result, the FFC 14 is connected to the FFC connector 40.
- the FFC 14 when the FFC 14 receives an external force in the arrow direction (mainly the Z direction), the FFC 14 is in the Z direction, That is, it may move in a direction away from the bottom wall 45. At this time, the movement in the Z direction is restricted by the plurality of protrusions 47, 47,... And the pair of protrusions 48, 48, the detachment of the FFC 14 from the FFC connector 40 is prevented, and the FFC 14 and the FFC connection. The connection with the tool 40 is maintained.
- a bent portion forming step of forming the bent portion 14g in the FFC 14 may be performed after the assembly step of the FFC 14 and the FFC connector 40 or after the welding step.
- the bent portion 14g is provided on the opposite side to the protruding portion 47 of the pair of convex portions 48, 48 with respect to the longitudinal direction of the FFC 14. Thereby, it becomes difficult to transmit an external force to the welding part 51 side, and destruction of the welding part of FFC14 and the projection part 47 can be prevented.
- the FFC 14 is bent downward while being pressed against the end face 45a of the bottom wall 45 (FIG. 9C).
- the end surface 45a is preferably a surface perpendicular to the in-plane direction (XY plane direction) of the bottom wall 45, and the FFC 14 is pressed into contact with the end surface 45a having the same shape, thereby bending the L-shaped cross section.
- the part 14g can be formed. In this way, the FFC 14 can be bent by using the end surface 45a of the bottom wall as a support surface of the FFC 14 in the bent portion forming process. Therefore, even when stress that may cause deformation in the peeling direction from the bottom wall 45 is applied to the FFC 14, the FFC 14 can be easily folded without peeling without using a separate facility. .
- the movement of the FFC 14 in the longitudinal direction is restricted by the plurality of protrusions 47A, 47A,...
- the movement of the FFC 14 in the lateral direction is controlled by the plurality of protrusions 47A, 47A,. 46 and the movement of the FFC 14 in the thickness direction is restricted by a plurality of protrusions 47A, 47A,... And a pair of protrusions 48, 48,. Therefore, in the configuration of the FFC connector 40, two members are not required, and the FFC 14 can be fixed by only one member of the FFC connector 40. Further, the fixing can be performed by a series of simple steps without requiring a plurality of steps associated with the two-member configuration. Therefore, the FFC 14 can be easily connected and a highly reliable connection can be performed.
- the pair of cutout portions 49 and 49 are provided on the bottom wall 45 and are disposed below the pair of convex portions 48 and 48 in a direction perpendicular to the in-plane direction of the FFC 14, and thus connect the FFC 14.
- the pair of notches 49, 49 By passing the width direction end of the FFC 14 through the pair of notches 49, 49, the end of the FFC 14 is easily accommodated in the wide portion 44b of the recess 44, and the FFC 14 is easily fixed to the wide portion 44b. be able to.
- the pair of stepped portions 50, 50 are provided on the pair of side walls 46, 46 and define the position of the corner portion 14c of the FFC 14, the positioning of the FFC 14 in the longitudinal direction can be accurately and reliably performed.
- the plurality of protrusions 47A, 47A can be easily inserted into the plurality of holes 14d, 14d,.
- the plurality of protrusions 47A, 47A,... are disposed at asymmetric positions with respect to the center line E in the width direction of the FFC 14, the positions of the plurality of protrusions 47A, 47A,.
- the welded portion 51 extends in the width direction of the FFC 14, connects the end portion 14 b of the FFC 14 and the bottom wall 45, and includes a plurality of protrusions 47. , 47,... Are arranged closer to the welded portion 51 than the pair of convex portions 48, 48 in the longitudinal direction of the FFC 14, so that the FFC 14 can be easily positioned when the welded portion 51 is formed.
- the plurality of protrusions 47, 47,... are arranged at asymmetric positions with respect to the center line E in the width direction of the FFC 14 or have different shapes, the plurality of protrusions 47, 47 on the FFC 14.
- the plurality of holes 14d, 14d,... Corresponding to the positions of...,.
- the protrusion 47 has a flat bulging portion 47b that bulges in the width direction of the FFC 14, when the FFC 14 is bent in the longitudinal direction and moved away from the bottom wall 45, the FFC 14 is flat bulging portion.
- the movement can be regulated by the flat bulging portion 47b in pressure contact with 47b.
- the flat bulging portion 47b does not bulge in the longitudinal direction of the FFC 14, the stress received from the FFC 14 can be reduced, the breakage of the protruding portion 47 can be prevented, and the FFC 14 can be securely fixed for a long time. Can be maintained over a period of time.
- the FFC connector 40 accommodated in the stator-side connector housing portion 32 has been described.
- the FFC connector 40 accommodated in the rotator-side connector housing portion 22 is not limited to this. You may have the same structure.
- the FFC connector 40 is a member having a substantially L-shaped cross section, but is not limited thereto, and may be a straight member.
- the number of bus bars 41, the number of terminal portions 43, or the number of conductor portions 14a of the FFC 14 is not limited to the present embodiment, and can be changed to other numbers depending on applications and specifications.
- the bent portion 14g has a single mountain shape, but is not limited thereto, and may have a shape having a plurality of peaks and valleys such as a substantially W-shaped cross section. Thereby, it becomes possible to absorb the external force applied to FFC14 more.
- the plurality of holes 14d, 14d,... are formed in a laminated portion where the conductor portion 14a is not disposed, but are not limited thereto, and may be formed in a laminated portion where the conductor portion 14a is disposed. In addition, a part of the plurality of holes may be formed in the laminated part where the conductor part 14a is not arranged, and the other part may be formed in the laminated part where the conductor part 14a is arranged.
- the resin layer constituting the laminate structure of the FFC 14 is burned out.
- the present invention is not limited to this, and the resin layer may be removed by processing such as pressing.
- the upper portions of the plurality of protrusions 47A, 47A,... are melted and solidified and welded to the FFC 14, whereby the plurality of protrusions 47A, 47A,. , 47,... Are not limited to this, but a plurality of protrusions 47, 47,... Are formed by deforming the upper portions of the plurality of protrusions 47A, 47A,. - May be formed.
- the configuration of the rotary connector device 1 other than the FFC connection structure 2 is not limited to the above-described embodiment, and may have other shapes and structures.
- Rotation connector apparatus FFC connection structure 12
- Flexible flat cable (FFC) 14a Conductor portion 14b End portion 14c Corner portion 14d Hole 14e Longitudinal tip 14f Conductor exposed portion 14g Bending portion 21
- FFC connection Tool 41 Bus bar 42
- Terminal part 44 Recess 44a Narrow part 44b Wide part 45
- Side wall 47 Projection part 47 'Projection part 47 "Projection part 47a Base part 47b
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Abstract
Description
図6(a)に示すように、FFC接続構造体2は、FFC14の幅方向に延在し、且つFFC14の端部と底壁45とを接続する溶接部51を有している。溶接部51は、FFCの導体部14aと端子部43との重なり部に超音波、レーザ光等を照射することによって形成された部位である。
複数の突起部47,47,・・・は、FFC14の長手方向に関して一対の凸部48,48よりも溶接部51側に配置されている。すなわち、FFC接続構造体2において、FFC14の長手方向に関して溶接部51の配置位置と突起部47の配置位置との距離をL1、溶接部51の配置位置と突起部の配置位置との距離をL2としたとき、L1≦L2の関係を満たすように、溶接部51、突起部47及び凸部48が配置される。
先ず、FFC14の端部14bにレーザを照射し、FFC14のラミネート構造を構成する樹脂層を焼き切って、同ラミネート構造の導体部14aが露出した導体露出部14fを形成する(図2(b))。そして、図8(a)の断面図に示すように、FFC14の幅方向両端を押圧して当該FFC14を湾曲させ、FFC14の端部14bを、底壁45の端面45a側から凹部44の幅広部44b-1に挿入する。このとき、FFC14が一対の凸部48,48の下方であって且つ複数の突起部47A,47A,・・・の上方に位置するように、FFC14の端部14bを底壁45の面内方向(X-Y平面方向)に対して斜めに挿入する。この挿入時に、湾曲したFFC14の幅方向両端部を、それぞれ一対の側壁46,46の一対の切り欠き部49,49に挿通することで、FFC14を湾曲させた状態を保持したまま、FFC14の端部14bを凹部44に容易に挿入することができる。
2 FFC接続構造体
12 ロテータ
13 ステータ
14 フレキシブルフラットケーブル(FFC)
14a 導体部
14b 端部
14c 角部
14d 孔
14e 長手方向先端
14f 導体露出部
14g 屈曲部
21 ロテータ本体
21a 天板部
21b 円筒部
22 ロテータ側コネクタ収容部
31 ステータ本体
32 ステータ側コネクタ収容部
40 FFC接続具
41 バスバー
42 バスバーケース
43 端子部
44 凹部
44a 幅狭部
44b 幅広部
45 底壁
45a 端面
46,46 一対の側壁
46 側壁
47 突起部
47’ 突起部
47” 突起部
47a 基部
47b 扁平膨出部
47b’ 扁平膨出部
47b” 扁平膨出部
48,48 一対の凸部
48 凸部
48a,48a 一対の下面
48a 下面
48b 側面
49,49 一対の切り欠き部
49 切り欠き部
50,50 一対の段付き部
50 段付き部
50a 隅部
51 溶接部
E 幅方向中心線
L1 距離
L2 距離
W 溶着機
S 工具
S1 環状空間
S2 ロテータ側コネクタ収容空間
S3 ステータ側コネクタ収容空間
x 軸線
Claims (10)
- フレキシブルフラットケーブルと外部とを電気的に接続するフレキシブルフラットケーブル接続具であって、
前記フレキシブルフラットケーブルの端部を収容する凹部と、
前記凹部に設けられた底壁と、
前記フレキシブルフラットケーブルの幅方向に関して前記凹部の両端に対向配置された一対の側壁と、
前記底壁に設けられた複数の突起部と、
前記一対の側壁から互いに向かい合って延出し、且つ前記底壁から離間して配置された一対の凸部と、を備えることを特徴とする、フレキシブルフラットケーブル接続具。 - 前記底壁に設けられ、前記フレキシブルフラットケーブルの面内方向に垂直な方向に関して前記一対の凸部の下方に配置された一対の切り欠き部を更に備えることを特徴とする、請求項1記載のフレキシブルフラットケーブル接続具。
- 前記一対の側壁に設けられ、前記フレキシブルフラットケーブルの角部の位置を規定する一対の段付き部を更に有することを特徴とする、請求項1又は2記載のフレキシブルフラットケーブル接続具。
- 前記複数の突起部は、前記フレキシブルフラットケーブルの幅方向中心に対して非対称位置に配置されることを特徴とする、請求項1記載のフレキシブルフラットケーブル接続具。
- フレキシブルフラットケーブルと、前記フレキシブルフラットケーブルと外部とを電気的に接続するフレキシブルフラットケーブル接続具とを備えるフレキシブルフラットケーブル接続構造体であって、
前記フレキシブルフラットケーブル接続具は、
前記フレキシブルフラットケーブルの端部を収容する凹部と、
前記凹部に設けられた底壁と、
前記フレキシブルフラットケーブルの幅方向に関して前記凹部の両端に対向配置された一対の側壁と、
前記底壁に設けられ、前記フレキシブルフラットケーブルに設けられた複数の孔にそれぞれ挿入された複数の突起部と、
前記一対の側壁から互いに向かい合って延出し、且つ前記底壁から離間して配置された一対の凸部と、を備えることを特徴とする、フレキシブルフラットケーブル接続構造体。 - 前記フレキシブルフラットケーブルの幅方向に延在し、前記フレキシブルフラットケーブルの端部と前記底壁とを接続する溶接部を更に有し、
前記複数の突起部は、前記フレキシブルフラットケーブルの長手方向に関して前記一対の凸部よりも前記溶接部側に配置されることを特徴とする、請求項5記載のフレキシブルフラットケーブル接続構造体。 - 前記複数の突起部は、前記フレキシブルフラットケーブルの幅方向中心に対して非対称位置に配置されることを特徴とする、請求項5又は6記載のフレキシブルフラットケーブル接続構造体。
- 前記複数の突起部は、前記底壁の平面視において互いに異なる形状を有することを特徴とする、請求項5乃至7のいずれか1項に記載のフレキシブルフラットケーブル接続構造体。
- 前記突起部は、前記フレキシブルフラットケーブルの幅方向に膨出する扁平膨出部を有することを特徴とする、請求項5乃至8のいずれか1項に記載のフレキシブルフラットケーブル接続構造体。
- 請求項5乃至9のいずれか1項に記載のフレキシブルフラットケーブル接続構造体を備えることを特徴とする、回転コネクタ装置。
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JP2018519231A JP6968060B2 (ja) | 2016-05-23 | 2017-05-18 | フレキシブルフラットケーブル接続具、フレキシブルフラットケーブル接続構造体及び回転コネクタ装置 |
KR1020187033855A KR20190004725A (ko) | 2016-05-23 | 2017-05-18 | 플렉시블 플랫 케이블 접속구, 플렉시블 플랫 케이블 접속 구조체 및 회전 커넥터 장치 |
CN201780031730.XA CN109155475B (zh) | 2016-05-23 | 2017-05-18 | 柔性扁平线缆连接件、柔性扁平线缆连接构造体以及旋转连接器装置 |
EP17802676.1A EP3467945B1 (en) | 2016-05-23 | 2017-05-18 | Flexible flat cable connection tool, flexible flat cable connection structure, and rotary connector device |
US16/198,402 US10756463B2 (en) | 2016-05-23 | 2018-11-21 | Flexible flat cable connector, flexible flat cable connection structure, and rotary connector device |
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US20190165502A1 (en) | 2019-05-30 |
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