WO2017201989A1 - 羊毛织物湿法转移印花方法 - Google Patents

羊毛织物湿法转移印花方法 Download PDF

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WO2017201989A1
WO2017201989A1 PCT/CN2016/106392 CN2016106392W WO2017201989A1 WO 2017201989 A1 WO2017201989 A1 WO 2017201989A1 CN 2016106392 W CN2016106392 W CN 2016106392W WO 2017201989 A1 WO2017201989 A1 WO 2017201989A1
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wool fabric
wool
transfer printing
paste
printing
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PCT/CN2016/106392
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English (en)
French (fr)
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黄庄芳容
左凯杰
颜怀成
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黄庄芳容
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003—Transfer printing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48—Derivatives of carbohydrates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5264—Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds
    • D06P1/5292—Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds containing Si-atoms
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02—Material containing basic nitrogen
    • D06P3/04—Material containing basic nitrogen containing amide groups
    • D06P3/14—Wool
    • D06P3/16—Wool using acid dyes

Definitions

  • the invention belongs to the technical field of textile printing, and particularly relates to a method for wet transfer printing of wool fabric.
  • Traditional wool fabric printing methods generally include round/flat screen printing, digital inkjet printing, and thermal transfer printing.
  • the digital inkjet printing can solve the problem of the fineness of the flower pattern, the fluff on the surface of the fabric is likely to cause the nozzle to be clogged, which not only affects the product quality, but also greatly increases the production cost (the nozzle price is too high).
  • the thermal transfer printing technology can effectively solve the above problems, but has the disadvantages of poor fastness, residual organic solvent, and easy to be flattened at high temperatures to lose the inherent fluffiness of the wool product.
  • Chinese patent document CN101105006A discloses a natural fiber and nylon wet transfer printing method, and the acid dye ink used in the literature comprises the following components and weight ratio: acid dye 15-20%, polyamide resin 20-30 as a binder %, 50-64% of ethanol as solvent, 0.3-0.5% of antifoaming agent, 0.3-0.5% of leveling agent; the impregnating solution used in this document includes the following components and weight ratio: 1 to 10% of paste, surface activity 1 to 10% of the agent, 1 to 3% of glycerin as a co-solvent, 3 to 5% of an alkali agent, and the balance is water.
  • the object of the present invention is to solve the above problems, and to provide a wet transfer printing method for wool fabric which has better fastness and clear and natural printing pattern.
  • a technical solution for achieving the object of the present invention is: a method for wet transfer printing of wool fabric, comprising the following steps:
  • step 3 The wetted wool fabric obtained in step 2 is adhered to the printed film obtained in step 1, and is pressed into the transfer device to control the running speed and the transfer pressure of the wool fabric to make the pattern on the printed film clear. Transfer to the surface of the wool fabric; after the transfer device is removed, the wool fabric is separated from the printed film, the transferred film is separately wound, and the wool fabric is dried by a tension-free dryer;
  • step 4 The wool fabric obtained in step 3 is introduced into a continuous steaming machine for steaming and coloring, and the steaming temperature and time are strictly controlled according to the process requirements to ensure that the acid dye and the wool fiber fully react, and the steaming machine is subjected to conventional Washed and dried.
  • the color paste described in the above step 1 is prepared from the following components by weight: 5% to 25% of an acid dye, 5% to 10% of a dispersant, 20% to 40% of a paste, and a non-silicone defoamer. 0.5% to 1%, wetting agent 0.5% to 1%, and the rest is water.
  • the above acid dye is a nanometer acid dye
  • the main component of the dispersant is an anionic/nonionic surfactant
  • the paste is a modified guar gum
  • the main component of the wetting agent is a polyether modified polysiloxane polymer.
  • the plate roll described in the above step 1 is an electro-engraving roll having an engraving depth of 4 to 7 wires.
  • the pretreatment liquid described in the above step 2 is prepared from the following components by weight: organic acid 2% to 5%, paste 0.5% to 3%, wool toner 1% to 3%, chelation
  • the dispersant is 1% to 3%
  • the non-silicone antifoaming agent is 0.5% to 1%
  • the rest is water.
  • the main component of the above organic acid is an anionic high molecular polymer
  • the paste is modified guar gum
  • the main component of the wool toner is a sulfonamide macromolecular polymer
  • the main component of the chelating dispersant is an anionic surfactant.
  • the padding pressure described in the above step 2 is 0.2 to 0.6 MPa, and the running speed of the rolling mill is 5 to 15 m/min.
  • the wool fabric described in the above step 3 has an operating speed of 5 to 15 m/min and a transfer pressure of 0.5 to 1 MPa.
  • the vaporizer described in the above step 4 is a continuous vaporizer having a vaporization temperature of 101 to 105 ° C and a vaporization time of 30 to 60 min.
  • the pattern is engraved on the plate according to the depth and depth, and the prepared color paste is used to print the pattern on the coated film by the gravure printing machine to form a printed film.
  • the color paste used in this example is prepared from the following weight percentage components: acid dye 15%, dispersant 6%, paste 30%, non-silicone antifoam 0.5%, wetting agent 0.5%, and water 48. %.
  • the acid dye is a nano-grade acid dye, which is from Huntsman Company;
  • the dispersant is a dispersant T, which is derived from Changzhou Huilan Trading Co., Ltd., whose main component is an anionic/nonionic surfactant; It is Gum-14, which is derived from Riyuexing Trading Co., Ltd., whose main component is modified guar gum.
  • the non-silicon defoamer is DM-7401, which is derived from Demei Chemical Company. Its main component is non- Ionic surfactant; humectant is HR-8060, derived from Hongrui Chemical Co., Ltd., whose main component is polyether modified polysiloxane polymer.
  • the pretreatment liquid used in this embodiment is prepared from the following components by weight: organic acid 2.5%, paste 2%, wool toner 3%, chelating dispersant 1%, non-silicon defoamer 0.5 % and water 91%.
  • the organic acid is DM-2725, which is derived from Demei Chemical Company. Its main component is anionic polymer; the paste is Gum-14, which is derived from Riyuexing Trading Co., Ltd. Modified guar gum; wool coloring agent is based on kinetic energy E, which is derived from Shanghai Textile Chemical Co., Ltd., whose main component is sulfonamide macromolecular polymer; the chelating dispersing agent is SQ-113. From Shanghai Fubin Fine Chemical Co., Ltd., its main component is anionic surfactant; non-silicon defoamer is DM-7401, which is sourced from Demei Chemical Company and its main component is nonionic surfactant.
  • step 3 The wetted wool fabric obtained in step 2 is adhered to the printing film obtained in step 1, and is pressed into the transfer device to control the running speed of the wool fabric to be 8 m/min, and the transfer pressure is 0.6 MPa to make the printing.
  • the pattern on the film is clearly transferred to the surface of the wool fabric; after the transfer device is removed, the wool fabric is separated from the printed film, the transferred film is separately wound, and the wool fabric is dried by a tension-free dryer.
  • step 4 The wool fabric obtained in step 3 is introduced into a continuous steaming machine for steaming and coloring, and the steaming process is 102 ° C ⁇ 45 min to ensure that the acid dye and the wool fiber fully react, and after the steaming machine is subjected to conventional water washing, drying.
  • the wool fabric of the embodiment has a fastness of 3-4 or more, and the printing pattern is clear and natural.
  • the invention can realize the wet transfer printing of the wool fabric by selecting a suitable color paste and the pretreatment liquid, and the pattern is fine and the printing pattern is clear and natural, and the fastness is up to 3-4. Above the level.

Abstract

本发明公开了一种羊毛织物湿法转移印花方法，包括以下步骤：①利用配制好的色浆，通过凹版印刷机上的版辊将花型印制在经过涂层的薄膜上，制成印花薄膜；②将羊毛织物引入盛有预处理液的浸轧槽中，常温10～30℃一浸一轧，得到润湿的羊毛织物；③将步骤②得到的润湿的羊毛织物与步骤①得到的印花薄膜贴合在一起，进入转印装置轧压，使印花薄膜上的图案清晰的转移到羊毛织物表面；④将步骤③得到的羊毛织物引入连续式蒸化机进行蒸化发色，出蒸化机后进行常规的水洗、烘干。本发明通过选择合适的色浆以及预处理液，从而能够实现羊毛织物的湿法转移印花，而且花型精细度高，印花图案清晰自然，牢度可达3-4级以上。

Description

羊毛织物湿法转移印花方法 技术领域
本发明属于纺织品印花技术领域，具体涉及一种羊毛织物湿法转移印花方法。
背景技术
传统的羊毛织物印花方法大致包括圆/平网印花、数码喷墨印花以及热转印印花。
由于羊毛织物表面绒毛长，采用圆/平网印花很容易造成堵网，这样只能采取降低网目数或者降低色浆粘度来改善，从而导致印出的花型一般较为粗犷，无法完成细致花型的印花，并且生产中堵网造成的印花瑕疵还是无法避免。
数码喷墨印花虽然能够解决花型精细度的问题，但是织物表面的绒毛还是容易造成喷头堵塞，不仅影响产品质量，还造成生产成本的大幅提高(喷头价格太高)。
热转移印花技术能够有效解决上述问题，但是存在牢度差、有机溶剂残留以及高温下羊毛易被压平从而失去羊毛产品固有的毛绒感等缺点。
中国专利文献CN101105006A公开了一种天然纤维及锦纶湿法转移印花方法，该文献采用的酸性染料油墨包括以下组分和重量比：酸性染料15～20％、作为连接料的聚酰胺树脂20～30％、作为溶剂的乙醇50～64％、消泡剂0.3～0.5％、流平剂0.3～0.5％；该文献采用的浸渍液包括以下组分和重量比：糊料1～10％、表面活性剂1～10％、作为助溶剂的甘油1～3％、碱剂3～5％，其余为水。申请人经过大量试验发现：采用该文献的酸性染料油墨以及浸渍液对真丝、尼龙等天然纤维进行湿法转移印花的确具有较好的效果，但是对羊毛织物进行湿法转移印花效果不佳，牢度较差，印花图案不清晰自然。
发明内容
本发明的目的在于解决上述问题，提供一种牢度较好、印花图案清晰自然的羊毛织物湿法转移印花方法。
实现本发明目的的技术方案是：一种羊毛织物湿法转移印花方法，包括以下步骤：
①利用配制好的色浆，通过凹版印刷机上的版辊将花型印制在经过涂层的薄膜上，制成印花薄膜；
②将羊毛织物引入盛有预处理液的浸轧槽中，常温10～30℃一浸一轧，通过控制浸轧压力以及轧车的运行速度来控制羊毛织物的含水率为50％～70％，得到润湿的羊毛织物；
③将步骤②得到的润湿的羊毛织物与步骤①得到的印花薄膜贴合在一起，进入转印装置轧压，通过控制羊毛织物的运行速度及转印压力，使印花薄膜上的图案清晰的转移到羊毛织物表面；出转印装置后，羊毛织物与印花薄膜分离，将转印后的薄膜单独打卷，羊毛织物则经过无张力烘干机烘干；
④将步骤③得到的羊毛织物引入连续式蒸化机进行蒸化发色，并根据工艺要求严格控制蒸化温度及时间，以确保酸性染料与羊毛纤维充分发生反应，出蒸化机后进行常规的水洗、烘干。
上述步骤①中所述的色浆由下述重量百分比的组分配制而成：酸性染料5％～25％、分散剂5％～10％、糊料20％～40％、非硅消泡剂0.5％～1％、润湿剂0.5％～1％，其余为水。
上述酸性染料为纳米级酸性染料，分散剂的主要成分为阴/非离子表面活性剂，糊料为改性瓜尔豆胶，润湿剂的主要成分为聚醚改性聚硅氧烷聚合物。
上述步骤①中所述的版辊为电雕版辊，雕刻深度为4～7丝。
上述步骤②中所述的预处理液由下述重量百分比的组分配制而成：有机酸2％～5％、糊料0.5％～3％、羊毛上色剂1％～3％、螯合分散剂1％～3％、非硅消泡剂0.5％～1％，其余为水。
上述有机酸的主要成分为阴离子高分子聚合物，糊料为改性瓜尔豆胶，羊毛上色剂的主要成分为磺酰胺大分子聚合物，螯合分散剂的主要成分为阴离子表面活性剂。
上述步骤②中所述的浸轧压力为0.2～0.6MPa，轧车的运行速度为5～15m/min。
上述步骤③中所述的羊毛织物的运行速度为5～15m/min，转印压力为0.5～1MPa。
上述步骤④中所述的蒸化机为连续式蒸化机，蒸化温度为101～105℃，蒸化时间为30～60min。
具体实施方式
(实施例1)
本实施例的羊毛织物湿法转移印花方法具有以下步骤：
①根据花型需要，将花型按照深浅不同雕刻在版筒上，利用配制好的色浆，通过凹版印刷机将花型印制在经过涂层的薄膜上，制成印花薄膜。
本实施例采用的色浆由下述重量百分比的组分配制而成：酸性染料15％、分散剂6％、糊料30％、非硅消泡剂0.5％、润湿剂0.5％以及水48％。
其中，酸性染料采用的是纳米级酸性染料，来源于Huntsman公司；分散剂采用的是分散剂T，来源于常州惠蓝商贸有限公司，其主要成分为阴/非离子表面活性剂；糊料采用的是Gum-14，来源于日月星商贸有限公司，其主要成分为改性瓜尔豆胶；非硅消泡剂采用的是DM-7401，来源于德美化工公司，其主要成分为非离子表面活性剂；润湿剂采用的是HR-8060，来源于鸿瑞化工有限公司，其主要成分为聚醚改性聚硅氧烷聚合物。
②将羊毛织物引入盛有温度为15℃的预处理液的浸轧槽中，一浸一轧，控制浸轧压力为0.3MPa，轧车的运行速度为8m/min，经轧压后的羊毛织物的含水率为60％，得到润湿的羊毛织物。
本实施例采用的预处理液由下述重量百分比的组分配制而成：有机酸2.5％、糊料2％、羊毛上色剂3％、螯合分散剂1％、非硅消泡剂0.5％以及水91％。
其中，有机酸采用的是DM-2725，来源于德美化工公司，其主要成分为阴离子高分子聚合物；糊料采用的是Gum-14，来源于日月星商贸有限公司，其主要成分为改性瓜尔豆胶；羊毛上色剂采用的是纺科能E，来源于上海纺科化工有限公司，其主要成分为磺酰胺大分子聚合物；螯合分散剂采用的是SQ-113，来源于上海福彬精细化工有限公司，其主要成分为阴离子表面活性剂；非硅消泡剂采用的是DM-7401，来源于德美化工公司，其主要成分为非离子表面活性剂。
③将步骤②得到的润湿的羊毛织物与步骤①得到的印花薄膜贴合在一起，进入转印装置轧压，控制羊毛织物的运行速度为8m/min，转印压力为0.6MPa，使印花薄膜上的图案清晰的转移到羊毛织物表面；出转印装置后，羊毛织物与印花薄膜分离，将转印后的薄膜单独打卷，羊毛织物则经过无张力烘干机烘干。
④将步骤③得到的羊毛织物引入连续式蒸化机进行蒸化发色，蒸化工艺为102℃×45min，以确保酸性染料与羊毛纤维充分发生反应，出蒸化机后进行常规的水洗、烘干。
经检测，本实施例的羊毛织物牢度可达3-4级以上，而且印花图案清晰自然。
工业应用性
本发明具有的积极效果：本发明通过选择合适的色浆以及预处理液，从而能够实现羊毛织物的湿法转移印花，而且花型精细度高，印花图案清晰自然，牢度可达3-4级以上。

Claims (5)

  1. 一种羊毛织物湿法转移印花方法，其特征在于包括以下步骤：
    ①利用配制好的色浆，通过凹版印刷机上的版辊将花型印制在经过涂层的薄膜上，制成印花薄膜；
    ②将羊毛织物引入盛有预处理液的浸轧槽中，常温10～30℃一浸一轧，通过控制浸轧压力以及轧车的运行速度来控制羊毛织物的含水率为50％～70％，得到润湿的羊毛织物；
    ③将步骤②得到的润湿的羊毛织物与步骤①得到的印花薄膜贴合在一起，进入转印装置轧压，通过控制羊毛织物的运行速度及转印压力，使印花薄膜上的图案清晰的转移到羊毛织物表面；出转印装置后，羊毛织物与印花薄膜分离，将转印后的薄膜单独打卷，羊毛织物则经过无张力烘干机烘干；
    ④将步骤③得到的羊毛织物引入连续式蒸化机进行蒸化发色，并根据工艺要求严格控制蒸化温度及时间，以确保酸性染料与羊毛纤维充分发生反应，出蒸化机后进行常规的水洗、烘干。
  2. 根据权利要求1所述的羊毛织物湿法转移印花方法，其特征在于：上述步骤①中所述的色浆由下述重量百分比的组分配制而成：酸性染料5％～25％、分散剂5％～10％、糊料20％～40％、非硅消泡剂0.5％～1％、润湿剂0.5％～1％，其余为水。
  3. 根据权利要求2所述的羊毛织物湿法转移印花方法，其特征在于：上述酸性染料为纳米级酸性染料，分散剂的主要成分为阴/非离子表面活性剂，糊料为改性瓜尔豆胶，润湿剂的主要成分为聚醚改性聚硅氧烷聚合物。
  4. 根据权利要求1至3之一所述的羊毛织物湿法转移印花方法，其特征在于：上述步骤②中所述的预处理液由下述重量百分比的组分配制而成：有机酸2％～5％、糊料0.5％～3％、羊毛上色剂1％～3％、螯合分散剂1％～3％、非硅消泡剂0.5％～1％，其余为水。
  5. 根据权利要求4所述的羊毛织物湿法转移印花方法，其特征在于：上述有机酸的主要成分为阴离子高分子聚合物，糊料为改性瓜尔豆胶，羊毛上色剂的主要成分为磺酰胺大分子聚合物，螯合分散剂的主要成分为阴离子表面活性剂。
PCT/CN2016/106392 2016-05-24 2016-11-18 羊毛织物湿法转移印花方法 WO2017201989A1 (zh)

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