CN110230225A - 一种转移印花方法 - Google Patents
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Abstract
本发明公开了一种转移印花方法，该转移印花方法包括以下步骤：制取印花膜：以耐高温的PET薄膜作为印花膜基层，利用凹版印刷机将活性油墨通过印刷辊涂印在印花膜基层上，形成剥离层，通过刮涂的方式在剥离层上涂抹热熔胶，静止冷却后制成转移印花膜，通过改善活性油墨，并在印花膜印制过程中，在其表面涂抹热熔胶，使得印花涂层具备较强的粘附力，在印花转移时，热熔胶受热后与织物之间产生粘连，配合压辊机的压辊工作，使得印花转移率高，转移效果好，印花清晰，转移印花完成后，蒸化发色后利用除湿剂除湿处理后烘干，提高了转移印花处理后织物质量，避免织物纤维受损。
Description
技术领域
本发明涉及纺织印花技术领域，具体是一种转移印花方法。
背景技术
纺织品印花方法之一，始于20世纪60年代末，先将某种染料印在纸等其他材料上，然后再用热压等方式，使花纹转移到织物上的一种印花方法，多用于化纤针织品、服装的印花，转移印花经过染料升华、泳移、熔解、汕墨层剥离等工艺过程。
目前的转移印花方法印花转移的稳定性较低，转移后离型纸上往往存在印花残留，纤维织物上的印花图案质量较差。
发明内容
本发明的目的在于提供一种转移印花方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种转移印花方法，该转移印花方法包括以下步骤：
S1、制取印花膜：以耐高温的PET薄膜作为印花膜基层，利用凹版印刷机将活性油墨通过印刷辊涂印在印花膜基层上，形成剥离层，通过刮涂的方式在剥离层上涂抹热熔胶，静止冷却后制成转移印花膜；
S2、转移印花：对纤维织物进行传输，传输过程中对纤维织物表面涂抹涂布液，纤维织物贴合在转移印花膜上，纤维织物与转移印花膜之间通过压辊机滚压实现印花转移，纤维织物表面呈现印制花型；
S3、后处理：印花膜收卷剥离，纤维织物通过蒸化机进行蒸化发色处理，处理完成后通过除湿剂除湿处理，放入烘干箱内部进行烘干。
作为本发明进一步的方案：步骤S1中所述活性油墨由水溶性染料、粘和剂、乳化剂、潮解剂、渗透剂、增稠剂、均染剂、流平剂、保湿剂、防腐剂、调节剂和水混制而成。
作为本发明进一步的方案：步骤S1中所述热熔胶按重量百分比计包括：25％的水溶性聚酯热熔胶、35％水溶性聚酰胺热熔胶和40％的水溶性聚氨酯热熔胶。
作为本发明进一步的方案：步骤S1中所述凹版印刷机对印花膜基层的印刷温度为80-90℃，印刷速度为15-20cm/s。
作为本发明进一步的方案：步骤S2中所述涂布液由碳酸钠、碳酸氢钠、硅酸钠、乳化剂、消泡剂和水混制而成。
作为本发明进一步的方案：步骤S2中所述压辊机对纤维织物与转移印花膜之间进行印花转移时，压光处理的压辊工作温度为60-80℃，压辊机的压辊压力为20-40kg/cm2，转移时间为30-40s。
作为本发明进一步的方案：步骤S3中所述蒸化发色的处理温度设置在110-130℃，发色时间为30min-40min。
作为本发明进一步的方案：步骤S3中所述除湿剂按重量百分比计包括：0.8％-1％的聚合氯化铝，0.4％-0.6％的氨丙基三乙氧基硅烷，1％-3％的乳化氨基硅油，0.2％-0.4％的聚丙烯酰胺，余者为水。
与现有技术相比，本发明的有益效果是：通过改善活性油墨，并在印花膜印制过程中，在其表面涂抹热熔胶，使得印花涂层具备较强的粘附力，在印花转移时，热熔胶受热后与织物之间产生粘连，配合压辊机的压辊工作，使得印花转移率高，转移效果好，印花清晰，转移印花完成后，蒸化发色后利用除湿剂除湿处理后烘干，提高了转移印花处理后织物质量，避免织物纤维受损。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种转移印花方法，该转移印花方法包括以下步骤：
S1、制取印花膜：以耐高温的PET薄膜作为印花膜基层，利用凹版印刷机将活性油墨通过印刷辊涂印在印花膜基层上，形成剥离层，通过刮涂的方式在剥离层上涂抹热熔胶，静止冷却后制成转移印花膜；
S2、转移印花：对纤维织物进行传输，传输过程中对纤维织物表面涂抹涂布液，纤维织物贴合在转移印花膜上，纤维织物与转移印花膜之间通过压辊机滚压实现印花转移，纤维织物表面呈现印制花型；
S3、后处理：印花膜收卷剥离，纤维织物通过蒸化机进行蒸化发色处理，处理完成后通过除湿剂除湿处理，放入烘干箱内部进行烘干。
步骤S1中所述活性油墨由水溶性染料、粘和剂、乳化剂、潮解剂、渗透剂、增稠剂、均染剂、流平剂、保湿剂、防腐剂、调节剂和水混制而成。
步骤S1中所述热熔胶按重量百分比计包括：25％的水溶性聚酯热熔胶、35％水溶性聚酰胺热熔胶和40％的水溶性聚氨酯热熔胶。
步骤S1中所述凹版印刷机对印花膜基层的印刷温度为80℃，印刷速度为15cm/s。
步骤S2中所述涂布液由碳酸钠、碳酸氢钠、硅酸钠、乳化剂、消泡剂和水混制而成。
步骤S2中所述压辊机对纤维织物与转移印花膜之间进行印花转移时，压光处理的压辊工作温度为60℃，压辊机的压辊压力为20kg/cm2，转移时间为30s。
步骤S3中所述蒸化发色的处理温度设置在110℃，发色时间为30min。
步骤S3中所述除湿剂按重量百分比计包括：0.8％的聚合氯化铝，0.4％的氨丙基三乙氧基硅烷，1％的乳化氨基硅油，0.2％的聚丙烯酰胺，余者为水。
实施例2
步骤S1中所述凹版印刷机对印花膜基层的印刷温度为85℃，印刷速度为18cm/s。
步骤S2中所述压辊机对纤维织物与转移印花膜之间进行印花转移时，压光处理的压辊工作温度为70℃，压辊机的压辊压力为30kg/cm2，转移时间为35s。
步骤S3中所述蒸化发色的处理温度设置在120℃，发色时间为35min。
步骤S3中所述除湿剂按重量百分比计包括：0.9％的聚合氯化铝，0.5％的氨丙基三乙氧基硅烷，2％的乳化氨基硅油，0.3％的聚丙烯酰胺，余者为水。
实施例3
步骤S1中所述凹版印刷机对印花膜基层的印刷温度为90℃，印刷速度为20cm/s。
步骤S2中所述压辊机对纤维织物与转移印花膜之间进行印花转移时，压光处理的压辊工作温度为80℃，压辊机的压辊压力为40kg/cm2，转移时间为40s。
步骤S3中所述蒸化发色的处理温度设置在130℃，发色时间为40min。
步骤S3中所述除湿剂按重量百分比计包括：1％的聚合氯化铝，0.6％的氨丙基三乙氧基硅烷，3％的乳化氨基硅油，0.4％的聚丙烯酰胺，余者为水。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。
Claims (8)
1.一种转移印花方法，其特征在于，该转移印花方法包括以下步骤：
S1、制取印花膜：以耐高温的PET薄膜作为印花膜基层，利用凹版印刷机将活性油墨通过印刷辊涂印在印花膜基层上，形成剥离层，通过刮涂的方式在剥离层上涂抹热熔胶，静止冷却后制成转移印花膜；
S2、转移印花：对纤维织物进行传输，传输过程中对纤维织物表面涂抹涂布液，纤维织物贴合在转移印花膜上，纤维织物与转移印花膜之间通过压辊机滚压实现印花转移，纤维织物表面呈现印制花型；
S3、后处理：印花膜收卷剥离，纤维织物通过蒸化机进行蒸化发色处理，处理完成后通过除湿剂除湿处理，放入烘干箱内部进行烘干。
2.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S1中所述活性油墨由水溶性染料、粘和剂、乳化剂、潮解剂、渗透剂、增稠剂、均染剂、流平剂、保湿剂、防腐剂、调节剂和水混制而成。
3.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S1中所述热熔胶按重量百分比计包括：25％的水溶性聚酯热熔胶、35％水溶性聚酰胺热熔胶和40％的水溶性聚氨酯热熔胶。
4.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S1中所述凹版印刷机对印花膜基层的印刷温度为80-90℃，印刷速度为15-20cm/s。
5.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S2中所述涂布液由碳酸钠、碳酸氢钠、硅酸钠、乳化剂、消泡剂和水混制而成。
6.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S2中所述压辊机对纤维织物与转移印花膜之间进行印花转移时，压光处理的压辊工作温度为60-80℃，压辊机的压辊压力为20-40kg/cm2，转移时间为30-40s。
7.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S3中所述蒸化发色的处理温度设置在110-130℃，发色时间为30min-40min。
8.根据权利要求1所述的一种转移印花方法，其特征在于，步骤S3中所述除湿剂按重量百分比计包括：0.8％-1％的聚合氯化铝，0.4％-0.6％的氨丙基三乙氧基硅烷，1％-3％的乳化氨基硅油，0.2％-0.4％的聚丙烯酰胺，余者为水。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110565419A (zh) * | 2019-09-23 | 2019-12-13 | 刘静 | 一种面料双面精准对位印花方法 |
| CN110699992A (zh) * | 2019-09-23 | 2020-01-17 | 刘静 | 一种面料花型的热转移方法 |
| CN110834484A (zh) * | 2019-11-19 | 2020-02-25 | 东莞市悠悠美居家居制造有限公司 | 立体对花压纹台布的生产工艺 |
| CN115387135A (zh) * | 2022-09-06 | 2022-11-25 | 福建华峰新材料有限公司 | 一种转染剂及其制备方法，转染织物及其转染方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110565419A (zh) * | 2019-09-23 | 2019-12-13 | 刘静 | 一种面料双面精准对位印花方法 |
| CN110699992A (zh) * | 2019-09-23 | 2020-01-17 | 刘静 | 一种面料花型的热转移方法 |
| CN110834484A (zh) * | 2019-11-19 | 2020-02-25 | 东莞市悠悠美居家居制造有限公司 | 立体对花压纹台布的生产工艺 |
| CN115387135A (zh) * | 2022-09-06 | 2022-11-25 | 福建华峰新材料有限公司 | 一种转染剂及其制备方法，转染织物及其转染方法 |
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