WO2017165344A1 - Acrylic acid, and methods of producing thereof - Google Patents

Acrylic acid, and methods of producing thereof Download PDF

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Publication number
WO2017165344A1
WO2017165344A1 PCT/US2017/023302 US2017023302W WO2017165344A1 WO 2017165344 A1 WO2017165344 A1 WO 2017165344A1 US 2017023302 W US2017023302 W US 2017023302W WO 2017165344 A1 WO2017165344 A1 WO 2017165344A1
Authority
WO
WIPO (PCT)
Prior art keywords
acrylic acid
beta
propiolactone
zeolite
produced
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2017/023302
Other languages
English (en)
French (fr)
Inventor
Sadesh H. SOOKRAJ
Alexander Tseitlin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novomer Inc
Original Assignee
Novomer Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2018549537A priority Critical patent/JP2019509307A/ja
Priority to MX2018011139A priority patent/MX2018011139A/es
Priority to CA3018118A priority patent/CA3018118A1/en
Priority to BR112018069019A priority patent/BR112018069019A2/pt
Priority to EP17770939.1A priority patent/EP3433222B1/en
Priority to CN201780018126.3A priority patent/CN108884000A/zh
Priority to US16/087,051 priority patent/US20200325093A1/en
Priority to AU2017238018A priority patent/AU2017238018A1/en
Priority to KR1020187030170A priority patent/KR20180128018A/ko
Application filed by Novomer Inc filed Critical Novomer Inc
Publication of WO2017165344A1 publication Critical patent/WO2017165344A1/en
Priority to SA518400053A priority patent/SA518400053B1/ar
Anticipated expiration legal-status Critical
Priority to CONC2018/0010877A priority patent/CO2018010877A2/es
Priority to ZA2018/07001A priority patent/ZA201807001B/en
Priority to US17/152,248 priority patent/US11827590B2/en
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/09—Preparation of carboxylic acids or their salts, halides or anhydrides from carboxylic acid esters or lactones
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
    • B01J20/26—Synthetic macromolecular compounds
    • B01J20/265—Synthetic macromolecular compounds modified or post-treated polymers
    • B01J20/267—Cross-linked polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30—Processes for preparing, regenerating, or reactivating
    • B01J20/3085—Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14—Phosphorus; Compounds thereof
    • B01J27/16—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
    • B01J27/18—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
    • B01J27/1802—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates
    • B01J27/1806—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates with alkaline or alkaline earth metals
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00—Catalysts comprising molecular sieves
    • B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/084—Y-type faujasite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00—Catalysts comprising molecular sieves
    • B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00—Feed or outlet devices; Feed or outlet control devices
    • B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/0278—Feeding reactive fluids
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42—Separation; Purification; Stabilisation; Use of additives
    • C07C51/43—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
    • C07C51/44—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42—Separation; Purification; Stabilisation; Use of additives
    • C07C51/50—Use of additives, e.g. for stabilisation
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C57/00—Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms
    • C07C57/02—Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms with only carbon-to-carbon double bonds as unsaturation
    • C07C57/03—Monocarboxylic acids
    • C07C57/04—Acrylic acid; Methacrylic acid
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D305/00—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms
    • C07D305/02—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings
    • C07D305/10—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings having one or more double bonds between ring members or between ring members and non-ring members
    • C07D305/12—Beta-lactones
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F120/04—Acids; Metal salts or ammonium salts thereof
    • C08F120/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
    • C08F20/04—Acids, Metal salts or ammonium salts thereof
    • C08F20/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008—Controlling the process
    • B01J2208/00017—Controlling the temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008—Controlling the process
    • B01J2208/00539—Pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00743—Feeding or discharging of solids
    • B01J2208/00752—Feeding

Definitions

  • the carbonylation catalyst comprises [(TPP)Al] [Co(CO) 4 ], [(ClTPP)Al] [Co(CO) 4 ], [(TPP)Cr][Co(CO) 4 ], [(ClTPP)Cr] [Co(CO) 4 ], [(salcy)Cr] [Co(CO) 4 ], [(salph)Cr] [Co(CO) 4 ], or [(salph)Al] [Co(CO) 4 ] .
  • TPP refers to
  • acrylic acid is produced at a yield of at least 50%, at least 55%, at least 60%, at least 65%, at least 70%, at least 75%, at least 80%, at least 85%, at least 90%, or at least 95%.
  • the acrylic acid produced has a purity of at least 95%, at least 96%, at least 97%, or at least 98%. In some variations where the acrylic acid produced is isolated, e.g.
  • a mixture of beta-propiolactone (3.0 g) and phenothiazine (9.0 mg) was added using a needle value to a mixture of sulfolane (40. Og) and Zeolite Y hydrogen (20.0 g) at 165°C with 50 psi of carbon monoxide.
  • Zeolite Y hydrogen 80: 1 mole ratio S1O 2 /AI 2 O 3 , powder S. A. 780 m /g
  • Phenothiazine was the polymerization inhibitor used.
  • Sulfolane was the solvent used, and was dried over 3A molecular sieves prior to use.
  • the beta-propiolactone was added slowly using the needle valve over about 8.6 minutes. The reaction mixture was heated to 170°C to produce acrylic acid.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Analytical Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
PCT/US2017/023302 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof Ceased WO2017165344A1 (en)

Priority Applications (13)

Application Number Priority Date Filing Date Title
KR1020187030170A KR20180128018A (ko) 2016-03-21 2017-03-21 아크릴산, 및 이의 제조 방법
CA3018118A CA3018118A1 (en) 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof
BR112018069019A BR112018069019A2 (pt) 2016-03-21 2017-03-21 ácido acrílico e métodos de produção do mesmo
EP17770939.1A EP3433222B1 (en) 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof
CN201780018126.3A CN108884000A (zh) 2016-03-21 2017-03-21 丙烯酸和其制造方法
US16/087,051 US20200325093A1 (en) 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof
AU2017238018A AU2017238018A1 (en) 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof
JP2018549537A JP2019509307A (ja) 2016-03-21 2017-03-21 アクリル酸およびその生成方法
MX2018011139A MX2018011139A (es) 2016-03-21 2017-03-21 Acido acrilico y metodos para producir el mismo.
SA518400053A SA518400053B1 (ar) 2016-03-21 2018-09-19 عملية مُحسنة لإنتاج حمض أكريليك
CONC2018/0010877A CO2018010877A2 (es) 2016-03-21 2018-10-10 Ácido acrílico y métodos de producción del mismo
ZA2018/07001A ZA201807001B (en) 2016-03-21 2018-10-19 Acrylic acid, and methods of producing thereof
US17/152,248 US11827590B2 (en) 2016-03-21 2021-01-19 Acrylic acid, and methods of producing thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662311262P 2016-03-21 2016-03-21
US62/311,262 2016-03-21

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US16/087,051 A-371-Of-International US20200325093A1 (en) 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof
US17/152,248 Continuation US11827590B2 (en) 2016-03-21 2021-01-19 Acrylic acid, and methods of producing thereof

Publications (1)

Publication Number Publication Date
WO2017165344A1 true WO2017165344A1 (en) 2017-09-28

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Family Applications (2)

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PCT/US2017/023302 Ceased WO2017165344A1 (en) 2016-03-21 2017-03-21 Acrylic acid, and methods of producing thereof
PCT/US2017/023269 Ceased WO2017165323A1 (en) 2016-03-21 2017-03-21 Improved acrylic acid production process

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/US2017/023269 Ceased WO2017165323A1 (en) 2016-03-21 2017-03-21 Improved acrylic acid production process

Country Status (14)

Country Link
US (3) US20200325093A1 (https=)
EP (2) EP3433226B1 (https=)
JP (2) JP2019509307A (https=)
KR (2) KR20180128018A (https=)
CN (3) CN114736111B (https=)
AU (2) AU2017236914A1 (https=)
BR (2) BR112018069337A2 (https=)
CA (2) CA3018118A1 (https=)
CO (1) CO2018010877A2 (https=)
MX (2) MX2018011139A (https=)
SA (2) SA518400053B1 (https=)
TW (1) TW201802061A (https=)
WO (2) WO2017165344A1 (https=)
ZA (1) ZA201807001B (https=)

Cited By (26)

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US10099988B2 (en) 2015-02-13 2018-10-16 Novomer, Inc. Process for production of acrylic acid
US10099989B2 (en) 2015-02-13 2018-10-16 Novomer, Inc. Distillation process for production of acrylic acid
US10221150B2 (en) 2015-02-13 2019-03-05 Novomer, Inc. Continuous carbonylation processes
US10221278B2 (en) 2011-05-13 2019-03-05 Novomer, Inc. Catalytic carbonylation catalysts and methods
US10245559B2 (en) 2013-12-07 2019-04-02 Novomer, Inc. Nanofiltration membranes and methods of use
US10428165B2 (en) 2015-02-13 2019-10-01 Novomer, Inc. Systems and processes for polyacrylic acid production
US10457624B2 (en) 2017-04-24 2019-10-29 Novomer, Inc. Systems and processes for thermolysis of polylactones to produce organic acids
US10500104B2 (en) 2016-12-06 2019-12-10 Novomer, Inc. Biodegradable sanitary articles with higher biobased content
US10590099B1 (en) 2017-08-10 2020-03-17 Novomer, Inc. Processes for producing beta-lactone with heterogenous catalysts
US10597294B2 (en) 2014-05-30 2020-03-24 Novomer, Inc. Integrated methods for chemical synthesis
US10662139B2 (en) 2016-03-21 2020-05-26 Novomer, Inc. Acrylic acid production process
US10662283B2 (en) 2015-02-13 2020-05-26 Novomer, Inc. Process and system for production of polypropiolactone
US10669373B2 (en) 2016-12-05 2020-06-02 Novomer, Inc. Beta-propiolactone based copolymers containing biogenic carbon, methods for their production and uses thereof
US10676426B2 (en) 2017-06-30 2020-06-09 Novomer, Inc. Acrylonitrile derivatives from epoxide and carbon monoxide reagents
US10683390B2 (en) 2015-02-13 2020-06-16 Novomer, Inc. Systems and processes for polymer production
US10703702B2 (en) 2015-07-31 2020-07-07 Novomer, Inc. Production system/production process for acrylic acid and precursors thereof
US10711095B2 (en) 2016-03-21 2020-07-14 Novomer, Inc. Systems and methods for producing superabsorbent polymers
US10858329B2 (en) 2014-05-05 2020-12-08 Novomer, Inc. Catalyst recycle methods
US10974234B2 (en) 2014-07-25 2021-04-13 Novomer, Inc. Synthesis of metal complexes and uses thereof
US11078172B2 (en) 2015-02-13 2021-08-03 Novomer, Inc. Integrated methods for chemical synthesis
JP2021528478A (ja) * 2018-06-29 2021-10-21 ノボマー， インコーポレイテッド ベータ−ラクトンから有機酸を直接に生成するためのシステム及びプロセス
US11351519B2 (en) 2016-11-02 2022-06-07 Novomer, Inc. Absorbent polymers, and methods and systems of producing thereof and uses thereof
US11420177B2 (en) 2015-02-13 2022-08-23 Novomer, Inc. Flexible chemical production method
US11498894B2 (en) 2019-03-08 2022-11-15 Novomer, Inc. Integrated methods and systems for producing amide and nitrile compounds
US11814498B2 (en) 2018-07-13 2023-11-14 Novomer, Inc. Polylactone foams and methods of making the same
US12152004B2 (en) 2016-03-21 2024-11-26 Novomer, Inc. Systems and processes for producing organic acids directly from beta-lactones

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Publication number Priority date Publication date Assignee Title
CN110022909A (zh) * 2016-12-19 2019-07-16 宝洁公司 含沸石的制品
EP3691785A4 (en) 2017-10-05 2021-08-04 Novomer, Inc. ISOCYANATES, DERIVATIVES AND METHOD FOR THEIR MANUFACTURING
FR3110570B1 (fr) * 2020-05-19 2022-05-20 Commissariat Energie Atomique PROCEDE DE PREPARATION D’ACIDE ACRYLIQUE A PARTIR DE β-PROPIOLACTONE
EP4591980A4 (en) * 2022-09-19 2026-01-21 Lg Chemical Ltd CATALYST FOR THE PREPARATION OF UNSATURATED CARBOXYLIC ACIDS AND THEIR DERIVATIVES
EP4545309A1 (fr) 2023-10-26 2025-04-30 Airbus SAS Procédé d'impression pour réaliser un support peint

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