Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B15/00—Layered products comprising a layer of metal
  • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
  • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
  • B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
  • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
  • B26F1/16—Perforating by tool or tools of the drill type
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters

Definitions

• the present invention relates to an entry sheet for drilling, and a drilling method using the same, which are used when drilling a laminated plate or multilayer board.
• a drilling method for a laminated board or multilayer board used as a printed wiring board material generally one or a plurality of laminated boards or multilayer boards are stacked, and an aluminum foil alone or A method is employed in which a sheet in which a layer of a resin composition is formed on the surface of an aluminum foil (hereinafter, this “sheet” is referred to as “drill drilling entry sheet”) is drilled. .
• Patent Document 1 proposes a drilling method using a sheet made of a water-soluble resin such as polyethylene glycol in order to meet the demands for improving the hole position accuracy and reducing the hole wall roughness described above.
• Patent Document 2 a drilling lubricant sheet in which a water-soluble resin layer is formed on a metal foil is proposed.
• Patent Document 3 proposes an entry sheet for punching in which a water-soluble resin layer is formed on an aluminum foil on which a thermosetting resin thin film is formed.
• Patent Document 4 proposes a lubricant sheet for drilling in which a non-halogen colorant is blended in a lubricating resin composition.
• an entry sheet for drilling a form composed of a metal foil and a resin composition layer formed on at least one side of the metal foil has been proposed.
• the metal foil and the resin composition layer have a low adhesive strength
• the drilling entry sheet structure in which the metal foil and the resin composition layer are in direct contact with each other is used in the drilling process.
• this layer peeled off, and the drill stepped on the layer of the peeled resin composition, leading to deterioration in hole position accuracy and drill breakage frequency.
• the drilling entry sheet is usually arranged on both surfaces of a plurality of laminated plates or multilayer plates and used as a set with a fixing tape for drilling.
• the fixing tape is made of a resin composition.
• the adhesive layer prevents the lubricating effect of the resin composition, which is an important characteristic required for an entry sheet for drilling. In some cases, the hole position accuracy deteriorated. For this reason, without providing an adhesive layer between the metal foil and the resin composition layer, the adhesive strength between the metal foil and the resin composition layer is strong, and the hole punching entry sheet has excellent hole position accuracy. Development is anxious.
• the present invention has been made in view of the above problems, and drilling holes in the form of a metal foil and a resin composition layer formed without interposing an adhesive layer on at least one surface of the metal foil. Entry sheet for metal, even if there is no adhesive layer between the metal foil and the resin composition layer, the adhesive strength between the metal foil and the resin composition layer is strong, and drilling An object of the present invention is to provide an entry sheet for drilling with excellent hole position accuracy and a drilling method using the same.
• a metal foil a polyester resin (A) formed without interposing an adhesive layer on at least one surface of the metal foil, and water
• a drilling entry sheet comprising a resin composition layer containing a functional resin (B), wherein the content of the polyester resin (A) in the resin composition layer is within a specific range, and polyester
• the resin (A) is a copolymer containing a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol, can solve the above-mentioned problems, and complete the present invention. It came.
• the present invention is as follows.
• the layer of the resin composition includes a polyester resin (A) and a water-soluble resin (B), Content of the said polyester resin (A) in the layer of the said resin composition is 40 mass parts or more and 70 mass parts or less with respect to a total of 100 mass parts of the said polyester resin (A) and the said water-soluble resin (B).
• the polyester resin (A) is a copolymer containing a structural unit derived from tricarboxylic acid and a structural unit derived from polyol. Entry sheet for drilling.
• the content of the water-soluble resin (B) in the resin composition layer is 30 parts by mass or more and 60 parts by mass or less with respect to a total of 100 parts by mass of the polyester resin (A) and the water-soluble resin (B).
• the tricarboxylic acid is trimellitic acid, The entry sheet for drilling according to [1] or [2].
• the polyester resin (A) has a structural unit represented by the following general formula (1).
• each R independently represents a —CH 2 —CH 2 —O—CH 2 —CH 2 — group or a — (CH 2 ) 6 — group.
• N represents an integer of 1 or more.
• the water-soluble resin (B) is polyethylene oxide, polypropylene oxide, polyvinyl pyrrolidone, cellulose derivative, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polyoxyethylene monoether compound, polyoxyethylene monostearate, polyoxyethylene One or more selected from the group consisting of sorbitan monostearate, polyglycerin monostearate compound, polyethylene oxide-polypropylene oxide copolymer, and derivatives thereof, The entry sheet for drilling according to any one of [1] to [6].
• the water-soluble resin (B) is a high-molecular water-soluble resin (b1) having a weight average molecular weight of 50,000 to 1,500,000 and a low-molecular water solution having a weight average molecular weight of 1,000 to 30,000.
• the polymer water-soluble resin (b1) contains at least one selected from the group consisting of polyethylene oxide, polypropylene oxide, polyvinylpyrrolidone, and cellulose derivatives
• the low molecular weight water-soluble resin (b2) is polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polyoxyethylene monoether compound, polyoxyethylene monostearate, polyoxyethylene sorbitan monostearate, polyethylene oxide-polypropylene oxide.
• the resin composition layer has a thickness of 0.02 to 0.3 mm.
• the metal foil has a thickness of 0.05 mm to 0.5 mm.
• an entry sheet for drilling in the form of a metal foil and a resin composition layer formed without interposing an adhesive layer on at least one surface of the metal foil, Even if there is no adhesive layer between the resin composition layer, the drilling hole has high adhesive strength between the metal foil and the resin composition layer, and also has excellent hole position accuracy during drilling. Entry sheet and a drilling method using the same can be provided.
• an entry sheet for drilling without an adhesive layer is economical in terms of both the raw material and the manufacturing process of the entry sheet.
• the present embodiment a mode for carrying out the present embodiment (hereinafter, referred to as “the present embodiment”) will be described in detail.
• the present embodiment is not limited to this, and various modifications can be made without departing from the gist of the present embodiment. Can be modified.
• An entry sheet for drilling according to the present embodiment includes a metal foil and a resin composition layer formed on at least one surface of the metal foil without interposing an adhesive layer, and the resin composition layer. Includes a polyester resin (A) and a water-soluble resin (B), and the content of the polyester resin (A) in the layer of the resin composition is such that the polyester resin (A) and the water-soluble resin (B).
• the polyester resin (A) is a copolymer containing a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol with respect to a total of 100 parts by weight.
• the entry sheet for drilling according to the present embodiment includes a metal foil and a resin composition layer formed on the metal foil without interposing an adhesive layer. That is, there is no adhesive layer (such as a resin film) for bonding the metal foil and the resin composition between the metal foil and the resin composition layer, and the metal foil and the resin composition layer are in direct contact with each other. It is the form which is doing.
• the layer of the resin composition includes the polyester resin (A) and the water-soluble resin (B), the content of the polyester resin (A) in the layer of the resin composition is in the above-described range, and the polyester resin (A) Is a copolymer containing a tricarboxylic acid-derived structural unit having 3 or more carboxyl groups in the molecule and a polyol-derived structural unit, whereby an adhesive layer is formed between the metal foil and the resin composition layer. Even if it does not intervene, the adhesive strength between the metal foil and the resin composition layer is strong, and the hole position accuracy during drilling is excellent.
• the drill hole entry sheet according to the present embodiment does not require an adhesive layer, so that the raw material cost can be reduced and the process of forming the adhesive layer can be omitted. It is also more economical than the entry sheet for opening.
• the layer of the resin composition may be formed on one side of the metal foil or may be formed on both sides. When forming the layer of the resin composition on both sides, the composition of the resin composition of the layer may be the same or different.
• polyester resin (A) is a copolymer containing a structural unit derived from tricarboxylic acid and a structural unit derived from polyol.
• the copolymer is not particularly limited as long as it is a copolymer containing a structural unit derived from tricarboxylic acid and a structural unit derived from polyol as components.
• Constant derived from tricarboxylic acid means a constitutional unit (skeleton) in a polymer derived from tricarboxylic acid, which is used as a raw material for the polymerization reaction when it is made into a polymer.
• the “structural unit” is a structural unit (skeleton) in a polymer derived from a polyol used as a raw material for a polymerization reaction when a polymer is used.
• the copolymer containing a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol gives a structural unit derived from a tricarboxylic acid and a polyol that give a structural unit derived from a tricarboxylic acid, at least when it is made into a polymer. It is a copolymer obtained by copolymerizing a polyol. In other words, it is a copolymer having a plurality of carboxyl groups as side chains.
• the entry sheet for drilling comprises a layer of a metal foil and a resin composition.
• the hole position accuracy during drilling tends to be excellent.
• the carboxyl group has a relatively strong interaction with the metal surface. Therefore, when the copolymer constituting the polyester resin (A) contained in the resin composition layer contains a structural unit derived from tricarboxylic acid, the adhesive strength between the metal foil and the resin composition layer is increased.
• the centripetal ability to the drill bit is further improved, and the cutting waste generated at the time of machining can be efficiently discharged, so that the hole position accuracy at the time of drilling is improved. It is considered excellent.
• the structure of the resulting polyester resin (A) becomes rigid and inferior in flexibility, and on the contrary, the metal foil and the resin composition layer The adhesive strength of the is reduced.
• the layer of a resin composition can exhibit lubricity because a copolymer contains the structural unit derived from a polyol. It is considered that the hole position accuracy at the time of drilling is also excellent.
• “centering property” refers to the property (force) toward the center of rotation when the drill bit rotates.
• the tricarboxylic acid that gives a structural unit derived from tricarboxylic acid is not particularly limited as long as it is an organic compound having three carboxyl groups (COOH groups) in the molecule, and may be a monomer or a polymer.
• a compound is not particularly limited, and examples thereof include trimellitic acid, 2,5,7-naphthalenetricarboxylic acid, 1,2,4-naphthalenetricarboxylic acid, 1,2,4-butanetricarboxylic acid, 1, Examples include 2,5-hexanetricarboxylic acid, 1,3-dicarboxyl-2-methyl-2-methylenecarboxypropane, and 1,2,4-cyclohexanetricarboxylic acid. Of these, trimellitic acid is preferable. These tricarboxylic acids may be used alone or in combination of two or more.
• the polyol that gives the polyol-derived structural unit is not particularly limited as long as it is an organic compound having two or more hydroxyl groups (OH groups) in the molecule, and may be a monomer or a polymer. Such a compound is not particularly limited.
• ethylene glycol diethylene glycol, 1,3-propanediol, 1,2-propanediol, triethylene glycol, 2-methyl-1,3-propanediol, 2, 2-dimethyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 1,4-butanediol, 2-methyl-1,4-butanediol, 2-methyl-3- Examples include methyl-1,4-butanediol, 3-methyl-1,5-pentanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, and 1,6-hexanediol.
• ethylene glycol diethylene glycol, 1,4-butanediol and 1,6-hexanediol are preferred, and diethylene glycol and 1,6-hexanediol are particularly preferred.
• These polyols may be used alone or in combination of two or more.
• the total number of moles of the structural unit derived from tricarboxylic acid and the number of moles of the structural unit derived from polyol is 100% by mole derived from tricarboxylic acid.
• the molar ratio of the structural units is preferably 40 to 80 mol%, more preferably 45 to 75 mol%, still more preferably 50 to 70 mol%, still more preferably 55 to 70 mol%, and even more preferably. Is 55 to 65 mol%.
• the molar ratio of the structural unit derived from the polyol is preferably 20 to 60 mol%, more preferably 100 mol% based on the total number of moles of the structural unit derived from the tricarboxylic acid and the molar number of the structural unit derived from the polyol. It is 25 to 55 mol%, more preferably 30 to 50 mol%, still more preferably 30 to 45 mol%, and still more preferably 35 to 45 mol%.
• the molar ratio of the structural units derived from tricarboxylic acid is 40 mol% or more, the adhesive strength between the resin composition layer and the metal foil is further improved, and the resin composition layer peels off during drilling. Since it is difficult, the hole position accuracy tends to be superior.
• the layer of the resin composition is efficiently melted during the drilling process, so the discharge of cutting waste generated by the processing is good. This tends to improve the hole position accuracy and / or prolong the drilling life.
• the total number of moles of the structural unit derived from the tricarboxylic acid and the structural unit derived from the polyol is preferably from 95 to 100 mol% based on 100 mole% of the total number of moles of all the structural units constituting the polyester resin (A). Preferably, it is 97 to 100 mol%.
• a copolymer containing a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol may be a structural unit other than a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol (hereinafter referred to as “ Other structural units ”may also be included.
• a copolymer containing a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol is a tricarboxylic acid that gives a structural unit derived from a tricarboxylic acid when it is made into a polymer, a polyol that gives a structural unit derived from a polyol, If necessary, it may be a copolymer obtained by a copolymerization reaction with a compound that gives other structural units.
• the combination of these structural units is not particularly limited.
• the copolymer containing the structural unit derived from tricarboxylic acid, the structural unit derived from a polyol, and another structural unit as needed may be used individually by 1 type. Two or more types may be used in combination.
• the molar ratio of the other structural units is preferably 0 to 5 mol% with respect to the total number of moles of the structural units derived from the tricarboxylic acid, the moles of the structural units derived from the polyol, and the moles of the other structural units. More preferably, it is 0 to 3 mol%.
• the polyester resin (A) is preferably a copolymer composed of a structural unit derived from tricarboxylic acid and a structural unit derived from polyol.
• the drill hole entry sheet of the present embodiment includes a metal foil and a resin composition layer. Since the drill bit has a higher adhesive strength, the drill bit has good centering property, and the cutting waste generated during processing can be efficiently discharged, the hole position accuracy during drilling tends to be superior.
• the copolymer composed of a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol is not particularly limited.
• the tricarboxylic acid that provides the structural unit derived from the tricarboxylic acid described above and the structural unit derived from the polyol described above are provided. Examples thereof include a copolymer obtained by copolymerizing a polyol.
• the combination of the structural unit derived from tricarboxylic acid and the structural unit derived from polyol is not particularly limited.
• the copolymer which consists of a structural unit derived from a tricarboxylic acid and a structural unit derived from a polyol may be used individually by 1 type, and may be used in combination of 2 or more types. .
• the total number of moles of the structural unit derived from tricarboxylic acid and the number of moles of the structural unit derived from polyol is 100% by mole derived from tricarboxylic acid.
• the molar ratio of the structural units is preferably 40 to 80 mol%, more preferably 45 to 75 mol%, still more preferably 50 to 70 mol%, still more preferably 55 to 70 mol%, and even more preferably. Is 55 to 65 mol%.
• the molar ratio of the structural unit derived from the polyol is preferably 20 to 60 mol%, more preferably 100 mol% based on the total number of moles of the structural unit derived from the tricarboxylic acid and the molar number of the structural unit derived from the polyol. It is 25 to 55 mol%, more preferably 30 to 50 mol%, still more preferably 30 to 45 mol%, and still more preferably 35 to 45 mol%.
• the molar ratio of the structural units derived from tricarboxylic acid is 40 mol% or more, the adhesive strength between the resin composition layer and the metal foil is further improved, and the resin composition layer peels off during drilling. Since it is difficult, the hole position accuracy tends to be superior.
• the layer of the resin composition is efficiently melted during the drilling process, so the discharge of cutting waste generated by the processing is good. This tends to improve the hole position accuracy and / or prolong the drilling life.
• the polyester resin (A) is composed of a trimellitic acid-derived structural unit and a polyol-derived structural unit in the above-described copolymer composed of the tricarboxylic acid-derived structural unit and the polyol-derived structural unit. More preferably, it is a copolymer, that is, a trimellitic acid-polyol copolymer.
• the trimellitic acid-polyol copolymer is not particularly limited, and examples thereof include a copolymer obtained by copolymerizing a trimellitic acid and a polyol that provides the above-described polyol-derived structural unit. Among them, one kind selected from the group consisting of trimellitic acid-diethylene glycol copolymer, trimellitic acid-1,6-hexanediol copolymer, trimellitic acid-diethylene glycol-1,6-hexanediol copolymer. Or two or more types are preferable. These copolymers may be used individually by 1 type, and may be used in combination of 2 or more types.
• the entry sheet for drilling of this embodiment has a stronger adhesive strength between the metal foil and the layer of the resin composition, and the drill bit is centripetal. Since the cutting performance generated during machining is efficiently discharged, the hole position accuracy during drilling tends to be more excellent.
• the molar ratio of the trimellitic acid-derived structural units is preferably 100% by mole with respect to the total number of moles of the trimellitic acid-derived structural units and the polyol-derived structural units. Is 40 to 80 mol%, more preferably 45 to 75 mol%, still more preferably 50 to 70 mol%, still more preferably 55 to 70 mol%, and still more preferably 55 to 65 mol%.
• the molar ratio of the structural unit derived from the polyol is preferably 20 to 60 mol%, more preferably 100 mol% based on the total number of moles of the structural unit derived from trimellitic acid and the molar number of the structural unit derived from the polyol. Is 25 to 55 mol%, more preferably 30 to 50 mol%, still more preferably 30 to 45 mol%, and even more preferably 35 to 45 mol%.
• the molar ratio of the trimellitic acid-derived constitutional unit is 40 mol% or more, the adhesive strength between the resin composition layer and the metal foil is further improved, and the resin composition layer peels off during drilling. Since it is difficult to do so, the hole position accuracy tends to be superior.
• the layer of the resin composition is efficiently melted in the drilling process, so that the discharge of cutting waste generated by the processing is eliminated.
• this tends to provide better hole location accuracy and / or longer drilling life.
• the molar ratio of the trimellitic acid-derived structural units in the trimellitic acid-polyol copolymer is 55 to 70 mol% and the molar ratio of the polyol-derived structural units is 30 to 45 mol%, The hole position accuracy during drilling tends to be even better.
• the polyester resin (A) contains the trimellitic acid-diethylene glycol copolymer, trimellitic acid-1,6-hexanediol copolymer, trimellitic acid-diethylene glycol-1,6-hexanediol copolymer described above.
• the polymer preferably includes a copolymer having a structural unit represented by the following general formula (1).
• each R independently represents a —CH 2 —CH 2 —O—CH 2 —CH 2 — group or — (CH 2 ) 6.
• n is an integer of 1 or more, preferably 18 or more. The upper limit of n is not particularly limited, but is preferably 188 or less.
• the polyester resin (A) may contain two or more trimellitic acid-polyol copolymers having different R and n.
• the proportion of the structural units derived from trimellitic acid and the structural units derived from polyol is not particularly limited. Expressed as a ratio of the number of moles of structural units derived from trimellitic acid to the number of moles of structural units derived from polyol, it is preferably in the range of 40:60 to 80:20, and in the range of 50:50 to 70:30. More preferably, it is more preferably in the range of 55:45 to 70:30.
• the ratio of the number of moles of the structural units derived from trimellitic acid is 40 or more, the adhesive strength between the resin composition layer and the metal foil is sufficient, and the resin composition layer peels off during drilling. It is difficult to do so, and the hole position accuracy tends to be excellent.
• the ratio of the number of moles of the structural unit derived from the polyol is 20 or more, the layer of the resin composition is efficiently melted during the drilling process, so the discharge of cutting waste generated by the processing is good, This tends to improve the hole position accuracy and / or prolong the drilling life.
• the content of the polyester resin (A) in the resin composition layer of the entry sheet for drilling of this embodiment is 100 parts by mass in total of the polyester resin (A) and a water-soluble resin (B) described later. It is 40 to 70 parts by mass, preferably 40 to 60 parts by mass, and more preferably 40 to 50 parts by mass.
• the content of the polyester resin (A) is 40 parts by mass or more, the adhesive strength between the metal foil and the resin composition layer is further improved, and poor hole position accuracy and drill breakage are caused during drilling. Since the causative peeling of the resin composition layer is difficult to occur, the hole position accuracy is excellent and the drilling life is long.
• the content of the polyester resin (A) is 70 parts by mass or less
• the content of the water-soluble resin (B) in the resin composition layer is adjusted to an amount that provides sufficient lubricity for drilling.
• the hole position accuracy during drilling is more excellent.
• the content of the polyester resin (A) is 40 parts by mass or more and 60 parts by mass or less, both the adhesive strength between the metal foil and the resin composition layer and the hole position accuracy at the time of drilling are excellent. There is a tendency.
• the number average molecular weight of the polyester resin (A) is not particularly limited, but is preferably 5,000 or more and 50,000 or less, more preferably 5,000 or more and 30,000 or less, and more preferably 5,000 or more and 25,000 or less. .
• the number average molecular weight is 5,000 or more, the occurrence of blocking can be suppressed, and the handling property tends to be further improved.
• the number average molecular weight is 50,000 or less, in the drill drilling process, the discharge performance of the cutting waste is further improved, the hole position accuracy is more excellent, and the occurrence of drill breakage tends to be suppressed.
• the number average molecular weight of the polyester resin (A) can be measured using polystyrene as a standard substance using a GPC column according to a conventional method.
• the acid value of the polyester resin (A) is not particularly limited, but is preferably 0 to 2.8 mgKOH / g, more preferably 0 to 2.6 mgKOH / g.
• the acid value was determined by weighing 0.2 g of sample, dissolving it in 20 ml of chloroform, and titrating with 0.01 N potassium hydroxide (ethanol solution). Phenolphthalein was used as an indicator.
• the manufacturing method and manufacturing conditions of the polyester resin (A) are not particularly limited, and known methods and conditions can be used.
• it can be produced by copolymerizing a tricarboxylic acid such as trimellitic acid and a polyol such as diethylene glycol or 1,6-hexanediol by a known method.
• a tricarboxylic acid such as trimellitic acid
• a polyol such as diethylene glycol or 1,6-hexanediol
• the raw material that can be used in the production of the polyester resin (A) include the tricarboxylic acid that gives a structural unit derived from a tricarboxylic acid, a polyol that gives a structural unit derived from a polyol, and a compound that gives another structural unit.
• the polyester resin (A) may contain components such as raw materials, catalysts, and solvents used in the production of the copolymer. Further, it may contain components of a stabilizer and a dispersant for products such as water and amine.
• the polyester resin (A) is preferably used in the form of an aqueous dispersion when forming the resin composition layer of the drill hole entry sheet of this embodiment. That is, the aspect of the polyester resin (A) when forming the resin composition layer is not particularly limited, but is preferably an aqueous dispersion.
• the manufacturing method of the aqueous dispersion of a polyester resin (A) is not specifically limited, A well-known method can be used. For example, the polyester resin (A) mentioned above, an aqueous solvent, and the method of stirring other components, such as a base and an emulsifier as needed, using a solid-liquid stirring apparatus etc. are mentioned.
• a commercially available product may be used as the aqueous dispersion of the polyester resin (A).
• the water-soluble resin (B) contained in the resin composition layer of the drill hole entry sheet of the present embodiment is not particularly limited as long as it is a water-soluble resin, but the polymer water-soluble resin (b1) and the low-molecular weight It is preferable to use the water-soluble resin (b2) in combination.
• the “water-soluble resin” refers to a resin that dissolves 1 g or more in 100 g of water at 25 ° C. and 1 atm.
• the polymer water-soluble resin (b1) is not particularly limited, and for example, one or more types selected from the group consisting of polyethylene oxide, polypropylene oxide, polyvinyl pyrrolidone, and cellulose derivatives are preferable. However, polyvinylpyrrolidone is particularly preferred. These compounds may be used individually by 1 type, and may be used in combination of 2 or more types. Since these compounds have sheet-forming properties, by using these compounds, the composition and thickness of the resin composition layer of the drill hole entry sheet of this embodiment can be made uniform. It tends to be possible.
• the weight average molecular weight of the polymer water-soluble resin (b1) is not particularly limited, but the resin composition when producing an entry sheet for drilling is 50,000 or more and 1,500,000 or less. It is preferable from the viewpoint of the film forming property of the product layer. The weight average molecular weight can be measured by a general method such as liquid chromatography equipped with a GPC column.
• glycol compounds such as polyethyleneglycol, polypropylene glycol, polytetramethylene glycol; Polyoxyethylene oleyl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether , Polyoxyethylene monoether compounds such as polyoxyethylene lauryl ether, polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether; polyoxyethylene monostearate, polyoxyethylene sorbitan monostearate, polyglycerin monostearate One selected from the group consisting of a compound, a polyethylene oxide-polypropylene oxide copolymer, and derivatives thereof, or It is preferable that the types or more.
• the entry sheet for drilling according to the present embodiment tends to sufficiently exhibit the effect of lubricity during drilling.
• the weight average molecular weight of the low molecular weight water-soluble resin (b2) is not particularly limited, but is preferably 1,000 or more and 30,000 or less from the viewpoint of improving the lubricity during drilling.
• the weight average molecular weight can be measured by a general method such as liquid chromatography equipped with a GPC column.
• the water-soluble resin (B) polyethylene oxide, polypropylene oxide, polyvinyl pyrrolidone, cellulose derivatives, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polyoxyethylene monoether compound, polyoxyethylene monostearate It is preferable to use one or more selected from the group consisting of polyoxyethylene sorbitan monostearate, polyglycerin monostearate compound, polyethylene oxide-polypropylene oxide copolymer, and derivatives thereof.
• the film-forming property and the hole position accuracy of the resin composition layer tend to be further improved.
• the water-soluble resin (B) is a polymer water-soluble resin (b1) having a weight average molecular weight of 50,000 to 1,500,000 and a weight average molecular weight of 1,000 to 30,000.
• a low-molecular water-soluble resin (b2) the high-molecular water-soluble resin (b1) includes at least one selected from the group consisting of polyethylene oxide, polypropylene oxide, polyvinylpyrrolidone, and cellulose derivatives.
• Low molecular weight water-soluble resin (b2) is polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polyoxyethylene monoether compound, polyoxyethylene monostearate, polyoxyethylene sorbitan monostearate, polyethylene oxide-polypropylene oxide Both Coalescence, and preferably contains at least one selected from the group consisting of their derivatives.
• content of water-soluble resin (B) in the layer of a resin composition is not specifically limited, 30 mass parts or more and 60 mass parts with respect to a total of 100 mass parts of polyester resin (A) and water-soluble resin (B).
• the following is preferable, 40 to 60 parts by mass is more preferable, and 50 to 60 parts by mass is further preferable. Since the content of the water-soluble resin (B) is 50 parts by mass or more, a uniform resin composition layer can be formed, and sufficient lubricity for drilling can be imparted to the resin composition layer. The hole position accuracy during drilling tends to be excellent.
• the content of the water-soluble resin (B) is 60 parts by mass or less, the content of the polyester resin (A) in the resin composition layer is excellent in the adhesive strength between the metal foil and the resin composition layer. Therefore, the hole position accuracy during drilling tends to be excellent.
• the content of the polymer water-soluble resin (b1) in the resin composition layer is not particularly limited as long as it is within the range of the content of the water-soluble resin (B) in the resin composition layer described above. 5 parts by mass or more and 30 parts by mass or less are preferable, 5 parts by mass or more and 10 parts by mass or less are more preferable, and 5 parts by mass or more and 7 parts by mass or less are preferable with respect to 100 parts by mass in total of (A) and the water-soluble resin (B). Is more preferable.
• the content of the polymer water-soluble resin (b1) is within the above range, the film-forming property and the hole position accuracy of the resin composition layer tend to be further improved.
• the content of the low-molecular water-soluble resin (b2) in the resin composition layer is not particularly limited as long as it is within the range of the content of the water-soluble resin (B) in the resin composition layer described above. 35 parts by mass or more and 55 parts by mass or less are preferable, 40 parts by mass or more and 55 parts by mass or less are more preferable, and 45 parts by mass or more and 55 parts by mass or less with respect to 100 parts by mass in total of (A) and the water-soluble resin (B) Is more preferable.
• the content of the low-molecular water-soluble resin (b2) is within the above range, both the adhesive strength between the metal foil and the resin composition layer and the hole position accuracy during drilling tend to be excellent.
• the layer of the resin composition in the entry sheet for drilling of this embodiment may contain an additive as necessary.
• the type of additive is not particularly limited, but for example, surface conditioner, leveling agent, antistatic agent, emulsifier, antifoaming agent, wax additive, coupling agent, rheology control agent, antiseptic, antifungal agent, oxidation Inhibitors, light stabilizers, nucleating agents such as formic acid Na, solid lubricants such as graphite, organic fillers, inorganic fillers, heat stabilizers, and colorants.
• the metal foil used for the drill hole entry sheet of this embodiment is not particularly limited, but is preferably a metal material that has high adhesion to the resin composition layer and can withstand the impact of the drill bit.
• a metal seed species of metal foil, aluminum is mentioned from a viewpoint of availability, cost, and workability, for example.
• the material of the aluminum foil aluminum having a purity of 95% or more is preferable. Examples of such aluminum foil include 5052, 3004, 3003, 1N30, 1N99, 1050, 1070, 1085, as defined in JIS-H4160. 8021.
• the impact of the drill bit is reduced and the biting property with the tip of the drill bit is improved, combined with the lubricating effect of the drill bit by the resin composition.
• the hole position accuracy of the processed hole can be further increased.
• the thickness of the metal foil is not particularly limited, but is preferably 0.05 to 0.5 mm, more preferably 0.05 to 0.3 mm. If the thickness of the metal foil is 0.05 mm or more, the occurrence of burrs on the drilling object (for example, a laminate) during drilling can be suppressed. Moreover, if the thickness of the metal foil is 0.5 mm or less, it becomes easier to discharge chips generated during drilling.
• each layer constituting the drill hole entry sheet of the present embodiment is measured as follows. First, using a cross section polisher (manufactured by JEOL Datum Co., Ltd., trade name “CROSS-SECTION POLISHER SM-09010”) or an ultramicrotome (manufactured by Leica, product number “EM UC7”) Cut in the stacking direction. Thereafter, using a scanning electron microscope (Scanning Electron Microscope, KEYENCE product number “VE-7800”), the cross-sections that were cut and observed were observed from the vertical direction, and each layer constituting the layers was observed. For example, the thickness of the metal foil and the resin composition layer is measured. The thickness of five places is measured for one visual field, and the average value is taken as the thickness of each layer.
• the manufacturing method of the entry sheet for drilling of this embodiment is not specifically limited, A general manufacturing method can be used.
• an entry sheet for drilling can be manufactured as follows.
• the entry sheet for drilling of this embodiment is manufactured by forming a layer of a resin composition on at least one side of a metal foil.
• the method for forming the resin composition layer is not particularly limited, and a known method can be used.
• a solution of a resin composition in which an aqueous dispersion of the polyester resin (A), a water-soluble resin (B), and an additive that is added as necessary are dissolved or dispersed in a solvent.
• There is a method of coating the metal foil on the metal foil by a method such as a coating method, and further drying and / or solidifying by cooling.
• the solvent used in the resin composition solution has a boiling point higher than water and water.
• a mixed solution composed of water and a solvent having a lower boiling point than water can effectively reduce residual bubbles in the layer of the resin composition.
• the type of the solvent having a boiling point lower than that of water is not particularly limited, and examples thereof include alcohol compounds such as ethanol, methanol and isopropyl alcohol, and low boiling point solvents such as methyl ethyl ketone and acetone can also be used.
• As another solvent it is possible to use a solvent obtained by partially mixing tetrahydrofuran or acetonitrile having high compatibility with the resin composition in water or an alcohol compound.
• the drill drilling method of this embodiment has the hole formation process which forms a hole in a laminated board or a multilayer board using the entry sheet for drill drilling mentioned above.
• the drill hole entry sheet may be arranged so that the metal foil side is in contact with the laminated board or the multilayer board, or the layer side of the resin composition is arranged in contact with the laminated board or the multilayer board. Good.
• the layer side of the resin composition of the entry sheet for drilling is arranged so as to be in contact with the laminated plate or the multilayer plate, and the term is formed from the metal layer side.
• the drilling process is a drilling process using a drill bit having a diameter (drill bit diameter) of 0.30 mm ⁇ or less
• the object of the present embodiment can be achieved more effectively and reliably.
• the drill bit diameter of 0.05 mm ⁇ is the lower limit of the available drill bit diameter, and is not limited to the above as long as a drill bit having a smaller diameter becomes available.
• the drill hole entry sheet of this embodiment is adopted for drilling using a drill bit having a diameter of more than 0.30 mm ⁇ .
• a “copper-clad laminate” is often used as the laminate, but the laminate of this embodiment may be a “laminate without an outer layer of copper foil”.
• the laminate means “copper-clad laminate” and / or “laminate without a copper foil in the outer layer”.
• the entry sheet for drilling according to the present embodiment can be suitably used for drilling a printed wiring board material, more specifically, a laminated board or a multilayer board.
• an entry sheet for drilling is arranged on at least the uppermost surface of one or a plurality of laminated boards or multilayer boards (printed wiring board material) so that the metal foil side is in contact with the printed wiring board material Then, drilling can be performed from the upper surface (the resin composition layer side) of the entry sheet.
• PEG Polyethylene glycol
• PEO polyethylene oxide
• the adhesive force between the metal foil and the resin composition layer was measured as follows. First, three samples were prepared by cutting the drill hole entry sheets prepared in Examples and Comparative Examples into a width of 3 mm and a length of 100 mm. Next, a double-sided tape was affixed to the entire surface of the resin composition layer of the sample. Thereafter, one end of the sample to which the double-sided tape was attached was peeled off 10 mm, and a jig for attaching a spring balance was attached to the metal foil portion of the peeled sample.
• a spring balance (manufactured by SANKO, maximum measurable value 1000 gf) was attached to the jig, pulled at a speed of 1 cm / second, and the numerical value indicated by the spring balance was read. The measurement was performed on three samples, and the average value of the three times was used as the value of the adhesive force. When the metal foil and the resin composition layer were not peeled off, “> 1000” was indicated.
• the hole position accuracy was measured as follows. Examples and Comparative Examples on the upper surface of a copper clad laminate in which five sheets of a copper clad laminate having a thickness of 0.2 mm (trade name: HL832, copper foil thickness 12 ⁇ m, double-sided board, manufactured by Mitsubishi Gas Chemical Co., Ltd.) were stacked The drill hole entry sheet prepared in the above is placed so that the layer side of the resin composition is the upper surface, and a 1.5 mm thick backing plate (lower surface) is placed on the back surface (lower surface) of the stacked copper-clad laminate. Paper phenol laminate PS1160-G (manufactured by Risho Co., Ltd.) was placed.
• the difference between the hole position on the back surface (lower surface) of the bottom plate of the stacked copper clad laminate and the specified coordinates Measurement was performed using an analyzer (model number: HA-1AM, manufactured by Hitachi Via Mechanics Co., Ltd.). For each drill bit, an average value and a standard deviation ( ⁇ ) were calculated for the deviation, and “average value + 3 ⁇ ” was calculated. Then, the average value with respect to the value of “average value + 3 ⁇ ” for each of the two drill bits used was calculated as the hole position accuracy of the entire drilling process.
• the formula used to calculate the hole position accuracy is as follows. (Here, n indicates the number of drills used.)
• Table 1 shows the specifications and manufacturers of the polyester resin (A), water-soluble resin (B), additive, solvent, metal foil used in the production of the drill hole entry sheets of Examples and Comparative Examples.
• Table 2 shows the specifications of the polyester resin (A) used in Examples and Comparative Examples.
• the ratio (molar ratio) between the number of moles of the structural unit derived from polycarboxylic acid and the number of moles of the structural unit derived from polyol in Table 2 is one of nuclear magnetic resonance spectroscopy, 1 H-NMR method and DQF-COSY. Calculated from the method. The number average molecular weight was measured by the method described later.
• the resin solid content concentration represents the amount (% by mass) of the resin solid content in the aqueous dispersion of the polyester resin (A) used in the form of the aqueous dispersion.
• Byronal MD1335 has trimellitic acid-derived structural units as tricarboxylic acid-derived structural units, and trimellitic acid has a structural unit derived from diethylene glycol and a structural unit derived from 1,6-hexanediol as a structural unit derived from polyol.
• the number of moles of the structural unit derived from the polyol unit is the sum of the number of moles of the structural unit derived from diethylene glycol and the number of moles of the structural unit derived from 1,6-hexanediol.
• Vylonal MD1985 has a structural unit derived from terephthalic acid and a structural unit derived from adipic acid as a structural unit derived from dicarboxylic acid instead of a structural unit derived from tricarboxylic acid, and 1,4-butanediol as a structural unit derived from polyol. It has a dicarboxylic acid-polyol copolymer.
• VYRONAL MD1480 is a dicarboxylic acid-polyol copolymer having a structural unit derived from isophthalic acid as a structural unit derived from dicarboxylic acid instead of a structural unit derived from tricarboxylic acid, and a structural unit derived from diethylene glycol as a structural unit derived from polyol It is.
• the in-house synthetic polyester resin has a structural unit derived from pyromellitic acid as a structural unit derived from tetracarboxylic acid instead of a structural unit derived from tricarboxylic acid, and derived from polyethylene glycol as a structural unit derived from polyol (number average molecular weight 10, 000) is a tetracarboxylic acid-polyol copolymer.
• the ratio of the number of moles of the structural unit derived from pyromellitic acid to the number of moles of the structural unit derived from polyol is the number of moles of the structural unit derived from pyromellitic acid. : The number of moles of the structural unit derived from polyol was 42:58.
• the method for synthesizing the above in-house synthetic polyester resin is as follows. A 500 g three-necked flask was charged with 150 parts of polyethylene glycol having a number average molecular weight of 10,000 and 1,08 parts of calcium carbonate, and degassed at 130 ° C. for 90 minutes. Next, 2.36 parts of pyromellitic dianhydride was charged under a nitrogen atmosphere, and a chain extension reaction was performed at 150 ° C. for 2 hours under a nitrogen atmosphere at atmospheric pressure to obtain a polyester resin. The number average molecular weight of the obtained polyester resin was 35,000.
• a polyester resin was obtained by the same method without adding calcium carbonate. The number average molecular weight of the polyester resin was almost the same, and the acid value was 7.5 mgKOH / g. This value was taken as the acid value of the polyester resin.
• Hydran ADS110 used as a polyurethane resin is an aqueous dispersion having a resin solid content concentration of 30% by mass.
• a surface conditioner (BYK349, manufactured by Big Chemie Japan Co., Ltd.) is added to 100 parts by mass of the resin composition solids in the solution, and the resin composition solids in the solution is 100.
• 0.25 parts by mass of sodium formate (Mitsubishi Gas Chemical Co., Ltd.) was added with respect to parts by mass and dispersed uniformly to obtain a resin composition solution for forming a resin composition layer. .
• the resin composition solution obtained after drying and solidifying the resulting resin composition solution on an aluminum foil (aluminum foil used: JIS-A1100H1.80, thickness 0.1 mm, manufactured by Mitsubishi Aluminum Co., Ltd.) using a bar coater It applied so that the thickness of the layer of an object might be set to 0.05 mm. Next, it was dried at 120 ° C. for 3 minutes using a dryer, and then cooled and solidified to produce an entry sheet for drilling.
• the adhesive strength between the metal foil of the drilling entry sheet and the resin composition layer was measured three times by the method described above, and the average value was obtained. Next, drilling was performed by the method described above, and the hole position accuracy was measured. Table 3 shows these results.
• Example 2 a resin composition solution was prepared with the types and blending amounts of the raw materials shown in Table 3, and the thickness of the resin composition layer after drying and solidification was 0.05 mm for drilling.
• An entry sheet was prepared. About the obtained entry sheet for drilling, the adhesive force between the metal foil and the resin composition layer, and the hole position accuracy were measured. Table 3 shows these results.
• Example 1 a resin composition solution was prepared with the types and blending amounts of the raw materials shown in Table 3, and the thickness of the resin composition layer after drying and solidification was 0.05 mm for drilling. An entry sheet was prepared. About the obtained entry sheet for drilling, the adhesive force between a metal foil and the layer of a resin composition and the hole position accuracy were measured. Table 3 shows these results.
• the criteria for determining the adhesive strength shown in Table 3 are as follows. In the drilling process, a load during processing is applied to the entry sheet. Therefore, if the adhesive force between the metal foil and the resin composition layer is weak, the resin composition layer is peeled off. As a result of intensive studies by the present inventors, it has been found that if the adhesive strength is 200 gf or more, the resin composition layer does not peel at the time of drilling, so the criterion for determining the adhesive strength should be 200 gf or more. “ ⁇ ” and “x” if less than 200 gf.
• the criteria for determining the hole position accuracy shown in Table 3 are as follows. When the hole position accuracy calculated by the formula (2) is 17 ⁇ m or less, the characteristic is indicated as “ ⁇ ”, and when it is larger than 17 ⁇ m, it is indicated as “x”.
• the comprehensive judgment shown in Table 3 is as follows. If both the adhesive strength judgment and the hole position accuracy judgment are “ ⁇ ”, the adhesion strength between the metal foil and the resin composition layer is strong and excellent in the hole location accuracy. When at least one of the hole position accuracy determination and the adhesive force determination is “ ⁇ ”, the comprehensive determination is expressed as “ ⁇ ”.
• the polyester resin (A) in the resin composition layer of the drill hole entry sheet is a copolymer containing a structural unit derived from tricarboxylic acid and a structural unit derived from polyol.
• the content of the polyester resin (A) is 40 parts by mass or more and 70 parts by mass or less with respect to 100 parts by mass in total of the polyester resin (A) and the water-soluble resin (B)
• the polyester resin (A) is not used, or the polyester resin (A) containing a structural unit derived from tricarboxylic acid and a structural unit derived from polyol is used.
• the content of (A) is less than 40 parts by mass with respect to 100 parts by mass in total of the polyester resin (A) and the water-soluble resin (B)
• the metal foil and resin composition of the entry sheet for drilling It was found that the adhesive strength with the layer was weak, and in the drilling process using the entry sheet, the layer of the resin composition was peeled off, and the hole position accuracy was poor.
• Comparative Example 5 in which the content of the polyester resin (A) in the resin composition layer exceeds 70 parts by mass, the adhesive force between the metal foil of the drill hole entry sheet and the resin composition layer was strong. Further, it was found that since the content of the water-soluble resin (B) having a lubricating effect is small, the discharging performance of the cutting waste during drilling is poor, and the hole position accuracy is poor.
• Comparative Example 6 using a copolymer containing a structural unit derived from terephthalic acid, adipic acid, which is a dicarboxylic acid, and a structural unit derived from a polyol as the polyester resin in the resin composition layer, the content of the polyester resin However, even if it is 40 parts by mass or more and 70 parts by mass or less with respect to a total of 100 parts by mass of the polyester resin and the water-soluble resin (B), the adhesion between the metal foil of the entry sheet for drilling and the layer of the resin composition The force was weak, and it was found that the hole position accuracy was poor in drilling using the entry sheet. Moreover, in Comparative Example 7, although the adhesive force between the metal foil and the resin composition layer of the entry sheet for drilling was strong, the centering property to the drill was poor, and drilling using the entry sheet was performed. Then, the hole position accuracy was bad.
• Comparative Example 8 using a copolymer containing a structural unit derived from isophthalic acid, which is a dicarboxylic acid, and a structural unit derived from a polyol as the polyester resin in the layer of the resin composition, the content of the polyester resin is the polyester resin. Even if it is 40 parts by weight or more and 70 parts by weight or less with respect to a total of 100 parts by weight of the water-soluble resin (B), the adhesive force between the metal foil of the entry sheet for drilling and the resin composition layer is weak, It was found that the hole position accuracy was poor in drilling using the entry sheet.
• the content of the polyester resin is Even if it is 40 parts by mass or more and 70 parts by mass or less with respect to 100 parts by mass in total of the polyester resin and the water-soluble resin (B), the adhesive force between the metal foil of the entry sheet for drilling and the layer of the resin composition is It was weak, and it was found that the hole position accuracy was poor in drilling using the entry sheet.
• the content of the polyurethane resin is 40 to 70 parts by mass with respect to 100 parts by mass in total of the polyurethane resin and the water-soluble resin (B). Even so, the adhesive force between the metal foil and the resin composition layer of the entry sheet for drilling was weak, and it was found that the hole position accuracy was poor in drilling using the entry sheet.
• the content of the polyester resin (A) in the resin composition layer constituting the entry sheet for drilling is 100 parts by mass in total of the polyester resin (A) and the water-soluble resin (B). 40 parts by mass or more and 70 parts by mass or less, and the polyester resin (A) is a copolymer containing a structural unit derived from tricarboxylic acid and a structural unit derived from polyol, the metal foil of the entry sheet for drilling It can be seen that the adhesive strength between the resin composition layer and the resin composition layer is strong, and the hole position accuracy in the drilling process using the entry sheet is also good.
• the hole position accuracy is excellent, the occurrence of drill breakage due to peeling of the metal foil and the resin composition layer is suppressed, and an adhesive layer that has been conventionally required Therefore, it is possible to provide an entry sheet for drilling with excellent economic efficiency.
• the entry sheet for drilling of this invention has industrial applicability as what is used in the case of the drilling process of a laminated board or a multilayer board.

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