WO2017097065A1 - Cleaning device - Google Patents

Cleaning device Download PDF

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Publication number
WO2017097065A1
WO2017097065A1 PCT/CN2016/104324 CN2016104324W WO2017097065A1 WO 2017097065 A1 WO2017097065 A1 WO 2017097065A1 CN 2016104324 W CN2016104324 W CN 2016104324W WO 2017097065 A1 WO2017097065 A1 WO 2017097065A1
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assembly
cleaning
disposed
cleaning device
base
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PCT/CN2016/104324
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French (fr)
Chinese (zh)
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吴伟功
程仁杰
刘炳
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北京天诚同创电气有限公司
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Publication of WO2017097065A1 publication Critical patent/WO2017097065A1/en

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    • B08B1/32
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S40/00Safety or protection arrangements of solar heat collectors; Preventing malfunction of solar heat collectors
    • F24S40/20Cleaning; Removing snow
    • B08B1/12
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)
  • Cleaning In General (AREA)

Abstract

A cleaning device comprises a travel mechanism (1) and a cleaning mechanism (2). The travel mechanism (1) comprises a base (11) and a travel portion (12) disposed on the base (11) and capable of driving the base (11) to move. The cleaning mechanism (2) is disposed on the base (11), and comprises a cleaning assembly (21) and a floating adjustment assembly (22) for tightly pressing the cleaning assembly (21) to the surface of a cleaned object. The cleaning assembly (21) comprises a roller brush (211). A first end of the roller brush (211) is disposed on the base (11), and a second end of the roller brush (211) is disposed on the base (11) by means of the floating adjustment assembly (22). The cleaning device ensures the cleaning effect by arranging the floating adjustment assembly.

Description

清洁装置Cleaning device 技术领域Technical field
本发明涉及清洁设备领域,尤其涉及一种清洁装置。The present invention relates to the field of cleaning equipment, and more particularly to a cleaning apparatus.
背景技术Background technique
光伏电站通过光伏太阳能电池板收集光能并将其转化为电能来实现发电。对于光伏电站而言,发电效率是影响其实际收益的关键指标。在光伏电站中影响其发电效率的一个重要方面是太阳能电池板的清洁程度。此外,光伏组件的表面清洁度不仅影响着光伏组件的发电效率,还影响着光伏组件的寿命。Photovoltaic power plants generate electricity by collecting light energy from photovoltaic solar panels and converting it into electrical energy. For photovoltaic power plants, power generation efficiency is a key indicator affecting their actual revenue. An important aspect that affects the efficiency of power generation in photovoltaic power plants is the cleanliness of solar panels. In addition, the surface cleanliness of photovoltaic modules not only affects the power generation efficiency of photovoltaic modules, but also affects the life of photovoltaic modules.
现有技术中为保证光伏组件的清洁度,通常有以下几种方式:In the prior art, in order to ensure the cleanliness of the photovoltaic module, there are generally the following ways:
人工清洁方式;利用水车搭载的或地埋管连接的高压水枪进行清洁,采用喷淋系统;使用清洁车等专业设备以及采用清洁装置或机器人进行清洁。Manual cleaning method; cleaning with a high-pressure water gun connected by a waterwheel or a buried pipe, using a sprinkler system; using professional equipment such as a cleaning vehicle and cleaning with a cleaning device or robot.
具体对于采用清洁装置进行清洁的方式来说,清洁装置在需要进行清洁的太阳能电池板上移动,其上的清洁刷转动对太阳能电池板的表面进行清洁。由于在实际中,无论是在大型光伏电站还是分布式光伏电站中,光伏组件的排列不可能非常平齐,光伏组件之间会出现较大的水平间隙,或较为舒缓的坡度(水平缓坡或竖直缓坡)。这时,清洁装置的清扫难度和运行难度加大,容易造成清扫不全面或清洁装置卡在太阳能电池板上的情况。Specifically for cleaning by means of a cleaning device, the cleaning device moves on a solar panel that needs to be cleaned, and the cleaning brush on it cleans the surface of the solar panel. In practice, whether in large-scale photovoltaic power plants or distributed photovoltaic power plants, the arrangement of photovoltaic modules cannot be very flush, there will be a large horizontal gap between the PV modules, or a relatively gentle slope (horizontal slope or vertical) Straight slope). At this time, the cleaning device is difficult to clean and difficult to operate, and it is easy to cause the cleaning to be incomplete or the cleaning device to be stuck on the solar panel.
发明内容Summary of the invention
本发明的实施例提供一种清洁装置,以有效改善因太阳能电池板表面不平整而导致的清洁效果不佳的问题。Embodiments of the present invention provide a cleaning device to effectively improve the problem of poor cleaning effect due to unevenness of the surface of a solar panel.
为达到上述目的,本发明的实施例提供了一种清洁装置,其包括:行 走机构,行走机构包括基座和设置在基座上并带动基座移动的行走部;清洁机构,清洁机构设置在基座上,且包括清洁组件和用于将清洁组件抵紧在被清洁物的表面的浮动调节组件,清洁组件包括滚刷,滚刷的第一端设置在基座上,滚刷的第二端通过浮动调节组件设置在基座上。In order to achieve the above object, embodiments of the present invention provide a cleaning apparatus including: a walking mechanism, the walking mechanism includes a base and a walking portion disposed on the base and driving the base to move; a cleaning mechanism, the cleaning mechanism is disposed on the base, and includes a cleaning assembly and a device for holding the cleaning assembly against the object to be cleaned The surface of the floating adjustment assembly, the cleaning assembly includes a roller brush, the first end of the roller brush is disposed on the base, and the second end of the roller brush is disposed on the base by the floating adjustment assembly.
本发明的实施例的清洁装置通过用于将清洁组件抵紧在被清洁物的表面的浮动调节组件,可以保证滚刷始终与表面接触,保证清洁效果。The cleaning device of the embodiment of the present invention can ensure that the roller brush is always in contact with the surface by the floating regulating member for pressing the cleaning assembly against the surface of the object to be cleaned, thereby ensuring the cleaning effect.
附图说明DRAWINGS
图1为本发明的实施例的放置在太阳能电池板上的清洁装置的俯视图;Figure 1 is a plan view of a cleaning device placed on a solar panel in accordance with an embodiment of the present invention;
图2为本发明的实施例的放置在太阳能电池板上的清洁装置的立体图;2 is a perspective view of a cleaning device placed on a solar panel according to an embodiment of the present invention;
图3为图2的局部放大图;Figure 3 is a partial enlarged view of Figure 2;
图4为本发明的实施例的清洁装置的立体结构示意图;4 is a schematic perspective structural view of a cleaning device according to an embodiment of the present invention;
图5为本发明的实施例的清洁装置的行走机构的立体结构示意图;FIG. 5 is a schematic perspective structural view of a traveling mechanism of a cleaning device according to an embodiment of the present invention; FIG.
图6为图4的清洁装置的与太阳能电池板的上端配合的局部放大图;Figure 6 is a partial enlarged view of the cleaning device of Figure 4 mated with the upper end of the solar panel;
图7为图4的清洁装置的与太阳能电池板的中部配合的局部放大图;Figure 7 is a partial enlarged view of the cleaning device of Figure 4 mated with the middle portion of the solar panel;
图8为图4的清洁装置的与太阳能电池板的下端配合的局部放大图;Figure 8 is a partial enlarged view of the cleaning device of Figure 4 mated with the lower end of the solar panel;
图9为本发明的实施例的清洁装置的行走机构的俯视图;Figure 9 is a plan view of a running mechanism of the cleaning device of the embodiment of the present invention;
图10为图9中A-A向的剖视图;Figure 10 is a cross-sectional view taken along line A-A of Figure 9;
图11为图9中B-B向的剖视图;Figure 11 is a cross-sectional view taken along line B-B of Figure 9;
图12为图9中C-C向的剖视图;Figure 12 is a cross-sectional view taken along line C-C of Figure 9;
图13为本发明的实施例的清洁装置的局部剖视图;Figure 13 is a partial cross-sectional view of a cleaning device in accordance with an embodiment of the present invention;
图14为本发明的实施例的清洁装置的清洁机构的立体结构示意图;Figure 14 is a perspective view showing the cleaning mechanism of the cleaning device of the embodiment of the present invention;
图15为本发明的实施例的清洁装置的清洁机构的俯视图;Figure 15 is a plan view of a cleaning mechanism of a cleaning device according to an embodiment of the present invention;
图16为图15的A-A向剖视图;Figure 16 is a cross-sectional view taken along line A-A of Figure 15;
图17为图15的B-B向剖视图;Figure 17 is a cross-sectional view taken along line B-B of Figure 15;
图18为图15的C-C向剖视图;Figure 18 is a cross-sectional view taken along line C-C of Figure 15;
图19为本发明的实施例的清洁装置的中隔板处的结构示意图;Figure 19 is a schematic structural view of a middle partition of a cleaning device according to an embodiment of the present invention;
图20为本发明的实施例的清洁装置的摆板部的局部放大图。Fig. 20 is a partially enlarged plan view showing a swinging plate portion of the cleaning device of the embodiment of the present invention.
具体实施方式 Detailed ways
下面结合附图,对本发明的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some embodiments of the present invention are described in detail below with reference to the accompanying drawings. The features of the embodiments and examples described below can be combined with each other without conflict.
如图1所示,清洁装置包括行走机构1、清洁机构2、壳体4、以及供电控制部5,其中,清洁机构2设置在行走机构1上,由行走机构1带动进而在待清洁表面作业,壳体4罩设在清洁机构2外侧,以避免清洁机构2被环境污染腐蚀,供电控制部5为行走机构1及清洁机构2供电,并实现二者的动作控制。As shown in FIG. 1, the cleaning device includes a running mechanism 1, a cleaning mechanism 2, a housing 4, and a power supply control portion 5, wherein the cleaning mechanism 2 is disposed on the traveling mechanism 1, and is driven by the traveling mechanism 1 to work on the surface to be cleaned. The casing 4 is disposed outside the cleaning mechanism 2 to prevent the cleaning mechanism 2 from being corroded by the environment. The power supply control unit 5 supplies power to the traveling mechanism 1 and the cleaning mechanism 2, and realizes the operation control of both.
如图2所示,清洁装置可以用于对太阳能电池板61的表面进行清洁。当然,该清洁装置还可以应用至其它环境,对其它结构进行清洁,例如,对外墙玻璃进行清洁。在此不做限定,以下各实施例以对太阳能电池板61的表面清洁为例说明。如图2所示,太阳能电池板61之间一般会存在板间缝隙62,根据需要还可以设置有板间导轨63。As shown in FIG. 2, the cleaning device can be used to clean the surface of the solar panel 61. Of course, the cleaning device can also be applied to other environments to clean other structures, such as cleaning the exterior wall glass. Here, the following embodiments are described by taking the surface cleaning of the solar cell panel 61 as an example. As shown in FIG. 2, there is generally an inter-plate gap 62 between the solar cell panels 61, and an inter-board rail 63 may be provided as needed.
如图3及图4所示,在本实施例中,图1所示的行走机构1可以包括基座11和设置在基座11上并带动基座11移动的行走部12,其用于带动整个清洁装置在太阳能电池板61上移动。As shown in FIG. 3 and FIG. 4, in the present embodiment, the running mechanism 1 shown in FIG. 1 may include a base 11 and a running portion 12 disposed on the base 11 and driving the base 11 to move. The entire cleaning device moves on the solar panel 61.
清洁机构2设置在基座11上,且包括清洁组件21和用于将清洁组件21抵紧在被清洁物的表面的浮动调节组件22。The cleaning mechanism 2 is disposed on the base 11 and includes a cleaning assembly 21 and a float adjustment assembly 22 for abutting the cleaning assembly 21 against the surface of the object to be cleaned.
清洁组件21包括滚刷211,滚刷211的第一端设置在基座11上,滚刷211的第二端通过浮动调节组件22设置在基座11上。清洁组件21的滚刷211用于清洁太阳能电池板61,浮动调节组件22用于将滚刷211压紧在太阳能电池板的表面,以保证滚刷211对太阳能电池板的清洁效果。The cleaning assembly 21 includes a roller brush 211 having a first end disposed on the base 11 and a second end of the roller 211 disposed on the base 11 by a float adjustment assembly 22. The roller brush 211 of the cleaning assembly 21 is used to clean the solar panel 61, and the floating adjustment assembly 22 is used to press the roller brush 211 against the surface of the solar panel to ensure the cleaning effect of the roller brush 211 on the solar panel.
通过设置浮动调节组件22确保太阳能电池板表面存在凹凸不平的情况时,滚刷211可以被浮动调节组件22压紧在表面上,以适应凹凸不平的表面,对整个表面进行清洁,保证清洁效果。By providing the floating adjustment assembly 22 to ensure that there is unevenness on the surface of the solar panel, the roller brush 211 can be pressed against the surface by the floating adjustment assembly 22 to accommodate the uneven surface, and the entire surface is cleaned to ensure a cleaning effect.
如图5所示,在本实施例中,基座11包括上隔板113、下隔板114和中隔板115。上隔板113是指使用时位于太阳能电池板的上边缘处的隔板。下隔板114是指使用时位于太阳能电池板的下边缘处的隔板。中隔板115是指位于上隔板113和下隔板114之间的隔板。中隔板115的数量可以根据需要清扫的对象确定,即可以省略中隔板115,也可以设置多个中隔板115。As shown in FIG. 5, in the present embodiment, the base 11 includes an upper partition 113, a lower partition 114, and a middle partition 115. The upper partition 113 refers to a partition located at the upper edge of the solar panel in use. The lower partition 114 refers to a partition located at the lower edge of the solar panel in use. The intermediate partition 115 refers to a partition between the upper partition 113 and the lower partition 114. The number of the intermediate partitions 115 can be determined according to the object to be cleaned, that is, the intermediate partition 115 can be omitted, or a plurality of intermediate partitions 115 can be provided.
为了便于工作人员搬运或移动清洁装置,基座11还包括撑杆71,在本 实施例中,撑杆71为两根,撑杆71依次穿过上隔板113、中隔板115和下隔板114,且撑杆71穿出上隔板113和下隔板114,以方便工作人员抓取。在本实施例中,撑杆71为钢管,当然其也可以是其它可靠耐用的材质。In order to facilitate the staff to carry or move the cleaning device, the base 11 further includes a strut 71, In the embodiment, the struts 71 are two, and the struts 71 sequentially pass through the upper partition 113, the middle partition 115 and the lower partition 114, and the struts 71 pass through the upper partition 113 and the lower partition 114 to facilitate Staff grabbed. In this embodiment, the strut 71 is a steel pipe, but it may of course be other reliable and durable materials.
如图3至图9(若在图4中增加122,则可改图4)所示,行走机构1的行走部12设置在基座11的下部,用于带动其在太阳能电池板61上行走。行走部12包括第一主动行走组件121、行走驱动件122、传动轴124和从动行走组件123。其中,第一主动行走组件121位于太阳能电池板的(在使用状态的)上部。从动行走组件123位于太阳能电池板的(在使用状态的)下部。行走驱动件122用于驱动第一主动行走组件121和从动行走组件123。As shown in FIGS. 3 to 9 (which may be modified as shown in FIG. 4), the running portion 12 of the traveling mechanism 1 is disposed at a lower portion of the base 11 for driving it to travel on the solar panel 61. . The walking portion 12 includes a first active running assembly 121, a travel drive member 122, a drive shaft 124, and a driven travel assembly 123. Wherein, the first active running component 121 is located at an upper portion of the solar panel (in the use state). The driven walking assembly 123 is located in the lower portion of the solar panel (in use). The travel drive member 122 is used to drive the first active travel assembly 121 and the driven travel assembly 123.
为了减小体积,降低成本,且提高驱动的可靠性和可控性,在本实施例中,行走驱动件122为驱动电机,其固定设置在上隔板113上,且输出轴与第一主动行走组件121连接,以便能够驱动其转动。In order to reduce the volume, reduce the cost, and improve the reliability and controllability of the driving, in the embodiment, the traveling driving member 122 is a driving motor, which is fixedly disposed on the upper partition plate 113, and the output shaft and the first active The walking assembly 121 is coupled so as to be able to drive its rotation.
第一主动行走组件121设置在基座11上且与被清洁物的表面配合,以在被清洁物的表面运动。The first active running assembly 121 is disposed on the base 11 and mates with the surface of the object to be cleaned to move on the surface of the object to be cleaned.
结合参见图6、图9至图12,图4所示第一主动行走组件121包括第一主动行走轮1211、第一行走张紧轮1212和第一行走履带1213。Referring to FIG. 6 and FIG. 9 to FIG. 12 , the first active running component 121 shown in FIG. 4 includes a first active traveling wheel 1211 , a first traveling tensioning wheel 1212 and a first traveling crawler 1213 .
第一主动行走轮1211与行走驱动件122连接并受行走驱动件122驱动而转动。第一行走张紧轮1212可转动地设置在基座11的上隔板113上。第一行走履带1213套设在第一主动行走轮1211和第一行走张紧轮1212外,并受第一主动行走轮1211的驱动而转动。通过设置第一行走履带1213可以提高清洁装置的跨越缝隙能力和爬坡能力。例如,当太阳能电池板之间存在如图2所示的板间缝隙62时可以通过履带直接跨过,提高工作可靠性。若太阳能电池板之间存在较大缝隙,则可以通过设置如图2所示的板间导轨63使清洁装置跨过。The first driving wheel 1211 is coupled to the traveling drive member 122 and is driven to rotate by the travel drive member 122. The first traveling tensioning pulley 1212 is rotatably disposed on the upper partition 113 of the base 11. The first walking track 1213 is sleeved outside the first driving wheel 1211 and the first traveling tensioning wheel 1212, and is rotated by the driving of the first driving wheel 1211. By providing the first running track 1213, the ability to cross the gap and the ability of the climbing device can be improved. For example, when there is an inter-plate gap 62 as shown in FIG. 2 between the solar panels, the crawler belt can be directly traversed, thereby improving work reliability. If there is a large gap between the solar panels, the cleaning device can be traversed by providing an inter-plate rail 63 as shown in FIG.
优选地,为了保证第一行走履带1213与行走表面的贴合,在上隔板113上还设置有第一行走导向轮1214。其压设在处于下侧的第一行走履带1213上。Preferably, in order to ensure the adhesion of the first walking track 1213 to the walking surface, the first walking guide wheel 1214 is further disposed on the upper partition 113. The pressure is set on the first crawling track 1213 on the lower side.
参见图8至图10和图12所示,从动行走组件123设置在基座11上且与被清洁物的表面配合。从动行走组件123包括从动行走轮1231、从动张紧轮1232和从动行走履带1233。 Referring to Figures 8 to 10 and Figure 12, the driven walking assembly 123 is disposed on the base 11 and mates with the surface of the object to be cleaned. The driven traveling assembly 123 includes a driven traveling wheel 1231, a driven tensioning wheel 1232, and a driven traveling track 1233.
其中,从动行走轮1231可转动地设置在下隔板114上,且通过传动轴124与第一主动行走轮1211连接。从动张紧轮1232可转动地设置在基座11下隔板114上。从动行走履带1233套设在从动行走轮1231和从动张紧轮1232上,并受从动行走轮1231的驱动而转动。传动轴124通过联轴器与第一主动行走轮1211和从动行走轮1231连接。The driven traveling wheel 1231 is rotatably disposed on the lower partition plate 114 and connected to the first active traveling wheel 1211 via the transmission shaft 124. The driven tensioning wheel 1232 is rotatably disposed on the lower partition 114 of the base 11. The driven crawler track 1233 is sleeved on the driven traveling wheel 1231 and the driven tensioning wheel 1232, and is driven to rotate by the driven traveling wheel 1231. The transmission shaft 124 is coupled to the first active traveling wheel 1211 and the driven traveling wheel 1231 via a coupling.
结合参见图10,传动轴124包括传动轴管、万向节和连接轴。其中,一个传动轴管焊接连接有万向节,并通过该万向节与第一主动行走轮1211连接,该传动轴管的另一端也焊接有万向节,该万向节通过销锚的方式与连接轴连接,以将该传动轴管与连接轴连接。连接轴通过轴承设置在中隔板115上。另一个传动轴管的一端焊接有万向节,该万向节通过销锚的方式与连接轴连接,该传动轴管的另一端焊接连接有万向节,并通过该万向节与从动行走轮1231连接,由此实现传动。Referring to Figure 10 in combination, the drive shaft 124 includes a drive shaft tube, a universal joint, and a connecting shaft. Wherein, a transmission shaft tube is welded and connected with a universal joint, and is connected to the first active traveling wheel 1211 through the universal joint, and the other end of the transmission shaft tube is also welded with a universal joint, and the universal joint passes through the pin anchor The way is connected to the connecting shaft to connect the drive shaft tube to the connecting shaft. The connecting shaft is disposed on the intermediate partition 115 through a bearing. One end of the other transmission shaft tube is welded with a universal joint which is connected with the connecting shaft by means of a pin anchor, and the other end of the transmission shaft tube is welded and connected with a universal joint, and passes through the universal joint and the driven joint The walking wheels 1231 are connected, thereby achieving transmission.
由于采用了四个万向节,将其设置在易产生传动偏心的位置,这样可降低零件加工精度、装配精度,降低加工、制造成本,还可以减少由于误差而产生的装置本身的振动,提高设备运行可靠性与寿命。Since four universal joints are used, they are placed at positions where the transmission is eccentric, which can reduce the machining accuracy and assembly accuracy of parts, reduce the processing and manufacturing costs, and reduce the vibration of the device itself due to errors. Equipment operation reliability and life.
优选地,为了保证从动行走履带1233与行走表面的贴合,在下隔板114上还设置有从动导向轮1234,其压设在处于下侧的从动行走履带1233上。Preferably, in order to ensure the bonding of the driven crawler track 1233 to the running surface, the lower partition 114 is further provided with a driven guide wheel 1234 which is press-fitted on the lower driven crawler track 1233.
优选地,为了提高适用性和安全性,如图13所示,从动行走履带1233的宽度大于第一行走履带1213的宽度。在太阳能电池板阵列安装过程中,由于安装精度的原因,太阳能电池板之间可能存在并未对齐的情况,太阳能电池板之间存在前后凹凸的情况,为避免这些凹凸情况影响清洁装置的运行,将从动行走履带1233的宽度增大,保证在太阳能电池板间存在错位的情况下,从动行走履带1233至少可以有一部分与太阳能电池板的边框的表面接触,进而保证工作安全性。通过此种方式实现了对电池板宽度的自适应。Preferably, in order to improve the applicability and safety, as shown in FIG. 13, the width of the driven crawler track 1233 is greater than the width of the first crawler track 1213. During the installation of the solar panel array, due to the installation accuracy, there may be no alignment between the solar panels, and there are front and rear irregularities between the solar panels, in order to avoid the unevenness affecting the operation of the cleaning device, The width of the driven crawler track 1233 is increased to ensure that there is at least a portion of the driven crawler track 1233 in contact with the surface of the bezel of the solar panel when the solar panel is misaligned, thereby ensuring work safety. In this way, the adaptation to the width of the panel is achieved.
优选地,如图13所示,为了将清洁装置很好地定位在太阳能电池板上,行走部12还包括第二主动行走组件125,第二主动行走组件125设置在基座11上,且与被清洁物的侧面配合,该侧面与表面之间夹角为预定值(在本实施例中,该侧面与表面相互垂直)。当清洁装置安装到太阳能电池板上时,第二主动行走组件125和第一主动行走组件121一一对应地与两个表面配合,且这两个表面相互垂直,可以很好地限定清洁装置。 Preferably, as shown in FIG. 13, in order to position the cleaning device well on the solar panel, the walking portion 12 further includes a second active walking assembly 125, and the second active walking assembly 125 is disposed on the base 11, and The side of the object to be cleaned is fitted, and the angle between the side surface and the surface is a predetermined value (in the embodiment, the side surface and the surface are perpendicular to each other). When the cleaning device is mounted to the solar panel, the second active running assembly 125 and the first active running assembly 121 are mated to the two surfaces in a one-to-one correspondence, and the two surfaces are perpendicular to each other, so that the cleaning device can be well defined.
第二主动行走组件125可以通过单独的驱动件驱动,也可以与第一主动行走组件121共用一个驱动件。如图10所示,在本实施例中,第二主动行走组件125与第一主动行走组件121通过分速组件126连接,共同受行走驱动件122的驱动。The second active running assembly 125 can be driven by a separate drive member or can share a drive member with the first active travel assembly 121. As shown in FIG. 10, in the present embodiment, the second active running component 125 and the first active running component 121 are connected by the speed dividing component 126 and are driven by the traveling driving component 122.
如图10所示,分速组件126包括第一分速齿轮1261和第二分速齿轮1262。其中,第一分速齿轮1261与行走驱动件122连接,第一分速齿轮1261的轴线与第一主动行走轮1211的轴线重合。第二分速齿轮1262与第一分速齿轮1261啮合,且第二分速齿轮1262的轴线垂直于第一分速齿轮1261的轴线。第一分速齿轮1261和第二分速齿轮1262均为斜齿轮,且相互啮合。As shown in FIG. 10, the speed dividing assembly 126 includes a first differential gear 1261 and a second differential gear 1262. The first differential gear 1261 is connected to the travel drive 122, and the axis of the first differential gear 1261 coincides with the axis of the first active travel wheel 1211. The second differential gear 1262 meshes with the first differential gear 1261, and the axis of the second differential gear 1262 is perpendicular to the axis of the first differential gear 1261. The first differential gear 1261 and the second differential gear 1262 are both helical gears and mesh with each other.
如图10至图12所示,第二主动行走组件125包括第二主动行走轮1251、第二行走张紧轮1252和第二行走履带1253。其中,第二主动行走轮1251套设在第二分速齿轮1262上,并随第二分速齿轮1262转动。第二行走张紧轮1252可转动地设置在基座11上。第二行走履带1253套设在第二主动行走轮1251和第二行走张紧轮1252外,并受第二主动行走轮1251驱动而转动。As shown in FIGS. 10-12, the second active running assembly 125 includes a second active traveling wheel 1251, a second traveling tensioning wheel 1252, and a second traveling track 1253. The second driving wheel 1251 is sleeved on the second dividing gear 1262 and rotates with the second dividing gear 1262. The second travel tensioning wheel 1252 is rotatably disposed on the base 11. The second walking track 1253 is sleeved outside the second driving wheel 1251 and the second traveling tensioning wheel 1252, and is driven to rotate by the second driving wheel 1251.
优选地,为了保证第二行走履带1253与其行走表面的贴合,在上隔板113上还设置有第二行走导向轮1254,其压设在处于下侧的第二行走履带1253上。Preferably, in order to ensure the adhesion of the second walking track 1253 to its walking surface, the upper partition 113 is further provided with a second walking guide wheel 1254 which is pressed against the second traveling track 1253 on the lower side.
参见图10所示,工作时,将第一主动行走轮1211、斜齿轮轴、轴承、分速箱轴承盖、第二主动行走轮1251、第一分速齿轮1261、第二分速齿轮1262等用紧固件按顺序装配在一起后,与行走驱动件122用键连接,并紧固在上隔板113上。Referring to FIG. 10, during operation, the first active traveling wheel 1211, the helical gear shaft, the bearing, the differential gear bearing cover, the second active traveling wheel 1251, the first differential gear 1261, the second differential gear 1262, and the like are After being assembled together in the order of the fasteners, the driving member 122 is keyed and fastened to the upper partition 113.
行走时,驱动电机通过第一分速齿轮1261和第二分速齿轮1262将动力分为水平和竖直两个方向,这样将在水平和竖直两个方向上提供牵引力,使电机功率更充分的用于行走动作上,提升行走机构1在凹凸不平(包括水平和竖直两个方向的距离偏差)的太阳能电池板阵列的行走能力,降低遇障后摩擦力不足以平衡牵引力而出现打滑的概率。When walking, the drive motor divides the power into two directions of horizontal and vertical through the first differential gear 1261 and the second differential gear 1262, which will provide traction in both horizontal and vertical directions, so that the motor power is more sufficient. For the walking action, the walking ability of the solar panel array in which the traveling mechanism 1 is uneven (including the distance deviation between the horizontal and vertical directions) is improved, and the frictional force after the obstacle is insufficient to balance the traction and the slip occurs. Probability.
行走机构1中的行走部12采用的是同步带传动,将清洁装置的重心置于主动轮与张紧轮的中心距的二分之一处,从而实现阵列间水平间隙(水平方向与竖直方向的距离偏差小于10mm状态下的间隙)小于二分之一中心距的无轨跨越。即:只要太阳能电池板之间的水平间隙小于二分之一中心距则该清 洁装置可以无轨跨越。The walking portion 12 of the traveling mechanism 1 adopts a synchronous belt transmission, and the center of gravity of the cleaning device is placed at one-half of the center distance between the driving wheel and the tensioning wheel, thereby achieving horizontal gap between the arrays (horizontal direction and vertical direction). The distance deviation of the direction is less than the gap of the state of 10 mm) the trackless crossing of less than one-half of the center distance. That is, as long as the horizontal gap between the solar panels is less than one-half of the center distance, the clear The cleaning device can be skipped.
使用时,第二主动行走组件125卡放在太阳能电池板阵列的边缘,并以该边缘为导轨在其上完成牵引,跨越间隙,爬行缓坡等行走动作。从动行走组件123在第一主动行走组件121的带动下同步动作。从动行走履带1233的加宽无约束悬臂冗余设计,并无垂直方向约束的悬臂结构,可以适应太阳能电池板阵列的宽度由于架设或过坡等因素的影响而出现一定范围内增大或缩小的现象,增强了对不同工况下的运行可靠性。In use, the second active walking component 125 is placed on the edge of the array of solar panels, and the traction is performed on the edge with the edge as a guide rail, crossing the gap, crawling the slope, and the like. The driven walking assembly 123 operates synchronously under the driving of the first active running unit 121. The widened unconstrained cantilever redundant design of the driven walking track 1233 has no cantilever structure with vertical restraint, and can adapt to the width of the solar panel array to increase or decrease within a certain range due to factors such as erection or over-slope. The phenomenon enhances the operational reliability under different working conditions.
优选地,如图9所示,为了防止清洁装置从太阳能电池板61上脱落,在上隔板113上设置有防脱件72。工作时,防脱件72位于太阳能电池板的下方,以便于第一主动行走组件121和第二主动行走组件125一起限定清洁装置,实现防止滑落的目的。Preferably, as shown in FIG. 9, in order to prevent the cleaning device from coming off the solar panel 61, a retaining member 72 is provided on the upper partition 113. In operation, the retaining member 72 is located below the solar panel so that the first active running assembly 121 and the second active running assembly 125 together define a cleaning device for the purpose of preventing slipping.
结合参见图14所示,在本实施例中,清洁机构2包括4个清洁组件21,4个清洁组件分为两组,且这两组沿清洁装置的行走方向间隔设置。每组均包括2个清洁组件21,其中一个设置在上隔板113与中隔板115之间,另一个设置在中隔板115与下隔板114之间。当然,在其他实施例中,清洁组件21的数量和设置位置可以根据需求确定,并不限于此。Referring to FIG. 14 in combination, in the present embodiment, the cleaning mechanism 2 includes four cleaning components 21, and the four cleaning components are divided into two groups, and the two groups are spaced apart along the traveling direction of the cleaning device. Each set includes two cleaning assemblies 21, one of which is disposed between the upper partition 113 and the intermediate partition 115, and the other of which is disposed between the intermediate partition 115 and the lower partition 114. Of course, in other embodiments, the number and setting position of the cleaning components 21 can be determined according to requirements, and is not limited thereto.
通过两组清洁机构2的设置方式,可以实现复合清洁作用,在清扫太阳能电池板上的污染物(浮尘、积雪、树叶等)时,清洁装置行走1遍,则清扫次数相当于2次。清洁组件21包括滚刷211、内承载板214、后承载板216、外承载板217、滚刷驱动件215和摆板部(图中未示出)。清洁组件21通过浮动调节组件22连接到中隔板115上。By means of the two sets of cleaning mechanism 2, the composite cleaning effect can be achieved. When cleaning the pollutants (floating dust, snow, leaves, etc.) on the solar panel, the cleaning device walks once, and the number of cleanings is equivalent to 2 times. The cleaning assembly 21 includes a roller brush 211, an inner carrier plate 214, a rear carrier plate 216, an outer carrier plate 217, a roller brush driver 215, and a pendulum plate portion (not shown). The cleaning assembly 21 is coupled to the intermediate partition 115 by a float adjustment assembly 22.
结合参见图15至图17所示,滚刷驱动件215为驱动电机,其固定设置在摆板部上。当然,在其他实施例中,滚刷驱动件215也可以为其他能够驱动滚刷211转动的件,例如液压马达等。滚刷211的一端通过连接轴与滚刷驱动件215的输出轴连接,由此实现滚刷211在滚刷驱动件215的带动下,按照设定的旋转方向和旋转速度运动。滚刷211的另一端通过连接轴和轴承连接在后承载板216上。Referring to FIGS. 15 to 17, the roller drive member 215 is a drive motor that is fixedly disposed on the swing plate portion. Of course, in other embodiments, the roller drive member 215 can also be other members capable of driving the rotation of the roller brush 211, such as a hydraulic motor or the like. One end of the roller brush 211 is coupled to the output shaft of the roller brush drive member 215 via the connecting shaft, thereby realizing the roller brush 211 to move in accordance with the set rotational direction and rotational speed by the roller drive member 215. The other end of the roller brush 211 is coupled to the rear carrier plate 216 by a connecting shaft and a bearing.
优选地,滚刷211为螺旋滚刷,且两组清洁组件21中,其中一组清洁组件21的滚刷211的旋向为逆时针旋转,另一组清洁组件21的滚刷211的旋向为顺时针旋转。这样设置的目的是为了能够将污垢向清洁装置的行走方向 的前侧扫,以防止污垢再次污染清扫过的表面。螺旋滚刷可加速被清扫下的污染物下落速度,使污染物无法累积在某一位置而对清扫任务造成阻碍或清扫不净的问题。Preferably, the roller brush 211 is a spiral roller brush, and in the two sets of cleaning assemblies 21, the rotation direction of the roller brush 211 of one of the cleaning components 21 is counterclockwise, and the rotation direction of the roller brush 211 of the other group of cleaning components 21 Rotate clockwise. The purpose of this setting is to be able to move the dirt toward the cleaning device. The front side sweeps to prevent dirt from contaminating the cleaned surface again. The spiral roller brush can accelerate the falling speed of the contaminants under the cleaning, so that the pollutants cannot be accumulated in a certain position and the cleaning task is hindered or the cleaning is not clean.
优选地,为了提高自动性,清洁装置还包括至少一个边缘检测件3,当清洁装置走到边缘时边缘检测件3发出信号,清洁装置可以换向,一方面提高清洁装置的自动化,另一方面防止清洁装置从太阳能电池板上脱落,保证清洁装置的安全。边缘检测件3设置在基座11上,清洁组件21位于至少一个边缘检测件3沿行走方向的前方。具体地,边缘检测件3为光电开关,在上隔板113的前后两侧分别设置有边缘检测件3,每侧均设置有两个边缘检测件3。滚刷211位于两个边缘检测件3的中间。清洁装置行走过程中,若寻边的两个边缘检测件3均无信号,则该状态为太阳能电池板阵列边缘。当清洁装置走到太阳能电池板阵列边缘时,要进行下一个动作(换向或停机)前,滚刷211已经对太阳能电池板阵列进行了全面清洁,因此在清洁时无需加设停泊港,也可避免因无停泊港而导致的清洁死区问题。Preferably, in order to improve the automaticness, the cleaning device further comprises at least one edge detecting member 3, the edge detecting member 3 sends a signal when the cleaning device goes to the edge, the cleaning device can be reversed, on the one hand, the automation of the cleaning device is improved, on the other hand Prevent the cleaning device from falling off the solar panel and ensure the safety of the cleaning device. The edge detecting member 3 is disposed on the base 11, and the cleaning assembly 21 is located forward of the at least one edge detecting member 3 in the traveling direction. Specifically, the edge detecting member 3 is a photoelectric switch, and edge detecting members 3 are respectively disposed on the front and rear sides of the upper partition plate 113, and two edge detecting members 3 are disposed on each side. The roller brush 211 is located in the middle of the two edge detecting members 3. During the walking of the cleaning device, if there is no signal for the two edge detecting members 3, the state is the edge of the solar panel array. When the cleaning device walks to the edge of the solar panel array, the roller brush 211 has completely cleaned the solar panel array before the next action (commutation or shutdown), so there is no need to add a parking port when cleaning. It can avoid the problem of clean dead zone caused by non-parking port.
如图7所示,后承载板216上固定连接有内承载板214,并通过内承载板214与浮动调节组件22连接。内承载板214的一端连接在后承载板216上,另一端连接在摆板部上。As shown in FIG. 7, the inner carrier plate 216 is fixedly coupled to the rear carrier plate 216 and connected to the floating adjustment assembly 22 via the inner carrier plate 214. One end of the inner carrier plate 214 is connected to the rear carrier plate 216, and the other end is connected to the pendulum plate portion.
浮动调节组件22包括导向杆221、弹性件222和浮动块223。其用于不断地调整清洁组件21的位置,以适应太阳能电池板的安装角度误差,高效、全面地完成清洁工作。The float adjustment assembly 22 includes a guide rod 221, an elastic member 222, and a slider 223. It is used to continuously adjust the position of the cleaning assembly 21 to adapt to the installation angle error of the solar panel, and to perform the cleaning work efficiently and comprehensively.
结合参见图7、图18和图19,其中,导向杆221固定设置在基座11的中隔板115上,其用于安装弹性件222和浮动块223,以便为其导向。弹性件222套设在导向杆221上,用于压紧浮动块223。在本实施例中,弹性件222为弹簧,在其他实施例中,弹性件222可以为其他能够提供抵紧力的件。Referring to Figures 7, 18 and 19, the guide bar 221 is fixedly disposed on the intermediate partition 115 of the base 11 for mounting the resilient member 222 and the slider 223 for guiding therefor. The elastic member 222 is sleeved on the guide rod 221 for pressing the slider 223. In the present embodiment, the elastic member 222 is a spring. In other embodiments, the elastic member 222 may be other members capable of providing an abutting force.
浮动块223的一端可移动地设置在导向杆221上,且弹性件222位于浮动块223上方且抵接在浮动块223上,浮动块223的另一端与清洁组件21的内承载板214固定连接。One end of the floating block 223 is movably disposed on the guiding rod 221, and the elastic member 222 is located above the floating block 223 and abuts on the floating block 223, and the other end of the floating block 223 is fixedly connected with the inner carrying plate 214 of the cleaning assembly 21. .
优选地,为了保证清洁装置能够可靠工作,浮动调节组件22还包括导向限位辊224,导向限位辊224包括固定设置在浮动块223上的固定杆和可转动地设置在固定杆上的转动辊。基座11上设置有导向槽111,转动辊设置在 导向槽111内并可沿导向槽111移动。导向限位辊224与导向槽111配合可以限定导向限位辊224的运动行程。Preferably, in order to ensure reliable operation of the cleaning device, the floating adjustment assembly 22 further includes a guide limit roller 224 including a fixed rod fixedly disposed on the slider 223 and a rotation rotatably disposed on the fixed rod Roller. The base 11 is provided with a guiding groove 111, and the rotating roller is disposed at The guide groove 111 is inside and movable along the guide groove 111. The guide limit roller 224 cooperates with the guide groove 111 to define a movement stroke of the guide limit roller 224.
如图20所示,摆板部包括摆板212和限位安装辊213。As shown in FIG. 20, the wobble plate portion includes a wobble plate 212 and a limit mounting roller 213.
摆板212通过摆轴219设置在基座11的上隔板113或下隔板114上,摆轴219的轴线垂直于浮动调节组件22的调节方向。摆轴219穿过摆板212和基座11上。The swinging plate 212 is disposed on the upper partition 113 or the lower partition 114 of the base 11 via the swing shaft 219, and the axis of the swing shaft 219 is perpendicular to the adjustment direction of the floating adjustment assembly 22. The pendulum shaft 219 passes through the pendulum plate 212 and the base 11.
限位安装辊213包括固定设置在摆板212上且轴线与摆轴219轴线垂直的限位安装杆和可转动地设置在限位安装杆上的限位辊,基座11上设置有限位安装槽112,限位辊可转动地设置在限位安装槽112内。限位安装辊213和限位安装槽112配合可以限定摆板212的位置,防止摆板212绕摆轴219转动。The limit mounting roller 213 includes a limit mounting rod fixedly disposed on the swing plate 212 and having an axis perpendicular to the axis of the swing shaft 219, and a limit roller rotatably disposed on the limit mounting rod. The base 11 is provided with a limited position. The groove 112, the limit roller is rotatably disposed in the limit mounting groove 112. The engagement of the limit mounting roller 213 and the limit mounting groove 112 can define the position of the wobble plate 212 to prevent the wobble plate 212 from rotating about the swing axis 219.
优选地,参照图14,为了提高清洁效率,在滚刷211外设置有立刷218。立刷218通过立刷安装板固定连接在外承载板217上。外承载板217的第一端固定连接在摆板212上,外承载板217的第二端固定连接在后承载板216上。在滚刷211外增配的立刷218,可对大型污染物进行预先破碎或推拨处理,为紧接着的滚刷211清扫创造条件,降低清扫难度,提高清洁的效率与效果。同时,立刷218与壳体4形成有效的遮挡扬尘的屏障,防止清扫过程扬尘对太阳能电池板的二次污染。减少不必要的人工干预。实现清扫工作的高效、高质。Preferably, referring to FIG. 14, in order to improve the cleaning efficiency, a vertical brush 218 is disposed outside the roller brush 211. The vertical brush 218 is fixedly coupled to the outer carrier plate 217 by a vertical brush mounting plate. The first end of the outer carrier plate 217 is fixedly connected to the swing plate 212, and the second end of the outer carrier plate 217 is fixedly connected to the rear carrier plate 216. The vertical brush 218 added outside the roller brush 211 can pre-crush or push the large-scale pollutants to create conditions for cleaning the next roller brush 211, reduce the difficulty of cleaning, and improve the efficiency and effect of cleaning. At the same time, the vertical brush 218 and the casing 4 form an effective barrier against dust, preventing secondary pollution of the solar panel by dust during the cleaning process. Reduce unnecessary manual intervention. Achieve efficient and high quality cleaning work.
在本实施例中,清洁装置还包括供电控制部5,其是为机械部分提供动力与行动决策方案的部分。供电控制部包括为机械部分供电的可充电式蓄电池和进行控制的控制器(控制器可以为单片机或可编程控制器即PLC等)。供电控制部5设置在清洁装置的壳体4内,利用壳体4对其进行保护,防止灰尘污染等,保证其工作安全。当然,供电控制部5内可以设置数据传输单元,以将数据远程传输到计算机等部件上,实现远程控制。当然,供电控制部5还可以具有故障报警,故障停机,电量监控、不足预警等功能。In the present embodiment, the cleaning device further includes a power supply control portion 5 which is a portion that provides power and action decision schemes for the mechanical portion. The power supply control unit includes a rechargeable battery for supplying power to the mechanical part and a controller for controlling (the controller may be a single chip microcomputer or a programmable controller, that is, a PLC, etc.). The power supply control unit 5 is disposed in the casing 4 of the cleaning device, and is protected by the casing 4 to prevent dust contamination and the like, thereby ensuring work safety. Of course, the data transmission unit can be provided in the power supply control unit 5 to remotely transmit data to a computer or the like to implement remote control. Of course, the power supply control unit 5 can also have functions such as fault alarm, fault shutdown, power monitoring, and insufficient warning.
控制器与驱动电机和边缘检测件3等连接,以控制驱动电机的转速和旋转方向,进而实现往复清扫,完成清扫停机,故障停机等功能。通过控制驱动电机的转速可以控制两套螺旋滚刷之间的速度配比,及旋向配合,协同完成太阳能电池板清洁,提高清洁效果和清洁速度。 The controller is connected with the driving motor and the edge detecting member 3 to control the rotation speed and the rotation direction of the driving motor, thereby realizing the reciprocating cleaning, completing the cleaning and stopping, and the malfunctioning and the like. By controlling the speed of the driving motor, the speed ratio between the two sets of spiral rolling brushes can be controlled, and the rotary matching can be performed to cooperate with the solar panel cleaning to improve the cleaning effect and the cleaning speed.
同时通过设置本地控制与远程控制,灵活操控清洁装置,从而完成清洁装置在太阳能电池板组件上按预先设定的要求平稳、顺畅行走,并且当运行到太阳能电池板边缘时通过边缘检测件3传来的反馈信号进行停机和启动等动作。At the same time, by setting local control and remote control, the cleaning device can be flexibly operated, so that the cleaning device can smoothly and smoothly travel on the solar panel assembly according to the preset requirements, and pass through the edge detecting member 3 when running to the edge of the solar panel. The feedback signal comes to stop and start actions.
优选地,供电控制部5包括声光报警器,故障急停按钮,当检测到预设的故障情况后通过自动判断完成停机与声光报警动作。同时,当出现未预设的故障情况,设备无法自动干预时,可通过急停按钮人为干涉。Preferably, the power supply control unit 5 includes an audible and visual alarm, a fault emergency stop button, and when the preset fault condition is detected, the stop and audible and visual alarm actions are completed by automatic judgment. At the same time, when there is an unpredicted fault condition and the device cannot automatically intervene, it can be artificially interfered by the emergency stop button.
该清洁装置使用时:When the cleaning device is used:
在现场采用人工搬运或使用接驳车搬运装配的方式实现安装,将清洁装置卡放在太阳能电池板的倾角上沿。The installation is carried out by manual handling or by means of a shuttle car handling assembly, and the cleaning device is placed on the upper edge of the solar panel.
供电控制部5发起清洁指令,在行走机构1中驱动电机提供的牵引力的作用下,实现其在单一太阳能电池板阵列上、有较大水平间隙的阵列间或有较缓坡度辅助导轨的阵列间顺畅移动。移动的过程中清洁机构2自动适应阵列中太阳能电池板的角度偏差,对太阳能电池板进行全面清洁。The power supply control unit 5 initiates a cleaning command to achieve smoothness between the arrays of the single solar panel array, the arrays having a large horizontal gap, or the arrays of the gentle slope auxiliary rails under the action of the traction force provided by the driving motor in the traveling mechanism 1. mobile. During the moving process, the cleaning mechanism 2 automatically adapts to the angular deviation of the solar panels in the array to comprehensively clean the solar panels.
具体地,结合参见图7、图14和图20,当清洁装置置于太阳能电池板上后,浮动调节组件22中的弹性件222将始终提供一个正压力于滚刷211的尾端(与后承载板216配合的一端),同时限位安装辊213的限位辊可在上隔板113和下隔板114的限位安装槽112内滑动,实现了摆板部以摆轴219为轴心进行偏摆,并依靠此结构适应太阳能电池板本身安装的角度误差,保证滚刷211和立刷218始终与太阳能电池板的表面贴合。Specifically, referring to Figures 7, 14, and 20, when the cleaning device is placed on the solar panel, the resilient member 222 in the floating adjustment assembly 22 will always provide a positive pressure to the trailing end of the roller brush 211 (and thereafter). The end of the supporting plate 216 is engaged, and the limiting roller of the limiting mounting roller 213 is slidable in the limiting mounting groove 112 of the upper partition 113 and the lower partition 114, so that the swinging portion is centered on the swinging shaft 219. The yaw is performed, and the structure is adapted to the angular error of the installation of the solar panel itself, and the roller brush 211 and the vertical brush 218 are always adhered to the surface of the solar panel.
驱动电机带动滚刷211按一定方向做旋转运动,以便实现在清洁装置行走方向上各清扫点的污染物做向前和向下运动。需要注意的是,以图1为观察基准,刷毛为顺时针旋转的滚刷211设置在清洁装置左侧,刷毛为逆时针旋转的滚刷211设置在清洁装置右侧。The driving motor drives the roller brush 211 to perform a rotating motion in a certain direction to realize the forward and downward movement of the pollutants at the cleaning points in the walking direction of the cleaning device. It should be noted that, with reference to FIG. 1 , the roller brush 211 in which the bristles are rotated clockwise is disposed on the left side of the cleaning device, and the roller brush 211 in which the bristles are rotated counterclockwise is disposed on the right side of the cleaning device.
设置在滚刷211侧边的立刷218可以实现大型污染物的预处理及浮沉的后处理,也可以起到遮挡滚刷211扫起的扬尘,防止二次污染的作用。这里的立刷218是毛刷,并不是刮刷,不会在无水清洁的情况下对太阳能电池板造成划伤。The vertical brush 218 disposed on the side of the roller brush 211 can realize pretreatment of large pollutants and post-treatment of the floating and sinking, and can also block the dust that is swept by the roller brush 211 to prevent secondary pollution. The vertical brush 218 here is a brush, not a wiping brush, and does not scratch the solar panel in the case of no water cleaning.
驱动电机带动第一主动行走组件121运动,进而可带动从动行走组件123以一定的转速及转向做相应的行走动作,进而实现与太阳能电池板组件配合 使用时拖动清洁装置在太阳能电池板上行走。同时,在边缘检测件3的协同工作下,实现探测到太阳能电池板边缘而自动换向或停机的功能。当检测到边缘后将信号传给供电控制部5,并由预先设定的控制逻辑进行判断,执行往复运动,多次清洁或停机等动作完成清洁。The driving motor drives the movement of the first active running component 121, thereby driving the driven walking component 123 to perform a corresponding walking motion with a certain rotation speed and steering, thereby achieving cooperation with the solar panel assembly. When using, drag the cleaning device to walk on the solar panel. At the same time, under the cooperative work of the edge detecting member 3, the function of detecting the edge of the solar panel and automatically reversing or stopping is realized. When the edge is detected, the signal is transmitted to the power supply control unit 5, and is judged by a preset control logic, and reciprocating motion is performed, and cleaning such as multiple cleaning or shutdown is completed.
由此实现,清洁装置在行走机构1提供的牵引力作用下,在太阳能电池板上以可控的速度往复横向运动。清洁机构2可在清洁装置运动的同时按需要以可控的速度进行顺时针或逆时针的旋转运动,通过与太阳能电池板接触的滚刷211及立刷218对太阳能电池板进行综合清洁,并且行走机构1可以跨越较小的无轨水平间隙和有轨较大间隙或缓坡。这里的轨道是根据具体工程的实测数据进行配做而成,并且与电池板之间采用柔性连接,不会因为气候、温度的变化导致轨道与电池板之间产生的应力而损坏电池板。As a result, the cleaning device reciprocates laterally at a controllable speed on the solar panel under the traction provided by the running gear 1. The cleaning mechanism 2 can perform a clockwise or counterclockwise rotational motion at a controlled speed while the cleaning device is moving, and comprehensively clean the solar panel by the roller brush 211 and the vertical brush 218 that are in contact with the solar panel, and The running gear 1 can span a small trackless horizontal gap and a tracked larger or gentle slope. The track here is made according to the measured data of the specific project, and the flexible connection with the panel is not to damage the panel due to the stress generated between the rail and the panel due to changes in climate and temperature.
本发明的清洁装置具有如下效果:The cleaning device of the present invention has the following effects:
该清洁装置在光伏电站或分布式光伏电站中有较强的环境适应能力。The cleaning device has strong environmental adaptability in a photovoltaic power plant or a distributed photovoltaic power plant.
该清洁装置包括能够浮动的螺旋刷毛滚刷,使其与电池板始终接触,并给清扫点施加向前和向下两个方向的作用力,从而实现在无水的情况下以较少的清洁次数实现清洁效果。同时,可选配立刷于滚刷两侧,以便能够清扫积雪、大块污染物。The cleaning device includes a floating spiral brush roller that is in constant contact with the panel and applies a force in both forward and downward directions to the cleaning point, thereby achieving less cleaning in the absence of water. The number of times achieves a cleansing effect. At the same time, optional brush can be used on both sides of the roller brush to clean snow and large pollutants.
设置具有边缘探测作用的光电传感器,以便在滚刷清扫完全部表面后再执行往复或停机动作,这样可去除太阳能电池板阵列边缘的停泊支架,降低投建和维护成本。A photoelectric sensor with edge detection is provided to perform a reciprocating or stopping operation after the roller sweeps the entire surface, thereby removing the parking bracket at the edge of the solar panel array, thereby reducing construction and maintenance costs.
驱动电机的输出经过分速组件分为水平和垂直(这里的水平和垂直是指平行于太阳能电池板表面和垂直太阳能电池板表面)两个方向的牵引,并通过履带式的行走部悬空约束的设计思路实现无需架设辅助导轨跨越较小的水平间隙或架设辅助轨道通过大的水平间隙、缓坡的功能,同时能够自动适应太阳能电池板阵列的宽度变化,适用性更好。The output of the drive motor is divided into horizontal and vertical (here, horizontal and vertical refers to the surface parallel to the surface of the solar panel and the surface of the vertical solar panel) through the speed dividing assembly, and is constrained by the crawler-type walking portion. The design idea realizes the function of erecting the auxiliary guide rail to span a small horizontal gap or erecting the auxiliary rail through a large horizontal gap and gentle slope, and can automatically adapt to the width variation of the solar panel array, and the applicability is better.
各部分采用模块化设计,安装、生产和运输更加方便。The modular design of each part makes installation, production and transportation more convenient.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。 The above is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention. It should be covered by the scope of the present invention. Therefore, the scope of the invention should be determined by the scope of the appended claims.

Claims (13)

  1. 一种清洁装置,其特征在于,包括:A cleaning device, comprising:
    行走机构(1),所述行走机构(1)包括基座(11)和设置在所述基座(11)上并带动所述基座(11)移动的行走部(12);a running mechanism (1), the running mechanism (1) includes a base (11) and a running portion (12) disposed on the base (11) and driving the base (11) to move;
    清洁机构(2),所述清洁机构(2)设置在所述基座(11)上,且包括清洁组件(21)和用于将所述清洁组件(21)抵紧在被清洁物表面的浮动调节组件(22),所述清洁组件(21)包括滚刷(211),所述滚刷(211)的第一端设置在所述基座(11)上,所述滚刷(211)的第二端通过所述浮动调节组件(22)设置在所述基座(11)上。a cleaning mechanism (2) disposed on the base (11) and including a cleaning assembly (21) and a member for abutting the cleaning assembly (21) against the surface of the object to be cleaned a floating adjustment assembly (22), the cleaning assembly (21) comprising a roller brush (211), a first end of the roller brush (211) being disposed on the base (11), the roller brush (211) The second end is disposed on the base (11) by the floating adjustment assembly (22).
  2. 根据权利要求1所述的清洁装置,其特征在于,所述浮动调节组件(22)包括:The cleaning device of claim 1 wherein said float adjustment assembly (22) comprises:
    导向杆(221),所述导向杆(221)固定设置在所述基座(11)上;a guide rod (221), the guide rod (221) is fixedly disposed on the base (11);
    弹性件(222),所述弹性件(222)套设在所述导向杆(221)上;An elastic member (222), the elastic member (222) is sleeved on the guiding rod (221);
    浮动块(223),所述浮动块(223)的一端可移动地设置在所述导向杆(221)上,所述弹性件(222)位于所述浮动块(223)上方且抵接在所述浮动块(223)的一端上,所述浮动块(223)的另一端与所述清洁组件(21)固定连接。a floating block (223), one end of the floating block (223) is movably disposed on the guiding rod (221), and the elastic member (222) is located above the floating block (223) and abuts at the On one end of the slider (223), the other end of the slider (223) is fixedly coupled to the cleaning assembly (21).
  3. 根据权利要求2所述的清洁装置,其特征在于,所述浮动调节组件(22)还包括导向限位辊(224),所述导向限位辊(224)包括固定设置在所述浮动块(223)上的固定杆和可转动地设置在所述固定杆上的转动辊,所述基座(11)上设置有导向槽(111),所述转动辊设置在所述导向槽(111)内并可沿所述导向槽(111)移动。The cleaning apparatus according to claim 2, wherein said floating adjustment assembly (22) further comprises a guide limit roller (224), said guide limit roller (224) comprising a fixed arrangement on said slider ( a fixing rod on the 223) and a rotating roller rotatably disposed on the fixing rod, the base (11) is provided with a guiding groove (111), and the rotating roller is disposed at the guiding groove (111) It can move inside the guiding groove (111).
  4. 根据权利要求1所述的清洁装置,其特征在于,所述清洁组件(21)还包括摆板部,所述滚刷(211)的第一端通过所述摆板部设置在所述基座(11)上,所述摆板部包括:The cleaning device according to claim 1, wherein the cleaning assembly (21) further comprises a pendulum portion, and the first end of the roller brush (211) is disposed on the base through the pendulum portion (11) The swinging plate portion comprises:
    摆板(212),所述摆板(212)通过摆轴(219)设置在所述基座(11)上,所述摆轴(219)的轴线垂直于所述浮动调节组件(22)的调节方向。a pendulum plate (212), the pendulum plate (212) is disposed on the base (11) through a swing shaft (219), and an axis of the swing shaft (219) is perpendicular to the floating adjustment assembly (22) Adjust the direction.
  5. 根据权利要求4所述的清洁装置,其特征在于,所述摆板部还包括限位安装辊(213),所述限位安装辊(213)包括限位安装杆和限位辊,所述 限位安装杆固定设置在所述摆板(212)上且轴线与所述摆轴(219)的轴线垂直;所述限位辊可转动地设置在所述限位安装杆上,所述基座(11)上设置有限位安装槽(112),所述限位辊可转动地设置在所述限位安装槽(112)内。The cleaning device according to claim 4, wherein the swinging plate portion further comprises a limit mounting roller (213), the limit mounting roller (213) comprising a limit mounting rod and a limit roller, a limit mounting rod fixedly disposed on the swing plate (212) and having an axis perpendicular to an axis of the swing shaft (219); the limit roller is rotatably disposed on the limit mounting rod, the base A seat mounting groove (112) is disposed on the seat (11), and the limit roller is rotatably disposed in the limit mounting groove (112).
  6. 根据权利要求4所述的清洁装置,其特征在于,所述清洁组件(21)还包括:The cleaning device according to claim 4, wherein the cleaning assembly (21) further comprises:
    内承载板(214),所述内承载板(214)的第一端与所述摆板(212)固定连接,所述内承载板(214)的第二端与所述浮动调节组件(22)固定连接;An inner carrier plate (214), a first end of the inner carrier plate (214) is fixedly coupled to the swing plate (212), a second end of the inner carrier plate (214) and the floating adjustment assembly (22) Fixed connection;
    滚刷驱动件(215),所述滚刷驱动件(215)固定设置在所述摆板(212)上,所述滚刷(211)的第一端与所述滚刷驱动件(215)连接并受所述滚刷驱动件(215)驱动而转动;a brush driving member (215), the roller driving member (215) is fixedly disposed on the swinging plate (212), the first end of the roller brush (211) and the roller driving member (215) Connected and rotated by the roller drive member (215);
    后承载板(216),所述后承载板(216)固定设置在所述内承载板(214)上且所述滚刷(211)的第二端可转动地设置在所述后承载板(216)上。a rear carrier plate (216) fixedly disposed on the inner carrier plate (214) and a second end of the roller brush (211) rotatably disposed on the rear carrier plate ( 216).
  7. 根据权利要求6所述的清洁装置,其特征在于,所述清洁组件(21)还包括外承载板(217),所述外承载板(217)的第一端固定连接在所述摆板(212)上,所述外承载板(217)的第二端固定连接在所述后承载板(216)上,所述外承载板(217)上还设置有立刷(218)。The cleaning device according to claim 6, wherein the cleaning assembly (21) further comprises an outer carrier plate (217), the first end of the outer carrier plate (217) being fixedly coupled to the pendulum plate ( 212) The second end of the outer carrier plate (217) is fixedly connected to the rear carrier plate (216), and the outer carrier plate (217) is further provided with a vertical brush (218).
  8. 根据权利要求1所述的清洁装置,其特征在于,所述清洁组件(21)为两组,且沿所述清洁装置的行走方向间隔设置,每组所述清洁组件(21)包括至少一个所述清洁组件(21),所述滚刷(211)为螺旋滚刷,且两组所述清洁组件(21)中,其中一组所述清洁组件(21)的滚刷(211)的旋向为逆时针旋转,另一组所述清洁组件(21)的滚刷(211)的旋向为顺时针旋转。The cleaning device according to claim 1, wherein the cleaning assembly (21) is two sets and is spaced apart along a walking direction of the cleaning device, and each set of the cleaning assembly (21) includes at least one The cleaning assembly (21), the roller brush (211) is a spiral roller brush, and the rotation direction of the roller brush (211) of one of the two groups of the cleaning assembly (21) For the counterclockwise rotation, the rotation of the roller brush (211) of the other group of the cleaning assembly (21) is clockwise.
  9. 根据权利要求1所述的清洁装置,其特征在于,所述行走部(12)包括:The cleaning device according to claim 1, wherein the running portion (12) comprises:
    第一主动行走组件(121),所述第一主动行走组件(121)设置在所述基座(11)上且与所述被清洁物的表面配合;a first active running component (121), the first active running component (121) is disposed on the base (11) and mates with a surface of the object to be cleaned;
    行走驱动件(122),所述行走驱动件(122)与所述第一主动行走组件(121)连接并驱动所述第一主动行走组件(121)运动;a travel drive member (122), the travel drive member (122) is coupled to the first active travel assembly (121) and drives the first active travel assembly (121) to move;
    从动行走组件(123),所述从动行走组件(123)设置在所述基座(11)上且与所述被清洁物的表面配合; a driven walking assembly (123), the driven walking assembly (123) is disposed on the base (11) and mates with a surface of the object to be cleaned;
    传动轴(124),所述传动轴(124)连接所述第一主动行走组件(121)和所述从动行走组件(123)。A drive shaft (124) connecting the first active travel assembly (121) and the driven travel assembly (123).
  10. 根据权利要求9所述的清洁装置,其特征在于,所述行走部(12)还包括第二主动行走组件(125),所述第二主动行走组件(125)设置在所述基座(11)上,且与所述被清洁物的侧面配合,所述侧面与所述表面之间夹角为预定值,所述第二主动行走组件(125)与所述第一主动行走组件(121)通过分速组件(126)连接。The cleaning device according to claim 9, wherein the running portion (12) further comprises a second active running assembly (125), and the second active running assembly (125) is disposed at the base (11) And engaging with a side surface of the object to be cleaned, the angle between the side surface and the surface is a predetermined value, the second active running component (125) and the first active walking component (121) Connected by a speed dividing component (126).
  11. 根据权利要求10所述的清洁装置,其特征在于,所述第一主动行走组件(121)包括:The cleaning device of claim 10, wherein the first active walking component (121) comprises:
    第一主动行走轮(1211),所述第一主动行走轮(1211)与所述行走驱动件(122)连接并受所述行走驱动件(122)驱动而转动;a first active traveling wheel (1211), the first driving wheel (1211) is coupled to the traveling driving member (122) and driven to rotate by the traveling driving member (122);
    第一行走张紧轮(1212),所述第一行走张紧轮(1212)可转动地设置在所述基座(11)上;a first walking tensioning wheel (1212), the first walking tensioning wheel (1212) is rotatably disposed on the base (11);
    第一行走履带(1213),所述第一行走履带(1213)套设在所述第一主动行走轮(1211)和所述第一行走张紧轮(1212)外,并受所述第一主动行走轮(1211)的驱动而转动。a first walking track (1213), the first running track (1213) is sleeved outside the first driving wheel (1211) and the first traveling tensioning wheel (1212), and is subjected to the first The driving wheel (1211) is driven to rotate.
  12. 根据权利要求11所述的清洁装置,其特征在于,所述分速组件(126)包括:The cleaning device of claim 11 wherein said speed dividing assembly (126) comprises:
    第一分速齿轮(1261),所述第一分速齿轮(1261)与所述行走驱动件(122)连接,所述第一分速齿轮(1261)的轴线与第一主动行走轮(1211)的轴线重合;a first differential gear (1261), the first differential gear (1261) is coupled to the travel drive (122), an axis of the first differential gear (1261) and a first active travel wheel (1211) The axes coincide;
    第二分速齿轮(1262),所述第二分速齿轮(1262)与所述第一分速齿轮(1261)啮合,且所述第二分速齿轮(1262)的轴线垂直于所述第一分速齿轮(1261)的轴线。a second differential gear (1262), the second differential gear (1262) meshes with the first differential gear (1261), and an axis of the second differential gear (1262) is perpendicular to the first The axis of an intermediate speed gear (1261).
  13. 根据权利要求1所述的清洁装置,其特征在于,所述清洁装置还包括至少一个边缘检测件(3),所述至少一个边缘检测件(3)设置在所述基座(11)上,所述清洁组件(21)位于至少一个所述边缘检测件(3)沿行走方向的前方。 A cleaning device according to claim 1, characterized in that said cleaning device further comprises at least one edge detecting member (3), said at least one edge detecting member (3) being disposed on said base (11), The cleaning assembly (21) is located forward of at least one of the edge detecting members (3) in the walking direction.
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CN109412074A (en) * 2018-10-29 2019-03-01 浙江国自机器人技术有限公司 A kind of overhead cable paint finishing
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