WO2017047292A1 - 排ガス処理装置および排ガス処理装置のメンテナンス方法 - Google Patents
排ガス処理装置および排ガス処理装置のメンテナンス方法 Download PDFInfo
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- WO2017047292A1 WO2017047292A1 PCT/JP2016/073463 JP2016073463W WO2017047292A1 WO 2017047292 A1 WO2017047292 A1 WO 2017047292A1 JP 2016073463 W JP2016073463 W JP 2016073463W WO 2017047292 A1 WO2017047292 A1 WO 2017047292A1
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- exhaust gas
- pipe
- liquid
- treatment apparatus
- gas treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
- B01D53/185—Liquid distributors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/10—Inorganic absorbents
- B01D2252/103—Water
- B01D2252/1035—Sea water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/302—Sulfur oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/01—Engine exhaust gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4566—Gas separation or purification devices adapted for specific applications for use in transportation means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1456—Removing acid components
- B01D53/1481—Removing sulfur dioxide or sulfur trioxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/501—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
- B01D53/504—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/79—Injecting reactants
Definitions
- the present invention relates to an exhaust gas treatment apparatus and an exhaust gas treatment apparatus maintenance method.
- ⁇ Nozzles provided inside the absorption tower are deteriorated due to corrosion due to the liquid to be injected, deformation due to wear of the injection nozzle due to injection of the liquid at high pressure, and the like. For this reason, it is necessary to periodically maintain the nozzle.
- an absorption tower including a nozzle and a trunk pipe for supplying a liquid to the nozzle is integrally configured. Therefore, when the maintenance of the nozzle is performed, it is necessary to once remove the entire absorption tower from the exhaust gas treatment device and disassemble it. Therefore, the work is large and it is difficult to secure workers, work time, work space and the like.
- the exhaust gas treatment device may include an absorption cylinder.
- the absorption cylinder may absorb the target substance in the exhaust gas by bringing the liquid into contact with the exhaust gas.
- the exhaust gas treatment apparatus may include an injection unit that injects liquid into the internal space of the absorption cylinder through which the exhaust gas passes.
- the exhaust gas treatment apparatus may include a conduit to which an injection unit is attached and guides a liquid to the injection unit.
- the conduit may be arranged inside the absorption cylinder.
- the exhaust gas treatment device may include a supply pipe that supplies liquid to the conduit.
- the conduit may have a separation part for separating from the supply pipe so that it can be taken out along the flue with the injection part attached.
- the flue may guide the exhaust gas that has passed through the absorption cylinder to the outside air.
- a plurality of units each formed by a combination of an injection unit and a conduit may be arranged inside the absorption cylinder. And a unit may be so small that it is arrange
- the number of liquids supplied to the plurality of units from the supply pipe may vary depending on the exhaust gas emission amount. Moreover, as for the some unit, the time when the liquid is supplied may be long, so that it is arrange
- Each unit may be detachably connected to each other.
- a supply pipe and a separation part may be provided for each unit.
- the absorption cylinder may have a maintenance window in the vicinity of the separation part.
- the exhaust gas treatment device may include a connecting portion provided on the inner wall of the absorption cylinder.
- the exhaust gas control device may include a beam connecting the connecting portion and the conduit. The beam may be taken out integrally with the conduit after the connection at the connecting portion is released.
- the hook may be provided on the beam.
- the latching portion may receive an external force for taking the conduit out.
- the conduit may have a branch pipe to which the injection unit is attached and a trunk pipe to which a plurality of branch pipes are connected.
- a plurality of beams may be provided radially from the trunk pipe. The beam may be longer than the branch pipe in the radial direction from the trunk pipe.
- the exhaust gas treatment apparatus may include a guide unit for moving the conduit along the flue.
- the guide part may have a pair of guide members arranged so as to sandwich the beam in the inner peripheral direction of the absorption tower.
- the exhaust gas treatment device may include an exhaust cylinder that forms a flue.
- the exhaust tube and the absorption tube may have a coaxial cylindrical shape.
- An absorption cylinder that absorbs the target substance in the exhaust gas by bringing the liquid into contact with the exhaust gas, an injection unit that injects liquid into the internal space of the absorption cylinder through which the exhaust gas passes, and an injection unit are attached to guide the liquid to the injection unit
- the maintenance method of the exhaust gas treatment apparatus including a conduit disposed inside the absorption cylinder and a supply pipe that supplies liquid to the conduit may include a disconnecting step of disconnecting the conduit from the supply pipe.
- the maintenance method of the exhaust gas treatment apparatus may include a take-out step of taking out the conduit to the outside with the injection unit attached along the flue that guides the exhaust gas that has passed through the absorption cylinder to the outside air.
- the maintenance method of the exhaust gas treatment apparatus may include a releasing step of releasing the connection between the beam extending from the conduit and the connecting portion provided on the inner wall of the absorption cylinder.
- the maintenance method of the exhaust gas treatment apparatus may include a mounting step of mounting a protective member on the tip of the beam.
- the maintenance method for the exhaust gas treatment apparatus may include a step of disconnecting the connection between the units by a combination of the injection section and the conduit arranged in a plurality of absorption cylinders.
- the maintenance method of the exhaust gas treatment apparatus may include an insertion step of inserting a guide member so that the conduit moves along the flue.
- FIG. 4 is a schematic view showing a cross-sectional view of the AA cross section of FIG. 3. It is the outline for demonstrating the taking-out method of a liquid discharge tube. It is a flowchart which shows the maintenance procedure of the waste gas processing apparatus which concerns on 1st Embodiment. It is the schematic for demonstrating other embodiment about the maintenance of an exhaust gas processing apparatus. It is the schematic for demonstrating arrangement
- FIG. 1 is a schematic view showing an exhaust gas treatment apparatus 1 according to the first embodiment.
- the exhaust gas treatment apparatus 1 is an apparatus that removes environmental load substances such as sulfur oxide (SOx) contained in the exhaust gas discharged from the engine room and discharges it as an exhaust gas having a relatively small environmental load outside the ship.
- SOx sulfur oxide
- the exhaust gas treatment apparatus 1 includes an absorption tower 100 and an exhaust gas outlet tube 200.
- coordinate axes are determined as shown in FIG. That is, the longitudinal direction of the absorption tower 100 is the z-axis direction. The direction from the inside of the ship to the outside of the ship is taken as the positive direction of the z axis. A direction perpendicular to the z-axis and toward the front of the drawing is defined as a positive direction of the x-axis. The direction perpendicular to the x axis and the z axis is defined as the y axis, and the positive direction of the y axis is defined by the right-handed system. In the following description, the positive direction of the z-axis is assumed to be up. In the following several figures, the coordinate axes are displayed so that the orientation of each figure can be understood with reference to the coordinate axes of FIG.
- the absorption tower 100 has an introduction cylinder 10 and an absorption cylinder 11.
- the introduction cylinder 10, the absorption cylinder 11 and the exhaust gas outlet cylinder 200 are all cylindrical and have substantially the same inner diameter.
- the absorption cylinder 11 is arranged so as to be coaxial with the introduction cylinder 10, and is welded to each other so as to be watertight and airtight.
- the exhaust gas outlet cylinder 200 is arranged so as to be coaxial with the absorption cylinder 11 and welded to each other so as to be watertight and airtight.
- the introduction cylinder 10 has an exhaust gas introduction part 12, a third liquid introduction part 18, and a drainage discharge part 20.
- the introduction cylinder 10 has a maintenance window 24 on the side surface in the vicinity of the joint portion with the absorption cylinder 11.
- the exhaust gas introduction unit 12 is provided on a side surface of the introduction cylinder 10 and introduces exhaust gas discharged from the engine room or the like into the introduction cylinder 10.
- the exhaust gas introduction part 12 is provided along the tangential direction of the outer diameter of the introduction cylinder 10 so that the exhaust gas is introduced along the inner wall of the absorption tower 100.
- the outer side wall of the exhaust gas introduction part 12 is provided so as to extend in the tangential direction of the outer shape of the introduction cylinder 10. As a result, the exhaust gas can swirl in a predetermined swirling direction inside the absorption tower 100.
- the third liquid introduction unit 18 is provided on a side surface near the bottom of the introduction cylinder 10 and introduces a treatment liquid for cleaning the exhaust gas into the introduction cylinder 10 as will be described later.
- the drainage outlet 20 is provided at the bottom of the introduction cylinder 10 and discharges the treatment liquid after the exhaust gas cleaning process to the outside of the introduction cylinder 10 as will be described later.
- the absorption cylinder 11 has a first liquid introduction part 16 and a second liquid introduction part 17. Further, the absorption cylinder 11 has a maintenance window 22 on the side surface.
- the first liquid introduction part 16 is provided on the side surface in the vicinity of the joint portion between the absorption cylinder 11 and the exhaust gas outlet cylinder 200.
- the second liquid introduction part 17 is provided on the side surface of the absorption cylinder 11 and below the first liquid introduction part 16. As will be described later, the first liquid introduction unit 16 and the second liquid introduction unit 17 introduce a treatment liquid for cleaning the exhaust gas into the absorption cylinder 11.
- the first liquid introduction unit 16, the second liquid introduction unit 17, and the third liquid introduction unit 18 supply the processing liquid to the liquid discharge pipe 30 from the outside of the absorption tower 100.
- the processing liquid is seawater taken from the surrounding environment of the ship.
- a process liquid is not restricted to seawater.
- the treatment liquid may be lake water, river water, or an alkaline liquid prepared in advance as an exhaust gas cleaning liquid.
- the absorption cylinder 11 has a cylindrical internal space, and has a liquid discharge pipe 30 in the internal space.
- the liquid discharge pipe 30 diffuses and jets the supplied processing liquid in the form of mist or liquid droplets from an injection unit described later.
- the configuration of the liquid discharge pipe 30 will be described later with reference to the drawings.
- the exhaust gas outlet tube 200 functions as an exhaust tube that forms a flue.
- the exhaust gas outlet tube 200 guides the exhaust gas that has passed through the absorption tube 11 to the outside air.
- An elbow part 300 is attached to the upper end of the exhaust gas outlet tube 200.
- the elbow part 300 prevents rainwater from entering the exhaust gas outlet tube 200. In the present embodiment, the elbow part 300 can be removed from the exhaust gas outlet tube 200.
- the exhaust gas discharged from the power device such as the engine is introduced into the introduction cylinder 10 from the exhaust gas introduction part 12 provided on the side surface of the introduction cylinder 10. Then, the exhaust gas introduced into the introduction cylinder 10 rises toward the absorption cylinder 11 while turning in a predetermined turning direction along the inner wall of the introduction cylinder 10.
- the exhaust gas introduced into the absorption cylinder 11 rises along the inner wall of the absorption cylinder 11 while passing through the spiral flow path. In the process of passing through the absorption cylinder 11, the exhaust gas comes into gas-liquid contact with the processing liquid ejected from the liquid discharge pipe 30, thereby removing environmental load substances.
- the exhaust gas purified by passing through the absorption cylinder 11 is then discharged out of the ship through the exhaust gas outlet cylinder 200 and the elbow part 300.
- the bottom part of the introduction cylinder 10 functions as a drainage storage part for temporarily storing the processing liquid sprayed and dropped from the liquid discharge pipe 30 inside the absorption cylinder 11.
- the drainage outlet 20 discharges the stored drainage to the outside of the absorption tower 100.
- FIG. 2 is a conceptual diagram for explaining an outline of maintenance of the exhaust gas treatment apparatus 1 according to the first embodiment.
- FIG. 2 particularly shows the operation of taking out the liquid discharge pipe 30 to the outside.
- the ejection performance of the liquid discharge pipe 30 is deteriorated due to corrosion of the processing liquid, in particular, in the injection section that injects the processing liquid, and deformation of the injection port caused by injecting the processing liquid at a high pressure.
- an injection profile such as a diffusion angle, a particle diameter, and an injection amount per unit time of the processing liquid to be injected is determined in advance.
- injection performance deteriorates means that the deviation of the actual injection characteristic of the processing liquid from the injection profile becomes large.
- the maintenance refers to an operation of taking out the liquid discharge pipe 30 to the outside of the ship and performing nozzle replacement or the like in order to maintain the ejection performance of the liquid discharge pipe 30.
- the operation of taking out the liquid discharge pipe 30 to the outside will be outlined with reference to FIG.
- a large crane is installed in a port where the ship is maintained.
- the liquid discharge pipe 30 is lifted from the exhaust gas treatment apparatus 1 and taken out using the crane.
- the maintenance worker stops the introduction of the exhaust gas into the exhaust gas treatment device 1.
- the maintenance worker removes the elbow part 300 attached to the upper end of the exhaust gas outlet tube 200.
- the maintenance worker enters the absorption cylinder 11 through the maintenance window 22 and attaches the suspension wire 94 to the liquid discharge pipe 30.
- the maintenance worker inserts the crane hook 96 through the exhaust gas outlet tube 200 and hooks the crane hook 96 on the suspension wire 94.
- the maintenance worker separates the liquid discharge pipe 30 from the absorption cylinder 11.
- the maintenance worker pulls up the crane hook 96 in the direction of the white arrow in FIG. 2 and takes out the liquid discharge pipe 30 along the exhaust gas outlet cylinder 200 to the outside of the ship.
- the liquid discharge pipe 30 is relatively easily deteriorated as compared with other constituent members, and therefore requires regular maintenance.
- only the liquid discharge pipe 30 is taken out from the exhaust gas treatment apparatus 1 for maintenance.
- the liquid discharge pipe 30 is taken out from the ship through the exhaust gas outlet tube 200.
- it is not necessary to separately secure a flow line space for taking out.
- it can continue using about the structural member which does not need replacement
- it since it is a relatively small-scale operation for taking out only the liquid discharge pipe 30 that is a part of the exhaust gas treatment apparatus 1, it can be performed with a small number of workers. Further, since the entire liquid discharge pipe 30 is taken out, it is possible to reduce the labor and work time compared to performing nozzle replacement or the like while the liquid discharge pipe 30 is installed.
- FIG. 3 is a schematic view showing a front view of the exhaust gas treatment apparatus 1 in the first embodiment.
- FIG. 3 shows a portion of the absorption tower 100 of the exhaust gas treatment device 1.
- FIG. 3 in order to understand easily, the internal cross section of the introduction cylinder 10 and the absorption cylinder 11 is shown. However, the structure inside the introduction cylinder 10 and the absorption cylinder 11 is shown in a state other than a cross section.
- symbol is attached
- the introduction cylinder 10 has a baffle 26 in addition to the exhaust gas introduction part 12, the third liquid introduction part 18, and the drainage discharge part 20 described with reference to FIGS.
- the baffle 26 is installed in the third liquid introduction unit 18 so as to be substantially orthogonal to the central axis of the introduction cylinder 10.
- the baffle 26 is provided below the exhaust gas introduction unit 12.
- the baffle 26 has a function of dividing the inside of the introduction cylinder 10 from a region where the exhaust gas is introduced and a region where the waste liquid which is the used processing liquid is stored.
- the liquid discharge pipe 30 includes a first unit 40, a second unit 50, and a third unit 60.
- the first unit 40 and the second unit 50 are connected to each other by the first connecting portion 72 so as to be separable from each other.
- the second unit 50 and the third unit 60 are connected to each other by the second connecting part 74 so as to be separable from each other.
- the first unit 40, the second unit 50, and the third unit 60 are arranged in this order from the exhaust gas outlet tube 200 side.
- the first unit 40 is smaller than the second unit 50.
- the second unit 50 is smaller than the third unit 60.
- the first unit 40, the second unit 50, and the third unit 60 include a plurality of beams so as to support the weight of each unit and maintain the posture with respect to the absorption tower 100.
- the depiction of the beam is omitted. Details of the arrangement of the beams will be described later with reference to the drawings.
- the first unit 40 includes a first trunk pipe 42, a plurality of first branch pipes 44, and a plurality of first injection units 46.
- the first trunk tube 42 has a hollow cylindrical shape arranged substantially coaxially with the absorption cylinder 11.
- the first trunk pipe 42 forms a flow path through which the processing liquid flows in a direction along the central axis of the absorption cylinder 11.
- the first branch pipe 44 has a hollow cylindrical shape.
- the first branch pipe 44 is provided on the side surface of the first trunk pipe 42 so as to extend in the radial direction with respect to the central axis of the first trunk pipe 42.
- a plurality of first branch pipes 44 are provided at equal intervals in the circumferential direction of the first trunk pipe 42.
- the plurality of first branch pipes 44 branch from the first trunk pipe 42 and form a flow path through which the processing liquid flows in a plane substantially orthogonal to the first trunk pipe 42.
- a plurality of first injection units 46 are provided in each of the first branch pipes 44.
- a plurality of the first injection units 46 are provided at equal intervals in the longitudinal direction of the first branch pipe 44.
- the 1st injection part 46 has an injection port in the surface which attached
- the first injection unit 46 is a spray nozzle that diffuses and injects the processing liquid in a conical shape.
- two first injection units 46 are provided at equal intervals for each of the first branch pipes 44.
- the first main pipe 42 includes a plurality of first branch pipes 44 that extend in the radial direction with respect to the central axis of the first trunk pipe 42, and a plurality of first injection units 46 provided in each of the plurality of first branch pipes 44. Are provided at regular intervals in the z direction of the first trunk pipe 42.
- the first unit 40 has four layers.
- the material of the first trunk pipe 42, the first branch pipe 44, and the first injection unit 46 is stainless steel (SUS).
- SUS stainless steel
- Stainless steel has relatively high corrosion resistance against seawater, which is a treatment liquid. For this reason, the frequency of maintenance can be reduced by using stainless steel. However, corrosion of stainless steel cannot be completely avoided.
- the injection port of the first injection unit 46 that injects the processing liquid at a high pressure is likely to be deformed due to corrosion and wear. For this reason, even if a material having relatively high corrosion resistance is used, at least regular maintenance of the first injection unit 46 is necessary.
- each of the 1st trunk pipe 42, the 1st branch pipe 44, and the 1st injection part 46 is connected by welding.
- the first trunk pipe 42 causes the processing liquid supplied from the first liquid introduction unit 16 to flow into the plurality of first branch pipes 44.
- the first branch pipe 44 allows the processing liquid flowing in from the first trunk pipe 42 to flow into the plurality of first injection units 46.
- Each first injection part 46 diffuses and injects the processing liquid flowing in from the first branch pipe 44 toward the internal space of the absorption cylinder 11 through which the exhaust gas passes.
- the 1st injection part 46 is connected to the 1st branch pipe 44 so that a process liquid may be injected in the horizontal direction toward the downstream of a swirl flow so that the flow of the swirl flow of exhaust gas may be followed. Thereby, the jet of the treatment liquid by the first injection unit 46 does not disturb the swirling flow of the exhaust gas in the absorption cylinder 11.
- the second unit 50 includes a second trunk pipe 52, a plurality of second branch pipes 54, and a plurality of second injection units 56.
- the second trunk tube 52 has a hollow cylindrical shape disposed substantially coaxially with the absorption cylinder 11.
- the second trunk pipe 52 forms a flow path through which the processing liquid flows in a direction along the central axis of the absorption cylinder 11.
- the second branch pipe 54 has a hollow cylindrical shape.
- the second branch pipe 54 is provided on the side surface of the second trunk pipe 52 so as to extend in the radial direction with respect to the central axis of the second trunk pipe 52.
- a plurality of second branch pipes 54 are provided at equal intervals in the circumferential direction of the second trunk pipe 52.
- the plurality of second branch pipes 54 branch from the second trunk pipe 52 and form flow paths through which the processing liquid flows in a planar direction substantially orthogonal to the second trunk pipe 52.
- a plurality of second injection parts 56 are provided in each of the second branch pipes 54.
- a plurality of second injection units 56 are provided so as to be equally spaced in the longitudinal direction of the second branch pipe 54.
- the 2nd injection part 56 has an injection port in the surface which attached
- the second injection unit 56 is a spray nozzle that diffuses and injects the processing liquid in a conical shape.
- two second injection units 56 are provided at equal intervals for each of the second branch pipes 54.
- the second trunk pipe 52 includes a plurality of second branch pipes 54 extending in the radial direction with respect to the central axis of the second trunk pipe 52, and a plurality of second injection sections 56 provided in each of the plurality of second branch pipes 54. Are provided at regular intervals in the z direction of the second trunk pipe 52.
- the second unit 50 has four levels.
- the material of the second trunk pipe 52, the second branch pipe 54, and the second injection unit 56 is stainless steel (SUS). Moreover, each of the 2nd trunk pipe 52, the 2nd branch pipe 54, and the 2nd injection part 56 is connected by welding.
- the second trunk pipe 52 allows the processing liquid supplied from the second liquid introduction unit 17 to flow into the plurality of second branch pipes 54.
- the second branch pipe 54 allows the processing liquid flowing in from the second trunk pipe 52 to flow into the plurality of second injection units 56.
- Each second injection unit 56 diffuses and injects the processing liquid flowing in from the second branch pipe 54 toward the internal space of the absorption cylinder 11 through which the exhaust gas passes.
- the second injection unit 56 injects the treatment liquid toward the downstream of the swirl flow so that the injection center line is in the horizontal direction along the flow of the swirl flow of the exhaust gas. Connected. Thereby, the jet of the treatment liquid by the second injection unit 56 does not disturb the swirling flow of the exhaust gas in the absorption cylinder 11.
- the third unit 60 includes a third trunk pipe 62, a plurality of third branch pipes 64, and a plurality of third injection units 66.
- the third trunk tube 62 has a hollow cylindrical shape arranged substantially coaxially with the absorption cylinder 11.
- the third trunk tube 62 forms a flow path through which the processing liquid flows in a direction along the central axis of the absorption cylinder 11.
- the third branch pipe 64 has a hollow cylindrical shape.
- the third branch pipe 64 is provided on the side surface of the third trunk pipe 62 so as to extend in the radial direction with respect to the central axis of the third trunk pipe 62.
- a plurality of third branch pipes 64 are provided at equal intervals in the circumferential direction of the third trunk pipe 62.
- the plurality of third branch pipes 64 branch from the third trunk pipe 62 and form a flow path through which the processing liquid flows in a planar direction substantially orthogonal to the third trunk pipe 62.
- a plurality of third injection parts 66 are provided in each of the third branch pipes 64.
- a plurality of third injection parts 66 are provided so as to be equally spaced in the longitudinal direction of the third branch pipe 64.
- the 3rd injection part 66 has an injection port in the field which attached x mark of Drawing 3, and injects processing liquid from an injection port.
- the third injection unit 66 is a spray nozzle that diffuses and injects the processing liquid in a conical shape.
- two third injection parts 66 are provided at equal intervals for each of the third branch pipes 64.
- the third unit 60 is comprised of a plurality of third branch pipes 64 extending in the radial direction with respect to the central axis of the third trunk pipe 62, and a plurality of third injection portions 66 provided in each of the plurality of third branch pipes 64. Are provided at regular intervals in the z direction of the third trunk tube 62.
- the third unit 60 has four layers.
- the material of the 3rd trunk pipe 62, the 3rd branch pipe 64, and the 3rd injection part 66 is stainless steel (SUS). Moreover, each of the 3rd trunk pipe 62, the 3rd branch pipe 64, and the 3rd injection part 66 is connected by welding.
- the third trunk pipe 62 causes the processing liquid supplied from the third liquid introduction unit 18 to flow into the plurality of third branch pipes 64.
- the third branch pipe 64 allows the processing liquid that has flowed in from the third trunk pipe 62 to flow into the plurality of third injection units 66.
- Each of the third injection parts 66 diffuses and injects the processing liquid flowing in from the third branch pipe 64 toward the internal space of the absorption cylinder 11 through which the exhaust gas passes.
- the third injection unit 66 is connected to the third branch pipe 64 so as to inject the treatment liquid in the horizontal direction toward the downstream of the swirl flow so as to follow the flow of the swirl flow of the exhaust gas. Thereby, the jet of the treatment liquid by the third injection unit 66 does not disturb the swirling flow of the exhaust gas in the absorption cylinder 11.
- the material of the trunk pipe, the branch pipe, and the injection unit constituting the liquid discharge pipe 30 is not limited to stainless steel.
- the material can be applied in consideration of the corrosion resistance with respect to the processing liquid used and the wear resistance against high-pressure injection of the processing liquid.
- the connection method of a branch pipe and an injection part is not limited to welding. For example, it may be connected by screwing means.
- the first liquid introduction part 16 has a first introduction pipe 75, a first connection pipe 76, and a first joint part 77.
- a portion where the first introduction pipe 75 and the first connection pipe 76 face each other is provided with a first joint 77 that is a flange joint.
- the flanges are fastened together by bolts and nuts.
- the sealing part is given to the junction part of flanges in order to prevent intrusion of seawater.
- a silicon-based sealing material can be applied to the sealing process. Thereby, the intrusion of seawater into the joint portion can be prevented, and corrosion due to seawater at the joint portion can be suppressed.
- the first introduction pipe 75 is introduced through the side surface of the absorption cylinder 11, and allows the processing liquid to flow toward the first connection pipe 76 from the outside of the absorption tower 100.
- the first connection pipe 76 is water-tight welded to the side surface of the first trunk pipe 42, and causes the processing liquid that has flowed in from the first introduction pipe 75 to flow into the first trunk pipe 42.
- the second liquid introduction part 17 has a second introduction pipe 78, a second connection pipe 79, and a second joint part 80.
- a portion where the second introduction pipe 78 and the second connection pipe 79 face each other is provided with a second joint 80 that is a flange joint, as with the first joint 77.
- the second introduction pipe 78 is introduced through the side surface of the absorption cylinder 11, and allows the processing liquid to flow toward the second connection pipe 79 from the outside of the absorption tower 100.
- the second connection pipe 79 is water-tight welded to the side surface of the second trunk pipe 52, and causes the processing liquid that has flowed in from the second introduction pipe 78 to flow into the second trunk pipe 52.
- the third liquid introduction part 18 has a third introduction pipe 81 and a third joint part 82.
- a portion where the third introduction pipe 81 and the third trunk pipe 62 face each other is provided with a third joint portion 82 that is a joint of a flange, similarly to the first joint portion 77.
- the third introduction pipe 81 is introduced through the side surface in the vicinity of the lower portion of the introduction cylinder 10 and extends to the vicinity of the joint portion between the introduction cylinder 10 and the absorption cylinder 11.
- the third introduction pipe 81 has a bent portion inside the introduction cylinder 10 so as to be joined substantially coaxially with the central axis of the third trunk pipe 62.
- the third introduction pipe 81 allows the processing liquid to flow into the third trunk pipe 62 from the outside of the absorption tower 100.
- the first introduction pipe 75, the second introduction pipe 78, and the third introduction pipe 81 each function as a supply pipe.
- the first connecting pipe 76, the first trunk pipe 42, and the plurality of first branch pipes 44 to which the processing liquid is supplied from the first introduction pipe 75 serve as a conduit.
- the second connection pipe 79, the second trunk pipe 52, and the plurality of second branch pipes 54 to which the processing liquid is supplied from the second introduction pipe 78 serve as a conduit.
- the third trunk pipe 62 and the plurality of third branch pipes 64 to which the processing liquid is supplied from the third introduction pipe 81 serve as a conduit.
- the operator When the liquid discharge pipe 30 is taken out of the ship, the operator enters the absorption cylinder 11 through the maintenance window 22 described with reference to FIG. 1 and releases the joining of the first joint 77 and the second joint 80. can do. Similarly, the operator can enter the inside of the absorption cylinder 11 through the maintenance window 24 described with reference to FIG. 1 and release the joining of the third joining portion 82.
- the 1st junction part 77 which is a boundary part of each conduit
- the maintenance window 22 and the maintenance window 24 are provided in the vicinity of the separation portion.
- the joining in the 1st junction part 77, the 2nd junction part 80, and the 3rd junction part 82 is not restricted to the method by the fastening by a volt
- the joining in the 1st junction part 77, the 2nd junction part 80, and the 3rd junction part 82 can take various joining methods which implement
- the flanges may be joined by welding. In the case of joining by welding, the operator releases the joint at each joint by cutting the weld with a grinder or the like.
- the amount of exhaust gas discharged per unit time varies depending on the operating rate of the ship's engine. For this reason, you may restrict
- the operating rate is about 30% on average.
- the first unit 40 that is always used tends to be longer in use time than the second unit 50 and the third unit 60.
- the second unit 50 tends to have a longer usage time than the third unit 60. Deterioration due to corrosion by the treatment liquid and deterioration due to wear progress as the usage time increases. For this reason, the deterioration degree of the first unit 40 tends to be larger than the deterioration degrees of the second unit 50 and the third unit 60 in a certain period. Further, the degree of deterioration of the second unit 50 tends to be larger than the degree of deterioration of the third unit 60.
- a unit that performs replacement maintenance can be selected according to the degree of deterioration. For example, when only the first unit 40 needs maintenance, the operator can release the connection of the first connection part 72 and take out only the first unit 40. Similarly, when only the first unit 40 and the second unit 50 require maintenance, the operator can release the second connecting portion 74 and take out the first unit 40 and the second unit 50. Thus, in the exhaust gas treatment apparatus 1 according to the present embodiment, the operator can determine whether maintenance is necessary for each unit and perform maintenance such as replacement.
- FIG. 4 is a schematic diagram showing an example of the arrangement of beams.
- FIG. 4 shows only elements necessary for explaining the position of the beam in the schematic diagram of the exhaust gas treatment apparatus 1 shown in FIG.
- the beam is a member for supporting the weight of the liquid discharge pipe 30 by locking the liquid discharge pipe 30 to the inner wall of the absorption tower 100. Note that common elements are denoted by the same reference numerals, and redundant description is omitted.
- the absorption cylinder 11 has a plurality of first connecting portions 83, a plurality of second connecting portions 84, and a plurality of third connecting portions 85 on the inner wall.
- Each of the plurality of first connecting portions 83 is provided with a first beam 86 toward the central axis of the absorption cylinder 11.
- the 1st connection part 83 and the 1st beam 86 are connected by the connection by a volt
- Each of the plurality of second connecting portions 84 is provided with a second beam 87 toward the central axis of the absorption cylinder 11.
- the 2nd connection part 84 and the 2nd beam 87 are connected by the connection by a volt
- Each of the plurality of third connecting portions 85 is provided with a third beam 88 toward the central axis of the absorption cylinder 11.
- the 3rd connection part 85 and the 3rd beam 88 are connected by the connection by a volt
- the first trunk pipe 42 includes a first beam fixing portion 48 at the upper end.
- the first beam 86 extending from the first connecting portion 83 is connected to the first beam fixing portion 48.
- the plurality of first beams 86 are arranged on a surface substantially orthogonal to the central axis of the absorption cylinder 11. Further, the plurality of first beams 86 are arranged so as to form a cross when viewed from above.
- the second trunk pipe 52 includes a second beam fixing portion 58 at the lower end.
- the second beam 87 extending from the second connecting portion 84 is connected to the second beam fixing portion 58.
- the plurality of second beams 87 are disposed on a surface substantially orthogonal to the central axis of the absorption cylinder 11. Further, the plurality of second beams 87 are arranged so as to form a cross when viewed from above.
- the third trunk pipe 62 includes a third beam fixing portion 68 at the upper end.
- the third beam 88 extending from the third connecting portion 85 is connected to the third beam fixing portion 68.
- the plurality of third beams 88 are disposed on a surface substantially orthogonal to the central axis of the absorption cylinder 11. Further, the plurality of third beams 88 are arranged so as to form a cross when viewed from above.
- the operator when the liquid discharge pipe 30 is taken out from the ship, the operator enters the inside of the absorption cylinder 11 through the maintenance window 22 described with reference to FIG. 1, and the first connecting portion 83 and the first beam 86 And the connection between the second connecting portion 84 and the second beam 87 are separated. Similarly, the operator enters the absorption cylinder 11 through the maintenance window 24 described with reference to FIG. 1 and separates the connection between the third connecting portion 85 and the third beam 88.
- the first beam 86, the second beam 87, and the third beam 88 are connected to the first trunk pipe 42, the second trunk pipe 52, and the third trunk pipe 62, respectively, together with the liquid discharge pipe 30, and outside the ship. Is taken out.
- the first beam 86, the second beam 87, and the third beam 88 are arranged from the same position toward the central axis of the absorption cylinder 11 in the circumferential direction of the inner wall of the absorption cylinder 11.
- the crosses formed by the plurality of first beams 86, the plurality of second beams 87, and the plurality of third beams 88 are arranged so that they appear to overlap each other.
- the first connecting portion 83 is shorter than the second connecting portion 84. That is, the outer peripheral ends of the plurality of first beams 86 are configured to extend outward from the outer peripheral ends of the plurality of second beams 87.
- the second connecting portion 84 is shorter than the third connecting portion 85. That is, the outer peripheral ends of the plurality of second beams 87 are configured to extend outward from the outer peripheral ends of the plurality of third beams 88.
- FIG. 5 is a schematic diagram showing a cross-sectional view of the AA cross section of FIG.
- FIG. 5 shows only the configuration of the first unit 40. Note that common elements are denoted by the same reference numerals, and redundant description is omitted.
- the first unit 40 has four layers including a plurality of first branch pipes 44 and a plurality of first injection units 46.
- a solid line, a dotted line, a broken line, and a one-dot chain line are shown.
- the first branch pipes 44 are arranged so as to form a cross when viewed from above.
- the plurality of first branch pipes 44 and the plurality of first injection units 46 indicated by solid lines indicate the uppermost layer.
- the plurality of first branch pipes 44 and the plurality of first injection units 46 indicated by dotted lines indicate the second level from the top.
- the plurality of first branch pipes 44 and the plurality of first injection units 46 indicated by broken lines indicate the third layer from the top.
- the some 1st branch pipe 44 and the some 1st injection part 46 which were shown with the dashed-dotted line show the lowest hierarchy.
- the uppermost hierarchy is called the first hierarchy
- the second hierarchy from the top is called the second hierarchy
- the third hierarchy from the top is called the third hierarchy
- the lowest hierarchy is called the fourth hierarchy. There is.
- the first branch pipe 44 in the first hierarchy, the first branch pipe 44 in the second hierarchy, the first branch pipe 44 in the third hierarchy, and the first branch pipe 44 in the fourth hierarchy are arranged on the upper side. Arranged so as not to overlap each other.
- the first branch pipe 44 in the first hierarchy, the first branch pipe 44 in the second hierarchy, the first branch pipe 44 in the third hierarchy, and the first branch pipe 44 in the fourth hierarchy of the first trunk pipe 42 Around the central axis, they are shifted from each other by 18 degrees. By arranging in this way, the spatial density of the processing liquid ejected in the internal space of the absorption cylinder 11 can be made uniform.
- the first branch pipe 44 is shorter than the first beam 86 in the radial direction from the first trunk pipe 42.
- the outer peripheral ends of the plurality of first branch pipes 44 are configured to be located inside the first connecting portion 83.
- the outer peripheral ends of the plurality of first branch pipes 44 are configured to be located inside the end portion of the first introduction pipe 75.
- the second branch pipe 54 is shorter than the first beam 86 disposed above in the radial direction from the second trunk pipe 52.
- the outer peripheral ends of the plurality of second branch pipes 54 are configured to be located inside the first connecting portion 83.
- the outer peripheral ends of the plurality of second branch pipes 54 are configured to be located inside the end portions of the second introduction pipe 78.
- the third branch pipe 64 is shorter than the first beam 86, the second beam 87, and the third beam 88 disposed above.
- the outer peripheral ends of the plurality of third branch pipes 64 are configured to be located inside the first connecting part 83, the second connecting part 84, and the third connecting part 85.
- the first beam 86 is provided with a latching portion 90 in the vicinity of the connection position with the first connecting portion 83.
- the latching portion 90 receives an external force for taking out the liquid discharge pipe 30 to the outside of the ship.
- the latching part 90 is an eyebolt, for example.
- FIG. 6 is an outline for explaining a method of taking out the liquid discharge tube 30.
- FIG. 6 shows a state in which the first unit 40 is taken out from the ship in the maintenance of the liquid discharge pipe 30.
- the suspension is a four-point suspension in which a latching portion 90 provided at the outer end of the first beam 86 arranged in a cross shape is suspended by a suspension wire 94. For this reason, the load applied to the suspension wire 94 can be made uniform, and the posture of the liquid discharge tube 30 can be stabilized when the liquid discharge tube 30 is lifted outside the ship.
- FIG. 7 is a flowchart showing a maintenance procedure of the exhaust gas treatment apparatus according to the first embodiment. This flow is executed in a predetermined maintenance execution period. This flow is started after the operator stops the introduction of the exhaust gas into the exhaust gas treatment device 1 and stops the operation of the exhaust gas treatment device 1.
- a crane installed in a harbor is used for taking in and out the liquid discharge pipe 30 and the like from the exhaust gas treatment apparatus.
- the operator disconnects the liquid discharge pipe 30 from the supply pipe that supplies the treatment liquid (step S101). More specifically, the operator enters the inside of the absorption tower 100 through the maintenance window 22 and the maintenance window 24, and releases the joining of the first joint 77, the second joint 80, and the third joint 82. . Specifically, the operator removes the sealing material applied to the joining portion and releases the fastening of the bolt and the nut to release the joining of the flange. Thereby, each joint of the 1st introduction pipe 75 and the 1st connection pipe 76, the 2nd introduction pipe 78 and the 2nd connection pipe 79, and the 3rd introduction pipe 81 and the 3rd trunk pipe 62 is canceled.
- step S103 the operator locks the hanging wire 94 on the hooking portion 90.
- step S105 the operator removes the elbow part 300 from the exhaust gas outlet tube 200.
- the operator inserts the crane hook 96 into the absorption tower 100 from the upper end opening of the exhaust gas outlet tube 200 (step S107).
- the worker hooks the suspension wire 94 on the crane hook 96 (step S109).
- the worker separates the beam from the connecting portion (step S111). Specifically, the operator removes the fastening of the first connecting portion 83 and the first beam 86 by bolts and nuts, or cuts the welded portion with a grinder or the like, so that the first connecting portion 83 and the first beam 86 are cut. 86.
- the operator disconnects the connection between the second connecting portion 84 and the second beam 87 and the connection between the third connecting portion 85 and the third beam 88.
- the operator takes out the liquid discharge pipe 30 to the outside along the exhaust gas outlet cylinder 200 with a crane installed in the harbor (step S113).
- the first connecting pipe 76, the second connecting pipe 79, the first beam 86, the second beam 87, and the third beam 88 are taken out together with the liquid discharge pipe 30.
- the conduit is taken out with the injection unit attached.
- step S115 the operator performs maintenance of the liquid discharge pipe 30 (step S115).
- Specific contents of the maintenance include replacement of a unit that is determined to be replaced, replacement of the injection unit, and cleaning processing. Further, the entire liquid discharge pipe 30 may be replaced.
- the operator inserts the liquid discharge pipe 30 that has been maintained or a new liquid discharge pipe 30 into the absorption tower 100 from the upper end opening of the exhaust gas outlet cylinder 200 with a crane (step S117).
- the operator connects the supply pipe for supplying the processing liquid and the liquid discharge pipe 30 (step S119). Specifically, the operator joins the first joint 77, the second joint 80, and the third joint 82.
- the worker connects the beam to the connecting portion (step S121). Specifically, the operator fastens or connects the first connecting portion 83 and the first beam 86 with bolts and nuts. Next, the operator welds and connects the second connecting portion 84 and the second beam 87. Finally, the operator welds and connects the third connecting portion 85 and the third beam 88.
- step S123 the operator removes the crane hook 96 from the hanging wire 94 and removes the hanging wire from the hooking portion 90 (step S123).
- step S125 the operator takes out the crane hook 96 to the outside through the exhaust gas outlet tube 200 (step S125).
- step S127 the operator attaches the elbow part 300 to the exhaust gas outlet tube 200 (step S127).
- the exhaust gas treatment apparatus 1 in the present embodiment can select a unit to be taken out according to the degree of deterioration of each unit. For example, in the case where only the first unit 40 is taken out, a step of removing the first connecting portion 72 between the first unit 40 and the second unit 50 between step S109 and step S111 in the maintenance flow. It may be provided. Furthermore, you may provide the process of connecting the 1st connection part 72 between step S119 and step S121. When only the first unit 40 is removed, the worker may perform a process of separating only the first joint 77 and the first beam 86 in steps S101 and S111. Furthermore, the operator may perform a process of connecting only the first joint 77 and the first beam 86 in steps S119 and S121.
- FIG. 8 is a schematic diagram for explaining another embodiment of the maintenance of the exhaust gas treatment apparatus.
- this figure is a schematic diagram for explaining the attachment of the guide unit during maintenance.
- the guide unit 92 is installed so that the liquid discharge pipe 30 does not rotate in the lifting direction during maintenance. Note that common elements are denoted by the same reference numerals, and redundant description is omitted.
- the guide unit 92 is installed prior to the step of taking the liquid discharge pipe 30 out of the ship.
- the guide unit 92 includes a plurality of guide members 92a and a plurality of fixing members 92b.
- the guide member 92 a is a plate-like member and has a length from the upper end of the exhaust gas outlet tube 200 to the lower end of the third beam fixing portion 68 that supports the third unit 60.
- the fixing member 92b is a ring-shaped member, and is fixed so as to be arranged along the circumference when the plurality of guide members 92a are viewed from above.
- the fixing member 92b is provided at substantially equal intervals from the upper end of the guide member 92a.
- the guide unit 92 is inserted from the upper end opening of the exhaust gas outlet cylinder 200 into the absorption cylinder 11 along the inner wall.
- the arrangement of the guide member 92a inside the absorption cylinder 11 will be described in detail with reference to the next drawing.
- FIG. 9 is a schematic diagram for explaining the arrangement of the guide members 92a of the guide unit 92.
- FIG. FIG. 9A shows a state where the guide unit 92 is inserted in the AA cross section of FIG.
- FIG. 9B shows a front view of the exhaust gas treatment apparatus 1 in a state where the guide unit 92 is inserted.
- FIG. 9B shows a portion necessary for explaining the arrangement of the guide member 92a. Note that common elements are denoted by the same reference numerals, and redundant description is omitted.
- the pair of guide members 92 a are arranged so as to sandwich the first connecting portion 83 and the first beam 86 in the inner circumferential direction of the absorption cylinder 11.
- the guide member 92 a has a width that covers a part of the first beam 86 from the inner wall of the absorption cylinder 11. For this reason, the rotation of the liquid discharge pipe 30 around the central axis of the absorption cylinder 11 and the exhaust gas outlet cylinder 200 is limited by the guide member 92a.
- the guide member 92a includes the absorption cylinder 11 and the exhaust gas outlet in the second beam 87 and the third beam 88 connected to the second unit 50 and the third unit 60, respectively, disposed below the first unit 40.
- the rotation of the cylinder 200 around the central axis is controlled. Therefore, as a whole, the liquid discharge pipe 30 is prevented from rotating around the central axis of the absorption cylinder 11 and the exhaust gas outlet cylinder 200.
- the liquid discharge pipe 30 is taken out of the ship along the inner walls of the absorption cylinder 11 and the exhaust gas outlet cylinder 200 without rotating in the lifting direction.
- the branch pipe, the beam, the first connection pipe 76, and the second connection pipe 79, and the first introduction pipe 75, the second introduction pipe 78, and a plurality of connecting portions provided on the inner wall of the absorption cylinder 11 are connected. Contact can be prevented.
- step S105 when installing the guide unit 92, you may provide the process of installing the guide unit 92 between step S105 and step S107 in the maintenance flow demonstrated using FIG. Further, a step of removing the guide unit 92 may be provided between step S125 and step S127.
- the guide unit 92 described with reference to FIG. 9 has been described using an example in which a pair of guide members 92a are arranged so as to sandwich the first connecting portion 83 and the first beam 86.
- the arrangement of the pair of guide members 92a is not limited to this example.
- the pair of guide members 92 a may be arranged so as to sandwich the first introduction pipe 75 and the first joint portion 77.
- the buffer member is a buffer material using urethane.
- the buffer member is not limited to the buffer material using urethane, and buffer materials using various members having a buffer effect can be applied.
- a cushioning material using rubber can be applied.
- a step of attaching the buffer member to the end portion of the beam may be provided between step S111 and step S113.
- a step of removing the buffer member may be provided between step S119 and step S121.
- the exhaust gas outlet tube 200 may have a curved portion so that the liquid discharge pipe 30 is pulled out along the inner wall of the exhaust gas outlet tube 200.
- guide portions may be provided in advance on the inner walls of the absorption cylinder 11 and the exhaust gas outlet cylinder 200.
- the liquid discharge pipe 30 can be easily pulled out along the inner wall of the exhaust gas outlet tube 200.
- the process of inserting the guide unit 92 and the process of taking out the guide unit 92 are not required, the maintenance process can be simplified.
- the liquid discharge pipe 30 that can be divided into three units has been described as an example.
- the number of units is not limited to three.
- the number of units may be two, or four or more.
- the number of branch pipes in each unit and the number of injection units arranged in each of the branch pipes are not limited to the embodiment described above.
- the number of branch pipes in one unit may be 2 or less, or 4 or more.
- positioned at one branch pipe may be one, and may be three or more.
- the third trunk pipe 62 is configured to be supported by the third introduction pipe 81.
- the second stem pipe 52 is directly supported by the third stem pipe 62, and the first stem pipe 42 is directly supported by the second stem pipe 52.
- the liquid discharge pipe 30 may be integrally formed instead of the unit. With this configuration, the step of cutting the beam connection can be omitted, and the maintenance step can be simplified.
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Abstract
Description
排ガス処理装置は、吸収筒を備えてよい。吸収筒は、排ガスに液体を接触させることにより排ガス中の対象物質を吸収してもよい。排ガス処理装置は、排ガスが通過する吸収筒の内部空間へ液体を噴射させる噴射部を備えてよい。また、排ガス処理装置は、噴射部が取り付けられ、噴射部へ液体を導く導管を備えてよい。導管は、吸収筒の内部に配置されてよい。さらに、排ガス処理装置は、液体を導管へ供給する供給管を備えてよい。導管は、煙道に沿って、噴射部が取り付けられた状態で外部へ取り出せるように、供給管から切り離すための切離部を有してよい。煙道は、吸収筒を通過した排ガスを外気へ導いてよい。
Claims (20)
- 排ガスに液体を接触させることにより前記排ガス中の対象物質を吸収する吸収筒と、
前記排ガスが通過する前記吸収筒の内部空間へ前記液体を噴射させる噴射部と、
前記噴射部が取り付けられ、前記噴射部へ前記液体を導く、前記吸収筒の内部に配置された導管と、
前記液体を前記導管へ供給する供給管と
を備え、
前記吸収筒を通過した前記排ガスを外気へ導く煙道に沿って、前記噴射部が取り付けられた状態で前記導管を外部へ取り出せるように、前記導管は、前記供給管から切り離す切離部を有する排ガス処理装置。 - 前記吸収筒の内部には、前記噴射部と前記導管の組み合わせによるユニットが複数配置される請求項1に記載の排ガス処理装置。
- 前記煙道側に配置された前記ユニットほど小型である請求項2に記載の排ガス処理装置。
- 複数の前記ユニットは、前記排ガスの排出量に応じて前記供給管から前記液体が供給される数が変わる請求項2または3に記載の排ガス処理装置。
- 前記煙道側に配置された前記ユニットほど前記液体が供給されている時間が長い請求項2から4のいずれか1項に記載の排ガス処理装置。
- それぞれの前記ユニットは互いに分離可能に連結されている請求項2から5のいずれか1項に記載の排ガス処理装置。
- それぞれの前記ユニットごとに前記供給管と前記切離部が設けられる請求項6に記載の排ガス処理装置。
- 前記吸収筒は、前記切離部の近傍にメンテナンス窓を有する請求項1から7のいずれか1項に記載の排ガス処理装置。
- 前記吸収筒の内壁に設けられた連接部と、
前記連接部と前記導管とを接続する梁と
を備え、
前記梁は、前記連接部における接続が解除されて、前記導管と一体的に外部へ取り出される請求項1から8のいずれか1項に記載の排ガス処理装置。 - 前記導管を外部へ取り出すための外力を受ける掛止部が前記梁に設けられた請求項9に記載の排ガス処理装置。
- 前記導管は、前記噴射部が取り付けられた枝管と、複数の前記枝管が接続された幹管とを有し、
前記梁は、前記幹管から放射状に複数設けられた請求項9または10に記載の排ガス処理装置。 - 前記幹管からの放射方向において、前記梁は、前記枝管よりも長い請求項11に記載の排ガス処理装置。
- 前記導管を前記煙道に沿って移動させるための案内部を備える請求項1から12のいずれか1項に記載の排ガス処理装置。
- 前記導管を前記煙道に沿って移動させるための案内部を備え、
前記案内部は、前記吸収筒の内周方向において前記梁を挟むように配置される一対の案内部材を有する請求項9から12のいずれか1項に記載の排ガス処理装置。 - 前記煙道を形成する排気筒を備え、
前記排気筒と前記吸収筒は、同軸の円筒形状を成す請求項1から14のいずれか1項に記載の排ガス処理装置。 - 排ガスに液体を接触させることにより前記排ガス中の対象物質を吸収する吸収筒と、
前記排ガスが通過する前記吸収筒の内部空間へ前記液体を噴射させる噴射部と、
前記噴射部が取り付けられ、前記噴射部へ前記液体を導く、前記吸収筒の内部に配置された導管と前記液体を前記導管へ供給する供給管とを備える排ガス処理装置のメンテナンス方法であって、
前記供給管から前記導管を切り離す切り離し工程と、
前記吸収筒を通過した前記排ガスを外気へ導く煙道に沿って、前記噴射部が取り付けられた状態で前記導管を外部へ取り出す取り出し工程と
を含む排ガス処理装置のメンテナンス方法。 - 前記導管から延出する梁と前記吸収筒の内壁に設けられた連接部との接続を解除する解除工程を含む請求項16に記載の排ガス処理装置のメンテナンス方法。
- 前記梁の先端に保護部材を装着する装着工程を含む請求項17に記載の排ガス処理装置のメンテナンス方法。
- 前記吸収筒の内部に複数配置されている前記噴射部と前記導管の組み合わせによるユニット間の連結を外す工程を含む請求項16から18のいずれか1項に記載の排ガス処理装置のメンテナンス方法。
- 前記導管が前記煙道に沿って移動するように案内部材を挿通する挿通工程を含む請求項16から19のいずれか1項に記載の排ガス処理装置のメンテナンス方法。
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CN201680002959.6A CN107073393B (zh) | 2015-09-14 | 2016-08-09 | 废气处理装置及废气处理装置的保养方法 |
EP16846165.5A EP3187246A4 (en) | 2015-09-14 | 2016-08-09 | Exhaust gas processing device and maintenance method for exhaust gas processing device |
KR1020177009050A KR101768689B1 (ko) | 2015-09-14 | 2016-08-09 | 배기가스 처리 장치 및 배기가스 처리 장치의 메인터넌스 방법 |
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JP7538407B2 (ja) | 2020-09-14 | 2024-08-22 | 日本製鉄株式会社 | 気液接触塔の施工方法 |
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JP5910785B1 (ja) * | 2015-09-14 | 2016-04-27 | 富士電機株式会社 | 排ガス処理装置および排ガス処理装置のメンテナンス方法 |
CN110280085B (zh) * | 2019-05-16 | 2022-04-08 | 上海德惠特种风机有限公司 | 一种喷淋式高效空气净化系统 |
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JPH06190240A (ja) | 1992-12-28 | 1994-07-12 | Mitsubishi Heavy Ind Ltd | 円筒型排煙脱硫装置 |
JPH08281055A (ja) | 1995-04-12 | 1996-10-29 | Mitsubishi Heavy Ind Ltd | 円筒型排煙脱硫装置 |
WO2014014002A1 (ja) * | 2012-07-19 | 2014-01-23 | 富士電機株式会社 | ガス吸収塔 |
JP2014117685A (ja) * | 2012-12-19 | 2014-06-30 | Fuji Electric Co Ltd | 排ガス処理装置 |
WO2014119513A1 (ja) * | 2013-01-29 | 2014-08-07 | 富士電機株式会社 | スクラバの海水量制御装置、スクラバの海水量制御方法、アルカリ量制御装置及びアルカリ量制御方法 |
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US5014740A (en) * | 1990-05-21 | 1991-05-14 | Cameron Gordon M | Distributor for packed tower |
US6550751B1 (en) * | 1997-11-26 | 2003-04-22 | Marsulex Environmental Technologies Corp. | Gas-liquid contactor with liquid redistribution device |
CN101352652B (zh) * | 2008-09-22 | 2011-05-18 | 浙江天地环保工程有限公司 | 可整体拆卸式脱硫烟囱 |
JP5958645B2 (ja) | 2013-04-17 | 2016-08-02 | 富士電機株式会社 | 排ガス処理装置及び船舶 |
JP2015100759A (ja) | 2013-11-26 | 2015-06-04 | 三菱日立パワーシステムズ株式会社 | 脱硝剤注入装置及び脱硝ユニット |
CN204147741U (zh) * | 2014-10-24 | 2015-02-11 | 淄博新农基农药化工有限公司 | 一种喷淋塔 |
JP5910785B1 (ja) * | 2015-09-14 | 2016-04-27 | 富士電機株式会社 | 排ガス処理装置および排ガス処理装置のメンテナンス方法 |
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- 2016-08-09 WO PCT/JP2016/073463 patent/WO2017047292A1/ja active Application Filing
- 2016-08-09 EP EP16846165.5A patent/EP3187246A4/en not_active Withdrawn
- 2016-08-09 CN CN201680002959.6A patent/CN107073393B/zh active Active
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JPH06190240A (ja) | 1992-12-28 | 1994-07-12 | Mitsubishi Heavy Ind Ltd | 円筒型排煙脱硫装置 |
JPH08281055A (ja) | 1995-04-12 | 1996-10-29 | Mitsubishi Heavy Ind Ltd | 円筒型排煙脱硫装置 |
WO2014014002A1 (ja) * | 2012-07-19 | 2014-01-23 | 富士電機株式会社 | ガス吸収塔 |
JP2014117685A (ja) * | 2012-12-19 | 2014-06-30 | Fuji Electric Co Ltd | 排ガス処理装置 |
WO2014119513A1 (ja) * | 2013-01-29 | 2014-08-07 | 富士電機株式会社 | スクラバの海水量制御装置、スクラバの海水量制御方法、アルカリ量制御装置及びアルカリ量制御方法 |
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Cited By (1)
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JP7538407B2 (ja) | 2020-09-14 | 2024-08-22 | 日本製鉄株式会社 | 気液接触塔の施工方法 |
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EP3187246A1 (en) | 2017-07-05 |
CN107073393A (zh) | 2017-08-18 |
KR101768689B1 (ko) | 2017-08-17 |
EP3187246A4 (en) | 2017-09-06 |
KR20170042798A (ko) | 2017-04-19 |
JP5910785B1 (ja) | 2016-04-27 |
CN107073393B (zh) | 2019-01-01 |
JP2017056385A (ja) | 2017-03-23 |
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