WO2016159648A1 - 담배의 향 캡슐 제조 방법 및 제조 장치 - Google Patents
담배의 향 캡슐 제조 방법 및 제조 장치 Download PDFInfo
- Publication number
- WO2016159648A1 WO2016159648A1 PCT/KR2016/003246 KR2016003246W WO2016159648A1 WO 2016159648 A1 WO2016159648 A1 WO 2016159648A1 KR 2016003246 W KR2016003246 W KR 2016003246W WO 2016159648 A1 WO2016159648 A1 WO 2016159648A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- capsule
- flavor
- membrane material
- manufacturing
- fragrance
- Prior art date
Links
- 239000002775 capsule Substances 0.000 title claims abstract description 307
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 135
- 239000003205 fragrance Substances 0.000 title claims abstract description 117
- 241000208125 Nicotiana Species 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 35
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 33
- 239000012528 membrane Substances 0.000 claims abstract description 213
- 239000007788 liquid Substances 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims description 257
- 239000000796 flavoring agent Substances 0.000 claims description 160
- 235000019634 flavors Nutrition 0.000 claims description 160
- 239000002304 perfume Substances 0.000 claims description 74
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 70
- 239000000243 solution Substances 0.000 claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 38
- 238000012546 transfer Methods 0.000 claims description 36
- 238000001816 cooling Methods 0.000 claims description 30
- 239000002826 coolant Substances 0.000 claims description 28
- 229920001817 Agar Polymers 0.000 claims description 24
- 239000008272 agar Substances 0.000 claims description 24
- 235000010419 agar Nutrition 0.000 claims description 24
- 238000002360 preparation method Methods 0.000 claims description 24
- 235000019504 cigarettes Nutrition 0.000 claims description 22
- 235000011187 glycerol Nutrition 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 17
- 239000012153 distilled water Substances 0.000 claims description 16
- 239000001814 pectin Substances 0.000 claims description 15
- 235000010987 pectin Nutrition 0.000 claims description 15
- 229920001277 pectin Polymers 0.000 claims description 15
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 14
- 239000000661 sodium alginate Substances 0.000 claims description 14
- 235000010413 sodium alginate Nutrition 0.000 claims description 14
- 229940005550 sodium alginate Drugs 0.000 claims description 14
- 238000005406 washing Methods 0.000 claims description 13
- 238000005303 weighing Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 7
- 239000001110 calcium chloride Substances 0.000 claims description 7
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 208000032963 Capsule physical issue Diseases 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 11
- 230000009172 bursting Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 235000021419 vinegar Nutrition 0.000 description 4
- 239000000052 vinegar Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 229940041616 menthol Drugs 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- SGHZXLIDFTYFHQ-UHFFFAOYSA-L Brilliant Blue Chemical compound [Na+].[Na+].C=1C=C(C(=C2C=CC(C=C2)=[N+](CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=2C(=CC=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S([O-])(=O)=O)=C1 SGHZXLIDFTYFHQ-UHFFFAOYSA-L 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- UQWIHFJXDRNUDP-UHFFFAOYSA-N chembl1206007 Chemical compound COC1=CC(S(O)(=O)=O)=C(C)C=C1N=NC1=C(O)C=CC2=CC(S(O)(=O)=O)=CC=C12 UQWIHFJXDRNUDP-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
- A24D3/048—Tobacco smoke filters characterised by their shape or structure containing additives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/061—Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/062—Use of materials for tobacco smoke filters characterised by structural features
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/067—Use of materials for tobacco smoke filters characterised by functional properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/3001—Extrusion nozzles or dies characterised by the material or their manufacturing process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
- B29C48/335—Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0236—Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/16—Use of materials for tobacco smoke filters of inorganic materials
- A24D3/163—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0029—Perfuming, odour masking or flavouring agents
Definitions
- Cigarette paper may be made of, for example, flax, wood pulp, etc., and when burned, it is required to maintain the combustibility and taste of tobacco.
- Cigarette filters may include activated carbon, flavoring materials, and the like, and may consist of monofilters or multiple filters and are surrounded by cigarette filter wrapping paper. Tobacco sheaths and tobacco filters are connected by tipping paper, which may include fine pores.
- a flavor capsule containing flavor in the filter may be provided.
- a user may smoke with a fragrance such as menthol, for example, by popping a fragrance capsule during smoking.
- the strength of the flavor capsule is very important. For example, when the user explodes the fragrance capsule, the fragrance capsule should not only pop well according to the degree of external force, but also when the fragrance capsule is not applied, the fragrance capsule should not be randomly popped. Accordingly, there is a need for the development of a method and apparatus for producing a flavor capsule having appropriate strength.
- An object according to an embodiment of the present invention is to improve the efficiency of the fragrance capsule manufacturing process by performing a series of processes, such as the production of the membrane material and the flavor capsule, and also to ensure that the binding force of the membrane material to the fragrance has an appropriate size It is possible to manufacture a capsule to prevent bursting arbitrarily and to obtain stability while the fragrance capsule is popped when the user's external force is applied, so that the user can provide reliability in use, manufacturing a flavor capsule of tobacco To provide a device.
- an object according to an embodiment of the present invention has a double discharge structure in which the perfume and the makjae is discharged through each discharge path to form the initial form of the flavor capsule when the perfume and the makjae is discharged through each path. It is possible to provide a method and apparatus for producing a flavor capsule of tobacco, through which the efficiency of the flavor capsule manufacturing process can be improved.
- the viscosity and temperature of the membrane material in the process of manufacturing and transporting the membrane material can be properly maintained to ensure the production stability and moldability of the flavor capsule, tobacco It is to provide a method and manufacturing apparatus for flavor capsules.
- a flavor capsule manufacturing method of a cigarette the membrane material manufacturing step of manufacturing the membrane material of the flavor capsule by the membrane material manufacturing unit for manufacturing the membrane material; A capsule manufacturing step of manufacturing the fragrance capsule with the membrane material prepared in the membrane material manufacturing step and a perfume solution to be contained in the membrane material using a capsule manufacturing device; And a curing step of curing the flavor capsule.
- the membrane material manufacturing and the flavor capsule process may be performed by a series of processes, thereby improving the efficiency of the flavor capsule manufacturing process.
- the fragrance capsule can be manufactured so that the binding force of the membrane material to the fragrance can be appropriately sized to prevent random bursting. Thus, the fragrance capsule can be broken when the external force of the user is applied, and stability can be provided to the user. Can be.
- the film material manufacturing step the weighing step of weighing the amount of components constituting the film material; And forming a membrane material by dissolving a component constituting the membrane material.
- the components constituting the membrane material to be weighed during the weighing step include Agar, Pectin, Glycerin and Sodium alginate, the weight ratio of the agar is 1.5 to 3.0%, The weight ratio of the pectin is 1 to 3%, the weight ratio of the glycerin is 2.0 to 10.0%, and the weight ratio of the sodium alginate may be 0.2 to 0.7 percent.
- the agar is added to the hot water to dissolve, and then the glycerin is dissolved in the hot water, and then the pectin may be dissolved, followed by dissolving sodium alginate.
- the agar is dissolved in hot water of 85 to 100 °C
- the glycerin is dissolved when the hot water melted the agar has a temperature of 80 to 85 °C
- the pectin is the agar and the Glycerin is dissolved when the hot water melted has a temperature of 80 to 85 °C
- the sodium alginate may be dissolved when the hot water in which the agar, the glycerin and the pectin is dissolved has a temperature of 75 to 80 °C.
- the film material manufacturing step may further include a viscosity measuring step of checking whether the viscosity of the film material manufactured by the film material forming step is within 500 to 650 cps which is a set range.
- the membrane material manufacturing step may further include a membrane material transfer step of transferring the membrane material produced by the membrane material forming step to the membrane material tank of the capsule manufacturing unit.
- the capsule manufacturing unit may include: a membrane tank in which the membrane material is stored, a perfume tank in which the perfume liquid is stored, and a coolant tank in which a cooling material is embedded; A membrane material supply line connected to the membrane material tank, a perfume liquid supply line connected to the perfume liquid tank, and a coolant supply line connected to the coolant tank; A nozzle connected to the membrane material supply line and the perfume liquid supply line and configured to discharge the perfume liquid in a form in which the membrane material is wrapped to form the perfume capsule of an initial shape; And a fragrance capsule connected to the nozzle to move the fragrance capsule discharged from the nozzle by a unit, and connected to the coolant supply line to transfer the fragrance capsule by the cooling material supplied from the coolant supply line.
- the capsule manufacturing step includes: supplying the membrane material, the perfume liquid and the cooling material through the supply lines; A capsule molding step of forming the fragrance capsule by surrounding the fragrance with the membrane material by the nozzle; And a capsule transfer step of transferring the fragrance capsule to the capsule storage unit by using the flow of the cooling material formed along the fragrance capsule transfer line.
- the capsule forming step may be performed before the supplying step, and may further include a defoaming step of removing bubbles from the membrane material produced by the membrane material manufacturing step.
- the normal speed may be changed in the order of the fragrance, the membrane material and the cooling material when supplying the fragrance, the membrane material, the cooling material.
- the flavor capsule prepared by the capsule molding step may be cured by stirring with EtOH (ethanol) preparation.
- the EtOH preparation is 70 to 100% of the EtOH preparation
- the flavor capsules versus the EtOH preparation may be 1 to 1 (1: 1 to 1: 2).
- the drying step of drying the flavor capsule using a dryer may further comprise a.
- the additional curing step of further curing the flavor capsule to prevent moisture absorption it proceeds after the drying step, the additional curing step of further curing the flavor capsule to prevent moisture absorption; It may further include.
- the distilled water may be distilled water containing calcium chloride in a 0.1 to 5.0% ratio.
- the washing step of washing the fragrance capsule further cured by the additional curing step, by a stirring washing unit may further include a.
- the screening step of sorting the flavor capsules washed by the washing step, by the size selector; And packaging the selected flavor capsules.
- the flavor capsule manufacturing method of the cigarette by using a capsule manufacturing unit for producing a flavor capsule, to form the flavor capsules with a membrane material and a perfume solution to be contained in the membrane material, the capsule molding step; A first curing step of curing the flavor capsule; Drying the fragrance capsule using a dryer; And a second curing step of additionally curing the fragrance capsule to prevent moisture absorption.
- the fragrance capsule prepared by the capsule molding step is cured by stirring with EtOH preparation liquid, the EtOH preparation liquid is 70 to 100% EtOH preparation liquid, the fragrance capsule Vs.
- the EtOH preparation may be 1 to 1 (1: 1 to 1: 2).
- the distilled water may be distilled water containing calcium chloride in a 0.1 to 5.0% ratio.
- the membrane material tank for storing the membrane material;
- a sachet tank for storing a sachet;
- a coolant tank for storing coolant material;
- a nozzle connected to each of the membrane material tank and the perfume liquid tank by a supply line, and the membrane material conveyed from the membrane material discharged in a form surrounding the perfume liquid transferred from the perfume liquid tank to form a flavor capsule;
- the flavor capsule discharged from the nozzle connected to the nozzle is moved in units, and the flavor capsule is transferred by the cooling material supplied from the coolant supply line connected to the coolant supply line for supplying the cooling material.
- Fragrance capsule transfer line And a capsule storage unit for storing the flavor capsule to be transferred while being cooled by the flavor capsule transfer line.
- the capsule separation unit for transferring the flavor capsules transferred from the flavor capsule transfer line to the capsule storage unit, and temporarily storing the cooling material further It may include.
- the coolant tank and the capsule separation unit is connected by a connection line, the cooling material is transferred from the capsule separation unit to the coolant tank may have a circulation structure.
- the cooling material is an MCT solution
- the coolant tank may be equipped with a cooler for cooling the MCT solution.
- the membrane material tank and the nozzle is connected to the membrane material supply line, the viscosity of the membrane material during manufacture is 300 to 700cps, the temperature of the membrane material tank is 55 to 75 °C, of the membrane material supply line and the nozzle The temperature may be 55 to 75 ° C.
- the viscosity of the membrane during the production of 500 to 650cps the temperature of the membrane tank is 60 to 65 °C, the temperature of the membrane material supply line and the nozzle is 60 to 70 °C, the membrane material to manufacture the membrane material
- the viscosity of the membrane material discharged from the tank of the manufacturing apparatus may be 400 to 550cps.
- the nozzle is a nozzle so that the membrane material supplied from the membrane tank is discharged in the form surrounding the perfume liquid provided from the perfume tank to form the initial form of the flavor capsule, the nozzle body; A fragrance discharge line formed along a center of the nozzle body and forming a path for discharging the fragrance; And a membrane material discharge line which is formed outside the perfume liquid discharge line in the nozzle body and forms a path for discharging the membrane material.
- the membrane material discharge line may be formed in a plurality at equal intervals in the circumferential direction of the nozzle body on the outer side of the perfume liquid discharge line.
- the fragrance discharge line and the membrane material discharge line in the nozzle body has a respective injection port may have a shape that the diameter decreases toward the injection hole " ⁇ ⁇ mak?".
- the inner diameter and outer diameter of the perfume liquid discharge line in the nozzle body is determined according to the size of the flavor capsule, the inner diameter is 0.5 to 2.0mm, the outer diameter is 2.0 to 5.0mm, the inner diameter is the fragrance It has a size of 20 to 40% of the diameter of the capsule, the ratio of the inner diameter to the outer diameter may be 2.5 to 5.0.
- the diameter of the flavor capsule is 2.1 to 4.7mm
- the thickness of the membrane material surrounding the perfume liquid in the flavor capsule may be 0.50 to 0.80mm immediately after molding the capsule.
- the membrane material manufacturing and the flavor capsule process is performed by a series of processes to improve the efficiency of the flavor capsule manufacturing process, and also the fragrance capsule so that the binding force of the membrane material to the fragrance has an appropriate size It can be manufactured to prevent the bursting arbitrarily to obtain a stability while the fragrance capsule is bursting well when the user's external force is applied to provide a user with reliability in use.
- FIG. 1 is a view showing a schematic shape of a cigarette according to an embodiment of the present invention.
- Figure 2 is a flow chart of a method for producing an anti capsule of tobacco according to an embodiment of the present invention.
- FIG. 3 is a flowchart illustrating the flowchart of FIG. 2 in more detail.
- Figure 4 is a view showing the configuration of a flavor capsule manufacturing apparatus for manufacturing a flavor capsule of tobacco according to an embodiment of the present invention.
- FIG. 5 is a cross-sectional view of the nozzle shown in FIG. 4 in a vertical direction.
- FIG. 6 is a cross-sectional view of the nozzle shown in FIG. 4 in a horizontal direction.
- FIG. 1 is a view showing a schematic shape of a cigarette according to an embodiment of the present invention.
- the cigarette 1 includes a vinegar 10, a filter 20 connected to the rear end of the vinegar 10, and a vinegar ( 10 may include a cigarette paper 11 surrounding the filter paper 21 and a rear end portion of the vinegar 10 and the filter 20.
- the flavor capsule 30 may be accommodated in the filter unit 20.
- the user can smell the fragrance contained in the fragrance capsule 30 when using the cigarette 1 by popping the fragrance capsule 30.
- the user bursts the scent capsule 30 by the user. You can smoke and smell incense.
- the fragrance capsule 30 includes a fragrance and a membrane covering the same. In order to prevent the aforementioned problems from occurring, the strength of the membrane covering the perfume is important.
- a flavor capsule manufacturing apparatus and a flavor capsule manufacturing method will be described in detail with reference to the drawings.
- Figure 2 is a flow chart of a method of manufacturing an anti-capsule of tobacco according to an embodiment of the present invention
- Figure 3 is a flow chart showing the flow chart of Figure 2 in more detail
- Figure 4 is a cigarette according to an embodiment of the present invention
- Fig. 5 is a view showing the configuration of a fragrance capsule manufacturing apparatus for producing a fragrance capsule. It is a processed section.
- the membrane material 111 is manufactured by a membrane material manufacturing unit (not shown) that manufactures the membrane material 111.
- Capsule manufacturing step (S200) to manufacture the fragrance capsule 101 by using the membrane material manufacturing step (S100) and the flavor material 121 accommodated in the membrane material 111 and the membrane material 111 using the flavor capsule manufacturing apparatus 100 (S200).
- the curing step (S300) for primarily curing the flavor capsule 101
- the drying step (S400) for drying the cured flavor capsule 101, and further curing to further cure the dried flavor capsule (101) It may include a step S500, a washing step S600 and a packing step S700.
- the membrane material manufacturing step (S100) of the present embodiment to manufacture the material of the film surrounding the perfume liquid 121, forming the membrane material 111 Weighing step (S110) for weighing the amount of components, the film material forming step (S120) of dissolving the components constituting the film material 111 to form the film material 111, and the viscosity of measuring the viscosity of the prepared film material 111 Measurement step (S130), and may include a film material transfer step (S140) for transferring the film material 111 to the film material tank (110).
- a precise weighing meter capable of accurately weighing the amount of each component may be used.
- the film material 111 may be formed by the film material manufacturing unit.
- the membrane material manufacturing unit of the present embodiment is connected to the membrane material container, the connection line to provide a hot water to the membrane material container, as well as a hot water boiler for heating the hot water, paddles that evenly mix the hot water and the components in the membrane material container. It can be provided.
- the components constituting the membrane material 111 to be weighed in the weighing step (S110) of the present embodiment are agar, pectin and sodium alginate, and glycerin as a plasticizer may be weighed. .
- each compounding component first, the agar, as the curing role according to the temperature so that the shape of the initial shape of the flavor capsule 101 can be formed.
- Pectin acts as an intermediate regulator of agar and sodium alginate, and acts on the agar's hardness and calcium ion bonding of sodium alginate to form the initial shape of the flavor capsule 101, while improving stability and hygroscopicity and contributing to film formation. Play a role.
- Sodium alginate serves to cure the calcium ions to control the strength of the flavor capsule 101 and to form a membrane, and also to improve the hygroscopic stability due to ion curing.
- Glycerin serves as a plasticizer to help the moldability of the flavor capsule 101 and to give elasticity to the flavor capsule 101.
- the amount of glycerin increases, the elasticity of the fragrance capsule 101 is increased, but the hygroscopicity of glycerin itself is strong, so that the hygroscopic stability may be decreased in the long term. It can be easily broken by external factors. Therefore, it is important to combine the appropriate amount of glycerin.
- Table 1 below is a table describing the weight ratio and the like of the aforementioned components.
- the weight ratio of agar when distilled water has a weight ratio of 90% (5% correction), the weight ratio of agar is 1.5 to 3.5%, the weight ratio of glycerin is 2.0 to 10.0%, and the weight ratio of pectin is 1 to 3%, and the weight ratio of the sodium alginate may be 0.2 to 0.7%.
- the membrane material forming step (S120) of the present embodiment hot water heated to 85 to 100 ° C., preferably 88 ° C., by a hot water boiler is supplied to a membrane material manufacturing container, and then agar is added to dissolve the agar in hot water. At this time, if the agar is put together at once, the agglomeration may not be released, so slowly add the agar and use a mixer to help loosen the hot water.
- the paddle located in the membrane manufacturing vessel can be operated at 90 rpm, for example, and the temperature of the membrane production vessel can be monitored at this time.
- glycerin When the temperature of the membrane material production vessel drops to 85 ° C., for example, glycerin is permeated through hot water in which agar is dissolved. Then, when the temperature drops to 83 ° C., pectin is added to the hot water to dissolve it. After a predetermined time, for example, 10 minutes from the addition of the pectin, for example, when the temperature of the membrane material production vessel drops to 78 ° C, sodium alginate is added to hot water for dissolution. Subsequently, as shown in the above table, a dye such as blue No. 1 or red No. 40 may be added to hot water to prepare the membrane material 111.
- a dye such as blue No. 1 or red No. 40 may be added to hot water to prepare the membrane material 111.
- Viscosity measuring step (S130) of the present embodiment is a step of checking whether the film material 111 manufactured by the film material forming step (S120) is within the set range.
- the viscosity of the film material 111 can be measured using a viscosity measuring system or the like.
- a viscosity measuring system or the like.
- Viscosity measurements can be measured for 1 minute at constant temperature conditions of, for example, 3 spindles, 100 rpm, 65 ° C.
- the conditions of viscosity measurement are not limited to this.
- an increase in the content of the film material 111 may increase the viscosity and decrease the content.
- there is a proper temperature for dissolving the components constituting the membrane material 111 but the melt is not dissolved at a temperature lower than the proper temperature, or if the polymer structure is broken due to higher than the proper temperature, the viscosity is lowered or problems of hygroscopic safety occurs. Can be.
- a viscosity change may occur when the temperature of the membrane material manufacturing container is not kept constant.
- the film material transfer step (S140) of the present embodiment is a step of transferring the film material 111 completed until the viscosity measurement to the film material tank 110 provided in the flavor capsule manufacturing apparatus 100 of the present embodiment.
- the membrane material 111 manufactured by the membrane material manufacturing step S100 is transferred to the membrane material tank 110 of the flavor capsule manufacturing apparatus 100, and the flavor capsule 101 of the present embodiment is in the flavor capsule manufacturing apparatus 100.
- the manufacturing takes place.
- the flavor capsule manufacturing apparatus 100 of the present embodiment will be described first, and then the capsule manufacturing step S200 will be described in detail.
- the flavor capsule manufacturing apparatus 100 of the present embodiment includes a membrane material tank 110 storing the membrane material 111, a perfume liquid tank 120 storing the perfume liquid 121, and a cooling material, that is, the present invention.
- the coolant tank that stores the MCT solution 131 of the embodiment that is, the MCT tank 130 and the membrane tank 110 and the perfume tank 120 are connected by the respective supply lines 117 and 127 and the membrane tank 110
- the membrane material 111 transferred from the nozzle 140 is discharged in the form (covering the initial form of the flavor capsule 101) surrounding the flavor liquid 121 transferred from the perfume tank 120 to form a flavor capsule 101
- the fragrance capsule 101 connected to the nozzle 140 is moved from the nozzle 140 by unit, and is connected to the MCT supply line 137 that supplies the MCT solution 131, and is supplied from the MCT supply line 137. It is cooled by the fragrance capsule transfer line 190 and the fragrance capsule transfer line 190 to allow the transfer of the fragrance capsule 101 by the MCT solution 131. It may include a capsule storage unit
- the membrane material 110 is stored in the membrane material manufacturing step (S100) is stored in the membrane material 111, there is a rotating paddle 115 is mounted therein to dissolve the membrane material 111 To maintain a stable and uniform state.
- the membrane material tank 110 may be connected by the nozzle 140 and the membrane material supply line 117 to supply the membrane material 111 of the membrane material tank 110 to the nozzle 140.
- a gear pump 118 for supplying the membrane material 111 is mounted on the membrane material supply line 117, thus, the membrane material tank 110 may be opened to smoothly transfer the membrane material 111.
- the perfume liquid 121 is stored, as shown in FIG. 4.
- the fragrance tank 120 and the nozzle 140 are connected by the fragrance supply line 127, and the gear pump 128 for supplying the fragrance 121 may be mounted on the fragrance supply line 127. Therefore, it is possible to smoothly transfer the fragrance 121 from the fragrance tank 120 to the nozzle 140.
- the nozzle 140 of this embodiment is a portion forming the initial shape of the flavor capsule 101, the initial shape of the flavor capsule 101 in a form in which the membrane material 111 introduced into the nozzle 140 surrounds the perfume liquid 121. It can form and discharge.
- the nozzle 140 of the present embodiment has a double discharge structure, and thus the perfume capsule 121 and the membrane material 111 introduced into the nozzle 140 interact with each other to form an aromatic capsule of an initial form. 101 can be discharged.
- the nozzle 140 has a nozzle body 141 forming a basic appearance, a perfume liquid discharge line 143 formed along the center of the nozzle body 141 to form a discharge path of the perfume liquid 121, and a perfume liquid. It may include a membrane material discharge line 145 is formed in the nozzle body 141 to be located outside the discharge line 143 to form a path for discharging the membrane material 111.
- the nozzle body 141 may have a cylindrical shape as a whole, but may have a shape in which the diameter of the lower portion becomes smaller as it goes downward.
- the shape of the nozzle body 141 is not limited thereto.
- the perfume discharge line 143 may be formed at the center along the longitudinal direction of the nozzle body 141, as shown in FIGS. 5 and 6.
- the fragrance discharge line 143 may be connected by the above-mentioned fragrance tank 120 and the fragrance supply line 127 to supply the fragrance 121 through the forming direction (arrow A direction) of the fragrance discharge line 143.
- the lower end portion of the perfume liquid discharge line 143 has a shape that is smaller in diameter as compared to the upper end and the central portion.
- An injection hole 142 is formed at the lower end of the perfume liquid discharge line 143 to discharge the perfume liquid 121.
- a plurality of membrane material discharge lines 145 are disposed along the circumferential direction of the nozzle body 141 at the outer portion of the perfume liquid discharge line 143.
- the makjae discharge line 145 may be connected to the makjae tank 110 and the makjae supply line 117 described above to supply the makjae 111 through the formation direction (arrow B direction) of the makjae discharge line 145.
- Membrane 111 passing through the makjae discharge line 145 is wrapped around the outer surface of the perfume liquid 121 while passing through the injection hole formed in the lower end of the makjae discharge line 145.
- the perfume liquid 121 and the membrane material 111 are simultaneously discharged through the injection hole 142 of the perfume liquid discharge line 143 and the injection hole of the membrane material discharge line 145. It is possible to form the initial shape of the fragrance capsule 101 (see FIG. 4) while surrounding the outer surface of the membrane material 111. Although not shown, the initial shape of the fragrance capsule 101 may have an elliptic shape longer than the circular shape, and may be transformed into a circular shape by being influenced by a cooling material while passing through the fragrance capsule transfer line 190 described below. .
- the nozzle 140 may be designed according to the size of the flavor capsule 101.
- the size of the flavor capsule 101 and the structure of the nozzle 140 may vary according to the shape of the cigarette (1).
- the inner and outer diameters of the nozzle body 141 forming the perfume discharge line 143 are determined according to the size of the perfume capsule 101.
- the nozzle The inner diameter of the body 140 is 0.5 to 1.8mm
- the outer diameter may have a range of 2.0 to 4.7mm.
- the inner diameter preferably has a size in the range of 20 to 40% of the diameter of the flavor capsule, the ratio of the inner diameter to the outer diameter may have a range of 2.5 to 5.0.
- the thickness of the membrane material 111 may have a size of 0.5 to 0.8mm.
- the diameter of the flavor capsule 101 may be 2.8 ⁇ 3.0mm
- the outer and inner diameters of the nozzle 140 may be 3.0 and 0.8 mm, respectively.
- the thickness of the membrane material 111 immediately after molding may be 0.68 ⁇ 0.72mm.
- the nozzle 140 may be manufactured to have an outer diameter and an inner diameter optimized according to the size of the flavor capsule 101, and the size of the membrane material discharge line 145 may also be designed to have an optimized thickness. Can be.
- the fragrance capsule 101 of the initial form discharged by the nozzle 140 is transferred along the fragrance capsule transfer line 190, at which time the MCT solution 131 flows along the fragrance capsule transfer line 190.
- 101 may be transported in the direction of the capsule reservoir 180 while being cooled along the flow of the MCT solution 131. That is, the MCT solution 131 forms a flow and the flavor capsule 101 is transferred by the formed flow.
- the MCT solution 131 may be provided from the MCT tank 130.
- the upper end of the MCT tank 130 and the fragrance capsule transfer line 190 (adjacent to the nozzle 140) is connected to the MCT supply line 137 so that the MCT solution 131 is the first portion of the fragrance capsule transfer line 190, That is, the MCT solution 131 may be provided to the portion from which the flavor capsule 101 is discharged from the nozzle 140.
- the fragrance capsule 101 can be cooled by directly affecting the fragrance capsule 101 discharged from the nozzle 140 as the cooling material MCT solution 131, and thus, for the fragrance 121.
- Surface bonding of the membrane material 111 may be made firm.
- the flavor capsule 101 and the MCT solution 131 transferred through the flavor capsule transfer line 190 are not directly transferred to the capsule storage 180, but are separated by the capsule separator 170 and are flavor capsules. 101 may be transferred to the capsule reservoir 180, and the MCT solution 131 may be transferred back to the MCT tank 130.
- Capsule separation unit 170 of the present embodiment as shown in Figure 4, the MCT reservoir 171 is temporarily stored in the MCT solution 131, the inclined capsule is disposed on the upper end of the MCT reservoir 171 101 may be transferred to the capsule storage unit 180 and the MCT solution 131 may include a separation plate 173 for transmitting to the MCT reservoir 171.
- Separator plate 173 has a structure inclined downward toward the capsule storage unit 180 toward the capsule storage unit 180 can be dropped to the capsule storage unit 180 transferred along the fragrance capsule transfer line 190. Make sure however, at this time, the MCT solution 131 serving to transfer the flavor capsule 101 may also fall together.
- the separation plate 173 is provided to have permeability, and thus, the MCT solution 131 is an MCT reservoir. May fall to 171.
- the MCT reservoir 171 is connected to the MCT tank 130 and the connection line 175 described above, and the MCT solution 131 temporarily stored in the MCT reservoir is transferred back to the MCT tank 130. Can be. By such a circulation structure, the MCT solution 131 can be reused, thereby realizing cost savings.
- the MCT tank 130 may be equipped with a cooler 133 to cool the MCT solution 131 stored in the MCT tank 130, thus supplying the cooled MCT solution 131 to the incense capsule transfer line 190. have.
- the capsule manufacturing step (S200) of the present embodiment the defoaming step (S210) for removing bubbles from the membrane material 111 prepared by the membrane material manufacturing step (S100) and the membrane material through the supply lines (111), the supplying step (S220) for supplying the fragrance liquid 121 and the MCT solution 131, and the fragrance capsule 101 is molded by wrapping the fragrance liquid 121 by the membrane material 111 by the nozzle 140
- Capsule transfer step (S230) to transfer the flavor capsule 101 to the capsule storage unit 180 by using the flow of the MCT solution 131 formed along the flavor capsule transfer line (S230) to (S240) ) May be included.
- the membrane material 111 prepared during the membrane material manufacturing step (S100) in the tank for defoaming can be removed from the membrane material 111 by using a defoaming machine.
- Degassing step (S210) is carried out in a vacuum state may proceed for about 40 minutes.
- defoaming can also be performed for the perfume liquid 121 stored in the perfume tank 120.
- the perfume solution 121, the membrane material 111, MCT solution 131 is supplied at this time, the normal speed in the order of the perfume solution 121, membrane material 111 and MCT solution 131 You can change it.
- the feed rates of the membrane material 111, the perfume liquid 121, and the MCT solution 131 are set at high speed, and the membrane material 111 and the perfume liquid 121 are performed in the above-described order.
- the MCT solution 131 may be supplied. The reason why the supply is performed in order is to prevent bubble generation.
- the perfume liquid 121 supplied from the fragrance tank 120 by the nozzle 140 is wrapped by the membrane material 111 supplied from the membrane material tank 110 to have an initial shape.
- the flavor capsule 101 may be discharged from the nozzle 140.
- the fragrance 121 and the membrane 111 are discharged through the injection portion through the corresponding path of the nozzle 140, the fragrance 121 is wrapped by the membrane 111 and the initial phase of the fragrance capsule 101 is provided. It is discharged in the form.
- the capsule storage unit 180 using the flow of the MCT solution 131 formed along the incense capsule transport line 190 with the incense capsule 101 discharged from the nozzle 140. ) Can be transferred in the At this time, the MCT solution 131 cools the flavor capsule 101 so that the bonding of the membrane material 111 to the flavor liquid 121 may be made more robust.
- the separation of the flavor capsule 101 and the MCT solution 131 may be made by the capsule separating unit 170, the separated flavor capsule 101 is transferred to the capsule storage unit 180 to temporarily Can be stored as.
- the curing step (S300) of the present embodiment as a step of primarily curing the flavor capsule 101 prepared by the capsule manufacturing step (S200), by using the EtOH (ethanol) preparation liquid flavor capsule 101 Can be cured.
- the EtOH preparation is 70 to 100%
- the flavor capsule 101 to the EtOH preparation may be 1 to 1 (1: 1 to 1: 2), preferably 1 to 1.5. However, it is not limited thereto.
- Drying step (S400) of the present embodiment the step of drying the cured flavor capsules 101 using a dryer, the drying of the flavor capsules 101 at a set temperature, humidity, air volume or rotational speed.
- the additional curing step (S500) of the present embodiment the step of additionally curing the flavor capsule 101 to prevent moisture absorption of the dried flavor capsule 101
- the EtOH preparation liquid used as a curing agent in this step is EtOH and Distilled water may be prepared by mixing at a ratio of 4 to 6 to 7 to 3.
- Distilled water may contain calcium chloride in a ratio of 0.5 to 1.5%. Due to this combination ratio, for example, for 10 kg of flavor capsules 101, 10 to 14 kg of EtOH, 7.92 kg of distilled water and 0.08 kg of calcium chloride (when the calcium chloride ratio is 1%) can be further cured. Due to this additional curing it is possible to implement the moisture absorption prevention of the flavor capsule (101).
- the washing step (S600) of the present embodiment 90 to 98% of EtOH may be used as the washing liquid as a step of washing the additionally cured flavor capsule 101 with a stirring washing part.
- concentration of EtOH is not limited thereto.
- the flavor capsule 101 washed by the washing step (S600) is dried for a time set by a dryer such as an electric dryer, for example, transferred to a drying chamber having a temperature and humidity of 22 °C, 45 ⁇ 5% and dried
- a dryer such as an electric dryer
- the plates undergo harmonization and storage.
- the fragrance capsule 101 in the standard through the size sorter may be selected first and then the fragrance capsule 101 may be screened out using the naked eye sorter.
- the packaging may be made for the normal flavor capsule 101 in the packaging step (S700) of the present embodiment.
- the viscosity of the membrane material 111 is particularly important when manufacturing the flavor capsule 101 by wrapping the membrane material 111 in the perfume liquid 121. Therefore, in order to maintain the viscosity of the membrane material 111, it is required to maintain the viscosity at the time of manufacturing the membrane material 111, the temperature of the membrane material tank 110, and the temperature of the membrane material supply line 117, and the cooling solution, namely, the MCT The temperature of the solution 131 should also be maintained within the set range.
- the membrane material 111 of the present embodiment is manufactured in the membrane material manufacturing unit, wherein the viscosity of the membrane material 111 is 300 to 700 cps, the temperature of the membrane material tank 110 is 55 to 75 ° C., and the membrane material is supplied.
- the temperature of the line 117 and the nozzle 140 is 55 to 75 ° C, the temperature of the MCT solution 131 may be maintained to have a 12 to 18 ° C, through which the viscosity of the membrane material 111 can be maintained.
- the viscosity of the membrane material 111 during manufacture is 500 to 650 cps
- the viscosity of the membrane material 111 discharged from the tank of the membrane material manufacturing apparatus is 400 to 550 cps
- the temperature of the membrane material tank 110 is 60 to 65
- the temperature of the membrane material supply line 117 and the nozzle 140 may be maintained to have a 60 to 70 °C °C.
- the membrane material manufacturing and the flavor capsule 101 process and the like are made by a series of processes, thereby improving the efficiency of the manufacturing process of the flavor capsule 101, and the flavor liquid 121.
- the fragrance capsule 101 can be manufactured to have an appropriate size of the binding force of the membrane material 111 to prevent the bursting of the fragrance.
- the fragrance capsule 101 is well exploded when the external force of the user is applied while stability can be obtained. There is an advantage that can provide user reliability.
- the fragrance 121 and the membrane material 111 is discharged through the respective discharge path by having a double discharge structure is discharged through the respective discharge paths.
- the membrane material discharge line may have a circular band shape at the outside of the perfume liquid discharge line.
- it may be provided to have a cross section and have a structure for discharging the membrane material.
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Abstract
Description
Claims (20)
- 담배의 향 캡슐을 제조하는 방법에 있어서,막재를 제조하는 막재 제조부에 의해서 상기 향 캡슐의 막재를 제조하는, 막재 제조 단계;캡슐 제조 장치를 이용하여, 상기 막재 제조 단계 시 제조된 상기 막재와 상기 막재 내에 수용될 향액으로 상기 향 캡슐을 제조하는, 캡슐 제조 단계; 및상기 향 캡슐을 경화시키는, 경화 단계;를 포함하는, 담배의 향 캡슐 제조 방법.
- 제1항에 있어서,상기 막재 제조 단계는,상기 막재를 이루는 성분들의 양을 칭량하는, 칭량 단계; 및상기 막재를 이루는 성분을 용해하여 상기 막재를 형성하는, 막재 형성 단계를 포함하는, 담배의 향 캡슐 제조 방법.
- 제2항에 있어서,상기 칭량 단계 시 칭량되는 상기 막재를 이루는 성분은 아가(Agar), 펙틴(Pectin), 글리세린 및 알긴산 나트륨(Sodium alginate)을 포함하며,상기 아가의 무게 비율은 1.5 내지 3.0%이고, 상기 펙틴의 무게 비율은 1 내지 3% 이며, 상기 글리세린의 무게 비율은 2.0 내지 10.0%이고, 상기 알긴산 나트륨의 무게 비율은 0.2 내지 0.7퍼센트인, 담배의 향 캡슐 제조 방법.
- 제2항에 있어서,상기 막재 형성 단계 시, 온수에 상기 아가를 투입하여 녹이고 이어서 상기 온수에 글리세린을 녹인 다음, 상기 펙틴을 녹이고 이후 알긴산 나트륨을 녹이며,상기 막재 형성 단계 시, 상기 아가는 85 내지 100℃의 온수에서 녹이고, 상기 글리세린은 상기 아가가 녹은 상기 온수가 80 내지 85℃의 온도를 가질 때 녹이고, 상기 펙틴은 상기 아가 및 상기 글리세린이 녹은 상기 온수가 80 내지 85℃의 온도를 가질 때 녹이고, 상기 알긴산 나트륨은, 상기 아가, 상기 글리세린 및 상기 펙틴이 녹은 상기 온수가 75 내지 80℃의 온도를 가질 때 녹이는, 담배의 향 캡슐 제조 방법.
- 제2항에 있어서,상기 막재 제조 단계는,상기 막재 형성 단계에 의해 제조된 상기 막재의 점도가 설정된 범위인 500 내지 650cps 내에 있는지를 체크하는, 점도 측정 단계; 및상기 막재 형성 단계에 의해 제조된 상기 막재를 상기 캡슐 제조부의 막재 탱크로 이송시키는, 막재 이송 단계를 더 포함하는, 담배의 향 캡슐 제조 방법.
- 제1항에 있어서,상기 캡슐 제조부는,상기 막재가 저장된 막재 탱크, 상기 향액이 저장된 향액 탱크 그리고 냉각 물질이 내장된 냉각재 탱크;상기 막재 탱크와 연결되는 막재 공급 라인, 상기 향액 탱크와 연결된 향액 공급 라인 및 상기 냉각재 탱크와 연결된 냉각재 공급 라인;상기 막재 공급 라인 및 상기 향액 공급 라인이 연결되며, 상기 향액을 상기 막재가 싸는 형태로 배출되도록 함으로써 초기 형태의 상기 향 캡슐을 형성하는 노즐; 및상기 노즐과 연결되어 상기 노즐로부터 배출되는 상기 향 캡슐을 단위 별로 이동시키되, 상기 냉각재 공급 라인과 연결되어 상기 냉각재 공급 라인으로부터 공급되는 상기 냉각 물질에 의해 상기 향 캡슐의 이송이 이루어지도록 하는 향 캡슐 이송 라인;을 포함하며,상기 캡슐 제조 단계는,상기 공급 라인들을 통해 상기 막재, 상기 향액 및 상기 냉각 물질을 공급하는, 공급 단계;상기 노즐에 의해서, 상기 향액을 상기 막재로 감싸도록 하여 상기 향 캡슐을 성형하는, 캡슐 성형 단계; 및상기 향 캡슐 이송 라인을 따라 형성되는 상기 냉각 물질의 흐름을 이용하여 상기 향 캡슐을 캡슐 저장부로 이송시키는, 캡슐 이송 단계;를 포함하는, 담배의 향 캡슐 제조 방법.
- 제6항에 있어서,상기 캡슐 성형 단계는,상기 공급 단계 전에 실행되며, 상기 막재 제조 단계에 의해 제조된 상기 막재로부터 기포를 제거하는, 탈포 단계를 더 포함하며,상기 공급 단계 시, 상기 향액, 상기 막재, 상기 냉각 물질을 공급할 때 상기 향액, 상기 막재 및 상기 냉각 물질 순으로 정상 속도를 변경하는, 담배의 향 캡슐 제조 방법.
- 제1항에 있어서,상기 경화 단계 시, 상기 캡슐 성형 단계에 의해서 제조된 상기 향 캡슐을 EtOH(에탄올) 조제액으로 교반하여 경화하며,상기 EtOH 조제액은 70 내지 100%의 EtOH 조제액이며,상기 향 캡슐 대 상기 EtOH 조제액은 1 대 1 내지 2(1:1 ~ 1:2)인, 담배의 향 캡슐 제조 방법.
- 제1항에 있어서,상기 경화 단계 이후 진행되며, 건조기를 이용하여 상기 향 캡슐을 건조시키는, 건조 단계; 및상기 건조 단계 이후 진행되며, 흡습 방지를 위하여 상기 향 캡슐을 추가적으로 경화하는, 추가 경화 단계;를 더 포함하며,상기 추가 경화 단계 시, 에탄올과 증류수를 4 대 6 내지 7 대 3의 비율로 섞어 EtOH 조제액을 제조하되 상기 증류수는 0.1 내지 5.0% 비율로 염화칼슘이 포함된 증류수인, 담배의 향 캡슐 제조 방법.
- 제9항에 있어서,상기 추가 경화 단계에 의해 추가 경화된 상기 향 캡슐을 교반 세척부에 의해 세척하는, 세척 단계; 및상기 세척 단계에 의해 세척된 상기 향 캡슐을 크기 선별기에 의해 선별하는, 선별 단계; 및선별된 상기 향 캡슐을 포장하는, 포장 단계;를 더 포함하는, 담배의 향 캡슐 제조 방법.
- 담배의 향 캡슐을 제조하는 방법에 있어서,향 캡슐을 제조하는 캡슐 제조부를 이용하여, 막재와 상기 막재 내에 수용될 향액으로 상기 향 캡슐을 성형하는, 캡슐 성형 단계;상기 향 캡슐을 경화시키는, 제1 경화 단계;건조기를 이용하여 상기 향 캡슐을 건조시키는, 건조 단계; 및흡습 방지를 위하여 상기 향 캡슐을 추가적으로 경화하는, 제2 경화 단계;를 포함하는, 담배의 향 캡슐 제조 방법.
- 제11항에 있어서,상기 제1 경화 단계 시, 상기 캡슐 성형 단계에 의해서 제조된 상기 향 캡슐을 EtOH 조제액으로 교반하여 경화하며,상기 EtOH 조제액은 70 내지 100%의 EtOH 조제액이며,상기 향 캡슐 대 상기 EtOH 조제액은 1 대 1내지 2(1:1 ~ 1:2)인, 담배의 향 캡슐 제조 방법.
- 제11항에 있어서,상기 제2 경화 단계 시, 에탄올과 증류수를 4 대 6 내지 7 대 3의 비율로 섞어 EtOH 조제액을 제조하되 상기 증류수는 0.1 내지 5.0% 비율로 염화칼슘이 포함된 증류수인, 담배의 향 캡슐 제조 방법.
- 막재를 저장하는 막재 탱크;향액을 저장하는 향액 탱크;냉각 물질을 저장하는 냉각재 탱크;상기 막재 탱크 및 상기 향액 탱크와 각각의 공급 라인에 의해 연결되며, 상기 막재 탱크로부터 이송된 상기 막재가 상기 향액 탱크로부터 이송된 상기 향액을 감싸는 형태로 배출하여 향 캡슐을 형성하는 노즐;상기 노즐과 연결되어 상기 노즐로부터 배출되는 상기 향 캡슐을 단위 별로 이동시키되, 상기 냉각 물질을 공급하는 냉각재 공급 라인과 연결되어 상기 냉각재 공급 라인으로부터 공급되는 상기 냉각 물질에 의해 상기 향 캡슐의 이송이 이루어지도록 하는 향 캡슐 이송 라인; 및상기 향 캡슐 이송 라인에 의해 냉각되면서 이송되는 상기 향 캡슐을 저장하는 캡슐 저장부;를 포함하는, 담배의 향 캡슐 제조 장치.
- 제14항에 있어서,상기 캡슐 저장부와 상기 향 캡슐 이송 라인의 사이에 설치되어, 상기 향 캡슐 이송 라인으로부터 이송되는 향 캡슐을 상기 캡슐 저장부로 이송시키고, 상기 냉각 물질을 일시적으로 저장하는 캡슐 분리부를 더 포함하는, 담배의 향 캡슐 제조 장치.
- 제15항에 있어서,상기 캡슐 분리부는,상기 냉각 물질이 일시적으로 저장되는 냉각 물질 저장통; 및상기 냉각 물질 저장통의 상단부에 경사지게 배치되어, 상기 향 캡슐은 상기 캡슐 저장부로 이송시키고 상기 냉각 물질은 상기 냉각 물질 저장통으로 투과시키는 분리판을 포함하며,상기 냉각재 탱크와 상기 캡슐 분리부는 연결 라인에 의해 연결되며, 상기 캡슐 분리부로부터 상기 냉각재 탱크로 상기 냉각 물질이 이송됨으로써 순환 구조를 갖고,상기 냉각 물질은 MCT 용액이며,상기 냉각재 탱크에는 상기 MCT 용액을 냉각시키기 위한 냉각기가 장착되는, 담배의 향 캡슐 제조 장치.
- 제14항에 있어서,상기 막재 탱크와 상기 노즐은 막재 공급 라인으로 연결되고,상기 막재의 제조 시 점도는 300 내지 700cps이며, 상기 막재 탱크의 온도는 55 내지 75℃이고, 상기 막재 공급 라인 및 상기 노즐의 온도는 55 내지 75℃이며,상기 막재를 제조하는 막재 제조 장치의 탱크로부터 토출되는 상기 막재의 점도는 400 내지 550cps인, 담배의 향 캡슐 제조 장치.
- 막재 탱크로부터 공급되는 막재가 향액 탱크로부터 제공되는 향액을 감싸는 형태로 배출되어 향 캡슐의 초기 형태를 이루도록 하는 노즐에 있어서,노즐몸체;상기 노즐몸체의 중앙을 따라 형성되며, 상기 향액을 배출하기 위한 경로를 형성하는 향액 배출 라인; 및상기 노즐몸체에서 상기 향액 배출 라인의 외측에 형성되며, 상기 막재를 배출하기 위한 경로를 형성하는 막재 배출 라인;을 포함하여 이중 배출 구조를 갖는, 노즐.
- 제18항에 있어서,상기 막재 배출 라인은 상기 향액 배출 라인의 외측에서 상기 노즐몸체의 둘레 방향을 따라 복수 개 형성되되 등간격으로 배치되고,상기 노즐몸체에서 상기 향액 배출 라인 및 상기 막재 배출 라인은 각각의 분사구를 갖되 상기 분사구 방향으로 갈수록 직경이 작아지는 형상을 갖는, 노즐.
- 제18항에 있어서,상기 노즐몸체에서 상기 향액 배출 라인의 내경 및 외경은 상기 향 캡슐의 크기에 따라 결정되며, 상기 내경은 0.5 내지 2.0mm이고, 상기 외경은 2.0 내지 5.0mm이고,상기 내경은 상기 향 캡슐의 직경의 20 내지 40%의 크기를 가지며,상기 외경에 대한 상기 내경의 비율은 2.5 내지 5.0이고,상기 향 캡슐의 직경은 2.1 내지 4.7mm이며, 상기 향 캡슐에서 상기 향액을 감싸는 상기 막재의 두께는 캡슐 성형 직후 0.50 내지 0.80mm인 노즐.
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JP2018501843A JP6530855B2 (ja) | 2015-03-31 | 2016-03-30 | タバコの香りカプセルの製造方法及び製造装置 |
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US15/562,705 US10694777B2 (en) | 2015-03-31 | 2016-03-30 | Method and apparatus for manufacturing flavor capsule of tobacco |
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- 2016-03-30 CN CN202010694165.9A patent/CN111642794A/zh active Pending
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Also Published As
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US11957164B2 (en) | 2024-04-16 |
US10694777B2 (en) | 2020-06-30 |
US20180092398A1 (en) | 2018-04-05 |
CN107438371A (zh) | 2017-12-05 |
JP6530855B2 (ja) | 2019-06-12 |
JP2018509940A (ja) | 2018-04-12 |
US20200281257A1 (en) | 2020-09-10 |
CN107438371B (zh) | 2020-08-04 |
RU2674721C1 (ru) | 2018-12-12 |
CN111642794A (zh) | 2020-09-11 |
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