WO2016104218A1 - 感光性樹脂組成物及び接着剤組成物 - Google Patents
感光性樹脂組成物及び接着剤組成物 Download PDFInfo
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- WO2016104218A1 WO2016104218A1 PCT/JP2015/084930 JP2015084930W WO2016104218A1 WO 2016104218 A1 WO2016104218 A1 WO 2016104218A1 JP 2015084930 W JP2015084930 W JP 2015084930W WO 2016104218 A1 WO2016104218 A1 WO 2016104218A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C09J175/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6204—Polymers of olefins
- C08G18/6208—Hydrogenated polymers of conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
- C08L75/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C08L75/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/035—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyurethanes
Definitions
- the present invention relates to a photosensitive resin composition for forming a moisture permeation preventive film for a solid-state imaging device such as a CMOS image sensor.
- the present invention also relates to an adhesive composition having a property of having tackiness before exposure and being cured after exposure to be weakened.
- FIG. 1 of Patent Document 1 discloses a cross-sectional view of the solid-state imaging device.
- FIG. 1 shows that the periphery of the light-transmitting substrate 2 is sealed with a moisture-impermeable resin 6 such as a water-repellent resin.
- a moisture-impermeable resin 6 such as a water-repellent resin.
- “Color filters used in solid-state image sensors are often coated with dyes or pigments mixed with gelatin or polyvinyl alcohol.
- a pressure-sensitive adhesive composition that is cured in a short time by irradiating with ultraviolet rays is disclosed in Patent Document 2 and Patent Document 3.
- the pressure-sensitive adhesive composition disclosed in Patent Document 2 includes a urethane (meth) acrylate resin [A] and an aliphatic or alicyclic alkyl (meth) acrylate [B], and further includes a photopolymerization initiator. It has been added.
- the pressure-sensitive adhesive composition disclosed in Patent Document 3 includes a urethane (meth) acrylate-based resin [A] and an ethylenically unsaturated monomer [B], and further includes a photopolymerization initiator. .
- the adhesive sheet obtained from the said adhesive composition was affixed on the SUS grinding
- the adhesive film used as an adhesive after exposure is considered to be insufficiently cured and has insufficient resistance to organic solvents. Further, since a part of the film dissolves during development, the upper part of the pattern formed after development is rounded and does not become rectangular.
- An object of this invention is to provide the photosensitive resin composition which reduces the adhesiveness after exposure by improving sclerosis
- the present invention relates to a polymer having a repeating structural unit represented by the following formula (1) and having (meth) acryloyl groups at both ends, a compound represented by the following formula (4), and the following formula (5).
- the compound represented by the formula (4) is contained in an amount of 5% by mass to 50% by mass with respect to the content of the polymer.
- a photosensitive resin composition containing 0.1% by mass to 10% by mass of a compound represented by (In the formula, R 1 and R 2 each independently represent a single bond, a methylene group or an ethylene group, and Y represents an alkylene group represented by the above formula (2) or represented by the formula (2).
- A represents a divalent alicyclic hydrocarbon group
- R 3 and R 4 each independently represents a single bond, a methylene group or an ethylene group
- R 5 and R 6 each independently represent a hydrogen atom or Represents a methyl group.
- R 7 represents a methylene group, ethylene group, propylene group or trimethylene group
- m represents an integer of 2 to 4
- Z represents an organic group having 4 to 9 carbon atoms).
- the photosensitive resin composition of the present invention is useful as a composition for forming a moisture permeation preventive film or an adhesive composition.
- the film formed from the photosensitive resin composition of the present invention has moisture permeability sufficient as a moisture permeation preventive film for a solid-state imaging device. Further, the film has adhesiveness before exposure, and has a property of hardening after exposure and weakening adhesiveness.
- the composition of the present invention comprises a polymer having a repeating structural unit represented by the formula (1) and having (meth) acryloyl groups at both ends.
- hydrogenated polybutadiene type urethane acrylate resin is preferably used, and examples thereof include UV-3630ID80 and UV-3635ID80 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.).
- the said polymer can be used individually or in combination of 2 or more types.
- the weight average molecular weight of the polymer is, for example, 10,000 to 100,000.
- composition of this invention contains the bifunctional (meth) acrylate compound represented by Formula (4).
- the compound include tricyclodecane dimethanol diacrylate, tricyclodecane dimethanol dimethacrylate, tricyclodecane diethanol diacrylate, and tricyclodecane diethanol dimethacrylate.
- the compound represented by the above formula (4) is available as a commercial product, and examples thereof include A-DCP and DCP (manufactured by Shin-Nakamura Chemical Co., Ltd.).
- the compounds represented by the above formula (4) can be used alone or in combination of two or more.
- Content of the compound represented by Formula (4) in the composition of this invention is 5 mass% thru
- the composition of this invention contains the polyfunctional thiol compound represented by Formula (5).
- the compound include pentaerythritol tetrakis (3-mercaptobutyrate), 1,4-bis (3-mercaptobutyryloxy) butane, 1,3,5-tris (3-mercaptobutyryloxyethyl) -1 , 3,5-triazine-2,4,6 (1H, 3H, 5H) -trione, trimethylolpropane tris (3-mercaptobutyrate), trimethylolethane tris (3-mercaptobutyrate).
- the compound represented by the above formula (5) is available as a commercial product, and examples thereof include Karenz MT (registered trademark) PE1, BD1, and NR1 (manufactured by Showa Denko KK).
- the content of the compound represented by the formula (5) in the composition of the present invention is 0.1% by mass to 10% by mass, preferably 1% by mass to 5% by mass with respect to the content of the polymer. is there.
- the composition of the present invention contains a photoradical generator.
- the photoradical generator is not particularly limited as long as it is a compound having absorption in a light source used during photocuring.
- a photoradical generator is not particularly limited as long as it is a compound having absorption in a light source used during photocuring.
- tert-butylperoxy-iso-butyrate 2,5-dimethyl-2,5-bis (benzoyl) Dioxy) hexane
- 1,4-bis [ ⁇ - (tert-butyldioxy) -iso-propoxy] benzene di-tert-butyl peroxide, 2,5-dimethyl-2,5-bis (tert-butyldioxy) hexene hydro Peroxide, ⁇ - (iso-propylphenyl) -iso-propyl hydroperoxide, tert-butyl hydroperoxide, 1,1-bis (tert-butyldioxy)
- the photo radical generator can be obtained as a commercial product.
- IRGACURE registered trademark
- KAYACURE Registered Trademarks
- DETX MBP, DMBI, EPA, OA (above, manufactured by Nippon Kayaku Co., Ltd.), VISURE-10, 55 (above, manufactured by STAUFFER Co.
- the said photo radical generator can be used individually or in combination of 2 or more types.
- the content of the photo radical generator in the composition of the present invention is, for example, 0.1 phr to 30 phr, preferably 1 phr to 20 phr, with respect to the content of the polymer.
- phr represents the mass of the photopolymerization initiator with respect to 100 g of the polymer.
- the composition of the present invention contains an organic solvent.
- the organic solvent is not particularly limited as long as it dissolves each component contained in the composition of the present invention.
- ketones such as cyclopentanone, cyclohexanone, methyl isoamyl ketone, 2-butanone, 2-heptanone, etc.
- Ethylene glycol ethylene glycol monoacetate, diethylene glycol, diethylene glycol monoacetate, propylene glycol, propylene glycol monoacetate, dipropylene glycol or dipropylene glycol monoacetate, and their monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether, Polyhydric alcohols such as monophenyl ether and derivatives thereof; cyclic ethers such as dioxane; lactones such as ⁇ -butyrolactone; and methyl lactate Ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate, esters such as methyl 2-hydroxyisobutyrate and the like.
- the said organic solvent can be used individually or in combination of 2 or more types.
- the solid content defined as the above components and all components including other additives described later excluding the organic solvent is, for example, 0.5% by mass to 95% by mass with respect to the composition of the present invention, preferably May be contained in an amount of 1 to 90% by mass.
- composition of the present invention may contain additives such as monofunctional (meth) acrylates and surfactants as necessary as long as the effects of the present invention are not impaired.
- the monofunctional (meth) acrylate is a monomer having one (meth) acryloyl group.
- the monofunctional (meth) acrylate can be obtained as a commercial product.
- surfactant examples include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene Polyoxyethylene alkylaryl ethers such as nonylphenyl ether, polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan trioleate Sorbitan fatty acid esters such as stearate, polyoxyethylene sorbitan monolaurate, polyoxyethylene Sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, nonionic surfactants of polyoxyethylene sorbitan fatty acid esters such as polyoxyethylene sorbitan tristea
- the surfactant is available as a commercial product.
- EFTOP registered trademark
- EF301 EF303
- EF352 manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.
- Megafac registered trademark
- composition of the present invention includes, for example, a polymer having a repeating structural unit represented by the formula (1) and having (meth) acryloyl groups at both ends, and a bifunctional (meta) represented by the formula (4).
- An acrylate compound, a polyfunctional thiol compound represented by formula (5), and a radical generator can be prepared by dissolving in an organic solvent.
- the GPC (gel permeation chromatography) analysis of the polymers obtained in the synthesis examples described below uses the following apparatus, and the measurement conditions are as follows.
- the obtained polymer is considered to be a polymer having a structural unit represented by the following formula and having a methacryl group at the polymer terminal.
- Example 1 38.00 g of UV-3630ID80 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.), which is a hydrogenated polybutadiene-based urethane acrylate resin, and UV-3635ID80 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.), which is a hydrogenated polybutadiene-based urethane acrylate resin.
- Example 2 Hydrogenated polybutadiene-based urethane acrylate resin UV-3635ID80 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) 23.00 g, IRGACURE 184 (manufactured by BASF Corp.) 1.15 g, tricyclodecane dimethanol diacrylate (Shin Nakamura Chemical Co., Ltd.) 2.30 g) and 0.46 g of pentaerythritol tetrakis (3-mercaptobutyrate) (manufactured by Showa Denko KK) were dissolved in 6.44 g of cyclohexanone to prepare a composition.
- composition was prepared by dissolving in 90.00 g of UV-3630ID80 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.), 1.65 g of IRGACURE 184 (manufactured by BASF) and 16.12 g of cyclohexanone, which are hydrogenated polybutadiene urethane acrylate resins.
- the initial total mass was measured and placed in a constant temperature / humidity bath at 40 ° C./60%, the total mass after 24 hours was measured, the mass increase in water was calculated, and the moisture permeability of the membrane was evaluated.
- the moisture permeability of the film obtained from the composition of Example 1 35.2g / m 2 ⁇ day
- the moisture permeability of the film obtained from the composition of Comparative Example 1 was 59.4g / m 2 ⁇ day, It shows that the former film is superior in moisture permeability prevention.
- Tack test 1 JIS Z 0237 (probe tack method) Each of the compositions prepared in Example 1 and Comparative Example 2 was formed on a silicon wafer and prebaked at 120 ° C. to obtain a target film. The pre-baked film was exposed using an aligner (PLA-501, manufactured by Canon Inc.) (ghi-line broadband, exposure amount: 3000 mJ / cm 2 ), further baked at 150 ° C., and then mixed with cyclohexanone and 2-propanol. And developed to obtain the desired film. A tackiness test was carried out in which a cylindrical indenter was pressed against the four types of films thus obtained and the adhesive stress at the time of peeling was measured.
- PPA-501 manufactured by Canon Inc.
- the test conditions were a test temperature of 23 ° C., an indenter shape diameter of 2 mm, a test speed of 50 mm / min, and an initial pressure of 1 MPa.
- the apparatus used for the test is a digital material testing machine (55R-5867, manufactured by INSTRON).
- the adhesive stress of the film obtained from the composition of Example 1 was 3.5 MPa for the unexposed film and 1.0 MPa for the film after exposure and development.
- the adhesive stress of the film obtained from the composition of Comparative Example 2 was 4.2 MPa for the unexposed film and 2.4 MPa for the film after exposure and development.
- the adhesive stress of the film obtained from the composition of Example 1 and the film obtained from the composition of Comparative Example 2 both decreased after exposure and development, but the former film was exposed and developed.
- the rate of decrease in adhesive stress due to development was high, indicating that the adhesiveness was the weakest.
- a sample processed into a tape shape was attached to a stainless steel plate whose surface was polished using a pressure roller, and the force required to peel the sample in a 180 ° direction was measured.
- the adhesive stress of the sample obtained by processing the film obtained from the composition of Example 1 into a tape shape was 0.12 N / 10 cm.
- the adhesive stress of the sample obtained by processing the film obtained from the composition of Comparative Example 2 into a tape shape was 0.44 N / 10 cm.
- the film formed from the photosensitive resin composition of the present invention has high moisture permeability that is satisfied in a moisture permeation preventive film of a solid-state imaging device such as a CMOS image sensor, and therefore the photosensitive resin composition of the present invention.
- the product is useful as a composition for forming a moisture permeation preventive film of a solid-state imaging device.
- the photosensitive resin composition of the present invention since the photosensitive resin composition of the present invention has a lower tackiness after exposure, it is also useful as an excellent adhesive composition in this respect.
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- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Materials For Photolithography (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
(式中、R1及びR2はそれぞれ独立に単結合、メチレン基又はエチレン基を表し、Yは上記式(2)で表されるアルキレン基を表すか又は該式(2)で表されるアルキレン基及び上記式(3)で表されるアルキレン基の組み合わせを表し、nは1乃至110の整数を表し、Xは二価の、脂肪族炭化水素基、脂環式炭化水素基又は芳香族炭化水素基を表す。)
(式中、Aは二価の脂環式炭化水素基を表し、R3及びR4はそれぞれ独立に単結合、メチレン基又はエチレン基を表し、R5及びR6はそれぞれ独立に水素原子又はメチル基を表す。)
(式中、R7はメチレン基、エチレン基、プロピレン基又はトリメチレン基を表し、mは2乃至4の整数を表し、Zは炭素原子数4乃至9の有機基を表す。)
本発明の組成物は、式(1)で表される繰り返しの構造単位を有し(メタ)アクリロイル基を両末端に有する重合体を含む。前記重合体として、水添ポリブタジエン系ウレタンアクリレート樹脂が好ましく用いられ、例えば、UV-3630ID80、UV-3635ID80(以上、日本合成化学工業(株)製)が挙げられる。
上記重合体の重量平均分子量は、例えば10,000乃至100,000である。
本発明の組成物は、式(4)で表される、二官能(メタ)アクリレート化合物を含む。その化合物として、例えば、トリシクロデカンジメタノールジアクリレート、トリシクロデカンジメタノールジメタクリレート、トリシクロデカンジエタノールジアクリレート、トリシクロデカンジエタノールジメタクリレートが挙げられる。
本発明の組成物は、式(5)で表される、多官能チオール化合物を含む。その化合物として、例えば、ペンタエリスリトールテトラキス(3-メルカプトブチレート)、1,4-ビス(3-メルカプトブチリルオキシ)ブタン、1,3,5-トリス(3-メルカプトブチリルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン、トリメチロールプロパントリス(3-メルカプトブチレート)、トリメチロールエタントリス(3-メルカプトブチレート)が挙げられる。
本発明の組成物は光ラジカル発生剤を含む。その光ラジカル発生剤として、光硬化時に使用する光源に吸収をもつ化合物であれば特に限定されないが、例えば、tert-ブチルペルオキシ-iso-ブチレート、2,5-ジメチル-2,5-ビス(ベンゾイルジオキシ)ヘキサン、1,4-ビス[α-(tert-ブチルジオキシ)-iso-プロポキシ]ベンゼン、ジ-tert-ブチルペルオキシド、2,5-ジメチル-2,5-ビス(tert-ブチルジオキシ)ヘキセンヒドロペルオキシド、α-(iso-プロピルフェニル)-iso-プロピルヒドロペルオキシド、tert-ブチルヒドロペルオキシド、1,1-ビス(tert-ブチルジオキシ)-3,3,5-トリメチルシクロヘキサン、ブチル-4,4-ビス(tert-ブチルジオキシ)バレレート、シクロヘキサノンペルオキシド、2,2’,5,5’-テトラ(tert-ブチルペルオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(tert-ブチルペルオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(tert-アミルペルオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(tert-ヘキシルペルオキシカルボニル)ベンゾフェノン、3,3’-ビス(tert-ブチルペルオキシカルボニル)-4,4’-ジカルボキシベンゾフェノン、tert-ブチルペルオキシベンゾエート、ジ-tert-ブチルジペルオキシイソフタレート等の有機過酸化物;9,10-アントラキノン、1-クロロアントラキノン、2-クロロアントラキノン、オクタメチルアントラキノン、1,2-ベンズアントラキノン等のキノン類;ベンゾインメチル、ベンゾインエチルエーテル、α-メチルベンゾイン、α-フェニルベンゾイン等のベンゾイン誘導体;2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒドロキシ-1-[4-{4-(2-ヒドロキシ-2-メチル-プロピオニル)ベンジル}-フェニル]-2-メチル-プロパン-1-オン、フェニルグリオキシリックアシッドメチルエステル、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-1-ブタノン、2-ジメチルアミノ-2-(4-メチル-ベンジル)-1-(4-モリホリン-4-イル-フェニル)-ブタン-1-オン等のアルキルフェノン系化合物;ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイド等のアシルホスフィンオキサイド系化合物;1-[4-(フェニルチオ)フェニル]-1,2-オクタンジオン2-(O-ベンゾイルオキシム)、1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]エタノンO-アセチルオキシム等のオキシムエステル系化合物が挙げられる。
本発明の組成物は有機溶剤を含む。その有機溶剤として、本発明の組成物に含まれる各成分を溶解するものであれば特に限定されないが、例えば、シクロペンタノン、シクロヘキサノン、メチルイソアミルケトン、2-ブタノン、2-ヘプタノン等のケトン類;エチレングリコール、エチレングリコールモノアセテート、ジエチレングリコール、ジエチレングリコールモノアセテート、プロピレングリコール、プロピレングリコールモノアセテート、ジプロピレングリコール又はジプロピレングリコールモノアセテート、並びにこれらのモノメチルエーテル、モノエチルエーテル、モノプロピルエーテル、モノブチルエーテル、モノフェニルエーテル等の多価アルコール類及びその誘導体;ジオキサン等の環式エーテル類;γ-ブチロラクトン等のラクトン類;及び乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸ブチル、ピルビン酸メチル、ピルビン酸エチル、メトキシプロピオン酸メチル、エトキシプロピオン酸エチル、2-ヒドロキシイソ酪酸メチル等のエステル類が挙げられる。
本発明の組成物は、本発明の効果を損なわない限りにおいて、必要に応じて、単官能(メタ)アクリレート、界面活性剤などの添加剤を含有してもよい。
装置:一体型高速GPCシステム HLC-8220GPC 東ソー(株)製
カラム:KF-G,KF804L
カラム温度:40℃
溶媒:テトラヒドロフラン(THF)
流量:1.0mL/分
標準試料:ポリスチレン
ディテクター:RI
2,2-ビス(4-グリシジルオキシシクロヘキサン)プロパン55.00g、1,2-シクロヘキサンジカルボン酸24.97g、及びベンジルトリエチルアンモニウムクロリド1.40gをシクロヘキサノン189.88gに溶解させた後、160℃で4時間反応させ、室温に冷却後、追加でメタクリル酸グリシジル30.32g、及びベンジルトリエチルアンモニウムクロリド1.21gを溶解させ、160℃で3時間反応させポリマーを含む溶液を得た。得られたポリマーのGPC分析を行ったところ、標準ポリスチレン換算にて重量平均分子量は4,100であった。なお、得られたポリマーは、下記式で表される構造単位を有し且つポリマー末端にメタクリル基を有するポリマーであると考えられる。
水添ポリブタジエン系ウレタンアクリレート樹脂であるUV-3630ID80(日本合成化学工業(株)製)38.00g、水添ポリブタジエン系ウレタンアクリレート樹脂であるUV-3635ID80(日本合成化学工業(株)製)38.00g、IRGACURE184(BASF社製)3.80g、トリシクロデカンジメタノールジアクリレート(新中村化学工業(株)製)11.40g、及びペンタエリスリトールテトラキス(3-メルカプトブチレート)(昭和電工(株)製)0.76gを、シクロヘキサノン15.16gに溶解させ組成物を調製した。
水添ポリブタジエン系ウレタンアクリレート樹脂であるUV-3635ID80(日本合成化学工業(株)製)23.00g、IRGACURE184(BASF社製)1.15g、トリシクロデカンジメタノールジアクリレート(新中村化学工業(株)製)2.30g、及びペンタエリスリトールテトラキス(3-メルカプトブチレート)(昭和電工(株)製)0.46gを、シクロヘキサノン6.44gに溶解させ組成物を調製した。
比較合成例1で得られたポリマー溶液(固形分65.91質量%)50.00g、IRGACURE184(BASF社製)1.65g、トリシクロデカンジメタノールジアクリレート(新中村化学工業(株)製)4.94g、及びペンタエリスリトールテトラキス(3-メルカプトブチレート)(昭和電工(株)製)0.82gを、シクロヘキサノン0.26gに溶解させ組成物を調製した。
水添ポリブタジエン系ウレタンアクリレート樹脂であるUV-3630ID80(日本合成化学工業(株)製)90.00g、IRGACURE184(BASF社製)1.65g、シクロヘキサノン16.12gに溶解させ組成物を調製した。
JIS Z 0208(カップ法)
実施例1及び比較例1で調製した組成物をそれぞれカプトンフィルム(東レデュポン社製)上に成膜し、120℃でプリベーク、アライナー(PLA-501、キヤノン(株)製)を用い露光(ghi線ブロードバンド、露光量:3000mJ/cm2)、さらに150℃でベーク後、シクロヘキサノン及び2-プロパノール混合溶液にて現像し、目的の膜を得た。前記露光の際は、透湿度測定カップに塩化カルシウムを入れ、フィルム径が6cmとなるように得られた膜を設置した。初期の全体質量を測定し、40℃/60%の恒温恒湿槽に設置し、24時間後の全体質量を測定し水の質量増加量を算出して、膜の透湿度を評価した。実施例1の組成物から得られた膜の透湿度は35.2g/m2・day、比較例1の組成物から得られた膜の透湿度は59.4g/m2・dayであり、前者の膜の方が透湿防止性に優れることを示している。
JIS Z 0237(プローブタック法)
実施例1及び比較例2で調製した組成物をそれぞれシリコンウェハ上に成膜し、120℃でプリベークして目的の膜を得た。そのプリベークした膜を、アライナー(PLA-501、キヤノン(株)製)を用い露光(ghi線ブロードバンド、露光量:3000mJ/cm2)、さらに150℃でベーク後、シクロヘキサノン及び2-プロパノール混合溶液にて現像し、目的の膜を得た。得られた4種の膜に円筒形状の圧子を押し付け、引き剥がす際の粘着応力を測定する、タック性試験を実施した。試験条件は試験温度23℃、圧子形状直径2mm、試験速度50mm/min、初期圧力1MPaとした。試験に用いた装置は、デジタル材料試験機(55R-5867、INSTRON社製)である。実施例1の組成物から得られた膜の粘着応力は、未露光の膜が3.5MPaで、露光及び現像後の膜が1.0MPaであった。一方、比較例2の組成物から得られた膜の粘着応力は、未露光の膜が4.2MPaで、露光及び現像後の膜が2.4MPaであった。この結果は、実施例1の組成物から得られた膜と比較例2の組成物から得られた膜の粘着応力は、いずれも露光及び現像後に低下したが、前者の膜の方が露光及び現像による粘着応力の低下率が高く、最も粘着性が弱くなったことを示している。
JIS Z 0237(180°剥離試験)
実施例1及び比較例2で調製した組成物をそれぞれシリコンウェハ上に成膜し、120℃でプリベークした膜を、アライナー(PLA-501、キヤノン(株)製)を用い露光(ghi線ブロードバンド、露光量:3000mJ/cm2)、さらに150℃でベーク後、シクロヘキサノン及び2-プロパノール混合溶液にて現像し、目的の膜を得た。得られた2種の膜を、幅10mm及び長さ10cmのテープ状に加工し、試料とした。表面が研磨されたステンレス板に、前記テープ状に加工した試料を、圧着ローラーを用いて1kg荷重にて貼り付けた後、当該試料を180°方向に引き剥がすのに要する力を測定した。実施例1の組成物から得られた膜をテープ状に加工した試料の粘着応力は、0.12N/10cmであった。一方、比較例2の組成物から得られた膜をテープ状に加工した試料の粘着応力は、0.44N/10cmであった。この結果は、実施例1の組成物から得られた露光及び現像後の膜をテープ状に加工した試料の粘着性は、比較例2の組成物から得られた露光及び現像後の膜をテープ状に加工した試料の粘着性よりも弱いことを示している。
Claims (10)
- 下記式(1)で表される繰り返しの構造単位を有し(メタ)アクリロイル基を両末端に有する重合体、下記式(4)で表される化合物、下記式(5)で表される化合物、光ラジカル発生剤、及び有機溶剤を含み、
前記重合体の含有量に対し、前記式(4)で表される化合物を5質量%乃至50質量%含有し、前記式(5)で表される化合物を0.1質量%乃至10質量%含有する、
感光性樹脂組成物。
(式中、R1及びR2はそれぞれ独立に単結合、メチレン基又はエチレン基を表し、Yは上記式(2)で表されるアルキレン基を表すか又は該式(2)で表されるアルキレン基及び上記式(3)で表されるアルキレン基の組み合わせを表し、nは1乃至110の整数を表し、Xは二価の、脂肪族炭化水素基、脂環式炭化水素基又は芳香族炭化水素基を表す。)
(式中、Aは二価の脂環式炭化水素基を表し、R3及びR4はそれぞれ独立に単結合、メチレン基又はエチレン基を表し、R5及びR6はそれぞれ独立に水素原子又はメチル基を表す。)
(式中、R7はメチレン基、エチレン基、プロピレン基又はトリメチレン基を表し、mは2乃至4の整数を表し、Zは炭素原子数4乃至9の有機基を表す。) - 前記重合体の重量平均分子量は10,000乃至100,000である、請求項1に記載の感光性樹脂組成物。
- 前記重合体を少なくとも2種含み、前記2種の重合体は重量平均分子量が互いに異なるものである、請求項2に記載の感光性樹脂組成物。
- 前記式(4)で表される化合物はトリシクロデカンジメタノールジ(メタ)アクリレートである、請求項1乃至請求項3のいずれか一項に記載の感光性樹脂組成物。
- 前記重合体の含有量に対し前記式(4)で表される化合物を10質量%乃至30質量%含有する、請求項1乃至請求項4のいずれか一項に記載の感光性樹脂組成物。
- 前記式(5)で表される化合物はペンタエリスリトールテトラキス(3-メルカプトブチレート)である、請求項1乃至請求項5のいずれか一項に記載の感光性樹脂組成物。
- (メタ)アクリロイル基を1つ有する単量体をさらに含む請求項1乃至請求項6のいずれか一項に記載の感光性樹脂組成物。
- 前記単量体はイソデシル(メタ)アクリレートである、請求項7に記載の感光性樹脂組成物。
- 透湿防止膜形成用である請求項1乃至請求項8のいずれか一項に記載の感光性樹脂組成物。
- 接着剤組成物である請求項1乃至請求項8のいずれか一項に記載の感光性樹脂組成物。
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- 2015-12-14 WO PCT/JP2015/084930 patent/WO2016104218A1/ja active Application Filing
- 2015-12-14 CN CN201580069713.6A patent/CN107111231B/zh not_active Expired - Fee Related
- 2015-12-14 SG SG11201704956UA patent/SG11201704956UA/en unknown
- 2015-12-14 US US15/535,116 patent/US10208184B2/en not_active Expired - Fee Related
- 2015-12-14 KR KR1020177016317A patent/KR20170098221A/ko active IP Right Grant
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JP2021005033A (ja) * | 2019-06-27 | 2021-01-14 | 昭和電工マテリアルズ株式会社 | 感光性樹脂組成物、感光性樹脂フィルム、硬化物の製造方法、積層体、及び電子部品 |
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Also Published As
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TWI656170B (zh) | 2019-04-11 |
JP6421953B2 (ja) | 2018-11-14 |
US10208184B2 (en) | 2019-02-19 |
KR20170098221A (ko) | 2017-08-29 |
CN107111231A (zh) | 2017-08-29 |
SG11201704956UA (en) | 2017-07-28 |
US20170342238A1 (en) | 2017-11-30 |
CN107111231B (zh) | 2020-06-09 |
JPWO2016104218A1 (ja) | 2017-10-19 |
TW201638215A (zh) | 2016-11-01 |
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