WO2016061894A1 - 一种太阳能电池片的高效印刷方法及其装置 - Google Patents

一种太阳能电池片的高效印刷方法及其装置 Download PDF

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Publication number
WO2016061894A1
WO2016061894A1 PCT/CN2014/095398 CN2014095398W WO2016061894A1 WO 2016061894 A1 WO2016061894 A1 WO 2016061894A1 CN 2014095398 W CN2014095398 W CN 2014095398W WO 2016061894 A1 WO2016061894 A1 WO 2016061894A1
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Prior art keywords
printing
station
waiting
battery
screen
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PCT/CN2014/095398
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English (en)
French (fr)
Inventor
周剑
施政辉
连建军
李强
陆瑜
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吴江迈为技术有限公司
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Publication of WO2016061894A1 publication Critical patent/WO2016061894A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F15/00—Screen printers
    • B41F15/08—Machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F15/00—Screen printers
    • B41F15/14—Details
    • B41F15/16—Printing tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/12—Stencil printing; Silk-screen printing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to a method and device for efficiently printing a solar cell sheet.
  • the surface of the solar cell sheet needs to have positive and negative electrodes to output the solar energy converted to the outside world.
  • the electrode is made on the surface of the solar cell sheet (silicon wafer), and the way of making the positive and negative electrodes is now done by screen printing.
  • the positive electrode is printed by silver paste and the negative electrode is printed by silver aluminum paste.
  • the production efficiency of the solar cell sheet is mainly restricted by the printing efficiency of the cell sheet electrode printing machine.
  • the printing line efficiency is generally 1200-1800 pieces / hour
  • the advantage of this printing method is that the processing of the problem piece and the screen is convenient in the printing process, which can save the troubleshooting time, but the overall printing efficiency is low.
  • the other is the use of two-piece printing, which adopts two parallel conveyor belts, and two-piece transmission and two-piece printing.
  • the printing line efficiency is generally between 1800 and 2400 pieces/hour.
  • the advantage of this printing method is production. It is efficient, but due to its complicated structure, it takes longer to process the problem piece.
  • the invention relates to a high-efficiency printing method for a solar cell sheet.
  • the printing device has a printing platform and a printing screen. Below the printing screen is a printing station. The front of the printing station is a front waiting station, and the printing screen is behind the printing screen. Waiting for the station, the printing platform has at least two stations, and the printing method comprises the following steps:
  • the printing platform is forwardly translated, and the printed battery piece moves from the printing station to the front waiting station in front of the printing station with the printing platform, and then waits for work.
  • the battery to be printed on the position is translated to the printing station, and the printing screen is positionally adjusted according to the integrated position deviation ⁇ P1;
  • the printing screen prints the battery piece of the printing station, and at the same time, the battery piece that has been printed on the waiting station is transported outward, and then the other waiting station is transported to another The battery piece to be printed, and the integrated position deviation ⁇ P2 between the predetermined position after the battery piece on the front waiting station is transferred to the printing station;
  • the printing platform is backwardly translated, and the printed battery sheet is moved from the printing station to the waiting position after the printing platform, waiting for the work.
  • the cell to be printed on the bit is translated to the printing station, and the printing screen is positionally adjusted according to the integrated position deviation ⁇ P2;
  • step S5 repeating steps S1 to S4, wherein, when step S1 is repeated, the printing screen prints the battery sheet of the printing station, and then waits for the printed battery sheet on the waiting station to be transported outward, and then After that, the next cell to be printed is transferred on the waiting station.
  • the printing device has two printing screens, which are a first printing screen and a second printing screen respectively.
  • the printing platform has two printing stations, respectively a first printing station and a second printing station. The station allows the printing device to simultaneously print two battery sheets.
  • the first front waiting station located in front of the first printing station and the second rear waiting station located behind the second printing station are the same station.
  • the measurement of the integrated position deviation of the battery piece in the front waiting station and the waiting waiting station is performed by first capturing the actual position of the battery piece on the waiting station by the CCD camera, and then printing according to the battery piece.
  • the preset position of the station is calculated.
  • the printing screen is appropriately adjusted in the X-axis direction, the Y-axis direction, and the self angle thereof at the time of position adjustment.
  • the printing platform is a roll paper feeding mechanism driven by a dual motor.
  • Another object of the present invention is to provide an efficient printing apparatus for a solar cell sheet, comprising:
  • a printing platform is disposed on the fixed base in translation in a front-rear direction, and the printing platform has four stations distributed from front to back;
  • a printing screen comprising a first printing screen and a second printing screen spaced apart in the front-rear direction, wherein the first printing screen and the second printing screen are respectively adjustably disposed at the fixing machine a first printing station below the first printing screen, a second printing station below the second printing screen, and a first waiting station behind the first printing station, the first printing worker Forming a second waiting station between the bit and the second printing station, and forming a third waiting station in front of the second printing station;
  • a CCD camera comprising a CCD camera for taking a photo measurement of a cell on a first waiting station, a CCD camera for taking a photo measurement of a cell on a second waiting station, for waiting for a third a CCD camera three for taking photos of the battery on the workstation;
  • a film transfer mechanism for transporting the battery sheets from front to back in the X-axis direction
  • An ingress and eject mechanism for transporting the battery piece along the Y-axis direction comprising three sequentially located on the printing platform at the first waiting station, the second waiting station, and the third waiting station Each station performs three ingress and eject mechanisms for inbound and outbound transmission.
  • each of the stations of the printing platform adopts a dual motor driven roll paper feeding mechanism for the transmission of the battery sheets.
  • the film transfer mechanism includes a conveyor belt, and the conveying direction of the document feeding mechanism is perpendicular to the conveying direction of the conveyor belt.
  • the film transfer mechanism forms a concave groove, and the feeding and feeding tape of the feeding and unwinding mechanism can be inserted into the groove in a direction perpendicular to the conveying direction of the conveyor belt.
  • the feeding and ejecting mechanism is raised such that the battery sheet on the conveyor belt is supported by the infeed and ejectable tape of the ingress and ejecting mechanism and is conveyed by the same;
  • the feeding mechanism is in the non-transmission working state, the feeding mechanism is lowered such that the incoming and outgoing webs are not higher than the conveyor belt, and the battery sheets are transported from the rear to the front by the conveyor belt.
  • the present invention has the following advantages over the prior art: with the printing device and the printing method of the present invention, the processing operation of the next cell to be printed can be completed while the cell sheet is being processed.
  • the printing device has a simple structure, small footprint, and the printing efficiency of the battery sheet can be greatly improved, and the problem sheet processing operation after printing is also very convenient, and has a good effect in actual production.
  • FIG. 1 is a schematic view showing the working principle of a printing apparatus used in Embodiment 1 of the present invention
  • FIG. 2 is a schematic view showing the working principle of the conveyor belt and the feeding mechanism in the printing apparatus of Figure 1;
  • Figure 3 is a schematic diagram 1 of a printing method employed in the printing apparatus of Figure 1;
  • Figure 4 is a schematic diagram 2 of the printing method employed in the printing apparatus of Figure 1;
  • Figure 5 is a schematic diagram of a printing method employed in Example 2.
  • film transfer mechanism 51, conveyor belt; 6, in and out of the film mechanism; 60, in and out of the film strip; 61, in and out of the film mechanism; 62, in and out of the film mechanism two; 63, in and out of the film mechanism three; 7, CCD camera; 71 CCD camera one; 72, CCD camera two; 73, CCD camera three.
  • a printing apparatus used in the embodiment is shown, and the printing apparatus includes:
  • the printing platform 4 is disposed on the fixed base 1 in a translational manner in the front-rear direction, and the printing platform 4 has four stations arranged in the order from the back to the front, which are the first station 41 and the second work. Bit 42, third station 43, and fourth station 44;
  • a printing screen for printing the battery sheet comprising a first printing screen 2 and a second printing screen 3 spaced apart in the front-rear direction, the first printing screen 2 and the second printing screen 3 being respectively disposed on
  • the two screen adjustment mechanisms are arranged in an adjustable position relative to the fixing mechanism 1.
  • the screen adjusting mechanism can appropriately adjust the first printing screen 2 and the second printing screen 3 in the X-axis direction, the Y-axis direction, and the self angle.
  • Below the first printing screen 2 is a first printing station
  • Below the second printing screen 3 is a second printing station, a first waiting station is formed behind the first printing station, the first printing station and the second printing a second waiting station is formed between the stations, and a third waiting station is formed in front of the second printing station;
  • a CCD camera comprising a CCD camera 71 for taking a photo measurement of a cell on a first waiting station, a CCD camera for taking a photo measurement of a cell on a second waiting station, for use in Three waiting for the battery on the station to take a photo measurement of the CCD camera three 73.
  • the actual position deviation of the battery piece on the waiting station is actually measured, the actual position of the battery piece is first photographed by the CCD camera, and then the preset position of the printing station to be reached by the battery piece is calculated, so that the battery piece can be obtained.
  • Comprehensive position deviation the numerical information of the integrated position deviation is fed back to the screen adjustment mechanism, and the position of the corresponding printing screen can be adjusted;
  • a film transfer mechanism 5 comprising a conveyor belt 51, through which the battery sheet is transported from front to back in the X-axis direction;
  • the ingress and ejecting mechanism 6 can be raised and lowered and interlaced with the transmissive mechanism 5 for transporting the battery sheets on the conveyor belt 51 to the printing platform 4, and the ingress and ejecting mechanism 6 includes the printing platform 4 in sequence.
  • the three stations of the waiting station, the second waiting station and the third waiting station carry out the three in-and-out-out mechanisms for the inbound and out-of-print transmission, namely, the entrance and exit mechanism 61, the entry and exit mechanism 62, and the entry and exit mechanism 63.
  • the conveying directions of the three inlet and outlet mechanisms are all perpendicular to the conveying direction of the conveyor belt 51, that is, the battery sheets are conveyed in the Y-axis direction.
  • the double-motor-driven roll-to-roll mechanism is used for the transfer of the battery sheet at each station of the printing platform 4, so that the film can be fed in and out at the same position, ensuring the use of the film when entering and exiting the sheet.
  • the conveying direction of the take-up and take-up mechanism coincides with the direction of the incoming and outgoing sheets of the take-in and take-off mechanism 6, and is used for transporting the battery sheets from the take-up and take-out mechanism of the roll paper and the sheet feeding mechanism 6.
  • the film transfer mechanism 5 is interlaced with the entrance and exit mechanism 6, and the conveyor belt 51 on the film transfer mechanism 5 is formed to form a concave groove when the transfer mechanism 5 is wound.
  • the feed and take-up tape 60 of the film feed mechanism 6 is perpendicular to The conveying direction of the conveyor belt 51 is movably disposed in the above-mentioned groove.
  • the sheet feeding mechanism 6 is raised so that the sheet on the conveyor belt 51 is supported by the sheet feeding mechanism 6.
  • the sheet feeding belt 60 is fed in and out of the sheet feeding belt 60; when the sheet feeding mechanism 6 is in the non-transmission working state, the sheet feeding mechanism 6 is lowered so that the sheet feeding belt 60 is not higher than the conveyor belt 51, and the sheet is backed by the conveyor belt 51. Forward forward.
  • the printing device is carried out according to the following method steps during printing:
  • the second station 42 and the fourth station 44 of the printing platform 4 are respectively provided with battery sheets, and the second station 42 is located at the first printing station, and the fourth station 44 is located at the second printing station, the first printing screen 2, the second printing screen 3 respectively print the two battery sheets, the first station 41 of the printing platform 4 is located at the first waiting station, printing The third station 43 of the platform 4 is located at the second waiting station.
  • the conveyor belt 51 stops the forward conveyance, the film feeding mechanism 61 and the film feeding mechanism 62 rise, and the unprinted battery sheets at the corresponding positions are respectively lifted up, and the film feeding mechanism 61
  • the upper battery piece is transferred to the first station 41 of the printing platform 4, and the incoming and outgoing film unit 62 transfers the battery piece thereon to the third station 43 of the printing platform 4; after the transfer is completed, the CCD camera is 71 pairs.
  • the battery piece on the first station 41 takes a picture, and according to this, the integrated position deviation between the battery piece and the preset position when the battery piece is transferred to the first printing station is determined, and the CCD camera 2 72 pairs the third station 43 The battery sheet is photographed, and based on this, the integrated positional deviation between the battery sheet and the preset position when the battery sheet is transferred to the second printing station is determined.
  • the printing platform is translated forward by one station, so that the printed battery piece located at the second station 42 is translated to the second waiting station, and the battery piece waiting for printing is moved at the first station 41.
  • the printed battery sheet located at the fourth station 44 is translated to the third waiting station, and the battery sheet waiting for printing at the third station 42 is translated to the second printing station. While the printing platform 4 is being translated, the positions of the first printing screen 2 and the second printing screen 3 are correspondingly adjusted based on the data of the integrated position deviation measured previously.
  • the first printing screen 2 prints the battery sheet on the first station 41
  • the second printing screen 3 prints the battery sheet on the third station 43.
  • the printed battery piece on the second station 42 at the second waiting station is first transferred to the entry and exit mechanism 2 62, and the fourth waiting position at the fourth station 44 has been printed.
  • the battery sheets are simultaneously conveyed to the sheet feeding mechanism 63, 63, and then the sheet feeding mechanism 62 and the sheet feeding mechanism 63 are lowered, so that the printed battery sheets are supported on the conveyor belt 51, and the conveyor belt 51 is conveyed forward.
  • the battery sheets waiting to be printed at the rear are respectively brought to and from the sheet feeding mechanism 2 62 and the inlet and outlet sheet mechanism 63, and then the inlet and outlet sheet mechanism 62 and the inlet and outlet sheet mechanism 63 are raised, respectively, to the second station 42 of the printing platform 4 and
  • the fourth station 44 transmits the next battery sheet waiting for printing; after the transmission is completed, the battery sheet on the second station 42 is photographed by the CCD camera 228, and the battery piece is transmitted to the first
  • the integrated position deviation between the printing station and the preset position, the CCD camera three 73 takes a picture of the battery on the fourth station 44, and according to the measurement, the battery piece is transmitted to the second printing station and is pre-processed. Set the overall positional deviation between the positions.
  • the printing platform 4 is translated backward by one station, so that the printed battery piece located at the first station 41 is translated to the first waiting station, and the battery piece waiting for printing at the second station 42 is Translating to the first printing station; the printed cell at the third station 43 is translated to the second waiting station, and the cell waiting for printing on the fourth station 44 is translated to the second printing station While the printing platform 4 is being translated, the positions of the first printing screen 2 and the second printing screen 3 are correspondingly adjusted based on the data of the integrated position deviation measured previously.
  • the first printing screen 2 and the third printing screen 3 respectively print the battery sheets on the second station 42 and the fourth station 44, and at the same time, the first station 41 is moved through the sheet feeding mechanism 61.
  • the printed battery sheet is transported out and then the next battery sheet waiting for printing is sent and the integrated position deviation is measured, and the printed battery sheet on the third station 43 is transported out through the sheet feeding mechanism 2 62 and then transferred.
  • the next cell waiting for printing is measured and the overall positional deviation is measured. According to the above steps, the continuous printing production process of the battery sheet can be realized.
  • the adjacent waiting station completes the transfer of the printed battery sheet, the next battery to be printed, and the next integrated position of the battery to be printed. Determining the deviation; while the printing platform 4 is being translated, the adjustment of the position of the printing screen is completed.
  • the printing efficiency of the battery can reach 2400 pieces/hour or more, and theoretically it can reach 3000 pieces/hour, which greatly improves the printing efficiency of the battery sheet and reduces the production cost.
  • the printing device of the embodiment is adopted, which has a simple and compact structure and a small footprint, and has a good effect in actual production.
  • the printing device can also be in the form of a station set as follows: 5 stations are arranged on the printing platform 4, respectively 401, 402, 403, 404, 405; and the access mechanism is set to four groups, the fourth The group entry and exit mechanism is respectively used for the first waiting waiting position behind the first printing station, the first waiting waiting position in front of the first printing station, and the second waiting waiting position behind the second printing station, The second front waiting station in front of the second printing station performs the transfer of the battery.
  • the printing method adopted by the printing device is similar to that of the first embodiment. The difference is that when the station 402 and the station 405 are respectively located at the first printing station and the second printing station for printing, the station 401 is separately moved in and out of the sheet. At the mechanism 601, the station 404 enters and exits the sheet from the inlet and outlet unit 603; when the station 401 and the station 404 are respectively located at the first printing station and the second printing station for printing, the station 402 moves from the inlet and outlet mechanism. At 602, the station 405 enters and exits the sheet from the access mechanism 604.
  • the printing process of the two battery sheets is completed, but the printing device has more structural components, higher cost, and the production line is longer, and the processing time of the problem sheet is correspondingly increased, and the production efficiency is slightly lower than that in the first embodiment. Lower.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Screen Printers (AREA)

Abstract

一种太阳能电池片的高效印刷方法与使用该方法的印刷装置，在该方法中，在电池片位于印刷工位，并通过印刷丝网印刷加工的同时，将与印刷工位相邻的待印刷工位上印刷好的电池片传出，并接着传入下一待印刷电池片，并对该待印刷电池片的综合位置偏差进行测定；待印刷工位上的电池片印刷完成后，将印刷工位上已被印刷好的电池片平移至另一待印刷工位，而下一待印刷电池片到达印刷工位上，同时印刷丝网根据综合位置偏差调整位置，待调整完毕后，即可对印刷工位上的下一待印刷电池片进行印刷加工。按照上述过程反复，即可持续完成多个电池片的印刷加工。利用上述印刷方法的印刷装置对两个电池片进行同步印刷，具有印刷效率高、问题片易于处理等优点。

Description

一种太阳能电池片的高效印刷方法及其装置
技术领域
本发明涉及一种太阳能电池片的高效印刷方法及其装置。
背景技术
太阳能电池片的表面需要有正负极，才能将太阳能转化的电能向外界输出。在太阳能电池片（硅片）的表面制成电极，现在制成正负极的方式是采用丝网印刷的方式来完成的，正极采用银浆印刷，负极采用银铝浆印刷。
现有技术中，太阳能电池片（硅片）的生产效率主要是受到电池片电极印刷机的印刷效率的制约，目前市场上所采用的硅片印刷方式主要有两种，一种是采用单片印刷，其印刷产线效率普遍在1200—1800片/小时，这种印刷方式的优点是印刷过程中对问题片和丝网的处理比较方便，可节省故障排除时间，但其整体印刷效率较低；另一种是采用双片印刷，其采用并列的两条传送带的方式，同时2片传送、2片印刷，印刷产线效率普遍在1800—2400片/小时，这种印刷方式的优点是生产效率高，但由于其结构复杂，在处理问题片时，所需要的时间更长。
发明内容
本发明的目的是提供一种太阳能电池片的高效印刷方法，从而提高太阳能电池片的印刷生产效率。
为达到上述目的，本发明采用的技术方案是：
一种太阳能电池片的高效印刷方法，印刷装置具有印刷平台和印刷丝网，所述印刷丝网的下方为印刷工位，所述印刷工位前方为前等待工位，所述印刷丝网后方为后等待工位，所述印刷平台具有至少两个工位，所述印刷方法包括如下步骤：
S1、印刷丝网对印刷平台上位于印刷工位上的电池片进行印刷，同时向印刷平台的后等待工位上传送下一个待印刷的电池片，并测定该后等待工位上的电池片被传送至印刷工位上时与预设位置之间的综合位置偏差△P1；
S2、待印刷工位上的电池片印刷完成后，将所述印刷平台向前平移，印刷好的电池片随印刷平台由印刷工位移动至印刷工位前方的前等待工位，后等待工位上的待印刷电池片被平移至印刷工位，同时根据所述综合位置偏差△P1对所述印刷丝网进行位置调整；
S3、所述印刷丝网对印刷工位的电池片进行印刷，与此同时，先将前等待工位上已被印刷好的电池片向外输送，然后向该前等待工位上输送另一个待印刷的电池片，并测定该前等待工位上的电池片被传送至印刷工位上时与预设位置之间的综合位置偏差△P2；
S4、待所述印刷丝网对印刷工位的电池片印刷完成后，将所述印刷平台向后平移，印刷好的电池片随印刷平台由印刷工位移动至后等待工位，前等待工位上的待印刷电池片被平移至印刷工位，同时根据所述综合位置偏差△P2对所述印刷丝网进行位置调整；
S5、重复步骤S1至S4，其中在重复步骤S1时，印刷丝网对印刷工位的电池片印刷的同时，先将后等待工位上的已被印刷好的电池片向外输送，再向该后等待工位上传送下一个待印刷电池片。
优选地，印刷装置具有两个印刷丝网，分别为第一印刷丝网和第二印刷丝网，对应地，印刷平台上具有两个印刷工位，分别为第一印刷工位和第二印刷工位，使得该印刷装置同时完成两个电池片的印刷。
进一步优选地，位于所述第一印刷工位的前方的第一前等待工位与位于所述第二印刷工位后方的第二后等待工位为同一工位。
优选地，所述前等待工位、所述后等待工位上对电池片的综合位置偏差的测定是按照先通过CCD相机拍摄获得等待工位上电池片的实际位置，再根据电池片在印刷工位的预设位置计算获得的。
进一步优选地，所述印刷丝网在位置调整时在X轴方向、Y轴方向及自身角度上进行适当的调整。
优选地，所述印刷平台为采用双电机驱动的卷纸进出片机构。
本发明的另一目的是提供一种太阳能电池片的高效印刷装置，包括：
固定机座；
印刷平台，可沿前后方向平移地设于所述固定机座上，所述印刷平台上具有由前向后分布的四个工位；
印刷丝网，包括沿前后方向相间隔设置的第一印刷丝网和第二印刷丝网，所述第一印刷丝网与所述第二印刷丝网分别位置可调整地设于所述固定机座上，第一印刷丝网下方为第一印刷工位，第二印刷丝网下方为第二印刷工位，所述第一印刷工位后方形成第一等待工位，所述第一印刷工位与所述第二印刷工位之间形成第二等待工位，所述第二印刷工位前方形成第三等待工位；
CCD相机，包括用于对第一等待工位上的电池片进行拍照测量的CCD相机一、用于对第二等待工位上的电池片进行拍照测量的CCD相机二、用于对第三等待工位上的电池片进行拍照测量的CCD相机三；
传片机构，用于将电池片沿X轴方向由前向后传送；
进出片机构，用于将电池片沿Y轴方向传送，包括依次向所述印刷平台上分别位于所述第一等待工位、所述第二等待工位及所述第三等待工位的三个工位进行进出片传输的三个进出片机构。
优选地，所述印刷平台的每个工位上均采用双电机驱动的卷纸进出片机构进行电池片的传输。
优选地，所述传片机构包括传送带，所述进出片机构的传送方向与所述传送带的传送方向相垂直。
进一步优选地，所述传片机构上形成下凹的凹槽，所述进出片机构的进出片料带可沿垂直于所述传送带的传送方向移动地穿设在所述凹槽中，当所述进出片机构处于传片工作状态时，所述进出片机构升起而使得所述传送带上的电池片支撑于所述进出片机构的所述进出片料带上并由其进行传送；当所述进出片机构处于非传片工作状态时，所述进出片机构降下使得所述进出片料带不高于所述传送带，所述电池片由所述传送带由后向前传送。
由于上述技术方案的运用，本发明与现有技术相比具有下列优点：采用本发明的印刷装置及印刷方法，可在电池片印刷加工的同时完成对下一待印刷电池片的处理操作，其综合了现有技术中单片印刷时可方便出来问题片的优点、双片印刷可大幅提高效率的优点，同时还避免了现有技术中单片印刷与双片印刷各自的缺点。印刷装置的结构简单，占地空间小，电池片的印刷效率能够得到大幅提升，印刷后的问题片处理操作也很方便，，在实际生产中起到好的效果。
附图说明
附图1为本发明实施例1所采用的印刷装置的工作原理示意图；
附图2为附图1的印刷装置中传送带与进出片机构的工作原理示意图；
附图3为附图1的印刷装置采用的印刷方法的原理图一；
附图4为附图1的印刷装置采用的印刷方法的原理图二；
附图5为实施例2采用的印刷方法的原理图。
其中：1、固定机座；2、第一印刷丝网；3、第二印刷丝网；4、印刷平台；41、第一工位；42、第二工位；43、第三工位；44、第四工位；
5、传片机构；51、传送带；6、进出片机构；60、进出片料带；61、进出片机构一；62、进出片机构二；63、进出片机构三；7、CCD相机；71、CCD相机一；72、CCD相机二；73、CCD相机三。
具体实施方式
下面结合附图和具体的实施例来对本发明的技术方案作进一步的阐述。
以下关于方向的描述中，均是按照电池片在传送带上传送的前后方向进行定义的，电池片在传送带上由后向前传送，该前后方向亦即图1、图3、图4中的左右方向，其中左方为后，右方为前。
实施例1：
参见图1所示为本实施例采用的印刷装置，该印刷装置包括：
固定机座1；
印刷平台4，该印刷平台4可沿前后方向平移地设于固定机座1上，印刷平台4具有由后向前依次排布的四个工位，依次为第一工位41、第二工位42、第三工位43及第四工位44；
印刷丝网，用于对电池片进行印刷，包括沿前后方向相间隔设置的第一印刷丝网2和第二印刷丝网3，第一印刷丝网2与第二印刷丝网3分别设于两个丝网调整机构上而相对固定机构1位置可调整地设置。丝网调整机构可对第一印刷丝网2与第二印刷丝网3在X轴方向、Y轴方向及自身角度上进行适当的调整。第一印刷丝网2下方为第一印刷工位，第二印刷丝网3下方为第二印刷工位，第一印刷工位后方形成第一等待工位，第一印刷工位与第二印刷工位之间形成第二等待工位，第二印刷工位前方形成第三等待工位；
CCD相机，包括用于对第一等待工位上的电池片进行拍照测量的CCD相机一71、用于对第二等待工位上的电池片进行拍照测量的CCD相机二72、用于对第三等待工位上的电池片进行拍照测量的CCD相机三73。实际测定等待工位上的电池片的综合位置偏差时，先通过CCD相机对其实际位置进行拍照，再根据电池片将要到达的印刷工位的预设位置进行计算，这样便可获得电池片的综合位置偏差，该综合位置偏差的数值信息反馈至丝网调整机构，便可对相应的印刷丝网的位置做出调整；
传片机构5，包括传送带51，通过该传送带51将电池片沿X轴方向由前向后传送；
进出片机构6，可升降且与传片机构5相互交错地设置，以用于将传送带51上的电池片输送至印刷平台4上，该进出片机构6包括依次向印刷平台4上分别位于第一等待工位、第二等待工位及第三等待工位的三个工位进行进出片传输的三个进出片机构，分别为进出片机构一61、进出片机构二62、进出片机构三63，这三个进出片机构的传送方向均与传送带51的传送方向相垂直，即沿Y轴方向对电池片进行传送。
印刷装置的上述结构中，印刷平台4的每个工位上均采用双电机驱动的卷纸进出片机构进行电池片的传输，这样可使其在同一个位置进出片，保证进出片时保证使用同一段卷纸，在卷纸受到污染或其他问题时，才更换下一段卷纸使用。卷纸进出片机构的传输方向与进出片机构6的进出片方向相一致，用于将电池片从卷纸进出片机构与进出片机构6之间进行传输。
参见图2所示，传片机构5与进出片机构6相交错处，传片机构5上的传送带51绕设时形成下凹的凹槽，进出片机构6的进出片料带60沿垂直于传送带51的传送方向可移动地穿设在上述凹槽中，当进出片机构6用于传片工作状态时，进出片机构6升起而使得传送带51上的电池片支撑在进出片机构6的进出片料带60上并由其进行传送；当进出片机构6处于非传片工作状态时，进出片机构6降下而使得进出片料带60不高于传送带51，电池片由传送带51由后向前传送。
该印刷装置在印刷时按照如下方法步骤进行：
初始时，参见图3所示，假定印刷平台4的第二工位42与第四工位44上分别设有电池片，且第二工位42位于第一印刷工位处，第四工位44位于第二印刷工位处，第一印刷丝网2、第二印刷丝网3分别对两个电池片进行印刷加工，印刷平台4的第一工位41位于第一等待工位处，印刷平台4的第三工位43位于第二等待工位处。在上述印刷加工的同时，传送带51停止向前传送，进出片机构一61与进出片机构二62上升，并将位于相对应位置处的未印刷的电池片分别顶起，进出片机构61将其上的电池片传送至印刷平台4的第一工位41上，进出片机构二62将其上的电池片传送至印刷平台4的第三工位43上；传送完成后，CCD相机一71对第一工位41上的电池片进行拍照，并据此测定该电池片被传送至第一印刷工位时与预设位置之间的综合位置偏差，CCD相机二72对第三工位43上的电池片进行拍照，并据此测定该电池片被传送至第二印刷工位时与预设位置之间的综合位置偏差。
待第一印刷丝网2与第二印刷丝网3分别对第二工位42（即第一印刷工位）与第四工位44（即第二印刷工位）上的两个电池片印刷完成后，将印刷平台向前平移一个工位，这样位于第二工位42上被印刷好的电池片被平移至第二等待工位，位于第一工位41上等待印刷的电池片被平移至第一印刷工位；位于第四工位44上被印刷好的电池片被平移至第三等待工位，位于第三工位42上等待印刷的电池片被平移至第二印刷工位，在上述印刷平台4平移的同时，根据前面测定的综合位置偏差的数据来对应地调整第一印刷丝网2与第二印刷丝网3的位置。
印刷丝网的位置调整完毕后，第一印刷丝网2对第一工位41上的电池片进行印刷、第二印刷丝网3对第三工位43上的电池片进行印刷。与此同时，第二等待工位处第二工位42上已被印刷好的电池片先被传送至进出片机构二62上，第三等待工位处第四工位44上已被印刷好的电池片同时被传送至进出片机构三63上，随后将进出片机构二62与进出片机构三63降下，使得已被印刷好的电池片支撑于传送带51上，将传送带51向前传送，使得后方等待印刷的电池片分别到达进出片机构二62与进出片机构三63处，再将进出片机构二62与进出片机构三63升起，分别向印刷平台4的第二工位42与第四工位44处传送下一个等待印刷的电池片；待传送完成后，通过CCD相机二72对第二工位42上的电池片进行拍照，并据此测定该电池片被传送至第一印刷工位时与预设位置之间的综合位置偏差，CCD相机三73对第四工位44上的电池片进行拍照，并据此测定该电池片被传送至第二印刷工位时与预设位置之间的综合位置偏差。
待第一印刷丝网2与第二印刷丝网3分别对第一工位41（即第一印刷工位）与第三工位43（即第二印刷工位）上的两个电池片印刷完成后，将印刷平台4向后平移一个工位，这样位于第一工位41上被印刷好的电池片被平移至第一等待工位，位于第二工位42上等待印刷的电池片被平移至第一印刷工位；位于第三工位43上被印刷好的电池片被平移至第二等待工位，位于第四工位44上等待印刷的电池片被平移至第二印刷工位，在上述印刷平台4平移的同时，根据前面测定的综合位置偏差的数据来对应地调整第一印刷丝网2与第二印刷丝网3的位置。
接着第一印刷丝网2与第三印刷丝网3分别对第二工位42与第四工位44上的电池片进行印刷，与此同时，通过进出片机构一61将第一工位41上已被印刷好的电池片传送出来再传送上下一个等待印刷的电池片并测定综合位置偏差，通过进出片机构二62将第三工位43上已被印刷好的电池片传送出来后再传送上下一个等待印刷的电池片并测定综合位置偏差。按照如上步骤反复操作即可实现电池片的持续印刷生产加工。
在印刷丝网对电池片进行印刷加工的同时，相邻的等待工位上即完成了对已印刷好的电池片的传送、下一个待印刷电池片的传送、下一个待印刷电池片综合位置偏差的测定；在印刷平台4平移的同时，完成了对印刷丝网位置的调整。这样节省了很多的时间，同时加工生产线较短，每个工位都得到了充分地利用，集成了现有技术中单片印刷时可方便出来问题片的优点、双片印刷可大幅提高效率的优点，同时还避免了现有技术中单片印刷与双片印刷各自的缺点。经多次试验测量，电池片的印刷效率可达到2400片/小时以上，理论上可以达到3000片/小时，大幅度地提高了电池片的印刷效率，降低了生产成本。同时采用本实施例的印刷装置，其结构简单紧凑，占地较小，在实际生产中起到好的效果。
实施例2：
参见图5所示，印刷装置也可按照设置如下的工位形式：印刷平台4上设置5个工位，分别为401、402、403、404、405；进出片机构设置为四组，这四组进出片机构分别用于向第一印刷工位后方的第一后等待工位、第一印刷工位前方的第一前等待工位、第二印刷工位后方的第二后等待工位、第二印刷工位前方的第二前等待工位进行电池片的传输。
该印刷装置采用的印刷方法与实施例一相类似，不同的是，工位402与工位405分别位于第一印刷工位与第二印刷工位进行印刷时，分别由工位401从进出片机构601处、由工位404从进出片机构603处进出片；当工位401与工位404分别位于第一印刷工位与第二印刷工位进行印刷时，由工位402从进出片机构602处、由工位405从进出片机构604处进出片。同时也是完成两个电池片的印刷加工，但其印刷装置的结构部件更多，成本更高，同时产线更长，问题片的处理时间会相应增长，相比实施例1其生产效率会稍低一些。
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施，并不能以此限制本发明的保护范围，凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围内。

Claims (10)

1、一种太阳能电池片的高效印刷方法，其特征在于：该印刷方法采用的印刷装置具有印刷平台和印刷丝网，所述印刷丝网的下方为印刷工位，所述印刷工位前方为前等待工位，所述印刷丝网后方为后等待工位，所述印刷平台具有至少两个工位，所述印刷方法包括如下步骤：
S1、印刷丝网对印刷平台上位于印刷工位上的电池片进行印刷，同时向印刷平台的后等待工位上传送下一个待印刷的电池片，并测定该后等待工位上的电池片被传送至印刷工位上时与预设位置之间的综合位置偏差△P1；
S2、待印刷工位上的电池片印刷完成后，将所述印刷平台向前平移，印刷好的电池片随印刷平台由印刷工位移动至印刷工位前方的前等待工位，后等待工位上的待印刷电池片被平移至印刷工位，同时根据所述综合位置偏差△P1对所述印刷丝网进行位置调整；
S3、所述印刷丝网对印刷工位的电池片进行印刷，与此同时，先将前等待工位上已被印刷好的电池片向外输送，然后向该前等待工位上输送另一个待印刷的电池片，并测定该前等待工位上的电池片被传送至印刷工位上时与预设位置之间的综合位置偏差△P2；
S4、待所述印刷丝网对印刷工位的电池片印刷完成后，将所述印刷平台向后平移，印刷好的电池片随印刷平台由印刷工位移动至后等待工位，前等待工位上的待印刷电池片被平移至印刷工位，同时根据所述综合位置偏差△P2对所述印刷丝网进行位置调整；
S5、重复步骤S1至S4，其中在重复步骤S1时，印刷丝网对印刷工位的电池片印刷的同时，先将后等待工位上的已被印刷好的电池片向外输送，再向该后等待工位上传送下一个待印刷电池片。
2、根据权利要求1所述的太阳能电池片的高效印刷方法，其特征在于：印刷装置具有两个印刷丝网，分别为第一印刷丝网和第二印刷丝网，对应地，印刷平台上具有两个印刷工位，分别为第一印刷工位和第二印刷工位，使得该印刷装置同时完成两个电池片的印刷。
3、根据权利要求2所述的太阳能电池片的高效印刷方法，其特征在于：位于所述第一印刷工位的前方的第一前等待工位与位于所述第二印刷工位后方的第二后等待工位为同一工位。
4、根据权利要求1所述的太阳能电池片的高效印刷方法，其特征在于：所述前等待工位、所述后等待工位上对电池片的综合位置偏差的测定是按照先通过CCD相机拍摄获得等待工位上电池片的实际位置，再根据电池片在印刷工位的预设位置计算获得的。
5、根据权利要求4所述的太阳能电池片的高效印刷方法，其特征在于：所述印刷丝网在位置调整时在X轴方向、Y轴方向及自身角度上进行适当的调整。
6、根据权利要求1所述的太阳能电池片的高效印刷方法，其特征在于：所述印刷平台为采用双电机驱动的卷纸进出片机构。
7、一种太阳能电池片的高效印刷装置，其特征在于，所述印刷装置包括：
固定机座；
印刷平台，可沿前后方向平移地设于所述固定机座上，所述印刷平台上具有由前向后分布的四个工位；
印刷丝网，包括沿前后方向相间隔设置的第一印刷丝网和第二印刷丝网，所述第一印刷丝网与所述第二印刷丝网分别位置可调整地设于所述固定机座上，第一印刷丝网下方为第一印刷工位，第二印刷丝网下方为第二印刷工位，所述第一印刷工位后方形成第一等待工位，所述第一印刷工位与所述第二印刷工位之间形成第二等待工位，所述第二印刷工位前方形成第三等待工位；
CCD相机，包括用于对第一等待工位上的电池片进行拍照测量的CCD相机一、用于对第二等待工位上的电池片进行拍照测量的CCD相机二、用于对第三等待工位上的电池片进行拍照测量的CCD相机三；
传片机构，用于将电池片沿X轴方向由前向后传送；
进出片机构，用于将电池片沿Y轴方向传送，包括依次向所述印刷平台上分别位于所述第一等待工位、所述第二等待工位及所述第三等待工位的三个工位进行进出片传输的三个进出片机构。
8、根据权利要求7所述的太阳能电池片的高效印刷装置，其特征在于：所述印刷平台的每个工位上均采用双电机驱动的卷纸进出片机构进行电池片的传输。
9、根据权利要求7所述的太阳能电池片的高效印刷装置，其特征在于：所述传片机构包括传送带，所述进出片机构的传送方向与所述传送带的传送方向相垂直。
10、根据权利要求9所述的太阳能电池片的高效印刷装置，其特征在于：所述传片机构上形成下凹的凹槽，所述进出片机构的进出片料带可沿垂直于所述传送带的传送方向移动地穿设在所述凹槽中，当所述进出片机构处于传片工作状态时，所述进出片机构升起而使得所述传送带上的电池片支撑于所述进出片机构的所述进出片料带上并由其进行传送；当所述进出片机构处于非传片工作状态时，所述进出片机构降下使得所述进出片料带不高于所述传送带，所述电池片由所述传送带由后向前传送。
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