WO2020155327A1 - 太阳能电池片焊接机 - Google Patents

太阳能电池片焊接机 Download PDF

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Publication number
WO2020155327A1
WO2020155327A1 PCT/CN2019/078375 CN2019078375W WO2020155327A1 WO 2020155327 A1 WO2020155327 A1 WO 2020155327A1 CN 2019078375 W CN2019078375 W CN 2019078375W WO 2020155327 A1 WO2020155327 A1 WO 2020155327A1
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WO
WIPO (PCT)
Prior art keywords
welding
station
solar cell
interconnected
cell
Prior art date
Application number
PCT/CN2019/078375
Other languages
English (en)
French (fr)
Inventor
何成鹏
周建
黄德
汪勇超
谢文昌
吴迪
张雨军
Original Assignee
武汉三工智能装备制造有限公司
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Filing date
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Application filed by 武汉三工智能装备制造有限公司 filed Critical 武汉三工智能装备制造有限公司
Publication of WO2020155327A1 publication Critical patent/WO2020155327A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • This application relates to the technical field of solar cell welding technology, in particular to a solar cell welding machine.
  • Solar energy is a kind of renewable and clean energy.
  • the use of solar energy to generate electricity has been paid more and more attention and favored by people.
  • solar cell strings can be automatically welded by stringing machines, the existing technology can only achieve single String welding and confluence parallel welding require manual welding by workers, resulting in low production efficiency.
  • the applicant proposes a solar cell welding machine that can weld multiple strings of solar cells at the same time, and the first ribbon can be welded between the multiple strings to form an interconnected battery panel.
  • This welding method needs to complete the layout of the second welding ribbon and the first welding ribbon between the multiple cells before welding, and there is a cross and overlapping relationship between the second and first welding ribbons and the cells.
  • the structure is more complicated. Therefore, the existing welding machines for solar cell strings have been unable to meet the production needs of interconnected cell panels.
  • the main purpose of this application is to propose a solar cell welding machine, which aims to solve the technical problem of low production efficiency of the existing solar cell welding machine and unable to meet the production needs of interconnected battery panels.
  • the solar cell welding machine proposed in this application includes:
  • the machine base has a lay-up station, a waiting station, an interconnected welding station, a confluence welding station, and a plurality of preparation stations arranged between the waiting station and the interconnected welding station arranged in sequence along the left and right directions;
  • the conveying assembly is arranged in the machine base, the conveying assembly includes a conveying welding station device, the conveying welding station device includes a first conveying device, the first conveying device includes a first conveying belt, and the first conveying belt is configured to So that a plurality of solar cells are delivered to the interconnection welding station through the layup station one after another, and the solar cells can be correspondingly stagnated at the layup station, waiting station, preparation station and interconnection Welding station;
  • the first welding belt feeding device is arranged on the machine base and is configured to transport the first welding belt extending in the front and rear directions to the first conveyor belt at the laying station;
  • the second welding ribbon feeding device is arranged on the machine base, and is configured to transport a plurality of second welding ribbons extending in the left and right directions to the upper welding surface of the plurality of solar cell sheets at the waiting station and in the laying work On the first conveyor belt at the location;
  • the cell loading and unloading device is installed in the machine base, and is configured to transport a plurality of solar cell cells spaced from the front and back to the first conveyor belt at the layup station, and is set so that the The lower welding surface is crimped with the first welding ribbon and the plurality of second welding ribbons;
  • the interconnected welding device is arranged on the machine base and is configured to perform interconnected welding of the first welding ribbon, the plurality of second welding ribbons and the corresponding plurality of solar cells at the interconnected welding station. Multiple interconnected solar cell strings; and,
  • the bus welding device is arranged on the machine base and configured to bus-weld a plurality of interconnected solar cell strings transported to the bus welding station to form a battery interconnection plate;
  • the transfer component is further configured to transfer a plurality of interconnected solar cell strings formed by welding at the interconnected welding station to the bus welding station, and can make the plurality of interconnected solar cell strings correspondingly stagnate At the junction welding station.
  • the first welding ribbon feeding device includes:
  • the first welding ribbon picking member is movably mounted on the machine base, has a movable stroke in the front and back and up and down directions, and is configured to pick up the first welding ribbon;
  • the first driving device is arranged on the machine base, and is used to drive the first welding tape picking member to move forward and backward and up and down, so that the first welding tape is transported to the first conveyor belt at the laying station on.
  • the second welding ribbon feeding device includes:
  • the second welding tape clamp is movably installed on the machine base and has a movable stroke in the left and right directions for clamping a plurality of the second welding tapes;
  • the second driving device is arranged on the machine base, and drives the second welding tape clamp to move in the left and right directions, and is arranged so that the plurality of second welding tapes are transported to the plurality of solar cells at the waiting station On the upper welding surface and on the first conveyor belt at the paving station.
  • the machine base is further formed with a picking position and an unloading position corresponding to the solar cell, and the cell loading and unloading device includes:
  • a cell material box loading and unloading device which is arranged on the machine base, and is configured to transfer the solar cells in the plurality of cell cell material boxes to the reclaiming position;
  • a cell transfer device which is provided on the machine base, and is configured to transfer a plurality of the solar cells at the reclaiming position to the unloading position;
  • the cell blanking device is arranged on the machine base, and is configured to position and transfer a plurality of the solar cells after the first positioning at the blanking position to the layup station for the second time On the first conveyor belt.
  • the battery sheet material box loading and unloading device includes:
  • the second conveying device is arranged on the machine base.
  • a plurality of second conveying belts spaced in the front and rear direction and extending in the left and right directions are provided on the second conveying device.
  • a sheet feeding conveying channel and/or an empty box conveying channel extending in the left and right directions, the sheet feeding conveying channel is provided with a plurality, the sheet feeding conveying channel is arranged to convey the battery sheet material box in the front and back direction, the empty box conveying channel Configured to remove the empty battery sheet material box;
  • the jacking device is arranged on the machine base and located below the reclaiming position.
  • the jacking device has an up-and-down movement stroke.
  • a plurality of jacking parts of the jacking device respectively pass upward through the corresponding
  • the gap between the two second conveyor belts is set to respectively lift the battery slices in the battery slice magazine below the reclaiming position to the reclaiming position;
  • the empty box transfer assembly is configured to transfer a plurality of empty battery film cassettes on the sheet feeding conveying channel to the empty box conveying channel.
  • the battery slice transmission device includes:
  • the third conveying device is arranged on the machine base.
  • the third conveying device includes a reclaiming device and a third conveyor belt that moves in the forward and backward directions.
  • the conveying path of the third conveyor belt passes through the unloading position.
  • the material device is configured to transfer the plurality of solar cells at the reclaiming position to the initial position of the third conveyor belt, and the third conveyor belt is configured to transfer the plurality of solar cells at the initial position The cell piece is transferred to the unloading position; and,
  • the detection device is arranged on the base and includes a positioning component and/or a quality detection component, the positioning component is configured to obtain relative position information of the solar cells on the third conveyor belt, the relative position information including For relative position data between a plurality of the solar cells, the quality detection component is configured to obtain abnormal information of the solar cells on the third conveyor belt.
  • the battery sheet cutting device includes:
  • the movable seat can be movably set on the base
  • a plurality of material pick-up parts are movably arranged on the movable seat, a plurality of the material pick-up parts are arranged side by side in the front-to-rear direction, and each of the material pick-up parts is respectively arranged to pick up one of the solar cells;
  • the first driving system is arranged on the base, drivingly connected to the movable base, and configured to drive the movable base to move on the base, so as to realize that a plurality of the material pick-up parts are respectively aligned on the bottom Unloading a plurality of said solar cell sheets at a feeding position; and,
  • the second driving system is arranged on the movable seat, drives and connects each of the material pickup parts, and is configured to drive each of the material pickup parts to move on the movable seat, so as to adjust the plurality of solar energy The relative position between the cells.
  • the transfer welding station device further includes a heating device and a cooling device, and the transfer welding station device corresponds to a plurality of temperature zones arranged in the left and right directions formed at the interconnected welding station, and the plurality of temperature zones
  • the zone includes a preheating temperature zone, a welding temperature zone, and a cooling temperature zone.
  • the heating device is installed on the base and is set corresponding to the preheating temperature zone and/or the welding temperature zone, and is set to be heated after the preheating
  • the cooling device is installed on the base and is set corresponding to the cooling temperature zone, and is configured to cool the solar cell sheet after welding; and/or ,
  • the interconnected welding device includes a welding box, which is movably arranged on the machine base to have an up-and-down movement stroke, the welding box has an opening arranged downward, and an infrared welding lamp is arranged in the welding box
  • the infrared welding lamp tube is used to radiate downward to emit heat
  • the thimble can be movably arranged under the infrared welding lamp tube so that the first welding strip and the plurality of The second welding tape is attached and fixed to each other by heat to realize electrical connection.
  • the conveying assembly further includes a fourth conveying device configured to convey a plurality of interconnected solar cell strings formed by welding at the interconnected welding station to the bus welding station And can make a plurality of interconnected solar cell strings correspondingly stagnate at the bus welding station;
  • the confluence welding device includes:
  • the bus welding tape conveying device is configured to transfer the bus welding tape extending in the front and rear directions to the bus welding station, and make the bus welding tape overlap with the bus welding leads at the left and right ends of a plurality of interconnected solar cell strings Connect; and,
  • the bus welding assembly is arranged on the machine base and is used for welding and fixing the bus welding ribbon and the bus welding lead to realize electrical connection.
  • the confluence welding device further includes a cutting device, the cutting device is arranged on the machine base, and is located between the interconnected welding station and the confluence welding station, and is arranged to be continuous A plurality of interconnected solar cell strings are cut into solar cell strings of the interconnected panel specifications.
  • the first soldering ribbon feeding device realizes the feeding of the soldering ribbons between a plurality of solar cell strings
  • the second soldering ribbon feeding device realizes the feeding of the solar cells in the solar battery string.
  • the battery sheet loading and unloading device realizes the loading of a plurality of the solar cells, and transfers the first welding ribbon, the second welding ribbons and the solar cells after the laying is completed to the
  • the interconnected welding device welds and fixes the first welding ribbon, the plurality of second welding ribbons and the metal grid lines on the plurality of solar cell sheets to realize electrical connection and form a plurality of interconnected solar cell strings,
  • These side-by-side solar cells can easily achieve a very small stable repeatability gap, such as 0.5mm, and then pass through the bus welding device at the bus welding station for bus welding.
  • the battery interconnection plate is formed. In this way, the simultaneous welding of multiple solar cell strings and the automatic welding of solar cell interconnection plates are realized. This improves production efficiency, simplifies the sorting and confluence welding actions and processes of solar cell strings, and on the other hand, achieves a very compact arrangement Solar cells improve the overall conversion efficiency of photovoltaic modules.
  • Figure 1 is a schematic plan view of the battery interconnection plate produced by the solar cell welding machine provided by this application;
  • FIG. 2 is a schematic partial cross-sectional view of the battery interconnection plate in Figure 1;
  • FIG. 3 is a schematic diagram of a three-dimensional structure of an embodiment (one angle) of the solar cell welding machine provided by this application;
  • FIG. 4 is a schematic diagram of a three-dimensional structure of an embodiment (another angle) of the solar cell welding machine in FIG. 3;
  • Figure 5 is a three-dimensional schematic diagram of the assembly (partial structure) of the first welding ribbon feeding device and the second welding ribbon feeding device in Figure 3;
  • Fig. 6 is a three-dimensional schematic diagram of the second ribbon feeding device (partial structure) in Fig. 5;
  • Fig. 7 is a three-dimensional schematic diagram of the first ribbon feeding device (partial structure) in Fig. 5;
  • FIG. 8 is a schematic diagram of the three-dimensional structure of the loading and unloading device (one angle) of the battery sheet cassette in FIG. 3;
  • FIG. 9 is a schematic diagram of the three-dimensional structure of the loading and unloading device (another angle) of the battery sheet cassette in FIG. 3;
  • FIG. 10 is a schematic diagram of the three-dimensional structure of the second conveying device and the jacking device in FIG.
  • FIG. 11 is a schematic diagram of the three-dimensional structure of the jacking device in FIG. 10;
  • Fig. 12 is a schematic diagram of a three-dimensional structure of the hollow box transfer assembly of Fig. 9;
  • FIG. 13 is a schematic diagram of the three-dimensional structure of the cell transmission device in FIG. 3;
  • FIG. 14 is a schematic diagram of the three-dimensional structure of the cell blanking device in FIG. 3;
  • 15 is a schematic diagram of the three-dimensional structure of the transfer welding station device (from an angle) in FIG. 3;
  • 16 is a schematic diagram of the three-dimensional structure of the transfer welding station device (another angle) in FIG. 3;
  • FIG. 17 is a schematic diagram of a three-dimensional structure of the bus welding device in FIG. 3;
  • FIG. 18 is a schematic diagram of the three-dimensional structure of the transfer mechanism in FIG. 17.
  • the solar cell welding machine is mainly set up to weld multiple solar cells through the welding ribbon. Before welding, the solar cells need to be transferred to the production line in order to arrange the solar cell specifications according to the required solar cell specifications. , And finally use a welding device to weld the solar cells.
  • the existing solar cell welding machine can only realize automatic welding of a single string of solar cells, resulting in low production efficiency.
  • FIGS. 3 to 18 are schematic structural diagrams of an embodiment of the solar cell welding machine provided by this application.
  • the solar cell welding machine 100 provided by the present application can be produced Battery interconnection plate A, please refer to Figure 1 and Figure 2 for the battery interconnection plate A.
  • the battery interconnection plate includes a plurality of solar cells b, and the plurality of solar cells b are connected in series by inter-chip soldering tape to form a solar cell String a, a plurality of solar cell strings a are connected in parallel by inter-string welding ribbons to form a plurality of interconnected solar cell strings a, and then the two ends of the plurality of interconnected solar cell strings a are welded together to form a battery interconnection plate A .
  • the technical solution provided in this application may only include part of the structure of the solar cell welding machine 100, or may include all the structures of the solar cell welding machine 100, to adjust the production products, all should be
  • the content of the solution of the present application can only produce multiple solar cell strings a at the same time, and there is no interconnection between the solar cell strings a.
  • multiple solar cell sheets b can overlap each other. There can be a certain gap between each other.
  • it can also be multiple solar battery strings a interconnected to form interconnected solar battery strings a, or multiple interconnected solar battery strings a to form a battery The interconnection plate.
  • the battery interconnection plate does not need to overlap between the two solar cell sheets b.
  • the production line composed of the solar cell welding machine 100 described above and the products produced by the production line are all within the protection scope of this application .
  • the solar cell welding machine includes a base 1, a transfer assembly 2, a first ribbon feeding device 3, a second ribbon feeding device 4, a cell loading and unloading device 5, and an interconnected welding device 6 and the confluence welding device 7, wherein the machine base 1 has a paving station 11, a waiting station 12, an interconnecting welding station 14, a confluence welding station 15 and a waiting station arranged in the left and right directions.
  • a plurality of preparation stations 13 between the station 12 and the interconnected welding station 14, the transfer assembly 2 is provided on the base 1, and the transfer assembly 2 includes a transfer welding station device 2a, the transfer welding station device 2a It includes a first conveying device, and the first conveying device includes a first conveyor belt 21 that is arranged such that a plurality of solar cell sheets b are delivered to the interconnection welder via the sheeting station 11 successively Position 14, and the solar cell b can be correspondingly stagnated at the laying station 11, the waiting station 12, the preparation station 13, and the interconnecting welding station 14.
  • the first ribbon feeding device 3 is set at The machine base 1 is configured to transport the first welding belt c extending forward and backward to the first conveyor belt 21 at the laying station 11, and the second welding belt feeding device 4 is arranged on the machine base 1. It is configured to transport a plurality of second welding belts d extending in the left and right directions to the upper welding surface of the plurality of solar cells b at the waiting station 12 and the first conveyor belt 21 at the laying station 11 ,
  • the cell sheet loading and unloading device 5 is provided on the machine base 1, and is configured to transport a plurality of solar cell sheets b spaced in the forward and backward directions to the first conveyor belt 21 at the paving station 11, and is set to The lower welding surfaces of the plurality of solar cell sheets b are crimped with the first welding ribbon c and the plurality of second welding ribbons d.
  • the interconnected welding device 6 is arranged on the base 1 and arranged to be opposite to each other.
  • the first welding ribbon c, the plurality of second welding ribbons d and the corresponding plurality of solar cell sheets b at the interconnected welding station 14 are interconnected and welded to form a plurality of interconnected solar cell strings a, so
  • the bus welding device 7 is arranged on the machine base 1, and is configured to weld a plurality of interconnected solar cell strings a transported to the bus welding station 15 to form a battery interconnection plate A, wherein the transfer assembly 2 It is also configured to transfer a plurality of interconnected solar cell strings a formed by welding at the interconnected welding station 14 to the bus welding station 15, and the plurality of interconnected solar cell strings a can correspondingly stop at all.
  • the first soldering ribbon feeding device 3 realizes the feeding of the soldering ribbons among the multiple solar cell strings a
  • the second soldering ribbon feeding device 4 realizes the feeding of the soldering ribbons in the solar battery string a.
  • the soldering tape between the solar cells b is loaded.
  • the cell loading and unloading device 5 realizes the loading of the plurality of solar cells b, and the first soldering tape c and the second soldering tapes d after the laying are completed And a plurality of solar cell sheets b are transferred to the interconnected welding station 14.
  • the interconnected welding device 6 connects the first welding ribbon c, the plurality of second welding ribbons d, and the metal grid lines on the plurality of solar cells b Welding and fixing to achieve electrical connection to form a plurality of interconnected solar cell strings a, these side-by-side solar cells b can easily achieve a very small stable repeatability gap, such as 0.5mm, and then pass through the bus welding station
  • the confluence welding device 7 at 15 places performs confluence welding. After the welding is completed, the battery interconnection plate A is formed, thereby realizing the simultaneous welding of multiple solar cell strings a and the automatic welding of the solar cell interconnection plate A, which improves production efficiency. It simplifies the sorting and confluence welding actions and processes of the solar cell string a. On the other hand, it achieves a very compact arrangement of the solar cells b, which improves the overall conversion efficiency of the photovoltaic module.
  • the machine base 1 is the installation reference of the solar cell welding machine 100 in this embodiment, and correspondingly, the machine base 1 is formed with sheet laying stations 11, which are sequentially arranged in the left and right directions.
  • the waiting station 12, the interconnected welding station 14, the confluence welding station 15, and a plurality of preparation stations 13 arranged between the waiting station 12 and the interconnected welding station 14, each solar cell b can pass through
  • the layup station 11 is delivered to the interconnected welding station 14 in sequence, and the first conveyor belt 21 moves intermittently, and each solar cell b can correspondingly stop at the layup station.
  • Position 11, waiting station 12, preparation station 13, interconnected welding station 14 and confluence welding station 15, in the moment of intermittent transmission can perform loading and welding operations, so that the entire solar cell welding machine 100 can operate continuously to realize fully automated operation.
  • the number of solar cells b at each station is not limited, and the number of metal grid lines on each solar cell b and the corresponding The number of the second welding strips d, for example, may be 2, 3, 4, 5, etc. solar cell sheets b laid in the front and rear direction at each station, according to the solar energy The specifications and layout of the battery components are determined.
  • the number of metal grid lines on each solar cell b may be 2 grids, 3 grids, 5 grids, etc., corresponding to the single second solder ribbon d
  • the number of solar cells is 2, 3, and 5, which are superimposed on multiple solar cells b, for example, at any station, the number of solar cells b is N, and the solar cells b
  • the number of upper metal grid lines is M, and the total number of the corresponding second welding strips d is M*N.
  • the first welding tape feeding device 3 transports the first welding tape c extending in the front-to-rear direction to the laying station 11 at a preset time interval and/or distance interval.
  • the second ribbon feeding device 4 and the cell loading and unloading device 5 alternately transport the second ribbon d and lay the solar cell b, so that the solar cell
  • the sheet b and the plurality of second welding ribbons d extending in the left-right direction are sequentially stacked, thus completing the arrangement of the first welding ribbon c and the plurality of second welding ribbons d, and the number and arrangement of the solar cell sheets b are as follows
  • the specifications of the solar cell modules produced are determined.
  • the first welding ribbon feeding device 3 includes a first welding ribbon pick-up part 31 and a first driving device 32.
  • the first welding ribbon pick-up part 31 is movably installed on the base 1 and has movement in the front and back and up and down directions. The stroke is set to pick up the first welding ribbon c, and the first driving device 32 is provided on the machine base 1 to drive the first welding ribbon pickup 31 to move forward and backward and up and down to make the
  • the first welding belt c is transported to the first conveyor belt 21 at the laying station 11, so that the first welding belt c is transported to the first conveyor belt 21 at the laying station 11 in a simple manner
  • the position and interval of the first welding ribbon c on the battery interconnection plate A can be adjusted.
  • the first welding strip feeding device 3 also includes a traction frame 33, the traction frame 33 is installed on the machine base 1, and is erected above the layup station 11, the traction frame 33 is provided with an opening An upward limiting slot, the limiting slot is elongated and extends in the front-to-rear direction to be configured to carry the first welding tape c to be cut, and the first welding tape pick-up part 31 extends in the front-to-rear direction and corresponds to Set above the limiting groove, the first welding ribbon pick-up part 31 has a movement stroke in the front and back and up and down directions, and the second driving device 42 drives the first welding ribbon pick up part 31 in the front and back and up and down directions. To move the first welding belt c in the limiting groove to the first conveyor belt 21 at the spreading station 11. In this way, the stroke of conveying the first welding belt c can be reduced. The efficiency of conveying the first welding ribbon c is improved.
  • the first welding strip feeding device 3 further includes a traction fixture 34, a traction drive device 35, and a cutting component 36.
  • the traction fixture 34 is movably installed on the traction frame 33 in the front and rear direction, the traction clamp 34 is set to clamp the free end of the welding ribbon material, and the traction drive device 35 is drivingly connected to the traction clamp 34 to be set as a driving station.
  • the pulling jig 34 moves between the start position and the end position of the first welding strip c, so that the free end of the welding strip material is pulled from the start position to the end position, and the cutting part 36 is configured to cut off the raw material of the welding strip to form the first welding strip c.
  • the through welding strip is formed in a simple manner, and it cooperates with the arrangement mechanism of the first welding strip c to improve production efficiency .
  • the second welding tape feeding device 4 includes a second welding tape clamp 41 and a second driving device 42.
  • the second welding tape clamp 41 is movably installed on the base 1 and has a movable stroke in the left and right directions.
  • the second driving device 42 is provided in the machine base 1, and drives the second welding ribbon clamp 41 to move in the left and right directions, so that the The second welding belt d is transported to the upper welding surface of the plurality of solar cell sheets b at the waiting station 12 and on the first conveyor belt 21 at the paving station 11.
  • the extended second welding belt d is transported to the upper welding surface of the plurality of solar cell sheets b at the waiting station 12 and on the first conveyor belt 21 at the paving station 11 to improve production efficiency.
  • the second welding strip d has a discharging position, a waiting position, and a working position for laying and the first welding strip c.
  • the second welding strip clamp 41 includes a left clamp 411 and a right clamp 412.
  • the second driving device 42 includes a left driving part 421 and a right driving part 422.
  • the left driving part 421 is drivingly connected to the left clamp 411 so as to be configured to drive the left clamp 411 in the unwinding position and the waiting position.
  • the right driving part 422 is drivingly connected to the right clamp 412 to be set to be driven
  • the right clamp 412 moves between the waiting position and the working position, so that the plurality of second welding strips d are transported from the waiting position to the working position.
  • the left clamp 411 is set In order to move the finished second welding ribbon d to the waiting position and then return to the left, the right clamp 412 is only set to transport the finished second welding ribbon d in the waiting position to the working position.
  • the sorting action and the conveying action of the second welding ribbon d can be carried out at the same time, which improves production efficiency.
  • the traction fixture 34, the traction drive device 35 and the cutting of the second welding ribbon d The component 36 is similar to that of the first welding ribbon c, and will not be described in further detail here.
  • the cell loading and unloading device 5 is configured to transport a plurality of solar cells b spaced in the forward and backward directions to the first conveyor belt 21 at the layup station 11, and is set so that the bottom of the plurality of solar cells b
  • the welding surface is crimped with the first welding ribbon c and a plurality of the second welding ribbons d.
  • the base 1 is Also formed are a picking position 5a and a discharging position 5b corresponding to the solar cell b.
  • the cell loading and unloading device 5 includes a cell loading and unloading device 51, a cell transport device 52, and a cell lower
  • the material device 53, the battery cell material box loading and unloading device 51 is set on the machine base 1, and is configured to transfer the solar cells b in the multiple cell cell material boxes to the reclaiming position 5a.
  • the conveying device 52 is arranged on the base 1, and is arranged to convey a plurality of the solar cells b at the unloading position 5a to the unloading position 5b, and the cell unloading device 53 is arranged at
  • the machine base 1 is configured to position and transfer a plurality of the solar cell sheets b after the first positioning at the unloading position 5b to the first conveyor belt at the paving station 11 for the second time 21, through the cell material box loading and unloading device 51, cell transfer device 52 and cell unloading device 53 to realize the reclaiming, positioning and unloading of the solar cell b, realize automatic production, and improve Production efficiency.
  • the first positioning is coarse positioning, which is mainly to complete coarse positioning of the solar cell b as a positioning reference, and use the remaining solar cell b as this With reference to the second positioning, the second positioning is accurate positioning. After the second positioning is completed, the position positioning among the plurality of solar cell sheets b is completed.
  • the battery sheet material box loading and unloading device 51 includes a second conveying device 51a, a jacking device 51b, and an empty box transfer assembly 51c.
  • the second conveying device 51a is provided in the In the base 1, the second conveyor 51a is provided with a plurality of second conveyor belts spaced in the front and rear directions and extending in the left and right directions, and sheet feeding extending in the left and right directions is formed between two adjacent second conveyor belts.
  • the conveying channel 510 and/or the empty box conveying channel 511 are provided with a plurality of the sheet feeding conveying channels 510, the sheet feeding conveying channel 510 is arranged to convey the battery sheet material cassette in the forward and backward directions, and the empty box conveying channel 511 is arranged to Remove the empty battery cell material box, the jacking device 51b is arranged on the base 1, and located below the reclaiming position 5a, the jacking device 51b has a vertical movement stroke, so The multiple jacking parts of the jacking device 51b respectively pass upward through the gap between the two corresponding second conveyor belts, and are configured to jack up the battery sheet material box below the reclaiming position 5a.
  • the empty cassette transfer assembly 51c is configured to transfer a plurality of empty battery cassettes on the sheet feeding conveying channel 510 to the empty cassette conveying channel 511, thus achieving
  • the automatic loading of the battery sheet material box realizes the automatic unloading of the empty battery sheet material box after the material is completed, which completely reduces human operations and improves production efficiency.
  • the jacking device 51b is mainly used to jack up the battery sheet material box.
  • the jacking part includes a jacking block 512, and the jacking block 512 is provided with a plurality of the jacking blocks 512 respectively corresponding to the plurality of the sheet feeding conveying channels 510 at the picking station.
  • the jacking device 51b further includes a sliding frame 513, a first longitudinal movement mechanism 514, and a plurality of second longitudinal movement mechanisms 515, wherein the sliding frame 513 can be movably installed on the base 1 in the vertical direction.
  • a longitudinal movement mechanism 514 drives the sliding frame 513 to move up and down, and a plurality of second longitudinal movement mechanisms 515 respectively drive a plurality of the jacking blocks 512 to move up and down and are installed on the sliding frame 513.
  • a plurality of the jacking blocks 512 are respectively used for jacking a corresponding plurality of the battery cell cassettes to the reclaiming position 5a.
  • the first longitudinal movement mechanism 514 pushes the sliding frame 513 It is movably installed on the machine base 1 in the up and down direction.
  • Each of the second longitudinal movement mechanisms 515 has the movement stroke of the first longitudinal movement mechanism 514.
  • first longitudinal movement mechanism 514 When the first longitudinal movement mechanism 514 is lifted to a suitable position After the position, the plurality of second longitudinal moving mechanisms 515 respectively lift the corresponding cell sheet magazine to the reclaiming position 5a, the lifting speed is fast and the efficiency is high.
  • first longitudinal movement mechanism 514 and the second longitudinal movement mechanism 515 are not limited. For example, all of them can be air cylinders or all electric cylinders, or any device that can realize linear drive, which is within the protection scope of this application. .
  • the jacking device 51b lifts the battery sheet material box to the reclaiming position 5a.
  • the The reclaiming position 5a is set as a fixed position, so that the uppermost cell in the battery sheet magazine is always at the reclaiming position 5a, at the same height, which is convenient for completing the reclaiming quickly.
  • the Limiting components can be in the form of limit switches, such as photoelectric sensors, the photoelectric sensors are located on the left and right sides of the film advance conveying channel 510 to limit the jacking
  • the lifting stroke of the device 51b makes the battery slices in the upper layer of the battery slice magazine always be in the reclaiming position 5a, which improves the reclaiming efficiency of the reclaiming device.
  • the reclaiming device When the reclaiming device is reclaiming materials, it is easy to cause adhesion between adjacent battery slices.
  • It includes an air blowing assembly (not shown in the figure) installed to the base 1.
  • the air blown by the air blowing assembly separates the two adhered battery cells.
  • the air blowing assembly is formed to be transported along the sheet
  • the blowing holes are configured to blow air to the battery slices at the picking position 5a, so that the picking device sucks one battery slice at a time.
  • the position is roughly equivalent to the height of the reclaiming position 5a, which is convenient for blowing.
  • the specific positional relationship between the sheet feeding conveying channel 510 and the empty box conveying channel 511 is not limited. For example, it may be distributed up and down, or distributed forward and backward, or They are arranged side by side in the left and right directions. Considering the compactness of the structure and the convenience of collecting the empty battery sheet magazine a, in this embodiment, the empty box transfer channel and the sheet feeding conveying channel 510 are arranged in parallel.
  • the empty battery cell cassette needs to be lifted by the jacking plate 518 and then moved to the empty cassette conveying channel 511, and a plurality of the film feeding conveying channels 510 may share one
  • the empty box conveying channel 511 enables all the empty battery sheet magazines to pass out from one empty box conveying channel 511.
  • the empty box transfer channel and the sheet feeding conveying channel 510 are arranged in parallel.
  • the empty box transfer assembly 51c includes a sliding seat 516, a lateral moving mechanism 517, a jacking plate 518, and a third longitudinal moving mechanism 519.
  • the sliding seat 516 can be movably installed on the base 1 along the left and right directions.
  • the lateral movement mechanism 517 drives the sliding seat 516 to move in the left and right directions
  • the jacking plate 518 is movably mounted on the sliding seat 516 in the vertical direction
  • the third longitudinal movement mechanism 519 drives the jacking plate 518 moves in the up and down direction, wherein the jacking plate 518 is used for jacking and transferring the empty battery sheet material box at the storage station to the empty box conveying channel 511.
  • the movement stroke of the sliding seat 516 in the left-right direction can simultaneously take into account a plurality of the film feeding conveying channels 510, and the lateral movement structure and the longitudinal movement structure can be oil cylinders, air cylinders, electric cylinders, etc. And other structural forms, mainly to achieve the degree of freedom of the up and down and left and right movement of the jacking plate 518, through the empty box transfer assembly 51c8, it is convenient to transfer a plurality of empty batteries on the sheet feeding conveying channel 510 The film cassette is conveyed to the empty cassette conveying channel 511 and out.
  • the cell transport device 52 includes a third transport device 52a and a detection device 52b.
  • the third transport device 52a is provided in the base 1, and the third transport device 52a includes a reclaiming device.
  • a third conveyor belt 522 that moves in the forward and backward directions, the conveying path of the third conveyor belt 522 passes through the unloading position 5b, and the reclaiming device is configured to set the plurality of solar cells at the reclaiming position 5a
  • the sheet b is transferred to the initial position of the third conveyor belt 522, and the third conveyor belt 522 is configured to transfer the plurality of solar cell sheets b at the initial position to the feeding position 5b, and the detection
  • the device 52b is provided on the base 1, and includes a positioning component 523 and/or a quality inspection component.
  • the positioning component 523 is configured to obtain the relative position information of the solar cell b on the third conveyor belt 522.
  • the relative position information includes relative position data between a plurality of the solar cells b, and the quality detection component is configured to obtain abnormal information of the solar cells b on the third conveyor belt 522.
  • the detection device 52b is provided in the machine base 1, and includes a positioning component 523 and/or a quality detection component.
  • the positioning component 523 is configured to obtain the relative position information of the battery pack on the conveyor belt. Including the relative position data between a plurality of solar cells b, the relative position data includes the vertical spacing between the plurality of solar cells b, lateral misalignment, angular alignment, etc., the cell blanking device 53 The relative position data can be obtained, and the positions of a plurality of solar cells b can be adjusted according to the relative position data, so that the solar cell b at the unloading position 5b meets relevant positioning requirements.
  • the third conveying device 52a further includes a controller, which is electrically connected to the quality detection component and the driving part of the third conveying belt 522, In order to obtain the initial position information, and control the driving member of the third conveyor belt 522 according to the initial position information to drive the third conveyor belt 522 to move according to a preset stroke, so as to ensure the accuracy of the plurality of solar cells b Local positioning has improved the quality of product production.
  • the quality detection component is configured to obtain abnormal information of the cells on the conveyor belt.
  • the abnormal information refers to related information that can reflect the quality of the cells, such as the fragmentation status and size of the solar cell b, so that the quality can be identified.
  • Unqualified solar cell b so that the broken solar cell b can be replaced before the solar cell b is moved to the production line, to ensure that the quality of the solar cell b delivered to the production line is qualified, avoid rework, and improve the solar cell Production efficiency.
  • the cell blanking device 53 includes a movable seat 53a, a plurality of sheet picking members 53b, a first driving system 53c, and a second driving system 53d.
  • the movable seat 53a can be movably arranged at the In the base 1, a plurality of the material pick-up parts 53b are movably arranged on the movable seat 53a, the plurality of the material pick-up parts 53b are arranged side by side along the front and back direction, and each of the material pick-up parts 53b is arranged separately
  • the first driving system 53c is provided on the base 1, drivingly connected to the movable base 53a, and configured to drive the movable base 53a to move on the base 1,
  • the second driving system 53d is arranged on the movable seat 53a, and is connected to Each of the material
  • the first driving system 53c drives the movable seat 53a to move on the machine seat 1, and has a left-right and up-and-down movement stroke, so as to realize that a plurality of the sheet picking parts 53b are respectively aligned in the blanking position
  • the plurality of solar cells b at 5b are unloaded, and the first driving system 53c includes a vertical driving structure and a left-right driving structure, which belong to the prior art and will not be described in detail here.
  • the second driving system 53d needs to adjust the relative position requirements between the plurality of solar cells b.
  • the second driving system 53d when welding three solar cell strings a at the same time, for example, the front solar cell b.
  • the middle solar cell b and the rear solar cell b taking the middle solar cell b as a reference, the second driving system 53d includes a spin motor 531 that drives the middle solar cell b to move, and a left-right moving
  • the electric cylinder includes a spin motor 531 that drives the front solar cell b and the rear solar cell b to move, a first electric cylinder 532 that moves left and right, and a first electric cylinder that moves forward and backward relative to the middle solar cell b.
  • the two electric cylinders 533 are arranged in such a way that the adjustment of the positional relationship between the plurality of solar cells b is completed.
  • the position between the plurality of solar cells b The positioning has been completed, and the positioning with the first welding strip c and the second welding strip d is accurate, which ensures the production quality of the product and improves the production efficiency.
  • the transfer welding station device 2a mainly transfers a plurality of the solar cells b between different stations. When the interconnection welding station 14 is located, it needs to assist related The heating device 22 and the cooling device 23 provide a welding environment and process the products after welding. Specifically, in this embodiment, the transfer welding station device 2a further includes a heating device 22 and a cooling device 23.
  • the transfer welding The stage device 2a corresponds to a plurality of temperature zones arranged in the left and right directions formed at the interconnected welding station 14.
  • the plurality of temperature zones includes a preheating temperature zone 211, a welding temperature zone 212, and a cooling temperature zone 213.
  • the heating device 22 is installed on the base 1 and is set corresponding to the preheating temperature zone 211 and/or the welding temperature zone 212, and is configured to heat the solar cells passing through the preheating temperature zone 211 and/or the welding temperature zone 212 Sheet b.
  • the cooling device 23 is installed on the base 1 and is set corresponding to the cooling temperature zone 213 to cool the solar cell sheet b after welding.
  • a plurality of different temperature zones are formed on the base 1, and corresponding to the welding process needs, preheating before welding, welding heat preservation, and Processes such as cooling down after welding.
  • a plurality of the temperature zones include a preheating temperature zone 211, a welding temperature zone 212, and a cooling temperature zone 213, and the transfer welding station device 2a can combine a plurality of the solar cell sheets b is transferred sequentially between the above-mentioned different temperature zones.
  • the heating device 22 includes a heating tube or a heating rod for heating.
  • the preheating temperature zone 211 and/or the temperature in the welding temperature zone 212 is monitored, and after obtaining the actual temperature in the preheating temperature zone 211 and/or the welding temperature zone 212, it can be fed back to the heating device 22 to adjust the heating device 22 to meet the needs of the welding process.
  • the transmission welding station device 2a further includes a temperature sensing device installed on the base 1, and the temperature sensing device corresponds to the preheating temperature zone 211 and /Or the welding temperature zone 212 is set to monitor the temperature of the preheating temperature zone 211 and/or the welding temperature zone 212.
  • the specific cooling mode of the cooling device 23 is not limited.
  • cooling by a flowing medium such as water cooling, oil cooling, etc.
  • air cooling is adopted, specifically
  • the cooling device 23 includes a cooling fan 231, which blows in cold air and dissipates the heat of the solar cell b after the welding is completed.
  • the fan cooling method is adopted, which has a simple structure and is easy to implement.
  • the interconnected welding device 6 includes a lamp-illuminated welding assembly 61, the lamp-illuminated welding assembly 61 includes a welding box, the welding box is movably arranged on the base 1 to have an up and down movement stroke, and the welding box has The opening facing downwards, the welding box is provided with an infrared welding lamp tube 611 and a thimble.
  • the infrared welding lamp tube 611 is used to radiate downward and emit heat.
  • the thimble can be movably arranged on the infrared welding lamp.
  • the lower part of the tube 611 is arranged such that the first welding tape c and the plurality of second welding tapes d are attached and fixed to each other by heat, so as to realize electrical connection.
  • the transfer assembly 2 further includes a fourth transfer device 2b, which is configured to weld a plurality of interconnected solar cells formed at the interconnected welding station 14
  • the string a is transferred to the bus welding station 15, and a plurality of interconnected solar cell strings a can be correspondingly stagnated at the bus welding station 15.
  • the bus welding device 7 includes a bus welding belt conveying device and a bus Welding assembly 7b, the bus ribbon conveying device is configured to transfer bus ribbons extending in the front and rear direction to the bus welding station 15, and make the bus ribbon and a plurality of interconnected solar cell strings a
  • the bus welding leads on the left and right ends are overlapped, and the bus welding assembly 7b is arranged on the machine base 1 for welding and fixing the bus welding tape and the bus welding lead to realize electrical connection.
  • a cutting device 8 is also provided between the interconnected welding station 14 and the bus welding station 15, and the cutting device 8 is configured to connect a plurality of continuous interconnected solar cell strings a Cut into the solar cell string of the interconnected plate specification a.
  • the interconnected cell string of the required specification is directly formed, which facilitates the subsequent confluence welding operation and realizes the automated operation. Improve production efficiency.
  • the bus welding device 7 is mainly configured to perform bus welding on the same terminals of a plurality of battery strings to form a battery interconnection plate A. After forming a plurality of interconnected solar cell strings a, a bus welding tape needs to be added to realize the bus welding However, how to pull the bus welding ribbon to the required position is the content of this solution.
  • the bus welding ribbon is transferred from the preparation station 13 to the bus station through the transfer mechanism 7a.
  • the transfer mechanism 7a includes a frame 71, an adsorption structure 72, and a transfer drive system 73.
  • the frame 71 is provided on the base 1, and the frame 71 includes a transverse connection.
  • the horizontal connecting frame 711 is installed on the base 1, and the horizontal mounting base 712 can be movably installed on the horizontal connection.
  • the vertical connection frame 713 is mounted on the horizontal mounting base 712, the vertical mounting base 714 is movably mounted on the vertical connection frame 713, and the adsorption structure 72 is movably mounted on the
  • the frame 71 has a horizontal and vertical movement stroke, the adsorption structure 72 is configured to adsorb the confluence welding ribbon, and the transfer drive system 73 is drivingly connected to the adsorption structure 72 to drive the adsorption structure 72 moves in the horizontal and vertical directions.
  • the transfer driving system 73 includes a horizontal driving device and a vertical driving device.
  • the horizontal driving device drives the horizontal mounting seat 712 to move horizontally; the vertical driving device drives the vertical
  • the mounting base 714 moves up and down; wherein, the adsorption structure 72 is mounted on the vertical mounting base 714 so that the bus welding tape is transferred from the preparation station 13 to the bus welding station 15, so
  • the bus welding tape is cut into a certain length by the transfer mechanism 7a to be suitable for welding on the battery string, and the cut bus welding tape is directly and automatically transferred to the welding place without manual transfer, which is more convenient and production It is more efficient.
  • the setting form of the transfer mechanism 7a is not limited to the above one. It can be adjusted according to the setting position of the welding mechanism to save space.
  • the setting form that is conducive to the placement of the welding ribbon should be protected by this application Scope, in addition, the bus welding assembly 7 and the interconnect welding device 6 have a similar structure, which is not described in detail here.

Abstract

一种太阳能电池片焊接机(100),包括机座、传送组件(1)、第一焊带送料装置(3)、第二焊带送料装置(4)、电池片上下料装置(5)、互联焊接装置(6)及汇流焊接装置(7),机座具有铺片工位(11)、等待工位(12)、互联焊接工位(14)、汇流焊接工位(15),传送组件使多个太阳能电池片(b)先后经铺片工位送达至互联焊接工位处,第一焊带送料装置将第一焊带(c)运送至铺片工位处,第二焊带(d)送料装置将多个第二焊带运送至等待工位处以及铺片工位处,电池片上下料装置将太阳能电池片运送至铺片工位处,互联焊接装置焊接形成多个互联的太阳能电池串(a),汇流焊接装置焊接形成电池互联板块(A)。该太阳能电池片焊接机提高了生产效率,简化了太阳能电池串的排序和汇流焊接动作和工艺,实现紧凑地排列太阳能电池片,提升光伏组件的整体转换效率。

Description

太阳能电池片焊接机
相关申请
本申请要求2019年01月31日的,申请号为201910102605.4,名称为“一种太阳能电池片焊接机”的中国专利申请的优先权,在此将其全文引入作为参考。
技术领域
本申请涉及太阳能电池片焊接技术领域,特别涉及一种太阳能电池片焊接机。
背景技术
太阳能是一种是可再生的清洁能源,利用太阳能来发电,已经日益受到人们的重视与青睐,虽然现在太阳能电池串已经能用串焊机自动焊接,但现有技术中,还只能实现单串焊接,汇流并联焊接需要由工人手动焊接,导致生产效率低。
发明内容
针对上述太阳能电池串焊机的缺陷,申请人提出了一种可同时实现多串太阳能电池片焊接的太阳能电池片焊接机,且多串电池片之间可以焊接第一焊带以形成互联电池板,以实现对太阳能电池产品整体稳定性的提升。这种焊接方式需要在焊接前完成对多个电池片之间第二焊带和第一焊带的布设,且第二焊带和第一焊带与电池片之间存在交叉、叠设的关系,结构相对于现有的单串式的电池串较为复杂。因此,现有的太阳能电池串的焊接机已经无法满足互联电池板的生产需要。
本申请的主要目的是提出一种太阳能电池焊接机,旨在解决在现有太阳能电池片的焊接机生产效率低、无法满足互联电池板生产需要的技术问题。
为实现上述目的,本申请提出的太阳能电池片焊接机,包括:
机座,具有沿左右向依次布设的铺片工位、等待工位、互联焊接工位、汇流焊接工位以及设于所述等待工位及互联焊接工位之间的多个准备工位;
传送组件,设于所述机座,所述传送组件包括传输焊接台装置,所述传输焊接台装置包括第一传送装置,所述第一传送装置包括第一传送带,所述第一传送带设置为使得多个太阳能电池片先后经所述铺片工位送达至所述互联焊接工位处,且可使太阳能电池片对应停滞于所述铺片工位、等待工位、准备工位及互联焊接工位处;
第一焊带送料装置,设于所述机座,设置为将前后向延伸的第一焊带运送至处于铺片工位处的第一传送带上;
第二焊带送料装置,设于所述机座,设置为将多个左右向延伸的第二焊带运送至处于等待工位处的多个太阳能电池片的上焊接面上以及处于铺片工位处的第一传送带上;
电池片上下料装置,设于所述机座,设置为将前后向间隔的多个太阳能电池片运送至所述铺片工位处的第一传送带上,且设置为使得多个太阳能电池片的下焊接面与所述第一焊带及多个所述第二焊带压接;
互联焊接装置,设于所述机座,设置为对处于所述互联焊接工位处的所述第一焊带、多个所述第二焊带与对应的多个太阳能电池片进行互联焊接形成多个互联的太阳能电池串;以及,
汇流焊接装置,设于所述机座,设置为将运送至所述汇流焊接工位处的多个互联的太阳能电池串汇流焊接形成电池互联板块;
其中,所述传送组件还设置为将在所述互联焊接工位处焊接形成的多个互联的太阳能电池串传送至所述汇流焊接工位处,且可使多个互联的太阳能电池串对应停滞于所述汇流焊接工位处。
可选地,所述第一焊带送料装置包括:
第一焊带拾取件,活动安装于所述机座,具有沿前后以及上下向的活动行程,设置为拾取所述第一焊带;以及,
第一驱动装置,设于所述机座,用以驱动所述第一焊带拾取件沿前后以及上下向移动,以使得所述第一焊带运送至处于铺片工位处的第一传送带上。
可选地,所述第二焊带送料装置包括:
第二焊带夹具,活动安装于所述机座,具有沿左右向的活动行程,用以夹持多个所述第二焊带;以及,
第二驱动装置,设于所述机座,驱动所述第二焊带夹具沿左右向移动,设置为使得多个所述第二焊带运送至处于等待工位处的多个太阳能电池片的上焊接面上以及处于铺片工位处的第一传送带上。
可选地,所述机座上还形成有设置为对应所述太阳能电池片的取料位置以及下料位置,所述电池片上下料装置包括:
电池片料盒上下料装置,设于所述机座,设置为将多个电池片料盒内的太阳能电池片传送至所述取料位置;
电池片传输装置,设于所述机座,设置为将处于所述取料位置处的多个所述太阳能电池片传输至所述下料位置;以及,
电池片下料装置,设于所述机座,设置为将在所述下料位置处第一次定位之后的多个所述太阳能电池片第二次定位并移送至所述铺片工位处的第一传送带上。
可选地,所述电池片料盒上下料装置包括:
第二传送装置,设于所述机座,所述第二传送装置上设置有多个沿前后向间隔且沿左右向延伸设置的第二传送带,相邻两个所述第二传送带之间形成沿左右向延伸的进片传送通道和/或空盒传送通道,所述进片传送通道设置多个,所述进片传送通道设置为沿前后向传送电池片料盒,所述空盒传送通道设置为将空置的所述电池片料盒移出;
顶升装置,设于所述机座,且位于所述取料位置的下方,所述顶升装置具有上下向的活动行程,所述顶升装置的多个顶升部分别向上穿过对应的两个所述第二传送带之间的间隙,设置为分别顶升处于所述取料位置下方的所述电池片料盒内的电池片至取料位置;以及,
空盒移送组件,设置为将多个处于所述进片传送通道上的空置电池片料盒移送至所述空盒传送通道。
可选地,所述电池片传输装置包括:
第三传送装置,设于所述机座,所述第三传送装置包括取料装置以及沿前后向活动的第三传送带,所述第三传送带的传送路径经过所述下料位置,所述取料装置设置为将所述取料位置处的多个所述太阳能电池片移送至所述第三传送带的初始位置,所述第三传送带设置为将处于所述初始位置处的多个所述太阳能电池片移送至所述下料位置;以及,
检测装置,设于所述机座,包括定位部件和/或质量检测部件,所述定位部件设置为获取所述第三传送带上的所述太阳能电池片的相对位置信息,所述相对位置信息包括多个所述太阳能电池片之间的相对位置数据,所述质量检测部件设置为获取所述第三传送带上的所述太阳能电池片的异常信息。
可选地,所述电池片下料装置包括:
活动座,可活动地设于所述机座;
多个料片拾取件,可活动地设于所述活动座,多个所述料片拾取件沿前后向并排设置,各所述料片拾取件分别设置为拾取一所述太阳能电池片;
第一驱动系统,设于所述机座,驱动连接所述活动座,设置为驱动所述活动座在所述机座上移动,以实现多个所述料片拾取件分别对处于所述下料位置处的多个所述太阳能电池片下料;以及,
第二驱动系统,设于所述活动座,驱动连接各所述料片拾取件,设置为分别驱动各所述料片拾取件在所述活动座上移动,以设置为调节多个所述太阳能电池片之间的相对位置。
可选地,所述传输焊接台装置还包括加热装置及冷却装置,所述传输焊接台装置对应在所述互联焊接工位处形成的沿左右向布设的多个温区,多个所述温区包括预热温区、焊接温区以及冷却温区,所述加热装置安装至所述机座,且对应所述预热温区和/或焊接温区设置,设置为加热经过所述预热温区和/或焊接温区的太阳能电池片,所述冷却装置安装至所述机座,且对应所述冷却温区设置,设置为对焊接后的所述太阳能电池片进行冷却;和/或,
所述互联焊接装置包括焊接盒,所述焊接盒可活动地设于所述机座,以具有上下活动行程,所述焊接盒具有朝下设置的开口,所述焊接盒内设有红外线焊接灯管和顶针,所述红外线焊接灯管用以向下照射发出热量,所述顶针可上下活动地设置于所述红外线焊接灯管的下方,设置为使得所述第一焊带以及多个所述第二焊带贴接并受热相互固定,实现电连接。
可选地,所述传送组件还包括第四传送装置,所述第四传送装置设置为将在所述互联焊接工位处焊接形成的多个互联的太阳能电池串传送至所述汇流焊接工位处,且可使多个互联的太阳能电池串对应停滞于所述汇流焊接工位处;
所述汇流焊接装置包括:
汇流焊带传送装置,设置为将在前后向延伸的汇流焊带传送至所述汇流焊接工位处,且使得所述汇流焊带与多个互联的太阳能电池串的左右两端的汇流焊接引线搭接;以及,
汇流焊接组件,设于所述机座,用以将所述汇流焊带与汇流焊接引线焊接固定,实现电连接。
可选地,所述汇流焊接装置还包括裁切装置,所述裁切装置设于所述机座,且位于所述互联焊接工位及所述汇流焊接工位之间,设置为将连续的多个互联的太阳能电池串裁切成所述互联板块规格的太阳能电池串。
本申请提供的技术方案中,所述第一焊带送料装置实现多个太阳能电池串间的焊带的上料,所述第二焊带送料装置实现所述太阳能电池串中的太阳能电池片间的焊带上料,所述电池片上下料装置实现多个所述太阳能电池片的上料,将铺设完成后的第一焊带、多个第二焊带以及多个太阳能电池片传送至所述互联焊接工位处,所述互联焊接装置将第一焊带、多个第二焊带以及多个太阳能电池片上的金属栅线焊接固定,实现电连接,形成多个互联的太阳能电池串,这些并排排列的太阳能电池片可以很容易实现非常小的稳定重复性间隙,如0.5mm,然后经过处于所述汇流焊接工位处的汇流焊接装置进行汇流焊接,焊接完成后,形成电池互联板块,从而实现了多个太阳能电池串的同时焊接以及太阳能电池互联板块自动焊接,这一方面提高了生产效率,简化了太阳能电池串的排序和汇流焊接动作和工艺,另外一方面是实现非常紧凑地排列太阳能电池片,提升光伏组件的整体转换效率。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请提供的太阳能电池片焊接机所生产的电池互联板块的平面示意图;
图2为图1中电池互联板块的局部剖视示意图;
图3为本申请提供的太阳能电池片焊接机一实施例(一角度)的立体结构示意图;
图4为图3中太阳能电池片焊接机一实施例(另一角度)的立体结构示意图;
图5为图3中第一焊带送料装置与第二焊带送料装置装配(局部结构)的立体结构示意图;
图6为图5中第二焊带送料装置(局部结构)的立体结构示意图;
图7为图5中第一焊带送料装置(局部结构)的立体结构示意图;
图8为图3中电池片料盒上下料装置(一角度)的立体结构示意图;
图9为图3中电池片料盒上下料装置(另一角度)的立体结构示意图;
图10为图9中第二传送装置与顶升装置装配的立体结构示意图;
图11为图10中顶升装置的立体结构示意图;
图12为图9中空盒移送组件的立体结构示意图;
图13为图3中电池片传输装置的立体结构示意图;
图14为图3中电池片下料装置的立体结构示意图;
图15为图3中传输焊接台装置(一角度)的立体结构示意图;
图16为图3中传输焊接台装置(另一角度)的立体结构示意图;
图17为图3中汇流焊接装置的立体结构示意图;
图18为图17中转移机构的立体结构示意图。
附图标号说明:
标号 名称 标号 名称
A 电池互联板块 51a 第二传送装置
a 太阳能电池串 510 进片传送通道
b 太阳能电池片 511 空盒传送通道
c 第一焊带 51b 顶升装置
d 第二焊带 512 顶升块
100 太阳能电池焊接机 513 滑动架
1 机座 514 第一纵向移动机构
11 铺片工位 515 第二纵向移动机构
12 等待工位 51c 空盒移送组件
13 准备工位 516 滑动座
14 互联焊接工位 517 横向移动机构
15 汇流焊接工位 518 顶升板
2 传送组件 519 第三纵向移动机构
2a 传输焊接台装置 52 电池片传输装置
21 第一传送带 52a 第三传送装置
211 预热温区 522 第三传送带
212 焊接温区 52b 检测装置
213 冷却温区 523 定位部件
22 加热装置 53 电池片下料装置
23 冷却装置 53a 活动座
231 冷却风扇 53b 料片拾取件
2b 第四传送装置 53c 第一驱动系统
3 第一焊带送料装置 53d 第二驱动系统
31 第一焊带拾取件 531 自旋转电机
32 第一驱动装置 532 第一电缸
33 牵引架 533 第二电缸
34 牵引夹具 6 互联焊接装置
35 牵引驱动装置 61 灯照焊接组件
36 切断部件 611 红外线焊接灯管
4 第二焊带送料装置 7 汇流焊接装置
41 第二焊带夹具 7a 转移机构
411 左夹具 71 机架
412 右夹具 711 横向连接架
42 第二驱动装置 712 横向安装座
421 左驱动部件 713 竖向连接架
422 右驱动部件 714 竖向安装座
5 电池片上下料装置 72 吸附结构
5a 取料位置 73 转移驱动系统
5b 下料位置 7b 汇流焊接组件
51 电池片料盒上下料装置 8 裁切装置
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅设置为解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅设置为描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义,包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
太阳能电池焊接机主要设置为通过焊带对多个太阳能电池片进行焊接,在焊接前需要将太阳能电池片依次传输到生产线上,以按照所需的太阳能电池规格进行排布,同时对应布设焊带,最后采用焊接装置对太阳能电池片进行焊接。然而现有的太阳能电池焊接机只能实现单串太阳能电池片的自动焊接,导致生产效率低。
鉴于此,本申请提供一种太阳能电池焊接机,图3至图18为本申请提供的太阳能电池片焊接机的一实施例的结构示意图,通过本申请提供的太阳能电池焊接机100,能够生产出电池互联板块A,所述电池互联板块A请参阅图1和图2,电池互联板包括多个太阳能电池片b,多个太阳能电池片b之间由片间焊带进行串联,以形成太阳能电池串a,多个所述太阳能电池串a之间由串间焊带并联,形成多个互联的太阳能电池串a,然后将多个互联的太阳能电池串a两端汇流焊接,形成电池互联板块A。
需要说明的是,本申请提供的技术方案中,可以只包括所述太阳能电池焊接机100的部分结构,也可以包括所述太阳能电池焊接机100的所有结构,来对生产产品进行调整,都应该属于本申请的方案的内容,例如,仅可同时生产多个太阳能电池串a,太阳能电池串a之间无相互互联,在太阳能电池串a结构内,多个太阳能电池片b可以相互重叠,也可以相互之间有一定的间隙,当然,也可以是多个太阳能电池串a之间互联形成互联的多个太阳能电池串a,也可以是多个互联的多个太阳能电池串a之间形成电池互联板块,该电池互联板块也可以不需要两个太阳能电池片b之间重叠,以上的所述太阳能电池焊接机100各种情况组成的生产线以及由该生产线生产的产品均属于本申请保护的范围。
请参阅图3至图4,所述太阳能电池片焊接机包括机座1、传送组件2、第一焊带送料装置3、第二焊带送料装置4、电池片上下料装置5、互联焊接装置6及汇流焊接装置7,其中,所述机座1具有沿左右向依次布设的铺片工位11、等待工位12、互联焊接工位14、汇流焊接工位15以及设于所述等待工位12及互联焊接工位14之间的多个准备工位13,所述传送组件2设于所述机座1,所述传送组件2包括传输焊接台装置2a,所述传输焊接台装置2a包括第一传送装置,所述第一传送装置包括第一传送带21,所述第一传送带21设置为使得多个太阳能电池片b先后经所述铺片工位11送达至所述互联焊接工位14处,且可使太阳能电池片b对应停滞于所述铺片工位11、等待工位12、准备工位13及互联焊接工位14处,所述第一焊带送料装置3设于所述机座1,设置为将前后向延伸的第一焊带c运送至处于铺片工位11处的第一传送带21上,所述第二焊带送料装置4,设于所述机座1,设置为将多个左右向延伸的第二焊带d运送至处于等待工位12处的多个太阳能电池片b的上焊接面上以及处于铺片工位11处的第一传送带21上,所述电池片上下料装置5设于所述机座1,设置为将前后向间隔的多个太阳能电池片b运送至所述铺片工位11处的第一传送带21上,且设置为使得多个太阳能电池片b的下焊接面与所述第一焊带c及多个所述第二焊带d压接,所述互联焊接装置6,设于所述机座1,设置为对处于所述互联焊接工位14处的所述第一焊带c、多个所述第二焊带d与对应的多个太阳能电池片b进行互联焊接形成多个互联的太阳能电池串a,所述汇流焊接装置7设于所述机座1,设置为将运送至所述汇流焊接工位15处的多个互联的太阳能电池串a汇流焊接形成电池互联板块A,其中,所述传送组件2还设置为将在所述互联焊接工位14处焊接形成的多个互联的太阳能电池串a传送至所述汇流焊接工位15处,且可使多个互联的太阳能电池串a对应停滞于所述汇流焊接工位15处。
本申请提供的技术方案中,所述第一焊带送料装置3实现多个太阳能电池串a间的焊带的上料,所述第二焊带送料装置4实现所述太阳能电池串a中的太阳能电池片b间的焊带上料,所述电池片上下料装置5实现多个所述太阳能电池片b的上料,将铺设完成后的第一焊带c、多个第二焊带d以及多个太阳能电池片b传送至所述互联焊接工位14处,所述互联焊接装置6将第一焊带c、多个第二焊带d以及多个太阳能电池片b上的金属栅线焊接固定,实现电连接,形成多个互联的太阳能电池串a,这些并排排列的太阳能电池片b可以很容易实现非常小的稳定重复性间隙,如0.5mm,然后经过处于所述汇流焊接工位15处的汇流焊接装置7进行汇流焊接,焊接完成后,形成电池互联板块A,从而实现了多个太阳能电池串a的同时焊接以及太阳能电池互联板块A自动焊接,这一方面提高了生产效率,简化了太阳能电池串a的排序和汇流焊接动作和工艺,另外一方面是实现非常紧凑地排列太阳能电池片b,提升光伏组件的整体转换效率。
需要说明的是,所述机座1是本实施例中所述太阳能电池片焊接机100的安装基准,对应的在所述机座1上形成有沿左右向依次布设的铺片工位11、等待工位12、互联焊接工位14、汇流焊接工位15以及设于所述等待工位12及互联焊接工位14之间的多个准备工位13,每一太阳能电池片b可先后经所述铺片工位11依次送达至所述互联焊接工位14处,且所述第一传送带21为间歇移动,且可使每一所述太阳能电池片b对应停滞于所述铺片工位11、等待工位12、准备工位13、互联焊接工位14以及汇流焊接工位15处,在间歇传送的的瞬间可以执行上料和焊接作业,如此,以使整个太阳能电池片焊接机100可以连续作业,实现完全自动化作业。
另外,需要说明的是,本实施例中,不限制每一工位处的所述太阳能电池片b的个数,也不限制每一所述太阳能电池片b上金属栅线的个数以及对应的所述第二焊带d的个数,例如,可以是在每一工位处,沿前后向铺设2个、3个、4个、5个等等个数的太阳能电池片b,根据太阳能电池组件的规格以及版型决定,另外,每一所述太阳能电池片b上金属栅线的个数可能为2栅、3栅、5栅等等,对应的单个的所述第二焊带d的个数为2个、3个、5个,叠加到多个所述太阳能电池片b上,例如任意工位处,所述太阳能电池片b的个数为N个,所述太阳能电池片b上金属栅线的个数为M个,则对应的所述第二焊带d的总个数合计为M*N个,上述的实施例应该都属于本申请的保护范围。
请参阅图5至图7,在生产过程中,首先第一焊带送料装置3将沿前后向延伸的第一焊带c按照预设时间间隔和/或距离间隔运送到处于铺片工位11处的第一传送带21上,之后第二焊带送料装置4与所述电池片上下料装置5交替进行对所述第二焊带d运送动作和对太阳能电池片b的铺设动作,使得太阳能电池片b和沿左右向延伸的多个所述第二焊带d依次叠设,如此完成对第一焊带c以及多个第二焊带d的布设工作,太阳能电池片b的数目和排列按照所生产的太阳能电池组件的规格确定。
首先,第一焊带送料装置3包括第一焊带拾取件31以及第一驱动装置32,所述第一焊带拾取件31活动安装于所述机座1,具有沿前后以及上下向的活动行程,设置为拾取所述第一焊带c,所述第一驱动装置32设于所述机座1,用以驱动所述第一焊带拾取件31沿前后以及上下向移动,以使得所述第一焊带c运送至处于铺片工位11处的第一传送带21上,如此通过简单的方式将所述第一焊带c运送至处于铺片工位11处的第一传送带21上,通过调节运送的频率和位置,能够调整所述第一焊带c在电池互联板块A的设置位置和间隔。
所述第一焊带送料装置3还包括牵引架33,所述牵引架33设于所述机座1,并架设于所述铺片工位11的上方,所述牵引架33上开设有开口向上的限位槽,所述限位槽呈长形且沿前后向延伸,以设置为承载待下料的第一焊带c,所述第一焊带拾取件31沿前后向延伸,且对应设置于所述限位槽上方,所述第一焊带拾取件31具有沿前后以及上下向的活动行程,所述第二驱动装置42驱动所述第一焊带拾取件31沿前后向以及上下向移动,以设置为将所述限位槽中的第一焊带c运送至所述铺片工位11处的第一传送带21上,如此,能够减少运送第一焊带c的行程,以提高对所述第一焊带c的运送效率。
另外,需要说明的是,为了将焊带原料加工成所述第一焊带c,所述第一焊带送料装置3还包括牵引夹具34、牵引驱动装置35和切断部件36,所述牵引夹具34沿前后向可活动地安装于所述牵引架33,所述牵引夹具34设置为夹持焊带原料的自由端,所述牵引驱动装置35驱动连接所述牵引夹具34,以设置为驱动所述牵引夹具34在所述第一焊带c的起始位置和终止位置之间移动,使得所述焊带原料的自由端自所述起始位置被牵引至所述终止位置,所述切断部件36设置为切断所述焊带原料以形成所述第一焊带c,如此,通过简单的方式加工形成穿间焊带,并且与所述第一焊带c的布设机构相配合,提高生产效率。
具体地,所述第二焊带送料装置4包括第二焊带夹具41以及第二驱动装置42,所述第二焊带夹具41活动安装于所述机座1,具有沿左右向的活动行程,用以夹持多个所述第二焊带d,所述第二驱动装置42设于所述机座1,驱动所述第二焊带夹具41沿左右向移动,设置为使得多个所述第二焊带d运送至处于等待工位12处的多个太阳能电池片b的上焊接面上以及处于铺片工位11处的第一传送带21上,如此,每次将多条左右向延伸的第二焊带d运送至处于等待工位12处的多个太阳能电池片b的上焊接面上以及处于铺片工位11处的第一传送带21上,提高生产效率。
进一步地,所述第二焊带d具有放料位置、等待位置以及铺设与所述第一焊带c上的工作位置,所述第二焊带夹具41包括左夹具411和右夹具412,所述第二驱动装置42包括左驱动部件421和右驱动部件422,所述左驱动部件421驱动连接所述左夹具411,以设置为驱动所述左夹具411在所述放料位置与所述等待位置之间移动,以使得所述多条第二焊带d自所述放料位置运被送至所述等待位置,所述右驱动部件422驱动连接所述右夹具412,以设置为去驱动所述右夹具412在所述等待位置和所述工作位置之间移动,以使得所述多个第二焊带d自所述等待位置被运送至所述工作位置,生产时,左夹具411设置为将整理完毕的第二焊带d运送至等待位置后便可向左作回复运动,右夹具412只设置为将等待位置处整理完毕的第二焊带d运送至所述工作位置,如此,通过设置等待位置,第二焊带d的整理动作和运送动作可以同时进行,提高了生产效率,另外,需要说明的是,所述第二焊带d的牵引夹具34、牵引驱动装置35和切断部件36与所述第一焊带c的类似,此处不进一步作详细的叙述。
所述电池片上下料装置5设置为将前后向间隔的多个太阳能电池片b运送至所述铺片工位11处的第一传送带21上,且设置为使得多个太阳能电池片b的下焊接面与所述第一焊带c及多个所述第二焊带d压接,具体地,请一并参阅图1、图7至图16,本实施例中,所述机座1上还形成有设置为对应所述太阳能电池片b的取料位置5a以及下料位置5b,所述电池片上下料装置5包括电池片料盒上下料装置51、电池片传输装置52及电池片下料装置53,所述电池片料盒上下料装置51设于所述机座1,设置为将多个电池片料盒内的太阳能电池片b传送至所述取料位置5a,所述电池片传输装置52设于所述机座1,设置为将处于所述取料位置5a处的多个所述太阳能电池片b传输至所述下料位置5b,所述电池片下料装置53设于所述机座1,设置为将在所述下料位置5b处第一次定位之后的多个所述太阳能电池片b第二次定位并移送至所述铺片工位11处的第一传送带21上,通过所述电池片料盒上下料装置51、电池片传输装置52以及电池片下料装置53实现了所述太阳能电池片b的取料、定位以及下料,实现自动化生产,提高了生产效率,另外,需要说明的是,所述第一次定位为粗定位,主要是将作为定位参考的所述太阳能电池片b完成粗定位,其余的多个所述太阳能电池片b以此作为参考进行第二次定位,第二次定位为精确定位,经过所述第二次定位完成后,多个所述太阳能电池片b之间的位置定位完成。
其中,详请参阅图8至图12,所述电池片料盒上下料装置51包括第二传送装置51a、顶升装置51b以及空盒移送组件51c,所述第二传送装置51a设于所述机座1,所述第二传送装置51a上设置有多个沿前后向间隔且沿左右向延伸设置的第二传送带,相邻两个所述第二传送带之间形成沿左右向延伸的进片传送通道510和/或空盒传送通道511,所述进片传送通道510设置多个,所述进片传送通道510设置为沿前后向传送电池片料盒,所述空盒传送通道511设置为将空置的所述电池片料盒移出,所述顶升装置51b设于所述机座1,且位于所述取料位置5a的下方,所述顶升装置51b具有上下向的活动行程,所述顶升装置51b的多个顶升部分别向上穿过对应的两个所述第二传送带之间的间隙,设置为分别顶升处于所述取料位置5a下方的所述电池片料盒内的电池片至取料位置5a,所述空盒移送组件51c设置为将多个处于所述进片传送通道510上的空置电池片料盒移送至所述空盒传送通道511,如此,实现了所述电池片料盒的自动上料,在上料完成后,实现了空置的电池片料盒的自动下架,完全减少人为操作,提高了生产效率。
需要说明的是,所述顶升装置51b主要是顶起所述电池片料盒,在所述进片传送通道510设置多个时,可以采用一个顶升机构同时起顶多个所述电池片料盒,具体地,所述顶升部包括顶升块512,所述顶升块512设置多个,且分别对应所述取料工位处的多个所述进片传送通道510设置,所述顶升装置51b还包括滑动架513、第一纵向移动机构514及多个第二纵向移动机构515,其中,所述滑动架513可沿上下向活动安装于所述机座1,所述第一纵向移动机构514,驱动所述滑动架513沿上下向移动,多个所述第二纵向移动机构515分别对应驱动多个所述顶升块512均沿上下向移动安装于所述滑动架513,其中,多个所述顶升块512分别用以顶升对应的多个所述电池片料盒至所述取料位置5a,首先,所述第一纵向移动机构514推动所述滑动架513沿上下向活动安装于所述机座1,每一所述第二纵向移动机构515均具有所述第一纵向移动机构514的活动行程,当所述第一纵向移动机构514顶升至合适的位置后,多个所述第二纵向移动机构515分别顶升对应的所述电池片料盒至所述取料位置5a,顶升速度快,效率高,需要说明的是,本实施例中,不限制所述第一纵向移动机构514及所述第二纵向移动机构515的具体形式,例如,可以全部是气缸或者全部是电缸或者任意可以实现直线驱动的装置,均是本申请保护的范围。
当所述电池片料盒稳定地停滞于所述取料工位处时,所述顶升装置51b将所述电池片料盒顶升至取料位置5a,为了快速地完成取料,所述取料位置5a设置为一个固定位置,使得所述电池片料盒中最上层的电池片始终处于所述取料位置5a,位于同一高度处,便于快速地完成取料,本实施例中是通过限位组件(图未示)来完成的,例如可以采用限位开关的形式,如光电传感器,所述光电传感器位于所述进片传送通道510的左右两侧,用以限位所述顶升装置51b顶升的行程,使处于所述电池片料盒中上层的电池片始终处于所述取料位置5a,提高了所述取料装置的取料效率。
在所述取料装置进行取料时,相邻电池片之间容易产生粘连的现象,为了使得在每一所述电池片料盒之中单次只取一次电池片,本实施例中,还包括安装至所述机座1的吹气组件(图未示),利用吹气组件吹出的气体使得两个粘连的电池片分离,具体地,所述吹气组件上形成沿所述进片传送通道510的左右两侧分布的吹气孔,所述吹气孔设置为向所述取料位置5a处的电池片吹气,使得所述取料装置每次吸取一所述电池片,所述吹气孔的位置大致与所述取料位置5a的高度相当,便于吹气即可。
需要说明的是,本实施例中,不限制所述进片传送通道510与所述空盒传送通道511的具体位置关系,例如,可以是上下向分布,也可以是前后向分布,也可以是左右向并排设置,考虑到结构的紧凑性以及方便对空置的所述电池片料盒a进行收集,本实施例中,所述空盒移送通道与所述进片传送通道510并行设置。
另外,本实施例中,需要通过顶升板518托起空置的所述电池片料盒然后移动至所述空盒传送通道511上,而且多个所述进片传送通道510可以共用一个所述空盒传送通道511,使得所有空置的所述电池片料盒都从一个所述空盒传送通道511传出,具体地,本实施例中,所述空盒移送通道与所述进片传送通道510并行设置,所述空盒移送组件51c包括滑动座516、横向移动机构517、顶升板518以及第三纵向移动机构519,所述滑动座516可沿左右向活动安装于所述机座1,所述横向移动机构517驱动所述滑动座516沿左右向移动,所述顶升板518沿上下向活动安装于所述滑动座516,所述第三纵向移动机构519驱动所述顶升板518沿上下向移动,其中,所述顶升板518用以顶升移送处于所述存放工位处上的空置电池片料盒至所述空盒传送通道511。
需要说明的是,所述滑动座516沿左右向移动的活动行程可以同时兼顾多个所述进片传送通道510,所述横向移动结构以及所述纵向移动结构可以为油缸、气缸或者电缸等等结构形式,主要是实现所述顶升板518的上下以及左右移动的自由度,通过所述空盒移送组件51c8很方便地将多个所述进片传送通道510上的空置的所述电池片料盒传送至所述空盒传送通道511传出。
详请参阅图13,所述电池片传输装置52包括第三传送装置52a以及检测装置52b,所述第三传送装置52a设于所述机座1,所述第三传送装置52a包括取料装置以及沿前后向活动的第三传送带522,所述第三传送带522的传送路径经过所述下料位置5b,所述取料装置设置为将所述取料位置5a处的多个所述太阳能电池片b移送至所述第三传送带522的初始位置,所述第三传送带522设置为将处于所述初始位置处的多个所述太阳能电池片b移送至所述下料位置5b,所述检测装置52b设于所述机座1,包括定位部件523和/或质量检测部件,所述定位部件523设置为获取所述第三传送带522上的所述太阳能电池片b的相对位置信息,所述相对位置信息包括多个所述太阳能电池片b之间的相对位置数据,所述质量检测部件设置为获取所述第三传送带522上的所述太阳能电池片b的异常信息。
所述检测装置52b设于所述机座1,包括定位部件523和/或质量检测部件,所述定位部件523设置为获取所述传输带上电池片组的相对位置信息,所述相对位置信息包括多个太阳能电池片b之间的相对位置数据,所述相对位置数据包括多个太阳能电池片b之间的竖向间距、横向错位状况以及角度对齐状况等,所述电池片下料装置53能够获取所述相对位置数据,并根据所述相对位置数据调整多个所述太阳能电池片b的位置,以使得处于所述下料位置5b处的太阳能电池片b满足相关的定位要求。
为了保证多个所述太阳能电池片b准确地定位,所述第三传送装置52a还包括控制器,所述控制器与所述质量检测部件及所述第三传送带522的驱动件电性连接,以获取所述初始位置信息,并根据所述初始位置信息控制所述第三传送带522的驱动件按照预设的行程驱动所述第三传送带522移动,保证了多个所述太阳能电池片b准确地定位,提高了产品生产质量。
所述质量检测部件设置为获取所述传输带上电池片的异常信息,所述异常信息指能够反映电池片质量的相关信息,例如太阳能电池片b的破片状况、尺寸等,如此能够识别出质量不合格的太阳能电池片b,以在太阳能电池片b被移动到生产线上之前能够替换出破片的太阳能电池片b,保证被运送到生产线上的太阳能电池片b质量合格,避免返修,提高太阳能电池的生产效率。
详请参阅图14,所述电池片下料装置53包括活动座53a、多个料片拾取件53b、第一驱动系统53c以及第二驱动系统53d,所述活动座53a可活动地设于所述机座1,多个所述料片拾取件53b可活动地设于所述活动座53a,多个所述料片拾取件53b沿前后向并排设置,各所述料片拾取件53b分别设置为拾取一所述太阳能电池片b,所述第一驱动系统53c设于所述机座1,驱动连接所述活动座53a,设置为驱动所述活动座53a在所述机座1上移动,以实现多个所述料片拾取件53b分别对处于所述下料位置5b处的多个所述太阳能电池片b下料,所述第二驱动系统53d设于所述活动座53a,驱动连接各所述料片拾取件53b,设置为分别驱动各所述料片拾取件53b在所述活动座53a上移动,以设置为调节多个所述太阳能电池片b之间的相对位置,同时对多个太阳能电池片b之间的相对位置进行调整,实现高效准确地对多个电池片同时下料,满足了多串太阳能电池片b焊接工艺的需要。
所述第一驱动系统53c驱动所述活动座53a在所述机座1上移动,具有左右以及上下向的活动行程,以实现多个所述料片拾取件53b分别对处于所述下料位置5b处的多个所述太阳能电池片b下料,所述第一驱动系统53c包括上下向驱动结构以及左右向驱动结构,都属于现有技术,此处不作详细叙述。
另外,所述第二驱动系统53d需要调整多个所述太阳能电池片b之间的相对位置要求,本实施例中,同时进行三个太阳能电池串a的焊接时,例如,包括前太阳能电池片b、中间太阳能电池片b以及后太阳能电池片b,以中间太阳能电池片b作为参考,所述第二驱动系统53d包括驱动所述中间太阳能电池片b运动的自旋转电机531、左右向移动的电缸,包括驱动所述前太阳能电池片b以及后太阳能电池片b运动的自旋转电机531、左右向移动的第一电缸532以及相对所述中间太阳能电池片b运动的前后向移动的第二电缸533,如此设置,使得多个所述太阳能电池片b之间的位置关系调整完成,在置于所述铺片工位11处时,多个所述太阳能电池片b之间的位置已经定位完成,在与所述第一焊带c及第二焊带d定位时准确,保证了产品的生产质量,同时提高了生产效率。
详请参阅图15至图16,所述传输焊接台装置2a主要是将多个所述太阳能电池片b在不同工位之间传送,在所述互联焊接工位14处时,需要辅助相关的加热装置22以及冷却装置23来提供焊接的环境以及对焊后的产品进行处理,具体地,本实施例中,所述传输焊接台装置2a还包括加热装置22及冷却装置23,所述传输焊接台装置2a对应在所述互联焊接工位14处形成的沿左右向布设的多个温区,多个所述温区包括预热温区211、焊接温区212以及冷却温区213,所述加热装置22安装至所述机座1,且对应所述预热温区211和/或焊接温区212设置,设置为加热经过所述预热温区211和/或焊接温区212的太阳能电池片b,所述冷却装置23安装至所述机座1,且对应所述冷却温区213设置,设置为对焊接后的所述太阳能电池片b进行冷却。
需要说明的是,在整个所述太阳能电池片焊接机100中,对应在所述机座1上形成有多个不同的温区,对应焊接工艺的需要,需要进行焊前预热、焊接保温以及焊后降温等工序,本实施例中,多个所述温区包括预热温区211、焊接温区212以及冷却温区213,所述传输焊接台装置2a可以将多个所述太阳能电池片b在上述的不同温区之间依次传送。
本实施例中,所述加热装置22包括加热管或者加热棒等加热的结构形式进行加热,为了便于所述互联焊接焊接装置对所述太阳能电池片b的焊接,需要对所述预热温区211和/或焊接温区212内的温度进行监控,获得所述预热温区211和/或焊接温区212内的实际温度后,可以反馈至所述加热装置22,以便调整所述加热装置22的加热功率,以适应焊接工艺的需求,具体地,所述传输焊接台装置2a还包括安装至所述机座1的温度感应装置,所述温度感应装置对应所述预热温区211和/或焊接温区212设置,设置为监测所述预热温区211和/或焊接温区212的温度。
本申请的实施例中,不限制所述冷却装置23的具体冷却形式,例如,可以采用流动介质冷却,如水冷,油冷等方式,本实施例中,采用的是风冷的方式,具体地,所述冷却装置23包括冷却风扇231,所述冷却风扇231鼓入冷空气,并对焊接完成后的所述太阳能电池片b进行散热,采用风扇冷却的方式,结构简单,便于实现。
所述互联焊接装置6包括灯照焊接组件61,所述灯照焊接组件61包括焊接盒,所述焊接盒可活动地设于所述机座1,以具有上下活动行程,所述焊接盒具有朝下设置的开口,所述焊接盒内设有红外线焊接灯管611和顶针,所述红外线焊接灯管611用以向下照射发出热量,所述顶针可上下活动地设置于所述红外线焊接灯管611的下方,设置为使得所述第一焊带c以及多个所述第二焊带d贴接并受热相互固定,实现电连接。
详请参阅图17至图18,所述传送组件2还包括第四传送装置2b,所述第四传送装置2b设置为将在所述互联焊接工位14处焊接形成的多个互联的太阳能电池串a传送至所述汇流焊接工位15处,且可使多个互联的太阳能电池串a对应停滞于所述汇流焊接工位15处,所述汇流焊接装置7包括汇流焊带传送装置以及汇流焊接组件7b,所述汇流焊带传送装置设置为将在前后向延伸的汇流焊带传送至所述汇流焊接工位15处,且使得所述汇流焊带与多个互联的太阳能电池串a的左右两端的汇流焊接引线搭接,所述汇流焊接组件7b设于所述机座1,用以将所述汇流焊带与汇流焊接引线焊接固定,实现电连接。
首先,需要说明的是,所述互联焊接工位14及所述汇流焊接工位15之间还设置有裁切装置8,所述裁切装置8设置为将连续的多个互联的太阳能电池串a裁切成所述互联板块规格的太阳能电池串a,通过该裁切装置8的裁切作用,直接形成需要的规格的互联的电池串,便于进行后续的汇流焊接作业,实现了自动化作业,提高了生产效率。
所述汇流焊接装置7主要设置为将多个电池串的同极端进行汇流焊接,以形成电池互联板块A,在形成互联的多个所述太阳能电池串a后,需要增加汇流焊带实现汇流焊接,然而,如何将所述汇流焊带牵引至需要的位置是本方案的内容,本实施例中,是通过转移机构7a,将所述汇流焊带从所述准备工位13转移至所述汇流焊接工位15处的,具体地,所述转移机构7a包括机架71、吸附结构72和转移驱动系统73,所述机架71设于所述机座1,所述机架71包括横向连接架711、横向安装座712、竖向连接架713和竖向安装座714,所述横向连接架711安装于所述机座1,所述横向安装座712可横向活动地安装于所述横向连接架711,所述竖向连接架713安装于所述横向安装座712,所述竖向安装座714,可上下活动地安装于所述竖向连接架713,所述吸附结构72活动安装于所述机架71,以具有横向和上下向的活动行程,所述吸附结构72设置为吸附所述汇流焊带,所述转移驱动系统73驱动连接所述吸附结构72,用以驱动所述吸附结构72沿横向和上下向活动,所述转移驱动系统73包括横向驱动装置和竖向驱动装置,所述横向驱动装置驱动所述横向安装座712横向移动;所述竖向驱动装置驱动所述竖向安装座714上下移动;其中,所述吸附结构72安装于所述竖向安装座714上,以使得所述汇流焊带由所述准备工位13被转移至所述汇流焊接工位15,所述汇流焊带经所述转移机构7a切割成一定的长度以适于焊接在所述电池串上,且切割好的所述汇流焊带直接自动转移至焊接处,无需手动转移,更方便且生产效率更高,显然所述转移机构7a的设置形式不限于上述一种,可根据焊接机构的设置方位来作调整,以节约空间,利于汇流焊带的放置的设置形式都应属于本申请的保护范围,另外,所述汇流焊接组件7与所述互联焊接装置6具有类似的结构,此处不作详细叙述。
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (20)

  1. 一种太阳能电池片焊接机,其中,包括:
    机座,具有沿左右向依次布设的铺片工位、等待工位、互联焊接工位、汇流焊接工位以及设于所述等待工位及互联焊接工位之间的多个准备工位;
    传送组件,设于所述机座,所述传送组件包括传输焊接台装置,所述传输焊接台装置包括第一传送装置,所述第一传送装置包括第一传送带,所述第一传送带设置为使得多个太阳能电池片先后经所述铺片工位送达至所述互联焊接工位处,且可使太阳能电池片对应停滞于所述铺片工位、等待工位、准备工位及互联焊接工位处;
    第一焊带送料装置,设于所述机座,设置为将前后向延伸的第一焊带运送至处于铺片工位处的第一传送带上;
    第二焊带送料装置,设于所述机座,设置为将多个左右向延伸的第二焊带运送至处于等待工位处的多个太阳能电池片的上焊接面上以及处于铺片工位处的第一传送带上;
    电池片上下料装置,设于所述机座,设置为将前后向间隔的多个太阳能电池片运送至所述铺片工位处的第一传送带上,且设置为使得多个太阳能电池片的下焊接面与所述第一焊带及多个所述第二焊带压接;
    互联焊接装置,设于所述机座,设置为对处于所述互联焊接工位处的所述第一焊带、多个所述第二焊带与对应的多个太阳能电池片进行互联焊接形成多个互联的太阳能电池串;以及,
    汇流焊接装置,设于所述机座,设置为将运送至所述汇流焊接工位处的多个互联的太阳能电池串汇流焊接形成电池互联板块;
    其中,所述传送组件还设置为将在所述互联焊接工位处焊接形成的多个互联的太阳能电池串传送至所述汇流焊接工位处,且可使多个互联的太阳能电池串对应停滞于所述汇流焊接工位处。
  2. 如权利要求1所述的太阳能电池片焊接机,其中,所述第一焊带送料装置包括:
    第一焊带拾取件,活动安装于所述机座,具有沿前后以及上下向的活动行程,设置为拾取所述第一焊带;以及,
    第一驱动装置,设于所述机座,用以驱动所述第一焊带拾取件沿前后以及上下向移动,以使得所述第一焊带运送至处于铺片工位处的第一传送带上。
  3. 如权利要求2所述的太阳能电池片焊接机,其中,所述第一焊带送料装置还包括牵引架,所述牵引架设于所述机座,并架设于所述铺片工位的上方,所述牵引架上开设有开口向上的限位槽,所述限位槽呈长形且沿前后向延伸,以设置为承载待下料的第一焊带;
    所述第一焊带拾取件沿前后向延伸,且对应设置于所述限位槽上方,所述第一焊带拾取件具有沿前后以及上下向的活动行程,设置为将所述限位槽中的第一焊带运送至所述铺片工位处的第一传送带上。
  4. 如权利要求3所述的太阳能电池片焊接机,其中,所述第一焊带送料装置还包括:
    牵引夹具,沿前后向可活动地安装于所述牵引架,所述牵引夹具设置为夹持所述焊带原料的自由端;
    牵引驱动装置,驱动连接所述牵引夹具,以设置为驱动所述牵引夹具在所述第一焊带的起始位置和终止位置之间移动,使得所述焊带原料的自由端自所述起始位置被牵引至所述终止位置;以及,
    切断部件,设置为切断所述焊带原料以形成所述第一焊带。
  5. 如权利要求1所述的太阳能电池片焊接机,其中,所述第二焊带送料装置包括:
    第二焊带夹具,活动安装于所述机座,具有沿左右向的活动行程,用以夹持多个所述第二焊带;以及,
    第二驱动装置,设于所述机座,驱动所述第二焊带夹具沿左右向移动,设置为使得多个所述第二焊带运送至处于等待工位处的多个太阳能电池片的上焊接面上以及处于铺片工位处的第一传送带上。
  6. 如权利要求5所述的太阳能电池片焊接机,其中,所述第二焊带具有放料位置、等待位置以及铺设与所述第一焊带上的工作位置;
    所述第二焊带夹具包括左夹具和右夹具,所述第二驱动装置包括左驱动部件和右驱动部件,所述左驱动部件驱动连接所述左夹具,以设置为驱动所述左夹具在所述放料位置与所述等待位置之间移动,以使得所述多条第二焊带自所述放料位置运被送至所述等待位置,所述右驱动部件驱动连接所述右夹具,以设置为去驱动所述右夹具在所述等待位置和所述工作位置之间移动,以使得所述多个第二焊带自所述等待位置被运送至所述工作位置。
  7. 如权利要求1所述的太阳能电池片焊接机,其中,所述机座上还形成有设置为对应所述太阳能电池片的取料位置以及下料位置,所述电池片上下料装置包括:
    电池片料盒上下料装置,设于所述机座,设置为将多个电池片料盒内的太阳能电池片传送至所述取料位置;
    电池片传输装置,设于所述机座,设置为将处于所述取料位置处的多个所述太阳能电池片传输至所述下料位置;以及,
    电池片下料装置,设于所述机座,设置为将在所述下料位置处第一次定位之后的多个所述太阳能电池片第二次定位并移送至所述铺片工位处的第一传送带上。
  8. 如权利要求7所述的太阳能电池片焊接机,其中,所述电池片料盒上下料装置包括:
    第二传送装置,设于所述机座,所述第二传送装置上设置有多个沿前后向间隔且沿左右向延伸设置的第二传送带,相邻两个所述第二传送带之间形成沿左右向延伸的进片传送通道和/或空盒传送通道,所述进片传送通道设置多个,所述进片传送通道设置为沿前后向传送电池片料盒,所述空盒传送通道设置为将空置的所述电池片料盒移出;
    顶升装置,设于所述机座,且位于所述取料位置的下方,所述顶升装置具有上下向的活动行程,所述顶升装置的多个顶升部分别向上穿过对应的两个所述第二传送带之间的间隙,设置为分别顶升处于所述取料位置下方的所述电池片料盒内的太阳能电池片至取料位置;以及,
    空盒移送组件,设置为将多个处于所述进片传送通道上的空置电池片料盒移送至所述空盒传送通道。
  9. 如权利要求8所述的太阳能电池片焊接机,其中,所述顶升部包括顶升块,所述顶升块设置多个,且分别对应所述取料工位处的多个所述进片传送通道设置;
    所述顶升装置还包括:
    滑动架,可沿上下向活动安装于所述机座;
    第一纵向移动机构,驱动所述滑动架沿上下向移动;以及,
    多个第二纵向移动机构,分别对应驱动多个所述顶升块均沿上下向移动安装于所述滑动架;
    其中,多个所述顶升块分别用以顶升对应的多个所述电池片料盒至所述取料位置。
  10. 如权利要求8所述的太阳能电池片焊接机,其中,所述空盒移送通道与所述进片传送通道并行设置;
    所述空盒移送组件包括:
    滑动座,可沿左右向活动安装于所述机座;
    横向移动机构,驱动所述滑动座沿左右向移动;以及,
    顶升板,沿上下向活动安装于所述滑动座,所述第三纵向移动机构驱动所述顶升板沿上下向移动;
    其中,所述顶升板用以顶升移送处于所述存放工位处上的空置电池片料盒至所述空盒传送通道。
  11. 如权利要求8所述的太阳能电池片焊接机,其中,所述电池片料盒上下料装置还包括限位组件,所述限位组件包括光电传感器,所述光电传感器位于所述进片传送通道的左右两侧,用以限位所述顶升装置顶升的行程,使处于所述电池片料盒中上层的电池片始终处于所述取料位置。
  12. 如权利要求8所述的太阳能电池片焊接机,其中,所述电池片料盒上下料装置还包括吹气组件,所述吹气组件上形成沿所述进片传送通道的左右两侧分布的吹气孔,所述吹气孔设置为向所述取料位置处的电池片吹气,使得所述取料装置每次吸取一所述电池片。
  13. 如权利要求7所述的太阳能电池片焊接机,其中,所述电池片传输装置包括:
    第三传送装置,设于所述机座,所述第三传送装置包括取料装置以及沿前后向活动的第三传送带,所述第三传送带的传送路径经过所述下料位置,所述取料装置设置为将所述取料位置处的多个所述太阳能电池片移送至所述第三传送带的初始位置,所述第三传送带设置为将处于所述初始位置处的多个所述太阳能电池片移送至所述下料位置;以及,
    检测装置,设于所述机座,包括定位部件和/或质量检测部件,所述定位部件设置为获取所述第三传送带上的所述太阳能电池片的相对位置信息,所述相对位置信息包括多个所述太阳能电池片之间的相对位置数据,所述质量检测部件设置为获取所述第三传送带上的所述太阳能电池片的异常信息。
  14. 如权利要求13所述的太阳能电池片焊接机,其中,所述第三传送装置还包括控制器,所述控制器与所述质量检测部件及所述第三传送带的驱动件电性连接,以获取所述初始位置信息,并根据所述初始位置信息控制所述第三传送带的驱动件按照预设的行程驱动所述第三传送带移动。
  15. 如权利要求7所述的太阳能电池片焊接机,其中,所述电池片下料装置包括:
    活动座,可活动地设于所述机座;
    多个料片拾取件,可活动地设于所述活动座,多个所述料片拾取件沿前后向并排设置,各所述料片拾取件分别设置为拾取一所述太阳能电池片;
    第一驱动系统,设于所述机座,驱动连接所述活动座,设置为驱动所述活动座在所述机座上移动,以实现多个所述料片拾取件分别对处于所述下料位置处的多个所述太阳能电池片下料;以及,
    第二驱动系统,设于所述活动座,驱动连接各所述料片拾取件,设置为分别驱动各所述料片拾取件在所述活动座上移动,以设置为调节多个所述太阳能电池片之间的相对位置。
  16. 如权利要求1所述的太阳能电池片焊接机,其中,所述传输焊接台装置还包括加热装置及冷却装置,所述传输焊接台装置对应在所述互联焊接工位处形成的沿左右向布设的多个温区,多个所述温区包括预热温区、焊接温区以及冷却温区,所述加热装置安装至所述机座,且对应所述预热温区和/或焊接温区设置,设置为加热经过所述预热温区和/或焊接温区的太阳能电池片,所述冷却装置安装至所述机座,且对应所述冷却温区设置,设置为对焊接后的所述太阳能电池片进行冷却。
  17. 如权利要求16所述的太阳能电池片焊接机,其中,所述传输焊接台装置还包括安装至所述机座的温度感应装置,所述温度感应装置对应所述预热温区和/或焊接温区设置,设置为监测所述预热温区和/或焊接温区的温度。
  18. 如权利要求1所述的太阳能电池片焊接机,其中,所述互联焊接装置包括焊接盒,所述焊接盒可活动地设于所述机座,以具有上下活动行程,所述焊接盒具有朝下设置的开口,所述焊接盒内设有红外线焊接灯管和顶针,所述红外线焊接灯管用以向下照射发出热量,所述顶针可上下活动地设置于所述红外线焊接灯管的下方,设置为使得所述第一焊带以及多个所述第二焊带贴接并受热相互固定,实现电连接。
  19. 如权利要求1所述的太阳能电池片焊接机,其中,所述传送组件还包括第四传送装置,所述第四传送装置设置为将在所述互联焊接工位处焊接形成的多个互联的太阳能电池串传送至所述汇流焊接工位处,且可使多个互联的太阳能电池串对应停滞于所述汇流焊接工位处;
    所述汇流焊接装置包括:
    汇流焊带传送装置,设置为将在前后向延伸的汇流焊带传送至所述汇流焊接工位处,且使得所述汇流焊带与多个互联的太阳能电池串的左右两端的汇流焊接引线搭接;以及,
    汇流焊接组件,设于所述机座,用以将所述汇流焊带与汇流焊接引线焊接固定,实现电连接。
  20. 如权利要求19所述的太阳能电池片焊接机,其中,所述汇流焊接装置还包括裁切装置,所述裁切装置设于所述机座,且位于所述互联焊接工位及所述汇流焊接工位之间,设置为将连续的多个互联的太阳能电池串裁切成所述互联板块规格的太阳能电池串。
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