WO2016049957A1 - 多角度自动抛光系统及其抛光方法 - Google Patents

多角度自动抛光系统及其抛光方法 Download PDF

Info

Publication number
WO2016049957A1
WO2016049957A1 PCT/CN2014/089455 CN2014089455W WO2016049957A1 WO 2016049957 A1 WO2016049957 A1 WO 2016049957A1 CN 2014089455 W CN2014089455 W CN 2014089455W WO 2016049957 A1 WO2016049957 A1 WO 2016049957A1
Authority
WO
WIPO (PCT)
Prior art keywords
polishing
clamping
drive
driving device
driving
Prior art date
Application number
PCT/CN2014/089455
Other languages
English (en)
French (fr)
Inventor
周雪峰
李凯格
黄丹
蒋晓明
刘晓光
程韬波
Original Assignee
广东省自动化研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东省自动化研究所 filed Critical 广东省自动化研究所
Priority to US14/888,024 priority Critical patent/US9878422B2/en
Publication of WO2016049957A1 publication Critical patent/WO2016049957A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C3/00—Milling particular work; Special milling operations; Machines therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/005—Control means for lapping machines or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/16—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding peculiarly surfaces, e.g. bulged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/35—Accessories
    • B24B5/355—Feeding means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece

Definitions

  • the invention relates to the field of polishing, and in particular to a multi-angle automatic polishing system and a polishing method thereof.
  • polishing methods for metal surfaces There are many kinds of polishing methods for metal surfaces.
  • the equipment is expensive and complicated to operate, and it is difficult to widely use in the thin polishing industry.
  • Complex surface polishing is mainly based on manual polishing. It uses mechanical polishing wheel and belt polishing method.
  • the equipment is very simple, easy to operate, and the quality of polishing is controlled by the skill of the worker and visually. It does not have high stability, and most of them
  • the polishing environment in which the workers are located is very harsh, and the dust and vibration generated during the polishing process have a great influence on the body and the environment.
  • Some large surface treatment units are already promoting batch polishing methods by mixing a certain proportion of batch parts with abrasives and some catalysts. After being placed in a drum container, etc., they rub against each other to achieve the purpose of polishing.
  • the advantage of this method is that the worker has low labor intensity, high efficiency, low cost, no dependence on the proficiency of the worker, stable quality, and is suitable for various shapes and components. But the polishing is slightly worse.
  • the rotary body polishing designed in this paper when the rotary body is a casing, such as a heat preservation cup, the workpiece does not have a strong rigidity and is not suitable for the batch polishing method, and is mainly realized by manual polishing.
  • a multi-angle automatic polishing system including a workbench and
  • a clamping device having a clamping member for holding material, a lateral driving device for driving the clamping member to move laterally along a plane of the table, and driving the clamping member to translate along a plane of the table a translational driving device for moving, and a rotary driving device for driving the clamping member to rotate laterally along a plane of the table, the clamping member further having a rotating device and a rotary driving device for driving the rotation of the rotating device;
  • a polishing apparatus having a polishing member and a polishing driving device that drives the polishing member to operate;
  • control device coupled to the lateral drive device, the rotary drive device, and the rotation Drive unit and polishing drive unit.
  • the multi-angle automatic polishing system of the invention realizes the fixing and tightening of the object to be polished by the clamping device, and then realizes the polishing to be polished under the triple action of the clip lateral driving device, the translation driving device and the rotating driving device of the polishing device.
  • the movement of the object in three directions realizes the multi-angle and multi-faceted rotation of the object to be polished, the polishing is accurate and the precision is high; the automatic clamping of the object to be polished is realized, and a series of actions of automatic polishing are not performed.
  • the need of manual interference reduces manual direct contact with the polishing device, avoids direct short-distance contact between the worker and the polishing material, and greatly protects the health of the worker; and the polishing equipment has less investment, less cost, and cost. And also further save a lot of labor costs and time costs.
  • the clamping member has a bottom plate, a first engaging portion and a second engaging portion
  • the first engaging portion is hinged to the bottom plate
  • the second engaging portion is hinged to the bottom plate
  • the clamping device further has a second driving the second locking portion to rotate in a plane direction of the bottom plate Card drive device.
  • the clamping work of the clamping component is more precise by the cooperation of the bottom plate, the first clamping portion and the second clamping portion, and the clamping driving device drives the second clamping portion to rotate in the plane direction of the bottom plate to release the material more.
  • the convenience of the material is more convenient for the clamping (tightening) and release of the material between the first clamping portion and the second clamping portion, and the automatic tightening and releasing work is realized, and the working efficiency is high.
  • the first latching portion and the second latching portion when the second latching portion is rotated until the end of the second latching portion faces the first latching portion, the first latching portion and the second latching portion
  • the distance between the ends is matched to the size of the material, and the line between the end of the first engaging portion and the end of the second engaging portion is parallel to the plane in which the table is located, and It is perpendicular to the direction in which the clamping member moves laterally along the plane of the table.
  • the distance between the first engaging portion and the end of the second engaging portion closely matches the size of the material, so that the material after the tightening is not easily slipped during the polishing process.
  • the second engaging portion rotates about an axis where the line between the end of the first engaging portion and the end of the second engaging portion is located. Facilitate the release of materials.
  • the second card driving device has a telescopic rod and a first telescopic cylinder that drives the telescopic movement of the telescopic rod, and the first telescopic cylinder is hinged to the bottom plate;
  • One end of the telescopic rod is connected to an end of the second clamping portion, and the other end of the telescopic rod is connected to the first telescopic cylinder.
  • the clamping work of the clamping component is made more precise, and the cooperation of the telescopic element and the first telescopic cylinder makes the material tightening and releasing more convenient, and the automatic tightening and releasing work is realized, and the working efficiency is high.
  • a guide rail is further included, and the clamping device is disposed on the guide rail, A transverse drive coupled to the clamping device drives the clamping device to move along the rail.
  • the sliding of the clamping device is more convenient and flexible.
  • the rotary drive has two second telescopic cylinders
  • Two of the second telescopic cylinders are connected to the same side of the clamping member, and two second telescopic cylinders have a space therebetween, and the two second telescopic cylinders alternately drive the clamping members along the table The plane rotates toward the polishing member.
  • the rotating device has a workpiece rotating shaft, and the workpiece rotating shaft is coupled to the first engaging portion and located at a side of the first engaging portion facing the second engaging portion.
  • the end of the workpiece rotating shaft faces one side of the second clamping portion;
  • the rotary driving device is coupled to the workpiece rotating shaft and drives the workpiece rotating shaft to rotate.
  • the design of the rotating parts enables the automatic rotation of the material during the polishing process, realizing the multi-area and multi-angle polishing of the material, without manual intervention, high polishing efficiency, and greatly protecting the health of the workers.
  • the polishing member has a polishing shaft and a polishing wheel, and the polishing portion is rotated when the second clamping portion is rotated to an end of the second clamping portion toward the first clamping portion.
  • the polishing wheel is coupled to one end of the polishing shaft, and the polishing drive is coupled to the other end of the polishing shaft and drives the polishing shaft to rotate. It facilitates the cooperation between the polishing wheel and the material, and also facilitates the removal and installation of the polishing wheel.
  • Another object of the present invention is to provide a multi-angle automatic polishing method.
  • a multi-angle automatic polishing method includes the following steps:
  • the control device controls the lateral driving device to drive the clamping member to move laterally along the plane of the table to the polishing member contacting the polishing device;
  • the control device controls the polishing drive device to drive the polishing member to operate, the control device controls the translational driving device to drive the clamping member to move along the plane of the table, and the control device controls the rotation driving device to drive the clamping member along the plane of the table
  • the lateral rotation controls the control device controls the rotary driving device to drive the rotating device to rotate to drive the material to be polished, and the control device controls the rotating driving device to drive the clamping member to reciprocate toward the polishing member with respect to the hinge plate according to the surface curvature of the material to be polished. Rotating so that the side wall of the polishing material is in contact with the polishing member from one end to the other end for polishing, and the control device controls the polishing member to be reset;
  • the multi-angle automatic polishing method of the invention has the advantages of simple equipment, simple and convenient operation, less manpower required, no external intervention of manpower in the polishing process, reducing labor and greatly reducing manpower. Cost also protects the health of workers. Further, the automatic polishing method of the present invention can automatically realize a multi-area multi-angle polishing process without manual intervention, and has high polishing precision and good polishing effect.
  • Figure 1 is a front elevational view of the clamping device of the first embodiment of the present invention
  • Figure 2 is a front elevational view of the back of the clamping device of the first embodiment of the present invention
  • Figure 3 is a bottom view of the clamping device of the first embodiment of the present invention.
  • Figure 4 is a plan view of the clamping device of the first embodiment of the present invention.
  • Figure 5 is a front elevational view showing the holding device and the polishing device of the first embodiment of the present invention.
  • Figure 6 is a side view of the clamping device and the polishing device of the first embodiment of the present invention.
  • Figure 7 is a plan view showing a clamping device and a polishing device according to Embodiment 1 of the present invention.
  • Figure 8 is a side view of the clamping device and the polishing device of the first embodiment of the present invention.
  • Figure 9 is a side view of the clamping device and the polishing device of the first embodiment of the present invention.
  • Figure 10 is a front elevational view showing the holding device and the polishing device of the first embodiment of the present invention.
  • Figure 11 is a front elevational view of the clamping device and the automatic receiving system according to Embodiment 2 of the present invention.
  • Figure 12 is a front elevational view of the clamping device of the second embodiment of the present invention.
  • Figure 13 is a front elevational view of the clamping device of the second embodiment of the present invention.
  • Figure 14 is a side view of the clamping device of the embodiment 2 of the present invention.
  • Figure 15 is a side view of the clamping device of the embodiment 2 of the present invention.
  • Figure 16 is a bottom view of the clamping device of the second embodiment of the present invention.
  • Figure 17 is a plan view showing the clamping device of the embodiment 2 of the present invention.
  • Figure 18 is a front view of the automatic receiving system according to the first and second embodiments of the present invention.
  • Figure 19 is a front elevational view showing a clamping device and an automatic receiving system according to Embodiment 2 of the present invention.
  • Figure 20 is a front elevational view of a rotary multi-angle automatic polishing system according to Embodiment 2 of the present invention.
  • 21-23 are front views of a rotary multi-angle automatic polishing system according to Embodiment 2 of the present invention.
  • FIGS. 28 and 29 are front views of a rotary multi-angle automatic polishing system and a casing according to Embodiment 2 of the present invention.
  • 100 outer casing; 101, inlet; 102, outlet; 103, air inlet; 104, control panel; 201, work platform; 202, second bracket; 203, third bracket; 300, 300a, clamping device; Guide rail; 302, lateral drive device; 303, translation drive device; 304, second telescopic cylinder; 305, hinge plate; 306, first telescopic cylinder; 307a, driven wheel; 307b, drive wheel; 307c, belt; a clamping portion; 309, a clamping plate; 310, a rotating support member; 311, a bottom plate; 312, a base fixing plate; 313, a workpiece rotating shaft; 400, a polishing driving device; 401, a polishing shaft; 402, a polishing wheel; , fixing part; 501, feeding part; 502, retracting claw; 503, feeding drive device; 504, feeding conveying surface; 600, guiding groove; 601, receiving port; 602, discharging port; 603, receiving delivery Surface; 700, rotating shaft; 701,
  • a multi-angle automatic polishing system includes a work stand 201, a clamping device 300, a polishing device, an automatic feeding system, an automatic receiving system and a control device; a plane in which the upper surface of the working table 201 is located is in a horizontal state.
  • the clamping device has a 300 hinge plate 305, a clamping member for holding material, and a transverse drive for driving the clamping member to move in a lateral (horizontal) plane along the plane of the work frame 201.
  • a moving device 302 a translation driving device 303 for driving the clamping member to move along the plane of the working platform 201, and a driving device for driving the clamping member to rotate laterally along the plane (horizontal direction) of the working platform 201;
  • the clamping member has a bottom plate 311, a first engaging portion 308, and a clamping plate 309, and the first engaging portion 308 is fixed to the bottom plate 311.
  • the first engaging portion 308 is a bearing group structure that is coupled to the rotation of the workpiece rotating shaft 313.
  • the hinge plate 305 has an L shape in a cross section in the axial direction of the rotating shaft, the bottom plate 311 is hinged to the bottom surface side of the hinge plate 305, and the rotation driving device can drive the bottom plate 311 to drive the entire clamping.
  • the member is reciprocally rotated toward the polishing member (direction of the polishing wheel 402), that is, the driving member is driven to rotate laterally along the plane (horizontal direction) in which the table frame 201 is located, and the rotary driving means is disposed at the bottom of the holding member.
  • the rotary driving device has two second telescopic cylinders 304, and two telescopic cylinders 304 are located at the bottom of the clamping member (the bottom position of the bottom plate 311 in the figure of the embodiment);
  • the second telescopic cylinder 304 is connected to the same side of the clamping member, and there is a space between the two second telescopic cylinders 304.
  • the two second telescopic cylinders 304 alternately drive the clamping member along the working platform.
  • the plane of 201 is rotated toward the polishing member, that is, when one of the second telescopic cylinders 304 is elongated to urge the clamping member to rotate toward the polishing device (polishing wheel 402 of the polishing member), the other second telescopic cylinder 304 does not work, and the elongation and contraction of the two second telescopic cylinders 304 are fitted to the curved surface of the surface of the material.
  • the second clamping portion has a clamping plate 309 and a bearing assembly.
  • the bearing assembly is fixed to the end of the clamping plate 309, and the bearing set of the end of the clamping plate 309 and the bearing set of the first clamping portion 308 In contrast, the rotation of the workpiece rotating shaft 313 is engaged to drive the rotation of the material to be polished 900.
  • the middle portion of the clamping plate 309 is hinged to the bottom plate 311.
  • the clamping device 300 further has a second clamping driving device for driving the locking plate 309 to rotate in the plane direction of the bottom plate 311. When the clamping plate 309 is rotated until the end of the clamping plate 309 faces the first clamping portion 308, the distance between the first locking portion 308 and the end of the clamping plate 309 matches. The size of the material.
  • the plane in which the work gantry 201 is located is parallel and perpendicular to the direction in which the gripping members move laterally along the plane of the work gantry 201.
  • the second card driving device has a telescopic rod and a first telescopic cylinder 306 that drives the telescopic movement of the telescopic rod.
  • the first telescopic cylinder 306 is hinged to the bottom plate 311 such that the first telescopic cylinder 306 is along the bottom plate 311.
  • one end of the telescopic rod is connected to the card board 309
  • the other end of the telescopic rod is connected to the first telescopic cylinder 306; the telescopic rod is located in the same plane as the first engaging portion 308 and the clamping plate 309, and the telescopic rod is located at the The central portion of the first latching portion 308 and the latching plate 309, when the telescopic rod is extended, drives the end of the latching plate 309 to rotate toward the first latching portion 308.
  • the end of the carding plate 309 is driven to rotate away from the first carding portion 308, and the end of the first carding portion 308 is connected to the end of the carding plate 309.
  • the holding device 300 further includes a workpiece rotating shaft 313, and the workpiece rotating shaft 313 is connected to the first engaging portion 308 and located at a side of the first engaging portion 308 facing the clamping plate 309;
  • the clamping device 300 further has a rotary driving device for driving the workpiece rotating shaft 313 to rotate in a direction perpendicular to a plane of the work frame 201 and a plane of the base, the workpiece rotating shaft 313 having a rotating support member 310 ( a urethane material, the workpiece rotating shaft 313 is inserted through the end of the first engaging portion 308, and the rotating support member 310 is fixed to the workpiece rotating shaft 313 of the end of the first engaging portion 308.
  • the rotating support member 310 is fixed to the bearing inner ring, and the portion of the rotating support member 310 that is in contact with the material to be polished 900 is made of a polyurethane material to increase frictional resistance, and the workpiece rotating shaft 313 at the other end of the first engaging portion 308 is connected to
  • the rotary driving device has a driving wheel 307b, a driven wheel 307a, and a belt 307c.
  • the driven wheel 307a is fixed to the workpiece rotating shaft 313 at the other end of the first engaging portion 308.
  • the moving wheel 307a is coupled to the driving wheel 307b via the belt 307c, and the driving wheel 307b is controlled by a first motor (not shown), and the control device controls the operation of the first motor to further drive the The rotation of the driven wheel 307a and the workpiece rotating shaft 313 is described.
  • the polishing apparatus has a polishing member and a polishing driving device 400 that drives the polishing member to operate; the polishing member has a polishing shaft 401 and a polishing wheel 402, and the polishing shaft 401 is located above the work frame 201, The polishing shaft 401 is in a relative position to the clamping device 300.
  • the locking plate 309 is rotated to the end of the clamping plate 309 toward the first engaging portion 308, the axis of the polishing shaft 401 is parallel to the end of the first engaging portion 308.
  • polishing driving device 400 is a second motor, which is an alternating current motor in this embodiment.
  • the clamping device 300 is fixed on the base fixing plate 312, and further includes a guiding rail 301.
  • the base fixing plate 312 is connected to the guiding rail 301.
  • the lateral driving device 302 is connected to the clamping device 300 to drive the base fixing plate. 312 drives the entire clamping device 300 to move along the guide rail 301.
  • the polishing shaft 401 is located above the plane where the worktable 201 is located, and the guide rail 301 is located on the surface of the worktable 201, and the running direction of the guide rail 301
  • a line connecting the end of the first engaging portion 308 and the end of the carding plate 309 is parallel to the axis of the polishing shaft 401
  • the bottom plate 311 is perpendicular to the axis of the polishing shaft 401.
  • the side of the bottom surface has an acute angle with the plane in which the worktable 201 is located, the plane of the bottom plate 311 is parallel to the axis of the polishing shaft 401, and the lateral driving device 302 drives the clamping member in the work.
  • the plane of the gantry 201 reciprocates along the long axis direction of the guide rail 301 toward the polishing shaft 401, and the translation driving device 303 drives the clamping member to be perpendicular to the guide rail in the (or parallel) plane of the work gantry 201.
  • the rotary driving device drives the clamping member to rotate in a plane of the (or parallel) table 201; the card 309 is perpendicular to the plane of the bottom plate 311 and
  • the plane in which the work gantry 201 is located Rotated upward, when the card is rotated above the first portion 308 is provided, in the open state, when the card is rotated below the first portion 308 is provided, in the closed state.
  • the telescopic rod is located at an upper portion of the bottom plate 311 with respect to the first engaging portion 308 and the clamping plate 309, and the telescopic direction of the telescopic rod is parallel to the polishing shaft 401.
  • the workpiece rotating shaft 313 is rotated in a direction parallel to the polishing shaft 401, that is, when the locking plate 309 is rotated to the end of the clamping plate 309 toward the first engaging portion 308, The workpiece rotating shaft 313 is rotated about an axis where the line between the end of the first engaging portion 308 and the end of the carding plate 309 is located.
  • the automatic feeding system includes a fixing portion 500 connected to the work frame 201, and further includes a feeding device and a clamping device, and the fixing portion 500 is disposed in the vertical direction.
  • the bottom of the fixing portion 500 has two projections with a space between the two projections.
  • the feeding device has a feeding portion 501 having an elongated shape, and the feeding device further has a feeding driving device 503 that drives the feeding portion 501 to rotate in the vertical plane around the fixing portion 500.
  • the clamping device has a take-up claw 502, and the take-up claw 502 is connected to the feeding portion 501, and the clamping device further has an opening and closing driving device for driving the opening and closing movement of the take-up claw 502 (in the figure) Not shown);
  • the take-up claw 502 has at least two take-up arms, the take-up arm has a circular arc shape, and the take-up arms have a space for placing materials; the one end of the take-up arm is hinged In the feeding portion 501, the other end of the take-up arm is bent toward the interval between the take-up arms.
  • the feeding portion 501 is hinged between the two protrusions by one end workpiece rotating shaft 313 in the long axis direction of the feeding portion 501, so that the feeding portion 501 is hinged to the fixing portion 500, the feeding a driving device 503 is coupled to the workpiece rotating shaft 313 and drives the workpiece rotating shaft 313 to rotate; After the feeding driving device 503 drives the feeding portion 501 to rotate upward in the vertical direction, the retracting claw 502 faces the surface of the work table 201 and is located at the end of the first locking portion 308. Between the end of the card 309. The other end of the feed portion 501 in the long axis direction is connected to the take-up arm.
  • the feeding portion 501 has one end of the take-up claw 502 bent in a direction in which the feeding portion 501 and the fixing seat are hinged.
  • the reclaiming The pawl 502 is located below the feed conveying surface 504 in the vertical direction.
  • the direction of movement of the feed conveying surface 504 is in a plane in which the feed portion 501 rotates.
  • the feed conveying surface 504 has baffles on both sides in the running direction, and the spacing between the baffles is not less than the size of the material.
  • the feed conveying surface 504 is elongated
  • the feeding conveying surface 504 is disposed on the second bracket 202
  • the second bracket 202 has an elongated groove.
  • the size of the groove is matched to the size of the feed conveying surface 504, the feeding conveying surface 504 is located in the elongated groove, and the side wall of the elongated groove constitutes the side plate to avoid material Sliding down.
  • the automatic receiving system includes a receiving device and a suction device.
  • the receiving device has a guiding slot 600 having a receiving opening 601 and a discharging opening 602.
  • the receiving opening 601 of the guiding slot 600 is open to the side wall of the guiding slot 600, and the guiding slot
  • the receiving opening 601 of the 600 is circular, and the bottom side of the guiding groove 600 is curved.
  • the guiding groove 600 is gradually reduced in size along the receiving opening 601 of the guiding groove 600 to the discharge opening 602.
  • the air suction device 702 has an air inlet 702, and the air inlet 702 is open at an end of the card 309 and faces the first card portion 308, the first card portion 308 is
  • the receiving port 601 of the guiding groove 600 is located at the same height in the vertical direction, and the first engaging portion 308 faces the receiving port 601 of the guiding groove 600 such that the suction port 702 faces the guiding groove
  • the receiving port 601 of the 600; the receiving port 601 of the guiding groove 600 coincides with the direction of the take-up claw 502 of the feeding portion 501.
  • the intake port 702 is connected to an intake system.
  • an air purifying device is further included, and the air purifying device is connected to the air inlet 702 of the air suction device.
  • the air purifying device has an air intake filter for intake air drying, the air intake filter is connected to the air inlet 702 of the air suction device, and the outside air is dried by the air intake filter;
  • a dust removal filter system is further included, the dust removal filter system has a powerful air suction device, a rain shower device 800, and a waste liquid processing device, and the dust removal filter system is connected to the air inlet 103.
  • the receiving device further includes a receiving conveying surface 603 and a receiving conveyance driving device for moving the receiving conveying surface 603.
  • the discharge opening 602 of the guide groove 600 is located above the receiving conveying surface 603 in the vertical direction and faces the receiving conveying surface 603.
  • the receiving conveying surface 603 has baffles on both sides in the running direction, and the spacing between the baffles is not less than the size of the material.
  • the receiving conveying surface 603 is in the shape of a strip
  • the receiving conveying surface 603 is disposed on the third bracket 203
  • the third bracket 203 has an elongated groove.
  • the size of the groove is matched to the size of the receiving conveying surface 603, the receiving conveying surface 603 is located in the elongated groove, and the side wall of the elongated groove constitutes the side plate to avoid polishing After the material slips.
  • the control device drives the lateral driving device 302, the translation driving device 303, the rotation driving device, the second card driving device (the first telescopic cylinder 306), the rotation driving device, the polishing driving device 400, the balancing driving device, the feeding drive Device 503, feed transfer drive device, receipt transfer drive device, opening and closing drive device, and suction device.
  • a housing 100 having an inlet 101 and an outlet 102, the housing 100 inlet 101 and the housing 100 outlet 102 being located on the same side of the housing 100.
  • the outer casing 100 is wrapped around the work platform 201, the clamping device 300, the polishing device, the automatic feeding system, the automatic receiving system and the control device, and the feeding conveying surface 504 runs through the inlet 101 of the outer casing 100.
  • the receiving conveying surface 603 extends through the outlet 102 of the outer casing 100.
  • the outer side of the outer casing 100 further has a control panel 104, and the control device is connected to the control panel 104.
  • the rain device 800 is disposed outside the outer casing 100.
  • the outer casing 100 further has an air inlet 103 through which the air inlet 702 of the air suction device communicates with the air inlet 103 of the outer casing 100.
  • the polishing method involved in the multi-angle automatic polishing system of the present invention includes the following steps:
  • the cylinder 900 (the material to be polished) having the curved surface is placed on the feeding conveying surface 504 in turn, and the bottom of the cylinder 900 is oriented toward the receiving opening 601 (the first engaging portion 308) of the guiding groove 600.
  • the opening of the cylinder 900 faces one side of the clamping plate 309, and the control panel 104 is operated such that the control device controls the feeding conveying surface 504 to run in the direction of the retracting claw 502;
  • the control device controls the opening and closing drive device to drive the take-up claw 502 to open and under the action of the feed conveying surface 504, so that the cylinder 900 enters the take-up claw In the interval of 502, the control device controls the opening and closing drive device to drive the retracting claw 502 to close to clamp the cylinder 900;
  • the control device controls the feed drive device 503 to drive the feeding portion 501 and the take-up claw 502 around the
  • the fixing portion 500 rotates in the vertical plane toward the clamping device 300, and further sends the cylinder 900 to the end of the first clamping portion 308 and the end of the clamping plate 309;
  • the control device controls the second card driving device (the first telescopic cylinder 306) to drive the extension of the telescopic rod to drive the end of the clamping plate 309 to rotate toward the first clamping portion 308, and the cylinder 900 is rotated. Clamped between the end of the first engaging portion 308 and the end of the clamping plate 309, and the bottom of the cylinder 900 is locked on the rotating support member 310, and the end of the clamping plate 309 is embedded in the cylinder Inside the opening of 900;
  • the control device controls the lateral driving device 302 to drive the entire clamping member to move laterally along the plane of the working table 201 to the polishing wheel 402 contacting the polishing device, and the control device controls the polishing driving device 400 to drive the polishing wheel 402 to operate, and at the same time, the control device Controlling the translation driving device 303 to drive the clamping member to move along the plane of the working platform 201, and the control device controls the rotation driving device to drive the clamping member to rotate laterally along the plane direction of the working platform 201, that is, two said
  • the second telescopic cylinder 304 drives the clamping member to rotate along the plane of the work frame 201 toward the polishing member according to the curvature of the outer wall of the cylinder 900, and when one of the second telescopic cylinders 304 is extended to urge the clamping member toward When the polishing device (the polishing wheel 402 of the polishing member) rotates in the direction, the other second telescopic cylinder 304 does not operate, and the e
  • the side wall of the cylinder 900 is sequentially polished from one end to the other end to be matched with the polishing member.
  • the control device controls the rotary driving device to drive the workpiece rotating shaft 313 to rotate to drive the rotation of the rotating support member 310, thereby further driving the cylinder.
  • 900 rotates about an axis between the rotating support member 310 and the end of the clamping plate 309, thereby achieving multi-directional, multi-area, multi-angle polishing of the outer wall of the cylinder 900;
  • control device controls the lateral driving device 302, the translation driving device 303, and the rotation driving device to reset the clamping device 300;
  • the control device controls the second card driving device (the first telescopic cylinder 306) to drive the telescopic rod to shorten the end of the clamping plate 309 to be reversely rotated (reset) by 90°, that is, to rotate along the plane of the bottom plate 311.
  • the bottom of the cylinder 900 is completely facing the receiving port 601 of the guiding groove 600;
  • the control device controls the air suction device to make a gas jet into the cylinder 900 through the air inlet 702.
  • the air pressure in the cylinder 900 is greater than the outside air pressure
  • the cylinder 900 is ejected toward the receiving port 601 of the guiding slot 600, so that the cylinder
  • the 900 enters the guiding groove 600 by the receiving port 601 of the guiding groove 600, and the cylinder 900 slides along the bottom side of the guiding groove 600 through the discharge port 602 of the guiding groove 600 to the receiving conveying surface 603, and is carried out through the outlet 102 of the outer casing 100. , complete a polishing process.
  • the present embodiment relates to a rotary multi-angle automatic polishing system.
  • the clamping device 300 of the present embodiment is different from that of the first embodiment in addition to the first embodiment.
  • the clamping device 300 has a clamping member hinged to the table 201 by a rotating shaft 700, driving the clamping member toward the polishing member in a plane perpendicular to the axis of rotation 700.
  • a rotary propulsion driving device 701 drives a translation driving device 303 that reciprocates the clamping member in the axial direction of the rotating shaft 700; the control device is coupled to the propulsion driving device 701.
  • the clamping member has a bottom plate 311, a first engaging portion 308 and a clamping plate 309; the clamping plate 309 is hinged to the bottom plate 311, and the clamping device 300 further has a driving edge along the clamping plate 309
  • the second card driving device that rotates in the plane direction of the bottom plate 311.
  • the dimension of the material; the line between the end of the first engaging portion 308 and the end of the carding plate 309 is parallel to the axial direction of the rotating shaft 700.
  • the carding plate 309 faces the receiving port 601 of the guiding slot 600.
  • the first engaging portion 308 is provided with the air inlet 702 , and the air inlet 702 faces the receiving port 601 of the guiding slot 600 .
  • the clamping device 300 further has a support frame, the clamping member is coupled to the support frame such that the clamping plate 309 faces the polishing member; the support frame is hinged to the work frame 201, The support frame is also coupled to the propulsion drive 701. One end of the propulsion driving device 701 is hinged to the work platform 201 such that the propulsion driving device 701 rotates in a vertical plane in a direction perpendicular to the rotating shaft 700, and the other end of the propulsion driving device 701 is hinged In the support frame.
  • the bottom plate 311 is hinged to the hinge plate 305, and the rotation driving device can drive the bottom plate 311 to drive the entire clamping member to reciprocally rotate toward the polishing member (the direction of the polishing wheel 402), that is, drive the clamping member to work along the same.
  • the plane of the gantry 201 (horizontal direction) is laterally rotated, and the rotational driving device is disposed at the bottom of the holding member.
  • the rotary driving device has two second telescopic cylinders 304, and two telescopic cylinders 304 are located at the top of the clamping member (the top position of the bottom plate 311 in the figure of the embodiment).
  • the holding device 300 has a rotation driving device that drives the workpiece rotating shaft 313 to rotate in the radial direction of the rotating shaft 700.
  • the polishing method involved in the use of the rotary multi-angle automatic polishing system of the present invention comprises the following steps:
  • a cylinder 900 (the material to be polished) having a curved surface is sequentially placed on the feed conveying surface 504, and the bottom of the cylinder 900 is oriented toward the receiving port 601 of the guiding groove 600 (the first One side of a card portion 308), the opening of the cylinder 900 faces one side of the carding plate 309, and the control panel 104 is operated such that the control device controls the feeding conveying surface 504 to operate in the direction of the retracting claw 502;
  • the control device controls the opening and closing drive device to drive the take-up claw 502 to open and under the action of the feed conveying surface 504, so that the cylinder 900 enters the take-up claw In the interval of 502, the control device controls the opening and closing drive device to drive the retracting claw 502 to close to clamp the cylinder 900;
  • the control device controls the feed driving device 503 to drive the feeding portion 501 and the take-up claw 502 to rotate around the fixing portion 500 in the vertical plane toward the clamping device 300, and further sends the cylinder 900 to the first card portion 308.
  • the control device controls the second card driving device (the first telescopic cylinder 306) to drive the extension of the telescopic rod to drive the end of the clamping plate 309 to rotate toward the first clamping portion 308, and the cylinder 900 is rotated. Clamped between the end of the first engaging portion 308 and the end of the clamping plate 309, and the bottom of the cylinder 900 is locked on the rotating support member 310, and the end of the clamping plate 309 is embedded in the cylinder Inside the opening of 900;
  • the control device controls the advancement driving device 701 to drive the entire clamping member to rotate toward the polishing member toward the polishing wheel 402 of the polishing device along a plane perpendicular to the rotation axis 700, and the control device controls the polishing driving device 400 to drive the polishing wheel 402 to operate, and
  • the control device controls the translation driving device 303 to drive the clamping member to move in the axial direction of the rotating shaft 700, and the control device controls the rotation driving device to drive the clamping member to rotate, that is, the two second telescopic cylinders 304 are in accordance with the cylinder
  • the curvature of the outer wall of the 900 drives the clamping member to rotate toward the polishing member along the plane of the work frame 201, and when one of the second telescopic cylinders 304 is extended to urge the clamping member toward the polishing device (the polishing member When the polishing wheel 402 is rotated in the direction, the other second telescopic cylinder 304 is not operated, and the elongation and contraction of
  • the side wall of the cylinder 900 is sequentially polished from one end to the other end to be polished by the matching polishing member.
  • the propulsion driving device 701 performs corresponding telescopic movement to ensure that the outer wall of the cylinder 900 can always remain and
  • the control device controls the rotary driving device to drive the rotating shaft 700 to rotate to drive the rotation of the rotating support member 310, thereby further driving the end of the cylinder 900 around the rotating support member 310 and the clamping plate 309. Rotation between the axes to achieve multi-directional, multi-area, multi-angle polishing of the outer wall of the cylinder 900;
  • control device controls the lateral driving device 302, the translation driving device 303, and the propulsion
  • the driving device 701 resets the clamping device 300;
  • the control device controls the second card driving device (the first telescopic cylinder 306) to drive the telescopic rod to shorten the end portion of the carding plate 309 to be reversely rotated (reset) by 90°, so that the cylinder 900 is in a relaxed state and The bottom of the cylinder 900 is completely facing the receiving port 601 of the guiding groove 600;
  • the control device controls the air suction device to make a gas jet into the cylinder 900 through the air inlet 702.
  • the air pressure in the cylinder 900 is greater than the outside air pressure
  • the cylinder 900 is ejected toward the receiving port 601 of the guiding slot 600, so that the cylinder
  • the 900 enters the guiding groove 600 by the receiving port 601 of the guiding groove 600, and the cylinder 900 slides along the bottom side of the guiding groove 600 through the discharge port 602 of the guiding groove 600 to the receiving conveying surface 603, and is carried out through the outlet 102 of the outer casing 100. , complete a polishing process.
  • the multi-angle automatic polishing system of the invention realizes the fixing and tightening of the object to be polished by the design of the clamping device, and then realizes the three-fold action of the lateral driving device, the translation driving device and the rotating driving device of the polishing device.
  • the movement of the polished object in three directions realizes the multi-angle and multi-faceted rotation of the object to be polished, the polishing is accurate and the precision is high; the automatic clamping of the object to be polished is realized, and a series of actions of automatic polishing are performed.
  • the clamping work of the clamping member is more accurate by the cooperation of the bottom plate, the first clamping portion and the second clamping portion, and the second clamping driving device drives the second clamping device
  • the rotation of the part along the plane of the bottom plate makes the release of the material more convenient; and the work of automatically tightening and releasing is realized, and the work efficiency is high.
  • the design of the rotating shaft of the workpiece enables automatic rotation during the polishing process of the material, which realizes multi-angle and multi-angle polishing of the material, without manual intervention, high polishing efficiency, and greatly protects the health of workers.
  • the multi-angle automatic polishing system of the present invention realizes the process of grasping and clamping the material by the cooperation of the take-up claws of the clamping device and the opening and closing driving device for driving the opening and closing movement of the take-up claws. Then, through the cooperation of the feeding portion of the feeding device and the feeding driving device for driving the feeding portion to rotate in the vertical plane around the fixing portion, the automatic conveying of the material is realized, and the automatic clamping and automatic feeding of the material are fully realized.
  • the process of feeding (feeding) saves the operation of manual feeding and feeding, reduces the contact time between the worker and the polishing machine, and greatly protects the health of the worker. At the same time, the automatic feeding also achieves the improvement of production efficiency. The production volume per unit time has been increased, labor costs have been saved, and a lot of time has been saved.
  • the multi-angle automatic polishing system of the present invention sprays the material between the suction port and the receiving port of the guiding groove through the suction port of the air suction device, without external manual operation
  • the material is automatically entered into the receiving device by the station; the material is automatically cut and collected, and the automatic slackening and automatic collection (cutting) of the material is fully realized, which saves the manpower receiving operation and reduces the worker.
  • the contact time with the polishing machine greatly protects the health of the workers.
  • the automatic receiving also realizes the improvement of production efficiency, increases the production quantity per unit time, saves labor costs and saves a lot of time.
  • the bottom side of the guiding groove is curved, so that the material is smoothly cut, is not easy to jam, and is not easy to damage the material, thereby maximally protecting the integrity of the material.
  • the receiving conveying surface and the receiving conveying driving device for the movement of the receiving conveying surface enable the material to be further discharged from the receiving conveying surface after being discharged from the discharging opening, which is convenient for collecting and finishing, and further reduces the worker and the automatic
  • the contact of the receiving system protects the health of workers and increases the efficiency of receiving materials.
  • the rotary multi-angle automatic polishing method of the invention has the advantages of simple equipment, simple and convenient operation, less manpower required, and no external intervention of manpower in the polishing process, which reduces manpower and greatly reduces The labor cost also protects the health of workers. Further, the automatic polishing method of the present invention can automatically realize a multi-area multi-angle polishing process without manual intervention, and has high polishing precision and good polishing effect.

Abstract

一种多角度自动抛光系统，包括工作台、夹持装置（300）、抛光装置及控制装置，夹持装置具有用于夹持物料的夹持部件、驱动夹持部件沿工作台所在平面横向运动的横向驱动装置（302）、驱动夹持部件沿工作台所在平面平移运动的平移驱动装置（303），及驱动夹持部件沿工作台所在平面横向转动的转动驱动装置，夹持部件还具有转动装置及驱动转动装置转动的旋转驱动装置，抛光装置具有抛光部件及驱动抛光部件运转的抛光驱动装置（400），控制装置连接于横向驱动装置、转动驱动装置、旋转驱动装置及抛光驱动装置。还公开了一种多角度自动抛光方法。上述抛光系统能够多角度连续抛光，且抛光精确，保护工人身体健康，成本低。

Description

多角度自动抛光系统及其抛光方法 技术领域
本发明涉及抛光领域，特别是涉及一种多角度自动抛光系统及其抛光方法。
背景技术
金属表面的抛光方法有很多种，对于机械抛光方法，目前设备投入成本昂贵、操作复杂，难以在薄利的抛光行业广泛推广使用。复杂表面抛光以人工抛光为主，使用机械抛光轮、皮带抛光的方法，其设备非常简单、容易操作、靠工人的熟练程度及目视控制抛光质量，不具有比较高的稳定性，同时大部分工人所在的抛光环境十分恶略，抛光过程中产生的粉尘和震动对身体和环境都有很大的影响。一些小车间或手工作坊仍在使用手工机械抛光轮实现工件抛光，一些大型表面的处理单位已经正在推广成批抛光的方法，这种方法是将一定比例的成批零件与磨料和一些催化济混合后放入滚筒容器等使他们相互摩擦碰撞而达到抛光目的，这种方法的优点是工人劳动强度低、效率高、成本低、不依赖工人的熟练程度、质量稳定，适合各种形状的零部件但抛光洁度稍差。对于本文设计的回转体抛光，当回转体为壳体时，例如保温杯，工件不具有很强的刚度不适用于成批抛光的方法，主要还是由人工抛光实现。
发明内容
基于此，有必要提供一种能够多角度连续抛光，且抛光精确，保护工人身体健康，成本低的多角度自动抛光系统。
一种多角度自动抛光系统，包括工作台及
夹持装置，所述夹持装置具有用于夹持物料的夹持部件、驱动所述夹持部件沿工作台所在平面横向运动的横向驱动装置、驱动所述夹持部件沿工作台所在平面平移运动的平移驱动装置，及驱动所述夹持部件沿工作台所在平面横向转动的转动驱动装置，所述夹持部件还具有转动装置及驱动所述转动装置转动的旋转驱动装置；
抛光装置，所述抛光装置具有抛光部件及驱动所述抛光部件运转的抛光驱动装置；
控制装置，所述控制装置连接于所述横向驱动装置、转动驱动装置、旋转 驱动装置及抛光驱动装置。
本发明涉及的多角度自动抛光系统，通过夹持装置涉及，实现了待抛光物体的固定加紧，再在抛光装置的夹横向驱动装置、平移驱动装置及转动驱动装置的三重作用下，实现待抛光物体的三个方向(相互垂直方向)上的运动，实现了待抛光物体的多角度多面向的转动，抛光准确，精度高；实现待抛光物体的自动夹紧，自动抛光的一系列动作，不需要人工干扰，减少了人工直接接触抛光装置，避免了工人与抛光材料等的直接短距离接触，极大程度上保护了工人的身体健康；且该抛光设备投资少，所需的费用少，成本地，且也进一步地节约了大量的人力成本及时间成本。
在其中一个实施例中，所述夹持部件具有底板、第一卡设部及第二卡设部；
所述第一卡设部铰接于所述底板，所述第二卡设部铰接于所述底板，所述夹持装置还具有驱动所述第二卡设部沿底板所在平面方向转动的第二卡设驱动装置。通过底板、第一卡设部及第二卡设部的配合，使得夹持部件的夹持工作更加的精确，卡设驱动装置驱动第二卡设部沿底板所在平面方向转动使得物料的释放更加的方便，使得物料在所述第一卡设部及第二卡设部之间的卡设(加紧)、释放更加的方便，且实现了自动加紧及释放的工作，工作效率高。
在其中一个实施例中，所述第二卡设部转动至第二卡设部的端部朝向于所述第一卡设部时，所述第一卡设部与所述第二卡设部的端部之间的距离匹配于物料的尺寸，所述第一卡设部的端部与所述第二卡设部的端部之间的连线与所述工作台所在的平面平行，且与所述夹持部件沿工作台所在平面横向运动的方向垂直。所述第一卡设部与所述第二卡设部的端部之间的距离密切配合物料的尺寸，使得加紧后的物料在抛光工序中不易滑落。
在其中一个实施例中，所述第二卡设部绕所述第一卡设部的端部与所述第二卡设部的端部之间的连线所在的轴线转动。便于物料的释放。
在其中一个实施例中，所述第二卡设驱动装置具有伸缩杆及驱动所述伸缩杆伸缩运动的第一伸缩气缸，所述第一伸缩气缸铰接于所述底板；
所述伸缩杆的一端连接于所述第二卡设部的端部，所述伸缩杆的另一端连接于所述第一伸缩气缸。使得夹持部件的夹持工作更加的精确，伸缩元件与所述第一伸缩气缸的配合使得物料的加紧及释放更加的方便，且实现了自动加紧及释放的工作，工作效率高。
在其中一个实施例中，还包括导轨，所述夹持装置设置于所述导轨，所述 横向驱动装置连接于所述夹持装置驱动所述夹持装置沿所述导轨运动。便于所述夹持装置的滑动更佳的灵活。
在其中一个实施例中，所述转动驱动装置具有两个第二伸缩气缸；
两个所述第二伸缩气缸连接于所述夹持部件相同的一侧，两个第二伸缩气缸之间具有间隔，两个所述第二伸缩气缸交替驱动所述夹持部件沿工作台所在平面朝向于所述抛光部件转动。便于物料的多曲面抛光。也便于调节夹持装置的平衡性，在抛光工序中避免晃动，也进一步地避免物料的滑落。
在其中一个实施例中，所述转动装置具有工件转动轴，所述工件转动轴连接于所述第一卡设部，且位于第一卡设部朝向所述第二卡设部的一侧，所述工件转动轴的端部朝向所述第二卡设部的一侧；
所述旋转驱动装置连接于所述工件转动轴且驱动所述工件转动轴旋转。旋转部件的设计，使得物料的抛光过程中能够实现自动转动，实现了物料多面积多角度的抛光，不需人工的干预，抛光效率高，也极大程度上保护了工人的身体健康。
在其中一个实施例中，所述抛光部件具有抛光轴及抛光轮，所述第二卡设部转动至第二卡设部的端部朝向于所述第一卡设部时，所述抛光轴的轴线平行于所述第一卡设部的端部与所述第二卡设部的端部之间的连线所在的轴线；
所述抛光轮连接于所述抛光轴的一端部，所述抛光驱动装置连接于所述抛光轴的另一端部且驱动所述抛光轴转动。便于抛光轮与物料之间的配合，也方便抛光轮的拆卸和安装。
本发明的另一目的在于提供一种多角度自动抛光方法。
一种多角度自动抛光方法，包括如下步骤：
将待抛光物料置于夹持装置的夹持部件上，控制装置控制横向驱动装置驱动所述夹持部件沿工作台所在平面横向运动至接触抛光装置的抛光部件；
控制装置控制抛光驱动装置驱动抛光部件运转，所述控制装置控制平移驱动装置驱动夹持部件沿工作台所在平面平移运动，同时控制装置控制转动驱动装置驱动所述夹持部件沿工作台所在平面方向横向转动，控制装置控制旋转驱动装置驱动转动装置旋转带动待抛光物料转动，同时，控制装置根据待抛光物料的表面曲率控制转动驱动装置驱动所述夹持部件相对铰接板朝向所述抛光部件方向往复转动，使得抛光物料的侧壁从一端到另一端与抛光部件接触摩擦，进行抛光，控制装置控制抛光部件复位；
收料。
本发明涉及的多角度自动抛光方法，所需设备简单，操作简便易行，所需的人力少，在抛光过程中基本不需人力的外部干预，减少了人力劳动，极大程度上减少了人力成本，也保护了工人的身体健康。进一步地，本发明涉及的自动抛光方法，能够自动化地实现多面积多角度的抛光工序，不需要人工过多地干预，且抛光精度高，抛光效果好。
附图说明
图1为本发明实施例1图夹持装置正面主视图；
图2为本发明实施例1图夹持装置背面主视图；
图3为本发明实施例1图夹持装置仰视图；
图4为本发明实施例1图夹持装置俯视图；
图5为本发明实施例1图夹持装置及抛光装置主视图；
图6为本发明实施例1图夹持装置及抛光装置侧视图；
图7为本发明实施例1图夹持装置及抛光装置俯视图；
图8为本发明实施例1图夹持装置及抛光装置侧视图；
图9为本发明实施例1图夹持装置及抛光装置侧视图；
图10为本发明实施例1图夹持装置及抛光装置主视图；
图11为本发明实施例2图夹持装置及自动收料系统主视图；
图12为本发明实施例2图夹持装置主视图；
图13为本发明实施例2图夹持装置主视图；
图14为本发明实施例2图夹持装置侧视图；
图15为本发明实施例2图夹持装置侧视图；
图16为本发明实施例2图夹持装置仰视图；
图17为本发明实施例2图夹持装置俯视图；
图18为本发明实施例1、2图自动收料系统主视图；
图19为本发明实施例2夹持装置及自动收料系统主视图；
图20为本发明实施例2旋转式多角度自动抛光系统主视图；
图21-23为本发明实施例2旋转式多角度自动抛光系统主视图；
图24-27为本发明实施例2旋转式多角度自动抛光系统侧视图；
图28、29为本发明实施例2旋转式多角度自动抛光系统及壳体主视图。
附图标记说明
100、外壳；101、进口；102、出口；103、进风口；104、控制面板；201、工作台架；202、第二支架；203、第三支架；300、300a、夹持装置；301、导轨；302、横向驱动装置；303、平移驱动装置；304、第二伸缩气缸；305、铰接板；306、第一伸缩气缸；307a、从动轮；307b、驱动轮；307c、皮带；308、第一卡设部；309、卡设板；310、旋转支撑部件；311、底板；312、底座固定板；313、工件转动轴；400、抛光驱动装置；401、抛光轴；402、抛光轮；500、固定部；501、送料部；502、取料爪；503、送料驱动装置；504、进料传送面；600、导向槽；601、收料口；602、出料口；603、收料传送面；700、旋转轴；701、推进驱动装置；702、吸气口；800、雨淋装置；900、钢瓶；901、支撑框架；902、支架。
具体实施方式
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施例。相反地，提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。
实施例1
一种多角度自动抛光系统，包括工作台架201、夹持装置300、抛光装置、自动送料系统、自动收料系统及控制装置；所述工作台架201的上表面所在的平面处于水平状态。
参见图1-图4，所述夹持装置具有300铰接板305、用于夹持物料的夹持部件、驱动所述夹持部件沿工作台架201所在平面横向(水平面)运动的横向驱 动装置302、驱动所述夹持部件沿工作台架201所在平面平移运动的平移驱动装置303，及驱动所述夹持部件沿工作台架201所在平面(水平面方向)横向转动的转动驱动装置；
在本实施例中，优选地，所述夹持部件具有底板311、第一卡设部308及卡设板309，所述第一卡设部308固定于所述底板311。所述第一卡设部308为轴承组结构，配合于工件转动轴313的转动。所述铰接板305沿旋转轴的轴向方向上的截面呈L形状，所述底板311铰接于所述铰接板305的底面一侧，所述转动驱动装置可驱动所述底板311带动整个夹持部件朝向抛光部件(抛光轮402方向)往复转动，也即驱动所述夹持部件沿工作台架201所在平面(水平面方向)横向转动，所述转动驱动装置设置于所述加持部件的底部。
本实施例中，所述转动驱动装置具有两个第二伸缩气缸304，两个伸缩气缸304位于所述夹持部件底部(本实施例图中为所述底板311的底部位置)；两个所述第二伸缩气缸304连接于所述夹持部件相同的一侧，两个第二伸缩气缸304之间具有间隔，两个所述第二伸缩气缸304交替驱动所述夹持部件沿工作台架201所在平面朝向于所述抛光部件转动，也即当其中一个第二伸缩气缸304伸长驱使所述夹持部件朝向抛光装置(抛光部件的抛光轮402)方向转动时，另一个第二伸缩气缸304则不工作，两个所述第二伸缩气缸304的伸长与收缩配合于物料的表面的曲面。
所述第二卡设部具有卡设板309及轴承组构成，轴承组固定于卡设板309的端部，且卡设板309的端部的轴承组与第一卡设部308的轴承组相对，配合于工件转动轴313的转动以带动待抛光物料900的转动。所述卡设板309的中部铰接于所述底板311，所述夹持装置300还具有驱动所述卡设板309沿底板311所在平面方向转动的第二卡设驱动装置。所述卡设板309转动至卡设板309的端部朝向于所述第一卡设部308时，所述第一卡设部308与所述卡设板309的端部之间的距离匹配于物料的尺寸。
所述卡设板309的端部朝向于所述第一卡设部308时，所述第一卡设部308的端部与所述卡设板309的端部之间的连线与所述工作台架201所在的平面平行，且与所述夹持部件沿工作台架201所在平面横向运动的方向垂直。
所述第二卡设驱动装置具有伸缩杆及驱动所述伸缩杆伸缩运动的第一伸缩气缸306，所述第一伸缩气缸306铰接于所述底板311使得所述第一伸缩气缸306沿底板311所在平面方向转动；所述伸缩杆的一端连接于所述卡设板309的 端部，所述伸缩杆的另一端连接于所述第一伸缩气缸306；所述伸缩杆与所述第一卡设部308、卡设板309位于同一个平面内，所述伸缩杆位于所述第一卡设部308、卡设板309的中部位置，当所述伸缩杆伸长时，驱使所述卡设板309的端部朝向所述第一卡设部308方向转动，当所述伸缩杆缩短时，驱使所述卡设板309的端部远离所述第一卡设部308方向转动，所述第一卡设部308的端部与所述卡设板309的端部均连接有聚氨酯垫片以增加摩擦力。
所述夹持装置300还包括工件转动轴313，所述工件转动轴313连接于所述第一卡设部308，且位于第一卡设部308朝向所述卡设板309的一侧；所述夹持装置300还具有驱动所述工件转动轴313沿垂直于工作台架201所在平面和所述底座所在平面的方向上转动的旋转驱动装置，所述工件转动轴313具有旋转支撑部件310(聚氨酯材料)，所述工件转动轴313贯穿于所述第一卡设部308的端部，所述旋转支撑部件310固定于所述第一卡设部308的端部的工件转动轴313上，旋转支撑部件310与轴承内圈固定，旋转支撑部件310与待抛光物料900接触的部位采用聚氨酯材料，以增加摩擦阻力，所述第一卡设部308的另一端部的工件转动轴313连接于所述旋转驱动装置，所述旋转驱动装置具有驱动轮307b、从动轮307a及皮带307c，所述从动轮307a固定于所述第一卡设部308的另一端部的工件转动轴313上，所述从动轮307a通过所述皮带307c连接于所述驱动轮307b，所述驱动轮307b受控于第一电机(图中未示出)，所述控制装置控制所述第一电机的运转，进一步带动所述从动轮307a及工件转动轴313的转动。
所述抛光装置具有抛光部件及驱动所述抛光部件运转的抛光驱动装置400；所述抛光部件具有抛光轴401及抛光轮402，所述抛光轴401位于所述工作台架201的上方，所述抛光轴401与所述夹持装置300处于相对位置。当所述卡设板309转动至卡设板309的端部朝向于所述第一卡设部308时，所述抛光轴401的轴线平行于所述第一卡设部308的端部与所述卡设板309的端部之间的连线所在的轴线；所述抛光轮402连接于所述抛光轴401的一端部，所述抛光驱动装置400连接于所述抛光轴401的另一端部且驱动所述抛光轴401转动，所述抛光驱动装置400为第二电机，本实施例中为交流电机。
进一步地，夹持装置300固定于底座固定板312上，还包括导轨301，底座固定板312连接于所述导轨301，所述横向驱动装置302连接于所述夹持装置300驱动，底座固定板312带动整个夹持装置300沿所述导轨301运动。
参见图5-图10，在本实施例中，所述抛光轴401位于所述工作台架201所在的平面上方，所述导轨301位于所述工作台架201的表面，且导轨301的运行方向与所述抛光轴401的轴线垂直，所述第一卡设部308的端部与所述卡设板309的端部之间的连线与所述抛光轴401的轴线平行，所述底板311的底面一侧与所述工作台架201所在的平面具有锐角，所述底板311所在的平面与所述抛光轴401的轴线平行，所述横向驱动装置302驱动所述夹持部件在所述工作台架201所在平面内沿导轨301的长轴方向朝向所述抛光轴401往复运动，所述平移驱动装置303驱动所述夹持部件在工作台架201所在(或平行)平面内沿垂直于导轨301的长轴方向运动，所述转动驱动装置驱动所述夹持部件在(或平行)工作台架201所在平面内转动；所述卡设板309在垂直于所述底板311所在的平面及所述工作台架201所在的平面的方向上转动，当所述第一卡设部308向上方转动时，处于张开状态，当所述第一卡设部308向下方转动时，处于闭合状态。所述伸缩杆相对于所述第一卡设部308、卡设板309位于底板311的上部，所述伸缩杆的伸缩方向与所述抛光轴401平行。所述工件转动轴313绕平行于所述抛光轴401的方向转动，也即，当所述卡设板309转动至卡设板309的端部朝向于所述第一卡设部308时，所述工件转动轴313绕所述第一卡设部308的端部与所述卡设板309的端部之间的连线所在的轴线转动。
参见图11、图19-图29，所述自动送料系统，包括连接于工作台架201的固定部500，还包括送料装置、夹紧装置，所述固定部500沿竖直方向设置于所述工作台架201的下方，所述固定部500的底部具有两个凸起，两个凸起之间具有间隔。
送料装置具有送料部501，所述送料部501呈长条形，送料装置还具有驱动所述送料部501绕所述固定部500沿竖直平面内转动的送料驱动装置503。
所述夹紧装置具有取料爪502，所述取料爪502连接于所述送料部501，所述夹紧装置还具有驱动所述取料爪502开合运动的开合驱动装置(图中未示出)；所述取料爪502具有至少两个取料臂，所述取料臂呈圆弧形，所述取料臂之间具有用于放置物料的间隔；取料臂的一端铰接于所述送料部501，取料臂的另一端朝向取料臂之间的间隔方向弯曲。
所述送料部501通过所述送料部501的长轴方向上的一端工件转动轴313铰接于两个所述凸起之间，使得所述送料部501铰接于所述固定部500，所述送料驱动装置503连接于所述工件转动轴313且驱动所述工件转动轴313转动； 所述送料驱动装置503驱动所述送料部501沿竖直方向向上转动后，所述取料爪502朝向于所述工作台架201的表面，且位于所述第一卡设部308的端部与所述卡设板309的端部之间。所述送料部501的长轴方向上的另一端连接有所述取料臂。所述送料部501具有取料爪502的一端朝向所述送料部501与固定座铰接处的方向弯曲。
参见图28、图29，进一步地，还包括进料装置，所述进料装置具有进料传送面504及用于驱动所述进料传送面504运动的进料传送驱动装置，所述取料爪502沿竖直方向位于所述进料传送面504下方。所述进料传送面504的运动方向位于所述送料部501转动所在的平面内。所述进料传送面504的沿运行方向的两侧具有挡板，所述挡板之间的间距不小于所述物料的尺寸。在本实施例中，所述进料传送面504为长条形，所述进料传送面504设置于第二支架202座上，所述第二支架202座具有长条形的凹槽，所述凹槽的尺寸匹配于进料传送面504的尺寸，所述进料传送面504位于所述长条形的凹槽内，长条形的凹槽的侧壁构成所述侧板，避免物料的滑落。
参见图11、图18-图29，所述自动收料系统，包括收料装置、吸气装置。
所收料装置具有导向槽600，所述导向槽600具有收料口601及出料口602；所述导向槽600的收料口601开口于所述导向槽600的侧壁，所述导向槽600的收料口601呈圆形，所述导向槽600的底侧呈曲面状；所述导向槽600沿导向槽600的收料口601至出料口602方向的尺寸逐渐缩小。
所述吸气装置具有吸气口702，所述吸气口702开口于所述卡设板309的端部且朝向所述第一卡设部308，所述第一卡设部308与所述导向槽600的收料口601沿竖直方向位于同一高度，所述第一卡设部308朝向于所述导向槽600的收料口601，使得所述吸气口702朝向于所述导向槽600的收料口601；所述导向槽600的收料口601与所述送料部501的取料爪502的朝向一致。所述吸气口702连通有进气系统。
进一步地，还包括空气净化装置，所述空气净化装置连接于所述吸气装置的吸气口702。所述空气净化装置具有用于进气空气干燥的进气过滤器，进气过滤器连通于所述吸气装置的吸气口702，外界空气通过进气过滤器进行干燥处理；
进一步地，还包括除尘过滤系统，所述除尘过滤系统具有强力抽风装置、雨淋装置800及废液处理装置，除尘过滤系统连通于所述进风口103。
进一步地，所述收料装置还包括收料传送面603及用于所述收料传送面603运动的收料传送驱动装置。所述导向槽600的出料口602沿竖直方向位于所述收料传送面603的上方，且朝向于所述收料传送面603。所述收料传送面603的沿运行方向的两侧具有挡板，所述挡板之间的间距不小于所述物料的尺寸。在本实施例中，所述收料传送面603为长条形，所述收料传送面603设置于第三支架203座上，所述第三支架203座具有长条形的凹槽，所述凹槽的尺寸匹配于收料传送面603的尺寸，所述收料传送面603位于所述长条形的凹槽内，长条形的凹槽的侧壁构成所述侧板，避免抛光后物料的滑落。
所述控制装置驱动所述横向驱动装置302、平移驱动装置303、转动驱动装置、第二卡设驱动装置(第一伸缩气缸306)、旋转驱动装置、抛光驱动装置400、平衡驱动装置、送料驱动装置503、进料传送驱动装置、收料传送驱动装置、开合驱动装置、吸气装置。
在本实施例中，还具有外壳100，所述外壳100具有进口101及出口102，所述外壳100进口101及外壳100出口102位于外壳100的同一侧面。所述外壳100包裹于所述工作台架201、夹持装置300、抛光装置、自动送料系统、自动收料系统及控制装置，所述进料传送面504贯穿所述外壳100的进口101，所述收料传送面603贯穿所述外壳100的出口102，所述外壳100的外侧还具有控制面板104，所述控制装置连接于所述控制面板104。所述雨淋装置800设置于所述外壳100的外侧。所述外壳100还具有进风口103，所述吸气装置的吸气口702通过所述空气净化装置连通于所述外壳100进风口103。
本发明涉及的多角度自动抛光系统在使用时涉及的抛光方法，包括如下步骤：
将瓶身为曲面的钢瓶900(待抛光物料)依次放置于进料传送面504上，且将所述钢瓶900的底部朝向于导向槽600的收料口601(第一卡设部308)的一侧，所述钢瓶900的开口朝向于卡设板309的一侧，操作控制面板104使得控制装置控制进料传送面504往所述取料爪502方向运转；
当所述钢瓶900到达送料部501的取料爪502位置时，控制装置控制开合驱动装置驱动取料爪502张开并在进料传送面504的运动作用下，使得钢瓶900进入取料爪502的间隔内，控制装置控制开合驱动装置驱动取料爪502闭合将所述钢瓶900夹住；
控制装置控制送料驱动装置503驱动所述送料部501及取料爪502绕所述 固定部500沿竖直平面内朝向夹持装置300转动，并进一步地将钢瓶900送至第一卡设部308的端部、卡设板309的端部之间；
控制装置控制第二卡设驱动装置(第一伸缩气缸306)驱动所述伸缩杆伸长驱使所述卡设板309的端部朝向所述第一卡设部308方向转动，将所述钢瓶900夹紧在第一卡设部308的端部与卡设板309的端部之间，且钢瓶900的底部卡设于旋转支撑部件310上，所述卡设板309的端部嵌设于钢瓶900的开口内；
控制装置控制横向驱动装置302驱动整个夹持部件沿工作台架201所在平面横向运动至接触抛光装置的抛光轮402处，控制装置控制抛光驱动装置400驱动抛光轮402运转，同时，所述控制装置控制平移驱动装置303驱动夹持部件沿工作台架201所在平面平移运动，控制装置控制转动驱动装置驱动所述夹持部件沿工作台架201所在平面方向横向转动，也即，两个所述第二伸缩气缸304按照钢瓶900的外壁的曲率，驱动所述夹持部件沿工作台架201所在平面朝向于所述抛光部件转动，当其中一个第二伸缩气缸304伸长驱使所述夹持部件朝向抛光装置(抛光部件的抛光轮402)方向转动时，另一个第二伸缩气缸304则不工作，两个所述第二伸缩气缸304的伸长与收缩配合于物料的表面的曲面的形状。使得钢瓶900的侧壁由一端至另一端依次接触配合抛光部件进行抛光，在抛光过程中，控制装置控制旋转驱动装置驱动工件转动轴313转动以带动旋转支撑部件310的转动，从而进一步地带动钢瓶900绕旋转支撑部件310与卡设板309的端部之间的轴线转动，从而实现钢瓶900的外壁的多方位，多面积，多角度的抛光；
当抛光结束后，控制装置控制横向驱动装置302、平移驱动装置303、旋转驱动装置使得所述夹持装置300复位；
控制装置控制第二卡设驱动装置(第一伸缩气缸306)驱动所述伸缩杆缩短驱使所述卡设板309的端部逆向转动(复位)90°，即沿底板311所在平面转动，使得所述钢瓶900的底部完全朝向于所述导向槽600的收料口601；
控制装置控制吸气装置通过所述吸气口702朝向所述钢瓶900内喷气，钢瓶900内的气压大于外界气压时，将所述钢瓶900朝向导向槽600的收料口601方向弹出，使得钢瓶900由导向槽600的收料口601进入导向槽600，钢瓶900沿导向槽600的底侧通过导向槽600的出料口602滑至收料传送面603上，并通过外壳100出口102运出，完成一次抛光工序。
实施例2
本实施例涉及一种旋转式多角度自动抛光系统，在实施例1的基础上，本实施例的夹持装置300与实施例1中不同。
参见图11-图19，所述夹持装置300具有通过旋转轴700铰接于所述工作台架201的夹持部件、驱动所述夹持部件沿垂直于旋转轴700的平面朝向所述抛光部件转动的推进驱动装置701、驱动所述夹持部件沿旋转轴700轴向方向往复运动的平移驱动装置303；所述控制装置连接于所述推进驱动装置701。
所述夹持部件具有底板311、第一卡设部308及卡设板309；所述卡设板309铰接于所述底板311，所述夹持装置300还具有驱动所述卡设板309沿底板311所在平面方向转动的第二卡设驱动装置。所述卡设板309转动至卡设板309的端部朝向于所述第一卡设部308时，所述第一卡设部308与所述卡设板309的端部之间的距离匹配于物料的尺寸；所述第一卡设部308的端部与所述卡设板309的端部之间的连线与所述旋转轴700轴向方向平行。所述卡设板309朝向于所述导向槽600的收料口601。所述第一卡设部308设有所述吸气口702，所述吸气口702朝向于所述导向槽600的收料口601。
所述夹持装置300还具有支撑框架，所述夹持部件连接于所述支撑框架，使得所述卡设板309朝向于所述抛光部件；所述支撑框架铰接于所述工作台架201，所述支撑框架还连接于所述推进驱动装置701。所述推进驱动装置701的一端铰接于所述工作台架201，使得所述推进驱动装置701在竖直平面内沿垂直于所述旋转轴700方向转动，所述推进驱动装置701的另一端铰接于所述支撑框架。
所述底板311铰接于所述铰接板305，所述转动驱动装置可驱动所述底板311带动整个夹持部件朝向抛光部件(抛光轮402方向)往复转动，也即驱动所述夹持部件沿工作台架201所在平面(水平面方向)横向转动，所述转动驱动装置设置于所述加持部件的底部。
本实施例中，所述转动驱动装置具有两个第二伸缩气缸304，两个伸缩气缸304位于所述夹持部件顶部(本实施例图中为所述底板311的顶部位置)。
所述夹持装置300具有的旋转驱动装置驱动所述工件转动轴313沿所述旋转轴700的径向方向转动。
本发明涉及的旋转式多角度自动抛光系统在使用时涉及的抛光方法，包括如下步骤：
参见图20-图29，将瓶身为曲面的钢瓶900(待抛光物料)依次放置于进料传送面504上，且将所述钢瓶900的底部朝向于导向槽600的收料口601(第一卡设部308)的一侧，所述钢瓶900的开口朝向于卡设板309的一侧，操作控制面板104使得控制装置控制进料传送面504往所述取料爪502方向运转；
当所述钢瓶900到达送料部501的取料爪502位置时，控制装置控制开合驱动装置驱动取料爪502张开并在进料传送面504的运动作用下，使得钢瓶900进入取料爪502的间隔内，控制装置控制开合驱动装置驱动取料爪502闭合将所述钢瓶900夹住；
控制装置控制送料驱动装置503驱动所述送料部501及取料爪502绕所述固定部500沿竖直平面内朝向夹持装置300转动，并进一步地将钢瓶900送至第一卡设部308的端部、卡设板309的端部之间；
控制装置控制第二卡设驱动装置(第一伸缩气缸306)驱动所述伸缩杆伸长驱使所述卡设板309的端部朝向所述第一卡设部308方向转动，将所述钢瓶900夹紧在第一卡设部308的端部与卡设板309的端部之间，且钢瓶900的底部卡设于旋转支撑部件310上，所述卡设板309的端部嵌设于钢瓶900的开口内；
控制装置控制推进驱动装置701驱动整个夹持部件沿垂直于旋转轴700的平面朝向所述抛光部件转动至抛光装置的抛光轮402处，控制装置控制抛光驱动装置400驱动抛光轮402运转，同时，所述控制装置控制平移驱动装置303驱动夹持部件沿旋转轴700轴向方向运动，控制装置控制转动驱动装置驱动所述夹持部件转动，也即，两个所述第二伸缩气缸304按照钢瓶900的外壁的曲率，驱动所述夹持部件沿工作台架201所在平面朝向于所述抛光部件转动，当其中一个第二伸缩气缸304伸长驱使所述夹持部件朝向抛光装置(抛光部件的抛光轮402)方向转动时，另一个第二伸缩气缸304则不工作，两个所述第二伸缩气缸304的伸长与收缩配合于物料的表面的曲面的形状。使得钢瓶900的侧壁由一端至另一端依次接触配合抛光部件进行抛光，当不同的曲面依次与抛光轮402接触时，推进驱动装置701进行相应的伸缩运动以保证钢瓶900的外壁能始终保持与抛光轮402的接触，在抛光过程中，控制装置控制旋转驱动装置驱动旋转轴700转动以带动旋转支撑部件310的转动，从而进一步地带动钢瓶900绕旋转支撑部件310与卡设板309的端部之间的轴线转动，从而实现钢瓶900的外壁的多方位，多面积，多角度的抛光；
当抛光结束后，控制装置控制横向驱动装置302、平移驱动装置303、推进 驱动装置701使得所述夹持装置300复位；
控制装置控制第二卡设驱动装置(第一伸缩气缸306)驱动所述伸缩杆缩短驱使所述卡设板309的端部逆向转动(复位)90°，使得所述钢瓶900处于松弛状态且使得钢瓶900的底部完全朝向于所述导向槽600的收料口601；
控制装置控制吸气装置通过所述吸气口702朝向所述钢瓶900内喷气，钢瓶900内的气压大于外界气压时，将所述钢瓶900朝向导向槽600的收料口601方向弹出，使得钢瓶900由导向槽600的收料口601进入导向槽600，钢瓶900沿导向槽600的底侧通过导向槽600的出料口602滑至收料传送面603上，并通过外壳100出口102运出，完成一次抛光工序。
本发明涉及的多角度自动抛光系统，通过夹持装置的设计，实现了待抛光物体的固定加紧，再在抛光装置的夹横向驱动装置、平移驱动装置及转动驱动装置的三重作用下，实现待抛光物体的三个方向(相互垂直方向)上的运动，实现了待抛光物体的多角度多面向的转动，抛光准确，精度高；实现待抛光物体的自动夹紧，自动抛光的一系列动作，不需要人工干扰，减少了人工直接接触抛光装置，避免了工人与抛光材料等的直接短距离接触，极大程度上保护了工人的身体健康；且该抛光设备投资少，所需的费用少，成本地，且也进一步地节约了大量的人力成本及时间成本。
本发明涉及的多角度自动抛光系统，通过底板、第一卡设部及第二卡设部的配合，使得夹持部件的夹持工作更加的精确，第二卡设驱动装置驱动第二卡设部沿底板所在平面方向转动使得物料的释放更加的方便；且实现了自动加紧及释放的工作，工作效率高。工件转动轴的设计，使得物料的抛光过程中能够实现自动转动，实现了物料多面积多角度的抛光，不需人工的干预，抛光效率高，也极大程度上保护了工人的身体健康。
本发明涉及的多角度自动抛光系统，通过所述夹紧装置具有的取料爪以及驱动所述取料爪开合运动的开合驱动装置的配合，实现物料的抓取及夹紧的工序，再通过送料装置的送料部及驱动所述送料部绕所述固定部沿竖直平面内转动的送料驱动装置的配合，实现了物料的自动传送，充分实现了物料的自动夹紧及自动给喂(送料)的工序，节省了人力进料给料的操作，减少了工人与抛光机的接触时间，极大程度上保护了工人的身体健康，同时，自动给料也实现了生产效率的提高，提高了单位时间内的生产数量，节约了人力成本，节约了大量时间。
本发明涉及的多角度自动抛光系统，通过所述吸气装置具有的吸气口，将位于所述吸气口与导向槽的收料口之间的物料喷出，在不需要外界人工操作下，实现物料由工位自动进入收料装置中；实现了物料的自动下料及收集，充分实现了物料的自动松懈及自动收集(下料)的工序，节省了人力收料的操作，减少了工人与抛光机的接触时间，极大程度上保护了工人的身体健康，同时，自动收料也实现了生产效率的提高，提高了单位时间内的生产数量，节约了人力成本，节约了大量时间。
本发明涉及的多角度自动抛光系统，所述导向槽的底侧呈曲面状，使得物料的下料顺利，不易卡塞，不易损坏物料，最大程度上保护了物料的完整性。收料传送面及用于所述收料传送面运动的收料传送驱动装置使得，物料由出料口出来后进一步地由收料传送面传出，便于收集整理，也进一步地减少工人与自动收料系统的接触，保护工人健康，也提高了收料的效率。
本发明涉及的旋转式多角度自动抛光方法，所需设备简单，操作简便易行，所需的人力少，在抛光过程中基本不需人力的外部干预，减少了人力劳动，极大程度上减少了人力成本，也保护了工人的身体健康。进一步地，本发明涉及的自动抛光方法，能够自动化地实现多面积多角度的抛光工序，不需要人工过多地干预，且抛光精度高，抛光效果好。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种多角度自动抛光系统，其特征在于，包括工作台及
    夹持装置，所述夹持装置具有用于夹持物料的夹持部件、驱动所述夹持部件沿工作台所在平面横向运动的横向驱动装置、驱动所述夹持部件沿工作台所在平面平移运动的平移驱动装置，及驱动所述夹持部件沿工作台所在平面横向转动的转动驱动装置，所述夹持部件还具有转动装置及驱动所述转动装置转动的旋转驱动装置；
    抛光装置，所述抛光装置具有抛光部件及驱动所述抛光部件运转的抛光驱动装置；
    控制装置，所述控制装置连接于所述横向驱动装置、转动驱动装置、旋转驱动装置及抛光驱动装置。
  2. 根据权利要求1所述的多角度自动抛光系统，其特征在于，所述夹持部件具有底板、第一卡设部及第二卡设部；
    所述第一卡设部铰接于所述底板，所述第二卡设部铰接于所述底板，所述夹持装置还具有驱动所述第二卡设部沿底板所在平面方向转动的第二卡设驱动装置。
  3. 根据权利要求2所述的多角度自动抛光系统，其特征在于，所述第二卡设部转动至第二卡设部的端部朝向于所述第一卡设部时，所述第一卡设部与所述第二卡设部的端部之间的距离匹配于物料的尺寸，所述第一卡设部的端部与所述第二卡设部的端部之间的连线与所述工作台所在的平面平行，且与所述夹持部件沿工作台所在平面横向运动的方向垂直。
  4. 根据权利要求3所述的多角度自动抛光系统，其特征在于，所述第二卡设部绕所述第一卡设部的端部与所述第二卡设部的端部之间的连线所在的轴线转动。
  5. 根据权利要求2所述的多角度自动抛光系统，其特征在于，所述第二卡设驱动装置具有伸缩杆及驱动所述伸缩杆伸缩运动的第一伸缩气缸，所述第一伸缩气缸铰接于所述底板；
    所述伸缩杆的一端连接于所述第二卡设部的端部，所述伸缩杆的另一端连接于所述第一伸缩气缸。
  6. 根据权利要求1-5任意一项所述的多角度自动抛光系统，其特征在于，还包括导轨，所述夹持装置设置于所述导轨，所述横向驱动装置连接于所述夹 持装置驱动所述夹持装置沿所述导轨运动。
  7. 根据权利要求1-5任意一项所述的多角度自动抛光系统，其特征在于，所述转动驱动装置具有两个第二伸缩气缸；
    两个所述第二伸缩气缸连接于所述夹持部件相同的一侧，两个第二伸缩气缸之间具有间隔，两个所述第二伸缩气缸交替驱动所述夹持部件沿工作台所在平面朝向于所述抛光部件转动。
  8. 根据权利要求1-5任意一项所述的多角度自动抛光系统，其特征在于，所述转动装置具有工件转动轴，所述工件转动轴连接于所述第一卡设部，且位于第一卡设部朝向所述第二卡设部的一侧，所述工件转动轴的端部朝向所述第二卡设部的一侧；
    所述旋转驱动装置连接于所述工件转动轴且驱动所述工件转动轴旋转。
  9. 根据权利要求1-5任意一项所述的多角度自动抛光系统，其特征在于，所述抛光部件具有抛光轴及抛光轮，所述第二卡设部转动至第二卡设部的端部朝向于所述第一卡设部时，所述抛光轴的轴线平行于所述第一卡设部的端部与所述第二卡设部的端部之间的连线所在的轴线；
    所述抛光轮连接于所述抛光轴的一端部，所述抛光驱动装置连接于所述抛光轴的另一端部且驱动所述抛光轴转动。
  10. 一种多角度自动抛光方法，其特征在于，包括如下步骤：
    将待抛光物料置于夹持装置的夹持部件上，控制装置控制横向驱动装置驱动所述夹持部件沿工作台所在平面横向运动至接触抛光装置的抛光部件；
    控制装置控制抛光驱动装置驱动抛光部件运转，所述控制装置控制平移驱动装置驱动夹持部件沿工作台所在平面平移运动，同时控制装置控制转动驱动装置驱动所述夹持部件沿工作台所在平面方向横向转动，控制装置控制旋转驱动装置驱动转动装置旋转带动待抛光物料转动，同时，控制装置根据待抛光物料的表面曲率控制转动驱动装置驱动所述夹持部件相对铰接板朝向所述抛光部件方向往复转动，使得抛光物料的侧壁从一端到另一端与抛光部件接触摩擦，进行抛光，控制装置控制抛光部件复位；
    收料。
PCT/CN2014/089455 2014-09-30 2014-10-24 多角度自动抛光系统及其抛光方法 WO2016049957A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US14/888,024 US9878422B2 (en) 2014-09-30 2014-10-24 Multi-angle automated polishing system and polishing method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410523072.4 2014-09-30
CN201410523072.4A CN104290014B (zh) 2014-09-30 2014-09-30 多角度自动抛光系统及其抛光方法

Publications (1)

Publication Number Publication Date
WO2016049957A1 true WO2016049957A1 (zh) 2016-04-07

Family

ID=52310086

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/089455 WO2016049957A1 (zh) 2014-09-30 2014-10-24 多角度自动抛光系统及其抛光方法

Country Status (3)

Country Link
US (1) US9878422B2 (zh)
CN (1) CN104290014B (zh)
WO (1) WO2016049957A1 (zh)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105856033A (zh) * 2016-06-07 2016-08-17 艾帝尔机器人科技（昆山）有限公司 一种可对产品进行翻转打磨的抛光机
CN105856046A (zh) * 2016-06-07 2016-08-17 艾帝尔机器人科技（昆山）有限公司 一种用于汽车行李架的抛光机
CN105881145A (zh) * 2016-06-15 2016-08-24 常州市荣顺电子有限公司 一种固定效果好的法兰盘专用打磨机
CN105965374A (zh) * 2016-07-05 2016-09-28 张剑光 一种多角度全自动抛光机的送料装置
CN110948299A (zh) * 2019-12-21 2020-04-03 丽水市精锐轴承制造有限公司 无芯磨床的控制装置
CN111805393A (zh) * 2020-06-12 2020-10-23 宁波职业技术学院 一种自动化抛光装置
CN112318218A (zh) * 2020-11-16 2021-02-05 芜湖大捷离合器有限公司 一种离合器压盘表面光滑度处理方法
CN114986368A (zh) * 2022-06-13 2022-09-02 苏州国科医工科技发展(集团)有限公司 细长超薄纯钛管深孔内壁抛光装置及方法
CN117283444A (zh) * 2023-11-27 2023-12-26 山东一立动力科技股份有限公司 用于铸造喷嘴环内外圈精修的抛磨装置

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104772688B (zh) * 2015-04-16 2017-03-01 东莞市顺林模型礼品股份有限公司 一种利用气缸来实现全自动抛光的抛光机
CN105538118A (zh) * 2016-02-04 2016-05-04 浙江胜华波电器股份有限公司 进给等量自控式蜗杆抛光抽尘机构
CN109963689B (zh) * 2016-11-18 2021-12-28 Ａｇｃ株式会社 曲面板的加工装置、及加工了外周部的曲面板的制造方法
CN106553098A (zh) * 2016-11-24 2017-04-05 贵州兴富祥立健机械有限公司 自动抓料机械手
CN108274365A (zh) * 2018-03-28 2018-07-13 埃斯顿（湖北）机器人工程有限公司 一种铝壳机器人自动打磨抛光工作站
CN108500835A (zh) * 2018-05-24 2018-09-07 余金龙 一种苗族银饰抛光加工台
CN108527077B (zh) * 2018-07-11 2019-07-12 温州职业技术学院 一种注射针头的生产设备
CN109048570B (zh) * 2018-09-05 2020-04-07 芜湖福祥模具科技有限公司 一种模具制造用表面毛刺处理装置
CN112548753B (zh) * 2020-12-02 2022-03-18 温州大学激光与光电智能制造研究院 一种圆形工件边角打磨倒角装置
CN112571239B (zh) * 2020-12-03 2022-05-06 绍兴嘉盾消防器材有限公司 一种压力容器的打磨装置
CN113878483A (zh) * 2021-10-30 2022-01-04 浙江安胜科技股份有限公司 大容器抛光工艺及设备

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4907371A (en) * 1988-12-30 1990-03-13 Mitsubishi Jukogyo Kabushiki Kaisha Automatic polishing machine
CN201205677Y (zh) * 2008-05-28 2009-03-11 高健生 双头抛光机
CN202846323U (zh) * 2012-09-28 2013-04-03 东莞市永力达机械有限公司 一种多角度抛光设备
CN203343857U (zh) * 2013-06-04 2013-12-18 重庆能盛科技发展有限公司 一种抛光机
CN203357201U (zh) * 2013-08-01 2013-12-25 浙江精一重工有限公司 抛光机
CN203371374U (zh) * 2013-06-17 2014-01-01 瑞安市源码科技有限公司 一种小型回转体抛光机

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1576448A (en) * 1924-01-28 1926-03-09 Bohumil R Mudra Machine for refinishing bowling-alley pins
GB1261071A (en) * 1969-01-27 1972-01-19 Wiggins Teape Res Dev Improvements in or relating to grinding machines
EP0395576A1 (de) * 1989-04-28 1990-10-31 Moser, Jean P. Schleifmaschinen Rundschleifmaschine mit schwenkbarem Werkstücktisch
US6234885B1 (en) * 1997-11-27 2001-05-22 Waldrich Siegen Werkzeugmaschinenfabrik Gmbh Roll grinding machine
DE19921785B4 (de) * 1999-05-11 2005-11-24 Erwin Junker Maschinenfabrik Gmbh Verfahren zum Schleifen von konvexen Laufflächen und Außendurchmessern an Wellen mit wenigstens einem scheibenförmigen Wellenabschnitt sowie Schleifmaschine zur Durchführung des Verfahrens
JP5441398B2 (ja) * 2008-12-15 2014-03-12 Ｎｔｎ株式会社 機械部品およびその超仕上げ加工方法
CN102848296A (zh) * 2012-08-23 2013-01-02 苍南县灵泉抛光机床制造有限公司 杯体抛光机
CN203779307U (zh) * 2014-04-21 2014-08-20 膳魔师（江苏）家庭制品有限公司 自动研磨机
CN204183373U (zh) * 2014-09-30 2015-03-04 广东省自动化研究所 多角度自动抛光系统

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4907371A (en) * 1988-12-30 1990-03-13 Mitsubishi Jukogyo Kabushiki Kaisha Automatic polishing machine
CN201205677Y (zh) * 2008-05-28 2009-03-11 高健生 双头抛光机
CN202846323U (zh) * 2012-09-28 2013-04-03 东莞市永力达机械有限公司 一种多角度抛光设备
CN203343857U (zh) * 2013-06-04 2013-12-18 重庆能盛科技发展有限公司 一种抛光机
CN203371374U (zh) * 2013-06-17 2014-01-01 瑞安市源码科技有限公司 一种小型回转体抛光机
CN203357201U (zh) * 2013-08-01 2013-12-25 浙江精一重工有限公司 抛光机

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105856033A (zh) * 2016-06-07 2016-08-17 艾帝尔机器人科技（昆山）有限公司 一种可对产品进行翻转打磨的抛光机
CN105856046A (zh) * 2016-06-07 2016-08-17 艾帝尔机器人科技（昆山）有限公司 一种用于汽车行李架的抛光机
CN105881145A (zh) * 2016-06-15 2016-08-24 常州市荣顺电子有限公司 一种固定效果好的法兰盘专用打磨机
CN105965374A (zh) * 2016-07-05 2016-09-28 张剑光 一种多角度全自动抛光机的送料装置
CN110948299A (zh) * 2019-12-21 2020-04-03 丽水市精锐轴承制造有限公司 无芯磨床的控制装置
CN111805393A (zh) * 2020-06-12 2020-10-23 宁波职业技术学院 一种自动化抛光装置
CN111805393B (zh) * 2020-06-12 2022-02-11 宁波职业技术学院 一种自动化抛光装置
CN112318218A (zh) * 2020-11-16 2021-02-05 芜湖大捷离合器有限公司 一种离合器压盘表面光滑度处理方法
CN114986368A (zh) * 2022-06-13 2022-09-02 苏州国科医工科技发展(集团)有限公司 细长超薄纯钛管深孔内壁抛光装置及方法
CN117283444A (zh) * 2023-11-27 2023-12-26 山东一立动力科技股份有限公司 用于铸造喷嘴环内外圈精修的抛磨装置
CN117283444B (zh) * 2023-11-27 2024-03-12 山东一立动力科技股份有限公司 用于铸造喷嘴环内外圈精修的抛磨装置

Also Published As

Publication number Publication date
US9878422B2 (en) 2018-01-30
CN104290014A (zh) 2015-01-21
CN104290014B (zh) 2017-02-01
US20160250736A1 (en) 2016-09-01

Similar Documents

Publication Publication Date Title
WO2016049957A1 (zh) 多角度自动抛光系统及其抛光方法
WO2016045161A1 (zh) 自动抛光系统及其抛光方法
CN207387256U (zh) 一种管材内外管壁打磨处理装置
CN208744543U (zh) 一种油箱盖加工用翻转装置
CN204396254U (zh) 容器内表面自动喷涂装置
CN209207155U (zh) 一种铝圆片的加工装置
CN206215588U (zh) 一种cnc夹具自动清洗烘干一体机
CN209425120U (zh) 管件打磨抛光装置
CN204584698U (zh) 用于滤芯装配设备的夹持装置
CN106553116B (zh) 一种无人驾驶汽车用零部件表面高效抛光装置
CN103100955A (zh) 除锈设备及除锈方法
CN210160914U (zh) 一种五金件除锈机
CN208262525U (zh) 一种机器人打磨系统
CN104308710A (zh) 旋转式多角度自动抛光系统及其抛光方法
CN204584699U (zh) 空气滤清器装配设备用布料装置
CN107127092B (zh) 刹车片的自动喷涂流水线
CN204183373U (zh) 多角度自动抛光系统
CN112742650B (zh) 一种防腐抽油杆表面有机涂覆处理系统
CN110052912A (zh) 一种片状物边缘倾角打磨机
CN109397088A (zh) 一种快速更换磨头或磨头夹具的抛光机
CN204711899U (zh) 空气滤芯装配设备用夹持装置
CN210079898U (zh) 一种用于线缆轴盘生产的喷漆装置
CN218394371U (zh) 一种效率高的构件喷漆喷涂装置
CN215547654U (zh) 一种金属铸件加工用抛光装置
CN211540786U (zh) 内侧自动抛光机

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 14888024

Country of ref document: US

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14903176

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14903176

Country of ref document: EP

Kind code of ref document: A1