WO2016043267A1 - インクジェットヘッドの気泡除去方法及びインクジェットヘッドの気泡除去装置 - Google Patents

インクジェットヘッドの気泡除去方法及びインクジェットヘッドの気泡除去装置 Download PDF

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Publication number
WO2016043267A1
WO2016043267A1 PCT/JP2015/076471 JP2015076471W WO2016043267A1 WO 2016043267 A1 WO2016043267 A1 WO 2016043267A1 JP 2015076471 W JP2015076471 W JP 2015076471W WO 2016043267 A1 WO2016043267 A1 WO 2016043267A1
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Prior art keywords
ink
port
chamber
valve
downstream
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Application number
PCT/JP2015/076471
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English (en)
French (fr)
Japanese (ja)
Inventor
一樹 比江島
Original Assignee
コニカミノルタ株式会社
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Application filed by コニカミノルタ株式会社 filed Critical コニカミノルタ株式会社
Priority to CN201580050065.XA priority Critical patent/CN107073968B/zh
Priority to EP15842714.6A priority patent/EP3196030B1/en
Priority to JP2016548940A priority patent/JP6617708B2/ja
Publication of WO2016043267A1 publication Critical patent/WO2016043267A1/ja

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/17—Ink jet characterised by ink handling
    • B41J2/18—Ink recirculation systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/17—Ink jet characterised by ink handling
    • B41J2/19—Ink jet characterised by ink handling for removing air bubbles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/135—Nozzles
    • B41J2/14—Structure thereof only for on-demand ink jet heads
    • B41J2002/14419—Manifold

Definitions

  • the present invention relates to a method for removing bubbles in an ink jet head and a bubble removing device for an ink jet head, and more specifically, it is possible to efficiently remove residual bubbles in an ink storage chamber equipped with a filter and reduce the amount of waste ink from a nozzle.
  • the present invention relates to a method for removing bubbles in an inkjet head and a bubble removing apparatus for an inkjet head.
  • Ink jet heads are often used with the nozzle surface facing downward, so that if air bubbles flow into the head at the initial introduction of ink or if air bubbles are entrained from the nozzles, the ink storage chamber communicates with the pressure chamber. Bubbles remain on the ceiling.
  • Patent Document 1 describes that by circulating ink from a liquid inlet to a liquid outlet of an inkjet head, bubbles in the ink storage chamber can be discharged from a liquid outlet arranged at a high position. Yes.
  • Patent Document 2 includes a filter for removing dust and the like in the ink storage chamber, and an ink discharge channel that communicates with the outside via a joint member at the top of the filter, so that dust or the like can be discharged from the nozzle. It is disclosed that defective discharge due to clogging can be prevented.
  • the ink storage chamber is divided into the upstream side and the downstream side across the filter, bubbles remaining on the downstream side closer to the pressure chamber than the filter cannot be sufficiently removed.
  • Patent Document 3 in addition to the ink inflow path and the ink discharge path, a bubble removal path communicating with the downstream side of the filter via the filter is provided in the ink storage chamber, Is removed from the bubble removal path through the filter and the bubbles remaining downstream from the filter are removed.
  • the inventors of the present application focused on the fact that bubbles can be removed by the flow of ink in the ink chamber on the downstream side of the filter, and reached the present invention.
  • the present invention provides an ink jet head air bubble removal method and an ink jet head air bubble removal device that can efficiently remove residual air bubbles in an ink storage chamber equipped with a filter and reduce the amount of waste ink from a nozzle.
  • the issue is to provide.
  • a pressure chamber in communication with the nozzle, an ink storage chamber in communication with the pressure chamber, and a filter disposed in the ink storage chamber, the ink storage chamber being upstream of the pressure chamber with the filter interposed therebetween
  • a method for removing bubbles of an inkjet head which is divided into a side ink chamber and a downstream ink chamber close to the pressure chamber, A first ink port for ink inflow and a second ink port for ink discharge are provided in the upper part of the upstream ink chamber, and a third ink discharger is provided in the upper part of the downstream ink chamber without passing through the filter.
  • An ink port Each flow path communicating with the first ink port and the second ink port is opened, and the flow path communicating with the third ink port is closed, and ink flows from the first ink port into the upstream ink chamber. And discharging air from the second ink port to remove bubbles in the upstream ink chamber, Next, the flow path communicating with the second ink port is closed, the flow path communicating with the third ink port is opened, ink is allowed to flow from the first ink port, and the upstream ink chamber is passed through the filter. Then, the ink flows toward the downstream ink chamber, and the air flowing toward the third ink port in the downstream ink chamber is discharged from the third ink port, thereby removing bubbles in the downstream ink chamber.
  • a method for removing bubbles from an inkjet head 1.
  • Ink for inflow of ink that communicates via the filter at a position where the flow of ink from the first ink port toward the third ink port stays at a position away from the third ink port in the downstream ink chamber.
  • a fourth ink port is further provided; Opening each flow path communicating with the first ink port and the second ink port and closing each flow path communicating with the third ink port and the fourth ink port, the first ink port to the Removing the bubbles in the upstream ink chamber by allowing ink to flow into the upstream ink chamber and discharging the ink from the second ink port; Next, the flow path communicating with the second ink port is closed, the flow path communicating with the third ink port is opened, ink is allowed to flow from the first ink port, and the upstream ink chamber is passed through the filter.
  • a method for removing bubbles of an inkjet head which is divided into a side ink chamber and a downstream ink chamber close to the pressure chamber, A first ink port for ink inflow and a second ink port for ink discharge are provided in the upper part of the upstream ink chamber, and a third ink discharger is provided in the upper part of the downstream ink chamber without passing through the filter.
  • An ink port A flow path communicating with the first ink port is opened, a flow path communicating with the second ink port is closed, and a flow path communicating with the third ink port is opened to allow ink to flow in from the first ink port.
  • Ink flows from the upstream ink chamber to the downstream ink chamber through the filter, and the ink flowing toward the third ink port in the downstream ink chamber is discharged from the third ink port.
  • each flow path communicating with the first ink port and the second ink port is opened, and the flow path communicating with the third ink port is closed, and ink is transferred from the first ink port to the upstream ink chamber.
  • Ink jet air bubble removing method for removing air bubbles in the upstream ink chamber by allowing the ink to flow in and discharging ink from the second ink port. 4). Ink for inflow of ink that communicates via the filter at a position where the flow of ink from the first ink port toward the third ink port stays at a position away from the third ink port in the downstream ink chamber.
  • a fourth ink port is further provided; A flow path communicating with the first ink port is opened, a flow path communicating with the second ink port is closed, and a flow path communicating with the third ink port is opened to allow ink to flow in from the first ink port.
  • Ink flows from the upstream ink chamber to the downstream ink chamber through the filter, and the ink flowing toward the third ink port in the downstream ink chamber is discharged from the third ink port.
  • each flow path communicating with the first ink port and the second ink port is opened, and the flow path communicating with the third ink port is closed, and ink is transferred from the first ink port to the upstream ink chamber.
  • each flow path communicating with the first ink port and the second ink port is closed, a flow path communicating with the fourth ink port is opened, and the downstream ink chamber is allowed to flow from the fourth ink port. 4.
  • the pressure P [kPa] of the ink flowing into the ink storage chamber is P> 7-R F 6.
  • a pressure chamber in communication with the nozzle, an ink storage chamber in communication with the pressure chamber, and a filter disposed in the ink storage chamber, the ink storage chamber being upstream of the pressure chamber with the filter interposed therebetween
  • a bubble removing device for an inkjet head which is divided into a side ink chamber and a downstream ink chamber close to the pressure chamber,
  • a first ink port for ink inflow and a second ink port for ink discharge are provided in the upper part of the upstream ink chamber, and a third ink discharger is provided in the upper part of the downstream ink chamber without passing through the filter.
  • An ink port An ink tank for storing ink supplied to the ink storage chamber via a liquid feed pump;
  • the ink tank is connected to the first ink port via a first ink supply pipe, and the second ink port and the third ink are connected via a first ink discharge pipe and a second ink discharge pipe, respectively.
  • the first ink supply pipe, the first ink discharge pipe, and the second ink discharge pipe are provided with a first on-off valve, a second on-off valve, and a third on-off valve, respectively.
  • the control device opens the first on-off valve and the second on-off valve and closes the third on-off valve to drive the liquid feeding pump to flow into the upstream ink chamber from the first ink port.
  • the second on-off valve is closed with the first on-off valve open, the third on-off valve is opened, the liquid feed pump is driven, and the first ink port is opened.
  • Ink jet that controls to perform a second control operation for discharging the ink that has flowed in through the upstream ink chamber and the downstream ink chamber from the third ink port to remove bubbles in the downstream ink chamber.
  • Head bubble removal device 8).
  • Ink for inflow of ink that communicates via the filter at a position where the flow of ink from the first ink port toward the third ink port stays at a position away from the third ink port in the downstream ink chamber.
  • a fourth ink port is further provided; Providing a second ink supply pipe for communicating ink from the ink tank in communication with the fourth ink port;
  • the second ink supply pipe is provided with a fourth on-off valve;
  • a controller for controlling the liquid feed pump, the first on-off valve, the second on-off valve, the third on-off valve, and the fourth on-off valve; After the second control operation, the control device closes the first on-off valve and the second on-off valve, opens the third on-off valve and the fourth on-off valve, and drives the liquid feed pump.
  • the liquid feed pump, the first on-off valve, the second on-off valve, and the third on-off valve are configured to discharge ink that has flowed into the downstream ink chamber from the fourth ink port from the third ink port.
  • a pressure chamber in communication with the nozzle, an ink storage chamber in communication with the pressure chamber, and a filter disposed in the ink storage chamber, the ink storage chamber being upstream of the pressure chamber with the filter interposed therebetween
  • a bubble removing device for an inkjet head which is divided into a side ink chamber and a downstream ink chamber close to the pressure chamber,
  • a first ink port for ink inflow and a second ink port for ink discharge are provided in the upper part of the upstream ink chamber, and a third ink discharger is provided in the upper part of the downstream ink chamber without passing through the filter.
  • An ink port An ink tank for storing ink supplied to the ink storage chamber via a liquid feed pump;
  • the ink tank is connected to the first ink port through a first ink supply pipe, and the second ink port and the third ink tank through a first ink discharge pipe and a second ink discharge pipe, respectively.
  • the first ink supply pipe, the first ink discharge pipe, and the second ink discharge pipe are provided with a first on-off valve, a second on-off valve, and a third on-off valve, respectively.
  • the control device opens the first on-off valve, closes the second on-off valve, opens the third on-off valve, drives the liquid feed pump, and causes the ink flowing from the first ink port to flow.
  • the first on-off valve and the second on-off valve are opened, the third on-off valve is closed, the liquid feed pump is driven, and the upstream ink is supplied from the first ink port.
  • a bubble removing device for an inkjet head that performs control so as to perform a first control operation for discharging ink that has flowed into a chamber from the second ink port and removing bubbles in the upstream ink chamber. 10.
  • Ink for inflow of ink that communicates via the filter at a position where the flow of ink from the first ink port toward the third ink port stays at a position away from the third ink port in the downstream ink chamber.
  • a fourth ink port is further provided; Providing a second ink supply pipe for communicating ink from the ink tank in communication with the fourth ink port;
  • the second ink supply pipe is provided with a fourth on-off valve;
  • a controller for controlling the liquid feed pump, the first on-off valve, the second on-off valve, the third on-off valve, and the fourth on-off valve; After the first control operation, the control device closes the first on-off valve and the second on-off valve, opens the third on-off valve and the fourth on-off valve, and drives the liquid feed pump.
  • the liquid feed pump, the first on-off valve, the second on-off valve, and the third on-off valve are configured to discharge ink that has flowed into the downstream ink chamber from the fourth ink port from the third ink port.
  • the ink jet head air bubble removal according to 8 or 10 wherein the fourth ink port is disposed in a portion where the flow of ink from the first ink port toward the third ink port stays in the downstream ink chamber. apparatus.
  • the control operation for discharging the bubbles in the ink storage chamber is as follows: The pressure P [kPa] of the ink to flow into the ink storage chamber, the nozzle meniscus break pressure P MN, when the pressure loss of the filter was R F, P ⁇ P MN + R F 12.
  • the pressure P [kPa] of the ink flowing into the ink storage chamber is P> 7-R F
  • the bubble removing device for an inkjet head according to any one of 7 to 12 which is controlled so as to satisfy the above relationship.
  • the first ink port and the second ink port are arranged at both ends in the longitudinal direction of the upstream ink chamber, and the third ink port is farther from the first ink port than the second ink port.
  • the third ink port is disposed at the same height as the lower surface of the filter that divides the ink storage chamber into the upstream ink chamber and the downstream ink chamber, or at a position higher than the lower surface.
  • the air bubble removing device for an inkjet head according to any one of 7 to 14. 16.
  • the area of the filter that divides the ink storage chamber into the upstream ink chamber and the downstream ink chamber is any one of the items 7 to 15, which is sufficiently larger than the opening area of the first ink port.
  • Air bubble removal device for inkjet head 17.
  • the ink tank is partitioned into an ink return chamber and an ink supply chamber by a partition plate that does not reach the bottom plate of the tank, an ink discharge pipe is connected to the ink return chamber, and an ink supply pipe is connected to the ink supply chamber. 17.
  • the bubble removing device for an inkjet head according to any one of 7 to 16, which is connected.
  • FIG. 1 is a schematic configuration diagram showing an example of a bubble removing device for an inkjet head according to a first embodiment for carrying out the bubble removing method for an inkjet head according to the present invention.
  • Partial expanded sectional view which shows an example of the inkjet head currently used for FIG.
  • the schematic block diagram which shows an example of the bubble removal apparatus of the inkjet head which concerns on 2nd Embodiment for enforcing the bubble removal method of the inkjet head which concerns on this invention
  • FIG. 1 is a schematic configuration diagram showing an example of a bubble removing device for an inkjet head according to a first embodiment for carrying out the bubble removing method for an inkjet head according to the present invention
  • FIG. 2 is used in FIG. It is a partial expanded sectional view which shows an example of the inkjet head which is.
  • an inkjet head 1 has a head chip 2, a substrate 3 bonded to the head chip 2, and a manifold 4 bonded to a surface opposite to the head chip 2 across the substrate 3. Yes.
  • a nozzle plate 21 having nozzles 22 is bonded to the surface opposite to the substrate 3.
  • the bubble removing device has an ink tank 5 that is supplied to the inkjet head 1.
  • the ink jet head 1 and the ink tank 5 communicate with each other so that ink can be supplied to the ink jet head 1 via the ink supply pipe 6, and communicate with each other so that ink can be returned from the ink jet head 1 via the ink discharge pipe 7. .
  • the ink tank 5 is not particularly limited, but is preferably partitioned into an ink return chamber 51 and an ink supply chamber 52 by a partition plate 50 that does not reach the bottom plate of the tank.
  • the ink discharge pipe 7 is connected to the ink return chamber 51, and the ink supply pipe 6 is connected to the ink supply chamber 52.
  • the partition plate 50 is provided to sufficiently deaerate ink so that bubbles in the ink returned to the ink return chamber 51 are not supplied again from the ink supply pipe 6. If the partition plate does not reach the bottom plate of the tank, the bubbles themselves have high buoyancy, and therefore, it is preferable that the bubbles pass under the partition plate 50 and are sent to the ink supply chamber 52. Such an embodiment is preferable when the ink is circulated.
  • the inkjet head 1 shown in this embodiment shows what is installed and used so that a nozzle surface may face the lower side in FIG. 1, FIG.
  • “upper” or “lower” is based on the use state shown in FIGS. Therefore, the upper side in FIGS. 1 and 2 is “upper”, and the lower side in FIGS. 1 and 2 is “lower”.
  • the head chip 2 has a pressure chamber 23 as shown in FIG.
  • the number of pressure chambers 23 is not particularly limited, and at least one is sufficient.
  • the head chip 2 shown in the present embodiment has a plurality of pressure chambers 23 arranged along the X direction in FIGS.
  • the X direction indicates the longitudinal direction of the head chip 2.
  • the pressure chamber 23 discharges droplets from the nozzle 22 communicating with one end of the pressure chamber 23 by applying a discharge pressure to the ink inside.
  • the other end of the pressure chamber 23 is opened on the end surface of the head chip 2 on the substrate 3 side.
  • FIG. 23 illustrates the head chip 2 in which the partition wall 24 that separates the adjacent pressure chambers 23 and 23 is formed of a piezoelectric element.
  • the partition wall 24 undergoes shear deformation when a voltage is applied to drive electrodes (not shown) formed on two opposite surfaces.
  • drive electrodes not shown
  • the partition walls 24 and 24 on both sides of the pressure chamber 23 undergo shear deformation, the pressure chamber 23 expands or contracts. As a result, a discharge pressure is applied to the ink, and a droplet is discharged from the nozzle 22.
  • the substrate 3 is a glass substrate, for example, and has a wiring (not shown) for applying a voltage to the drive electrode of each partition wall 24 of the head chip 2.
  • the substrate 3 is bonded to the end face of the head chip 2 where the other end of the pressure chamber 23 is open.
  • the size of the substrate 3 is larger than the end face of the head chip 2. For this reason, the outer periphery of the substrate 3 protrudes outside the head chip 2.
  • a through hole 31 is formed in the substrate 3 so as to communicate with the pressure chamber 23 of the head chip 2 and allow ink to flow into the pressure chamber 23.
  • the manifold 4 is formed of a synthetic resin into a horizontally long box shape having an opening 4a on one surface, and is bonded to the substrate 3 so as to close the opening 4a.
  • the internal space of the manifold 4 constitutes an ink storage chamber 41 in which ink supplied from an ink tank 5 described later is stored.
  • the ink storage chamber 41 communicates with all the pressure chambers 23 of the head chip 2 through the through holes 31 of the substrate 3. Accordingly, the ink in the ink storage chamber 41 is commonly supplied to the pressure chambers 23 through the through holes 31.
  • a filter 42 formed of a mesh-like metal or resin porous body is disposed in the ink storage chamber 41.
  • the filter 42 prevents contaminants contained in the ink from flowing into the pressure chamber 23.
  • the filter 42 is disposed substantially parallel to the substrate 3 so as to divide the ink storage chamber 41 into two in the vertical direction in FIG. 1 and is fixed in the ink storage chamber 41. Accordingly, the ink storage chamber 41 is divided into an upstream ink chamber 411 far from the pressure chamber 23 and a downstream ink chamber 412 near the pressure chamber 23 with the filter 42 interposed therebetween.
  • the filter 42 functions as a pressure loss element when supplying ink.
  • the pressure loss factor may be the length of the ink supply piping, the number of bent portions of the supply piping, the number of fittings such as on-off valves, etc. in the liquid pump circulation, but compared with the pressure loss of the filter. It can be ignored.
  • a damper member 43 in which a gas is sealed is disposed in the downstream ink chamber 412.
  • the damper member 43 is arranged at a predetermined distance from the substrate 3 so that a damper surface 431 (see FIG. 2) formed of a flexible film faces the substrate 3.
  • the damper member 43 absorbs a pressure wave propagating from the pressure chamber 23 to the ink storage chamber 41 when ink is ejected. As a result, the influence of the pressure wave generated in the pressure chamber 23 on the other pressure chambers 23 via the ink storage chamber 41 can be reduced.
  • the upstream ink chamber 411 is provided with a first ink port 44 and a second ink port 45.
  • the first ink port 44 is a port for allowing ink to flow into the ink storage chamber 41.
  • a connection portion 441 is raised upward.
  • the connection portion 441 communicates with the ink supply pipe 6.
  • the ink supply pipe 6 is a first ink supply pipe.
  • the second ink port 45 is a port for discharging the ink that has flowed into the upstream ink chamber 411 from the first ink port 44 together with bubbles in the ink.
  • a connection portion 451 is raised upward from the second ink port 45.
  • the connecting portion 451 communicates with the ink discharge pipe 7.
  • the ink discharge pipe 7 is divided into two branch pipes 7a and 7b at the end on the inkjet head 1 side.
  • the connection portion 451 of the second ink port 45 communicates with the branch pipe 7a.
  • the branch pipe 7a of the ink discharge pipe 7 is a first ink discharge pipe.
  • the inner diameter of the flow path from the second ink port 45 to the ink tank 5 through the connecting portion 451, the branch pipe 7a and the ink discharge pipe 7 is the same as or larger than the opening diameter of the second ink port 45. For this reason, the pressure loss of the flow path communicating with the second ink port 45 does not increase, and the ink and bubbles in the ink can be smoothly discharged.
  • the opening diameter of the second ink port 45 is preferably the same as the opening diameter of the first ink port 44 or larger than the opening diameter of the first ink port 44. Thereby, the ink that has flowed in from the first ink port 44 can be smoothly discharged from the second ink port 45.
  • the first ink port 44 and the second ink port 45 are preferably disposed at both ends in the longitudinal direction of the upstream ink chamber 411 as shown in FIG. Specifically, in the present embodiment, the first ink port 44 opens to the upper surface of the left end portion of the upstream ink chamber 411 in FIG. 1, and the second ink port 45 corresponds to the upstream ink chamber 411. It opens to the upper surface of the right end in FIG. As a result, the ink that has flowed into the upstream ink chamber 411 from the first ink port 44 can efficiently flow toward the second ink port 45 throughout the entire upstream ink chamber 411. Therefore, it is difficult to form a portion where the ink stays in the upstream ink chamber 411, and bubbles in the ink can be more efficiently removed.
  • a third ink port 46 is provided in the downstream ink chamber 412.
  • the third ink port 46 is a port for discharging the ink that has flowed from the first ink port 44 through the upstream ink chamber 411 into the downstream ink chamber 412 together with bubbles in the ink. Since the filter 42 is disposed between the upstream ink chamber 411 and the downstream ink chamber 412, when the ink is discharged from the third ink port 46, the ink always passes through the filter 42 and the downstream ink chamber 412. Flows in. As a result, bubbles remaining in the filter 42 are also discharged into the downstream ink chamber 412 and can be removed from the third ink port 46.
  • connection portion 461 communicates with the ink discharge pipe 7.
  • connection portion 461 of the third ink port 46 communicates with the branch pipe 7 b of the ink discharge pipe 7.
  • the branch pipe 7b of the ink discharge pipe 7 is a second ink discharge pipe.
  • the inner diameter of the flow path from the third ink port 46 to the ink tank 5 through the connecting portion 461, the branch pipe 7b and the ink discharge pipe 7 is the same as or larger than the opening diameter of the third ink port 46. For this reason, the pressure loss of the flow path communicating with the third ink port 46 does not increase, and the ink and bubbles in the ink can be smoothly discharged.
  • the third ink port 46 is not covered with the filter 42. Accordingly, the third ink port 46 communicates with the downstream ink chamber 412 without passing through a filter. Accordingly, when the ink in the downstream ink chamber 412 and the bubbles in the ink are discharged from the third ink port 46, the pressure loss due to the filter is not received. For this reason, the ink and the bubbles in the ink can be efficiently discharged without increasing the inflow pressure when the ink flows into the manifold 4.
  • the pressure P of the ink sent to the first ink port 44 by the liquid feeding pump 61 takes into account the pressure loss of the filter, the nozzle meniscus break pressure of the nozzle 22, and other non-negligible pressure losses. Is preferably determined. In the present invention, from the viewpoint of preventing waste of ink, the nozzle meniscus break pressure of the nozzle 22 must be sufficiently considered.
  • the ink pressure P in the present invention is the pressure of ink flowing into the manifold 4 by driving the liquid feed pump 61, and the first ink port 44 (when there is a fourth ink port 47 described later). Measured in the flow path above (in total).
  • the ink pressure P varies depending on the water head difference between the ink tank 5 and the inkjet head 1.
  • the ink pressure P in the present invention is a pressure when the water head difference between the ink tank 5 and the inkjet head 1 is zero.
  • the opening diameter of the third ink port 46 is preferably larger than the opening diameter of one nozzle 22.
  • the opening diameter of the nozzle 22 is the opening diameter at the tip of the nozzle 22 in the discharge direction.
  • the diameter is indicated, and when it is not circular, the diameter of the circle when the nozzle 22 is replaced with a circle having the same area as the opening area at the tip of the nozzle 22 in the ejection direction.
  • the pressure P of the ink that flows into the ink storage chamber 41 from the first ink port 44 is the nozzle meniscus break pressure.
  • Is P MN and the pressure loss of the filter 42 is R F , it is preferable to satisfy the relationship of P ⁇ P MN + R F [kPa].
  • the lower limit of the pressure P of the ink it is necessary ink is greater pressure than the filter meniscus break pressure P MF is a pressure capable of passing through the filter 42. Specifically, it is preferable to satisfy the relationship of P> 7 ⁇ R F [kPa]. As a result, the ink that has flowed into the upstream ink chamber 411 from the first ink port 44 can quickly flow into the downstream ink chamber 412 through the filter 42. Therefore, the bubble removal operation can be completed early.
  • the opening diameter of the third ink port 46 is preferably the same as the opening diameter of the first ink port 44 or larger than the opening diameter of the first ink port 44. As a result, the ink flowing from the first ink port 44 can be smoothly discharged from the third ink port 46.
  • the third ink port 46 is preferably disposed at the end of the downstream ink chamber 412 farther from the first ink port 44 than the second ink port 45.
  • the downstream ink chamber 412 has an extended portion 412a that protrudes outward from the end portion of the upstream ink chamber 411 on the second ink port 45 side.
  • the third ink port 46 opens on the upper surface of the extension 412a.
  • the ink that has flowed into the downstream ink chamber 412 through the filter 42 can efficiently flow toward the third ink port 46 throughout the downstream ink chamber 412. Therefore, it is difficult to form a portion where the ink stays in the downstream ink chamber 412, and bubbles in the ink can be more efficiently removed.
  • the third ink port 46 is preferably disposed at the same height as the lower surface 421 of the filter 42 or at a position higher than the lower surface 421. Therefore, since the step part used as the weir which prevents discharge
  • the height is a distance from the opening 4 a of the manifold 4.
  • the area of the filter 42 is preferably sufficiently larger than the opening area of the first ink port 44.
  • a liquid feed pump 61 that supplies ink in the ink tank 5 to the inkjet head 1 and a first on-off valve 62 that electrically opens and closes a flow path that communicates with the first ink port 44. And are connected.
  • a second open / close valve 71 that electrically opens and closes the flow path communicating with the second ink port 45 is connected to the branch pipe 7 a of the ink discharge pipe 7.
  • a third on-off valve 72 that electrically opens and closes the flow path communicating with the third ink port 46 is connected to the branch pipe 7 b of the ink discharge pipe 7.
  • a bubble detection sensor 73 for detecting bubbles in the ink discharged from the second ink port 45 and the third ink port 46 is connected.
  • the bubble detection sensor 73 for example, an electrode sensor, an optical sensor, or the like can be used.
  • the electrode type bubble sensor detects, for example, a minute current flowing between two electrodes, and monitors the difference in the value of the flowing current when the detection unit is filled with liquid and when bubbles are mixed. be able to. Since the detection part on the side filled with the liquid not containing bubbles is preferably ink that does not contain bubbles, it is also preferable to detect the ink in the ink supply pipe 6.
  • the bubble detection sensor 73 is preferably connected in the middle of the ink discharge pipe 7 on the downstream side of the branch pipes 7a and 7b. According to this, since one bubble detection sensor 73 can detect bubbles in the ink discharged from either the second ink port 45 or the third ink port 46, the structure can be simplified. However, although not shown, a bubble detection sensor may be provided in each of the branch pipes 7a and 7b.
  • the liquid feed pump 61, the first on-off valve 62, the second on-off valve 71, and the third on-off valve 72 are electrically connected to the control device 8.
  • the control device 8 drives the liquid feed pump 61 (ON / OFF), the first on-off valve 62, the second on-off valve 71, the first in accordance with a predetermined program stored in advance.
  • the opening / closing of the 3 on-off valve 72 is controlled.
  • the detection signal of the bubble detection sensor 73 is input to the control device 8.
  • the control device 8 starts driving the liquid feeding pump 61 when removing bubbles, then monitors the detection signal input from the bubble detection sensor 73 at predetermined time intervals, and in the ink discharged from the ink storage chamber 41. Determine the presence or absence of bubbles.
  • FIG. 3 is a flowchart for explaining the bubble removing operation
  • FIG. 4 is an explanatory diagram for explaining the state of ink and bubbles in the ink storage chamber 41 during the bubble removing operation.
  • the bubble removal operation is performed at the time of initial introduction of ink for filling the ink from the state where the ink storage chamber 41 is empty or at the time of maintenance of the inkjet head 1.
  • the bubble removal operation is performed at the initial introduction of ink will be described, but the same can be performed during maintenance.
  • the control device 8 opens all the on-off valves 62, 71, 72, and opens the respective flow paths communicating with all the ink ports 44, 45, 46.
  • the flag a 0 is set.
  • control device 8 starts driving the liquid feed pump 61 to supply ink into the ink storage chamber 41 (S103).
  • the ink in the ink tank 5 flows from the first ink port 44 into the upstream ink chamber 411 at a predetermined pressure (FIG. 4A).
  • the bubble B1 in the ink returned from the second ink port 45 to the ink tank 5 through the ink discharge pipe 7 is detected by the bubble detection sensor 73.
  • the control device 8 monitors the detection signal from the bubble detection sensor 73 at predetermined time intervals after starting the driving of the liquid feed pump 61 during bubble removal. This time interval is set in advance to a time interval at which it is assumed that bubbles will be removed from the upstream ink chamber 411 or the downstream ink chamber 412 after the liquid feeding pump 61 starts to be driven. .
  • the control device 8 continues driving the liquid feed pump 61 until the bubble B1 in the ink in the ink discharge pipe 7 is not detected by the bubble detection sensor 73, and circulates the ink in the upstream ink chamber 411. (S104).
  • the control device 8 stops driving the liquid feed pump 61 and stops the ink supply to the ink storage chamber 41 (S105). ).
  • control device 8 closes only the second on-off valve 71 and closes only the flow path communicating with the second ink port 45 (S108).
  • the control device 8 starts to drive the liquid feeding pump 61 again to supply ink into the ink storage chamber 41 (S109).
  • the ink that has flowed into the upstream ink chamber 411 from the first ink port 44 flows into the downstream ink chamber 412 through the filter 42.
  • the ink flowing into the downstream ink chamber 412 is returned from the third ink port 46 to the ink tank 5 through the branch pipe 7 b and the ink discharge pipe 7, and the ink circulates between the ink storage chamber 41 and the ink tank 5. Is done.
  • the control device 8 continues to drive the liquid feed pump 61 and continues to supply ink to the first ink port 44, thereby continuing to discharge ink from the third ink port 46. While the liquid feed pump 61 is being driven, the ink is circulated again from the ink tank 5 through the upstream ink chamber 411 and the downstream ink chamber 412 to the ink tank 5. Thereby, the ink is circulated between the ink storage chamber 41 and the ink tank 5. In this process, the bubbles B2 in the downstream ink chamber 412 are efficiently discharged from the third ink port 46 by the circulation of ink (FIG. 4C).
  • the opening diameter of the third ink port 46 is formed larger than the opening diameter of one nozzle 22, the ink flowing into the downstream ink chamber 412 is discharged from the nozzle 22. Rather than being smoothly discharged from the third ink port 46. For this reason, when the bubble B2 in the downstream ink chamber 412 is removed, a large amount of ink is not wastefully discharged from the nozzle 22, and the amount of waste ink is reduced.
  • the pressure P of the ink flowing into the ink storage chamber 41 from the first ink port 44 satisfies the relationship P ⁇ P MN + R F [kPa]
  • the ink flowing into the downstream ink chamber 412 Is discharged from the nozzle 22 when the ink is discharged from the third ink port 46, and the amount of waste ink can be made substantially zero.
  • the ink pressure P is set so as to satisfy the relationship of P> 7 ⁇ R F [kPa], the ink that has flowed into the upstream ink chamber 411 passes through the filter 42 and the downstream ink chamber 412. In addition, it can be made to flow quickly. Therefore, the bubble removal operation can be completed early.
  • the control device 8 monitors the detection signal from the bubble detection sensor 73 at predetermined time intervals also when the bubbles in the downstream ink chamber 412 are removed, in the same manner as when the bubbles in the upstream ink chamber 411 are removed. ing.
  • the liquid feed pump 61 continues to be driven until the bubble B2 in the ink flowing through the ink discharge pipe 7 is not detected (S110).
  • the control device 8 stops driving the liquid feed pump 61 and stops supplying ink to the ink storage chamber 41 (S111). ).
  • control device 8 closes all the open / close valves 62, 71, 72 and closes the respective flow paths communicating with all the ink ports 44, 45, 46 (S112).
  • the upstream ink chamber 411 and the downstream ink chamber 412 of the ink storage chamber 41 are filled with ink.
  • the amount of wasted ink discharged from the nozzles 22 is reduced, and the residual bubbles in the ink storage chamber 41 are efficiently removed.
  • the ink that has flowed into the upstream ink chamber 411 from the first ink port 44 always flows into the downstream ink chamber 412 through the filter 42. The remaining bubbles can be removed.
  • the bubble removing operation it is preferable to remove the bubble B2 in the downstream ink chamber 412 after removing the bubble B1 in the upstream ink chamber 411 of the ink storage chamber 41. According to this, residual bubbles can be more efficiently removed with a small amount of ink circulation.
  • FIG. 5 is a schematic configuration diagram showing an example of a bubble removing device for an inkjet head according to a second embodiment for carrying out the bubble removing method for the inkjet head according to the present invention. Parts having the same reference numerals as those in FIG. 1 are parts having the same configuration, and detailed description thereof is omitted because the explanation of FIG. 1 can be used.
  • the second embodiment can be applied particularly preferably when the bubbles in the ink storage chamber 41 cannot be sufficiently removed or cannot be removed quickly by the bubble removing operation using the third ink port 46 described above.
  • a fourth ink port 47 for adding ink to the ink storage chamber 41 is added to the manifold 4 of the inkjet head 1.
  • the fourth ink port 47 is a port through which ink flows into the downstream ink chamber 412.
  • a connection portion 471 is raised upward in the fourth ink port 47.
  • the connecting portion 471 communicates with the ink supply pipe 6.
  • the ink supply pipe 6 is divided into two branch pipes 6a and 6b at the end on the ink jet head 1 side.
  • the connection portion 471 of the fourth ink port 47 communicates with the branch pipe 6b.
  • the connection portion 441 of the first ink port 44 communicates with the branch pipe 6a.
  • the first on-off valve 62 is connected in the middle of the branch pipe 6a.
  • the branch pipe 6a of the ink supply pipe 6 is a first ink supply pipe
  • the branch pipe 6b is a second ink supply pipe.
  • a fourth open / close valve 63 for electrically opening and closing a flow path communicating with the fourth ink port 47 is connected.
  • the fourth on-off valve 63 is electrically connected to the control device 8 and controlled by the control device 8.
  • the fourth ink port 47 communicates with the downstream ink chamber 412 without passing through the upstream ink chamber 411. Thereby, the flow rate of ink from the fourth ink port 47 to the third ink port 46 can be made faster than the flow rate of ink from the first ink port 44 to the third ink port 46.
  • the flow path when ink flows into the downstream ink chamber 412 from the fourth ink port 47 is much narrower than the flow path when ink flows into the downstream ink chamber 412 through the upstream ink chamber 411. It is. For this reason, it is possible to more reliably and efficiently remove bubbles in the downstream ink chamber 412 than in the case where ink is allowed to flow from the first ink port 44.
  • the fourth ink port 47 is covered with a filter 48. Accordingly, the fourth ink port 47 communicates with the downstream ink chamber 412 via the filter 48. Therefore, the ink supplied to the fourth ink port 47 always flows into the downstream ink chamber 412 through the filter 48.
  • the filter 48 may be a filter different from the filter 42, or the same filter as the filter 42 may be used.
  • the filter 48 is a filter different from the filter 42, it is possible and preferable to use a filter 48 having a pressure loss smaller than the pressure loss of the filter 42. Even if the ink inflow pressure is not increased, the flow velocity of the ink flowing from the fourth ink port 47 into the downstream ink chamber 412 can be increased, so that the bubbles in the downstream ink chamber 412 are more reliably secured. And can be removed efficiently.
  • the filter 48 is the same filter as the filter 42, the filter 48 is configured by simply extending the end of the filter 42 toward the fourth ink port 47 so that the filter 42 covers the fourth ink port 47. Can do. For this reason, the structure can be simplified and the assembly is also easy.
  • the fourth ink port 47 is disposed in a portion where the ink flow from the first ink port 44 toward the third ink port 46 stays in the downstream ink chamber 412. According to this, when the ink that has flowed in from the first ink port 44 is discharged from the third ink port 46, it is possible to reliably remove bubbles remaining in the staying portion.
  • the fourth ink port 47 is disposed at the end of the downstream ink chamber 412 farther from the third ink port 46 than the first ink port 44. More specifically, the downstream ink chamber 412 has an extension 412b that protrudes outward from the end of the upstream ink chamber 411 on the first ink port 44 side. The fourth ink port 47 opens on the upper surface of the extension 412b. Accordingly, the fourth ink port 47 is disposed at the end of the ink storage chamber 41 opposite to the third ink port 46 in the longitudinal direction along the X direction in the drawing.
  • the ink that has flowed into the downstream ink chamber 412 from the fourth ink port 47 efficiently flows throughout the downstream ink chamber 412 and is discharged from the third ink port 46, so that the downstream ink It is possible to make it difficult for stagnation to be formed in the chamber 412, and it is possible to more reliably remove bubbles.
  • the opening diameter of the third ink port 46 is preferably the same as the opening diameter of the fourth ink port 47 or larger than the opening diameter of the fourth ink port 47. Accordingly, the ink that has flowed into the downstream ink chamber 412 from the fourth ink port 47 can be smoothly discharged from the third ink port 46.
  • FIG. 6 is a flowchart for explaining the bubble removal operation
  • FIG. 7 is a view for explaining the state of ink and bubbles in the ink storage chamber 41 during the bubble removal operation in the second embodiment.
  • the control device 8 opens all the on-off valves 62, 63, 71, 72 and opens each flow path communicating with all the ink ports 44, 45, 46, 47.
  • the flag a 0 is set.
  • the control device 8 starts driving the liquid feed pump 61 to supply ink into the ink storage chamber 41 (S203). Accordingly, the ink in the ink tank 5 flows into the upstream ink chamber 411 from the first ink port 44 at a predetermined pressure, and is discharged from the second ink port 45 as in the first embodiment. In this process, bubbles in the upstream ink chamber 411 are removed.
  • control device 8 is returned from the second ink port 45 to the ink tank 5 through the ink discharge pipe 7 in the same manner as steps S103 to S106 of the bubble removing operation in the first embodiment shown in FIG.
  • Ink supply to the first ink port 44 is continued until bubbles in the ink are no longer detected by the bubble detection sensor 73, and ink is circulated between the ink storage chamber 41 and the ink tank 5 (S204).
  • control device 8 closes the second on-off valve 71 and the fourth on-off valve 63 and communicates with the second ink port 45 and the fourth ink port 47.
  • the road is closed (S208, S209).
  • the control device 8 starts to drive the liquid feeding pump 61 again to supply ink into the ink storage chamber 41 (S210). At this time, the control device 8 continues the ink supply to the first ink port 44 for a predetermined time without referring to the detection signal of the bubble detection sensor 73. Accordingly, as in the first embodiment, the ink that has flowed into the upstream ink chamber 411 from the first ink port 44 flows into the downstream ink chamber 412 through the filter 42. The ink flowing into the downstream ink chamber 412 is returned from the third ink port 46 to the ink tank 5 through the branch pipe 7 b and the ink discharge pipe 7, and the ink circulates between the ink storage chamber 41 and the ink tank 5. Is done.
  • control device 8 stops driving the liquid feed pump 61 and stops the ink supply (S211).
  • control device 8 opens the fourth on-off valve 63 to open the fourth ink port 47, and further closes the first on-off valve 62 to close the flow path communicating with the first ink port 44 (S212).
  • control device 8 starts to drive the liquid feeding pump 61 again to supply ink into the ink storage chamber 41 (S213).
  • ink flows from the fourth ink port 47 into the downstream ink chamber 412 and is discharged from the third ink port 46. Since the ink does not pass through the upstream ink chamber 411, it circulates in the downstream ink chamber 412 at a high flow velocity, and the bubbles B2 remaining in the downstream ink chamber 412 are removed (FIG. 7). In particular, the ink adhering to the lower surface 421 of the filter 42 can be reliably discharged from the third ink port 46 by the ink having a high flow rate.
  • the fourth ink port 47 is disposed in the downstream ink chamber 412 at a portion where the ink flow from the first ink port 44 toward the third ink port 46 stays. Bubbles remaining near the ink port 44 can be reliably removed.
  • the control device 8 monitors the detection signal from the bubble detection sensor 73 at predetermined time intervals while supplying ink to the fourth ink port 47. Then, the liquid feed pump 61 is continuously driven until the bubble B2 in the ink flowing through the ink discharge pipe 7 is not detected (S214).
  • the control device 8 stops driving the liquid feed pump 61 and stops the ink supply to the ink storage chamber 41 (S215). ).
  • control device 8 closes all the on-off valves 62, 63, 71, 72 and closes the respective flow paths communicating with all the ink ports 44, 45, 46, 47 (S216).
  • the upstream ink chamber 411 and the downstream ink chamber 412 of the ink storage chamber 41 are filled with ink. Similar to the first embodiment, the amount of waste ink discharged wastefully from the nozzles 22 is reduced, and residual bubbles in the ink storage chamber 41 are more efficiently removed.
  • step S214 of the air bubble removing operation flowchart shown in FIG. 6 the control device 8 once stops the driving of the liquid feed pump 61 and opens the first on-off valve 62. After the flow path communicating with the first ink port 44 is opened, the process may return to step S209 to circulate ink from the first ink port 44 toward the third ink port 46. In this case, the time required to complete the bubble removal becomes longer, but the bubbles can be removed more reliably.
  • control device 8 refers to the detection signal of the bubble detection sensor 73 instead of continuously supplying ink for a predetermined time.
  • the ink may be circulated from the first ink port 44 toward the third ink port 46 until no bubbles are detected. In this case, bubbles can be removed more reliably.
  • step S107 of the flowchart of the bubble removal operation shown in FIG. 3 it is performed before returning to step S101, but may be performed after the determination in step S101. Further, although all the on-off valves 62, 63, 71 are opened, only the second on-off valve 71 may be opened to circulate ink toward the third ink port 46.
  • steps S102 to S104 and steps S108 to S110 in the bubble removal flowchart shown in FIG. 3 may be interchanged.
  • the bubble removal flowchart shown in FIG. Steps S202 to S204 and steps S208 to S214 may be interchanged.
  • step S210 may refer to the detection signal of the bubble detection sensor 73 instead of supplying the ink continuously for a predetermined time as described above.
  • the ink discharged from the second ink port 45 and / or the third ink port 46 is returned to an ink tank different from the ink tank 5 and deaerated. You may comprise so that circulation reuse can be carried out.
  • nozzle purge for discharging ink from the nozzle 22 can be performed. Thereby, the bubbles remaining in the pressure chamber 23 and the nozzle 22 can also be removed. Since the bubbles in the ink storage chamber 41 have been removed, the time required for purging is shorter and the amount of ink discarded due to the purge is smaller than when the bubbles in the ink storage chamber 41 are removed only by purging. It was confirmed by experiments that it was completed.
  • control device 8 opens only the first on-off valve 62 and opens only the flow path communicating with the first ink port 44 (S301).
  • control device 8 drives the liquid feed pump 61 to cause the ink in the ink tank 5 to flow into the ink storage chamber 41 from the first ink port 44 at a predetermined pressure.
  • the ink that has flowed into the ink storage chamber 41 from the first ink port 44 flows into the pressure chambers 23 through the through holes 31 of the substrate 3, and is purged from the nozzles 22 together with residual bubbles (S302).
  • the ink pressure P is higher than the nozzle meniscus break pressure P MN and the filter meniscus break pressure P MF .
  • the pressure is preferably 10 kPa or more.
  • the upper limit of the ink pressure P is set to be equal to or lower than the endurance pressure of the inkjet head 1, and specifically, preferably 50 kPa or lower.
  • the ink supply to the first ink port 44 is continued for a predetermined time. Meanwhile, the ink is continuously purged from the nozzle 22 (S303).
  • the control device 8 stops driving the liquid feed pump 61, stops the ink supply, and ends the purge (S304).
  • the nozzle purging may also be performed in the second embodiment after the bubble removing operation as in the first embodiment.
  • the speed can be increased by using a line head in which a plurality of inkjet heads are arranged in the width direction of the recording medium.
  • the device configuration can be simplified by communicating and pressurizing the liquid feed pump and the plurality of ink jet heads, but the pressure loss of the filters provided in the plurality of ink jet heads is considered.
  • the present invention can be preferably used.
  • the line head has been described as an example using a plurality of inkjet heads, it is needless to say that the present invention is not limited to this.
  • a scanning head having a plurality of inkjet heads may be used.
  • Inkjet head 2 Head chip 21: Nozzle plate 22: Nozzle 23: Pressure chamber 24: Partition wall 3: Substrate 31: Through hole 4: Manifold 4a: Opening portion 41: Ink reservoir chamber 411: Upstream ink chamber 412: Downstream Side ink chamber 412a: Extension portion 42: Filter 421: Lower surface 43: Damper member 431: Damper surface 44: First ink port 441: Connection portion 45: Second ink port 451: Connection portion 46: Third ink port 461: Connection Portion 47: Fourth ink port 471: Connection portion 48: Filter 5: Ink tank 50: Partition plate 6: Ink supply pipe 6a, 6b: Branch pipe 61: Liquid feed pump 62: First on-off valve 63: Fourth on-off valve 7: Ink discharge pipe 7a, 7b: Branch pipe 71: Second on-off valve 72: First Off valve 73: the bubble detection sensor 8: controller B1, B2: bubbles

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  • Particle Formation And Scattering Control In Inkjet Printers (AREA)
PCT/JP2015/076471 2014-09-18 2015-09-17 インクジェットヘッドの気泡除去方法及びインクジェットヘッドの気泡除去装置 WO2016043267A1 (ja)

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EP15842714.6A EP3196030B1 (en) 2014-09-18 2015-09-17 Method and device for removing air bubbles from an inkjet head
JP2016548940A JP6617708B2 (ja) 2014-09-18 2015-09-17 インクジェットヘッドの気泡除去方法及びインクジェットヘッドの気泡除去装置

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