WO2016035555A1 - 非化学増幅型レジスト組成物、非化学増幅型レジスト膜、パターン形成方法、及び、電子デバイスの製造方法 - Google Patents
非化学増幅型レジスト組成物、非化学増幅型レジスト膜、パターン形成方法、及び、電子デバイスの製造方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F112/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F112/02—Monomers containing only one unsaturated aliphatic radical
- C08F112/32—Monomers containing only one unsaturated aliphatic radical containing two or more rings
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F12/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F12/02—Monomers containing only one unsaturated aliphatic radical
- C08F12/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F12/14—Monomers containing only one unsaturated aliphatic radical containing one ring substituted by hetero atoms or groups containing heteroatoms
- C08F12/22—Oxygen
- C08F12/24—Phenols or alcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/14—Monomers containing only one unsaturated aliphatic radical containing one ring substituted by heteroatoms or groups containing heteroatoms
- C08F212/22—Oxygen
- C08F212/24—Phenols or alcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08F212/32—Monomers containing only one unsaturated aliphatic radical containing two or more rings
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
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- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
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- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/10—Homopolymers or copolymers of methacrylic acid esters
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Definitions
- the present invention relates to a non-chemically amplified resist composition, a non-chemically amplified resist film, a pattern forming method, and an electronic device manufacturing method. More specifically, the present invention relates to an ultra-microlithography process applicable to a manufacturing process of VLSI (large scale integration) and a high-capacity microchip, a process for producing a mold for nanoimprinting, a manufacturing process of a high-density information recording medium, and the like. The present invention relates to a non-chemically amplified resist composition suitably used for other photofabrication processes, and to a non-chemically amplified resist film, a pattern formation method, and an electronic device manufacturing method using the same.
- VLSI large scale integration
- a high-capacity microchip a process for producing a mold for nanoimprinting
- a manufacturing process of a high-density information recording medium and the like.
- the present invention relates to a non-chemically amplified resist composition suitably used for
- the present invention has been made in view of the above points, and an object thereof is a non-chemically amplified resist composition having excellent resolution in an isolated line pattern or isolated space pattern, and a non-chemically amplified type using the same.
- a resist film, a pattern formation method, and an electronic device manufacturing method are provided.
- the present invention provides the following [1] to [10].
- [1] A non-chemically amplified resist composition containing a resin (Ab) having a metal salt structure.
- [3] The non-chemically amplified resist composition according to the above [2], wherein the acid group in Xa in the general formula (f) is a carboxyl group.
- any of the above [1] to [3], wherein the resin (Ab) has at least one of repeating units represented by the following general formulas (f1) to (f4) as the metal salt structure A non-chemically amplified resist composition as described above.
- [5] A non-chemically amplified resist film formed using the non-chemically amplified resist composition according to any one of [1] to [4].
- [6] A step of forming a non-chemically amplified resist film using the non-chemically amplified resist composition according to any one of [1] to [4], and a step of exposing the non-chemically amplified resist film And a step of developing the exposed non-chemically amplified resist film with a developer to form a pattern.
- a non-chemically amplified resist composition having excellent resolution in an isolated line pattern or isolated space pattern, a non-chemically amplified resist film using the same, a pattern forming method, and an electronic device manufacturing method Can provide.
- the notation which does not describe substitution and non-substitution includes the thing which has a substituent with the thing which does not have a substituent.
- the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
- light includes not only extreme ultraviolet rays (EUV light) but also electron beams.
- exposure in this specification includes not only exposure with extreme ultraviolet rays (EUV light) but also drawing with an electron beam unless otherwise specified.
- Actinic light or “radiation” in the present specification means, for example, an emission line spectrum of a mercury lamp, far ultraviolet rays represented by an excimer laser, extreme ultraviolet rays (EUV light), X-rays, electron beams and the like.
- light means actinic rays or radiation.
- exposure in the present specification means not only exposure with far ultraviolet rays, X-rays, EUV light, etc., typified by mercury lamps and excimer lasers, but also particle beams such as electron beams and ion beams, unless otherwise specified. Include drawing in exposure.
- Non-chemically amplified resist composition contains a resin (Ab) having a metal salt structure.
- the composition of this invention is excellent in the resolution in an isolated line pattern or an isolated space pattern. The reason is presumed as follows.
- Chemically amplified resist compositions are usually resins that decompose by the action of acid to change their polarity (hereinafter also referred to as “acid-decomposable resins”), and compounds that generate acid upon irradiation with actinic rays or radiation. (Hereinafter also referred to as “photoacid generator”).
- the resist composition upon exposure, absorbs light and generates electrons, and the generated electrons decompose the photoacid generator to generate an acid, and the action of the generated acid Changes the polarity of the resin. That is, since chemical amplification involves a mechanism that causes unevenness of acid diffusion when the polarity of the resin is changed, the resolution of a pattern formed after development, particularly an isolated line pattern or isolated space pattern, is poor. There is a case.
- the metal salt structure of the resin (Ab) is decomposed by the exposure and the metal ions are desorbed to change the polarity.
- the resolution of a pattern formed after development, particularly an isolated line pattern or isolated space pattern is excellent.
- the desorbed metal ions are considered to be, for example, metal oxides, but the mode is not particularly limited.
- composition of the present invention has the above-described metal salt structure, so that the polarity is easily changed only in the exposed region without a mechanism that causes unevenness such as acid diffusion. For this reason, roughness characteristics (line edge roughness (LINE): Roughness: LER) are also improved.
- LINE line edge roughness
- LER roughness
- the non-chemically amplified resist composition of the present invention may contain a photoacid generator under certain conditions, and the resin (Ab) is an acid-decomposable repeating composition. You may have a unit.
- the composition of the present invention may contain a photoacid generator.
- the resin (Ab) does not substantially contain a repeating unit having an acid-decomposable group (hereinafter also referred to as “acid-decomposable repeating unit”).
- the phrase “substantially free of acid-decomposable repeating units” means, for example, that the ratio of the acid-decomposable repeating units contained in the resin (Ab) to all repeating units is 30 mol% or less.
- the amount is preferably 20 mol% or less, more preferably 10 mol% or less, still more preferably 5 mol% or less, and particularly preferably 0 mol%.
- the resin (Ab) may have an acid-decomposable repeating unit.
- the composition of this invention does not contain a photo-acid generator substantially.
- substantially not containing a photoacid generator means, for example, that the ratio of the photoacid generator is 5% by mass or less based on the total solid content of the composition of the present invention, preferably It is 3% by mass or less, more preferably 1% by mass or less, still more preferably 0.5% by mass or less, and particularly preferably 0% by mass.
- the resin (Ab) when the resin (Ab) has an acid-decomposable repeating unit, the resin (Ab) is a repeating unit (hereinafter referred to as “acid generating repeating unit”) having a structural portion that decomposes upon irradiation with actinic rays or radiation to generate an acid.
- the phrase “substantially free of acid generating repeating units” means that, for example, the ratio of the acid generating repeating units contained in the resin (Ab) to all repeating units is 10 mol% or less, preferably Is 5 mol% or less, more preferably 3 mol% or less, still more preferably 1 mol% or less, and particularly preferably 0 mol%.
- the resin (Ab) is preferably insoluble or hardly soluble in an alkaline developer, and preferably soluble in a developer containing an organic solvent.
- the resin (Ab) containing a metal salt structure is preferably solubilized in an alkali developer by decomposing the metal salt structure by exposure to EUV light or the like, and also for a developer containing an organic solvent. It is preferably insoluble or hardly soluble.
- the metal species of the metal ion contained in the metal salt structure of the resin (Ab) is not particularly limited. Metal species belonging to Group 1 to 16 are preferred, metal species belonging to Groups 1 to 2 and 8 to 16 are more preferred, metal species belonging to Groups 8 to 16 are more preferred, and Groups 8 to 10 and Groups 13 to 16 are preferred. The metal species belonging to is particularly preferred.
- the metal salt structure is included in the resin (Ab) as a partial structure of the functional group of the resin (Ab), for example.
- Specific examples of the metal salt structure include a partial structure represented by the following general formula (f).
- Xa represents a residue obtained by removing a hydrogen atom from an acid group
- Met represents a metal atom
- n represents an integer of 1 or more.
- Examples of the acid group in Xa in the general formula (f) include a carboxyl group (—COOH), a sulfonic acid group (—SO 3 H), a phosphoric acid group (H 2 PO 4 —), a phenolic hydroxyl group (—C 6 H 4 OH) and the like, and these may be used alone or in combination of two or more. Of the acid groups, a carboxyl group is preferred.
- the metal species of the metal atom represented by Met in the general formula (f) is synonymous with the metal species described above.
- the integer represented by n in the general formula (f) is preferably 1 to 4, more preferably 1 to 3, and still more preferably 1 to 2.
- a part of Xa may be a hydroxide ion in which protons are eliminated from a water molecule that is a Bronsted acid. That is, the general formula (f) includes an embodiment represented by the following general formula (f ′).
- Xa represents a residue obtained by removing a hydrogen atom from an acid group
- Met represents a metal atom
- n represents an integer of 2 or more
- m represents an integer of 1 or more and (n-1) or less.
- Xa and Met in the general formula (f ′) are synonymous with Xa and Met in the general formula (f).
- the integer represented by n in the general formula (f ′) is preferably 2 to 4, and more preferably 2 to 3.
- the integer represented by m in the general formula (f ′) is preferably 1 to 3, and more preferably 1 to 2.
- the partial structure represented by the general formula (f) is preferably contained in the repeating unit constituting the resin (Ab).
- the resin (Ab) is represented by the following general formulas (f1) to ( An embodiment having at least one of the repeating units represented by f4) is more preferred.
- Met represents a metal atom
- R fa represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkyloxycarbonyl group.
- Y 1 each independently represents a single bond or a divalent linking group;
- Y 2 to Y 4 each independently represent a hydrogen atom or a monovalent organic group. Note that * represents a binding position.
- the metal species of the metal atom represented by Met in the general formulas (f1) to (f4) are synonymous with the metal species described above.
- the alkyl group represented by R fa in the general formulas (f1) to (f4) may be a linear alkyl group or a branched alkyl group.
- the alkyl group is preferably a methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, pentyl group, hexyl group, cyclohexyl group, octyl group, dodecyl group, etc. Examples thereof include those having 1 to 20 carbon atoms, preferably those having 1 to 5 carbon atoms, and more preferably those having 1 to 3 carbon atoms.
- Examples of the cycloalkyl group represented by R fa include those having 3 to 15 carbon atoms such as a cyclopentyl group and a cyclohexyl group.
- Examples of the halogen atom represented by R fa include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and among these, a fluorine atom is particularly preferable.
- the alkyl group moiety contained in the alkyloxycarbonyl group R fa represents, for example, can adopt a configuration described above as the alkyl group represented by earlier R fa.
- R fa is preferably a hydrogen atom or an alkyl group.
- Examples of the divalent linking group represented by Y 1 in the general formulas (f1) to (f4) include an alkylene group (eg, a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group), Cycloalkylene groups (eg, cyclopentylene group, cyclohexylene group, adamantylene group, etc.), alkenylene groups (eg, ethylene group, propenylene group, butenylene group, etc.), divalent aromatic ring groups (eg, phenylene group, benzylene) Groups, tolylene groups, naphthylene groups, etc.), —S—, —O—, —CO—, —SO 2 —, —N (R 0 ) —, and divalent linking groups in which a plurality of these are combined.
- an alkylene group eg, a methylene group, an
- R 0 is a hydrogen atom or an alkyl group (eg, an alkyl group having 1 to 8 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, an n-butyl group, a sec-butyl group, Hexyl group, octyl group, etc.).
- Each group mentioned here may have a substituent such as an ether group, an ester group, a lactone ring, a hydroxy group, an amino group, or a cyano group, or may have a hetero atom, or a double bond. Or you may have a triple bond.
- Examples of the monovalent organic group represented by Y 2 to Y 4 in the general formulas (f1) to (f4) include, for example, an alkyl group, an alkenyl group, an alkynyl group, a cycloalkyl group, which may have a hetero atom. And aryl groups.
- Each of these groups is a hydroxy group, an ether group, an ester group, an amino group, an amide group, a sulfonic acid ester group, a halogen atom, a cyano group, a nitro group, a carbonate group, a carbamate group, a thiol group, a sulfide group, a thioketone group, Alternatively, it may have a substituent such as a heteroaromatic ring.
- the alkyl group represented by Y 2 to Y 4 may be linear or branched, and preferably has 1 to 10 carbon atoms, more preferably 1 to 3, for example, methyl group, ethyl group , N-propyl group, isopropyl group, n-butyl group and the like.
- the alkenyl group represented by Y 2 to Y 4 preferably has 3 to 20 carbon atoms, and examples thereof include a vinyl group, an allyl group, an isopropenyl group, and a styryl group.
- the alkynyl group represented by Y 2 to Y 4 preferably has 2 to 16 carbon atoms, and examples thereof include an ethynyl group, a 1-propynyl group, a 1-butynyl group, and a trimethylsilylethynyl group.
- the cycloalkyl group represented by Y 2 to Y 4 may be monocyclic or polycyclic, and preferably has 3 to 10 carbon atoms, more preferably 4 to 8 carbon atoms such as a cyclopropyl group, A cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a norbornyl group, an adamantyl group and the like can be mentioned.
- Examples of the aryl group represented by Y 2 to Y 4 include a phenyl group, a benzyl group, a tolyl group, and a naphthyl group.
- the monovalent organic group represented by Y 2 to Y 4 may constitute a repeating unit of the resin (Ab).
- the monovalent organic group represented by Y 2 to Y 4 represents a group represented by the following formula.
- R fa in the following formula is as described above.
- repeating units represented by the general formulas (f1) to (f4) are shown below, but the present invention is not limited thereto.
- R 5 corresponds to R fa described above, and Z represents a divalent metal atom.
- R 5 corresponds to R fa described above, and Z represents a monovalent metal atom.
- the content of the repeating units represented by the general formulas (f1) to (f4) in the resin (Ab) is preferably 1 to 80 mol%, more preferably 10 to 65 mol%, and more preferably 20 to 50 in all repeating units. More preferred is mol%.
- Resin (Ab) may have a repeating unit having an acid-decomposable group (acid-decomposable repeating unit).
- acid-decomposable repeating unit an acid-decomposable group
- the composition of the present invention does not substantially contain a photoacid generator, and the resin (Ab) does not substantially contain an acid-generating repeating unit.
- Examples of the acid-decomposable group include a group in which a hydrogen atom of a polar group such as a carboxyl group, a phenolic hydroxyl group, a sulfonic acid group, and a thiol group is protected with a group that is eliminated by the action of an acid.
- a polar group such as a carboxyl group, a phenolic hydroxyl group, a sulfonic acid group, and a thiol group
- Examples of the group capable of leaving by the action of an acid include —C (R 36 ) (R 37 ) (R 38 ), —C (R 36 ) (R 37 ) (OR 39 ), —C ( ⁇ O) — OC (R 36 ) (R 37 ) (R 38 ), —C (R 01 ) (R 02 ) (OR 39 ), —C (R 01 ) (R 02 ) —C ( ⁇ O) —O— C (R 36 ) (R 37 ) (R 38 ) and the like can be mentioned.
- R 36 to R 39 each independently represents an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group or an alkenyl group.
- R 36 and R 37 may be bonded to each other to form a ring.
- R 01 and R 02 each independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group or an alkenyl group.
- repeating unit having an acid-decomposable group examples include a repeating unit represented by the following general formula (AI).
- Xa 1 represents a hydrogen atom, a methyl group or a group represented by —CH 2 —R 9 .
- R 9 represents a hydroxyl group or a monovalent organic group, and examples thereof include an alkyl group having 5 or less carbon atoms and an acyl group, preferably an alkyl group having 3 or less carbon atoms, and more preferably a methyl group.
- Xa 1 preferably represents a hydrogen atom, a methyl group, a trifluoromethyl group or a hydroxymethyl group.
- T represents a single bond or a divalent linking group.
- Rx 1 to Rx 3 each independently represents an alkyl group (straight or branched) or a cycloalkyl group (monocyclic or polycyclic). At least two members out of Rx 1 to Rx 3 may combine to form a cycloalkyl group (monocyclic or polycyclic).
- Examples of the divalent linking group for T include an alkylene group, —COO—Rt— group, —O—Rt— group, and the like.
- Rt represents an alkylene group or a cycloalkylene group.
- T is preferably a single bond or a —COO—Rt— group.
- Rt is preferably an alkylene group having 1 to 5 carbon atoms, more preferably a —CH 2 — group or a — (CH 2 ) 3 — group.
- the alkyl group of Rx 1 to Rx 3 is preferably an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, or a t-butyl group.
- Examples of the cycloalkyl group of Rx 1 to Rx 3 include monocyclic cycloalkyl groups such as cyclopentyl group and cyclohexyl group, polycyclic cycloalkyl groups such as norbornyl group, tetracyclodecanyl group, tetracyclododecanyl group and adamantyl group.
- cycloalkyl group formed by combining at least two of Rx 1 to Rx 3 examples include a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, a norbornyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, A polycyclic cycloalkyl group such as an adamantyl group is preferred.
- Rx 1 is a methyl group or an ethyl group and Rx 2 and Rx 3 are bonded to form the above-described cycloalkyl group is preferable.
- Each of the above groups may have a substituent.
- substituents examples include an alkyl group (1 to 4 carbon atoms), a halogen atom, a hydroxyl group, an alkoxy group (1 to 4 carbon atoms), a carboxyl group, Examples thereof include alkoxycarbonyl groups (having 2 to 6 carbon atoms), and those having 8 or less carbon atoms are preferred.
- repeating unit having an acid-decomposable group examples include repeating units represented by the following general formula (A1) or (A2).
- n represents an integer of 1 to 5
- m represents an integer of 0 to 4 that satisfies the relationship 1 ⁇ m + n ⁇ 5.
- S 1 represents a substituent (excluding a hydrogen atom), and when m is 2 or more, the plurality of S 1 may be the same as or different from each other.
- a 1 represents a hydrogen atom or a group capable of leaving by the action of an acid. However, at least one A 1 represents a group capable of leaving by the action of an acid.
- n ⁇ 2 the plurality of A 1 may be the same as or different from each other.
- X is hydrogen atom, alkyl group, hydroxyl group, alkoxy group, halogen atom, cyano group, nitro group, acyl group, acyloxy group, cycloalkyl group, cycloalkyloxy group, aryl group, carboxy group, alkyloxycarbonyl group, alkyl Represents a carbonyloxy group or an aralkyl group.
- a 2 represents a group capable of leaving by the action of an acid.
- n represents an integer of 1 to 5, preferably 1 or 2, and particularly preferably 1.
- m represents an integer of 0 to 4 that satisfies the relationship of 1 ⁇ m + n ⁇ 5, preferably 0 to 2, more preferably 0 or 1, and particularly preferably 0.
- S 1 represents a substituent (excluding a hydrogen atom) as described above. Examples of the substituent include those similar to the substituents described for S 1 in the general formula (A) described below.
- a 1 represents a hydrogen atom or a group capable of leaving by the action of an acid, and at least one A 1 is a group capable of leaving by the action of an acid.
- Examples of the group capable of leaving by the action of an acid include tertiary alkyl groups such as t-butyl group and t-amyl group, t-butoxycarbonyl group, t-butoxycarbonylmethyl group, and formula —C (L 1 ) (L 2 ) —O—Z 2 represents an acetal group.
- L 1 and L 2 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, or an aralkyl group.
- Z 2 represents an alkyl group, a cycloalkyl group, or an aralkyl group.
- Z 2 and L 1 may be bonded to each other to form a 5-membered or 6-membered ring.
- the alkyl group may be a linear alkyl group or a branched alkyl group.
- the linear alkyl group preferably has 1 to 30 carbon atoms, and more preferably 1 to 20 carbon atoms.
- straight chain alkyl groups include methyl, ethyl, n-propyl, n-butyl, sec-butyl, n-pentyl, n-hexyl, n-heptyl, n- Examples include an octyl group, an n-nonyl group, and an n-decyl group.
- the carbon number of the branched alkyl group is preferably 3 to 30, and more preferably 3 to 20.
- Examples of such branched alkyl groups include i-propyl, i-butyl, t-butyl, i-pentyl, t-pentyl, i-hexyl, t-hexyl, and i-heptyl.
- alkyl groups may further have a substituent.
- substituents include a hydroxyl group; a halogen atom such as a fluorine, chlorine, bromine and iodine atom; a nitro group; a cyano group; an amide group; a sulfonamide group; a methyl group, an ethyl group, a propyl group, an isopropyl group, n- Alkyl groups such as butyl, sec-butyl, hexyl, 2-ethylhexyl, octyl and dodecyl; alkoxy groups such as methoxy, ethoxy, hydroxyethoxy, propoxy, hydroxypropoxy and butoxy; Examples include alkoxycarbonyl groups such as methoxycarbonyl group and ethoxycarbonyl group; acyl groups such as formyl group, acetyl group and benzoyl group; acyloxy groups such as acetoxy group
- an ethyl group, an isopropyl group, an isobutyl group, a cyclohexylethyl group, a phenylmethyl group, or a phenylethyl group is particularly preferable.
- the cycloalkyl group may be monocyclic or polycyclic. In the latter case, the cycloalkyl group may be bridged. That is, in this case, the cycloalkyl group may have a bridged structure. A part of carbon atoms in the cycloalkyl group may be substituted with a hetero atom such as an oxygen atom.
- the monocyclic cycloalkyl group preferably has 3 to 8 carbon atoms.
- Examples of such a cycloalkyl group include a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, a cyclobutyl group, and a cyclooctyl group.
- Examples of the polycyclic cycloalkyl group include groups having a bicyclo, tricyclo or tetracyclo structure.
- the polycyclic cycloalkyl group preferably has 6 to 20 carbon atoms.
- Examples of such a cycloalkyl group include an adamantyl group, norbornyl group, isobornyl group, camphanyl group, dicyclopentyl group, ⁇ ⁇ ⁇ -pinanyl group, tricyclodecanyl group, tetocyclododecyl group and androstanyl group.
- Examples of the aralkyl group in L 1 , L 2 and Z 2 include those having 7 to 15 carbon atoms such as benzyl group and phenethyl group.
- aralkyl groups may further have a substituent.
- substituents include an alkoxy group, a hydroxyl group, a halogen atom, a nitro group, an acyl group, an acylamino group, a sulfonylamino group, an alkylthio group, an arylthio group, and an aralkylthio group.
- the aralkyl group having a substituent include an alkoxybenzyl group, a hydroxybenzyl group, and a phenylthiophenethyl group.
- carbon number of the substituent which these aralkyl groups may have is preferably 12 or less.
- Examples of the 5-membered or 6-membered ring that can be formed by bonding Z 2 and L 1 to each other include a tetrahydropyran ring and a tetrahydrofuran ring. Of these, a tetrahydropyran ring is particularly preferred.
- Z 2 is preferably a linear or branched alkyl group. Thereby, the effect of the present invention becomes more remarkable.
- Specific examples of the repeating unit represented by formula (A1) include the repeating units described in paragraphs [0247] to [0249] of JP2013-83966A.
- X is hydrogen atom, alkyl group, hydroxyl group, alkoxy group, halogen atom, cyano group, nitro group, acyl group, acyloxy group, cycloalkyl group, cycloalkyloxy group, aryl group, carboxy group, alkyl as described above.
- An oxycarbonyl group, an alkylcarbonyloxy group or an aralkyl group is represented.
- the alkyl group as X may have a substituent and may be linear or branched.
- the linear alkyl group preferably has 1 to 30 carbon atoms, more preferably 1 to 20 carbon atoms, such as a methyl group, an ethyl group, an n-propyl group, an n-butyl group, a sec-butyl group, and an n-pentyl group.
- the branched alkyl group preferably has 3 to 30 carbon atoms, more preferably 3 to 20 carbon atoms, such as i-propyl group, i-butyl group, t-butyl group, i-pentyl group, t-pentyl group, Examples include i-hexyl group, t-hexyl group, i-heptyl group, t-heptyl group, i-octyl group, t-octyl group, i-nonyl group, t-decyl group and the like.
- the alkoxy group as X may have a substituent, for example, the above alkoxy group having 1 to 8 carbon atoms, for example, methoxy group, ethoxy group, propoxy group, butoxy group, pentyloxy group, hexyloxy group And a cyclohexyloxy group.
- halogen atom as X examples include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, and a fluorine atom is preferred.
- the acyl group as X may have a substituent, for example, an acyl group having 2 to 8 carbon atoms, specifically, a formyl group, acetyl group, propanoyl group, butanoyl group, pivaloyl group Preferred examples include benzoyl group.
- the acyloxy group as X may have a substituent, and is preferably an acyloxy group having 2 to 8 carbon atoms.
- An oxy group, an octanoyloxy group, a benzoyloxy group, etc. can be mentioned.
- the cycloalkyl group as X may have a substituent, may be monocyclic, polycyclic, or bridged.
- the cycloalkyl group may have a bridged structure.
- the monocyclic type is preferably a cycloalkyl group having 3 to 8 carbon atoms, and examples thereof include a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, a cyclobutyl group, and a cyclooctyl group.
- Examples of the polycyclic type include groups having a bicyclo, tricyclo, tetracyclo structure or the like having 5 or more carbon atoms, and a cycloalkyl group having 6 to 20 carbon atoms is preferable, for example, an adamantyl group, norbornyl group, isobornyl group, Examples thereof include a camphanyl group, a dicyclopentyl group, an ⁇ -pinel group, a tricyclodecanyl group, a tetocyclododecyl group, and an androstanyl group.
- a part of carbon atoms in the cycloalkyl group may be substituted with a hetero atom such as an oxygen atom.
- the aryl group as X may have a substituent and preferably has 6 to 14 carbon atoms, and examples thereof include a phenyl group, a xylyl group, a toluyl group, a cumenyl group, a naphthyl group, and an anthracenyl group. .
- the alkyloxycarbonyl group as X may have a substituent and preferably has 2 to 8 carbon atoms, and examples thereof include a methoxycarbonyl group, an ethoxycarbonyl group, and a propoxycarbonyl group.
- the alkylcarbonyloxy group as X may have a substituent and preferably has 2 to 8 carbon atoms, and examples thereof include a methylcarbonyloxy group and an ethylcarbonyloxy group.
- the aralkyl group as X may have a substituent, and is preferably an aralkyl group having 7 to 16 carbon atoms, for example, a benzyl group.
- the alkyl group, alkoxy group, acyl group, cycloalkyl group, aryl group, alkyloxycarbonyl group, alkylcarbonyloxy group, and aralkyl group that X may further have include an alkyl group, a hydroxyl group, an alkoxy group.
- a 2 represents a group capable of leaving by the action of an acid as described above. That is, the repeating unit represented by the general formula (A2) has a group represented by “—COOA 2 ” as an acid-decomposable group.
- the A 2 for example, those previously described for A 1 in the general formula (A1) similar to the.
- a 2 is preferably a hydrocarbon group (preferably having a carbon number of 20 or less, more preferably 4 to 12), and a t-butyl group, a t-amyl group, or a hydrocarbon group having an alicyclic structure (for example, an alicyclic group).
- the group itself and a group in which an alicyclic group is substituted on the alkyl group) are more preferable.
- a 2 is preferably a tertiary alkyl group or a tertiary cycloalkyl group.
- the alicyclic structure may be monocyclic or polycyclic. Specific examples include monocyclo, bicyclo, tricyclo, and tetracyclo structures having 5 or more carbon atoms. The number of carbon atoms is preferably 6-30, and particularly preferably 7-25. These hydrocarbon groups having an alicyclic structure may have a substituent. Examples of the alicyclic structure include alicyclic structures described in paragraphs [0264] to [0265] of JP2013-83966A.
- the alicyclic structure is preferably a monovalent alicyclic group as an adamantyl group, a noradamantyl group, a decalin residue, a tricyclodecanyl group, a tetracyclododecanyl group, or a norbornyl group.
- cedrol group cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclodecanyl group, and cyclododecanyl group.
- Examples of the substituent that the alicyclic ring may have include an alkyl group, a halogen atom, a hydroxyl group, an alkoxy group, a carboxyl group, and an alkoxycarbonyl group.
- the alkyl group is preferably a lower alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group or a butyl group, more preferably a methyl group, an ethyl group, a propyl group or an isopropyl group.
- Examples of the alkoxy group include those having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, and a butoxy group.
- the alkyl group and alkoxy group may further have a substituent. Examples of the substituent further possessed by the alkyl group and alkoxy group include a hydroxyl group, a halogen atom and an alkoxy
- Examples of the acid-decomposable group having an alicyclic structure include groups represented by general formulas (pI) to (pV) described in paragraphs [0268] to [0275] of JP2013-83966A. Preferably mentioned.
- the repeating unit represented by the general formula (A2) is, for example, a repeating unit represented by the general formula (A3) described in paragraphs [0277] to [0296] of JP2013-83966A. May be.
- repeating unit represented by formula (A2) or the monomer corresponding to this repeating unit include, for example, the repeating units described in paragraphs [0296] to [0300] of JP2013-83966A Examples include units or monomers.
- specific examples of the structure of the repeating unit represented by the general formula (A3) include, for example, the repeating units described in paragraphs [0301] to [0308] of JP2013-83966A.
- the repeating units described in the paragraphs [0309] to [0310] are preferable.
- Resin (Ab) may contain a repeating unit represented by the following general formula (A5).
- X is a hydrogen atom, alkyl group, hydroxyl group, alkoxy group, halogen atom, cyano group, nitro group, acyl group, acyloxy group, cycloalkyl group, aryl group, carboxyl group, alkyloxycarbonyl group, alkylcarbonyloxy group, or Represents an aralkyl group.
- a 4 represents a hydrocarbon group that is not eliminated by the action of an acid.
- examples of the hydrocarbon group that is not eliminated by the action of the acid A 4 include hydrocarbon groups other than the acid-decomposable groups, such as an alkyl that is not eliminated by the action of the acid.
- a group preferably having 1 to 15 carbon atoms
- a cycloalkyl group preferably having 3 to 15 carbon atoms
- an aryl group preferably having 6 to 1 carbon atoms
- the hydrocarbon group that is not eliminated by the action of the acid of A 4 may be further substituted with a hydroxyl group, an alkyl group, a cycloalkyl group, an aryl group, or the like.
- Resin (Ab) may have a repeating unit represented by General Formula (A6).
- R 2 represents a hydrogen atom, a methyl group, a cyano group, a halogen atom, or a perfluoro group having 1 to 4 carbon atoms.
- R 3 represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, an aryl group, an alkoxy group or an acyl group.
- q represents an integer of 0 to 4.
- Ar represents a q + 2 valent aromatic ring.
- W represents a group or a hydrogen atom that is not decomposed by the action of an acid.
- a benzene ring, a naphthalene ring and an anthracene ring are preferable, and a benzene ring is more preferable.
- W represents a group that is not decomposed by the action of an acid (also referred to as an acid-stable group), and examples include groups other than the above-mentioned acid-decomposable groups. Specifically, a halogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, An aryl group, an acyl group, an alkylamide group, an arylamidomethyl group, an arylamide group, etc. are mentioned.
- the acid stabilizing group is preferably an acyl group or an alkylamide group, more preferably an acyl group, an alkylcarbonyloxy group, an alkyloxy group, a cycloalkyloxy group, or an aryloxy group.
- the alkyl group is preferably an alkyl group having 1 to 4 carbon atoms such as methyl group, ethyl group, propyl group, n-butyl group, sec-butyl group and t-butyl group.
- the alkyl group those having 3 to 10 carbon atoms such as cyclopropyl group, cyclobutyl group, cyclohexyl group and adamantyl group are preferable.
- alkenyl groups carbon numbers such as vinyl group, propenyl group, allyl group and butenyl group are preferred.
- An aryl group having 2 to 4 carbon atoms is preferable, and an aryl group having 6 to 14 carbon atoms such as a phenyl group, a xylyl group, a toluyl group, a cumenyl group, a naphthyl group, and an anthracenyl group is preferable.
- W may be at any position on the benzene ring, but is preferably a meta position or a para position of the styrene skeleton, particularly preferably a para position.
- the resin (Ab) preferably further has at least one selected from repeating units represented by the following general formulas (c1) to (c5).
- each of R 10 to R 14 independently represents a hydrogen atom, an alkyl group, an alkyl group in which some or all of the hydrogen atoms bonded to the carbon atom are substituted with a halogen atom, an alkoxy group, an alkanoyl group, an alkoxycarbonyl group.
- Z 2 is a methylene group, an oxygen atom or a sulfur atom.
- the alkyl group as R 10 to R 14 preferably has 1 to 30 carbon atoms in the alkyl group in which some or all of the hydrogen atoms bonded to the carbon atom are substituted with halogen atoms.
- the number of carbon atoms in the alkoxy group as R 10 to R 14 is preferably 1 to 8.
- the alkanoyl group as R 10 to R 14 preferably has 1 to 8 carbon atoms.
- the number of carbon atoms in the alkoxycarbonyl group as R 10 to R 14 is preferably 2 to 8.
- the number of carbon atoms in the aryl group as R 10 to R 14 is preferably 6 to 10.
- the content of the repeating units represented by the general formulas (c1) to (c5) in the resin (Ab) is preferably 5 to 95 mol%, more preferably 5 to 60 mol%, particularly among all repeating units. Preferably, it is 5 to 30 mol%.
- Resin (Ab) may further have a repeating unit composed of a (meth) acrylic acid derivative that is not decomposed by the action of an acid. Although a specific example is given below, it is not limited to this.
- the content of the repeating unit having an acid-decomposable group in the resin (Ab) is preferably from 5 to 95 mol%, more preferably from 10 to 60 mol%, particularly preferably from 15 to 50 mol%, based on all repeating units. It is.
- the content of the repeating unit represented by the general formula (A1) in the resin (Ab) is preferably 0 to 90 mol%, more preferably 10 to 70 mol%, and particularly preferably 20 to 20 mol% in all repeating units. 50 mol%.
- the content of the repeating unit represented by the general formula (A2) in the resin (Ab) is preferably 0 to 90 mol%, more preferably 5 to 75 mol%, and particularly preferably 10 to 60 mol%.
- the content of the repeating unit represented by the general formula (A3) in the resin (Ab) is preferably from 0 to 90 mol%, more preferably from 5 to 75 mol%, particularly preferably from 10 to 10 in all repeating units. 60 mol%.
- the content of the repeating unit represented by the general formula (A5) in the resin (Ab) is preferably 0 to 50 mol%, more preferably 0 to 40 mol%, particularly preferably 0 to 30 mol%.
- the content of the repeating unit represented by the general formula (A6) in the resin (Ab) is preferably 0 to 50 mol%, more preferably 0 to 40 mol% in each of all the repeating units. Particularly preferred is 0 to 30 mol%.
- the resin (Ab) may be copolymerized with another polymerizable monomer suitable for introducing an alkali-soluble group such as a phenolic hydroxyl group or a carboxyl group, or alkyl acrylate or Other hydrophobic polymerizable monomers such as alkyl methacrylates may be copolymerized.
- another polymerizable monomer suitable for introducing an alkali-soluble group such as a phenolic hydroxyl group or a carboxyl group, or alkyl acrylate or Other hydrophobic polymerizable monomers such as alkyl methacrylates may be copolymerized.
- Resin (Ab) may have a repeating unit represented by the following general formula (A).
- n represents an integer of 1 to 5
- m represents an integer of 0 to 4 that satisfies the relationship 1 ⁇ m + n ⁇ 5.
- n is preferably 1 or 2, more preferably 1.
- m is preferably 0 to 2, more preferably 0 or 1, and particularly preferably 0.
- S 1 represents a substituent.
- the plurality of S 1 may be the same as or different from each other.
- the substituent represented by S 1 include an alkyl group, an alkoxy group, an acyl group, an acyloxy group, an aryl group, an aryloxy group, an aralkyl group, an aralkyloxy group, a hydroxy group, a halogen atom, a cyano group, and a nitro group.
- alkyl group and a cycloalkyl group a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, a pentyl group, a cyclopentyl group, a hexyl group, a cyclohexyl group, an octyl group
- a linear or branched alkyl group having 1 to 20 carbon atoms such as a dodecyl group or a cycloalkyl group is preferable. These groups may further have a substituent.
- substituents that may be included are alkyl group, alkoxy group, hydroxyl group, halogen atom, nitro group, acyl group, acyloxy group, acylamino group, sulfonylamino group, alkylthio group, arylthio group, aralkylthio group, thiophenecarbonyloxy Group, a thiophenemethylcarbonyloxy group, a heterocyclic residue such as a pyrrolidone residue, and the like, and a substituent having 12 or less carbon atoms is preferable.
- alkyl group having a substituent examples include a cyclohexylethyl group, an alkylcarbonyloxymethyl group, an alkylcarbonyloxyethyl group, a cycloalkylcarbonyloxymethyl group, a cycloalkylcarbonyloxyethyl group, an arylcarbonyloxyethyl group, and an aralkylcarbonyloxyethyl group.
- alkyl group and cycloalkyl group in these groups are not particularly limited, and may further have a substituent such as the aforementioned alkyl group, cycloalkyl group, or alkoxy group.
- alkylcarbonyloxyethyl group and cycloalkylcarbonyloxyethyl group examples include a cyclohexylcarbonyloxyethyl group, a t-butylcyclohexylcarbonyloxyethyl group, and an n-butylcyclohexylcarbonyloxyethyl group.
- the aryl group is not particularly limited, but generally includes those having 6 to 14 carbon atoms such as phenyl group, xylyl group, toluyl group, cumenyl group, naphthyl group, anthracenyl group and the like, and further the above-mentioned alkyl group and cycloalkyl group. And may have a substituent such as an alkoxy group.
- the aryloxyethyl group include a phenyloxyethyl group, a cyclohexylphenyloxyethyl group, and the like. These groups may further have a substituent.
- Aralkyl is not particularly limited, and examples thereof include a benzyl group.
- examples of the aralkylcarbonyloxyethyl group include a benzylcarbonyloxyethyl group. These groups may further have a substituent.
- Examples of the repeating unit represented by the general formula (A) include the following.
- the content of the repeating unit represented by the general formula (A) in the resin (Ab) is preferably 0 to 90 mol%, more preferably 5 to 80 mol%, based on all the repeating units in the resin (Ab). More preferably, it is 10 to 70 mol%, and particularly preferably 20 to 60 mol%.
- the resin (Ab) may have a repeating unit described in paragraphs [0345] to [0346] of JP2013-83966A.
- Resin (Ab) is a repeating unit (B) having a structural site that decomposes upon irradiation with actinic rays or radiation to generate an acid (hereinafter referred to as “acid generating repeating unit (B)” or “repeating unit (B)”. May be included).
- This structural site may be, for example, a structural site that generates an acid anion in the repeating unit (B) by being decomposed by irradiation with an actinic ray or radiation, or the repeating unit (B ) May be a structural site that generates a cation structure.
- the acid generation repeating unit (B) corresponds to a compound (photoacid generator) that generates an acid upon irradiation with actinic rays or radiation described later.
- the resin (Ab) does not substantially contain a repeating unit having an acid-decomposable group.
- Examples of the acid generating repeating unit (B) include the repeating units described in paragraphs [0347] to [0485] of JP2013-083966A.
- the content of the repeating unit (B) in the resin (Ab) is 0.1 to 80 mol% with respect to all the repeating units in the resin (Ab). Is more preferably 0.5 to 60 mol%, and still more preferably 1 to 40 mol%.
- the non-chemically amplified resist film obtained from the composition of the present invention is exposed with an ArF excimer laser, a resin having no aromatic ring is used as the resin (Ab) from the viewpoint of transparency to the ArF excimer laser. It is preferable to use it.
- the resin (Ab) may further have a repeating unit having at least one group selected from a lactone group, a hydroxyl group, a cyano group, and an alkali-soluble group.
- the repeating unit having a lactone group that can be contained in the resin (Ab) will be described. Any lactone group can be used as long as it has a lactone structure, but a 5- to 7-membered ring lactone structure is preferable, and a bicyclo structure or a spiro structure is formed in the 5- to 7-membered ring lactone structure.
- the other ring structure is preferably condensed. It is more preferable to have a repeating unit having a lactone structure represented by any of the following general formulas (LC1-1) to (LC1-16).
- the lactone structure may be directly bonded to the main chain.
- Preferred lactone structures are (LC1-1), (LC1-4), (LC1-5), (LC1-6), (LC1-13), (LC1-14), and a specific lactone structure should be used. LER becomes better.
- the lactone structure moiety may or may not have a substituent (Rb 2 ).
- Preferred substituents (Rb 2 ) include an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, and a carboxyl group. , Halogen atom, hydroxyl group, cyano group, acid-decomposable group and the like. More preferred are an alkyl group having 1 to 4 carbon atoms, a cyano group, and an acid-decomposable group.
- n 2 represents an integer of 0 to 4. When n 2 is 2 or more, a plurality of substituents (Rb 2 ) may be the same or different, and a plurality of substituents (Rb 2 ) may be bonded to form a ring. .
- Examples of the repeating unit having a lactone structure represented by any one of the general formulas (LC1-1) to (LC1-16) include a repeating unit represented by the following general formula (AII).
- Rb 0 represents a hydrogen atom, a halogen atom or an alkyl group having 1 to 4 carbon atoms.
- Examples of the halogen atom for Rb 0 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- Preferred are a hydrogen atom, a methyl group, a hydroxymethyl group, and a trifluoromethyl group, and a hydrogen atom and a methyl group are particularly preferred.
- Ab represents a single bond, an alkylene group, a divalent linking group having a monocyclic or polycyclic alicyclic hydrocarbon structure, an ether group, an ester group, a carbonyl group, or a divalent linking group obtained by combining these.
- it is a single bond or a divalent linking group represented by —Ab 1 —CO 2 —.
- Ab 1 is a linear, branched alkylene group, monocyclic or polycyclic cycloalkylene group, preferably a methylene group, an ethylene group, a cyclohexylene group, an adamantylene group or a norbornylene group.
- V represents a group having a structure represented by any one of formulas (LC1-1) to (LC1-16).
- the repeating unit having a lactone group usually has an optical isomer, but any optical isomer may be used.
- One optical isomer may be used alone, or a plurality of optical isomers may be mixed and used.
- the optical purity (ee) thereof is preferably 90 or more, more preferably 95 or more.
- the content of the repeating unit having a lactone group is preferably from 15 to 60 mol%, more preferably from 20 to 50 mol%, still more preferably from 30 to 50 mol%, based on all repeating units in the resin (Ab). .
- Specific examples of the repeating unit having a lactone group are listed below, but the present invention is not limited thereto.
- the resin (Ab) preferably has a repeating unit having a hydroxyl group or a cyano group. This improves the substrate adhesion and developer compatibility.
- the repeating unit having a hydroxyl group or a cyano group is preferably a repeating unit having an alicyclic hydrocarbon structure substituted with a hydroxyl group or a cyano group.
- the alicyclic hydrocarbon structure in the alicyclic hydrocarbon structure substituted with a hydroxyl group or a cyano group is preferably an adamantyl group, a diamantyl group, or a norbornane group.
- As the alicyclic hydrocarbon structure substituted with a preferred hydroxyl group or cyano group partial structures represented by the following general formulas (VIIa) to (VIId) are preferred.
- R 2 c to R 4 c each independently represents a hydrogen atom, a hydroxyl group or a cyano group. However, at least one of R 2 c to R 4 c represents a hydroxyl group or a cyano group. Preferably, one or two of R 2 c to R 4 c are a hydroxyl group and the rest are hydrogen atoms. In general formula (VIIa), more preferably, two of R 2 c to R 4 c are a hydroxyl group and the rest are hydrogen atoms.
- repeating unit having a partial structure represented by general formulas (VIIa) to (VIId) examples include repeating units represented by the following general formulas (AIIa) to (AIId).
- R 1 c represents a hydrogen atom, a methyl group, a trifluoromethyl group or a hydroxymethyl group.
- R 2 c ⁇ R 4 c is in the general formula (VIIa) ⁇ (VIIc), the same meanings as R 2 c ⁇ R 4 c.
- the content of the repeating unit having a hydroxyl group or a cyano group is preferably from 5 to 40 mol%, more preferably from 5 to 30 mol%, still more preferably from 10 to 25 mol%, based on all repeating units in the resin (Ab). It is.
- repeating unit having a hydroxyl group or a cyano group are listed below, but the present invention is not limited thereto.
- the resin (Ab) may have a repeating unit having an alkali-soluble group.
- the alkali-soluble group include a carboxyl group, a sulfonamide group, a sulfonylimide group, a bisulsulfonylimide group, and an aliphatic alcohol (for example, hexafluoroisopropanol group) in which the ⁇ -position is substituted with an electron-withdrawing group.
- the resin (Ab) contains a repeating unit having an alkali-soluble group, the content thereof is preferably 0 to 20 mol%, more preferably 3 to 15 mol%, based on all repeating units in the resin (Ab). More preferably, it is 5 to 10 mol%.
- Specific examples of the repeating unit having an alkali-soluble group include the repeating unit described in paragraph [0518] of JP2013-83966A.
- Resin (Ab) may further have a repeating unit that has an alicyclic hydrocarbon structure and does not exhibit acid decomposability. This can reduce the elution of low molecular components from the resist film to the immersion liquid during immersion exposure.
- repeating units include repeating units of 1-adamantyl (meth) acrylate, diamantyl (meth) acrylate, tricyclodecanyl (meth) acrylate, and cyclohexyl (meth) acrylate.
- the content rate of the repeating unit containing a fluorine atom is preferably 1 mol% or less, and more preferably does not contain a fluorine atom.
- the content of the repeating unit other than the repeating unit (B) and containing a fluorine atom is more preferably 1 mol% or less. Most preferably, no atoms are contained.
- the weight average molecular weight (Mw) of the resin (Ab) is preferably in the range of 1,000 to 200,000. 200,000 or less is preferable from the viewpoint of the dissolution rate and sensitivity of the resin itself with respect to alkali.
- the degree of dispersion (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn), is preferably 1.0 to 3.0, more preferably 1.0 to 2.5. Particularly preferred is 1.0 to 2.0.
- the weight average molecular weight (Mw) of the resin is more preferably in the range of 1,000 to 200,000, still more preferably in the range of 1,000 to 100,000, and particularly preferably 1, The range is from 000 to 50,000, and most preferably from 1,000 to 25,000.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are defined as polystyrene conversion values determined by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a developing solvent (hereinafter referred to as the following). The same).
- Resin (Ab) having a dispersity of 2.0 or less can be synthesized by performing radical polymerization using an azo polymerization initiator. Further preferred resin (Ab) having a dispersity of 1.0 to 1.5 can be synthesized by living radical polymerization, for example.
- the resin (Ab) is preferably polymerized by a known anionic polymerization method or radical polymerization method.
- the anionic polymerization method is usually performed at a temperature of ⁇ 100 to 90 ° C. in an organic solvent under an inert gas atmosphere such as nitrogen or argon using an alkali metal or an organic alkali metal as a polymerization initiator.
- a block copolymer is obtained by sequentially adding monomers to the reaction system for polymerization, and a random copolymer is obtained by adding a mixture of monomers to the reaction system for polymerization. can get.
- alkali metal of the polymerization initiator examples include lithium, sodium, potassium, cesium and the like
- organic alkali metal examples include alkylated products, allylated products and arylated products of the alkali metals, specifically Is ethyl lithium, n-butyl lithium, sec-butyl lithium, tert-butyl lithium, ethyl sodium, lithium biphenyl, lithium naphthalene, lithium triphenyl, sodium naphthalene, ⁇ -methylstyrene sodium dianion, 1,1-diphenylhexyl lithium 1,1-diphenyl-3-methylpentyl lithium and the like.
- the radical polymerization method uses known radical polymerization initiators such as azo compounds such as azobisisobutyronitrile and azobisisovaleronitrile; organic peroxides such as benzoyl peroxide, methyl ethyl ketone peroxide and cumene hydroperoxide; If necessary, a known chain transfer agent such as 1-dodecanethiol is used in combination with an inert gas atmosphere such as nitrogen or argon in an organic solvent at a temperature of 50 to 200 ° C.
- an organic solvent a conventionally known organic solvent can be used, and examples thereof include the organic solvents described in paragraph [0493] of JP2013-83966A.
- the total amount of the resin (Ab) added is generally 10 to 99% by mass, preferably 20 to 99% by mass, particularly preferably 30 to 99% by mass, based on the total solid content of the composition of the present invention. %.
- composition of the present invention may contain a compound that generates an acid upon irradiation with actinic rays or radiation (hereinafter also referred to as “photoacid generator”).
- photoacid generator a compound that generates an acid upon irradiation with actinic rays or radiation
- the resin (Ab) does not substantially contain a repeating unit having an acid-decomposable group.
- the photoacid generator examples include photo-initiators of photo-cationic polymerization, photo-initiators of photo-radical polymerization, photo-decoloring agents, photo-discoloring agents, and acid by irradiation with actinic rays or radiation used in micro-resist.
- a known compound that generates a salt, and a mixture thereof can be appropriately selected and used. Examples of these include onium salts such as sulfonium salts and iodonium salts, and diazodisulfone compounds such as bis (alkylsulfonyldiazomethane).
- the photoacid generator include photoacid generators described in paragraphs [0563] to [0663] of JP2013-83966A.
- Specific examples of the photoacid generator include compounds B-1 to B-183 described in paragraphs [0665] to [0682] of JP2013-83966A, and paragraphs [0683] to [0686].
- the compounds of (Y-1) to (Y-75) described in the above are preferred, but the present invention is not limited to these.
- its content is preferably 0.1 to 50% by mass, more preferably 0.5 to 40% by mass, based on the total solid content of the composition of the present invention. More preferably, it is 1 to 30% by mass.
- composition of the present invention may further contain one or more compounds that generate an acid upon decomposition by the action of an acid (hereinafter also referred to as “acid proliferating agent”).
- acid proliferating agent examples include the compounds described in paragraph [0690] of JP2013-83966A.
- the composition of the present invention may further contain a basic compound.
- the basic compound is preferably a compound having a stronger basicity than phenol.
- this basic compound is preferably an organic basic compound, and more preferably a nitrogen-containing basic compound.
- the basic compound that can be used is not particularly limited.
- the compounds of (1) to (7) described in paragraphs [0693] to [0791] of JP2013-83966A, [0792] Examples include compounds described in the literature cited in [0793], and the contents thereof are as described in the paragraphs [0794] to [0797].
- the composition of the present invention may further contain a surfactant.
- a surfactant fluorine-based and / or silicon-based surfactants are particularly preferable.
- examples of the surfactant include surfactants described in JP-A-2013-83966, paragraphs [0799] to [0801], and the contents thereof are also described in paragraph [0802]. It is as follows.
- the composition of the present invention may contain a hydrophobic resin.
- the hydrophobic resin is preferably designed to be unevenly distributed on the surface of the resist film.
- the surfactant it is not always necessary to have a hydrophilic group in the molecule, and the polar / nonpolar substance is uniformly mixed. There is no need to contribute.
- Examples of the effect of adding the hydrophobic resin include control of the static / dynamic contact angle of the resist film surface with respect to water, suppression of outgas, and the like.
- the hydrophobic resin has at least one of “fluorine atom”, “silicon atom”, and “CH 3 partial structure contained in the side chain portion of the resin” from the viewpoint of uneven distribution in the film surface layer. It is preferable to have two or more types.
- the hydrophobic resin contains a fluorine atom and / or a silicon atom
- the fluorine atom and / or silicon atom in the hydrophobic resin may be contained in the main chain of the resin or in the side chain. It may be.
- the hydrophobic resin when it contains a fluorine atom, it may be a resin having an alkyl group having a fluorine atom, a cycloalkyl group having a fluorine atom, or an aryl group having a fluorine atom as a partial structure having a fluorine atom.
- the alkyl group having a fluorine atom preferably having 1 to 10 carbon atoms, more preferably 1 to 4 carbon atoms
- the cycloalkyl group having a fluorine atom is a monocyclic or polycyclic cycloalkyl group in which at least one hydrogen atom is substituted with a fluorine atom, and may further have a substituent other than a fluorine atom.
- the aryl group having a fluorine atom include those in which at least one hydrogen atom of an aryl group such as a phenyl group or a naphthyl group is substituted with a fluorine atom, and may further have a substituent other than a fluorine atom.
- Examples of the repeating unit having a fluorine atom or a silicon atom include those exemplified in paragraph 0519 of US2012 / 0251948A1.
- the hydrophobic resin preferably includes a CH 3 partial structure in the side chain portion.
- the CH 3 partial structure of the side chain portion in the hydrophobic resin (hereinafter also simply referred to as “side chain CH 3 partial structure”) includes a CH 3 partial structure of an ethyl group, a propyl group, or the like.
- side chain CH 3 partial structure includes a CH 3 partial structure of an ethyl group, a propyl group, or the like.
- methyl groups directly bonded to the main chain of the hydrophobic resin for example, ⁇ -methyl groups of repeating units having a methacrylic acid structure
- the hydrophobic resin includes a repeating unit derived from a monomer having a polymerizable moiety having a carbon-carbon double bond, such as a repeating unit represented by the following general formula (M)
- R 11 to R 14 are CH 3 “as is”
- the CH 3 is not included in the CH 3 partial structure of the side chain moiety in the present invention.
- CH 3 partial structure exists through some atoms from C-C backbone, and those falling under CH 3 partial structures in the present invention.
- R 11 is an ethyl group (CH 2 CH 3 )
- R 11 to R 14 each independently represents a side chain portion.
- R 11 to R 14 in the side chain portion include a hydrogen atom and a monovalent organic group.
- the monovalent organic group for R 11 to R 14 include an alkyl group, a cycloalkyl group, an aryl group, an alkyloxycarbonyl group, a cycloalkyloxycarbonyl group, an aryloxycarbonyl group, an alkylaminocarbonyl group, and a cycloalkylaminocarbonyl.
- Group, an arylaminocarbonyl group, and the like, and these groups may further have a substituent.
- the hydrophobic resin is preferably a resin having a repeating unit having a CH 3 partial structure in the side chain portion.
- the repeating unit represented by the following general formula (II) and the following general unit It is more preferable to have at least one repeating unit (x) among the repeating units represented by the formula (III).
- X b1 represents a hydrogen atom, an alkyl group, a cyano group or a halogen atom
- R 2 has one or more CH 3 partial structure represents a stable organic radical to acid.
- the organic group that is stable to acid is more preferably an organic group that does not have the “acid-decomposable group” described in the resin (A).
- the alkyl group of Xb1 preferably has 1 to 4 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, a hydroxymethyl group, and a trifluoromethyl group, and a methyl group is preferable.
- X b1 is preferably a hydrogen atom or a methyl group.
- R 2 include an alkyl group, a cycloalkyl group, an alkenyl group, a cycloalkenyl group, an aryl group, and an aralkyl group having one or more CH 3 partial structures.
- R 2 is preferably an alkyl group or an alkyl-substituted cycloalkyl group having one or more CH 3 partial structures.
- the acid-stable organic group having one or more CH 3 partial structures as R 2 preferably has 2 or more and 10 or less CH 3 partial structures, and more preferably 2 or more and 8 or less.
- Preferred specific examples of the repeating unit represented by the general formula (II) are shown below. Note that the present invention is not limited to this.
- the repeating unit represented by the general formula (II) is preferably an acid-stable (non-acid-decomposable) repeating unit, and specifically, a group that decomposes by the action of an acid to generate a polar group. It is preferable that it is a repeating unit which does not have.
- the repeating unit represented by formula (III) will be described in detail.
- X b2 represents a hydrogen atom, an alkyl group, a cyano group, or a halogen atom
- R 3 represents an acid-stable organic group having one or more CH 3 partial structures
- n represents an integer of 1 to 5.
- the alkyl group of Xb2 is preferably an alkyl group having 1 to 4 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, a hydroxymethyl group, and a trifluoromethyl group, and a hydrogen atom is preferable.
- X b2 is preferably a hydrogen atom. Since R 3 is an organic group that is stable against acid, more specifically, R 3 is preferably an organic group that does not have the “acid-decomposable group” described in the resin (A).
- R 3 includes an alkyl group having one or more CH 3 partial structures.
- the acid-stable organic group having one or more CH 3 partial structures as R 3 preferably has 1 or more and 10 or less CH 3 partial structures, more preferably 1 or more and 8 or less, More preferably, it is 1 or more and 4 or less.
- n represents an integer of 1 to 5, more preferably an integer of 1 to 3, and still more preferably 1 or 2.
- the repeating unit represented by the general formula (III) is preferably an acid-stable (non-acid-decomposable) repeating unit, and specifically, a group that decomposes by the action of an acid to generate a polar group. It is preferable that it is a repeating unit which does not have.
- the repeating unit represented by the general formula (II) and the general formula (S) is preferably 90 mol% or more, more preferably 95 mol% or more, based on all repeating units of the hydrophobic resin. It is more preferable. Content is 100 mol% or less normally with respect to all the repeating units of hydrophobic resin.
- the hydrophobic resin contains at least one repeating unit (x) among the repeating units represented by the general formula (II) and the repeating unit represented by the general formula (III) as all repeating units of the hydrophobic resin.
- the surface free energy of hydrophobic resin increases by containing 90 mol% or more. As a result, the hydrophobic resin tends to be unevenly distributed on the surface of the resist film.
- the hydrophobic resin includes the following groups (x) to (z) regardless of whether (i) it contains a fluorine atom and / or a silicon atom, or (ii) contains a CH 3 partial structure in the side chain portion. It may have at least one group selected from (X) an acid group, (Y) a group having a lactone structure, an acid anhydride group, or an acid imide group, (Z) a group decomposable by the action of an acid
- Examples of the acid group (x) include a phenolic hydroxyl group, a carboxylic acid group, a fluorinated alcohol group, a sulfonic acid group, a sulfonamide group, a sulfonylimide group, an (alkylsulfonyl) (alkylcarbonyl) methylene group, and an (alkylsulfonyl) (alkyl Carbonyl) imide group, bis (alkylcarbonyl) methylene group, bis (alkylcarbonyl) imide group, bis (alkylsulfonyl) methylene group, bis (alkylsulfonyl) imide group, tris (alkylcarbonyl) methylene group, tris (alkylsulfonyl) A methylene group etc. are mentioned.
- Preferred acid groups include fluorinated alcohol groups (preferably hexafluoroisopropanol), sulfonimide groups, and
- the repeating unit having an acid group (x) includes a repeating unit in which an acid group is directly bonded to the main chain of the resin, such as a repeating unit of acrylic acid or methacrylic acid, or a resin having a linking group. Examples include a repeating unit in which an acid group is bonded to the main chain, and a polymerization initiator or chain transfer agent having an acid group can be introduced at the end of the polymer chain at the time of polymerization. preferable.
- the repeating unit having an acid group (x) may have at least one of a fluorine atom and a silicon atom.
- the content of the repeating unit having an acid group (x) is preferably from 1 to 50 mol%, more preferably from 3 to 35 mol%, still more preferably from 5 to 20 mol%, based on all repeating units in the hydrophobic resin. It is. Specific examples of the repeating unit having an acid group (x) are shown below, but the present invention is not limited thereto.
- Rx represents a hydrogen atom, CH 3 , CF 3 , or CH 2 OH.
- the group having a lactone structure As the group having a lactone structure, the acid anhydride group, or the acid imide group (y), a group having a lactone structure is particularly preferable.
- the repeating unit containing these groups is a repeating unit in which this group is directly bonded to the main chain of the resin, such as a repeating unit of acrylic acid ester and methacrylic acid ester.
- this repeating unit may be a repeating unit in which this group is bonded to the main chain of the resin via a linking group.
- this repeating unit may be introduce
- Examples of the repeating unit having a group having a lactone structure include those similar to the repeating unit having a lactone structure described above in the section of the resin (A).
- the content of the repeating unit having a group having a lactone structure, an acid anhydride group, or an acid imide group is preferably 1 to 100 mol% based on all repeating units in the hydrophobic resin. It is more preferably mol%, and further preferably 5 to 95 mol%.
- Examples of the repeating unit having a group (z) capable of decomposing by the action of an acid in the hydrophobic resin include the same repeating units having an acid-decomposable group as mentioned for the resin (A).
- the repeating unit having a group (z) that decomposes by the action of an acid may have at least one of a fluorine atom and a silicon atom.
- the content of the repeating unit having a group (z) that is decomposed by the action of an acid is preferably 1 to 80 mol%, more preferably 10 to 10%, based on all repeating units in the hydrophobic resin. 80 mol%, more preferably 20 to 60 mol%.
- the fluorine atom content is preferably 5 to 80% by mass and more preferably 10 to 80% by mass with respect to the weight average molecular weight of the hydrophobic resin.
- the repeating unit containing a fluorine atom is preferably 10 to 100 mol%, more preferably 30 to 100 mol% in all repeating units contained in the hydrophobic resin.
- the content of silicon atom is preferably 2 to 50% by mass, more preferably 2 to 30% by mass with respect to the weight average molecular weight of the hydrophobic resin.
- the repeating unit containing a silicon atom is preferably 10 to 100 mol%, and more preferably 20 to 100 mol% in all repeating units contained in the hydrophobic resin.
- the hydrophobic resin contains a CH 3 partial structure in the side chain portion, it is also preferred that the hydrophobic resin does not substantially contain a fluorine atom and a silicon atom.
- the content of the repeating unit having an atom or silicon atom is preferably 5 mol% or less, more preferably 3 mol% or less, more preferably 1 mol% or less, based on all repeating units in the hydrophobic resin. More preferably, it is ideally 0 mol%, ie it does not contain fluorine and silicon atoms.
- hydrophobic resin is substantially comprised only by the repeating unit comprised only by the atom chosen from a carbon atom, an oxygen atom, a hydrogen atom, a nitrogen atom, and a sulfur atom. More specifically, it is preferable that the repeating unit composed only of atoms selected from a carbon atom, an oxygen atom, a hydrogen atom, a nitrogen atom and a sulfur atom is 95 mol% or more in the total repeating units of the hydrophobic resin. 97 mol% or more is more preferable, 99 mol% or more is further preferable, and ideally 100 mol%.
- the weight average molecular weight of the hydrophobic resin is preferably 1,000 to 100,000, more preferably 1,000 to 50,000, and still more preferably 2,000 to 15,000. Moreover, the hydrophobic resin may be used alone or in combination.
- the content of the hydrophobic resin in the composition is preferably 0.01 to 10% by mass, more preferably 0.05 to 8% by mass, and more preferably 0.1 to 10% by mass with respect to the total solid content in the composition of the present invention. 7 mass% is still more preferable.
- the hydrophobic resin has a small amount of impurities such as metals, and the residual monomer and oligomer components are preferably 0.01 to 5% by mass, more preferably 0.01 to 3% by mass, 0.05 to 1% by mass is even more preferred.
- the molecular weight distribution (Mw / Mn, also referred to as dispersity) is preferably in the range of 1 to 5, more preferably 1 to 3, and still more preferably from the viewpoints of resolution, resist shape, resist pattern sidewall, roughness, and the like. It is in the range of 1-2.
- hydrophobic resin various commercially available products can be used, and can be synthesized according to a conventional method (for example, radical polymerization).
- a conventional method for example, radical polymerization
- a monomer polymerization method in which a monomer species and an initiator are dissolved in a solvent and the polymerization is performed by heating, and a solution of the monomer species and the initiator is dropped into the heating solvent over 1 to 10 hours.
- the dropping polymerization method is added, and the dropping polymerization method is preferable.
- reaction solvent the polymerization initiator, the reaction conditions (temperature, concentration, etc.) and the purification method after the reaction are the same as described in the resin (A), but in the synthesis of the hydrophobic resin, the reaction concentration Is preferably 30 to 50% by mass.
- composition of the present invention may further contain a dye.
- Suitable dyes include, for example, oily dyes and basic dyes. Specific examples include the dyes described in paragraph [0803] of JP2013-83966A.
- the composition of the present invention may further contain a photobase generator.
- a photobase generator examples include JP-A-4-151156, JP-A-4-162040, JP-A-5-197148, JP-A-5-5995, JP-A-6-194634, and JP-A-8-146608. And compounds described in JP-A-10-83079 and European Patent No. 622682. Specific examples of the preferable photobase generator include the photobase generators described in paragraph [0804] of JP2013-83966A.
- composition of the present invention may further contain an antioxidant.
- an antioxidant for example, the antioxidants described in paragraphs [0808] to [0812] of JP2013-83966A can be preferably used, and can be added in the amount described in the paragraph [0813]. .
- the composition of the present invention may further contain a solvent.
- an organic solvent is used as this solvent.
- the organic solvent may include alkylene glycol monoalkyl ether carboxylate, alkylene glycol monoalkyl ether, alkyl lactate ester, alkyl alkoxypropionate, cyclic lactone (preferably having 4 to 10 carbon atoms), and a ring.
- Good monoketone compounds preferably having 4 to 10 carbon atoms
- alkylene carbonates alkyl alkoxyacetates
- alkyl pyruvates alkyl pyruvates.
- alkylene glycol monoalkyl ether carboxylate examples include propylene glycol monomethyl ether acetate (PGMEA; also known as 1-methoxy-2-acetoxypropane), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, propylene glycol monobutyl ether acetate, Preferred are propylene glycol monomethyl ether propionate, propylene glycol monoethyl ether propionate, ethylene glycol monomethyl ether acetate, and ethylene glycol monoethyl ether acetate.
- PMEA propylene glycol monomethyl ether acetate
- propylene glycol monoethyl ether propionate propylene glycol monoethyl ether propionate
- ethylene glycol monomethyl ether acetate examples include ethylene glycol monoethyl ether acetate.
- alkylene glycol monoalkyl ether examples include propylene glycol monomethyl ether (PGME; also known as 1-methoxy-2-propanol), propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, ethylene glycol monomethyl ether, and And ethylene glycol monoethyl ether.
- PGME propylene glycol monomethyl ether
- alkyl lactate examples include methyl lactate, ethyl lactate, propyl lactate, methyl 2-hydroxyisobutyrate and butyl lactate.
- alkyl alkoxypropionate examples include ethyl 3-ethoxypropionate, methyl 3-methoxypropionate, methyl 3-ethoxypropionate and ethyl 3-methoxypropionate.
- cyclic lactone examples include ⁇ -propiolactone, ⁇ -butyrolactone, ⁇ -butyrolactone, ⁇ -methyl- ⁇ -butyrolactone, ⁇ -methyl- ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone, and ⁇ -octano. Ic lactone and ⁇ -hydroxy- ⁇ butyrolactone.
- Examples of the monoketone compound which may contain a ring include 2-butanone, 3-methylbutanone, pinacolone, 2-pentanone, 3-pentanone, 3-methyl-2-pentanone, 4-methyl-2-pentanone, 2-methyl-3-pentanone, 4,4-dimethyl-2-pentanone, 2,4-dimethyl-3-pentanone, 2,2,4,4-tetramethyl-3-pentanone, 2-hexanone, 3-hexanone , 5-methyl-3-hexanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-methyl-3-heptanone, 5-methyl-3-heptanone, 2,6-dimethyl-4-heptanone, 2-octanone , 3-octanone, 2-nonanone, 3-nonanone, 5-nonanone, 2-decanone, 3-decanone, 4-decanone, 5-hexene-2- , 3-penten-2-one, cyclopentanone,
- alkylene carbonate examples include propylene carbonate, vinylene carbonate, ethylene carbonate, and butylene carbonate.
- alkyl alkoxyacetate examples include 2-methoxyethyl acetate, 2-ethoxyethyl acetate, 2- (2-ethoxyethoxy) ethyl acetate, 3-methoxy-3-methylbutyl acetate, and 1-methoxy-acetate. 2-propyl is mentioned.
- alkyl pyruvate examples include methyl pyruvate, ethyl pyruvate, and propyl pyruvate.
- a solvent having a boiling point of 130 ° C. or higher under normal temperature and pressure it is preferable to use a solvent having a boiling point of 130 ° C. or higher under normal temperature and pressure.
- a solvent having a boiling point of 130 ° C. or higher under normal temperature and pressure.
- solvents may be used alone or in combination of two or more. In the latter case, it is preferable to use a mixed solvent of a solvent containing a hydroxyl group and a solvent not containing a hydroxyl group.
- solvent containing a hydroxyl group examples include ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol, PGME, propylene glycol monoethyl ether, methyl 2-hydroxyisobutyrate, and ethyl lactate.
- PGME methyl 2-hydroxyisobutyrate and ethyl lactate are particularly preferred.
- Examples of the solvent not containing a hydroxyl group include PGMEA, ethyl ethoxypropionate, 2-heptanone, ⁇ -butyrolactone, cyclohexanone, butyl acetate, N-methylpyrrolidone, N, N-dimethylacetamide, dimethyl sulfoxide and the like.
- PGMEA propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, 2-heptanone, ⁇ -butyrolactone, cyclohexanone and butyl acetate
- PGMEA, ethyl ethoxypropionate and 2-heptanone are particularly preferred.
- the mass ratio thereof is preferably 1/99 to 99/1, more preferably 10/90 to 90/10, More preferably, it is 20/80 to 60/40.
- the solvent is particularly preferably a mixed solvent of PGMEA and one or more other solvents.
- the content of the solvent in the composition of the present invention can be appropriately adjusted according to the desired film thickness and the like, but generally the total solid concentration of the composition is 0.5 to 30% by mass, preferably It is prepared to be 1.0 to 20% by mass, more preferably 1.5 to 10% by mass.
- Non-chemically amplified resist film The present invention relates to a non-chemically amplified resist film formed using the above-described composition of the present invention.
- the “non-chemically amplified resist film” is also simply referred to as “resist film”.
- the pattern forming method of the present invention comprises: (I) forming a non-chemically amplified resist film (resist film) using the above-described composition of the present invention; (Ii) exposing the resist film; (Iii) A pattern forming method including at least a step of developing the exposed resist film using a developer to form a pattern.
- the developer in the step (iii) may be a developer containing an organic solvent or an alkali developer. When developing using a developer containing an organic solvent, a negative pattern is formed, and when developing using alkali development, a positive pattern is formed.
- the exposure in the step (ii) may be immersion exposure.
- the pattern forming method of the present invention may further include (v) a step of developing using an alkali developer when the developer in the step (iii) is a developer containing an organic solvent.
- the developer in the step (iii) when the developer in the step (iii) is an alkaline developer, it may further include (v) a step of developing using a developer containing an organic solvent.
- a portion with low exposure intensity is removed by the organic solvent development step, but a portion with high exposure strength is also removed by further performing the alkali development step.
- the order of the alkali development step and the organic solvent development step is not particularly limited, but it is more preferable to perform the alkali development before the organic solvent development step.
- the resist film is formed from the above-described composition of the present invention, and more specifically, is preferably formed on the substrate.
- the step of forming a film of a non-chemically amplified resist composition on the substrate, the step of exposing the film, and the developing step can be performed by generally known methods.
- This composition can be applied to, for example, a spinner and a substrate on a substrate (eg, silicon / silicon dioxide coating, silicon nitride and chromium-deposited quartz substrate) used in the manufacture of precision integrated circuit elements or imprint molds. It is applied using a coater or the like. Thereafter, it can be dried to form a non-chemically amplified resist film.
- a substrate eg, silicon / silicon dioxide coating, silicon nitride and chromium-deposited quartz substrate
- an antireflection film may be coated on the substrate in advance.
- the antireflection film any of an inorganic film type such as titanium, titanium dioxide, titanium nitride, chromium oxide, carbon, and amorphous silicon, and an organic film type made of a light absorber and a polymer material can be used.
- the organic antireflection film commercially available organic antireflection films such as DUV30 series and DUV-40 series manufactured by Brewer Science and AR-2, AR-3 and AR-5 manufactured by Shipley can be used. .
- a top coat may be provided on the upper layer of the resist film.
- the functions necessary for the top coat are suitability for application to the upper layer of the resist film and solubility in the developer. It is preferable that the top coat is not mixed with the resist film and can be uniformly applied to the upper layer of the resist film.
- the topcoat is not particularly limited, and a conventionally known topcoat can be formed by a conventionally known method. For example, based on the description in paragraphs [0072] to [0082] of JP-A-2014-059543 Can be formed.
- the hydrophobic resin mentioned above can be used suitably also for a topcoat formation use. When a developer containing an organic solvent is used in the development step described later, it is preferable to form a top coat containing a basic compound described in JP2013-61648A on the resist film.
- active light or radiation examples include infrared light, visible light, ultraviolet light, far ultraviolet light, X-rays, and electron beams.
- actinic rays or radiation for example, those having a wavelength of 250 nm or less, particularly 220 nm or less are more preferable.
- actinic rays or radiation examples include KrF excimer laser (248 nm), ArF excimer laser (193 nm), F2 excimer laser (157 nm), X-rays, and electron beams.
- preferable actinic rays or radiation include KrF excimer laser, ArF excimer laser, electron beam, X-ray and EUV light. More preferred are electron beam, X-ray and EUV light.
- a substrate on which a film is formed is not particularly limited, and is generally used in a semiconductor manufacturing process such as an IC, a manufacturing process of a circuit board such as a liquid crystal or a thermal head, and other photolithographic lithography processes.
- the substrate used can be used, and examples thereof include inorganic substrates such as silicon, SiN, and SiO 2 ; coated inorganic substrates such as SOG (Spin On Glass); and the like. Further, if necessary, an organic antireflection film may be formed between the film and the substrate.
- the pattern forming method of the present invention includes a step of developing using an alkali developer
- examples of the alkali developer include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia.
- Inorganic alkalis such as: primary amines such as ethylamine and n-propylamine; secondary amines such as diethylamine and di-n-butylamine; tertiary amines such as triethylamine and methyldiethylamine; dimethylethanolamine and triethanol Alcohol amines such as amines; tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, Tetraalkylammonium hydroxides such as lahexylammonium hydroxide, tetraoctylammonium hydroxide, ethyltrimethylammonium hydroxide, butyltrimethylammonium hydroxide, methyltriamylammonium hydroxide, dibutyldipentylammonium hydro
- an appropriate amount of alcohol or surfactant may be added to the alkaline aqueous solution.
- the alkali concentration of the alkali developer is usually from 0.1 to 20% by mass.
- the pH of the alkali developer is usually from 10.0 to 15.0.
- an aqueous solution of 2.38% by mass of tetramethylammonium hydroxide is desirable.
- a rinsing solution in the rinsing treatment performed after alkali development pure water can be used, and an appropriate amount of a surfactant can be added.
- a process of removing the developing solution or the rinsing liquid adhering to the pattern with a supercritical fluid can be performed.
- the pattern forming method of the present invention includes a step of developing using a developer containing an organic solvent
- examples of the developer containing an organic solvent include ketone solvents and esters.
- Polar solvents and hydrocarbon solvents such as system solvents, alcohol solvents, amide solvents and ether solvents can be used.
- ketone solvents include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 2-heptanone (methyl amyl ketone), 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, Examples include cyclohexanone, methylcyclohexanone, phenylacetone, methylethylketone, methylisobutylketone, acetylacetone, acetonylacetone, ionone, diacetylalcohol, acetylcarbinol, acetophenone, methylnaphthylketone, isophorone, and propylene carbonate.
- ester solvents include methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, pentyl acetate, isopentyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl.
- alcohol solvents include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, 4-methyl-2-pentanol, tert-butyl alcohol, isobutyl alcohol, n -Alcohols such as hexyl alcohol, n-heptyl alcohol, n-octyl alcohol, n-decanol; glycol solvents such as ethylene glycol, diethylene glycol, triethylene glycol; ethylene glycol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether , Propylene glycol monoethyl ether, diethylene glycol monomethyl ether, triethylene glycol monoethyl And the like can be given; ether, glycol ether-based solvents such as methoxymethyl butanol.
- ether solvent examples include anisole, dioxane, tetrahydrofuran and the like in addition to the glycol ether solvent.
- amide solvents include N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, hexamethylphosphoric triamide, 1,3-dimethyl-2-imidazolidinone and the like.
- hydrocarbon solvent examples include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane and decane.
- the water content of the developer as a whole is preferably less than 10% by mass, and more preferably substantially free of moisture. That is, the amount of the organic solvent used in the organic developer is preferably 90% by mass or more and 100% by mass or less, and more preferably 95% by mass or more and 100% by mass or less, with respect to the total amount of the developer.
- the organic developer is preferably a developer containing at least one organic solvent selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents. .
- the vapor pressure of the organic developer is preferably 5 kPa or less, more preferably 3 kPa or less, and particularly preferably 2 kPa or less at 20 ° C.
- Specific examples having a vapor pressure of 5 kPa or less (2 kPa or less) include the solvents described in paragraph [0165] of JP-A No. 2014-71304.
- the organic developer may contain a basic compound.
- Specific examples and preferred examples of the basic compound that can be contained in the developer used in the invention are the same as those in the basic compound that can be contained in the composition of the invention.
- the surfactant is not particularly limited.
- an ionic or nonionic fluorine-based and / or silicon-based surfactant can be used.
- paragraph [0166] of JP-A No. 2014-71304 can be used.
- surfactants described in the literature cited above The amount of the surfactant used is preferably 0 to 2% by mass, more preferably 0.0001 to 2% by mass, and particularly preferably 0.0005 to 1% by mass with respect to the total amount of the developer.
- a developing method for example, a method in which a substrate is immersed in a tank filled with a developer for a certain period of time (dip method), a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time (paddle) Method), a method of spraying the developer on the substrate surface (spray method), a method of continuously discharging the developer while scanning the developer discharge nozzle on the substrate rotating at a constant speed (dynamic dispensing method) Etc.
- dip method a method in which a substrate is immersed in a tank filled with a developer for a certain period of time
- paddle a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time
- spray method a method of spraying the developer on the substrate surface
- the discharge pressure of the discharged developer (the flow rate per unit area of the discharged developer) is preferably 2mL / sec / mm 2 or less, and more preferably not more than 1.5mL / sec / mm 2. Although there is no particular lower limit of the flow rate, 0.2 mL / sec / mm 2 or more is preferable.
- the developer discharge pressure (mL / sec / mm 2 ) is a value at the developing nozzle outlet in the developing device. Examples of a method for adjusting the discharge pressure of the developer include a method of adjusting the discharge pressure with a pump and the like, and a method of changing the pressure by adjusting the pressure by supply from a pressurized tank.
- a step of stopping development may be performed while substituting with another solvent.
- the rinsing liquid is not particularly limited as long as it does not dissolve the resist pattern, and a solution containing a general organic solvent can be used.
- the rinsing liquid contains at least one organic solvent selected from the group consisting of hydrocarbon solvents (preferably decane), ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents. It is preferable to use a rinse solution.
- specific examples of the hydrocarbon solvent, the ketone solvent, the ester solvent, the alcohol solvent, the amide solvent, and the ether solvent are the same as those described in the developer containing an organic solvent.
- the solvent is preferably at least one organic solvent selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, and amide solvents, more preferably alcohol solvents or ester solvents.
- a monohydric alcohol having 5 or more carbon atoms is particularly preferred. Examples of the monohydric alcohol used in the rinsing step include linear, branched, and cyclic monohydric alcohols.
- Specific examples include 1-butanol, 2-butanol, 3-methyl-1-butanol, tert- Butyl alcohol, 1-pentanol, 2-pentanol, 1-hexanol, 4-methyl-2-pentanol, 1-heptanol, 1-octanol, 2-hexanol, cyclopentanol, 2-heptanol, 2-octanol, 3-hexanol, 3-heptanol, 3-octanol, 4-octanol and the like can be used, and particularly preferable monohydric alcohols having 5 or more carbon atoms include 1-hexanol, 2-hexanol, 4-methyl-2-pen.
- Tanol, 1-pentanol, 3-methyl-1-butanol, etc. can be used A plurality of the above components may be mixed, or may be used by mixing with an organic solvent other than the above.
- the water content in the rinse liquid is preferably 10% by mass or less, more preferably 5% by mass or less, and particularly preferably 3% by mass or less.
- the vapor pressure of the rinsing liquid is preferably 0.05 to 5 kPa, more preferably 0.1 to 5 kPa, and further preferably 0.12 to 3 kPa at 20 ° C.
- An appropriate amount of a surfactant can be added to the rinse solution.
- the wafer that has been developed using the developer containing the organic solvent is cleaned using the rinse solution containing the organic solvent.
- the cleaning method is not particularly limited. For example, a method of continuing to discharge the rinse liquid onto the substrate rotating at a constant speed (rotary coating method), or immersing the substrate in a tank filled with the rinse liquid for a certain period of time. A method (dip method), a method of spraying a rinsing liquid onto the substrate surface (spray method), etc. can be applied.
- a cleaning process is performed by a spin coating method, and after cleaning, the substrate is rotated at a speed of 2000 rpm to 4000 rpm. It is preferable to rotate and remove the rinse liquid from the substrate.
- the developing solution and the rinsing solution remaining between the patterns and inside the patterns are removed by baking.
- the heating step after the rinsing step is usually performed at 40 to 160 ° C., preferably 70 to 95 ° C., usually 10 seconds to 3 minutes, preferably 30 seconds to 90 seconds.
- an imprint mold may be produced using the composition of the present invention.
- the pattern forming method of the present invention can also be used for guide pattern formation in DSA (Directed Self-Assembly) (see, for example, ACS Nano Vol. 4 No. 8 Pages 4815-4823).
- the resist pattern formed by the above method can be used as a core material (core) of a spacer process disclosed in, for example, JP-A-3-270227 and JP-A-2013-164509.
- the present invention also relates to an electronic device manufacturing method including the pattern forming method of the present invention described above, and an electronic device manufactured by this manufacturing method.
- the electronic device of the present invention is suitably mounted on electrical and electronic equipment (home appliances, OA (Office Automation) related equipment, media related equipment, optical equipment, communication equipment, etc.).
- the composition ratio (molar ratio; corresponding in order from the left) measured by 13 C-NMR was 30/30/40.
- Photoacid generator As the photoacid generator, the following compound (PAG-1) was used.
- hydrophobic resin As the hydrophobic resin, one of the following hydrophobic resins HR-1 and HR-2 was used.
- W-1 Megafuck R08 (manufactured by DIC Corporation) (fluorine and silicon)
- W-2 Polysiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) (silicon-based)
- W-3 Troisol S-366 (manufactured by Troy Chemical Co., Ltd .; fluorine-based)
- W-4 PF6320 (manufactured by OMNOVA) (fluorine type)
- G-1 Butyl acetate
- G-2 Methyl amyl ketone (2-heptanone)
- G-3 Anisole
- G-4 TMAH (2.38 mass% tetramethylammonium hydroxide aqueous solution)
- Examples 1 to 15 and Comparative Examples 1 to 3 [Preparation and coating of resist composition] A coating composition having a solid content concentration of 1.5% by mass having the composition shown in the following table (the concentration (% by mass) of each component represents the concentration in the total solid content concentration) is precisely filtered with a membrane filter having a pore size of 0.05 ⁇ m. Filtration gave a resist composition solution. To the composition of Example 6, 1.0% by mass of hydrophobic resin HR-1 was added. Similarly, 1.0% by mass of hydrophobic resin HR-2 was added to the composition of Example 7.
- the obtained resist composition was applied on a 6-inch Si wafer that had been previously treated with hexamethyldisilazane (HMDS) using a spin coater Mark8 manufactured by Tokyo Electron, and dried on a hot plate at 100 ° C. for 60 seconds.
- a resist film having a thickness of 50 nm was obtained.
- a topcoat-forming resin composition solid content concentration: 3.0% by mass in which hydrophobic resin HR-1 was dissolved in 4-methyl-2-pentanol was used.
- a top coat layer having a thickness of 300 mm was formed.
- Examples 1 to 15 are those of Comparative Example 1 which is a “chemical amplification type” in which an acid-decomposable resin (P′-1) and a photoacid generator (PAG-1) are used in combination. Compared with the resolution of isolated line patterns, the LER was also excellent. In Comparative Examples 2 and 3 using a resin having no metal salt structure, the exposed portion or the unexposed portion was not removed and the pattern was not formed even after development after exposure.
- Example 1 and Example 2 are compared, the effect of Example 2 which is Co is superior to Example 1 where the metal species of the metal salt structure is Zn. Further, comparing Examples 4 to 6, Example 5 having a sulfonic acid group is more effective than Example 6 having a phosphate group as an acid group in the metal salt structure. Also, the effect of Example 4 having a carboxyl group was further excellent.
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Abstract
Description
より詳細には、本発明は、超LSI(large scale integration)及び高容量マイクロチップの製造プロセス、ナノインプリント用モールド作成プロセス並びに高密度情報記録媒体の製造プロセス等に適用可能な超マイクロリソグラフィプロセス、並びにその他のフォトファブリケーションプロセスに好適に用いられる非化学増幅型レジスト組成物、並びに、それを用いた非化学増幅型レジスト膜、パターン形成方法、及び、電子デバイスの製造方法に関する。
このようななか、本発明者が特許文献1に記載のレジスト組成物について検討したところ、その解像力が昨今求められているレベルを必ずしも満たさないことが明らかになった。
すなわち、本発明は、以下の〔1〕~〔10〕を提供する。
〔1〕金属塩構造を有する樹脂(Ab)を含有する、非化学増幅型レジスト組成物。
〔2〕上記金属塩構造が、後述する一般式(f)で表される、上記〔1〕に記載の非化学増幅型レジスト組成物。
〔3〕一般式(f)中のXaにおける酸基が、カルボキシル基である、上記〔2〕に記載の非化学増幅型レジスト組成物。
〔4〕上記樹脂(Ab)が、上記金属塩構造として、後述する一般式(f1)~(f4)で表される繰り返し単位の少なくともいずれかを有する、上記〔1〕~〔3〕のいずれかに記載の非化学増幅型レジスト組成物。
〔5〕上記〔1〕~〔4〕のいずれかに記載の非化学増幅型レジスト組成物を用いて形成される非化学増幅型レジスト膜。
〔6〕上記〔1〕~〔4〕のいずれかに記載の非化学増幅型レジスト組成物を用いて非化学増幅型レジスト膜を形成する工程と、上記非化学増幅型レジスト膜を露光する工程と、上記露光された上記非化学増幅型レジスト膜を、現像液を用いて現像してパターンを形成する工程と、を少なくとも備えるパターン形成方法。
〔7〕上記露光が、電子線又はEUV光による露光である、上記〔6〕に記載のパターン形成方法。
〔8〕上記現像液が、アルカリ現像液である、上記〔6〕又は〔7〕に記載のパターン形成方法。
〔9〕上記現像液が、有機溶剤を含む現像液である、上記〔6〕又は〔7〕に記載のパターン形成方法。
〔10〕上記〔6〕~〔9〕のいずれかに記載のパターン形成方法を含む、電子デバイスの製造方法。
本明細書に於ける基(原子団)の表記に於いて、置換及び無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
本明細書において光とは、極紫外線(EUV光)のみならず、電子線も含む。
また、本明細書中における「露光」とは、特に断らない限り、極紫外線(EUV光)による露光のみならず、電子線による描画も露光に含める。
本明細書中における「活性光線」又は「放射線」とは、例えば、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極紫外線(EUV光)、X線、電子線等を意味する。また、本発明において光とは、活性光線又は放射線を意味する。また、本明細書中における「露光」とは、特に断らない限り、水銀灯、エキシマレーザーに代表される遠紫外線、X線、EUV光などによる露光のみならず、電子線、イオンビーム等の粒子線による描画も露光に含める。
本発明の非化学増幅型レジスト組成物(以下、「本発明の組成物」又は「本発明のレジスト組成物」ともいう)は、金属塩構造を有する樹脂(Ab)を含有する。これにより、本発明の組成物は、孤立ラインパターン又は孤立スペースパターンにおける解像力に優れる。その理由は、次のように推測される。
このような化学増幅型では、露光することにより、レジスト組成物が光を吸収して電子を発生し、その発生した電子によって光酸発生剤が分解して酸を発生し、発生した酸の作用によって樹脂の極性が変化する。
すなわち、化学増幅は、樹脂の極性を変化させる際に、酸の拡散というムラの出やすい機構を伴うため、現像後に形成されるパターン、とりわけ、孤立ラインパターン又は孤立スペースパターンの解像性が劣る場合がある。
したがって、以下に詳述するように、一定条件のもと、本発明の非化学増幅型レジスト組成物は光酸発生剤を含有していてもよく、また、樹脂(Ab)は酸分解性繰り返し単位を有していてもよい。
ただし、本発明の組成物が光酸発生剤を含有する場合、樹脂(Ab)は、酸分解性基を有する繰り返し単位(以下、「酸分解性繰り返し単位」ともいう)を実質的に含まない。ここで、酸分解性繰り返し単位を実質的に含まないとは、例えば、樹脂(Ab)中に含まれる酸分解性繰り返し単位の全繰り返し単位に占める割合が、30モル%以下であることをいい、好ましくは20モル%以下、より好ましくは10モル%以下、更に好ましくは5モル%以下、特に好ましくは0モル%である。
ただし、樹脂(Ab)が酸分解性繰り返し単位を有する場合、本発明の組成物は、光酸発生剤を実質的に含有しない。ここで、光酸発生剤を実質的に含有しないとは、例えば、本発明の組成物の全固形分を基準として、光酸発生剤の割合が5質量%以下であることをいい、好ましくは3質量%以下、より好ましくは1質量%以下、更に好ましくは0.5質量%以下、特に好ましくは0質量%である。
また、樹脂(Ab)が酸分解性繰り返し単位を有する場合、樹脂(Ab)は、活性光線又は放射線の照射により分解して酸を発生する構造部位を備えた繰り返し単位(以下、「酸発生繰り返し単位」ともいう)を実質的に含まない。ここで、酸発生繰り返し単位を実質的に含まないとは、例えば、樹脂(Ab)中に含まれる酸発生繰り返し単位の全繰り返し単位に占める割合が、10モル%以下であることをいい、好ましくは5モル%以下、より好ましくは3モル%以下、更に好ましくは1モル%以下、特に好ましくは0モル%である。
樹脂(Ab)は、好ましくはアルカリ現像液に対して不溶又は難溶性であり、好ましくは有機溶剤を含む現像液に対して可溶性である。
金属塩構造を含む樹脂(Ab)は、EUV光等の露光によって、金属塩構造が分解することにより、アルカリ現像液に対して可溶化することが好ましく、また、有機溶剤を含む現像液に対して不溶又は難溶化することが好ましい。
Xaは、酸基から水素原子を除いた残基を表し、
Metは、金属原子を表し、
nは1以上の整数を表す。
上記酸基のうち、カルボキシル基が好ましい。
一般式(f)中のMetが表す金属原子の金属種は、上述した金属種と同義である。
一般式(f)中のnが表す整数は、1~4が好ましく、1~3がより好ましく、1~2がさらに好ましい。
Xaは、酸基から水素原子を除いた残基を表し、
Metは、金属原子を表し、
nは2以上の整数を表し、
mは1以上(n-1)以下の整数を表す。
一般式(f′)中のnが表す整数は、2~4が好ましく、2~3がより好ましい。
一般式(f′)中のmが表す整数は、1~3が好ましく、1~2がより好ましい。
Metは、金属原子を表し、
Rfaは、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基又はアルキルオキシカルボニル基を表す。
Y1は、各々独立に、単結合又は2価の連結基を表し、
Y2~Y4は、各々独立に、水素原子又は1価の有機基を表す。
なお、*は、結合位置を表す。
Rfaが表すシクロアルキル基としては、例えば、シクロペンチル基及びシクロヘキシル基等の炭素数が3~15のものが挙げられる。
Rfaが表すハロゲン原子としては、フッ素原子、塩素原子、臭素原子及びヨウ素原子が挙げられ、中でも、フッ素原子が特に好ましい。
Rfaが表すアルキルオキシカルボニル基に含まれるアルキル基部分としては、例えば、先にRfaが表すアルキル基として挙げた構成を採用できる。
Rfaとしては、水素原子又はアルキル基が好ましい。
Y2~Y4が表すアルケニル基は、炭素数3~20が好ましく、例えば、ビニル基、アリル基、イソプロペニル基、スチリル基などが挙げられる。
Y2~Y4が表すアルキニル基は、炭素数2~16が好ましく、例えば、エチニル基、1-プロピニル基、1-ブチニル基、トリメチルシリルエチニル基などが挙げられる。
Y2~Y4が表すシクロアルキル基は、単環式であっても多環式であってもよく、炭素数は3~10が好ましく、4~8がより好ましく、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、ノルボルニル基、アダマンチル基などが挙げられる。
Y2~Y4が表すアリール基は、例えば、フェニル基、ベンジル基、トリル基、ナフチル基などが挙げられる。
なお、下記式中、R5は上述したRfaに相当し、Zは、2価の金属原子を表す。
Xa1は、水素原子、メチル基又は-CH2-R9で表される基を表す。R9は、水酸基または1価の有機基を表し、例えば、炭素数5以下のアルキル基、アシル基が挙げられ、好ましくは炭素数3以下のアルキル基であり、さらに好ましくはメチル基である。Xa1は好ましくは水素原子、メチル基、トリフルオロメチル基又はヒドロキシメチル基を表す。
Tは、単結合又は2価の連結基を表す。
Rx1~Rx3は、それぞれ独立に、アルキル基(直鎖若しくは分岐)又はシクロアルキル基(単環若しくは多環)を表す。
Rx1~Rx3の少なくとも2つが結合して、シクロアルキル基(単環若しくは多環)を形成してもよい。
Tは、単結合又は-COO-Rt-基が好ましい。Rtは、炭素数1~5のアルキレン基が好ましく、-CH2-基、-(CH2)3-基がより好ましい。
Rx1~Rx3のアルキル基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、t-ブチル基などの炭素数1~4のものが好ましい。
Rx1~Rx3のシクロアルキル基としては、シクロペンチル基、シクロヘキシル基などの単環のシクロアルキル基、ノルボルニル基、テトラシクロデカニル基、テトラシクロドデカニル基、アダマンチル基などの多環のシクロアルキル基が好ましい。
Rx1~Rx3の少なくとも2つが結合して形成されるシクロアルキル基としては、シクロペンチル基、シクロヘキシル基などの単環のシクロアルキル基、ノルボルニル基、テトラシクロデカニル基、テトラシクロドデカニル基、アダマンチル基などの多環のシクロアルキル基が好ましい。
Rx1がメチル基またはエチル基であり、Rx2とRx3とが結合して上述のシクロアルキル基を形成している態様が好ましい。
上記各基は、置換基を有していてもよく、置換基としては、例えば、アルキル基(炭素数1~4)、ハロゲン原子、水酸基、アルコキシ基(炭素数1~4)、カルボキシル基、アルコキシカルボニル基(炭素数2~6)などが挙げられ、炭素数8以下が好ましい。
nは1~5の整数を表し、mは1≦m+n≦5なる関係を満足する0~4の整数を表す。
S1は、置換基(水素原子を除く)を表し、mが2以上の場合には、複数のS1は互いに同一であってもよく、互いに異なっていてもよい。
A1は、水素原子又は酸の作用により脱離する基を表す。但し、少なくとも1つのA1は酸の作用により脱離する基を表す。n≧2の場合には、複数のA1は、互いに同一であってもよく、互いに異なっていてもよい。
Xは、水素原子、アルキル基、水酸基、アルコキシ基、ハロゲン原子、シアノ基、ニトロ基、アシル基、アシロキシ基、シクロアルキル基、シクロアルキルオキシ基、アリール基、カルボキシ基、アルキルオキシカルボニル基、アルキルカルボニルオキシ基又はアラルキル基を表す。
A2は、酸の作用により脱離する基を表す。
nは、上述したように、1~5の整数を表し、好ましくは1又は2であり、特に好ましくは1である。
mは、上述したように、1≦m+n≦5なる関係を満足する0~4の整数を表し、好ましくは0~2であり、より好ましくは0又は1であり、特に好ましくは0である。
S1は、上述したように、置換基(水素原子を除く)を表す。この置換基としては、例えば、後述する一般式(A)におけるS1について説明する置換基と同様のものが挙げられる。
直鎖アルキル基の炭素数は、1~30が好ましく、1~20がより好ましい。このような直鎖アルキル基としては、例えば、メチル基、エチル基、n-プロピル基、n-ブチル基、sec-ブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、n-ノニル基及びn-デシル基が挙げられる。
一般式(A1)により表される繰り返し単位の具体例としては、例えば、特開2013-83966号公報の段落[0247]~[0249]に記載された繰り返し単位が挙げられる。
Xは、上述したように、水素原子、アルキル基、水酸基、アルコキシ基、ハロゲン原子、シアノ基、ニトロ基、アシル基、アシロキシ基、シクロアルキル基、シクロアルキルオキシ基、アリール基、カルボキシ基、アルキルオキシカルボニル基、アルキルカルボニルオキシ基又はアラルキル基を表す。
A2は、3級のアルキル基又は3級のシクロアルキル基であることが好ましい。
脂環構造の例としては、特開2013-83966号公報の段落[0264]~[0265]に記載された脂環構造を挙げることができる。
また、一般式(A3)により表される繰り返し単位の構造の具体例としては、例えば、特開2013-83966号公報の段落[0301]~[0308]に記載された繰り返し単位が挙げられ、なかでも、同段落[0309]~[0310]に記載された繰り返し単位が好ましい。
Xは、水素原子、アルキル基、水酸基、アルコキシ基、ハロゲン原子、シアノ基、ニトロ基、アシル基、アシロキシ基、シクロアルキル基、アリール基、カルボキシル基、アルキルオキシカルボニル基、アルキルカルボニルオキシ基、又はアラルキル基を表す。
A4は、酸の作用により脱離しない炭化水素基を表す。
5)等を挙げることができる。
R2は、水素原子、メチル基、シアノ基、ハロゲン原子又は炭素数1~4のペルフルオロ基を表す。
R3は、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、アリール基、アルコキシ基又はアシル基を表す。
qは、0~4の整数を表す。
Arは、q+2価の芳香環を表す。
Wは、酸の作用により分解しない基又は水素原子を表す。
R10~R14としてのアルコキシ基における炭素数は1~8であることが好ましい。
R10~R14としてのアルカノイル基における炭素数は1~8であることが好ましい。
R10~R14としてのアルコキシカルボニル基における炭素数は2~8であることが好ましい。
R10~R14としてのアリール基における炭素数は6~10であることが好ましい。
樹脂(Ab)における一般式(A2)で表される繰り返し単位の含有率は、全繰り返し単位中、0~90モル%が好ましく、より好ましくは5~75モル%であり、特に好ましくは10~60モル%である。
S1により表される置換基としては、例えば、アルキル基、アルコキシ基、アシル基、アシロキシ基、アリール基、アリールオキシ基、アラルキル基、アラルキルオキシ基、ヒドロキシ基、ハロゲン原子、シアノ基、ニトロ基、スルホニルアミノ基、アルキルチオ基、アリールチオ基、アラルキルチオ基が挙げられる。
上記アリールオキシエチル基の例としては、フェニルオキシエチル基、シクロヘキシルフェニルオキシエチル基等を挙げることができる。これらの基はさらに置換基を有していてもよい。
上記アラルキルカルボニルオキシエチル基の例としては、ベンジルカルボニルオキシエチル基等を挙げることができる。これらの基はさらに置換基を有していてもよい。
この構造部位は、例えば、活性光線又は放射線の照射により分解することにより、繰り返し単位(B)中に酸アニオンを生じさせる構造部位であってもよいし、酸アニオンを放出して繰り返し単位(B)中にカチオン構造を生じさせる構造部位であってもよい。
この場合、酸発生繰り返し単位(B)が、後述する活性光線又は放射線の照射により酸を発生する化合物(光酸発生剤)に相当すると考えることができる。
樹脂(Ab)が繰り返し単位(B)を含有する場合、樹脂(Ab)における、繰り返し単位(B)の含有率は、樹脂(Ab)中の全繰り返し単位に対し、0.1~80モル%が好ましく、より好ましくは0.5~60モル%であり、更に好ましくは1~40モル%である。
ラクトン基としては、ラクトン構造を有していればいずれでも用いることができるが、好ましくは5~7員環ラクトン構造であり、5~7員環ラクトン構造にビシクロ構造、スピロ構造を形成する形で他の環構造が縮環しているものが好ましい。下記一般式(LC1-1)~(LC1-16)のいずれかで表されるラクトン構造を有する繰り返し単位を有することがより好ましい。また、ラクトン構造が主鎖に直接結合していてもよい。
Rb0は、水素原子、ハロゲン原子又は炭素数1~4のアルキル基を表す。Rb0のアルキル基が有していてもよい好ましい置換基としては、水酸基、ハロゲン原子が挙げられる。Rb0のハロゲン原子としては、フッ素原子、塩素原子、臭素原子、沃素原子を挙げることができる。好ましくは、水素原子、メチル基、ヒドロキシメチル基、トリフルオロメチル基であり、水素原子、メチル基が特に好ましい。
ラクトン基を有する繰り返し単位の具体例を以下に挙げるが、本発明はこれらに限定されない。
R2c~R4cは、各々独立に、水素原子、水酸基又はシアノ基を表す。ただし、R2c~R4cの内の少なくとも1つは、水酸基又はシアノ基を表す。好ましくは、R2c~R4cの内の1つ又は2つが、水酸基で、残りが水素原子である。一般式(VIIa)に於いて、更に好ましくは、R2c~R4cの内の2つが、水酸基で、残りが水素原子である。
R1cは、水素原子、メチル基、トリフロロメチル基又はヒドロキメチル基を表す。
R2c~R4cは、一般式(VIIa)~(VIIc)に於ける、R2c~R4cと同義である。
アルカリ可溶性基としてはカルボキシル基、スルホンアミド基、スルホニルイミド基、ビスルスルホニルイミド基、α位が電子吸引性基で置換された脂肪族アルコール(例えばヘキサフロロイソプロパノール基)等が挙げられる。
樹脂(Ab)がアルカリ可溶性基を有する繰り返し単位を含有する場合、その含有率は、樹脂(Ab)中の全繰り返し単位に対し、0~20モル%が好ましく、より好ましくは3~15モル%、更に好ましくは5~10モル%である。
アルカリ可溶性基を有する繰り返し単位の具体例としては、例えば、特開2013-83966号公報の段落[0518]に記載された繰り返し単位が挙げられる。
本発明において、重量平均分子量(Mw)及び数平均分子量(Mn)は、展開溶媒としてテトラヒドロフラン(THF)を用いて、ゲルパーミエーションクロマトグラフィー(GPC)により求められるポリスチレン換算値をもって定義される(以下、同様)。
アニオン重合法は、アルカリ金属又は有機アルカリ金属を重合開始剤として、通常、窒素、アルゴン等の不活性ガス雰囲気下、有機溶媒中において、-100~90℃の温度で行なわれる。そして、共重合においては、モノマー類を反応系に逐次添加して重合することによりブロック共重合体が、また、各モノマー類の混合物を反応系に添加して重合することによりランダム共重合体が得られる。
樹脂(Ab)の添加量は、総量として、本発明の組成物の全固形分に対し、通常10~99質量%であり、好ましくは20~99質量%であり、特に好ましくは30~99質量%である。
本発明の組成物は、活性光線又は放射線の照射により酸を発生する化合物(以下、「光酸発生剤」ともいう)を含有してもよい。
ただし、この場合、上述したように、樹脂(Ab)は、酸分解性基を有する繰り返し単位を実質的に含まない。
光酸発生剤の好ましい例としては、例えば、特開2013-83966号公報の段落[0563]~[0663]に記載された光酸発生剤が挙げられる。
光酸発生剤の具体例としては、特開2013-83966号公報の段落[0665]~[0682]に記載されたB-1~B-183の化合物、及び、同段落[0683]~[0686]に記載された(Y-1)~(Y-75)の化合物が好適に挙げられるが、本発明はこれらに限定されるものではない。
光酸発生剤を含有する場合、その含有量は、本発明の組成物の全固形分を基準として、好ましくは0.1~50質量%であり、より好ましくは0.5~40質量%であり、更に好ましくは1~30質量%である。
本発明の組成物は、更に、酸の作用により分解して酸を発生する化合物(以下、「酸増殖剤」とも表記する)を1種又は2種以上含んでいてもよい。本発明に使用できる酸増殖剤としては、例えば、特開2013-83966号公報の段落[0690]に記載された化合物が挙げられる。
本発明の組成物は、塩基性化合物を更に含んでいてもよい。塩基性化合物は、好ましくは、フェノールと比較して塩基性がより強い化合物である。また、この塩基性化合物は、有機塩基性化合物であることが好ましく、含窒素塩基性化合物であることが更に好ましい。
使用可能な塩基性化合物は特に限定されないが、例えば、特開2013-83966号公報の段落[0693]~[0791]に記載された(1)~(7)の化合物、同段落[0792]~[0793]で引用されている文献に記載の化合物などが挙げられ、その含有量等も、同段落[0794]~[0797]に記載されたとおりである。
本発明の組成物は、界面活性剤を更に含んでいてもよい。この界面活性剤としては、フッ素系及び/又はシリコン系界面活性剤が特に好ましい。界面活性剤としては、例えば、特開2013-83966号公報の段落[0799]~[0801]に記載された界面活性剤が挙げられ、その含有量等も、同段落[0802]に記載されたとおりである。
本発明の組成物は、疎水性樹脂を含有してもよい。
疎水性樹脂はレジスト膜の表面に偏在するように設計されることが好ましいが、界面活性剤とは異なり、必ずしも分子内に親水基を有する必要はなく、極性/非極性物質を均一に混合することに寄与しなくてもよい。
疎水性樹脂を添加することの効果として、水に対するレジスト膜表面の静的/動的な接触角の制御、アウトガスの抑制などを挙げることができる。
疎水性樹脂が、フッ素原子及び/又は珪素原子を含む場合、疎水性樹脂に於ける上記フッ素原子及び/又は珪素原子は、樹脂の主鎖中に含まれていてもよく、側鎖中に含まれていてもよい。
フッ素原子を有するアルキル基(好ましくは炭素数1~10、より好ましくは炭素数1~4)は、少なくとも1つの水素原子がフッ素原子で置換された直鎖又は分岐アルキル基であり、更にフッ素原子以外の置換基を有していてもよい。
フッ素原子を有するシクロアルキル基は、少なくとも1つの水素原子がフッ素原子で置換された単環又は多環のシクロアルキル基であり、更にフッ素原子以外の置換基を有していてもよい。
フッ素原子を有するアリール基としては、フェニル基、ナフチル基などのアリール基の少なくとも1つの水素原子がフッ素原子で置換されたものが挙げられ、更にフッ素原子以外の置換基を有していてもよい。
フッ素原子又は珪素原子を有する繰り返し単位の例としては、US2012/0251948A1の段落0519に例示されたものを挙げることが出来る。
ここで、疎水性樹脂中の側鎖部分が有するCH3部分構造(以下、単に「側鎖CH3部分構造」ともいう)には、エチル基、プロピル基等が有するCH3部分構造を包含するものである。
一方、疎水性樹脂の主鎖に直接結合しているメチル基(例えば、メタクリル酸構造を有する繰り返し単位のα-メチル基)は、主鎖の影響により疎水性樹脂の表面偏在化への寄与が小さいため、本発明におけるCH3部分構造に包含されないものとする。
一方、C-C主鎖から何らかの原子を介して存在するCH3部分構造は、本発明におけるCH3部分構造に該当するものとする。例えば、R11がエチル基(CH2CH3)である場合、本発明におけるCH3部分構造を「1つ」有するものとする。
R11~R14は、各々独立に、側鎖部分を表す。
側鎖部分のR11~R14としては、水素原子、1価の有機基などが挙げられる。
R11~R14についての1価の有機基としては、アルキル基、シクロアルキル基、アリール基、アルキルオキシカルボニル基、シクロアルキルオキシカルボニル基、アリールオキシカルボニル基、アルキルアミノカルボニル基、シクロアルキルアミノカルボニル基、アリールアミノカルボニル基などが挙げられ、これらの基は、更に置換基を有していてもよい。
Xb1は、水素原子又はメチル基であることが好ましい。
R2としては、1つ以上のCH3部分構造を有する、アルキル基、シクロアルキル基、アルケニル基、シクロアルケニル基、アリール基、及び、アラルキル基が挙げられる。上記のシクロアルキル基、アルケニル基、シクロアルケニル基、アリール基、及び、アラルキル基は、更に、置換基としてアルキル基を有していてもよい。
R2は、1つ以上のCH3部分構造を有する、アルキル基又はアルキル置換シクロアルキル基が好ましい。
R2としての1つ以上のCH3部分構造を有する酸に安定な有機基は、CH3部分構造を2個以上10個以下有することが好ましく、2個以上8個以下有することがより好ましい。
一般式(II)で表される繰り返し単位の好ましい具体例を以下に挙げる。なお、本発明はこれに限定されるものではない。
以下、一般式(III)で表される繰り返し単位について詳細に説明する。
Xb2のアルキル基は、炭素数1~4のものが好ましく、メチル基、エチル基、プロピル基、ヒドロキシメチル基又はトリフルオロメチル基等が挙げられるが、水素原子である事が好ましい。
Xb2は、水素原子であることが好ましい。
R3は、酸に対して安定な有機基であるため、より具体的には、上記樹脂(A)において説明した“酸分解性基”を有さない有機基であることが好ましい。
R3としての1つ以上のCH3部分構造を有する酸に安定な有機基は、CH3部分構造を1個以上10個以下有することが好ましく、1個以上8個以下有することがより好ましく、1個以上4個以下有することが更に好ましい。
nは1から5の整数を表し、1~3の整数を表すことがより好ましく、1又は2を表すことが更に好ましい。
(x)酸基、
(y)ラクトン構造を有する基、酸無水物基、又は酸イミド基、
(z)酸の作用により分解する基
好ましい酸基としては、フッ素化アルコール基(好ましくはヘキサフルオロイソプロパノール)、スルホンイミド基、ビス(アルキルカルボニル)メチレン基が挙げられる。
酸基(x)を有する繰り返し単位の含有量は、疎水性樹脂中の全繰り返し単位に対し、1~50モル%が好ましく、より好ましくは3~35モル%、更に好ましくは5~20モル%である。
酸基(x)を有する繰り返し単位の具体例を以下に示すが、本発明は、これに限定されるものではない。式中、Rxは水素原子、CH3、CF3、又は、CH2OHを表す。
これらの基を含んだ繰り返し単位は、例えば、アクリル酸エステル及びメタクリル酸エステルによる繰り返し単位等の、樹脂の主鎖に直接この基が結合している繰り返し単位である。或いは、この繰り返し単位は、この基が連結基を介して樹脂の主鎖に結合している繰り返し単位であってもよい。或いは、この繰り返し単位は、この基を有する重合開始剤又は連鎖移動剤を重合時に用いて、樹脂の末端に導入されていてもよい。
ラクトン構造を有する基を有する繰り返し単位としては、例えば、先に樹脂(A)の項で説明したラクトン構造を有する繰り返し単位と同様のものが挙げられる。
疎水性樹脂が珪素原子を有する場合、珪素原子の含有量は、疎水性樹脂の重量平均分子量に対し、2~50質量%であることが好ましく、2~30質量%であることがより好ましい。また、珪素原子を含む繰り返し単位は、疎水性樹脂に含まれる全繰り返し単位中、10~100モル%であることが好ましく、20~100モル%であることがより好ましい。
また、疎水性樹脂は、1種で使用してもよいし、複数併用してもよい。
疎水性樹脂の組成物中の含有量は、本発明の組成物中の全固形分に対し、0.01~10質量%が好ましく、0.05~8質量%がより好ましく、0.1~7質量%が更に好ましい。
反応溶媒、重合開始剤、反応条件(温度、濃度等)、及び、反応後の精製方法は、樹脂(A)で説明した内容と同様であるが、疎水性樹脂の合成においては、反応の濃度が30~50質量%であることが好ましい。
本発明の組成物は、染料を更に含んでいてもよい。好適な染料としては、例えば、油性染料及び塩基性染料が挙げられる。具体的には、例えば、特開2013-83966号公報の段落[0803]に記載された染料が挙げられる。
本発明の組成物は、光塩基発生剤を更に含んでいてもよい。光塩基発生剤としては、例えば、特開平4-151156号公報、同4-162040号公報、同5-197148号公報、同5-5995号公報、同6-194834号公報、同8-146608号公報、同10-83079号公報、及び欧州特許第622682号明細書に記載の化合物が挙げられる。好ましい光塩基発生剤としては、具体的には、特開2013-83966号公報の段落[0804]に記載された光塩基発生剤が挙げられる。
本発明の組成物は、酸化防止剤を更に含んでいてもよい。酸化防止剤としては、例えば、特開2013-83966号公報の段落[0808]~[0812]に記載された酸化防止剤を好適に使用でき、同段落[0813]に記載された量で添加できる。
本発明の組成物は、溶剤を更に含んでいてもよい。この溶剤としては、典型的には、有機溶剤を使用する。この有機溶剤としては、例えば、アルキレングリコールモノアルキルエーテルカルボキシレート、アルキレングリコールモノアルキルエーテル、乳酸アルキルエステル、アルコキシプロピオン酸アルキル、環状ラクトン(好ましくは炭素数4~10)、環を含有していてもよいモノケトン化合物(好ましくは炭素数4~10)、アルキレンカーボネート、アルコキシ酢酸アルキル、及びピルビン酸アルキルが挙げられる。
アルコキシプロピオン酸アルキルとしては、例えば、3-エトキシプロピオン酸エチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸メチル及び3-メトキシプロピオン酸エチルが挙げられる。
アルコキシ酢酸アルキルとしては、例えば、酢酸-2-メトキシエチル、酢酸-2-エトキシエチル、酢酸-2-(2-エトキシエトキシ)エチル、酢酸-3-メトキシ-3メチルブチル、及び酢酸-1-メトキシ-2-プロピルが挙げられる。
ピルビン酸アルキルとしては、例えば、ピルビン酸メチル、ピルビン酸エチル及びピルビン酸プロピルが挙げられる。
本発明は、上述した本発明の組成物を用いて形成される非化学増幅型レジスト膜に関する。以下、「非化学増幅型レジスト膜」を、単に「レジスト膜」とも呼ぶ。
本発明のパターン形成方法は、
(i)上述した本発明の組成物を用いて非化学増幅型レジスト膜(レジスト膜)を形成する工程と、
(ii)上記レジスト膜を露光する工程と、
(iii)上記露光されたレジスト膜を、現像液を用いて現像してパターンを形成する工程と、を少なくとも備えるパターン形成方法である。
上記工程(iii)における現像液は、有機溶剤を含む現像液であってもよく、アルカリ現像液であってもよい。有機溶剤を含む現像液を用いて現像する場合はネガ型のパターンを形成し、アルカリ現像を用いて現像する場合はポジ型のパターンを形成する。
また、上記工程(ii)における露光が、液浸露光であってもよい。
本発明のパターン形成方法は、上記工程(iii)における現像液が、有機溶剤を含む現像液である場合には、(v)アルカリ現像液を用いて現像する工程を更に有していてもよく、一方、上記工程(iii)における現像液が、アルカリ現像液である場合には、(v)有機溶剤を含む現像液を用いて現像する工程を更に有していてもよい。
本発明において、有機溶剤現像工程によって露光強度の弱い部分が除去されるが、更にアルカリ現像工程を行うことによって露光強度の強い部分も除去される。このように現像を複数回行う多重現像プロセスにより、中間的な露光強度の領域のみを溶解させずにパターン形成が行えるので、通常より微細なパターンを形成できる(特開2008-292975号公報の段落[0077]と同様のメカニズム)。
本発明のパターン形成方法においては、アルカリ現像工程及び有機溶剤現像工程の順序は特に限定されないが、アルカリ現像を、有機溶剤現像工程の前に行うことがより好ましい。
反射防止膜としては、チタン、二酸化チタン、窒化チタン、酸化クロム、カーボン、アモルファスシリコン等の無機膜型と、吸光剤とポリマー材料からなる有機膜型のいずれも用いることができる。また、有機反射防止膜として、ブリューワーサイエンス社製のDUV30シリーズ、DUV-40シリーズ、シプレー社製のAR-2、AR-3、AR-5等の市販の有機反射防止膜を使用することもできる。
トップコートについては、特に限定されず、従来公知のトップコートを、従来公知の方法によって形成でき、例えば、特開2014-059543号公報の段落[0072]~[0082]の記載に基づいてトップコートを形成できる。
また、上述した疎水性樹脂は、トップコート形成用途にも好適に使用できる。
後述する現像工程において、有機溶剤を含有する現像液を使用する場合は、特開2013-61648号公報に記載された塩基性化合物を含有するトップコートをレジスト膜上に形成することが好ましい。
更に、上記アルカリ性水溶液にアルコール類、界面活性剤を適当量添加して使用することもできる。
アルカリ現像液のアルカリ濃度は、通常0.1~20質量%である。
アルカリ現像液のpHは、通常10.0~15.0である。
特に、テトラメチルアンモニウムヒドロキシドの2.38質量%の水溶液が望ましい。
また、現像処理又はリンス処理の後に、パターン上に付着している現像液又はリンス液を超臨界流体により除去する処理を行うことができる。
ケトン系溶剤としては、例えば、1-オクタノン、2-オクタノン、1-ノナノン、2-ノナノン、アセトン、2-ヘプタノン(メチルアミルケトン)、4-ヘプタノン、1-ヘキサノン、2-ヘキサノン、ジイソブチルケトン、シクロヘキサノン、メチルシクロヘキサノン、フェニルアセトン、メチルエチルケトン、メチルイソブチルケトン、アセチルアセトン、アセトニルアセトン、イオノン、ジアセトニルアルコール、アセチルカービノール、アセトフェノン、メチルナフチルケトン、イソホロン、プロピレンカーボネート等を挙げることができる。
エステル系溶剤としては、例えば、酢酸メチル、酢酸ブチル、酢酸エチル、酢酸イソプロピル、酢酸ペンチル、酢酸イソペンチル、酢酸アミル、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、エチル-3-エトキシプロピオネート、3-メトキシブチルアセテート、3-メチル-3-メトキシブチルアセテート、ブタン酸ブチル、蟻酸メチル、蟻酸エチル、蟻酸ブチル、蟻酸プロピル、乳酸エチル、乳酸ブチル、乳酸プロピル、2-ヒドロキシイソ酪酸メチル等を挙げることができる。
アルコール系溶剤としては、例えば、メチルアルコール、エチルアルコール、n-プロピルアルコール、イソプロピルアルコール、n-ブチルアルコール、sec-ブチルアルコール、4-メチル-2-ペンタノール、tert-ブチルアルコール、イソブチルアルコール、n-ヘキシルアルコール、n-ヘプチルアルコール、n-オクチルアルコール、n-デカノールなどのアルコール;エチレングリコール、ジエチレングリコール、トリエチレングリコールなどのグリコール系溶剤;エチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、メトキシメチルブタノールなどのグリコールエーテル系溶剤;等を挙げることができる。
エーテル系溶剤としては、例えば、上記グリコールエーテル系溶剤の他、アニソール、ジオキサン、テトラヒドロフラン等が挙げられる。
アミド系溶剤としては、例えば、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ヘキサメチルホスホリックトリアミド、1,3-ジメチル-2-イミダゾリジノン等が使用できる。
炭化水素系溶剤としては、例えば、トルエン、キシレン等の芳香族炭化水素系溶剤、ペンタン、ヘキサン、オクタン、デカン等の脂肪族炭化水素系溶剤が挙げられる。
上記の溶剤は、複数混合してもよいし、上記以外の溶剤又は水と混合し使用してもよい。但し、本発明の効果を十二分に奏するためには、現像液全体としての含水率が10質量%未満であることが好ましく、実質的に水分を含有しないことがより好ましい。
すなわち、有機系現像液に対する有機溶剤の使用量は、現像液の全量に対して、90質量%以上100質量%以下が好ましく、95質量%以上100質量%以下がより好ましい。
特に、有機系現像液は、ケトン系溶剤、エステル系溶剤、アルコール系溶剤、アミド系溶剤及びエーテル系溶剤からなる群より選択される少なくとも1種類の有機溶剤を含有する現像液であるのが好ましい。
界面活性剤の使用量は現像液の全量に対して、好ましくは0~2質量%、さらに好ましくは0.0001~2質量%、特に好ましくは0.0005~1質量%である。
現像液の吐出圧を調整する方法としては、例えば、ポンプなどで吐出圧を調整する方法、加圧タンクからの供給で圧力を調整することで変える方法などが挙げられる。
炭化水素系溶剤、ケトン系溶剤、エステル系溶剤、アルコール系溶剤、アミド系溶剤及びエーテル系溶剤の具体例としては、有機溶剤を含む現像液において説明したものと同様のものを挙げることができる。
上記溶剤としては、ケトン系溶剤、エステル系溶剤、アルコール系溶剤、及び、アミド系溶剤からなる群より選択される少なくとも1種類の有機溶剤が好ましく、アルコール系溶剤又はエステル系溶剤がより好ましく、1価アルコールがさらに好ましく、炭素数5以上の1価アルコールが特に好ましい。
リンス工程で用いられる1価アルコールとしては、直鎖状、分岐状、環状の1価アルコールが挙げられ、具体的には、1-ブタノール、2-ブタノール、3-メチル-1-ブタノール、tert―ブチルアルコール、1-ペンタノール、2-ペンタノール、1-ヘキサノール、4-メチル-2-ペンタノール、1-ヘプタノール、1-オクタノール、2-ヘキサノール、シクロペンタノール、2-ヘプタノール、2-オクタノール、3-ヘキサノール、3-ヘプタノール、3-オクタノール、4-オクタノールなどを用いることができ、特に好ましい炭素数5以上の1価アルコールとしては、1-ヘキサノール、2-ヘキサノール、4-メチル-2-ペンタノール、1-ペンタノール、3-メチル-1-ブタノールなどを用いることができる。
上記各成分は、複数混合してもよいし、上記以外の有機溶剤と混合し使用してもよい。
リンス液中の含水率は、10質量%以下が好ましく、より好ましくは5質量%以下、特に好ましくは3質量%以下である。
リンス液の蒸気圧は、20℃において、0.05~5kPaが好ましく、0.1~5kPaがより好ましく、0.12~3kPaが更に好ましい。
リンス液には、界面活性剤を適当量添加して使用することもできる。
本発明のパターン形成方法は、DSA(Directed Self-Assembly)におけるガイドパターン形成(例えば、ACS Nano Vol.4 No.8 Page4815-4823参照)にも用いることができる。
また、上記の方法によって形成されたレジストパターンは、例えば特開平3-270227号公報及び特開2013-164509号公報に開示されたスペーサープロセスの芯材(コア)として使用できる。
本発明は、上記した本発明のパターン形成方法を含む、電子デバイスの製造方法、及び、この製造方法により製造された電子デバイスにも関する。
本発明の電子デバイスは、電気電子機器(家電、OA(Office Automation)関連機器、メディア関連機器、光学用機器及び通信機器等)に、好適に、搭載される。
〈合成例1:樹脂(P-3)の合成〉
反応容器に、5.35gの化合物(1)と、6.61gの化合物(2)と、8.72gの化合物(3)と、1.61gの重合開始剤V-601(和光純薬工業(株)製)と、38.40gのテトラヒドロフランを入れ、窒素ガス雰囲気下、室温で撹拌した。その後、60℃まで昇後、15時間に亘って加熱撹拌した後、これを室温まで放冷した。
上記反応溶液を、800gのヘプタン中に滴下し、ポリマーを沈殿させ、ろ過した。150gのヘプタンを用いて、ろ過した固体のかけ洗いを行なった。その後、洗浄後の固体を減圧乾燥に供して、15.92gの樹脂(P-3)を得た。
光酸発生剤としては、下記化合物(PAG-1)を用いた。
疎水性樹脂としては、下記疎水性樹脂HR-1及びHR-2の何れかを用いた。
S-1:プロピレングリコールモノメチルエーテルアセテート(PGMEA;沸点(b.p.)=146℃)
S-2:プロピレングリコールモノメチルエーテル(PGME;b.p.=120℃)
S-3:乳酸エチル(b.p.=145℃)
S-4:シクロヘキサノン(b.p.=157℃)
界面活性剤としては、下記W-1~W-4を用いた。
W-1:メガファックR08(DIC(株)製)(フッ素及びシリコン系)
W-2:ポリシロキサンポリマーKP-341(信越化学工業(株)製)(シリコン系)
W-3:トロイゾルS-366(トロイケミカル(株)製;フッ素系)
W-4:PF6320(OMNOVA(株)製)(フッ素系)
現像液としては、以下のものを用いた。
G-1:酢酸ブチル
G-2:メチルアミルケトン(2-ヘプタノン)
G-3:アニソール
G-4:TMAH(2.38質量%テトラメチルアンモニウムヒドロキシド水溶液)
リンス液として、以下のものを用いた。
R-1:4-メチル-2-ペンタノール
R-2:1-ヘキサノール
R-3:デカン
R-4:水
〔レジスト組成物の塗液調製及び塗設〕
下表に示す組成(各成分の濃度(質量%)は全固形分濃度中の濃度を表す)を有する固形分濃度1.5質量%の塗液組成物を0.05μm孔径のメンブレンフィルターで精密ろ過して、レジスト組成物溶液を得た。
実施例6の組成物には、1.0質量%の疎水性樹脂HR-1を添加した。同様に、実施例7の組成物には、1.0質量%の疎水性樹脂HR-2を添加した。
得られたレジスト組成物を、予めヘキサメチルジシラザン(HMDS)処理を施した6インチSiウェハ上に東京エレクトロン製スピンコーターMark8を用いて塗布し、100℃、60秒間ホットプレート上で乾燥して、膜厚50nmのレジスト膜を得た。
実施例13のレジスト膜上には、疎水性樹脂HR-1を4-メチル-2-ペンタノールに溶解させたトップコート形成用樹脂組成物(固形分濃度3.0質量%)を用いて、厚さ300Åのトップコート層を形成した。
得られたレジスト膜の塗布されたウェハを、EUV露光装置(Exitech社製 Micro Exposure Tool、NA0.3、X-dipole、アウターシグマ0.68、インナーシグマ0.36)を用い、露光マスクを使用して、パターン露光を行った。照射後、下表に記載の有機系現像液(G-1~G-3)をパドルして30秒間現像し、下表に記載のリンス液を用いてリンスした後、4000rpmの回転数で30秒間ウェハを回転させた後、95℃で60秒間ベークを行なうことにより、線幅50nmの1:1ラインアンドスペースパターンのレジストパターンを得た。
得られたレジストパターンを下記の方法で、孤立ラインパターンにおける解像力及びLERについて評価した。評価結果を下記表1に示す。
線幅50nmのライン:スペース=1:1のパターンを解像するときの照射エネルギーを感度(Eop)とし、上記Eopにおける孤立ラインパターン(ライン:スペース=1:5)の限界解像力(ラインとスペースとが分離解像する最小の線幅)を求めた。そして、この値を「解像力(nm)」とした。この値が小さいほど性能が良好であることを示す。
上記の線幅50nmのライン:スペース=1:1のパターンを、走査型電子顕微鏡((株)日立製作所製S-9260)を用いて観察した。そして、その長さ方向50μmに含まれる等間隔の30点について、エッジがあるべき基準線と実際のエッジとの間の距離を測定した。そして、この距離の標準偏差を求め、3σを算出した。そして、この3σを「LER(nm)」とした。値が小さいほど良好な性能であることを示す。
アルカリ現像液(G-4)を用いた場合は、露光マスクのパターンを反転させた露光マスクを使用して、パターン露光を行い、有機系現像液に代えて、アルカリ現像液(G-4)により現像を行い、リンス液を水(R-4)とした以外は、上記と同様にして、レジスト組成物の調製、パターン形成を行い、レジストパターンを評価した。
また、比較例1では、照射後、ホットプレートを用いて、95℃で60秒間加熱して、その後、現像した。
なお、金属塩構造を有さない樹脂を用いた比較例2及び3は、露光後現像しても、露光部又は未露光部が除去されず、パターン形成されなかった。
また、実施例4~6を対比すると、金属塩構造における酸基としてリン酸基を有する実施例6よりも、スルホン酸基を有する実施例5の方がより効果が優れ、この実施例5よりも、カルボキシル基を有する実施例4の方がさらに効果が優れていた。
Claims (10)
- 金属塩構造を有する樹脂(Ab)を含有する、非化学増幅型レジスト組成物。
- 前記Xaにおける前記酸基が、カルボキシル基である、請求項2に記載の非化学増幅型レジスト組成物。
- 請求項1~4のいずれか1項に記載の非化学増幅型レジスト組成物を用いて形成される非化学増幅型レジスト膜。
- 請求項1~4のいずれか1項に記載の非化学増幅型レジスト組成物を用いて非化学増幅型レジスト膜を形成する工程と、
前記非化学増幅型レジスト膜を露光する工程と、
前記露光された前記非化学増幅型レジスト膜を、現像液を用いて現像してパターンを形成する工程と、
を少なくとも備えるパターン形成方法。 - 前記露光が、電子線又はEUV光による露光である、請求項6に記載のパターン形成方法。
- 前記現像液が、アルカリ現像液である、請求項6又は7に記載のパターン形成方法。
- 前記現像液が、有機溶剤を含む現像液である、請求項6又は7に記載のパターン形成方法。
- 請求項6~9のいずれか1項に記載のパターン形成方法を含む、電子デバイスの製造方法。
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JP6980993B2 (ja) * | 2016-10-06 | 2021-12-15 | 信越化学工業株式会社 | レジスト材料及びパターン形成方法 |
US11054742B2 (en) * | 2018-06-15 | 2021-07-06 | Taiwan Semiconductor Manufacturing Co., Ltd. | EUV metallic resist performance enhancement via additives |
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KR20170039224A (ko) | 2017-04-10 |
KR101895241B1 (ko) | 2018-09-05 |
US20170174801A1 (en) | 2017-06-22 |
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