WO2016027565A1 - 磁気特性に優れる無方向性電磁鋼板 - Google Patents
磁気特性に優れる無方向性電磁鋼板 Download PDFInfo
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- WO2016027565A1 WO2016027565A1 PCT/JP2015/068123 JP2015068123W WO2016027565A1 WO 2016027565 A1 WO2016027565 A1 WO 2016027565A1 JP 2015068123 W JP2015068123 W JP 2015068123W WO 2016027565 A1 WO2016027565 A1 WO 2016027565A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
- C21D8/1266—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest between cold rolling steps
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
- C21D8/1272—Final recrystallisation annealing
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- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
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- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
- C22C38/105—Ferrous alloys, e.g. steel alloys containing cobalt containing Co and Ni
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- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/14766—Fe-Si based alloys
- H01F1/14791—Fe-Si-Al based alloys, e.g. Sendust
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- H—ELECTRICITY
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
Definitions
- the present invention relates to a non-oriented electrical steel sheet, specifically to a non-oriented electrical steel sheet having excellent magnetic properties.
- Non-oriented electrical steel sheet is a kind of soft magnetic material that is widely used as a core material for rotating machines.
- a core material for rotating machines In recent years, in the trend of energy saving, there has been an increasing demand for improving the efficiency of electric devices, reducing the size and weight, and improving the magnetic properties of iron core materials has become increasingly important.
- Non-oriented electrical steel sheets are usually manufactured by hot-rolling a steel material (slab) containing silicon, hot-rolled sheet annealing, cold-rolling, and finish annealing as necessary.
- a steel material slab
- hot-rolled sheet annealing cold-rolling
- finish annealing finish annealing
- Patent Document 1 As a technique for omitting hot-rolled sheet annealing, for example, in Patent Document 1, the amount of S is reduced to 0.0015 mass% or less to improve crystal grain growth, and Sb and Sn are added to suppress nitridation of the surface layer. Furthermore, a technique for improving the magnetic properties by increasing the crystal grain size of the hot-rolled plate that affects the magnetic flux density by winding at high temperature during hot rolling is disclosed. Further, Patent Document 2 discloses that iron loss can be achieved without performing hot-rolled sheet annealing by controlling alloy constituent elements, optimizing hot rolling conditions, and controlling the hot-rolled structure using the phase transformation of steel. The technology regarding the manufacturing method of the non-oriented electrical steel sheet which made low and improved the magnetic flux density is disclosed.
- Patent Document 1 needs to reduce the amount of S to a very small amount, the manufacturing cost (desulfurization cost) increases.
- the technique of patent document 2 there are many restrictions on a steel component and hot rolling conditions, and there exists a problem that it is difficult to manufacture actually.
- the present invention has been made in view of the above-mentioned problems of the prior art, and the object thereof is to provide a non-oriented electrical steel sheet having excellent magnetic properties at low cost even if hot-rolled sheet annealing is omitted. There is.
- the inventors have made extensive studies focusing on the influence of impurities inevitably contained in the steel material on the magnetic properties in order to solve the above problems. As a result, magnetic flux density and iron loss are greatly reduced even when hot-rolled sheet annealing is omitted by reducing Ga to an infinitesimal amount, especially by reducing Al to an extremely small amount. The present inventors have found that it can be improved and have developed the present invention.
- the present invention is C: 0.01 mass% or less, Si: 6 mass% or less, Mn: 0.05 to 3 mass%, P: 0.2 mass% or less, Al: 2 mass% or less, N: 0.005 mass% or less , S: 0.01 mass% or less and Ga: 0.0005 mass% or less, and the balance is a non-oriented electrical steel sheet having a component composition composed of Fe and inevitable impurities.
- the non-oriented electrical steel sheet of the present invention is characterized in that the Al content is 0.005 mass% or less.
- non-oriented electrical steel sheet of the present invention may be one or more selected from Sn: 0.01 to 0.2 mass% and Sb: 0.01 to 0.2 mass% in addition to the above component composition. It contains two types.
- non-oriented electrical steel sheet according to the present invention further includes Ca: 0.0005 to 0.03 mass%, REM: 0.0005 to 0.03 mass%, and Mg: 0.0005 to 0 in addition to the above component composition. It contains one or more selected from 0.03 mass%.
- non-oriented electrical steel sheet of the present invention may further include Ni: 0.01 to 2.0 mass%, Co: 0.01 to 2.0 mass%, Cu: 0.03 to 5 in addition to the above component composition. It is characterized by containing one or more selected from 0.0 mass% and Cr: 0.05 to 5.0 mass%.
- a non-oriented electrical steel sheet having excellent magnetic properties can be produced even if hot-rolled sheet annealing is omitted. Therefore, the non-oriented electrical steel sheet having excellent magnetic properties can be provided at a low cost and with a short delivery time. Is possible.
- Ga content is a graph showing the effect on the magnetic flux density B 50.
- Al content is a graph showing the effect on the magnetic flux density B 50.
- the steel added with various changes in the range of up to 0.002 mass% is melted in the laboratory, cast into a steel ingot, hot rolled into a hot rolled sheet having a thickness of 3.0 mm, and then wound. A heat treatment corresponding to a temperature of 750 ° C. was performed. Next, the hot-rolled sheet was pickled without being subjected to hot-rolled sheet annealing, cold-rolled to obtain a cold-rolled sheet having a thickness of 0.50 mm, and then 1000% in an atmosphere of 20 vol% H 2 -80 vol% N 2. Finish annealing was performed at a temperature of 10 ° C. for 10 seconds.
- the magnetic flux density B 50 of the steel sheet after finish annealing obtained as described above was measured with a 25 cm Epstein apparatus, and the result is shown in FIG. From this result, the content of Ga is less than or equal to 0.0005 mass%, the magnetic flux density B 50 is rapidly increased, and the magnetic flux density improving effect of the Ga reduction, than 0.2 mass% content of Al It was found that 0.002 mass% was larger.
- the Ga content is set to 0.0005 mass%. It was found that the magnetic flux density can be remarkably improved by reducing to the following.
- the reason why the magnetic flux density is greatly improved by reducing the content of Ga and Al is not yet fully understood at the present time.
- the recrystallization temperature of the material decreases, so It is presumed that the recrystallization behavior during rolling changed and the texture of the hot-rolled sheet was improved.
- the reason why the magnetic flux density is greatly improved when Al is 0.005 mass% or less is that the mobility of grain boundaries is changed by reducing Ga and Al, and the growth of crystal orientation advantageous for magnetic properties is promoted. I believe that.
- the present invention has been developed based on the above-described novel findings.
- C 0.01 mass% or less
- C is limited to 0.01 mass% or less in order to cause magnetic aging in the product plate. Preferably, it is 0.005 mass% or less.
- Si 6 mass% or less Since Si is an element that increases the specific resistance of steel and is effective in reducing iron loss, it is preferably contained in an amount of 1 mass% or more. However, if added over 6 mass%, it becomes extremely brittle and cold rolling becomes difficult, so the upper limit is made 6 mass%.
- the range is preferably 1 to 4 mass%, more preferably 1.5 to 3 mass%.
- Mn 0.05-3 mass% Since Mn is an element effective for preventing red hot brittleness during hot rolling, it is necessary to contain 0.05 mass% or more. However, if it exceeds 3 mass%, the cold rolling property is lowered or the magnetic flux density is lowered. Therefore, the upper limit is 3 mass%. The range is preferably 0.05 to 1.5 mass%, more preferably 0.2 to 1.3 mass%.
- P 0.2 mass% or less Since P is excellent in solid solution strengthening ability, it can be added because it is an element effective for adjusting hardness and improving punchability. However, since the embrittlement becomes remarkable when it exceeds 0.2 mass%, the upper limit is set to 0.2 mass%. Preferably it is 0.15 mass% or less, More preferably, it is 0.1 mass% or less.
- S 0.01 mass% or less Since S is a harmful element that generates sulfides such as MnS and increases iron loss, the upper limit is limited to 0.01 mass%. Preferably it is 0.005 mass% or less, More preferably, it is 0.003 mass% or less.
- Al 2 mass% or less Al can be added because it is an effective element for increasing the specific resistance of steel and reducing eddy current loss. However, if it exceeds 2.0 mass%, the cold rolling property is deteriorated, so the upper limit is made 2.0 mass%. However, in order to enjoy the effect of improving the magnetic characteristics due to Ga reduction, it is preferably reduced to 0.005 mass% or less, more preferably 0.001 mass% or less.
- N 0.005 mass% or less Since N is a harmful element that generates nitrides and increases iron loss, the upper limit is set to 0.005 mass%. Preferably it is 0.003 mass% or less.
- Ga 0.0005 mass% or less Ga is the most important element in the present invention, which has a great adverse effect on the hot-rolled plate texture even in a small amount. In order to suppress the above-described adverse effect, it is necessary to set the content to 0.0005 mass% or less. Preferably it is 0.0001 mass% or less.
- the non-oriented electrical steel sheet of the present invention further comprises one or two selected from Sn and Sb in addition to the above components, and Sb: 0.01 to 0.2 mass%.
- Sn 0.01 to 0.2 mass%.
- Sb and Sn are both effective elements for improving the magnetic flux density in order to improve the texture of the product plate. Said effect is acquired by addition of 0.01 mass% or more. However, if it exceeds 0.2 mass%, the above effect is saturated. Therefore, when the above elements are added, it is preferable that the content be in the range of 0.01 to 0.2 mass%. More preferred are Sb: 0.02 to 0.15 mass% and Sn: 0.02 to 0.15 mass%.
- one or more selected from Ca, REM and Mg are further added: Ca: 0.0005 to 0.03 mass%, REM: 0.00. It can be contained in the range of 0005 to 0.03 mass%, Mg: 0.0005 to 0.03 mass%.
- Ca, REM, and Mg are all effective elements for reducing iron loss because they fix S and suppress fine precipitation of sulfides. In order to acquire this effect, it is necessary to add 0.0005 mass% or more, respectively. However, the effect is saturated even if added over 0.03 mass%. Therefore, when adding Ca, REM, and Mg, it is preferable to set each in the range of 0.0005 to 0.03 mass%. More preferably, each is in the range of 0.001 to 0.01 mass%.
- the non-oriented electrical steel sheet of the present invention further includes one or more selected from Ni, Co, Cu and Cr, Ni: 0.01 to 2.0 mass%, Co: 0.01 to 2.0 mass%, Cu: 0.03 to 5.0 mass%, Cr: 0.05 to 5.0 mass% can be contained.
- Ni, Co, Cu, and Cr are all effective elements for reducing iron loss because they increase the specific resistance of steel. In order to obtain this effect, it is preferable to add Ni and Co to 0.01 mass% or more, Cu to 0.03 mass% or more, and Cr to 0.05 mass% or more. However, if Ni and Co are added in excess of 2.0 mass%, and Cu and Cr are added in excess of 5.0 mass%, the alloy cost increases.
- the range is 0.01 to 2.0 mass%, when Cu is added, 0.03 to 5.0 mass%, and when Cr is added, the range is 0.05 to 5.0 mass%. And More preferably, Ni: 0.03-1.5 mass%, Co: 0.03-1.5 mass%, Cu: 0.05-3.0 mass%, and Cr: 0.1-3.0 mass%. is there.
- the balance other than the above components is Fe and inevitable impurities.
- the content of other components is not rejected as long as the effect of the present invention is not impaired.
- the non-oriented electrical steel sheet of the present invention is manufactured using a known method for manufacturing non-oriented electrical steel sheets as long as the steel material used for the manufacture thereof is one having Ga and Al contents in the above-described ranges.
- steel raw material (slab) by a continuous casting method it can manufacture by the method of hot-rolling, pickling, cold-rolling, finish annealing, and apply
- the manufacturing method of the non-oriented electrical steel sheet of the present invention can obtain excellent magnetic properties even if hot-rolled sheet annealing after hot rolling is omitted, hot-rolled sheet annealing may be performed,
- the soaking temperature is preferably in the range of 900 to 1200 ° C. If the soaking temperature is less than 900 ° C., the effect of hot-rolled sheet annealing cannot be sufficiently obtained, and thus the effect of further improving the magnetic properties cannot be obtained. On the other hand, when the temperature exceeds 1200 ° C., the particle size of the hot-rolled sheet becomes too coarse, which may cause cracks and breaks during cold rolling, and is disadvantageous in terms of cost.
- the cold rolling from the hot-rolled sheet to the cold-rolled sheet with the product sheet thickness (final sheet thickness) can be performed once or twice or more with the intermediate annealing interposed therebetween.
- Cold rolling is performed by raising the plate temperature to a temperature of about 200 ° C. If there is no problem in terms of equipment, production constraints, and cost, the effect of improving the magnetic flux density is great. Therefore, it is preferable.
- the finish annealing applied to the cold-rolled sheet having the final thickness is preferably continuous annealing at 900 to 1150 ° C. for 5 to 60 seconds. If the soaking temperature is less than 900 ° C., recrystallization does not proceed sufficiently and good magnetic properties cannot be obtained. On the other hand, when the temperature exceeds 1150 ° C., crystal grains become coarse, and iron loss particularly in a high frequency region increases.
- the steel sheet after the finish annealing is preferably coated with an insulating film on the steel sheet surface in order to increase the inter-layer resistance and reduce the iron loss.
- an insulating film on the steel sheet surface in order to increase the inter-layer resistance and reduce the iron loss.
- the non-oriented electrical steel sheet coated with the insulating coating may be used after further strain relief annealing by the user, or may be used as it is without being subjected to strain relief annealing. Further, after the punching process is performed by the user, the strain relief annealing may be performed. The strain relief annealing is generally performed under conditions of about 750 ° C. ⁇ 2 hours.
- 1 to 31 steel was melted and made into a slab by a continuous casting method, and then the slab was heated at 1140 ° C. for 1 hour, and then hot rolled to a hot rolling finishing temperature of 900 ° C. to a thickness of 3.0 mm. It was used as a rolled plate and wound around a coil at a temperature of 750 ° C.
- a cold-rolled sheet having a sheet thickness of 0.5 mm is obtained by one cold rolling, and finish annealing is performed with a soaking condition of 1000 ° C. ⁇ 10 sec.
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Abstract
Description
また、特許文献2には、合金成分元素を制御し,熱間圧延条件を最適化し、鋼の相変態を用いて熱延組織を制御することにより、熱延板焼鈍を行わなくても鉄損を低くし、磁束密度を向上させた無方向性電磁鋼板の製造方法に関する技術が開示されている。
<実験1>
発明者らは、熱延板焼鈍を省略しても磁気特性に優れる無方向性電磁鋼板を開発するべく、不可避的不純物であるGaの含有量が磁束密度に及ぼすに及ぼす影響を調査した。
C:0.0025mass%、Si:3.0mass%、Mn:0.25mass%、P:0.01mass%、N:0.002mass%、S:0.002mass%を含有し、Alを0.2mass%および0.002mass%の2水準で含有する成分系をベースとし、これにGaをtr.~0.002mass%の範囲で種々に変化させて添加した鋼を実験室的に溶解し、鋳造して鋼塊とし、熱間圧延して板厚3.0mmの熱延板とした後、巻取温度が750℃に相当する熱処理を施した。次いで、上記熱延板を熱延板焼鈍を施すことなく酸洗し、冷間圧延して板厚0.50mmの冷延板とした後、20vol%H2-80vol%N2雰囲気下で1000℃×10secの仕上焼鈍を施した。
この結果から、Gaの含有量が0.0005mass%以下で、磁束密度B50が急激に向上すること、および、上記Ga低減による磁束密度向上効果は、Alの含有量が0.2mass%よりも0.002mass%の方が大きいことがわかった。
そこで、発明者らは、磁束密度に及ぼすAl含有量の影響を調査する実験を行った。
C:0.0025mass%、Si:3.0mass%、Mn:0.25mass%、P:0.01mass%、N:0.002mass%、S:0.002mass%を含有し、さらにGaを0.0002mass%まで低減した成分系をベースとし、これにAlをtr.~0.01mass%の範囲で種々に変化させて添加した鋼を実験室的に溶解し、上記の<実験1>と同様にして、仕上焼鈍後の鋼板の磁束密度B50を、25cmエプスタイン装置で測定した。
本発明は、上記の新規な知見に基き開発したものである。
C:0.01mass%以下
Cは、製品板における磁気時効を引き起こすため0.01mass%以下に制限する。好ましくは、0.005mass%以下である。
Siは、鋼の固有抵抗を高め、鉄損低減に有効な元素であるため、1mass%以上含有させることが好ましい。しかし、6mass%を超えて添加すると、著しく脆化して冷間圧延することが困難となるため、上限は6mass%とする。好ましくは1~4mass%、より好ましくは1.5~3mass%の範囲である。
Mnは、熱間圧延時の赤熱脆性を防止するのに有効な元素であるため、0.05mass%以上含有させる必要がある。しかし、3mass%を超えると冷間圧延性が低下したり、磁束密度の低下を招いたりするため、上限は3mass%とする。好ましくは0.05~1.5mass%、より好ましくは0.2~1.3mass%の範囲である。
Pは、固溶強化能に優れるため、硬さ調整し、打抜加工性の改善に有効な元素であるので添加することができる。しかし、0.2mass%を超えると、脆化が顕著となるため、上限は0.2mass%とする。好ましくは0.15mass%以下、より好ましくは0.1mass%以下である。
Sは、MnS等の硫化物を生成して、鉄損を増加させる有害元素であるため上限を0.01mass%に制限する。好ましくは0.005mass%以下、より好ましくは0.003mass%以下である。
Alは、鋼の比抵抗を高めて渦電流損を低下するのに有効な元素であるので添加することができる。しかし、2.0mass%を超えると、冷間圧延性が低下するため、上限は2.0mass%とする。
ただし、Ga低減による磁気特性の向上効果をより享受するためには、0.005mass%以下に低減することが好ましく、より好ましくは0.001mass%以下である。
Nは、窒化物を生成し、鉄損を増加させる有害元素であるため、上限を0.005mass%とする。好ましくは0.003mass%以下である。
Gaは、微量でも熱延板集合組織に大きな悪影響を及ぼす、本発明において最も重要な元素である。上記悪影響を抑止するためには、0.0005mass%以下とすることが必要である。好ましくは0.0001mass%以下である。
SbおよびSnは、いずれも製品板の集合組織を改善するため、磁束密度の向上に有効な元素である。上記の効果は0.01mass%以上の添加で得られる。しかし、0.2mass%を超えると、上記効果が飽和する。よって、上記元素を添加する場合は、それぞれ0.01~0.2mass%の範囲とするのが好ましい。より好ましくはSb:0.02~0.15mass%、Sn:0.02~0.15mass%の範囲である。
Ca,REMおよびMgは、いずれも、Sを固定し、硫化物の微細析出を抑制するため、鉄損低減に有効な元素である。この効果を得るためには、それぞれ0.0005mass%以上添加する必要がある。しかし、0.03mass%超え添加しても、上記効果は飽和する。よって、Ca,REMおよびMgを添加する場合は、それぞれ0.0005~0.03mass%の範囲とするのが好ましい。より好ましくは、それぞれ0.001~0.01mass%の範囲である。
Ni,Co,CuおよびCrは、いずれも、鋼の比抵抗を増加させるため、鉄損低減に有効な元素である。この効果を得るためには、Ni,Coは、それぞれ0.01mass%以上、Cuは0.03mass%以上、Crは0.05mass%以上添加するのが好ましい。しかし、Ni,Coは、2.0mass%を超えて、また、Cu,Crは5.0mass%を超えて添加すると、合金コストが上昇する。よって、Ni,Coを添加する場合は0.01~2.0mass%、Cuを添加する場合は0.03~5.0mass%、Crを添加する場合は0.05~5.0mass%の範囲とする。より好ましくは、Ni:0.03~1.5mass%、Co:0.03~1.5mass%、Cu:0.05~3.0mass%およびCr:0.1~3.0mass%の範囲である。
本発明の無方向性電磁鋼板は、その製造に用いる鋼素材として、GaおよびAlの含有量が上記した範囲内のものを用いる限り、公知の無方向性電磁鋼板の製造方法を用いて製造することができ、例えば、転炉や電気炉等で鋼を溶製し、さらに真空脱ガス設備等で二次精錬する精錬プロセスで上記した成分組成に調整した鋼を、造塊-分塊圧延法あるいは連続鋳造法で鋼素材(スラブ)とした後、熱間圧延し、酸洗し、冷間圧延し、仕上焼鈍し、絶縁被膜を塗布・焼付する方法で製造することができる。
上記のようにして得た鋼板から30mm×280mmのエプスタイン試験片を採取し、25cmエプスタイン装置で鉄損W15/50および磁束密度B50を測定し、その結果を表1中に併記した。
表1から、鋼素材の成分組成を本発明の範囲に制御することにより、熱延板焼鈍を省略しても、磁気特性に優れる無方向性電磁鋼板を得ることができることがわかる。
Claims (5)
- C:0.01mass%以下、Si:6mass%以下、Mn:0.05~3mass%、P:0.2mass%以下、Al:2mass%以下、N:0.005mass%以下、S:0.01mass%以下およびGa:0.0005mass%以下を含有し、残部がFeおよび不可避的不純物からなる成分組成を有する無方向性電磁鋼板。
- Alの含有量が0.005mass%以下であることを特徴とする請求項1に記載の無方向性電磁鋼板。
- 上記成分組成に加えてさらに、Sn:0.01~0.2mass%およびSb:0.01~0.2mass%のうちから選ばれる1種または2種を含有することを特徴とする請求項1または2に記載の無方向性電磁鋼板。
- 上記成分組成に加えてさらに、Ca:0.0005~0.03mass%、REM:0.0005~0.03mass%およびMg:0.0005~0.03mass%のうちから選ばれる1種または2種以上を含有することを特徴とする請求項1~3のいずれか1項に記載の無方向性電磁鋼板。
- 上記成分組成に加えてさらに、Ni:0.01~2.0mass%、Co:0.01~2.0mass%、Cu:0.03~5.0mass%およびCr:0.05~5.0mass%のうちから選ばれる1種または2種以上を含有することを特徴とする請求項1~4のいずれか1項に記載の無方向性電磁鋼板。
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