WO2015151331A1 - 密閉型二次電池用変形検知センサ - Google Patents
密閉型二次電池用変形検知センサ Download PDFInfo
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- WO2015151331A1 WO2015151331A1 PCT/JP2014/081458 JP2014081458W WO2015151331A1 WO 2015151331 A1 WO2015151331 A1 WO 2015151331A1 JP 2014081458 W JP2014081458 W JP 2014081458W WO 2015151331 A1 WO2015151331 A1 WO 2015151331A1
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- magnetic
- battery
- secondary battery
- sealed secondary
- detection sensor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/16—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge
- G01B7/24—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge using change in magnetic properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F10/00—Thin magnetic films, e.g. of one-domain structure
- H01F10/08—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/34—Gastight accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4285—Testing apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/569—Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/574—Devices or arrangements for the interruption of current
- H01M50/578—Devices or arrangements for the interruption of current in response to pressure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/30—Batteries in portable systems, e.g. mobile phone, laptop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a deformation detection sensor for a sealed secondary battery, a deformation detection sensor system for a sealed secondary battery, a cell including the deformation detection sensor for the sealed secondary battery, and a deformation detection sensor for the sealed secondary battery.
- the present invention relates to a battery pack including a deformation detection sensor for a sealed secondary battery, a method for detecting swelling of the unit cell, a method for detecting swelling of the battery module, and a method for detecting swelling of the battery pack.
- non-aqueous electrolyte secondary batteries such as lithium ion secondary batteries and water electrolyte secondary batteries such as nickel-hydrogen batteries as well as protective circuits, metal cans and laminates Sealed secondary batteries sealed in battery containers such as films are widely used.
- the protection circuit has a function of monitoring the voltage of the battery and cutting off the charging current or discharging current when overcharging or overdischarging occurs.
- non-aqueous electrolyte secondary batteries use flammable organic electrolytes, they generate heat when overcharged or short-circuited, and the internal pressure of the battery rises due to the electrolyte, electrode decomposition gas, or electrolyte vaporization gas. This will cause the battery to swell, and in the worst case, the battery may burst. Further, even in a water electrolyte secondary battery, the battery may swell due to the structural change of the electrode active material accompanying charge / discharge or the generation of decomposition gas of the electrolyte or electrode.
- Patent Document 2 discloses a sealed type 2 including a case that has a positive electrode and a negative electrode, can be charged and discharged, and a safety element that is bonded to the surface of the case and changes its resistance value according to the swelling of the case.
- a secondary battery is disclosed. It is described that a strain gauge is used for the safety element, and the strain gauge is adhered to the surface of the case using an adhesive, a double-sided adhesive tape or a double-sided adhesive film.
- Patent Document 3 also describes a battery in which a strain gauge is attached to a case with an adhesive to detect mechanical deformation of the battery.
- Patent Documents 2 and 3 have an advantage that blisters can be directly detected, it is necessary to adhere a strain gauge to the case using an adhesive, a double-sided adhesive tape, or a double-sided adhesive film. Since an adhesive layer such as an adhesive tape or a double-sided adhesive film exists between them, sufficient detection characteristics may not be obtained depending on the thickness of the adhesive layer and the mechanical properties of the adhesive layer. Further, if the adhesiveness of the adhesive layer is insufficient, stable detection characteristics may not be obtained.
- the present invention provides a deformation detection sensor for a sealed secondary battery that can detect swelling of a nonaqueous electrolyte secondary battery with higher sensitivity and can obtain stable detection characteristics, and for a sealed secondary battery.
- a deformation detection sensor system a cell including the deformation detection sensor for the sealed secondary battery, a battery module including the deformation detection sensor for the sealed secondary battery, a battery pack including the deformation detection sensor for the sealed secondary battery,
- An object of the present invention is to provide a method for detecting swelling of the unit cell, a method for detecting swelling of the battery module, and a method for detecting swelling of the battery pack.
- a deformation detection sensor for a sealed secondary battery of the present invention is a deformation detection sensor for a sealed secondary battery used for a unit cell, a battery module or a battery pack of a sealed secondary battery, A magnetic resin layer affixed to a single cell and / or a battery module; and a magnetic sensor attached to an inner wall or an outer wall of an outer container so that a change in a magnetic field by the magnetic resin layer can be detected.
- the layer is formed by dispersing a magnetic filler in a matrix made of a resin component.
- a deformation detection sensor system for a sealed secondary battery includes the above-described deformation detection sensor and a detection unit that detects a change in physical properties of the magnetic resin layer.
- the unit cell of the present invention is a unit cell of a sealed secondary battery in which a battery body including a positive electrode, a negative electrode, and a separator is housed in an outer container, and the deformation detection sensor for the sealed secondary battery described above. On the outer surface.
- the battery module of the present invention is a battery module formed by electrically connecting a plurality of cells of a sealed secondary battery in which a battery body including a positive electrode, a negative electrode, and a separator is housed in an outer container,
- the deformation detection sensor for a sealed secondary battery is provided on the outer surface of at least one unit cell, or the inner surface or the outer surface of the outer casing of the battery module.
- the battery pack of the present invention is characterized in that a plurality of the battery modules are electrically connected.
- the method for detecting swelling of a single cell according to the present invention is characterized in that a change in physical properties of a magnetic resin layer is detected using the above single cell.
- the method for detecting swelling of a battery module of the present invention is characterized in that a change in physical properties of a magnetic resin layer is detected using the battery module described above.
- the battery pack swelling detection method of the present invention is characterized in that a change in physical properties of the magnetic resin layer is detected using the battery pack described above.
- a deformation detection sensor for a sealed secondary battery that can detect swelling of a non-aqueous electrolyte secondary battery with higher sensitivity and obtain stable detection characteristics. Become.
- FIG. 1 It is a schematic diagram which shows an example of the shape of the battery module using the deformation
- the deformation detection sensor for a sealed secondary battery of the present invention is a deformation detection sensor for a sealed secondary battery used for a sealed secondary battery cell, battery module, or battery pack, and is a single battery and / or a battery module.
- a magnetic sensor attached to the inner or outer wall of the outer container so that a change in the magnetic field due to the magnetic resin layer can be detected, and the magnetic resin layer is a matrix made of a resin component It is characterized in that the magnetic filler is dispersed.
- Magnetic resin layer As the magnetic resin layer used in the present invention, a magnetic resin layer in which a magnetic filler is dispersed in a matrix made of a resin component is used.
- the magnetic filler include rare earth-based, iron-based, cobalt-based, nickel-based, and oxide-based materials, but rare earth-based materials that can provide higher magnetic force are preferable.
- the shape of the magnetic filler is not particularly limited, and may be spherical, flat, needle-like, columnar, or indefinite.
- the average particle size of the magnetic filler is 0.02 to 500 ⁇ m, preferably 0.1 to 400 ⁇ m, more preferably 0.5 to 300 ⁇ m.
- the thickness of the magnetic resin layer is not particularly limited, but is 100 to 3000 ⁇ m, preferably 300 to 2000 ⁇ m, more preferably 500 to 1500 ⁇ m. If the thickness is smaller than 100 ⁇ m, the magnetic resin becomes brittle when a predetermined amount of magnetic filler is added, and the handling property deteriorates. If the thickness is larger than 3000 ⁇ m, the degree of freedom in the structural design of the sealed secondary battery is reduced. It is.
- the magnetic filler may be introduced into the resin component after magnetization, but is preferably magnetized after being introduced into the resin component. This is because, when magnetized after being introduced into the resin component, the directions of the magnetic poles are easily aligned and the detection of the magnetic force is facilitated. In order to improve the affinity between the magnetic filler and the resin component, the magnetic filler may be subjected to a coupling treatment.
- thermoplastic resin a thermoplastic resin, a thermosetting resin, or a mixture thereof can be used.
- thermoplastic resin include styrene-based thermoplastic elastomers, polyolefin-based thermoplastic elastomers, polyurethane-based thermoplastic elastomers, polyester-based thermoplastic elastomers, polyamide-based thermoplastic elastomers, polybutadiene-based thermoplastic elastomers, polyisoprene-based thermoplastic elastomers, Fluorine-based thermoplastic elastomer, ethylene / ethyl acrylate copolymer, ethylene / vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, chlorinated polyethylene, fluororesin, polyamide, polyethylene, polypropylene, polyethylene terephthalate, polybutylene terephthalate, polystyrene, polybutadiene Etc.
- thermosetting resin examples include polyisoprene rubber, polybutadiene rubber, styrene / butadiene rubber, polychloroprene rubber, diene-based synthetic rubber such as acrylonitrile / butadiene rubber, ethylene / propylene rubber, ethylene / propylene / diene rubber, butyl rubber, Non-diene rubbers such as acrylic rubber, polyurethane rubber, fluorine rubber, silicone rubber, epichlorohydrin rubber, natural rubber, polyurethane resin, silicone resin, epoxy resin and the like can be mentioned.
- a thermosetting resin is preferable. This is because it is possible to suppress resin sag due to battery heat generation and overload.
- polyurethane resins polyurethane elastomers, urethane rubbers
- silicone resins silicone rubbers
- a plasticizer may be added to the resin shown above, and it is good also as a foam.
- Polyurethane elastomer can be obtained by reacting polyol and polyisocyanate.
- an active hydrogen-containing compound, a solvent, and a magnetic filler are mixed, and an isocyanate component is mixed therein to obtain a mixed solution.
- a liquid mixture can also be obtained by mixing a solvent and a filler with an isocyanate component and mixing an active hydrogen-containing compound. The mixed liquid is poured into a mold subjected to a release treatment, and then heated to a curing temperature and cured to produce a magnetic elastomer.
- a magnetic elastomer can be produced by mixing a silicone elastomer precursor with a solvent and a magnetic filler, placing the mixture in a mold, and then heating and curing. In addition, it is not necessary to add a solvent as needed.
- isocyanate component that can be used in the polyurethane elastomer
- compounds known in the field of polyurethane can be used.
- the isocyanate component may be modified such as urethane modification, allophanate modification, biuret modification, and isocyanurate modification.
- Preferred isocyanate components are 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 4,4'-diphenylmethane disissocyanate, more preferably 2,4-toluene diisocyanate, 2,6-toluene diisocyanate.
- polytetramethylene glycol polypropylene glycol, polyethylene glycol, polyether polyol represented by copolymer of propylene oxide and ethylene oxide, polybutylene adipate, polyethylene adipate, 3-methyl-1,5-pentanediol and adipine
- Polyester polyol typified by polyols consisting of acid, polycaprolactone polyol, polyester polycarbonate polyol exemplified by a reaction product of polyester glycol such as polycaprolactone and alkylene carbonate, and ethylene carbonate are reacted with polyhydric alcohol, and then obtained.
- Polyester polycarbonate polyol, polyhydroxyl compound and arylene obtained by reacting the obtained reaction mixture with organic dicarboxylic acid It can be mentioned a high molecular weight polyol and polycarbonate polyols obtained by ester exchange reaction of a carbonate. These may be used alone or in combination of two or more.
- Preferred active hydrogen-containing compounds are polytetramethylene glycol, polypropylene glycol, a copolymer of propylene oxide and ethylene oxide, a polyester polyol composed of 3-methyl-1,5-pentanediol and adipic acid, more preferably polypropylene glycol, propylene It is a copolymer of oxide and ethylene oxide.
- the isocyanate component one or more of 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, and 4,4′-diphenylmethane disissocyanate
- the active hydrogen-containing compound include polytetramethylene glycol, polypropylene glycol, a copolymer of propylene oxide and ethylene oxide, and one or more polyester polyols composed of 3-methyl-1,5-pentanediol and adipic acid. It is a combination.
- a combination of 2,4-toluene diisocyanate and / or 2,6-toluene diisocyanate as the isocyanate component and polypropylene glycol and / or a copolymer of propylene oxide and ethylene oxide as the active hydrogen-containing compound. is there.
- the residual hydroxyl group concentration is 0.2 to 0.9 meq / g, preferably 0.2 to 0.85 meq / g. This is because if the residual hydroxyl group concentration is less than 0.2 meq / g, the adhesive strength to the single cell or the battery module decreases, and if it exceeds 0.9 meq / g, the magnetic resin is not sufficiently cured.
- the temperature ranges from 60 to 130 ° C., preferably from 70 to 120 ° C., more preferably from 80 to 110 ° C., and from 10 to 60 minutes. It is preferable to heat. It is because the adhesive force with respect to a single cell or a battery module can be improved.
- the amount of the magnetic filler in the magnetic resin is 1 to 450 parts by weight, preferably 2 to 400 parts by weight with respect to 100 parts by weight of the resin component. If the amount is less than 1 part by weight, it is difficult to detect a change in the magnetic field, and if it exceeds 450 parts by weight, the magnetic resin itself becomes brittle.
- the magnetic filler may be unevenly distributed in the resin component with a predetermined uneven distribution degree.
- “the degree of uneven distribution” is a numerical value representing the degree of uneven distribution of the magnetic filler in the resin component, which is measured by the following method. That is, the manufactured magnetic resin is cut out with a razor blade, and the sample cross section is observed with a digital microscope at 100 times. The obtained image is divided into three equal parts in the thickness direction of the magnetic resin using image analysis software (for example, WinROOF manufactured by Mitani Corporation), and the number of magnetic filler particles in the upper, middle and lower layers is counted. The ratio between the number of particles in each layer and the number of particles in the middle layer is defined as the magnetic filler abundance of each layer.
- the magnetic filler abundance ratio of the upper layer] ⁇ [the magnetic filler abundance ratio of the lower layer] is defined as the uneven distribution degree.
- the magnetic filler is preferably unevenly distributed in the thickness direction of the magnetic resin layer, and the magnetic sensor side preferably has a higher concentration than the unit cell or battery module side.
- the magnetic filler is unevenly distributed on the magnetic sensor side, the amount of magnetic filler on the single cell or battery module side becomes low, and the interaction between the single cell or battery module and the resin component is increased compared to the case where the magnetic filler is not unevenly distributed. It becomes possible to improve the adhesion of the magnetic resin to the single cell or the battery module, and to further stabilize the detection characteristics.
- the degree of uneven distribution of the magnetic filler is 1 to 90, preferably 2 to 90, more preferably 3 to 80.
- the adhesive force of the magnetic resin to the single cell or the battery module can be further improved.
- the degree of uneven distribution is less than 1, the residual hydroxyl group concentration of the resin component on the unit cell or battery module side is small, and sufficient adhesion to the unit cell or battery module cannot be secured. Because there is.
- the degree of uneven distribution is greater than 90, the magnetic resin layer becomes brittle and difficult to handle.
- the magnetic filler In order to make the magnetic filler unevenly distributed, a method in which the magnetic filler is introduced into the resin component and then allowed to stand at room temperature or at a predetermined temperature, and is allowed to settle naturally by the weight of the magnetic filler can be used.
- the uneven distribution can be adjusted by changing the standing time and / or temperature.
- the magnetic filler may be unevenly distributed using physical force such as centrifugal force or magnetic force.
- the magnetic resin layer can have a multilayer structure composed of a plurality of single layers.
- a plurality of single layers having different concentrations of the magnetic filler may be laminated so that the magnetic filler is unevenly distributed on the single battery or battery module side.
- the magnetic resin layer is disposed outside the single battery, one single layer including the magnetic filler is disposed on the magnetic sensor side, and another single layer not including the magnetic filler is laminated on the one single layer. May be. In that case, the single layer containing the magnetic filler may or may not be unevenly distributed.
- the deformation detection sensor system for a sealed secondary battery of the present invention includes the deformation detection sensor of the present invention and a detection unit that detects a change in the magnetic field of the magnetic resin layer.
- a magnetic sensor can be used for the detection unit.
- the magnetic sensor may be any sensor that is usually used to detect a change in a magnetic field, and includes a magnetoresistive element (for example, a semiconductor compound magnetoresistive element, an anisotropic magnetoresistive element (AMR), a giant magnetoresistive element (GMR)). Alternatively, a tunnel magnetoresistive element (TMR)), a Hall element, an inductor, an MI element, a fluxgate sensor, or the like can be used, but a Hall element having a wider sensitivity region is preferable.
- the magnetic sensor is preferably arranged in the vicinity of the magnetic resin layer, preferably facing the magnetic resin layer.
- the sealed secondary battery using the deformation detection sensor of the present invention has a battery body including a positive electrode, a negative electrode, and a separator, for example, a battery body in which a positive electrode and a negative electrode are stacked or wound via a separator in a battery container.
- a battery body in which a positive electrode and a negative electrode are stacked or wound via a separator in a battery container.
- examples thereof include non-aqueous electrolyte secondary batteries such as lithium ion secondary batteries, and alkaline secondary batteries such as nickel-cadmium secondary batteries and nickel-hydrogen secondary batteries.
- the deformation detection sensor of the present invention can be used for a single cell of a sealed secondary battery, a battery module, or a battery pack.
- the unit cell is a battery body including a positive electrode, a negative electrode, and a separator sealed in a battery container.
- the battery module is formed by electrically connecting a plurality of unit cells.
- the battery pack is formed by electrically connecting a pluralit
- the part to be measured to which the deformation detection sensor of the present invention is attached is an easily deformable part of the sealed secondary battery, and includes the outer surface of the outer casing of the unit cell, the inner and outer surfaces of the outer casing of the battery module, and the outer casing of the battery pack.
- the inside and outside surfaces can be listed.
- the area of the part to be measured is not particularly limited, and can be appropriately selected depending on the size of the outer container and the location where it is attached.
- the unit cell having the deformation detection sensor of the present invention on the outer surface of the container is used, and the change in the magnetic field of the magnetic resin layer constituting the deformation detection sensor of the present invention is measured using the detection unit.
- the detection of the swelling of the battery module uses a single cell having the deformation detection sensor of the present invention on the outer surface of the container, or uses a container having the deformation detection sensor of the present invention on the inner surface or outer surface as a container for the battery module,
- the change of the magnetic field of the magnetic resin layer constituting the deformation detection sensor of the present invention can be measured by measuring using a detection unit.
- the detection of the swelling of the battery pack uses a unit cell having the deformation detection sensor of the present invention on the outer surface of the container, a battery module using a container having the deformation detection sensor of the present invention on the inner surface or the outer surface, or Using a container having the deformation detection sensor of the present invention on the inner surface as a battery pack container, the change in the magnetic field of the magnetic resin layer constituting the deformation detection sensor of the present invention can be measured using a detection unit. .
- FIG. 1 is a schematic view showing an example of the structure of a battery module.
- FIG. 1 (a) is a perspective view of the battery module using a rectangular can-shaped exterior container
- FIG. 1 (b) is a crossing of the battery module.
- FIG. The battery module 1 has a single cell 3 housed in an outer container 2.
- a magnetic resin layer 4 is affixed to the surface of the unit cell 3, and a magnetic sensor 5 is disposed on the inner surface of the outer casing 2 so as to be substantially opposed to the magnetic resin layer 4.
- the swelling of the unit cell 3 is detected by the magnetic sensor 5.
- a protection circuit (not shown) connected to the magnetic sensor 5 interrupts energization of the external device and the unit cell 3.
- positioned one magnetic sensor in the single battery was shown in FIG. 1, you may arrange two or more according to the shape and magnitude
- positioned the magnetic sensor in the inner surface of the exterior container was shown in FIG. 1, even if it arrange
- Polyol A Polyoxypropylene glycol obtained by adding propylene oxide to glycerol as an initiator, OHV56, functional group number 3 (manufactured by Asahi Glass Co., Ltd.).
- Polyol B Polyoxypropylene glycol obtained by adding propylene oxide to propylene glycol as an initiator, OHV56, functional group number 2 (manufactured by Asahi Glass Co., Ltd.).
- Polyol C Polyoxypropylene glycol obtained by adding propylene oxide to pentaerythritol as an initiator, OHV75, functional group number 4 (manufactured by Toyo Rubber Co., Ltd.).
- Polyol D Polyester polyol starting from 3-methyl-1,5-pentanediol and trimethylolpropane and adipic acid, OHV56, functional group number 3 (manufactured by Kuraray Co., Ltd.).
- Neodymium filler MF-15P (average particle size 133 ⁇ m) (manufactured by Aichi Steel Corporation)
- Samarium filler SmFeN alloy powder (average particle size 2.6 ⁇ m) (manufactured by Sumitomo Metal Mining)
- Example 1 Into a reaction vessel, 85.2 parts by weight of polypropylene glycol (produced by Asahi Glass Co., Ltd., Exenol 3030, number average molecular weight 3000, functional group number 3) as a polyether polyol was placed, and vacuum dehydration was performed for 1 hour while stirring. Thereafter, the inside of the reaction vessel was purged with nitrogen. Then, 14.8 parts by weight of 2,4-toluene diisocyanate (manufactured by Mitsui Chemicals, Cosmonate T-100) was added to the reaction vessel, and the reaction was continued for 3 hours while maintaining the temperature in the reaction vessel at 80 ° C. An isocyanate-terminated prepolymer A was synthesized.
- polypropylene glycol produced by Asahi Glass Co., Ltd., Exenol 3030, number average molecular weight 3000, functional group number 3
- 2,4-toluene diisocyanate manufactured by Mitsui Chemicals, Cosmonate
- the filler dispersion was degassed under reduced pressure, and 100 parts by weight of the prepolymer A that had been degassed under reduced pressure was added, and the mixture was mixed and defoamed with a rotation / revolution mixer (manufactured by Sinky).
- the reaction solution was dropped onto a release-treated PET film having a 1.0 mm spacer and adjusted to a thickness of 1.0 mm with a nip roll.
- the magnetic filler was allowed to settle for 30 minutes at room temperature as a magnetic filler uneven distribution treatment.
- curing was performed at 80 ° C. for 1 hour to obtain a filler-dispersed polyurethane elastomer.
- the obtained elastomer was magnetized at 1.3 T with a magnetizing device (manufactured by Electronic Magnetic Industry Co., Ltd.) to obtain a magnetic resin.
- Table 2 The formulation and production conditions are shown in Table 2.
- the manufactured magnetic resin was cut out with a razor blade, and the cross section of the sample was observed with a digital microscope at 100 times.
- the obtained image was divided into three equal parts in the thickness direction of the magnetic resin using image analysis software (WinROOF manufactured by Mitani Corporation), and the number of magnetic filler particles in the upper layer, middle layer, and lower layer was counted.
- the ratio of the number of particles in each layer and the number of particles in the middle layer was determined as the magnetic filler abundance of each layer.
- the degree of uneven distribution was determined by obtaining [magnetic filler abundance ratio of upper layer] ⁇ [magnetic filler abundance ratio of lower layer]. The results are shown in Table 2.
- the shear adhesive strength was measured according to ASTM D1002-94. The measurement was performed at a speed of 20 mm / min using an autograph manufactured by Shimadzu Corporation. An aluminum plate was used as the metal piece, and the produced magnetic resin was directly attached to and bonded to the aluminum plate. The bonded part was a 25 mm square. The test piece was allowed to stand for 48 hours under the condition of 23 ° C. ⁇ 50%. The results are shown in Table 2.
- the swelling of the nonaqueous electrolyte secondary battery can be detected with higher sensitivity and stable detection characteristics can be obtained, so that the safety of the nonaqueous electrolyte secondary battery can be further improved. Is possible.
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
Description
本発明に用いる磁性樹脂層には、樹脂成分からなるマトリックスに磁性フィラーが分散してなるものを用いる。磁性フィラーには、希土類系、鉄系、コバルト系、ニッケル系、酸化物系等を挙げることができるが、より高い磁力が得られる希土類系が好ましい。磁性フィラーの形状は、特に限定されるものでなく、球状、扁平状、針状、柱状および不定形のいずれであってよい。磁性フィラーの平均粒径は、0.02~500μm、好ましくは0.1~400μm、より好ましくは0.5~300μmである。平均粒径が0.02μmより小さいと、磁性フィラーの磁気特性が低下し、平均粒径500μmを超えると磁性樹脂の機械的特性が低下し脆くなるからである。また、磁性樹脂層の厚さは、特に限定されないが、100~3000μm、好ましくは300~2000μm、より好ましくは500~1500μmである。100μmより小さいと、所定量の磁性フィラーを添加しようとした際に磁性樹脂が脆くなりハンドリング性が悪化するためであり、3000μmより大きいと密閉型二次電池の構造設計の自由度が低下するためである。
TDI-100:トルエンジイソシアネート(2,4-体=100%)(三井化学社製)
ポリオールA:グリセリンを開始剤にプロピレンオキサイドを付加したポリオキシプロピレングリコール、OHV56、官能基数3(旭硝子社製)。
ポリオールB:プロピレングリコールを開始剤にプロピレンオキサイドを付加したポリオキシプロピレングリコール、OHV56、官能基数2(旭硝子社製)。
ポリオールC:ペンタエリスリトールを開始剤にプロピレンオキサイドを付加したポリオキシプロピレングリコール、OHV75、官能基数4(東洋ゴム社製)。
ポリオールD:3-メチル-1,5-ペンタンジオールおよびトリメチロールプロパンとアジピン酸を出発原料としたポリエステルポリオール、OHV56、官能基数3(クラレ社製)。
ネオジム系フィラー:MF-15P(平均粒径133μm)(愛知製鋼社製)
サマリウム系フィラー:SmFeN合金粉(平均粒径2.6μm)(住友金属鉱山社製)
反応容器に、ポリエーテルポリオールとしてポリプロピレングリコール(旭硝子社製、エクセノール3030、数平均分子量3000、官能基数3)85.2重量部を入れ、撹拌しながら減圧脱水を1時間行った。その後、反応容器内を窒素置換した。そして、反応容器に2,4-トルエンジイソシアネート(三井化学社製、コスモネートT-100)14.8重量部を添加して、反応容器内の温度を80℃に保持しながら3時間反応させて、イソシアネート末端プレポリマーAを合成した。
製造した磁性樹脂をカミソリ刃で切り出し、サンプル断面をデジタルマイクロスコープにて100倍で観察した。得られた画像を、画像解析ソフト(三谷商事社製WinROOF)を用いて、磁性樹脂の厚み方向に3等分し上段層、中段層、下段層の磁性フィラーの粒子数をカウントした。各層の粒子数と、中段層の粒子数との比率を各層の磁性フィラー存在率として求めた。さらに、[上段層の磁性フィラー存在率]-[下段層の磁性フィラー存在率]を求めることにより偏在度とした。結果を表2に示す。
ASTM D1002-94に準拠して、せん断接着力を測定した。測定には、島津製作所製オートグラフを用い、20mm/minの速度で行った。金属片にはアルミニウム板を用い、製造した磁性樹脂をアルミニウム板に直貼りして接着した。接着部は25mm角とした。試験片の養生は、23℃×50%の条件で48時間静置した。結果を表2に示す。
30mm角の磁性樹脂をアルミニウム板に電池体側がフィラー低濃度面となるように直貼りした。これを振動試験機に設置し、振動数200Hz、振幅0.8mm(全振幅1.6mm)の正弦波を与え、振動試験を行った。なお、正弦波は互いに垂直な3方向からそれぞれ3時間印加した。初期値に対する振動試験後のセンサ特性の変化率(%)(以下、特性変化率という)を特性安定性の指標とした。特性変化率の値が小さいほど、特性安定性が優れていることを示す。なお、センサ特性は1kPaの圧力を印加したときのホール素子(旭化成エレクトロニクス社製EQ-430L)の出力電圧変化率から求めた。測定回数は5回とした。結果を表2に示す。
製造した磁性樹脂の表面性状を、以下の基準で評価した。
○:凹凸なし(取扱い性良好)
×:凹凸あり(取扱い性悪い)
実施例1から11では、優れた接着性、センサ特性安定性および表面性状を有していた。これに対し、両面テープを用いて磁性樹脂をアルミニウム板に貼付けた比較例1では、センサ特性安定性評価中に剥がれが生じて、特性安定性が不良であった。
2 外装容器
3 単電池
4 磁性樹脂層
5 磁気センサ
Claims (12)
- 密閉型二次電池の単電池、電池モジュールまたは電池パックに用いる密閉型二次電池用変形検知センサであって、
単電池および/または電池モジュールに貼り付けられた磁性樹脂層と、該磁性樹脂層による磁場の変化を検出可能に外装容器の内壁または外壁に取着された磁気センサとを有し、該磁性樹脂層が樹脂成分からなるマトリックスに磁性フィラーが分散してなる密閉型二次電池用変形検知センサ。 - 前記磁性フィラーが、前記磁性樹脂層の厚さ方向に偏在し、磁気センサ側の方が単電池側よりも高濃度である請求項1記載の密閉型二次電池用変形検知センサ。
- 前記樹脂成分が、ポリウレタン樹脂またはシリコーン樹脂である請求項1または2記載の密閉型二次電池用変形検知センサ。
- 前記樹脂成分の残存水酸基濃度が0.2~0.9meq/gである請求項3記載の密閉型二次電池用変形検知センサ。
- 前記被測定部が、単電池の外面である、請求項1から4のいずれか1項に記載の変形検知センサ。
- 請求項1から5のいずれか1項に記載の変形検知センサと、前記磁性樹脂層の磁場の変化を検知する検出部とを有する密閉型二次電池用変形検知センサシステム。
- 正極と負極とセパレータを含む電池体を外装容器内に収納してなる密閉型二次電池の単電池であって、請求項1から5のいずれか1項に記載の変形検知センサを外面に有する、該単電池。
- 正極と負極とセパレータを含む電池体を外装容器内に収納してなる密閉型二次電池の単電池を電気的に複数接続してなる電池モジュールであって、
請求項1から5のいずれか1項に記載の変形検知センサを、少なくとも1個の単電池の外面、あるいは該電池モジュールの外装容器の内面または外面に有する、該電池モジュール。 - 請求項8記載の電池モジュールを電気的に複数接続してなる電池パック。
- 請求項7記載の単電池を用い、磁性樹脂層の磁場の変化を検出する、単電池の膨れ検出方法。
- 請求項8記載の電池モジュールを用い、磁性樹脂層の磁場の変化を検出する、電池モジュールの膨れ検出方法。
- 請求項9記載の電池パックを用い、磁性樹脂層の物性の変化を検出する、電池パックの膨れ検出方法。
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EP14888185.7A EP3128600A4 (en) | 2014-03-31 | 2014-11-27 | Deformation-detecting sensor for sealed secondary battery |
US15/123,817 US10312555B2 (en) | 2014-03-31 | 2014-11-27 | Deformation detecting sensor for sealed secondary battery |
CN201480077667.XA CN106165187B (zh) | 2014-03-31 | 2014-11-27 | 密闭型二次电池用变形检测传感器 |
KR1020167026726A KR101775863B1 (ko) | 2014-03-31 | 2014-11-27 | 밀폐형 이차 전지용 변형 검지 센서 |
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US10312555B2 (en) | 2019-06-04 |
KR20160127103A (ko) | 2016-11-02 |
EP3128600A4 (en) | 2017-10-11 |
US20170018820A1 (en) | 2017-01-19 |
TW201537807A (zh) | 2015-10-01 |
KR101775863B1 (ko) | 2017-09-06 |
CN106165187A (zh) | 2016-11-23 |
EP3128600A1 (en) | 2017-02-08 |
TWI527291B (zh) | 2016-03-21 |
JP6306155B2 (ja) | 2018-04-04 |
JPWO2015151331A1 (ja) | 2017-04-13 |
CN106165187B (zh) | 2018-10-12 |
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