WO2015100865A1 - 一种整体卫浴间底盘及其制造方法 - Google Patents

一种整体卫浴间底盘及其制造方法 Download PDF

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Publication number
WO2015100865A1
WO2015100865A1 PCT/CN2014/074418 CN2014074418W WO2015100865A1 WO 2015100865 A1 WO2015100865 A1 WO 2015100865A1 CN 2014074418 W CN2014074418 W CN 2014074418W WO 2015100865 A1 WO2015100865 A1 WO 2015100865A1
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WO
WIPO (PCT)
Prior art keywords
layer
glue
honeycomb
glass fiber
mold
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PCT/CN2014/074418
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English (en)
French (fr)
Inventor
陶运喜
李果成
刘小良
周明伟
肖颂朝
Original Assignee
广州鸿力复合材料有限公司
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Application filed by 广州鸿力复合材料有限公司 filed Critical 广州鸿力复合材料有限公司
Publication of WO2015100865A1 publication Critical patent/WO2015100865A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02044—Separate elements for fastening to an underlayer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02044—Separate elements for fastening to an underlayer
    • E04F2015/02105—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer
    • E04F2015/02127—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer adjustable perpendicular to the underlayer

Definitions

  • the present invention relates to the field of integral sanitary ware technology, and more particularly to an integrated sanitary ware chassis and a method of manufacturing the same. Background technique
  • the whole bathroom has been used in the market for many years and is usually composed of a chassis, a wall and a ceiling.
  • the existing integrated bathroom chassis and the manufacturing method thereof generally adopt a solid material such as glass reinforced plastic, sheet-like film resin SMC, artificial stone, natural stone, aluminum alloy, plastic, ceramic or the like as a structural main body.
  • Some materials, such as sheet-like film resin SMC, require the use of large tonnage presses and complex molds.
  • the existing integrated bathroom chassis is not only heavy in weight, high in cost, but also difficult to achieve at low cost due to various physical materials smashing its own characteristics, or insufficient strength, or insufficient rigidity, or poor surface touch. Aspect performance is relatively satisfactory.
  • sheet-like film resin SMC materials are slightly superior in performance to other materials, but they are also relatively heavy, and large-tonnage presses and expensive special molds are required to make the molding. High cost and not suitable for individualized product production. Summary of the invention
  • the technical problem to be solved by the present invention is to provide an integral bathroom chassis, which can improve the strength and rigidity of the overall bath chassis under the condition of reducing weight, and improve the decorativeness of the whole bathroom chassis, and is installed and transported.
  • the present invention also provides a manufacturing method for the above-mentioned integral bathroom chassis, which adopts the method to manufacture the above-mentioned integral bathroom chassis, which has a simple process and does not require large equipment, thereby effectively reducing manufacturing costs.
  • an integral bathroom chassis comprising a disk body made of a lightweight honeycomb composite material, the disk body comprising: an intermediate layer of a honeycomb core material, through an adhesive layer A FRP surface layer bonded to the outer surface of the intermediate layer, the surface layer of the FRP is also bonded to the surface layer by an adhesive layer.
  • the lower surface of the disk body is further provided with a support.
  • the support is a support rod or a support block.
  • the intermediate layer of the honeycomb core material is one of a core material of paper honeycomb, aluminum honeycomb, plastic honeycomb or steel honeycomb.
  • the surface layer is a thin plate of one of ceramic tile, artificial stone, natural stone, aluminum alloy, stainless steel, galvanized steel sheet, fireproof board, SMC, plastic, and the like.
  • the intermediate layer of the honeycomb core material is a curved surface with a center low and four sides.
  • a water guiding groove is further disposed around the disk body.
  • the disk body is further provided with a through-hole drain hole.
  • the present invention also provides a method for manufacturing a whole bathroom chassis, comprising the following steps:
  • the wooden mold is made according to the predetermined shape, and the wooden mold is scraped and waxed; the scraping is to ensure that the surface of the wooden mold has no pits and no gaps, so that the made product is smooth and easy to be molded; waxing (wood mold) Wax, similar to a layer of butter, is designed to prevent the product from sticking to the mold.
  • the gel coat (ie the outermost layer of the product) is made of waterproof layer, and then the glass fiber is glued; after the gel coat is dried (hand presses without obvious indentation), the glue is first applied, and then the fine glass is placed. Fiber; then squeeze the glass fiber bubble, so that the glass fiber is completely wetted in the glue, the glass fiber immersed in the glue is darker, check the glass fiber and the gel coat after the glue is dry, and break the bubble .
  • edge sealing reinforcement brush plaster (mixture of gypsum powder and glue) at the corners of the wood mold, place the fiberglass strips where the corners need to be strengthened, brush the glue on the surface of the glass fiber, and compact it with a brush to remove air bubbles; Then place the next layer of glass fiber and brush the glue; wait for the glue of this layer of glass fiber to dry and solidify, then brush the glue again and place the next layer of glass fiber.
  • step 3 pressure bonding the intermediate layer and repairing and strengthening
  • the surface is brushed with glue, and then the reinforced honeycomb plate is placed and pressed with a heavy object; after the glue is dried and solidified, the corners and the uneven places are polished to make it relatively flat, in the unevenness Grinding plaster (gypsum powder and glue mixture) in a gap with the gap to make the outer contour flat.
  • unevenness Grinding plaster gypsum powder and glue mixture
  • the last two layers of glass fiber are brushed and glued, and the reinforcing ribs can be further made as needed; after the glue is dried and solidified, the burrs and the mold are cut out.
  • the glue is glued on the upper surface to bond the thin plates of ceramic tile, artificial stone, natural stone, aluminum ⁇ , stainless steel, galvanized steel, fireproof board, SMC, plastic and so on.
  • a floor drain hole is opened at a suitable position of the chassis according to a predetermined position.
  • the invention adopts an aluminum core honeycomb composite board to form an integral bathroom chassis, which has light weight, good strength and good rigidity, and the surface layer material can be used in ceramics, artificial stone, natural stone, aluminum alloy, stainless steel, galvanized steel plate, fireproof board,
  • SMC, plastic and other materials are freely selected, the mechanism is simple, and the installation and construction are easy;
  • the method for manufacturing the whole bathroom chassis of the invention does not require large equipment, is easy to operate, and can effectively reduce the manufacturing cost.
  • Figure 1 is a top view of the overall bathroom chassis of the present invention
  • Figure 2 is a schematic view showing the structure of the A-A section shown in Figure 1;
  • Figure 3 is a schematic view showing the structure of the C-C section shown in Figure 1;
  • Figure 4 is a schematic view showing the structure of the D-D section shown in Figure 1;
  • disc body 2. support, 3. surface layer, 4. surface layer, 5. intermediate layer, 6. floor drain hole, 7. water guide groove, 8. adhesive layer.
  • the overall bathroom chassis of the present invention comprises: a disk body 1 and a support 2 below the disk body; the disk body 1 can be divided into two parts according to requirements, one of which is a toilet, a toilet, a wash basin, etc.
  • the other part is a bathing room, and is provided with a bath or a spray device; in the bathing room portion of the above-mentioned disc body 1, the upper surface of the disc body 1 is provided with a water guiding groove 7, and a through-disc body is disposed at a central portion of the disc body 1.
  • the floor drain hole 6 of 1 is for installing a drain pipe;
  • the support 2 is a support rod which is mounted on the four sides of the disk body 1 and at the midpoint of each side, and the root of the disk body 1 can be adjusted.
  • the above support rods can also be replaced with support blocks.
  • the disc body 1 includes a surface layer 3 adhered to the outer surface of the intermediate layer 5 by an adhesive layer 8, and bonded by an adhesive layer 8.
  • a water retaining 11 is disposed around the disk body 1, and the water retaining member 11 includes a flange 12 and a step 13 which is a protrusion ⁇ of the surface layer 3 bonded to the intermediate layer 5, the step 13 After the water guide is cut in the intermediate layer 5, the outer surface is bonded to the surface layer 3 by the adhesive layer 8.
  • the thickness of the step 13 is 70 mm, which is about 20 mm higher than the surface layer 4 described above.
  • the intermediate layer 5 is a regular hexahedral honeycomb core material of aluminum, paper or other materials (such as plastic, steel, etc.); the surface layer 4 is tile, artificial stone, day ⁇ 5, aluminum ⁇ , stainless steel, galvanized steel sheet Thin sheet of material such as fireproof board, SMC, plastic, etc.; surface layer 3 is sheet of FRP; adhesive layer 8 is modified polyurethane.
  • Fig. 3 it is a cross-sectional view of the toilet portion of the disc body 1.
  • the structure of the disc body 1 is similar to that of the bath portion of the disc body 1, except that the above-described water guide 7 is not provided in this portion.
  • the intermediate layer 5 of the disk body 1 can also be arranged to have a curved surface with a center lower than the four sides, thereby realizing the function of water guiding.
  • FIG. 4 it is a cross-sectional view of a partition portion of the toilet body and the shower room of the tray body 1, and the portion is provided with a through-hole drain hole 6.
  • the integral bathroom chassis of the present invention can be arranged to include two parts of the toilet and the bathing room as needed, or only a part of them can be used.
  • the whole bathroom chassis of the invention adopts an intermediate layer of a honeycomb material such as an aluminum core or a paper core through a modified urethane adhesive layer composite glass reinforced plastic under a hot pressing state of the mold to form a lightweight honeycomb structural material having better overall strength and rigidity; It is also possible to use light-weight honeycomb structural plates of different thicknesses to be bonded to each other to form the actual desired shape, and to laminate one or several layers of glass fiber and FRP material in the surface layer of the lightweight honeycomb structural material by manual bonding or casting. After the material is fixed and shaped, the desired overall bathroom chassis is obtained.
  • the lightweight honeycomb structural material forms a good bonding effect by foaming the modified polyurethane adhesive layer and penetrating into the pores of the honeycomb material through the adhesive layer.
  • the overall bathroom chassis of the present invention is manufactured using the following process:
  • the wooden mold is made according to the predetermined shape, and the wooden mold is scraped and waxed; the scraping is to ensure that the surface of the wooden mold has no pits and no gaps, so that the made product is smooth and easy to be molded; waxing (wood mold) Wax, similar to a layer of butter, is designed to prevent the product from sticking to the mold.
  • the gel coat (ie the outermost layer of the product) is made of waterproof layer, and then the glass fiber is glued; after the gel coat is dried (hand presses without obvious indentation), the glue is first applied, and then the fine glass is placed. Fiber; then squeeze the glass fiber bubble, so that the glass fiber is completely wetted in the glue, the glass fiber immersed in the glue is darker, check the glass fiber and the gel coat after the glue is dry, and break the bubble .
  • Gypsum plaster (mixture of gypsum powder and glue) at the corners of the wood mold, place the fiberglass strips on the corners where the corners need to be reinforced, brush the glue on the surface of the glass fibers, and compact them with a brush; then place the next layer of fiberglass And brushing the glue; after the glue of the glass fiber is dried and solidified, the glue is again brushed and the next layer of glass fiber is placed.
  • step 3 After the glass fiber glue of step 3 is dried and solidified, the surface is brushed with glue, and then the reinforced honeycomb plate is placed and pressed with a heavy object; after the glue is dried and solidified, the corners and the uneven places are polished to make it relatively flat, in the unevenness And the place where there is a gap, scraping plaster (gypsum powder and glue mixture), making the outer wheel The profile is flat.
  • the last two layers of glass fiber are brushed and glued, and the reinforcing ribs can be further made as needed; after the glue is dried and solidified, the burrs and the mold are cut out.
  • the glue is glued on the upper surface to bond the thin plates of ceramic tile, artificial stone, natural stone, aluminum ⁇ , stainless steel, galvanized steel, fireproof board, SMC, plastic and so on.
  • a floor drain hole is opened at a suitable position of the chassis according to a predetermined position.
  • the whole bathroom chassis of the invention adopts an intermediate layer of a honeycomb material such as an aluminum core or a paper core through a modified urethane adhesive layer composite glass reinforced plastic under a hot pressing state of the mold to form a lightweight honeycomb structural material having better overall strength and rigidity; It is also possible to use light-weight honeycomb structural plates of different thicknesses to be bonded to each other to form the actual desired shape, and to laminate one or several layers of glass fiber and FRP material in the surface layer of the lightweight honeycomb structural material by manual bonding or casting. Once the material is fixed, the required overall bathroom chassis is obtained.
  • a honeycomb material such as an aluminum core or a paper core
  • a modified urethane adhesive layer composite glass reinforced plastic under a hot pressing state of the mold to form a lightweight honeycomb structural material having better overall strength and rigidity
  • the lightweight honeycomb structural material forms a good bonding effect by foaming the modified polyurethane adhesive layer and penetrating into the pores of the honeycomb material through the adhesive layer.
  • All of the components of the present invention can be manufactured by mechanical processing, and therefore, have industrial applicability.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

一种整体卫浴间底盘及其制造方法，包括由轻质蜂窝复合材料制成的盘体，所述盘体包括：蜂窝芯材的中间层，通过粘胶剂层粘接在所述中间层外表面的玻璃钢表层，所述盘体向上的玻璃钢表层上还通过粘胶剂层粘接有面层；该整体卫浴间底盘轻质、刚性好，结构简单，易于安装和施工，制造成本低。

Description

一种整体卫浴间底盘及其制造方法 技术领域
本发明涉及的是整体卫浴技术领域，具体而言是一种整体卫浴间底盘及 其制造方法。 背景技术
整体卫浴间在市场使用已有多年，通常是由底盘、 墙体和天花板组成。 现有的一种整体卫浴间底盘及其制造方法，通常采用玻璃钢、 片状膜树脂 SMC、 人造石、 天然石、 铝合金、 塑胶、 陶瓷等实体材料作为结构主体。 部 分材料，如片状膜树脂 SMC ,需要使用大吨位压机以及复杂的模具。
现有的一种整体卫浴间底盘不但重量大、 成本高，而且由于各种实体材 质囿于其本身的特性，或强度不够、 或刚性不够、 或表面触感不佳，难以低 成本的达到一个各方面性能均比较满意的效果。
例如，片状膜树脂 SMC材料在各项性能上比其它材料略占优势，但同样 重量比较大，另外需要大吨位压机和昂贵的专用模具才能制作成型。 成本高 且不适合个性化需要产品生产。 发明内容
本发明要解决的技术问题是，提供一种整体卫浴间底盘，能在减轻重量 的情况下实现提高整体浴间底盘的强度、 刚性，并提升整体卫浴间底盘的可 装饰性，且安装运输的简易性；同时，本发明还针对上述整体卫浴间底盘提 供了一种制造方法，采用该方法制造上述整体卫浴间底盘，其工艺简单，无 须大型设备，有效降低制造成本。
为了实现上述目的，本发明采用以下技术方案，一种整体卫浴间底盘， 包括由轻质蜂窝复合材料制成的盘体，所述盘体包括：蜂窝芯材的中间层， 通过粘胶剂层粘接在所述中间层外表面的玻璃钢表层，所述盘体向上的玻璃 钢表层上还通过粘胶剂层粘接有面层。 优选的技术方案是，所述盘体的下表面还设置有支撑。 所述支撑是支撑 杆或支撑块。
优选的技术方案是，所述蜂窝芯材的中间层是纸蜂窝、 铝蜂窝、 塑料蜂 窝或钢蜂窝的芯材之一。 优选的技术方案是，所述面层是瓷砖、 人造石、 天然石、 铝合金、 不锈 钢、 镀锌钢板、 防火板、 SMC、 塑料等材料之一的薄板材。
优选的技术方案是，所述盘体的四周还设置有挡水。
优选的技术方案是，所述蜂窝芯材中间层是中心低与四边的弧面。
优选的技术方案是，所述盘体的四周还设置有导水槽。
优选的技术方案是，所述盘体上还设置有贯通的地漏孔。
同时，本发明还提供了一种整体卫浴间底盘的制造方法，包括如下步骤：
(I 制作模具
根据预定的形状制作木模，对木模进行刮灰、 打蜡处理；刮灰是为了保 证木模表面无坑洼无缝隙，使做出来的产品光滑，并且便于出模；打蜡（木 模蜡，类似于一层黄油 )是为了防止产品和模具粘接在一起。
(2)、 制备下表层
在木模的内表面刷胶衣 (即产品的最外层 )做防水层，然后刷胶贴玻璃 纤维；等胶衣干燥以后 (手按无明显压痕） ，先刷胶水，再放置细玻璃纤维； 然后将玻璃纤维的气泡挤压干净，使玻纤完全浸润在胶水内，浸润胶水的玻 璃纤维颜色深一些，胶水干燥后检査玻璃纤维和胶衣之间有无气泡，并将气 泡打破。
(3)、 封边加固 在木模的边角处刷石膏（石膏粉和胶水的混合物 ) ,对于边角需要加强 的地方放置玻璃纤维条，玻璃纤维表面刷胶水，并用刷子压实去气泡；然后 放置下一层玻璃纤维并刷胶；等这层玻璃纤维的胶水干燥固化后再次刷胶 水、 放置下一层玻璃纤维。
(4)、 压粘中间层并修补加固 待步骤三的玻璃纤维胶水干燥固化后，在表面刷胶水，然后放置加强蜂 窝板并用重物加压；胶水干燥固化后，对边角及不平整的地方打磨，使之相 对平整，在不平整和有缝隙的地方刮石膏（石膏粉与胶水混合物 ) ,使外轮 廓平整。
(5)、 制备上表层
按照步骤二制造下表层的方法，刷胶、 贴最后两层玻璃纤维，根据需要 可以再做加强筋；胶水干燥固化后，切出毛边、 起模。
(6)、 压粘面层
根据产品设计的需要，在上表层上刷胶水粘接瓷砖、 人造石、 天然石、 铝^ 、 不锈钢、 镀锌钢板、 防火板、 SMC、 塑料等材料的薄板材。
(7)、 开孔槽
根据预定的位置在底盘合适的位置开贯通的地漏孔。
本发明采用铝芯蜂窝复合板制成一种整体卫浴间底盘，具有轻质、强度、 刚性好、 面层材料可在陶瓷、 人造石、 天然石、 铝合金、 不锈钢、 镀锌钢板、 防火板、 SMC、塑料等材料自由选择的优点，其机构简单，易于安装和施工； 本发明的整体卫浴间底盘制作方法，无须大型设备，易于操作，能有效降低 制造成本。 附图概述
图 1是本发明整体卫浴间底盘俯枧图；
图 2是图 1所示 A-A剖面的结构示意图；
图 3是图 1所示 C-C剖面的结构示意图；
图 4是图 1所示 D-D剖面的结构示意图；
图中， 1.盘体， 2.支撑， 3.表层， 4.面层， 5.中间层， 6.地漏孔， 7.导水槽， 8.粘胶剂层。
本发明的较佳实施方式 以下结合具体实施例对上述方案 ί¾¾一步说明。 应理解这些实施例是用 于说明本发明而不是限制本发明的范围。 实施例中采用的实施条件可以根据 具体厂家的条件做进一步调整，未注明的实施条件通常为常规实验中的条件。
如图 1所示，本发明整体卫浴间底盘，包括：盘体 1和该盘体下方的支 撑 2；该盘体 1根据需要可以分为两部分，其中一部分为卫生间，设置马桶、 盥洗盆等设备，另一部分为洗浴间，设置澡盆或喷淋等设备；在上述盘体 1 的洗浴间部分，盘体 1的上表面设置有导水槽 7 ,并在盘体 1的中部位置设 置贯通盘体 1的地漏孔 6用以安装排水管；该支撑 2是安装在盘体 1四边及 各边中点，以及盘体 1中点的 ό根可以调节的支撑杆。 上述的支撑杆还可以 替换为支撑块。
如图 2所示，是盘体 1的洗浴间部分的剖面图，盘体 1包括：通过粘胶 剂层 8粘接在中间层 5外表面的表层 3 ,以及由粘胶剂层 8粘接在盘体 1上表 面的面层 4。 在盘体 1的四周设置有挡水 11 ,该挡水 11包括凸边 12和台阶 13 ,该凸边 12是中间层 5夕卜表粘接的表层 3凸出的一±夬，该台阶 13是在中 间层 5切割出导水槽后再外表面通过粘胶剂层 8粘接表层 3而成，该台阶 13 的厚度为 70mm ,高出上述的面层 4约 20mm。
其中，中间层 5是铝质、 纸质或其它材质 (如塑料、 钢质等）的正六面 体蜂窝芯材；面层 4是瓷砖、 人造石、 天^ 5、 铝^ 、 不锈钢、 镀锌钢板、 防火板、 SMC、 塑料等材料的薄板材；表层 3是玻璃钢的板材；粘胶剂层 8 是改性聚氨酯。
如图 3所示，是盘体 1的卫生间部分的剖面图，盘体 1的结构与上述盘 体 1的洗浴间部分的结构相似，其区别在于该部分不用设置上述的导水槽 7。 在采用不同面层 4的情况下，盘体 1的中间层 5也可以设置成中心低于四边 的弧面，从而实现导水的作用。
如图 4所示，是盘体 1卫生间和洗浴间部分分隔部分的截面图，该部位 设置有贯通的地漏孔 6。
本发明的整体卫浴间底盘，可以根据需要设置为包括卫生间和洗浴间两 部分，也可以只采用其中一部分。 本发明的整体浴室底盘采用将铝芯或纸芯等蜂窝材料的中间层在模具热 压状态下通过改性聚氨酯粘胶剂层复合玻璃钢，形成整体强度和刚性较好的 轻质蜂窝结构材料；也可以用不同厚度的轻质蜂窝结构板材相互粘贴组合成 实际需要的形状，在轻质蜂窝结构材料的表层，再以人工粘接或浇注的方式 复合一层或几层玻璃纤维和玻璃钢材料。 材料固定定型后即得到所需的整体 卫浴底盘。
需要指出的是，该轻质蜂窝结构材料是通过将改性聚氨酯粘胶剂层发泡 , 通过粘胶剂层渗透到蜂窝材料的孔格深处形成良好的粘接效果。
本发明的整体浴室底盘，采用如下的工艺制造：
―、 制作模具
根据预定的形状制作木模，对木模进行刮灰、 打蜡处理；刮灰是为了保 证木模表面无坑洼无缝隙，使做出来的产品光滑，并且便于出模；打蜡（木 模蜡，类似于一层黄油 )是为了防止产品和模具粘接在一起。
二、 制备下表层
在木模的内表面刷胶衣 (即产品的最外层 )做防水层，然后刷胶贴玻璃 纤维；等胶衣干燥以后 (手按无明显压痕） ，先刷胶水，再放置细玻璃纤维； 然后将玻璃纤维的气泡挤压干净，使玻纤完全浸润在胶水内，浸润胶水的玻 璃纤维颜色深一些，胶水干燥后检査玻璃纤维和胶衣之间有无气泡，并将气 泡打破。
三、 封边加固
在木模的边角处刷石膏（石膏粉和胶水的混合物 ) ,对于边角需要加强 的地方放置玻璃纤维条，玻璃纤维表面刷胶水，并用刷子压实去气泡；然后 放置下一层玻璃纤维并刷胶；等这层玻璃纤维的胶水干燥固化后再次刷胶 水、 放置下一层玻璃纤维。
四、 压粘中间层并修补加固
待步骤三的玻璃纤维胶水干燥固化后，在表面刷胶水，然后放置加强蜂 窝板并用重物加压；胶水干燥固化后，对边角及不平整的地方打磨，使之相 对平整，在不平整和有缝隙的地方刮石膏（石膏粉与胶水混合物 ) ,使外轮 廓平整。
五、 制备上表层
按照步骤二制造下表层的方法，刷胶、 贴最后两层玻璃纤维，根据需要 可以再做加强筋；胶水干燥固化后，切出毛边、 起模。
六、 压粘面层
根据产品设计的需要，在上表层上刷胶水粘接瓷砖、 人造石、 天然石、 铝^ 、 不锈钢、 镀锌钢板、 防火板、 SMC、 塑料等材料的薄板材。
七、 开孔槽
根据预定的位置在底盘合适的位置开贯通的地漏孔。
本发明的整体浴室底盘采用将铝芯或纸芯等蜂窝材料的中间层在模具热 压状态下通过改性聚氨酯粘胶剂层复合玻璃钢，形成整体强度和刚性较好的 轻质蜂窝结构材料；也可以用不同厚度的轻质蜂窝结构板材相互粘贴组合成 实际需要的形状，在轻质蜂窝结构材料的表层，再以人工粘接或浇注的方式 复合一层或几层玻璃纤维和玻璃钢材料。 材料固定定型后即得到所需的整体 卫浴底盘。
需要指出的是，该轻质蜂窝结构材料是通过将改性聚氨酯粘胶剂层发泡 , 通过粘胶剂层渗透到蜂窝材料的孔格深处形成良好的粘接效果。
最后应当说明的是，以上实施例仅用于说明本发明的技术方案而非对本 发明保护范围的限制。 尽管参照较佳实施例对本发明作了详细说明，本领域 的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换 , 而不脱离本发明技术方案的实质和范围。
工业实用性
本发明的所有部件均可以通过机械加工方式制造，因此，其具有产业上 的可利用性。

Claims

杈 利 要 求 书
1、一种整体卫浴间底盘，包括由轻质蜂窝复合材料制成的盘体，其特征 在于，所述盘体包括：蜂窝芯材的中间层，通过粘胶剂层粘接在所述中间层 夕卜表面的玻璃钢表层，所述盘体向上的玻璃钢表层上还通过粘胶剂层粘接有 面层 c
2、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述盘体的 下表面还设置有支撑。
3、根据权利要求 2所述的一种整体卫浴间底盘，其特征是：所述支撑是 支撑杆或支撑块。
4、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述蜂窝芯 材的中间层是纸蜂窝、 铝蜂窝、 塑料蜂窝或钢蜂窝的芯材之一。
5、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述面层是 瓷砖、 人造石、 天妬、 铝餘、 不锈钢、 镀锌钢板、 防火板、 SMC、 塑料 等材料之一的薄板材。
6、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述盘体的 四周还设置有挡水。
7、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述蜂窝芯 材中间层是中心低与四边的弧面。
8、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述盘体的 四周还设置有导水槽。
9、根据权利要求 1所述的一种整体卫浴间底盘，其特征是：所述盘体上 还设置有贯通的地漏孔。
10、 一种整体卫浴间底盘的制造方法，其特征在于，包括如下步骤： (I 制作模具
根据预定的形状制作木模，对木模进行刮灰、 打蜡处理；刮灰是为了保 证木模表面无坑洼无缝隙，使做出来的产品光滑，并且便于出模；打蜡（木 模蜡，类似于一层黄油 )是为了防止产品和模具粘接在一起。 (2)、 制备下表层
在木模的内表面刷胶衣 (即产品的最外层 )做防水层，然后刷胶贴玻璃 纤维；等胶衣干燥以后 (手按无明显压痕 ) ,先刷胶水，再放置细玻璃纤维； 然后将玻璃纤维的气泡挤压干净，使玻纤完全浸润在胶水内，浸润胶水的玻 璃纤维颜色深一些，胶水干燥后检査玻璃纤维和胶衣之间有无气泡，并将气 泡打破。
(3)、 封边加固
在木模的边角处刷石膏（石膏粉和胶水的混合物 ) ,对于边角需要加强 的地方放置玻璃纤维条，玻璃纤维表面刷胶水，并用刷子压实去气泡；然后 放置下一层玻璃纤维并刷胶；等这层玻璃纤维的胶水干燥固化后再次刷胶 水、 放置下一层玻璃纤维。
(4)、 压粘中间层并修补加固
待步骤三的玻璃纤维胶水干燥固化后，在表面刷胶水，然后放置加强蜂 窝板并用重物加压；胶水干燥固化后，对边角及不平整的地方打磨，使之相 对平整，在不平整和有缝隙的地方刮石膏（石膏粉与胶水混合物 ) ,使外轮 廓平整。
(5)、 制备上表层
按照步骤二制造下表层的方法，刷胶、 贴最后两层玻璃纤维，根据需要 可以再做加强筋；胶水干燥固化后，切出毛边、 起模。
(6)、 压粘面层
根据产品设计的需要，在上表层上刷胶水粘接瓷砖、 人造石、 天然石、 铝^ 、 不锈钢、 镀锌钢板、 防火板、 SMC、 塑料等材料的薄板材。
(7)、 开孔槽
根据预定的位置在底盘合适的位置开贯通的地漏孔。
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