WO2015085603A1 - 智能化高精高效立式全自动珩磨机 - Google Patents

智能化高精高效立式全自动珩磨机 Download PDF

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Publication number
WO2015085603A1
WO2015085603A1 PCT/CN2013/089505 CN2013089505W WO2015085603A1 WO 2015085603 A1 WO2015085603 A1 WO 2015085603A1 CN 2013089505 W CN2013089505 W CN 2013089505W WO 2015085603 A1 WO2015085603 A1 WO 2015085603A1
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honing
vertical automatic
honing machine
efficiency vertical
motor
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PCT/CN2013/089505
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English (en)
French (fr)
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刘忠
左朋
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苏州信能精密机械有限公司
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Publication of WO2015085603A1 publication Critical patent/WO2015085603A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00—Honing machines or devices; Accessories therefor
    • B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00—Honing machines or devices; Accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00—Honing machines or devices; Accessories therefor
    • B24B33/10—Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power

Definitions

  • the invention relates to a tooling facility, in particular to an intelligent high-precision high-efficiency vertical automatic honing machine.
  • an automatic multi-station honing machine such as the patent number CN201889705U, includes a work table and a column, and the work table has: a feeding device, a conveying device, a discharging device, a positioning and discharging device, and a column.
  • a servo motor drives the lead screw to rotate, the screw has a nut, and the nut is connected with the sliding table on the guide rail.
  • the sliding table has a plurality of variable frequency motors, and the rotating shaft of the variable frequency motor is connected with the cutter.
  • the structure of the honing rod is complicated, the floor space is large, and the production efficiency is not high.
  • the technical problem to be solved by the present invention is to provide an intelligent high-precision high-efficiency vertical automatic honing machine.
  • the present invention adopts the following technical solutions:
  • An intelligent high-precision high-efficiency vertical automatic honing machine comprising a worktable, the intelligent high-precision high-efficiency vertical automatic honing machine further comprises a plurality of honing components capable of simultaneous honing, and is arranged on the worktable a servo disk having a plurality of through holes for fixing the workpiece to be processed, a first motor for driving the rotation of the servo disk, a loading and unloading device for loading and unloading, and an automatic for detecting the processed parts on line
  • the number of through holes is greater than twice the number of the honing components.
  • the distance between two adjacent through holes is equal, and the centers of the plurality of through holes are located on the same circumference.
  • each of the honing assemblies includes a post fixed to the table, a honing head rotatable about its own axis, a rotary drive mechanism that drives the honing head to rotate, and the honing drive A reciprocating drive mechanism for moving the head up and down, the honing head comprising a main shaft and a honing stick disposed at a lower end portion of the main shaft.
  • the rotary drive mechanism includes a second motor disposed on the column, a drive wheel fixedly coupled to the second motor, and a driven wheel fixedly coupled to the spindle.
  • the driven wheel is rotated by the driving wheel through a belt.
  • the reciprocating drive mechanism includes a servo motor disposed on the column, a ball screw connected to the servo motor and driven to rotate by the servo motor, and the honing assembly further includes a mounting seat disposed on the ball screw and slidable back and forth along an extending direction of the ball screw, the mounting seat being rotatably coupled to the main shaft.
  • the honing assembly further includes a feed mechanism disposed on the upright, the feed mechanism including a third motor, coupled to the third motor, and by the third motor a rotating spline shaft, a bump member fixedly coupled to the spline shaft, and a bearing fixedly coupled to the spindle and cooperating with the bump member.
  • a feed mechanism disposed on the upright, the feed mechanism including a third motor, coupled to the third motor, and by the third motor a rotating spline shaft, a bump member fixedly coupled to the spline shaft, and a bearing fixedly coupled to the spindle and cooperating with the bump member.
  • the honing component is two on one side of the servo turntable, and the through holes are four evenly distributed on the servo turntable, and two of the honing heads are The distance between the two is equal to the distance between two adjacent through holes.
  • the intelligent high-precision high-efficiency vertical automatic honing machine further includes a workpiece clamping device disposed in the through hole.
  • the loading and unloading device includes a guide rail disposed between the silo and the servo turntable, a robot capable of sliding on the guide rail and capable of loading and unloading, and the mechanical hand has a plurality of Workpiece chucks.
  • the number of the workpiece chucks is the difference between the number of through holes and the number of honing components.
  • the guide rail includes a first rail on one side of the table, a second rail in communication with the first rail, and the second rail is located on the workbench Front side.
  • the invention realizes automatic loading and unloading by adopting a plurality of honing components, opening a plurality of through holes for fixing the workpiece to be processed on the servo turntable, and realizing loading and unloading by setting the loading and unloading device, and realizing the processed parts through the automatic detecting system.
  • the detection enables the honing machine to process a plurality of workpieces to be processed at the same time, has a compact structure, and improves processing efficiency, and the invention can realize modular design and unmanned operation.
  • the invention can also be used in combination of multiple sets of intelligent high-precision and high-efficiency vertical automatic honing machines, so that one person can control multiple machines and save manpower.
  • Figure 1 is a plan view of the present invention
  • Figure 2 is a side view of the present invention
  • an intelligent high-precision high-efficiency vertical automatic honing machine including a work table 1, an intelligent high-precision high-efficiency vertical automatic honing machine also includes a plurality of honing components 2 that can be honed at the same time.
  • the automatic detection system for the parts after machining, the number of through holes 5 is more than twice the number of honing components.
  • the distance between adjacent two through holes 5 is equal, and the centers of the plurality of through holes 5 are located on the same circumference.
  • the honing component 2 is two on one side of the servo turntable 3, and the through hole 5 is four uniformly distributed on the servo turntable 3, and the distance between the two honing heads and the distance between the adjacent two through holes 5. equal.
  • the intelligent high-precision high-efficiency vertical automatic honing machine further comprises a workpiece clamping device disposed in the through hole 5, and the workpiece to be processed is fixed in the through hole 5 by the workpiece clamping device, and the workpiece clamping device can also be clamped at the same time.
  • a workpiece to be processed allows a plurality of workpieces to be superimposed, thereby realizing multiple parts at a time, further improving efficiency.
  • Each honing assembly includes a column 6 fixed on the table, a honing head capable of rotating about its own axis, a rotary driving mechanism for driving the honing head to rotate, and a reciprocating driving mechanism for driving the honing head to move up and down, the honing head including the spindle 7,
  • the honing stick 8 is provided at the lower end portion of the main shaft 7.
  • the reciprocating drive mechanism is located between the rotary drive mechanism and the honing head, and the protection mechanism is located outside the honing head.
  • the rotary drive mechanism includes a second motor 9 disposed on the column 6, a drive wheel 10 fixedly coupled to the second motor 9, and a driven wheel 11 fixedly coupled to the spindle 7.
  • the driven wheel 11 is driven by the drive wheel 10 through the belt 12. Turn.
  • the reciprocating drive mechanism includes a servo motor 13 disposed on the column 6, a ball screw 14 connected to the servo motor 13 and driven to rotate by the servo motor 13.
  • the honing assembly further includes a ball screw 14 disposed thereon and capable of following the ball screw
  • the mounting seat 15 of the extending direction of the extending direction of the 14 is rotatably connected to the main shaft 7.
  • the honing assembly further includes a feed mechanism disposed on the column 6.
  • the feed mechanism includes a third motor 16, a spline shaft 17 coupled to the third motor 16 and driven by the third motor 16, and fixed to the spline shaft 17.
  • the connected lug member 18 is a bearing 19 fixedly coupled to the main shaft 7 and mated with the lug member 18.
  • the loading and unloading device includes a guide rail disposed between the silo and the servo turntable 3, a robot 20 slidable on the guide rail and capable of loading and unloading, and the robot 20 has a plurality of workpiece chucks 21 thereon.
  • the guide rail includes a first guide rail 22 on one side of the table 1, a second guide rail 23 communicating with the first guide rail 22, and a second guide rail 23 on the front side of the table 1.
  • the number of the workpiece chucks 21 is the difference between the number of the through holes 5 and the number of the honing components. In Fig. 1, the number of the workpiece chucks 21 is two.
  • two parts to be processed are simultaneously loaded by the loading and unloading device; the start button, the servo turntable 3 rotates, and two stations are exchanged at a time; two honing assemblies 2 simultaneously process the parts; Two other parts to be processed are simultaneously installed in the other two through holes 5; after the honing process is completed, the servo turntable 3 is rotated, and two stations are exchanged at a time; two honing components 2 simultaneously process the parts; the previous two through holes are 5 The finished parts are removed, and then replaced with 2 parts to be machined.

Abstract

一种智能化高精高效立式全自动珩磨机，包括工作台（1），还包括多个能够同时珩磨的珩磨组件（2）、设置在工作台上且具有多个用于固定待加工工件的通孔（5）的伺服转盘（3）、用于驱动伺服转盘转动的第一电机（4）、用于上下料的上下料装置、用于在线检测加工后零件的自动检测系统，通孔的个数大于珩磨组件个数的两倍。该珩磨机可同时加工多个待加工件，结构紧凑，加工效率提高，可实现模块化设计、无人化操作。

Description

智能化高精高效立式全自动珩磨机
技术领域
本发明涉及一种工装设施，具体涉及一种智能化高精高效立式全自动珩磨机。
背景技术
现有技术中，如专利号为CN201889705U的一种自动多工位珩磨机，它包括工作台和立柱，工作台上有：上料装置、传送装置、出料装置，定位脱料装置，立柱上有伺服电机，伺服电机带动丝杠转动，丝杠上有螺母，螺母与在导轨上的滑台相连接，滑台上有多台变频电机，变频电机的转轴与刀具连接。但是该珩磨杆的结构复杂，占地面积较大，且生产效率不高。
发明内容
本发明所要解决的技术问题是提供一种智能化高精高效立式全自动珩磨机。
为解决以上技术问题，本发明采用如下技术方案：
一种智能化高精高效立式全自动珩磨机，包括工作台，所述的智能化高精高效立式全自动珩磨机还包括多个能够同时珩磨的珩磨组件、设置在所述的工作台上且具有多个用于固定待加工件的通孔的伺服转盘、用于驱动所述的伺服转盘转动的第一电机、用于上下料的上下料装置、用于在线检测加工后零件的自动检测系统，所述的通孔的个数大于所述的珩磨组件个数的两倍。
具体地，相邻两个所述的通孔之间的距离相等，且多个所述的通孔的中心位于同一圆周上。
具体地，每个所述的珩磨组件包括固定在所述的工作台上的立柱、能够绕自身轴心线转动的珩磨头、驱动所述的珩磨头转动的旋转驱动机构、驱动所述的珩磨头上下移动的往复驱动机构，所述的珩磨头包括主轴、设置在所述的主轴的下端部的珩磨条。
更具体地，所述的旋转驱动机构包括设置在所述的立柱上的第二电机、与所述的第二电机相固定连接的主动轮、与所述的主轴相固定连接的从动轮，所述的从动轮通过皮带由所述的主动轮带动转动。
更具体地，所述的往复驱动机构包括设置在所述的立柱上的伺服电机、与所述的伺服电机相连且由所述的伺服电机带动转动的滚珠丝杠，所述的珩磨组件还包括设置在所述的滚珠丝杠上且能够沿着所述的滚珠丝杠的延伸方向来回滑动的安装座，所述的安装座与所述的主轴相转动连接。
更具体地，所述的珩磨组件还包括设置在所述的立柱上的进刀机构，所述的进刀机构包括第三电机、与所述的第三电机相连且由所述的第三电机带动转动的花键轴、与所述的花键轴相固定连接的凸块件、与所述的主轴相固定连接且与所述的凸块件相配合的轴承。
更具体地，所述的珩磨组件为位于所述的伺服转盘的一侧的2个，所述的通孔为均匀分布在所述的伺服转盘上的4个，2个所述的珩磨头之间的距离与相邻两个所述的通孔之间的距离相等。
更具体地，所述的智能化高精高效立式全自动珩磨机还包括设置在所述的通孔内的工件夹紧装置。
具体地，所述的上下料装置包括设置在所述的料仓与所述的伺服转盘之间的导轨、能够在所述的导轨上滑动且能够上下料的机械手，所述的机械手上具有多个工件夹头。
具体地，所述的工件夹头的的个数为通孔个数与珩磨组件个数之差。
更具体地，所述的导轨包括位于所述的工作台的一侧的第一导轨、与所述的第一导轨相连通的第二导轨，所述的第二导轨位于所述的工作台的前侧。
本发明的有益效果在于:
本发明通过采用多个珩磨组件、在伺服转盘上开设多个用于固定待加工件的通孔，以及通过设置上下料装置来实现自动上下料，通过自动检测系统实现对加工后的零件进行在线检测，使得本珩磨机可以同时加工多个待加工件，结构紧凑，加工效率提高，且本发明可实现模块化设计、无人化操作。本发明也可以将多组智能化高精高效立式全自动珩磨机组合使用，这样可以实现1人控制多台机器，节省人力。
附图说明
附图1为本发明的俯视图；
附图2为本发明的侧视图；
其中：1、工作台；2、珩磨组件；3、伺服转盘；4、第一电机；5、通孔；6、立柱；7、主轴；8、珩磨条；9、第二电机；10、主动轮；11、从动轮；12、皮带；13、伺服电机；14、滚珠丝杠；15、安装座；16、第三电机；17、花键轴；18、凸块件；19、轴承；20、机械手； 21、工件夹头；22、第一导轨；23、第二导轨。
具体实施方式
下面结合附图对本发明作进一步阐述。
如各附图所示，一种智能化高精高效立式全自动珩磨机，包括工作台1，智能化高精高效立式全自动珩磨机还包括多个能够同时珩磨的珩磨组件2、设置在工作台1上且具有多个用于固定待加工件的通孔5的伺服转盘3、用于驱动伺服转盘3转动的第一电机4、用于上下料的上下料装置、用于在线检测加工后零件的自动检测系统，通孔5的个数大于珩磨组件2个数的两倍。相邻两个通孔5之间的距离相等，且多个通孔5的中心位于同一圆周上。珩磨组件2为位于伺服转盘3的一侧的2个，通孔5为均匀分布在伺服转盘3上的4个，2个珩磨头之间的距离与相邻两个通孔5之间的距离相等。智能化高精高效立式全自动珩磨机还包括设置在通孔5内的工件夹紧装置，待加工件通过工件夹紧装置固定在通孔5内，工件夹紧装置也可以同时夹紧多个待加工件，让多个待加工件叠加，从而实现一次加工多个零件，进一步提高效率。
每个珩磨组件包括固定在工作台上的立柱6、能够绕自身轴心线转动的珩磨头、驱动珩磨头转动的旋转驱动机构、驱动珩磨头上下移动的往复驱动机构，珩磨头包括主轴7、设置在主轴7的下端部的珩磨条8。往复驱动机构位于旋转驱动机构和珩磨头之间，保护机构位于珩磨头的外侧。
旋转驱动机构包括设置在立柱6上的第二电机9、与第二电机9相固定连接的主动轮10、与主轴7相固定连接的从动轮11，从动轮11通过皮带12由主动轮10带动转动。
往复驱动机构包括设置在立柱6上的伺服电机13、与伺服电机13相连且由伺服电机13带动转动的滚珠丝杠14，珩磨组件还包括设置在滚珠丝杠14上且能够沿着滚珠丝杠14的延伸方向来回滑动的安装座15，安装座15与主轴7相转动连接。
珩磨组件还包括设置在立柱6上的进刀机构，进刀机构包括第三电机16、与第三电机16相连且由第三电机16带动转动的花键轴17、与花键轴17相固定连接的凸块件18、与主轴7相固定连接且与凸块件18相配合的轴承19。
上下料装置包括设置在料仓与伺服转盘3之间的导轨、能够在导轨上滑动且能够上下料的机械手20，机械手20上具有多个工件夹头21。导轨包括位于工作台1的一侧的第一导轨22、与第一导轨22相连通的第二导轨23，第二导轨23位于工作台1的前侧。工件夹头21的的个数为通孔5个数与珩磨组件2个数之差。在附图1中，工件夹头21的个数为2个。
使用时，在相邻两个通孔5内通过上下料装置同时装上2个待加工零件；启动按钮，伺服转盘3旋转，一次交换2个工位；2个珩磨组件2同时动作加工零件；在另外两个通孔5内同时装上2个待加工零件；珩磨加工完成后，伺服转盘3旋转，一次交换2个工位；2个珩磨组件2同时动作加工零件；把之前两个通孔5内加工完成的零件取下，然后换上2个待加工零件。
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施，并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围之内。

Claims (10)

1、一种智能化高精高效立式全自动珩磨机，包括工作台，其特征在于：所述的智能化高精高效立式全自动珩磨机还包括多个能够同时珩磨的珩磨组件、设置在所述的工作台上且具有多个用于固定待加工件的通孔的伺服转盘、用于驱动所述的伺服转盘转动的第一电机、用于上下料的上下料装置、用于在线检测加工后零件的自动检测系统，所述的通孔的个数大于所述的珩磨组件个数的两倍。
2、根据权利要求1所述的智能化高精高效立式全自动珩磨机，其特征在于：相邻两个所述的通孔之间的距离相等，且多个所述的通孔的中心位于同一圆周上。
3、根据权利要求1所述的智能化高精高效立式全自动珩磨机，其特征在于：每个所述的珩磨组件包括固定在所述的工作台上的立柱、能够绕自身轴心线转动的珩磨头、驱动所述的珩磨头转动的旋转驱动机构、驱动所述的珩磨头上下移动的往复驱动机构，所述的珩磨头包括主轴、设置在所述的主轴的下端部的珩磨条。
4、根据权利要求3所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的旋转驱动机构包括设置在所述的立柱上的第二电机、与所述的第二电机相固定连接的主动轮、与所述的主轴相固定连接的从动轮，所述的从动轮通过皮带由所述的主动轮带动转动。
5、根据权利要求3所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的往复驱动机构包括设置在所述的立柱上的伺服电机、与所述的伺服电机相连且由所述的伺服电机带动转动的滚珠丝杠，所述的珩磨组件还包括设置在所述的滚珠丝杠上且能够沿着所述的滚珠丝杠的延伸方向来回滑动的安装座，所述的安装座与所述的主轴相转动连接。
6、根据权利要求3所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的珩磨组件还包括设置在所述的立柱上的进刀机构，所述的进刀机构包括第三电机、与所述的第三电机相连且由所述的第三电机带动转动的花键轴、与所述的花键轴相固定连接的凸块件、与所述的主轴相固定连接且与所述的凸块件相配合的轴承。
7、根据权利要求3所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的珩磨组件为位于所述的伺服转盘的一侧的2个，所述的通孔为均匀分布在所述的伺服转盘上的4个，2个所述的珩磨头之间的距离与相邻两个所述的通孔之间的距离相等。
8、根据权利要求1所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的智能化高精高效立式全自动珩磨机还包括设置在所述的通孔内的工件夹紧装置。
9、根据权利要求1所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的上下料装置包括设置在所述的料仓与所述的伺服转盘之间的导轨、能够在所述的导轨上滑动且能够上下料的机械手，所述的机械手上具有多个工件夹头。
10、根据权利要求9所述的智能化高精高效立式全自动珩磨机，其特征在于：所述的导轨包括位于所述的工作台的一侧的第一导轨、与所述的第一导轨相连通的第二导轨，所述的第二导轨位于所述的工作台的前侧。
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