WO2014184916A1 - 積層型ヘッダー、熱交換器、及び、空気調和装置 - Google Patents
積層型ヘッダー、熱交換器、及び、空気調和装置 Download PDFInfo
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- WO2014184916A1 WO2014184916A1 PCT/JP2013/063608 JP2013063608W WO2014184916A1 WO 2014184916 A1 WO2014184916 A1 WO 2014184916A1 JP 2013063608 W JP2013063608 W JP 2013063608W WO 2014184916 A1 WO2014184916 A1 WO 2014184916A1
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- WIPO (PCT)
- Prior art keywords
- flow path
- refrigerant
- plate
- heat exchanger
- inlet
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/028—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits by using inserts for modifying the pattern of flow inside the header box, e.g. by using flow restrictors or permeable bodies or blocks with channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0475—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend
- F28D1/0476—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend the conduits having a non-circular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05383—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0221—Header boxes or end plates formed by stacked elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/0278—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of stacked distribution plates or perforated plates arranged over end plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/007—Condensers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/0071—Evaporators
Definitions
- the present invention relates to a laminated header, a heat exchanger, and an air conditioner.
- a first plate-like body in which a plurality of outlet channels and a plurality of inlet channels are formed, and the first plate-like body are laminated to form a first plate-like body.
- the 2nd plate-like object in which the entrance channel connected with a plurality of exit channels, and the exit channel connected with the plurality of entrance channels formed in the 1st plate-like object were formed. Yes (see, for example, Patent Document 1).
- JP 2000-161818 (paragraph [0032] to paragraph [0036], FIG. 7 and FIG. 8)
- the present invention has been made against the background of the above-described problems, and an object thereof is to obtain a laminated header in which the heat exchange loss of the refrigerant is reduced. Moreover, an object of this invention is to obtain the heat exchanger provided with such a laminated header. Moreover, an object of this invention is to obtain the air conditioning apparatus provided with such a heat exchanger.
- the laminated header according to the present invention is laminated on a first plate-like body in which a plurality of first outlet channels and a plurality of first inlet channels are formed, and on the first plate-like body. At least a part of the distribution channel that distributes the refrigerant flowing in from the inlet channel to the plurality of first outlet channels and flows out, and the refrigerant flowing in from the plurality of first inlet channels merge to form the second outlet.
- a second plate-like body formed with at least a part of a merged flow channel that flows out to the flow path, and the first plate-like body or the second plate-like body is connected to the first inlet channel.
- the first member of the plate member has at least one plate member formed with a flow channel through which the refrigerant flowing in and a flow channel through which the refrigerant flowing into the second inlet channel passes. At least a part between the flow path through which the refrigerant flowing into the inlet flow path and the flow path through which the refrigerant flowing into the second inlet flow path passes. , In which through portions or recesses are formed.
- the first plate-like body or the second plate-like body passes the passage through which the refrigerant flowing into the first inlet passage passes and the refrigerant flowing into the second inlet passage. And a flow path through which the refrigerant flowing into the first inlet flow path and the refrigerant flowing into the second inlet flow path pass through the plate-shaped member. Since the penetration part or the recessed part is formed in at least a part between the flow path to be performed, the heat exchange loss of the refrigerant can be suppressed.
- FIG. 10 is a diagram showing a first heat blocking slit formed in the third plate member of Modification Example 1 of the heat exchanger according to Embodiment 1.
- FIG. 10 is a perspective view of a modified example-2 of the heat exchanger according to the first embodiment in a state where a stacked header is disassembled.
- FIG. 10 is a perspective view of a modified example-3 of the heat exchanger according to the first embodiment in a state in which the stacked header is disassembled.
- FIG. 7 is a perspective view of a main part and a cross-sectional view of the main part in a state in which a stacked header is disassembled in Modification 4 of the heat exchanger according to the first embodiment.
- FIG. 11 is a perspective view of a modified example-5 of the heat exchanger according to Embodiment 1 in a state where a stacked header is disassembled.
- FIG. 11 is a perspective view of a modified example-6 of the heat exchanger according to Embodiment 1 in a state where a stacked header is disassembled. It is a figure which shows the structure of the heat exchanger which concerns on Embodiment 2.
- FIG. It is a perspective view in the state which decomposed
- FIG. It is an expanded view of the laminated header of the heat exchanger which concerns on Embodiment 2.
- FIG. It is a figure which shows the structure of the air conditioning apparatus to which the heat exchanger which concerns on Embodiment 2 is applied.
- the laminated header according to the present invention will be described with reference to the drawings.
- the laminated header according to the present invention distributes the refrigerant flowing into the heat exchanger
- a refrigerant may be distributed.
- the configuration, operation, and the like described below are merely examples, and are not limited to such configuration, operation, and the like.
- symbol is attached
- symbol is abbreviate
- the illustration of the fine structure is simplified or omitted as appropriate.
- overlapping or similar descriptions are appropriately simplified or omitted.
- FIG. 1 is a diagram illustrating a configuration of a heat exchanger according to the first embodiment.
- the heat exchanger 1 includes a stacked header 2, a plurality of first heat transfer tubes 3, a holding member 4, and a plurality of fins 5.
- the stacked header 2 has a refrigerant inflow portion 2A, a plurality of refrigerant outflow portions 2B, a plurality of refrigerant inflow portions 2C, and a refrigerant outflow portion 2D.
- a refrigerant pipe is connected to the refrigerant inflow portion 2A of the multilayer header 2 and the refrigerant outflow portion 2D of the multilayer header 2.
- the first heat transfer tube 3 is a flat tube that has been subjected to hairpin bending.
- a plurality of first heat transfer tubes 3 are connected between the plurality of refrigerant outflow portions 2B of the multilayer header 2 and the plurality of refrigerant inflow portions 2C of the multilayer header 2.
- the first heat transfer tube 3 is a flat tube in which a plurality of flow paths are formed.
- the first heat transfer tube 3 is made of, for example, aluminum. Both ends of the plurality of first heat transfer tubes 3 are connected to the plurality of refrigerant outflow portions 2B and the plurality of refrigerant inflow portions 2C of the stacked header 2 while being held by the plate-like holding members 4.
- the holding member 4 is made of aluminum, for example.
- a plurality of fins 5 are joined to the first heat transfer tube 3.
- the fin 5 is made of, for example, aluminum.
- the first heat transfer tube 3 and the fins 5 may be joined by brazing.
- FIG. 1 although the case where the 1st heat exchanger tube 3 is eight is shown, it is not limited to such a case.
- the refrigerant flowing through the refrigerant pipe flows into the stacked header 2 through the refrigerant inflow portion 2A and is distributed, and flows out to the plurality of first heat transfer tubes 3 through the plurality of refrigerant outflow portions 2B.
- the refrigerant exchanges heat with, for example, air supplied by a fan in the plurality of first heat transfer tubes 3.
- the refrigerant that has passed through the plurality of first heat transfer tubes 3 flows into and joins the stacked header 2 through the plurality of refrigerant inflow portions 2C, and flows out to the refrigerant piping through the refrigerant outflow portion 2D.
- the refrigerant can flow backward.
- FIG. 2 is a perspective view of the heat exchanger according to Embodiment 1 in a state where the stacked header is disassembled.
- FIG. 3 is a development view of the stacked header of the heat exchanger according to the first embodiment.
- blocking slit 31 is abbreviate
- the illustration of the clad material 24 on both sides is omitted.
- the stacked header 2 includes a first plate-like body 11 and a second plate-like body 12. The first plate-like body 11 and the second plate-like body 12 are stacked.
- the first plate 11 is stacked on the refrigerant outflow side.
- the first plate-like body 11 has a first plate-like member 21.
- the first plate-like body 11 is formed with a plurality of first outlet channels 11A and a plurality of first inlet channels 11B.
- the plurality of first outlet channels 11A correspond to the plurality of refrigerant outflow portions 2B in FIG.
- the plurality of first inlet channels 11B correspond to the plurality of refrigerant inflow portions 2C in FIG.
- the first plate member 21 is formed with a plurality of flow paths 21A and a plurality of flow paths 21B.
- the plurality of flow paths 21 ⁇ / b> A and the plurality of flow paths 21 ⁇ / b> B are through holes having an inner peripheral surface along the outer peripheral surface of the first heat transfer tube 3.
- the plurality of channels 21A function as a plurality of first outlet channels 11A
- the plurality of channels 21B function as a plurality of first inlet channels 11B.
- the first plate-like member 21 is, for example, about 1 to 10 mm in thickness and made of aluminum.
- the second plate-like body 12 is laminated on the refrigerant inflow side.
- the second plate-like body 12 includes a second plate-like member 22 and a plurality of third plate-like members 23_1 to 23_3.
- a second inlet channel 12A, a distribution channel 12B, a merging channel 12C, and a second outlet channel 12D are formed in the second plate-like body 12.
- the distribution flow path 12B has a plurality of branch flow paths 12b.
- the merging channel 12C has a mixing channel 12c.
- the second inlet channel 12A corresponds to the refrigerant inflow portion 2A in FIG.
- the second outlet channel 12D corresponds to the refrigerant outflow portion 2D in FIG.
- a part of the distribution flow path 12B or a part of the merge flow path 12C may be formed in the first plate-like body 11.
- the first plate-like member 21, the second plate-like member 22, the plurality of third plate-like members 23_1 to 23_3, and the like may be formed with a flow path through which the refrigerant flowing in is turned back.
- the width of the stacked header 2 A dimension can be made substantially equal to the width dimension of the 1st heat exchanger tube 3, and the heat exchanger 1 is compactized.
- a flow path 22A and a flow path 22B are formed in the second plate-like member 22.
- the channel 22A and the channel 22B are circular through holes.
- the flow path 22A functions as the second inlet flow path 12A
- the flow path 22B functions as the second outlet flow path 12D.
- the second plate-like member 22 has a thickness of about 1 to 10 mm and is made of aluminum.
- a base or the like is provided on the surface on which the other members of the second plate-like member 22 are not stacked, and a refrigerant pipe is connected to the second inlet channel 12A and the second outlet channel 12D through the base or the like.
- the inner peripheral surfaces of the second inlet flow channel 12A and the second outlet flow channel 12D are shaped to fit with the outer peripheral surface of the refrigerant pipe, and the second inlet flow channel 12A and the second outlet flow are not used without using a base or the like.
- a refrigerant pipe may be directly connected to the path 12D. In such a case, parts costs and the like are reduced.
- a plurality of flow paths 23A_1 to 23A_3 are formed in the plurality of third plate-like members 23_1 to 23_3.
- the plurality of flow paths 23A_1 to 23A_3 are through grooves having two end portions 23a and 23b.
- each of the plurality of flow paths 23A_1 to 23A_3 functions as the branch flow path 12b.
- the plurality of third plate-like members 23_1 to 23_3 are, for example, about 1 to 10 mm in thickness and made of aluminum. In the case where the plurality of flow paths 23A_1 to 23A_3 are formed by pressing or the like, the processing is simplified and the manufacturing cost and the like are reduced.
- a plurality of flow paths 23B_1 to 23B_3 are formed in the plurality of third plate-like members 23_1 to 23_3.
- the plurality of flow paths 23B_1 to 23B_3 are rectangular through holes penetrating almost the entire area in the height direction of the third plate-like members 23_1 to 23_3.
- each of the plurality of flow paths 23B_1 to 23B_3 functions as a part of the mixing flow path 12c.
- the plurality of flow paths 23B_1 to 23B_3 do not have to be rectangular.
- the plurality of third plate members 23_1 to 23_3 may be collectively referred to as the third plate member 23 in some cases.
- the plurality of flow paths 23A_1 to 23A_3 may be collectively referred to as a flow path 23A.
- the plurality of flow paths 23B_1 to 23B_3 may be collectively referred to as a flow path 23B.
- the holding member 4 the 1st plate-shaped member 21, the 2nd plate-shaped member 22, and the 3rd plate-shaped member 23 may be named generically, and may be described as a plate-shaped member.
- the flow path 23A formed in the third plate-like member 23 has a shape that connects the two end portions 23a and 23b via a straight line portion 23c perpendicular to the direction of gravity.
- the flow path 23A is blocked by a member stacked adjacent to the refrigerant inflow side, except for a part of the area 23d (hereinafter referred to as the opening 23d) between both ends of the linear portion 23c.
- the branch channel 12b is formed by closing the region other than the end portions 23a and 23b by the member laminated adjacent to the side.
- the end 23a and the end 23b are positioned at different heights.
- the opening 23d through the flow path 23A can be reduced without complicating the shape.
- the straight line connecting the end portion 23a and the end portion 23b is parallel to the longitudinal direction of the third plate-like member 23, it is possible to reduce the dimension in the short direction of the third plate-like member 23, and the component Cost, weight, etc. are reduced.
- the straight line connecting the end 23a and the end 23b is parallel to the arrangement direction of the first heat transfer tubes 3, the heat exchanger 1 is saved in space.
- the branch flow path 12b branches the flowing refrigerant into two and flows out. Therefore, when there are eight first heat transfer tubes 3 connected, at least three third plate-like members 23 are required. When there are 16 first heat transfer tubes 3 to be connected, at least four third plate members 23 are required.
- the number of connected first heat transfer tubes 3 is not limited to a power of 2. In such a case, the branched flow path 12b and the non-branched flow path may be combined. Two first heat transfer tubes 3 may be connected.
- the stacked header 2 is not limited to one in which the plurality of first outlet channels 11A and the plurality of first inlet channels 11B are arranged along the direction of gravity.
- the wall-mounted room air conditioner indoor unit The heat exchanger 1 may be used in a case where the heat exchanger 1 is inclined and disposed like a heat exchanger such as an air conditioner outdoor unit or a chiller outdoor unit.
- the straight part 23 c may be a through groove having a shape that does not become perpendicular to the longitudinal direction of the third plate-like member 23.
- the flow path 23A may have another shape.
- the flow path 23A may not have the straight portion 23c.
- the horizontal portion between the end 23a and the end 23b of the flow path 23A that is substantially perpendicular to the direction of gravity is the opening 23d.
- the straight portion 23c is provided, it is difficult for the refrigerant to be affected by gravity when the refrigerant branches at the opening 23d.
- the flow path 23A may be a through groove having a shape in which regions connecting the both ends of the linear portion 23c and the end portions 23a and 23b are branched.
- a region connecting each of both ends of the straight line portion 23c and each of the end portion 23a and the end portion 23b may be a straight line or a curved line.
- a brazing material for joining may be supplied by using a double-sided clad material obtained by rolling a brazing material on both sides for all plate-like members or every other plate-like member.
- a brazing material for joining may be supplied to all the plate-like members by using a one-side clad material in which the brazing material is rolled on one side.
- the brazing material sheet may be supplied by laminating brazing material sheets between the plate-like members.
- the brazing material may be supplied by applying a pasty brazing material between the plate members.
- the brazing material may be supplied by laminating clad materials obtained by rolling the brazing material on both sides between the plate-like members.
- the plate-like members are laminated without gaps, leakage of the refrigerant is suppressed, and pressure resistance is ensured.
- the occurrence of brazing defects is further suppressed.
- processing that promotes the formation of fillets, such as formation of ribs is performed at locations where refrigerant leakage is likely to occur, the occurrence of brazing defects is further suppressed.
- the first heat transfer tube 3 and the fins 5 are made of the same material (for example, made of aluminum), it is possible to braze and join together. , Productivity is improved.
- the first heat transfer tubes 3 and the fins 5 may be brazed.
- only the first plate 11 may be brazed to the holding member 4 first, and the second plate 12 may be brazed afterwards.
- the brazing material is supplied by laminating a platy member in which the brazing material is rolled on both sides, that is, clad materials on both sides, between the respective platy members.
- a plurality of clad members 24_1 to 24_5 are laminated between the plate-like members.
- the plurality of both-side clad materials 24_1 to 24_5 may be collectively referred to as the both-side clad material 24.
- both-side clad material 24 a flow path 24A and a flow path 24B penetrating the both-side clad material 24 are formed.
- the flow path 24A and the flow path 24B are formed by pressing or the like, the processing is simplified and the manufacturing cost and the like are reduced.
- all the members to be brazed including the clad members 24 are made of the same material (for example, made of aluminum), it is possible to collectively braze and improve productivity.
- the flow path 24A formed in the both-side clad material 24 laminated on the second plate-like member 22 and the third plate-like member 23 is a circular through hole.
- the flow path 24B formed in the both-side clad material 24 laminated on the third plate-like members 23_1 and 23_2 is a rectangular through-hole penetrating almost the entire area of the both-side clad material 24 in the height direction.
- the flow path 24B may not be rectangular.
- the plurality of flow paths 24B formed in the both-side clad material 24_4 laminated between the third plate-like member 23_3 and the first plate-like member 21 are rectangular through holes.
- the plurality of flow paths 24B may not be rectangular.
- the plurality of flow paths 24A and the plurality of flow paths 24B formed in the both-side clad material 24_5 laminated between the first plate member 21 and the holding member 4 have an inner peripheral surface that is the outer peripheral surface of the first heat transfer tube 3. It is a through-hole of a shape along.
- the flow path 24A functions as a refrigerant isolation flow path for the first outlet flow path 11A, the distribution flow path 12B, and the second inlet flow path 12A. It functions as a refrigerant isolation channel for the inlet channel 11B, the merging channel 12C, and the second outlet channel 12D.
- the coolant isolation channel By forming the coolant isolation channel by the clad members 24 on both sides, the coolant is reliably isolated.
- the clad material 24 may be laminated between some plate-like members, and the brazing material may be supplied between other plate-like members by other methods.
- the end portion of the first heat transfer tube 3 protrudes from the surface of the holding member 4, and both side clad materials 24_5 are laminated on the holding member 4, and the flow paths 24A and 24B of the both side clad materials 24_5 are formed on the outer peripheral surface of the end portions.
- the first heat transfer tube 3 is connected to the first outlet channel 11A and the first inlet channel 11B.
- the first outlet channel 11A, the first inlet channel 11B, and the first heat transfer tube 3 are, for example, fitted with a convex portion formed in the holding member 4 and a concave portion formed in the first plate-like body 11 or the like.
- the end portion of the first heat transfer tube 3 may not protrude from the surface of the holding member 4.
- the holding member 4 may not be provided, and the first heat transfer tube 3 may be directly connected to the first outlet channel 11A and the first inlet channel 11B. In such a case, parts costs and the like are reduced.
- a first heat blocking slit 31 is formed between the flow path 23 ⁇ / b> A and the flow path 23 ⁇ / b> B of the third plate-like member 23.
- the first heat blocking slit 31 may penetrate the third plate member 23, or may be a bottomed recess that does not penetrate the third plate member 23.
- the first heat blocking slit 31 may be in a single row or a plurality of rows.
- the first heat blocking slit 31 may be linear or curved.
- the first heat blocking slit 31 may be a plurality of holes formed intermittently.
- the hole portion is, for example, a circular shape or a long hole shape.
- the first heat blocking slit 31 may be filled with a heat insulating material.
- the processing is simplified and the manufacturing cost and the like are reduced. Further, heat exchange between the refrigerant passing through the flow path 23A and the refrigerant passing through the flow path 23B is reliably suppressed.
- the first heat blocking slit 31 passes through the other plate-like member or the clad material 24 through which the refrigerant flowing into the first inlet channel 11B passes and the refrigerant flowing into the second inlet channel 12A. It may be formed between the flow paths. That is, the first plate-like member 21 may be formed between the flow path 21B and the flow path 21A. Further, the second plate-like member 22 may be formed between the flow path 22B and the flow path 22A. Further, the clad material 24 on both sides may be formed between the flow path 24B and the flow path 24A.
- the refrigerant that has flowed into the opening 23d of the flow path 23A formed in the third plate-like member 23_2 hits the surface of the adjacent laminated member, and is divided into two toward each of both ends of the linear portion 23c. Branch.
- the branched refrigerant reaches the end portions 23a and 23b of the flow path 23A and flows into the opening 23d of the flow path 23A formed in the third plate member 23_3.
- the refrigerant that has flowed into the opening 23d of the flow path 23A formed in the third plate-like member 23_3 hits the surface of the adjacent laminated member, and is divided into two toward each of both ends of the linear portion 23c. Branch.
- the branched refrigerant reaches the end portions 23 a and 23 b of the flow path 23 ⁇ / b> A, passes through the flow path 21 ⁇ / b> A of the first plate-like member 21, and flows into the first heat transfer tube 3.
- the refrigerant that has flowed out of the flow path 21A of the first plate-shaped member 21 and passed through the first heat transfer tube 3 flows into the flow path 21B of the first plate-shaped member 21.
- the refrigerant that has flowed into the flow path 21 ⁇ / b> B of the first plate-shaped member 21 flows into the flow path 23 ⁇ / b> B formed in the third plate-shaped member 23 and is mixed therewith.
- the mixed refrigerant passes through the flow path 22B of the second plate-like member 22 and flows out to the refrigerant pipe.
- FIG. 4 is a diagram illustrating a configuration of an air-conditioning apparatus to which the heat exchanger according to Embodiment 1 is applied.
- the air conditioner 51 includes a compressor 52, a four-way valve 53, a heat source side heat exchanger 54, an expansion device 55, a load side heat exchanger 56, a heat source side fan 57, A load-side fan 58 and a control device 59.
- the compressor 52, the four-way valve 53, the heat source side heat exchanger 54, the expansion device 55, and the load side heat exchanger 56 are connected by refrigerant piping to form a refrigerant circulation circuit.
- a compressor 52, a four-way valve 53, a throttle device 55, a heat source side fan 57, a load side fan 58, various sensors, and the like are connected to the control device 59.
- the heat source side heat exchanger 54 acts as a condenser during the cooling operation, and acts as an evaporator during the heating operation.
- the load side heat exchanger 56 acts as an evaporator during the cooling operation, and acts as a condenser during the heating operation.
- the flow of the refrigerant during the cooling operation will be described.
- the high-pressure and high-temperature gas refrigerant discharged from the compressor 52 flows into the heat source side heat exchanger 54 via the four-way valve 53 and condenses by heat exchange with the outside air supplied by the heat source side fan 57. It becomes a high-pressure liquid refrigerant and flows out of the heat source side heat exchanger 54.
- the high-pressure liquid refrigerant flowing out of the heat source side heat exchanger 54 flows into the expansion device 55 and becomes a low-pressure gas-liquid two-phase refrigerant.
- the low-pressure gas-liquid two-phase refrigerant flowing out of the expansion device 55 flows into the load-side heat exchanger 56 and evaporates by heat exchange with the indoor air supplied by the load-side fan 58, thereby causing a low-pressure gas state. And flows out of the load-side heat exchanger 56.
- the low-pressure gaseous refrigerant flowing out from the load-side heat exchanger 56 is sucked into the compressor 52 through the four-way valve 53.
- the flow of the refrigerant during the heating operation will be described.
- the high-pressure and high-temperature gas refrigerant discharged from the compressor 52 flows into the load-side heat exchanger 56 through the four-way valve 53 and condenses by heat exchange with the indoor air supplied by the load-side fan 58. And becomes a high-pressure liquid refrigerant and flows out of the load-side heat exchanger 56.
- the high-pressure liquid refrigerant flowing out of the load-side heat exchanger 56 flows into the expansion device 55 and becomes a low-pressure gas-liquid two-phase refrigerant.
- the low-pressure gas-liquid two-phase refrigerant that flows out of the expansion device 55 flows into the heat source side heat exchanger 54 and evaporates by heat exchange with the outside air supplied by the heat source side fan 57, so that the low-pressure gas state It becomes a refrigerant and flows out of the heat source side heat exchanger 54.
- the low-pressure gaseous refrigerant flowing out from the heat source side heat exchanger 54 is sucked into the compressor 52 through the four-way valve 53.
- the heat exchanger 1 is used for at least one of the heat source side heat exchanger 54 and the load side heat exchanger 56.
- the heat exchanger 1 when the heat exchanger 1 acts as an evaporator, the refrigerant flows into the first heat transfer tube 3 from the distribution flow path 12 ⁇ / b> B of the stacked header 2, and the stacked header 2 is transferred from the first heat transfer tube 3. It is connected so that the refrigerant flows into the merging flow path 12C. That is, when the heat exchanger 1 acts as an evaporator, a gas-liquid two-phase refrigerant flows from the refrigerant pipe into the distribution flow path 12B of the multilayer header 2 and flows from the first heat transfer tube 3 to the multilayer header 2.
- the refrigerant in the gas state flows into the merging channel 12C. Further, when the heat exchanger 1 acts as a condenser, a gaseous refrigerant flows from the refrigerant pipe into the merged flow path 12 ⁇ / b> C of the laminated header 2, and the distribution flow path of the laminated header 2 from the first heat transfer tube 3. Liquid refrigerant flows into 12B.
- the flow path through which the refrigerant flowing into the first inlet flow path 11B passes needs to have a larger flow path area in order to reduce pressure loss that occurs when the gaseous refrigerant flows.
- the first heat blocking slit 31 is formed as in the stacked header 2, the refrigerant flowing into the first inlet channel 11 ⁇ / b> B and the refrigerant flowing into the second inlet channel 12 ⁇ / b> A exchange heat.
- the interval between the flow path through which the refrigerant flowing into the first inlet flow path 11B passes and the flow path through which the refrigerant flowing into the second inlet flow path 12A passes is reduced,
- the flow path area of the flow path through which the refrigerant flowing into the 1 inlet flow path 11B passes can be increased, and the performance of the multilayer header 2 is improved.
- the first heat blocking slit 31 is formed between the flow path 23 ⁇ / b> A and the flow path 23 ⁇ / b> B of the third plate member 23. If the flow path 23A of the third plate-like member 23 has a straight portion 23c perpendicular to the direction of gravity and branches by flowing a refrigerant between both ends of the straight portion 23c, the uniformity of branching In order to improve this, it is necessary to lengthen the length of the straight portion 23c.
- the refrigerant flowing into the first inlet flow path 11B and the second inlet flow path Since the heat exchange with the refrigerant flowing into 12A is suppressed, the interval between the flow path 23A and the flow path 23B is narrowed, and the straight portion 23c of the flow path 23A of the third plate-like member 23 is lengthened. This can improve the uniformity of refrigerant distribution in the stacked header 2.
- a superheated gas refrigerant flows from the first heat transfer tube 3 into the first inlet channel 11B, and a low-temperature gas-liquid two-phase refrigerant flows into the second inlet channel 12A from the refrigerant pipe. Even if it is used, in the stacked header 2, heat exchange between the refrigerant flowing into the first inlet channel 11 ⁇ / b> B and the refrigerant flowing into the second inlet channel 12 ⁇ / b> A is suppressed.
- the distribution flow path 12B becomes a refrigerant in the first outlet flow path 11A.
- the superheated gas refrigerant flowing into the first inlet channel 11B and the second inlet channel 12A Heat exchange with the low-temperature gas-liquid two-phase refrigerant flowing into the tank is suppressed, and when acting as a condenser, the stacked header 2 has a high temperature flowing into the second outlet channel 12D. Heat exchange between the gaseous refrigerant and the supercooled liquid refrigerant flowing into the first outlet channel 11A is suppressed, and the heat exchange performance of the heat exchanger 1 is improved.
- the harmony device 51 is improved in performance.
- the circumferential direction is perpendicular to the refrigerant inflow direction.
- the stacked header 2 does not have to be enlarged in the entire circumferential direction perpendicular to the refrigerant inflow direction, and the heat exchanger 1 is saved in space.
- the heat transfer tube when the heat transfer tube is changed from a circular tube to a flat tube, the flow passage cross-sectional area in the heat transfer tube is reduced, and the pressure loss generated in the heat transfer tube increases.
- the laminated header 2 is not limited to the case where the first heat transfer tube 3 is a flat tube.
- FIG. 5 is a diagram showing a first heat cutoff slit formed in the third plate-like member in Modification 1 of the heat exchanger according to Embodiment 1.
- the first heat blocking slit 31 formed between the flow path 23A and the flow path 23B of the third plate-like member 23 is one between the flow path 23A and the flow path 23B. It may be formed only on the part. In such a case, the first heat blocking slit 31 may be formed only in a region where the peripheral edge of the flow path 23A and the peripheral edge of the flow path 23B are close to each other.
- the first heat blocking slit 31a formed between the straight line portion 23c of the flow path 23A and the flow path 23B and the end of the straight line portion 23c of the flow path 23A that is far from the flow path 23B are communicated.
- the first heat shut-off slit 31a is located between the end portion 23a communicating with the end portion of the flow path 23A on the side close to the flow path 23B of the straight line portion 23c and the straight line portion 23c, on the side close to the straight line portion 23c. It may be formed between the region and the flow path 23B.
- FIG. 6 is a perspective view of a modified example-2 of the heat exchanger according to the first embodiment in a state where the stacked header is disassembled.
- a plurality of flow paths 22 ⁇ / b> A are formed in the second plate-shaped member 22, that is, a plurality of second inlet flow paths 12 ⁇ / b> A are formed in the second plate-shaped body 12.
- the number of 23 sheets may be reduced. By being configured in this way, parts cost, weight, etc. are reduced.
- FIG. 7 is a perspective view of Modified Example-3 of the heat exchanger according to Embodiment 1 in a state where the stacked header is disassembled.
- a plurality of flow paths 22 ⁇ / b> B and flow paths 23 ⁇ / b> B may be formed in the second plate-like member 22 and the third plate-like member 23. That is, the merging channel 12C may have a plurality of mixing channels 12c.
- the plurality of flow paths 24B of the both-side clad material 24 laminated between the second plate-shaped member 22 and the third plate-shaped member 23_3 have the same shape as the plurality of flow paths 23B.
- FIG. 8 is a perspective view of a main part and a cross-sectional view of the main part in a state in which the stacked header is disassembled in Modification 4 of the heat exchanger according to the first embodiment.
- 8A is a perspective view of the main part in a state where the laminated header is disassembled
- FIG. 8B is a third plate-like member taken along line AA of FIG. 8A.
- any of the flow paths 23A formed in the third plate-like member 23 may be a bottomed groove. In such a case, a circular through hole 23e is formed in each of the end 23a and the end 23b on the bottom surface of the groove of the flow path 23A.
- both sides of the clad material 24 do not have to be laminated between the plate-like members in order to interpose the flow path 24A functioning as the refrigerant isolation flow path between the branch flow paths 12b, and production Efficiency is improved.
- 8 shows the case where the refrigerant outflow side of the flow path 23A is the bottom face, the refrigerant inflow side of the flow path 23A may be the bottom face. In such a case, a through hole may be formed in a region corresponding to the opening 23d.
- FIG. 9 is a perspective view of Modified Example-5 of the heat exchanger according to Embodiment 1 in a state where the stacked header is disassembled.
- the flow path 22A functioning as the second inlet flow path 12A is formed in a laminated member other than the second plate-like member 22, that is, other plate-like members, both-side clad members 24, and the like. May be.
- the flow path 22A may be, for example, a through hole that penetrates from the side surface of another plate-like member to the surface on the side where the second plate-like member 22 is present.
- FIG. 10 is a perspective view of Modified Example-6 of the heat exchanger according to Embodiment 1 in a state where the stacked header is disassembled.
- the flow path 22 ⁇ / b> B functioning as the second outlet flow path 12 ⁇ / b> D is formed in the other plate-like member other than the second plate-like member 22 of the second plate-like body 12 and the clad members 24 on both sides. May be.
- a cutout that communicates a part of the flow path 23B or the flow path 24B with the side surfaces of the third plate-like member 23 or the clad members 24 may be formed.
- the flow path 22B which functions as 2nd exit flow path 12D may be formed in the 1st plate-shaped member 21 by folding the mixing flow path 12c.
- FIG. 11 is a diagram illustrating a configuration of the heat exchanger according to the second embodiment.
- the heat exchanger 1 includes a stacked header 2, a plurality of first heat transfer tubes 3, a plurality of second heat transfer tubes 6, a holding member 4, and a plurality of fins 5.
- the heat exchanger 1 includes a stacked header 2, a plurality of first heat transfer tubes 3, a plurality of second heat transfer tubes 6, a holding member 4, and a plurality of fins 5.
- the laminated header 2 has a plurality of refrigerant folding portions 2E. Similar to the first heat transfer tube 3, the second heat transfer tube 6 is a flat tube that has been subjected to hairpin bending. A plurality of first heat transfer tubes 3 are connected between the plurality of refrigerant outflow portions 2B and the plurality of refrigerant folding portions 2E of the multilayer header 2, and the plurality of refrigerant folding portions 2E and the plurality of refrigerant inflows of the multilayer header 2 are connected. A plurality of second heat transfer tubes 6 are connected between the portion 2C.
- the refrigerant flowing through the refrigerant pipe flows into the stacked header 2 through the refrigerant inflow portion 2A and is distributed, and flows out to the plurality of first heat transfer tubes 3 through the plurality of refrigerant outflow portions 2B.
- the refrigerant exchanges heat with, for example, air supplied by a fan in the plurality of first heat transfer tubes 3.
- the refrigerant that has passed through the plurality of first heat transfer tubes 3 flows into the plurality of refrigerant folding portions 2 ⁇ / b> E of the stacked header 2, is turned back, and flows out to the plurality of second heat transfer tubes 6.
- the refrigerant exchanges heat with, for example, air supplied by a fan in the plurality of second heat transfer tubes 6.
- the refrigerant that has passed through the plurality of second heat transfer tubes 6 flows into and joins the stacked header 2 through the plurality of refrigerant inflow portions 2C, and flows out to the refrigerant pipe through the refrigerant outflow portion 2D.
- the refrigerant can flow backward.
- FIG. 12 is a perspective view of the heat exchanger according to Embodiment 2 in a state where the stacked header is disassembled.
- FIG. 13 is a development view of the stacked header of the heat exchanger according to the second embodiment. In FIG. 12, the first heat blocking slit 31 and the second heat blocking slit 32 are not shown. In FIG. 13, the illustration of the clad members 24 on both sides is omitted.
- FIG.13 (b) is a figure which shows the detail of the A section of Fig.13 (a), and has described the 1st heat exchanger tube 3 and the 2nd heat exchanger tube 6 connected to each flow path with the dotted line.
- the stacked header 2 includes a first plate-like body 11 and a second plate-like body 12. The first plate-like body 11 and the second plate-like body 12 are stacked.
- the first plate body 11 is formed with a plurality of first outlet channels 11A, a plurality of first inlet channels 11B, and a plurality of folded channels 11C.
- the plurality of folding channels 11C correspond to the plurality of refrigerant folding sections 2E in FIG.
- a plurality of flow paths 21 ⁇ / b> C are formed in the first plate-like member 21.
- the plurality of flow paths 21 ⁇ / b> C have through-holes whose inner peripheral surfaces surround the outer peripheral surface of the refrigerant outflow side end of the first heat transfer tube 3 and the outer peripheral surface of the end of the second heat transfer tube 6 on the refrigerant inflow side. It is.
- the plurality of channels 21C function as the plurality of folded channels 11C.
- the brazing material is supplied by laminating the clad material 24 on both sides of which the brazing material is rolled on both sides between the plate-like members.
- the flow path 24C formed in the both-side clad material 24_5 laminated between the holding member 4 and the first plate-like member 21 has an inner peripheral surface that is the outer peripheral surface of the end portion on the refrigerant outflow side of the first heat transfer tube 3. And a through hole having a shape surrounding the outer peripheral surface of the end of the second heat transfer tube 6 on the refrigerant inflow side.
- a second heat blocking slit 32 similar to the first heat blocking slit 31 is formed between the flow channel 21B and the flow channel 21C of the first plate-like member 21.
- the A second heat blocking slit 32 may be formed between the flow path 24B and the flow path 24C of the both-side clad material 24_5 laminated between the holding member 4 and the first plate-like member 21.
- the second heat blocking slit 32 includes a plate-like member or both-side clad material 24, a flow path through which the refrigerant flowing into the first inlet flow path 11B passes, a flow path through which the refrigerant flowing into the folded flow path 11C passes, It may be formed between.
- the refrigerant that has flowed into the flow path 21 ⁇ / b> B of the first plate-shaped member 21 flows into the flow path 23 ⁇ / b> B formed in the third plate-shaped member 23 and is mixed therewith.
- the mixed refrigerant passes through the flow path 22B of the second plate-like member 22 and flows out to the refrigerant pipe.
- FIG. 14 is a diagram illustrating a configuration of an air-conditioning apparatus to which the heat exchanger according to Embodiment 2 is applied.
- the heat exchanger 1 is used for at least one of the heat source side heat exchanger 54 and the load side heat exchanger 56.
- the refrigerant flows into the first heat transfer tube 3 from the distribution flow path 12 ⁇ / b> B of the stacked header 2, and the stacked header 2 from the second heat transfer tube 6. It is connected so that the refrigerant flows into the merging flow path 12C.
- a gas-liquid two-phase refrigerant flows from the refrigerant pipe into the distribution flow path 12B of the multilayer header 2 and flows from the second heat transfer pipe 6 to the multilayer header 2.
- the refrigerant in the gas state flows into the merging channel 12C.
- a gaseous refrigerant flows from the refrigerant pipe into the merged flow path 12C of the multilayer header 2 and the distribution flow path of the multilayer header 2 from the first heat transfer tube 3. Liquid refrigerant flows into 12B.
- the heat exchanger 1 acts as a condenser
- the first heat transfer tube 3 is compared with the second heat transfer tube 6 on the upstream side (windward side) of the airflow generated by the heat source side fan 57 or the load side fan 58. )
- the heat exchanger 1 is disposed. That is, the refrigerant flow from the second heat transfer tube 6 to the first heat transfer tube 3 and the airflow face each other.
- the refrigerant of the first heat transfer tube 3 has a lower temperature than the refrigerant of the second heat transfer tube 6.
- the airflow generated by the heat source side fan 57 or the load side fan 58 has a lower temperature on the upstream side of the heat exchanger 1 than on the downstream side of the heat exchanger 1.
- the refrigerant can be supercooled (so-called SC) with a low-temperature airflow flowing upstream of the heat exchanger 1, and the condenser performance is improved.
- SC supercooled
- the heat source side fan 57 and the load side fan 58 may be provided on the leeward side or may be provided on the leeward side.
- the heat exchange amount is increased without changing the area of the heat exchanger 1 as viewed from the front, the spacing between the fins 5, and the like. It is possible to make it.
- the number of rows of heat transfer tubes becomes two, the amount of heat exchange increases by about 1.5 times or more. Note that the number of rows of heat transfer tubes may be three or more.
- the area of the heat exchanger 1 as viewed from the front, the interval between the fins 5 and the like may be changed.
- a header (laminated header 2) is provided only on one side of the heat exchanger 1.
- the header (stacked header 2) is provided only on one side of the heat exchanger 1 as in the stacked header 2, even if the end is shifted for each row of heat transfer tubes, only the end on one side
- the degree of freedom in design and production efficiency can be improved. In particular, it is possible to bend the heat exchanger 1 after joining the members of the heat exchanger 1, and the production efficiency is further improved.
- the first heat transfer tube 3 is located on the windward side compared to the second heat transfer tube 6.
- headers are provided on both sides of the heat exchanger, it is difficult to improve the condenser performance by giving a temperature difference of the refrigerant for each row of heat transfer tubes.
- the first heat transfer tube 3 and the second heat transfer tube 6 are flat tubes, unlike a circular tube, the degree of freedom of bending is low, so that a temperature difference of the refrigerant is given to each row of heat transfer tubes. It is difficult to realize by deforming the refrigerant flow path.
- the flow path through which the refrigerant flowing into the first inlet flow path 11B passes needs to have a larger flow path area in order to reduce pressure loss that occurs when the gaseous refrigerant flows.
- the second heat blocking slit 32 is formed between the flow path 21B and the flow path 21C as in the stacked header 2, the refrigerant flowing into the first inlet flow path 11B and the return flow path 11C Since the heat exchange with the refrigerant flowing in is suppressed, the interval between the first inlet channel 11B and the return channel 11C is narrowed to increase the channel area of the first inlet channel 11B.
- the stacked header 2 is improved in performance.
- the second heat blocking slit 32 is formed between the flow path 21B and the flow path 21C as in the stacked header 2, the refrigerant flowing into the first inlet flow path 11B and the return flow path 11C Even if the cross-sectional area of the flow path 21C is increased by the amount of heat exchange with the refrigerant flowing in, the interval between the first inlet flow path 11B and the return flow path 11C is reduced, The flow path area of the 1 inlet flow path 11B can be increased, and the stacked header 2 is improved in performance.
- Embodiment 1 and Embodiment 2 were demonstrated, this invention is not limited to description of each embodiment. For example, it is possible to combine all or a part of each embodiment, each modification, and the like.
Abstract
Description
なお、以下では、本発明に係る積層型ヘッダーが、熱交換器に流入する冷媒を分配するものである場合を説明しているが、本発明に係る積層型ヘッダーが、他の機器に流入する冷媒を分配するものであってもよい。また、以下で説明する構成、動作等は、一例にすぎず、そのような構成、動作等に限定されない。また、各図において、同一又は類似するものには、同一の符号を付すか、又は、符号を付すことを省略している。また、細かい構造については、適宜図示を簡略化又は省略している。また、重複又は類似する説明については、適宜簡略化又は省略している。
実施の形態1に係る熱交換器について説明する。
<熱交換器の構成>
以下に、実施の形態1に係る熱交換器の構成について説明する。
図1は、実施の形態1に係る熱交換器の、構成を示す図である。
図1に示されるように、熱交換器1は、積層型ヘッダー2と、複数の第1伝熱管3と、保持部材4と、複数のフィン5と、を有する。
以下に、実施の形態1に係る熱交換器における冷媒の流れについて説明する。
冷媒配管を流れる冷媒は、冷媒流入部2Aを介して積層型ヘッダー2に流入して分配され、複数の冷媒流出部2Bを介して複数の第1伝熱管3に流出する。冷媒は、複数の第1伝熱管3において、例えば、ファンによって供給される空気等と熱交換する。複数の第1伝熱管3を通過した冷媒は、複数の冷媒流入部2Cを介して積層型ヘッダー2に流入して合流し、冷媒流出部2Dを介して冷媒配管に流出する。冷媒は、逆流することができる。
以下に、実施の形態1に係る熱交換器の積層型ヘッダーの構成について説明する。
図2は、実施の形態1に係る熱交換器の、積層型ヘッダーを分解した状態での斜視図である。図3は、実施の形態1に係る熱交換器の、積層型ヘッダーの展開図である。なお、図2では、第1熱遮断スリット31の図示が省略されている。また、図3では、両側クラッド材24の図示が省略されている。
図2及び図3に示されるように、積層型ヘッダー2は、第1板状体11と、第2板状体12と、を有する。第1板状体11と第2板状体12とは、積層される。
以下に、実施の形態1に係る熱交換器の積層型ヘッダーにおける冷媒の流れについて説明する。
図2及び図3に示されるように、第2板状部材22の流路22Aを通過した冷媒は、第3板状部材23_1に形成された流路23Aの開口部23dに流入する。開口部23dに流入した冷媒は、隣接して積層される部材の表面に当たり、直線部23cの両端のそれぞれに向かって2つに分岐する。分岐された冷媒は、流路23Aの端部23a、23bに至り、第3板状部材23_2に形成された流路23Aの開口部23dに流入する。
以下に、実施の形態1に係る熱交換器の使用態様の一例について説明する。
なお、以下では、実施の形態1に係る熱交換器が空気調和装置に使用される場合を説明しているが、そのような場合に限定されず、例えば、冷媒循環回路を有する他の冷凍サイクル装置に使用されてもよい。また、空気調和装置が、冷房運転と暖房運転とを切り替えるものである場合を説明しているが、そのような場合に限定されず、冷房運転又は暖房運転のみを行うものであってもよい。
図4に示されるように、空気調和装置51は、圧縮機52と、四方弁53と、熱源側熱交換器54と、絞り装置55と、負荷側熱交換器56と、熱源側ファン57、負荷側ファン58、制御装置59と、を有する。圧縮機52と四方弁53と熱源側熱交換器54と絞り装置55と負荷側熱交換器56とが冷媒配管で接続されて、冷媒循環回路が形成される。
圧縮機52から吐出される高圧高温のガス状態の冷媒は、四方弁53を介して熱源側熱交換器54に流入し、熱源側ファン57によって供給される外気との熱交換によって凝縮することで高圧の液状態の冷媒となり、熱源側熱交換器54から流出する。熱源側熱交換器54から流出した高圧の液状態の冷媒は、絞り装置55に流入し、低圧の気液二相状態の冷媒となる。絞り装置55から流出する低圧の気液二相状態の冷媒は、負荷側熱交換器56に流入し、負荷側ファン58によって供給される室内空気との熱交換によって蒸発することで低圧のガス状態の冷媒となり、負荷側熱交換器56から流出する。負荷側熱交換器56から流出する低圧のガス状態の冷媒は、四方弁53を介して圧縮機52に吸入される。
圧縮機52から吐出される高圧高温のガス状態の冷媒は、四方弁53を介して負荷側熱交換器56に流入し、負荷側ファン58によって供給される室内空気との熱交換によって凝縮することで高圧の液状態の冷媒となり、負荷側熱交換器56から流出する。負荷側熱交換器56から流出した高圧の液状態の冷媒は、絞り装置55に流入し、低圧の気液二相状態の冷媒となる。絞り装置55から流出する低圧の気液二相状態の冷媒は、熱源側熱交換器54に流入し、熱源側ファン57によって供給される外気との熱交換によって蒸発することで低圧のガス状態の冷媒となり、熱源側熱交換器54から流出する。熱源側熱交換器54から流出する低圧のガス状態の冷媒は、四方弁53を介して圧縮機52に吸入される。
以下に、実施の形態1に係る熱交換器の作用について説明する。
積層型ヘッダー2では、板状部材又は両側クラッド材24の、第1入口流路11Bに流入する冷媒が通過する流路と、第2入口流路12Aに流入する冷媒が通過する流路と、の間に、第1熱遮断スリット31が形成される。そのため、積層型ヘッダー2において、第1入口流路11Bに流入する冷媒と、第2入口流路12Aに流入する冷媒と、が熱交換することが抑制される。
図5は、実施の形態1に係る熱交換器の変形例-1の、第3板状部材に形成される第1熱遮断スリットを示す図である。
図5に示されるように、第3板状部材23の、流路23Aと流路23Bとの間に形成される第1熱遮断スリット31は、流路23Aと流路23Bとの間の一部のみに形成されてもよい。そのような場合には、流路23Aの周縁と流路23Bの周縁とが近接する領域のみに、第1熱遮断スリット31が形成されるとよい。例えば、流路23Aの直線部23cと、流路23Bと、の間に形成された第1熱遮断スリット31aと、流路23Aの直線部23cの流路23Bに遠い側の端部に連通する端部23bと、流路23Bと、の間に形成された第1熱遮断スリット31bと、である。第1熱遮断スリット31aは、流路23Aの、直線部23cの流路23Bに近い側の端部に連通する端部23aと、直線部23cと、の間の、直線部23cに近い側の領域と、流路23Bと、の間に形成されるとよい。
図6は、実施の形態1に係る熱交換器の変形例-2の、積層型ヘッダーを分解した状態での斜視図である。
図6に示されるように、第2板状部材22に流路22Aが複数形成されて、つまり、第2板状体12に第2入口流路12Aが複数形成されて、第3板状部材23の枚数が削減されてもよい。このように構成されることで、部品費、重量等が削減される。
図7は、実施の形態1に係る熱交換器の変形例-3の、積層型ヘッダーを分解した状態での斜視図である。
図7に示されるように、第2板状部材22及び第3板状部材23に流路22B及び流路23Bが複数形成されてもよい。つまり、合流流路12Cが複数の混合流路12cを有してもよい。第2板状部材22と第3板状部材23_3との間に積層される両側クラッド材24の複数の流路24Bは、複数の流路23Bと同一形状である。
図8は、実施の形態1に係る熱交換器の変形例-4の、積層型ヘッダーを分解した状態での要部の斜視図と要部の断面図である。なお、図8(a)は、積層型ヘッダーを分解した状態での要部の斜視図であり、図8(b)は、図8(a)のA-A線での第3板状部材23の断面図である。
図8に示されるように、第3板状部材23に形成された流路23Aのいずれかが、有底の溝であってもよい。そのような場合には、流路23Aの溝の底面の端部23aと端部23bとのそれぞれに円形状の貫通穴23eが形成される。このように構成されることで、分岐流路12b間に冷媒隔離流路として機能する流路24Aを介在させるために、板状部材間に両側クラッド材24が積層されなくてもよくなり、生産効率が向上される。なお、図8では、流路23Aの冷媒の流出側が底面である場合を示しているが、流路23Aの冷媒の流入側が底面であってもよい。そのような場合には、開口部23dに相当する領域に貫通穴が形成されればよい。
図9は、実施の形態1に係る熱交換器の変形例-5の、積層型ヘッダーを分解した状態での斜視図である。
図9に示されるように、第2入口流路12Aとして機能する流路22Aは、第2板状部材22以外の積層される部材、つまり、他の板状部材、両側クラッド材24等に形成されてもよい。そのような場合には、流路22Aを、例えば、他の板状部材の側面から第2板状部材22の有る側の表面までを貫通する貫通穴とすればよい。
図10は、実施の形態1に係る熱交換器の変形例-6の、積層型ヘッダーを分解した状態での斜視図である。
図10に示されるように、第2出口流路12Dとして機能する流路22Bが、第2板状体12の第2板状部材22以外の他の板状部材、両側クラッド材24に形成されてもよい。そのような場合には、例えば、流路23B又は流路24Bの一部と、第3板状部材23又は両側クラッド材24の側面と、を連通する切り欠きが形成されればよい。混合流路12cが折り返されて、第1板状部材21に第2出口流路12Dとして機能する流路22Bが形成されてもよい。
実施の形態2に係る熱交換器について説明する。
なお、実施の形態1と重複又は類似する説明は、適宜簡略化又は省略している。
<熱交換器の構成>
以下に、実施の形態2に係る熱交換器の構成について説明する。
図11は、実施の形態2に係る熱交換器の、構成を示す図である。
図11に示されるように、熱交換器1は、積層型ヘッダー2と、複数の第1伝熱管3と、複数の第2伝熱管6と、保持部材4と、複数のフィン5と、を有する。
以下に、実施の形態2に係る熱交換器における冷媒の流れについて説明する。
冷媒配管を流れる冷媒は、冷媒流入部2Aを介して積層型ヘッダー2に流入して分配され、複数の冷媒流出部2Bを介して複数の第1伝熱管3に流出する。冷媒は、複数の第1伝熱管3において、例えば、ファンによって供給される空気等と熱交換する。複数の第1伝熱管3を通過した冷媒は、積層型ヘッダー2の複数の冷媒折返部2Eに流入して折り返され、複数の第2伝熱管6に流出する。冷媒は、複数の第2伝熱管6において、例えば、ファンによって供給される空気等と熱交換する。複数の第2伝熱管6を通過した冷媒は、複数の冷媒流入部2Cを介して積層型ヘッダー2に流入して合流し、冷媒流出部2Dを介して冷媒配管に流出する。冷媒は、逆流することができる。
以下に、実施の形態2に係る熱交換器の積層型ヘッダーの構成について説明する。
図12は、実施の形態2に係る熱交換器の、積層型ヘッダーを分解した状態での斜視図である。図13は、実施の形態2に係る熱交換器の、積層型ヘッダーの展開図である。なお、図12では、第1熱遮断スリット31及び第2熱遮断スリット32の図示が省略されている。図13では、両側クラッド材24の図示が省略されている。図13(b)は、図13(a)のA部の詳細を示す図であり、各流路に接続される第1伝熱管3及び第2伝熱管6を点線で記載している。
図12及び図13に示されるように、積層型ヘッダー2は、第1板状体11と、第2板状体12と、を有する。第1板状体11と第2板状体12とは、積層される。
以下に、実施の形態2に係る熱交換器の積層型ヘッダーにおける冷媒の流れについて説明する。
図12及び図13に示されるように、第1板状部材21の流路21Aから流出して第1伝熱管3を通過した冷媒は、第1板状部材21の流路21Cに流入し、折り返されて、第2伝熱管6に流入する。第2伝熱管6を通過した冷媒は、第1板状部材21の流路21Bに流入する。第1板状部材21の流路21Bに流入した冷媒は、第3板状部材23に形成された流路23Bに流入して混合される。混合された冷媒は、第2板状部材22の流路22Bを通過して、冷媒配管に流出する。
以下に、実施の形態2に係る熱交換器の使用態様の一例について説明する。
図14は、実施の形態2に係る熱交換器が適用される空気調和装置の、構成を示す図である。
図14に示されるように、熱源側熱交換器54及び負荷側熱交換器56の少なくともいずれか一方に、熱交換器1が用いられる。熱交換器1は、熱交換器1が蒸発器として作用する際に、積層型ヘッダー2の分配流路12Bから第1伝熱管3に冷媒が流入し、第2伝熱管6から積層型ヘッダー2の合流流路12Cに冷媒が流入するように接続される。つまり、熱交換器1が蒸発器として作用する際は、冷媒配管から積層型ヘッダー2の分配流路12Bに気液二相状態の冷媒が流入し、第2伝熱管6から積層型ヘッダー2の合流流路12Cにガス状態の冷媒が流入する。また、熱交換器1が凝縮器として作用する際は、冷媒配管から積層型ヘッダー2の合流流路12Cにガス状態の冷媒が流入し、第1伝熱管3から積層型ヘッダー2の分配流路12Bに液状態の冷媒が流入する。
以下に、実施の形態2に係る熱交換器の作用について説明する。
熱交換器1では、第1板状体11に複数の折返流路11Cが形成され、複数の第1伝熱管3に加えて、複数の第2伝熱管6が接続される。例えば、熱交換器1の正面視した状態での面積を増加させて、熱交換量を増やすことも可能であるが、その場合には、熱交換器1を内蔵する筐体が大型化されてしまう。また、フィン5の間隔を小さくして、フィン5の枚数を増加させて、熱交換量を増やすことも可能であるが、その場合には、排水性、着霜性能、埃耐力の観点から、フィン5の間隔を約1mm未満にすることが困難であり、熱交換量の増加が不充分となってしまう場合がある。一方、熱交換器1のように、伝熱管の列数を増加させる場合には、熱交換器1の正面視した状態での面積、フィン5の間隔等を変えることなく、熱交換量を増加させることが可能である。伝熱管の列数が2列になると、熱交換量は約1.5倍以上に増加する。なお、伝熱管の列数が3列以上にされてもよい。また、更に、熱交換器1の正面視した状態での面積、フィン5の間隔等が変えられてもよい。
Claims (8)
- 複数の第1出口流路と、複数の第1入口流路と、が形成された第1板状体と、
前記第1板状体に積層され、第2入口流路から流入する冷媒を前記複数の第1出口流路に分配して流出する分配流路の少なくとも一部と、前記複数の第1入口流路から流入する冷媒を合流して第2出口流路に流出する合流流路の少なくとも一部と、が形成された第2板状体と、
を備え、
前記第1板状体又は前記第2板状体は、前記第1入口流路に流入する冷媒が通過する流路と、前記第2入口流路に流入する冷媒が通過する流路と、が形成された少なくとも1つの板状部材を有し、
前記板状部材の、前記第1入口流路に流入する冷媒が通過する流路と、前記第2入口流路に流入する冷媒が通過する流路と、の間の少なくとも一部に、貫通部又は凹部が形成された、
ことを特徴とする積層型ヘッダー。 - 前記第1板状体に、流入する冷媒を折り返して流出する複数の折返流路が形成された、
ことを特徴とする請求項1に記載の積層型ヘッダー。 - 前記板状部材に、前記折返流路に流入する冷媒が通過する流路が形成され、
前記板状部材の、前記第1入口流路に流入する冷媒が通過する流路と、前記折返流路に流入する冷媒が通過する流路と、の間の少なくとも一部に、貫通部又は凹部が形成された、
ことを特徴とする請求項2に記載の積層型ヘッダー。 - 請求項1に記載の積層型ヘッダーと、
前記複数の第1出口流路のそれぞれと前記複数の第1入口流路のそれぞれとに接続された複数の第1伝熱管と、
を備えたことを特徴とする熱交換器。 - 請求項2または3に記載の積層型ヘッダーと、
前記複数の第1出口流路のそれぞれと前記複数の折返流路のそれぞれの入口側とに接続された複数の第1伝熱管と、
前記複数の折返流路のそれぞれの出口側と前記複数の第1入口流路のそれぞれとに接続された複数の第2伝熱管と、
を備えたことを特徴とする熱交換器。 - 前記伝熱管は、扁平管である、
ことを特徴とする請求項4または5に記載の熱交換器。 - 請求項4~6のいずれか一項に記載の熱交換器を備え、
前記分配流路は、前記熱交換器が蒸発器として作用する際に、前記複数の第1出口流路に冷媒を流出する、
ことを特徴とする空気調和装置。 - 請求項5に記載の熱交換器を備え、
前記分配流路は、前記熱交換器が蒸発器として作用する際に、前記複数の第1出口流路に冷媒を流出し、
前記第1伝熱管は、前記熱交換器が凝縮器として作用する際に、前記第2伝熱管と比較して、風上側に位置する、
ことを特徴とする空気調和装置。
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AU2013389570B2 (en) | 2016-04-07 |
EP2998678A1 (en) | 2016-03-23 |
EP2998678B1 (en) | 2018-12-26 |
EP2998678A4 (en) | 2017-01-04 |
JP6005267B2 (ja) | 2016-10-12 |
AU2013389570A1 (en) | 2015-11-12 |
US9976820B2 (en) | 2018-05-22 |
US20160076823A1 (en) | 2016-03-17 |
CN105164489B (zh) | 2018-03-20 |
CN203940658U (zh) | 2014-11-12 |
KR20150140836A (ko) | 2015-12-16 |
JPWO2014184916A1 (ja) | 2017-02-23 |
CN105164489A (zh) | 2015-12-16 |
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