WO2014157339A1 - 偏流板及び噴流装置 - Google Patents
偏流板及び噴流装置 Download PDFInfo
- Publication number
- WO2014157339A1 WO2014157339A1 PCT/JP2014/058539 JP2014058539W WO2014157339A1 WO 2014157339 A1 WO2014157339 A1 WO 2014157339A1 JP 2014058539 W JP2014058539 W JP 2014058539W WO 2014157339 A1 WO2014157339 A1 WO 2014157339A1
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- WIPO (PCT)
- Prior art keywords
- plate
- fluid
- flow
- drift
- duct
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/08—Soldering by means of dipping in molten solder
- B23K1/085—Wave soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3468—Applying molten solder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
Definitions
- the present invention relates to a unitized drift plate that can be applied to, for example, a jet soldering apparatus, which changes (bias) the flow of a fluid from a horizontal direction to a vertical direction and jets the fluid toward an adherend.
- the present invention relates to a jet device on which a drift plate is mounted.
- a jet soldering apparatus is often used when an electronic component is soldered to a predetermined surface of a printed circuit board.
- the jet soldering device is mounted with a jet device for jetting molten solder toward the printed circuit board.
- the jet flow device has a duct, a nozzle, and a pump. According to the jet device, molten solder is sent to the nozzle through the duct by the pump. The nozzle ejects molten solder at a liquid level corresponding to the pump output. As a result, the electronic component can be soldered to the printed circuit board by the molten solder ejected from the nozzle.
- a jet solder device in which a duct is connected to a pump housing covering a screw pump, and molten solder is sent from the pump housing to the duct (see Patent Document 3).
- a plurality of AC plates bent upward are provided inside the duct, and the direction of the molten solder flow in the horizontal direction is forced directly under the jet surface.
- a jet soldering device (see Patent Document 4) that has been changed to a vertical direction, or a plurality of current equalizing plates are suspended from the upper part of the duct, and the horizontal direction of the molten solder flows vertically below the jet surface.
- a modified jet solder device (see Patent Document 5) and a plurality of current plates bent upward are provided at the bottom of the duct to force the direction of horizontal molten solder flow directly below the jet surface.
- a jet soldering device changed in the vertical direction is disclosed (see Patent Document 6).
- a heat exchanger having a swirl flow generation function see Patent Document 7
- a combustion furnace having a divided peripheral wall structure see Patent Document 8
- a jet soldering apparatus see Patent Document 9) and the like that generate swirls (swirls) are disclosed.
- Patent Document 1 Japanese Patent No. 4136687 Patent Document 2: W02006 / 082960 republished Patent Document 3: W02007 / 116853 republished Patent Document 4: Japanese Patent Application Laid-Open No. 2010-177287 Patent Document 5: Japanese Patent Application Laid-Open No. 01-143762 Patent Literature 6: Japanese Utility Model Laid-Open No. 01-114165 Patent Literature 7: Japanese Patent Laid-Open No. 2009-019781 Patent Literature 8: Japanese Patent Laid-Open No. 11-04409 Patent Literature 9: Japanese Patent Laid-Open No. 10-313171
- drift plate current-balancing plate, current-transforming plate and the like
- jet apparatus provided with the drift plate
- problems i.
- the drift plates as seen in Patent Documents 4 to 6 the flow of molten solder (hereinafter referred to as fluid) is changed upward by a plurality of drift plates bent upward, but the jet surface has a uniform height.
- fluid molten solder
- the jet surface has a uniform height.
- the flow colliding with the drift plate is not completely upward due to the influence of the horizontal inertia of the fluid in the duct.
- the drift plate when the drift plate is removed from the duct, the nozzle is removed from the duct (step 1), the screw pump is removed (step 2), the molten solder remaining in the duct is removed (step 3), and the screws of the drift plate 4 steps such as removing (step 4) are required.
- the molten solder cools and hardens, it is difficult to remove the screw, and there is a problem that a long time is required for maintenance. This problem is often seen in the drift plate that fixes the drift member at a low position with reference to the depth direction of the solder bath, and the same problem occurs when the drift plate is replaced.
- the drift plate according to claim 1 has a curved or square inner surface shape, a first member having a predetermined height, and a curved or angular inner surface.
- a plurality of pair structures comprising a second member having a shape and a predetermined height are provided, and the first member and the second member constituting the pair structure are formed of a molten fluid. Arranged in a state shifted left and right when viewed from the main flow direction, and a plurality of the pair structures are held and fixed by holding members at regular intervals along the main flow direction of the fluid.
- the first member and the second member at a predetermined unitized position have component attachment parts for attachment to the jet device, and the end portions of the first and second members whose inner surfaces face each other From the opening formed by each other By flowing the body, while the inflowing fluid swirled within said pair structure is obtained by so changing the vertical direction of flow of the fluid from the horizontal direction.
- the first and second members that change the flow direction of the molten fluid from the horizontal direction to the vertical direction can be unitized by the holding member.
- the fluid flows into the first inflow port having the opening width defined by the one end portion of the first member and the one end portion of the second member, and the other end portion of the first member,
- the fluid that has flowed in from the first inlet and the second inlet is the inner surface of each member. Get up along. Therefore, the unitary first and second members can change the flow of the molten fluid that has flowed into the first inlet and the second inlet from the horizontal direction into a vertical flow.
- the drift plate according to the first aspect wherein the first member and the second member are each one of a guide plate having a wide-angle U-shaped cross section, a semi-cylindrical shape, and an L-shaped cross section. It will be.
- the jet apparatus has a nozzle that has a predetermined opening and ejects a molten fluid, a duct connected to the nozzle, a pump that delivers the fluid into the duct, A pump housing that houses a pump and is connected to the duct, and is attached below the nozzle, is suspended in the duct, and flows the fluid flowing in from the longitudinal direction of the duct delivered by the pump.
- the drift plate of any one of the first or second aspect is provided, and the flow of the fluid is changed from the horizontal direction to the vertical direction in the duct.
- the distribution in the width direction of the jet height of the fluid ejected from the nozzle can be made uniform by the unitized drift plate.
- the jet apparatus according to the third aspect, wherein an angle formed between a longitudinal direction of the duct connected to the pump housing and to which a fluid is sent out by the pump and a longitudinal direction of the drift plate is set.
- the drift plate is attached below the nozzle at the set angle.
- the drift plate according to the present invention is arranged in a state shifted from side to side when viewed from the main flow direction of the molten fluid flow, and the pair structure is maintained at regular intervals along the main flow direction of the fluid flow. Then, it is unitized by being fixed by a holding member, and the unitized first member and the second member at a predetermined position have component mounting portions for mounting to the jet flow device, and the inner surfaces face each other. A molten fluid is caused to flow from an opening formed by the ends of the first and second members.
- the flow direction of the fluid can be changed from the horizontal direction to the vertical direction while swirling the inflowing molten fluid inside the pair structure, and the first and second members are unitized. be able to.
- the unitization of the first and second members makes it possible to easily attach and detach the current drift plate, so that not only can the convenience be improved in parts inspection during maintenance, dross precipitation confirmation, etc. In exchange etc., the process can be reduced. Therefore, the unitized drift plate can be sufficiently applied to the jet soldering apparatus.
- the unitized drift plate according to the present invention is provided, and the flow of the molten fluid is changed from the horizontal direction to the vertical direction in the duct.
- the distribution in the width direction of the jet height of the molten fluid ejected from the nozzle can be made uniform.
- the unitized drift plate itself can be easily replaced, the convenience during maintenance can be improved.
- FIG. 4 is a front view showing a configuration example (No. 2) of the drift plate 10.
- FIG. 6 is a top view showing a configuration example (No. 3) of the drift plate 10.
- FIG. It is a disassembled perspective view which shows the assembly example of the drift plate 10 of a cross-sectional wide-angle U shape. It is a top view which shows the operation example of the drift plate 10 of a cross-sectional wide-angle U shape. It is a disassembled perspective view which shows the structural example of the other drift plate 101 with a cross-sectional wide-angle U shape.
- FIG. 8A to 8C are perspective views showing modifications of another drift plate 102 having a wide-angle cross section. It is a perspective view which shows the structural example of the semi-cylindrical drift plate 20 as a 2nd Example.
- FIG. 6 is a top view showing an operation example of the semi-cylindrical drift plate 20.
- It is a perspective view which shows the structural example of the cross-sectional L-shaped drift plate 30 as a 3rd Example.
- 3 is a perspective view showing a configuration example of a jet device 40.
- FIG. 4 is a perspective view showing an assembly example of the nozzle 42 and the platform 43.
- FIG. 4 is a perspective view showing an assembly example of the duct 41, the drift plate 10 and the nozzle home 49.
- FIG. It is sectional drawing which shows the operation example (the 1) of the jet apparatus. It is sectional drawing which shows the operation example (the 2) of the jet apparatus. It is sectional drawing which shows the operation example (the 3) of the jet apparatus. It is a line drawing at the time of the simulation analysis which shows the example of velocity distribution of the jet apparatus. It is a line drawing at the time of the simulation analysis which shows the pressure distribution example of the jet apparatus.
- the present invention devised a structure for fixing a drift member that changes the direction of fluid flow so that the fluid can be ejected to a target position, and the drift plate and the jet that can be easily exchanged by unitizing the drift member
- An object is to provide an apparatus.
- a cross-sectional wide plate U-shaped drift plate 10 shown in FIG. 1 changes a fluid flow from a horizontal direction to a vertical direction, and has a length of L [mm] and a height of H [mm] as shown in FIG. 2A. mm] and its width has W [mm] as shown in FIG. 2B.
- the drift plate 10 is unitized, and, for example, 16 guide plates 11 and 12 having a wide-angle cross section are integrated by three connecting and holding rods 13a, 13b, and 13c.
- Each guide plate 11 constitutes an example of a first member, and the material constituting the guide plate 11 is bent into a wide-angle cross-sectional shape, and the inner side has a plurality of bent surfaces as shown in FIG. 2B. And, as shown in FIG. 2A, it has a predetermined height h.
- the guide plate 11 changes the flow direction of the fluid, and cooperates with the guide plate 12 to rotate the fluid to the right.
- One of the bent surfaces protrudes longer than the other in order to easily receive the fluid.
- the direction perpendicular to the main flow direction x is the width direction y of the drift plate 10.
- the guide plate 12 constitutes an example of a second member, and the material constituting the guide plate 12 is bent into a wide-angle U-shaped cross section, the inside thereof has a plurality of bent-shaped surfaces, and has a predetermined height h. Have.
- the guide plate 12 having the same shape as that of the guide plate 11 is rotated 180 ° (turned over).
- the guide plate 12 is disposed so as to face the guide plate 11, changes the direction of fluid flow, and acts to rotate the fluid clockwise in cooperation with the guide plate 11.
- a stainless steel plate material SUS303, SUS316, etc.
- the thickness t of the plate material is about 2.0 mm.
- the connecting and holding rods 13a, 13b, and 13c constitute an example of a holding member.
- the inner surface of the guide plate 11 and the end of the guide plate 12 face each other, and the inner surface of the guide plate 12 and the end of the guide plate 11 are in contact with each other.
- the guide plate 11 and the guide plate 12 are fixed so as to face each other while maintaining a certain distance p1, p2.
- the interval p1 is a distance (pitch) between the guide plate 11 and the opposing guide plate 12
- the interval p2 is a distance (pitch) between the back surface of the guide plate 11 and the back surface of the guide plate 12.
- the drift plate 10 is shifted from the guide plate 11 and the guide plate 12 to the left and right by a distance ⁇ shorter than the length connecting both ends of the guide plate 11 and the guide plate 12 when viewed from the main flow direction x.
- a pair structure in which the guide plate 11 and the guide plate 12 are opposed to each other is a pair, and a plurality of pairs of the guide plate 11 and the guide plate 12 are arranged in the main flow direction x along the connecting and holding rods 13a, 13b, and 13c. It is.
- connection holding rods 13a, 13b, and 13c are configured to pass through the inner surfaces of the guide plates 11 and 12 parallel to the width direction y and support the guide plates 11 and 12 at three points. Each supporting portion is fixed by welding.
- Stainless steel bars (SUS303, SUS316, etc.) having an outer diameter D are used for the connecting and holding bars 13a, 13b, 13c.
- the outer diameter D is about 5.0 mm.
- the guide plates 11a, 12a arranged on both end sides of the connecting and holding rods 13a, 13b, 13c are set higher in height than the other guide plates 11, 12, and are located above the guide plates 11a and 12a.
- the parts extending in the direction are bent to form component mounting portions 11b and 12b.
- the guide plates 11a and 12a on the left and right sides are formed longer in the center than the other guide plates 11 and 12, and are formed as inverted L-shaped bent portions for attaching the drift plate 10 to a nozzle or the like. Long holes 114 and 124 are provided in the bent portion.
- the drift plate 10 having a U-shaped cross section is formed.
- the wide-angle cross-section drift plate 10 having a length of Lmm, a width of Wmm, and a height of about Hmm shown in FIGS. 1, 2A and 2B is formed.
- the length direction of the stainless plate is cut and the material of the guide plates 11 and 12 having a height h of about 85 mm is obtained.
- a jig for processing the holes 111 to 113 and 121 to 123 through which the connecting and holding rods 13a, 13b, and 13c pass is prepared.
- the 16 pieces of material are, for example, positions for shifting by a distance ⁇ shorter than the length connecting both ends of the guide plate 11 and the guide plate 12, and the shape connecting the hole center positions is an isosceles triangle.
- Three openings are formed by setting various positions. [0036] The three openings are the holes 111 to 113 and the holes 121 to 123.
- the hole 111 opens on the upper side of the guide plate 11, and the holes 112 and 113 open on the lower side of the guide plate 12.
- the hole 121 opens on the upper side of the guide plate 11, and the holes 122 and 123 open on the lower side of the guide plate 12.
- a material piece having a length of 85 mm is set in the press machine, the material piece is bent in the vertical direction, Guide plates 11 and 12 as guide plates are obtained. Seven guide plates 11 and 12 each having a wide-angle U-shaped cross section are prepared. In the case of this example, the guide plates 11 and 12 are shown in an example in which the same shape is reversed and used.
- a press working machine or the like with a mold for processing the component mounting portions 11b and 12b and the long hole portions 114 and 124 is used, and the press working machine has a length of about 120 mm.
- the material piece is set, the material piece is bent in the vertical and horizontal directions, and further punched.
- the height is set longer than that of the other guide plates 11 and 12, both sides above the height h are cut, and the portions extending above the guide plates 11a and 12a have an inverted L shape.
- the component attachment portions 11b and 12b are formed by bending. Long hole portions 114 and 124 are opened in the component mounting portions 11b and 12b.
- the length of the connection holding rods 13a, 13b, 13c is L ′ (L ′ ⁇ L), the outer diameter is D, the length L ′ is about 390 mm, and the outer diameter D is about 5 mm.
- the guide plate 11 and the guide plate 12 are set to a constant interval p1, p2, for example, the pitch between the guide plate 11 and the guide plate 12 facing the guide plate 11 is set to the interval p1, and further, the back surface of the guide plate 11 and the guide plate
- the guide plates 11 and 12 are welded to the connecting holding rods 13a, 13b, and 13c using an electric welding machine, a gas welding machine, or the like while setting the pitch with the back surface of the plate 12 to the interval p2.
- the guide plate 11 and the guide plate 12 are shifted left and right by a distance ⁇ shorter than the length connecting both ends of the guide plate 11 and the guide plate 12 when viewed from the main flow direction x.
- a pair structure in which the guide plate 11 and the guide plate 12 are opposed to each other is paired, and seven pairs of the 14 guide plates 11 and the guide plate 12 are arranged side by side in the main flow direction x along the connecting holding rods 13a, 13b, and 13c. can do.
- w ⁇ b> 1 is an opening width defined by one end a of the guide plate 11 and one end c of the guide plate 12.
- w2 is the opening width defined by the other end b of the guide plate 11 and the other end d of the guide plate 12.
- w1 w2.
- the fluid 7 flows into the first inlet 14 of w1, and enters the second inlet 15 of the opening width w4 defined by the other end b of the guide plate 11 and the other end d of the guide plate 12. Fluid 7 flows in.
- the guide plate 11 changes the flow of the horizontal fluid 7 flowing in from the inlet 14 into a flow that turns rightward in the horizontal direction, forms a clockwise turning vortex, and cooperates with the guide plate 12 to cause the fluid 7 to flow. Change upward.
- the guide plate 12 also changes the flow of the horizontal fluid 7 flowing in from the inflow port 15 into a flow that turns rightward in the same direction, forms a clockwise turning vortex, and cooperates with the guide plate 11 to cause the fluid 7 to flow. Change upward.
- the flow inside the pair of guide plates 11 and 12 turns to the right along a plurality of bent surfaces and collides with the opposite inner surface, and the pressure at the collision site increases at that time.
- This increase in pressure becomes a resistance against the flow flowing inside the pair of guide plates 11 and 12, and the pressure increases as the turning speed increases. For this reason, there exists an effect which makes the flow volume which flows in into each pair of guide plates 11 and 12 uniform.
- the case where the guide plate 11 and the guide plate 12 have the same shape is illustrated.
- the guide plate 11 that changes the flow direction of the fluid 7 and the connecting and holding rods 13a, 13b, and 13c that hold the guide plate 12 are provided.
- 13a, 13b, 13c the side end of the longer fold-shaped surface of the guide plate 12 faces the extension line of the end of the shorter fold-shaped surface of the guide plate 11 having a predetermined height h
- the guide plate 11 and the guide plate 12 are spaced apart so that the side end of the longer fold-shaped surface of the guide plate 11 faces the extended line of the end of the shorter fold-shaped surface of the guide plate 12. p1 and p2 are held and fixed.
- the guide plates 11 and 12 that change the flow direction of the fluid 7 can be unitized by the connecting and holding rods 13a, 13b, and 13c.
- the fluid 7 flows into the first inflow port 14 having the opening width w1 defined by one end portion a of the guide plate 11 and one end portion c of the guide plate 12, and the other end of the guide plate 11
- the fluid 7 flows into the second inlet 15 having the opening width w2 defined by the portion b and the other end d of the guide plate 12, the fluid 7 flowing in from the inlet 14 and the inlet 15 respectively It comes to rise along the inner surface of the member.
- the unitized guide plates 11 and 12 can change the flow of the fluid 7 flowing from the horizontal direction into the inflow port 14 and the inflow port 15 at a target position into a vertical direction.
- the drift plate 10 can be sufficiently applied to a jet soldering apparatus or the like.
- the guide plates 11 and 12 have been described with respect to the case where the inner surface has a plurality of bent surfaces, but the present invention is not limited to this.
- at least one of a spiral groove and a protrusion may be provided on a plurality of bent surfaces such as the guide plates 11 and 12.
- the guide plates 11 and 12 showed the example which is the same shape, even if it does not need to be the same shape and does not have a cross-sectional wide angle shape, if the inner surface is curved, there exists the same effect.
- the height direction is substantially the same height h.
- the drift plate 101 shown in FIG. 5 is different from the drift plate 10 in that the guide plates 11 and 12 are fixed to the connecting and holding rods 15a and 15b and 15c without welding.
- the drift plate 101 includes guide plates 11 and 12, connecting and holding rods 15a, 15b, and 15c and interval holding tubes 16a and 16b, and is integrated by tightening from both ends of the guide plates 11a and 12a with nuts (not shown). is there.
- the connecting and holding rods 15a, 15b, and 15c have outer diameters that can be inserted into the corresponding holes 111, 112, and 113 and the holes 121, 122, and 123 of the guide plates 11 and 12, respectively.
- the interval holding pipes 16a, 16b can be penetrated by the connecting holding rods 15a, 15b, 15c, and have an outer diameter that cannot be inserted into the holes 111, 112, 113 and the holes 121, 122, 123 of the guide plates 11, 12. It is formed from a stainless steel pipe member.
- the shorter interval holding tube 16a is cut to a length depending on the interval p2 on the back surfaces of the guide plates 11 and 12.
- the longer interval holding tube 16b is cut to a length depending on the interval p1 between the guide plates 11 and 12.
- the connecting and holding rods 15a, 15b, and 15c are respectively passed through the interval holding tube 16a, and the connecting and holding rods 15a, 15b, and 15c are respectively inserted into the holes 111, 112, and 113 of the guide plate 11.
- the connecting and holding rods 15a, 15b and 15c are passed through the interval holding pipe 16b, respectively, and the connecting and holding rods 15a, 15b and 15c are passed through the holes 121, 122 and 123 of the guide plate 12, respectively.
- the connecting holding rods 15a, 15b, and 15c are respectively passed through the interval holding tubes 16a.
- the guide plate 11, the spacing tube 16b, and the guide plate 12a are incorporated as described above, and the guide plate 12a is fixed with a nut (not shown) on the back side of the guide plate 12a.
- the guide plates 11, 12, 11a, 12a, etc. can be fixed to the connecting and holding rods 15a, 15b, 15c in a self-aligning manner without depending on welding as in the first embodiment.
- 15a, 15b, and 15c can unitize guide plates 11, 12, 11a, and 12a.
- FIGS. 6A to 6C a modification example for fixing and unitizing another drift plate 102 having a wide-angled cross section will be described.
- the holes 111, 112, 113 and the holes 121, 122, 123, etc. are not opened in the guide plates 11, 12, etc. as in the first embodiment.
- the connection holding member is devised.
- the connecting rods 17a, 17b and 17c are provided with grooves 171, 172 and 173 at a pitch depending on the distance p2 on the back surface of the guide plates 11 and 12 and the distance between the inner surfaces of the guide plates 11 and 12 which give the distance p1. ... are provided.
- the width of the groove portion 171 or the like is set larger than the thickness of the guide plates 11 and 12.
- the depth is, for example, about 10% to 30% of the thickness of the square bar member. If this level can be secured, the positioning of the guide plates 11 and 12 with respect to the groove 171 and the standing position thereof can be maintained during welding.
- the lower portions of the guide plates 11 and 12 are fitted into the groove portions 171 and 172 of the connecting square rods 17b and 17c with the spacing holding grooves, and the guide plates 11 and 12 are erected vertically.
- the periphery of the lower portion is welded to fix the guide plates 11 and 12 to the groove portions 171 and 172 of the connecting square bars 17b and 17c.
- the upper portions of the guide plates 11 and 12 are engaged with the upper portions of the guide plates 11 and 12 in the groove portions 171 and 172 of the connecting square bar 17a, and then welded around the upper portions of the guide plates 11 and 12, thereby connecting angles.
- the guide plates 11 and 12 are fixed to the groove portion of the rod 17a. These are repeated sequentially.
- the guide plates 11a, 12 and the connecting square bars 17a, 17b, 17c are inserted as described above, and the connecting plate 17a is welded on the back side of the guide plate 11a.
- 17b, 17c, the guide plates 11a, 12 are fixed.
- the groove portions of the guide plates 11, 12a and the connecting square bars 17a, 17b, 17c are incorporated as described above, and welding is performed on the back side of the guide plate 12a to connect the connecting square bars 17a, 17b, 17c.
- the guide plates 11 and 12a are fixed to the groove.
- the guide plates 11, 12, 11a, 12a, etc. can be fixed to the connecting square bars 17a, 17b, 17c with reference to the groove portions 171, 172, etc. of the connecting square bars 17a, 17b, 17c. 17a, 17b, and 17c can be unitized with the guide plates 11, 12, 11a, and 12a.
- a plate 19 may be used. Accordingly, the guide plates 11, 12, 11a, 12a and the like are connected to the connecting round bar 18 and the connecting plate 19 with reference to the groove portions 181, 182, 183 of the connecting round bar 18 and the connecting plate 19 and the groove portions 191, 192, 193, etc.
- the guide plates 11, 12, 11 a, 12 a, etc. can be unitized with the connecting round bar 18, the connecting plate 19, and the like.
- the drift plate 20 shown in FIG. 7A is an example of a plurality of first members, for example, eight (only one in the drawing) semi-cylindrical guide plates (hereinafter referred to as a semi-cylindrical plate 21), Similarly, it has eight (only one in the figure) semi-cylindrical plates 22 as an example of the second member.
- the semi-cylindrical plate 21 has a semi-cylindrical inner surface on the inner side, and has a predetermined height h.
- the semi-cylindrical plate 21 is fixed to the connecting and holding rods 13a, 13b, and 13c by electric welding or the like, changes the flow direction of the fluid 7, and rotates the fluid 7 (see FIG. 7B) in cooperation with the semi-cylindrical plate 22. It is.
- the semi-cylindrical plate 22 also has a semi-cylindrical inner surface on the inner side and a predetermined height h.
- the semi-cylindrical plate 22 is held by connection holding rods 13a, 13b, and 13c fixed by electric welding or the like so as to pass through predetermined positions above and below the semi-cylindrical plate 21, and changes the flow direction of the fluid 7 to change the semi-cylindrical plate.
- the fluid 7 is swung in cooperation with the plate 21.
- the semi-cylindrical plates 21 and 22 are made of a stainless material (SUS304, SUS316, etc.) having a predetermined thickness t.
- the inner surface of the semicylindrical plate 21 and the end of the semicylindrical plate 22 face each other, and the inner surface of the semicylindrical plate 22 and the end of the semicylindrical plate 21 face each other. Are facing each other.
- w3 is an opening width defined by one end a of the semi-cylindrical plate 21 and one end c of the semi-cylindrical plate 22.
- w4 is an opening width defined by the other end b of the semi-cylindrical plate 21 and the other end d of the semi-cylindrical plate 22.
- w3 w4.
- the fluid 7 is supplied to the first inflow port 24 having an opening width w3 defined by one end a of the semicylindrical plate 21 and one end c of the semicylindrical plate 22.
- the semi-cylindrical plate 21 changes the flow of the horizontal fluid 7 flowing in from the inflow port 24 into a flow turning rightward in the horizontal direction, forms a right-turn rising vortex, and cooperates with the semi-cylindrical plate 22 to Change 7 upwards.
- the semi-cylindrical plate 22 also changes the flow of the horizontal fluid 7 flowing in from the inflow port 25 into a flow that turns rightward in the same direction, forms a right-turning rising vortex, and cooperates with the semi-cylindrical plate 21 to Change 7 upwards.
- the semi-cylindrical plates 21 and the semi-cylindrical plates 22 that change the flow direction of the fluid 7 are provided, and the connecting and holding rods 13a, 13b, and 13c are provided.
- the holding rods 13 a, 13 b, and 13 c face each other between the inner surface of the semicylindrical plate 21 having a predetermined height h and the end c of the semicylindrical plate 22, and between the inner surface of the semicylindrical plate 22 and the semicylindrical plate 21.
- the semi-cylindrical plate 21 and the semi-cylindrical plate 22 are fixed face-to-face so that the end b faces each other.
- the semi-cylindrical plates 21 and 22 that change the flow direction of the fluid 7 can be unitized by the connecting and holding rods 13a, 13b, and 13c.
- the fluid 7 flows into the first inlet 24 having the opening width w3 defined by the one end portion a of the semicylindrical plate 21 and the one end portion c of the semicylindrical plate 22, and
- the fluid 7 flows into the second inlet 25 having the opening width w4 defined by the other end b and the other end d of the semi-cylindrical plate 22, the fluid that flows in from the inlet 24 and the inlet 25, respectively. 7 rises along the inner surface of each member.
- the unitized semi-cylindrical plates 21 and 22 can change the flow of the fluid 7 flowing from the horizontal direction into the inlet 24 and the inlet 25 at a target position into a vertical flow.
- the drift plate 101 can be sufficiently applied to a jet soldering apparatus or the like.
- the present invention is not limited thereto.
- at least one of a spiral groove and a protrusion may be provided on the inner surface of the semi-cylindrical plates 21 and 22 of the drift plate 20.
- the same shape is not necessary, and if the inner surface is curved, the same shape is not necessary.
- the height direction is substantially the same height h.
- the drift plate 30 shown in FIG. 8A is not a wide-angle cross-section as shown in the first embodiment, and the first and second members are guide plates having an L-section (or V-shape). Of pairs (hereinafter referred to as angle plates 31, 32).
- the angle plate 31 has an inner surface with a single angle inside and a predetermined height h.
- the angle plate 31 changes the flow direction of the fluid 7 and cooperates with the angle plate 32 to turn the fluid 7 to the right.
- the angle plate 32 also has a single angled inner surface on the inner side thereof, and has a predetermined height h.
- the angle plate 32 is disposed on the connecting and holding rods 13a, 13b, and 13c to which the angle plate 31 is attached.
- the angle plate 32 changes the flow direction of the fluid 7, and rotates the fluid 7 in the right direction in cooperation with the angle plate 31.
- a stainless steel material SUS304, SUS316, etc.
- the angle plate 31 and the angle plate 32 face each other so that the inner surface of the angle plate 31 and the end of the angle plate 32 face each other, and the inner surface of the angle plate 32 and the end of the angle plate 31 face each other.
- the angle plate 31 and the angle plate 32 are exemplified as having the same shape.
- the fluid 7 flows into the first inlet 34 having an opening width w5 defined by one end a of the angle plate 31 and one end c of the angle plate 32. Then, the fluid 7 flows into the second inlet 35 having the opening width w6 defined by the other end b of the angle plate 31 and the other end d of the angle plate 32.
- w5 w6.
- the angle plate 31 changes the flow of the horizontal fluid 7 flowing in from the inflow port 34 into a flow turning rightward in the horizontal direction, forms a rightward turning vortex, and cooperates with the angle plate 32 to cause the fluid 7 to flow. Change upward.
- the angle plate 32 also changes the flow of the horizontal fluid 7 flowing in from the inflow port 35 into a flow that turns rightward in the same direction, forms a clockwise turning vortex, and cooperates with the angle plate 31 to cause the fluid 7 to flow. Change upward.
- the inner flow of the pair of angle plates 31 and 32 turns right along the single rectangular inner surface and collides with the opposite angular inner surface, and the pressure at the collision site increases at that time.
- This increase in pressure becomes a resistance against the flow that flows into the inside of the pair of angle plates 31 and 32, and the pressure increases as the turning speed increases. For this reason, there exists an effect which makes the flow volume which flows in into the pair of each angle plate 31 and 32 uniform.
- the angle holding plate 13a, 13b, and 13c for holding the angle plate 31 and the angle plate 32 for changing the flow direction of the fluid 7 are provided.
- the inner surface of the angle plate 31 having a predetermined height h and the end portion c of the angle plate 32 face each other, and the inner surface of the angle plate 32 and the end portion b of the angle plate 31 face each other.
- the angle plate 31 and the angle plate 32 are fixed face to face.
- the angle plates 31 and 32 that change the flow direction of the fluid 7 can be unitized by the connecting and holding rods 13a, 13b, and 13c. Moreover, the fluid 7 flows into the inlet 34 having an opening width w5 defined by one end a of the angle plate 31 and one end c of the angle plate 32, and the other end b of the angle plate 31 When the fluid 7 flows into the inlet 35 having the opening width w6 defined by the other end d of the angle plate 32, the fluid 7 that has flowed in from the inlet 34 and the inlet 35 along the inner surface of each member. Get up.
- the unitized angle plates 31 and 32 can change the flow of the fluid 7 flowing from the horizontal direction into the inflow port 34 and the inflow port 35 at a target position into a vertical direction flow.
- the drift plate 30 can be sufficiently applied to a jet soldering apparatus or the like.
- the present invention is not limited to this.
- at least one of a spiral groove and a protrusion may be provided on the inner surfaces of the angle plates 31 and 32 of the drift plate 30.
- the angle plate 31 and the angle plate 32 have shown the example which is the same shape, even if it does not need to be the same shape and does not have a cross-section L shape, the same effect will be provided if the inner surface is curved.
- the height direction is substantially the same height h.
- the first and second members to be the drift plates 10, 20, and 30 are selected from a pair of guide plates having a wide-angle U-shape, a semi-cylindrical shape, and an L-shape,
- a guide plate having a wide-angle U-shaped cross section as the plate 11 and a semi-cylindrical or L-shaped guide plate as the guide plate 12 may be used in combination. Even when the guide plates having the respective shapes are used in combination, it is preferable that the guide plates have substantially the same height h.
- a jet soldering apparatus 400 shown in FIG. 9 jets a molten fluid 7 (hereinafter referred to as molten solder 7) to a predetermined surface of the printed circuit board 1 and solders electronic components onto the printed circuit board 1.
- the drift plate 10, the jet device 40, the pump 50, the solder tank 51, and the motor 60 are provided.
- the solder tank 51 has a housing with an open top surface and accommodates molten solder 7.
- the solder tank 51 is provided with a heater (not shown) to keep the molten solder 7 at a constant temperature.
- the jet device 40 is mounted in the solder bath 51 in a form soaking in the molten solder 7. As shown in FIG. 10, the jet device 40 includes a duct 41, a nozzle 42, a platform 43, mounting brackets 44 and 45 (see FIG. 13), and an inflow restricting plate 46.
- the duct 41 has a main body portion 401 having an elongated casing, and a pump housing 402, an inclined portion 403, an inlet portion 404, an end portion 405, and an outlet portion 406 ( 11) is provided.
- the upper part of the main body 401 is covered, for example, in a form in which the lid is closed with a top plate 408.
- a pump housing 402 is attached below one side of the duct 41, and a screw 50b is rotatably attached to the pump housing 402 via a rotary shaft 50a constituting the pump 50.
- a pulley 52 is attached to one end of the rotary shaft 50 a of the pump 50.
- the pump 50 may be an impeller pump in addition to a screw pump.
- An inclined portion 403 is disposed at a portion connecting the main body portion 401 and the upper portion of the pump housing 402. One end of the inclined portion 403 is connected to the upper portion of the pump housing 402, and the other end is an inlet portion 404, which is a portion for taking the molten solder 7 pushed by the pump 50 into the duct 41.
- An inflow restricting plate 46 is provided at a predetermined position of the inlet portion 404. For example, the inflow restricting plate 46 closes the right half of the opening area of the inlet portion 404 so that the molten solder 7 flows into the inlet 14 (see FIG. 4) having one opening width w1 of the drift plate 10 as a fluid. To regulate.
- a motor 60 is disposed at a predetermined position outside the solder tank 51, and a pulley 53 is attached to the shaft portion.
- the belt 54 is wound between the pulley 52 of the pump 50 and the pulley 53 of the motor 60.
- the motor 60 rotates in a predetermined direction
- the belt 54 is wound and the pump 50 rotates.
- the pump 50 sends the molten solder 7 into the main body 401 via the inclined portion 403 and the inlet portion 404. Thereby, the molten solder 7 sucked from the solder bath 51 can be sent into the duct 41.
- a drift plate 10 as shown in FIGS. 1, 2A and 2B is disposed in the duct 41.
- the drift plate 10 is adjustably attached to a predetermined position below the nozzle 42 by bolts 115, 116, 125, and 126 (see FIG. 13), and is fixed in a form that is suspended in the duct 41.
- the drift plate 10 acts to change the flow direction of the molten solder 7 pushed by the pump 50 from the horizontal direction to the vertical direction.
- the drift plate 20 described in the second embodiment the drift plate 30 described in the third embodiment, or the like may be used.
- a terminating portion 405 is provided on the other side of the main body 401.
- the end portion 405 has a curved surface shape (R shape), and the molten solder 7 whose flow direction is reversed at the end portion 405 is the inlet of the other opening width w2 of the drift plate 10. 15 flows in.
- terminus part 405 is a curved surface (R shape)
- R shape curved surface
- a rectangular shape may be sufficient.
- the inflow restricting plate 46 described above acts so as to prevent the molten solder 7 whose direction of flow is reversed at the end portion 405 from flowing into the inclined portion 403.
- the outlet portion 406 is opened (arranged) in the top plate portion 408 that covers the upper portion of the main body portion 401 above the drift plate 10 described above.
- a tapered nozzle 42 is connected to the outlet portion 406.
- the nozzle 42 has an elongated rectangular opening 421 below to take in the molten solder 7, and has an elongated rectangular opening 422 above to eject the molten solder 7.
- a rectifying grid 70 is provided between the drift plate 10 and the nozzle 42.
- This rectifying grid 70 is one in which a wide metal plate is incorporated in a grid shape (see FIG. 12), and rectifies the molten solder 7 sent from the duct 41.
- the rectifying grid 70 is not an essential component and may be installed as necessary.
- a platform 43 is attached to the upper part of the nozzle 42. Molten solder 7 is jetted onto the printed circuit board 1 on the platform 43.
- a component combining the nozzle 42 and the platform 43 is hereinafter referred to as a nozzle home 49. These constitute the jet soldering apparatus 400.
- the inflow restricting plate 46 and the screw type pump 50 are attached to the duct 41 as shown in FIG.
- the duct 41 is prepared to have a main body portion 401 and a top plate portion 408 of an elongated casing.
- the duct 41 having the inclined portion 403 on the downstream side of the portion connecting the main body portion 401 and the pump housing 402 is used.
- a terminal end 405 is provided on one side of the main body 401 and a pump housing 402 is provided on the other side.
- an outlet portion 406 is opened on one side of the top plate portion 408, and a bearing portion 56 that rotatably supports the rotary shaft 50a of the pump 50 is provided on the other side.
- a peripheral edge portion 407 having a predetermined height is provided on the outer peripheral portion of the outlet portion 406. The peripheral edge portion 407 is provided to prevent the molten solder 7 from leaking outside the duct 41 and the nozzle 42 at the contact portion between the duct 41 and the nozzle 42.
- the inflow restricting plate 46 is attached to the lower end of the inclined portion 403 to define the inlet portion 404.
- the inflow restricting plate 46 is a position that bisects the lower end of the inclined portion 403, and is welded in a form of standing on the bottom of the main body portion 401.
- the side wall of the inflow restricting plate 46 may be welded to the side portion of the main body 401.
- the inlet 404 is defined in such a manner that the right half of the opening area of the cross section of the main body 401 is closed by the inflow restricting plate 46.
- the inflow restricting plate 46 provided in the inlet portion 404 can be regulated.
- the pump 50 is installed inside the pump housing 402 disposed on one side of the duct 41.
- the pump 50 has a rotating shaft 50a and a screw 50b.
- FIG. 12 A nozzle 42 and a platform 43 shown in FIG. 12 are prepared.
- a tapered one having an elongated rectangular opening 421 on the lower side and an elongated rectangular opening 422 on the upper side is used.
- the opening 421 may be formed in a size that encloses the peripheral edge 407 of the outlet 406 of the duct 41 shown in FIG.
- the nozzle 42 has an inclined top plate portion 423 existing above the drift plate 10 and an upright wall portion 424 extending from the inclined top plate portion 423.
- the long side portion of the opening 422 is folded in a hook shape on both outer sides to reinforce the opening 422. Further, a reinforcing bar 427 is provided in the vicinity of the center of one upright wall portion 424 and the other upright wall portion 424 to reinforce the width direction of the opening 422.
- the platform 43 is attached to the upper part of the nozzle 42. Since the nozzle 42 and the platform 43 are conventionally known, the description thereof is omitted. In this example, the platform 43 is incorporated above the nozzle 42, and then the platform 43 is fixed to the nozzle 42. As a result, the nozzle home 49 is obtained by combining the nozzle 42 and the platform 43.
- the drift plate 10 is attached in the form of suspending in the area indicated by the oblique lines in the drawing inside the duct 41.
- one side of the drift plate 10 is attached to the lower side of the nozzle 42 with the two bolts 115 and 116 through the long hole portion 114, and the other side with the two bolts 125 and 126 through the long hole portion 124. And attached below the nozzle 42.
- the drift plate 10 is the same as that described with reference to FIGS. 1, 2A and 2B.
- projecting plates 42 a and 42 b are provided correspondingly on both inner walls on the lower side of the nozzle 42, and a set of female screws is provided on each of the projecting plates 42 a and 42 b.
- Two bolts 115 and 116 are engaged with the female screw of the protruding plate 42 a through the long hole portion 114 of the drift plate 10.
- Two bolts 125 and 126 are engaged with the female screw of the protruding plate 42 b through the long hole portion 124.
- the attachment angle ⁇ refers to an angle formed between the longitudinal direction of the peripheral edge portion 407 of the duct 41 shown in FIG. 14B and the longitudinal direction of the drift plate 10.
- the nozzle 42 is turned upside down, and the bolts 115, 125, etc. are screwed toward the projecting plates 42a, 42b from above to below (from below to above in FIG. 13).
- the attachment angle ⁇ can be adjusted by the elongated holes 114 and 124, the four bolts 115 and 116, and the bolts 125 and 126 shown in FIG. 2B and the like.
- the drift plate 10 can be attached obliquely to the duct 41 so that the flow path gradually becomes narrower (tapered) from the inlet 404 to the terminal 405.
- the bolts 115, 116, 121, and 126 are finally tightened to fix the drift plate 10 below the nozzle 42 (see FIG. 14A).
- the mounting angle ⁇ By adjusting the mounting angle ⁇ , the inlets 14 and 15 of the guide plates 11 and 12 with respect to the molten solder 7 change relatively, so that the incorporation of the molten solder 7 can be adjusted.
- the drift plate 10 attached below the nozzle 42 is fitted in a form of being inserted into the inside from the outlet portion 406 of the duct 41.
- the nozzle home 49 is attached to the duct 41 by the mounting brackets 44 and 45.
- the jet apparatus 40 as shown in FIG. 10 is completed.
- this jet device 40 is mounted on the solder bath 51 and the motor 60 is attached, the jet soldering device 400 shown in FIG. 9 can be obtained.
- the velocity distribution chart and the pressure distribution chart of the jet device 40 are obtained by calculating the shape dimension of the drift plate 10, the shape dimension of the duct, the capacity of the pump 50, and the number of rotations with fluid analysis software. 14A, 14B, and 15, the jet device 40 shows a state in which the nozzle home 49 is removed.
- the pump 50 is rotated to feed the molten solder 7 into the duct 41.
- the pump 50 sends the molten solder 7 into the duct 41 through the inclined portion 403 as indicated by the white oblique downward arrow in the drawing.
- the white upward upward arc in FIG. 14B is formed at eight inlets 14 defined by one end a of the guide plate 11 and one end c of the guide plate 12 shown in FIG. As shown by the arrow, the molten solder 7 flows (see FIG. 16).
- the thick solid arrow indicates the part where the flow rate of the molten solder 7 is the fastest.
- the solid-line middle-thickness arrow indicates the part where the flow rate of the molten solder 7 is the next fastest.
- An arrow of a two-dot chain line indicates a flow rate of the molten solder 7 in a clockwise turning vortex portion formed by the guide plates 11 and 12.
- the solid thin arrow indicates a portion where the flow rate of the molten solder 7 which does not contribute much to the rising vortex is low.
- the direction of the arrow indicates the direction of flow of the molten solder 7.
- the flow rate is Y [m / s].
- the molten solder 7 that has reached the end portion 405 of the duct 41 shown in FIG. 14A makes a U-turn due to the R shape of the end portion 405 and is reversed to the inlet 15 side of the guide plate 12.
- molten solder 7 flows.
- a part of the molten solder 7 flowing from the inlet 14 intersects with the molten solder 7 flowing from the inlet 15. For this reason, the flow of the molten solder 7 is the slowest on the back side of the inflow restricting plate 46 shown in FIG.
- the guide plate 11 changes the flow of the horizontal molten solder 7 flowing in from the inlet 14 to the direction of the right-turning flow in the horizontal direction to form a white clockwise turning vortex as shown in FIG.
- the direction of the molten solder 7 is changed upward.
- the guide plate 12 also changes the flow of the horizontal molten solder 7 flowing in from the inlet 15 to the direction of the right-turning flow in the same direction, forms a right-turning rising vortex, and cooperates with the guide plate 11
- the direction of the molten solder 7 is changed as shown by the white upward arrow in FIG. 14A.
- the flow of the molten solder 7 inside the pair of guide plates 11 and 12 turns right along the inner surface having a wide-angled U-shaped cross section and collides with the inner surface having the wide-angle U-shaped cross section on the opposite side. (See FIG. 17).
- the hatching portion that is descending to the right indicates the portion where the pressure of the molten solder 7 is highest.
- the hatched portion of the horizontal line indicates a portion where the pressure of the molten solder 7 is the next highest.
- the cross-hatched portion indicates a portion where the pressure of the molten solder 7 is the next highest (this portion is, for example, the pressure of the intermediate portion).
- the hatching portion that is lowered to the left indicates a portion where the pressure of the molten solder 7 is lower than that of the intermediate portion.
- a thick dot portion indicates a portion where the pressure of the molten solder 7 is lower.
- a thin dot portion indicates a portion where the pressure of the molten solder 7 is the lowest.
- the direction of the arrow indicates the speed direction of the molten solder 7.
- the long, thick arrow indicates the maximum part of the speed and its direction.
- the long thin arrows indicate the majority of the speed and its direction.
- a thin thin arrow indicates the middle portion of the velocity and its direction.
- the short arrow of the extra fine line indicates a small portion of the speed and its direction.
- the very short arrow of the thin line indicates the portion where the speed is minimum and its direction.
- the very short arrow of the fine wire indicates the portion where the velocity is extremely small and its direction.
- the pressure of the molten solder 7 sent from the inlet 404 into the duct 41 gradually decreases.
- the curves in the figure show isobars.
- a region defined by the other end b of the guide plate 11 and one end c of the guide plate 12 shown in FIG. 4, and the other end b of the guide plate 11 and the guide plate 12 are shown.
- the isobaric lines In the region defined by the other end d, the isobaric lines have a substantially circular shape.
- the pressures in the two regions of the drift plate 10 are increased compared to the left and right pressures.
- the molten solder 7 after the direction change shown by the white upward arrow in FIG. 14A passes through the outlet portion 406 shown in FIG. 15 and hits the inclined top plate portion 423. Then, in the first half portion of the nozzle 42, the molten solder 7 rising in the vertical direction is guided obliquely upward by the inclined top plate portion 423 and guided to the upright wall portion 424. And the upright wall part 424 which is the second half part of the nozzle 42 comes to guide the molten solder 7 upward. Accordingly, the molten solder 7 having a uniform wave height can be jetted from the opening 422 of the nozzle 42.
- the jet apparatus 40 according to the present invention is mounted, and the drift plate 10, 20 or 30 according to the present invention is mounted on the jet apparatus 40. ing.
- the drift plate 10 according to the present invention changes from the horizontal direction to the vertical direction while turning the flow of the molten solder 7 in the duct 41 to the right.
- This configuration makes it possible to make the distribution in the width direction of the jet height of the molten solder 7 ejected from the nozzle 42 uniform.
- the change in the trend of the distribution in the width direction of the molten solder 7 due to the output of the pump 50 can be reduced.
- the balance of the pair of guide plates 11 and 12 can be maintained by the effect of making the flow rate of the molten solder 7 flowing into each pair of the guide plates 11 and 12 uniform.
- a jet of molten solder 7 having a uniform height can be formed in the width direction of the nozzle 42.
- the attachment angle ⁇ of the drift plate 10 to the duct 41 is adjusted. Can do.
- the inlets 14 and 15 of the guide plates 11 and 12 with respect to the molten solder 7 change relatively, so that the incorporation of the molten solder 7 can be adjusted.
- the present invention is not limited to this, and the arrangement of the guide plates 11, 12 such as the drift plate 10 is arranged. Is set upside down, the molten solder 7 can be turned to the left.
- the drift plate 10 is fixed at a high position, and in the above-described example, the drift plate 10 is fixed to the lower portion of the nozzle 42. Therefore, dross precipitation confirmation and fixing screw erosion confirmation are performed.
- a method of pulling out the drift plate 10 from the duct 41 can be adopted, and it is possible to avoid that the drift plate 10 as in the conventional method becomes an obstacle to inspection. It was. This makes it possible to easily exchange the drift plate.
- the engagement portion of the nozzle 42 and the duct 41 is removed without removing all the molten solder 7 from the solder tank 51. Therefore, it is possible to omit the step 2 and the step 3 as compared with the conventional example, and the drift plate 10 can be replaced easily and in a short time.
- the present invention is extremely suitable when applied to a jet soldering apparatus or the like that changes the flow of molten solder from a horizontal direction to a vertical direction and jets the molten solder toward a printed circuit board.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Molten Solder (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
特許文献2:W02006/082960号再公表
特許文献3:W02007/116853号再公表
特許文献4:特開2010-177287号公報
特許文献5:特開平 01-143762号公報
特許文献6:実開平 01-114165号公報
特許文献7:特開2009-019781号公報
特許文献8:特開平 11-044409号公報
特許文献9:特開平 10-313171号公報
i.特許文献4~6に見られるような偏流板によれば、上方に曲がった複数の偏流板によって溶融はんだ(以下で流体という)の流れを上向きに変えているが、均一な高さの噴流面を実現するためには、当該噴流面の真下において、流体の速度分布を一様にする必要がある。しかし、ダクト内の流体の水平方向の慣性の影響により偏流板に衝突した流れが完全に上向きとならない。因みに特許文献7~9に見られるような旋回流発生機能、分割周壁構造及びスワール発生機能を偏流板に取り入れる方法が考えられるが、何らの工夫無しに、これらの方法を組み合わせたとしても、流体の流れの向きを、意図した位置で上向きに変えること、及び、流体を均一に噴出させることに困難性を伴うものである。
[0036]
この3つの開口部は、孔部111~113、孔部121~123となる。孔部111はガイド板11の上辺に開口し、孔部112,113はガイド板12の下辺に開口する。孔部121はガイド板11の上辺に開口し、孔部122,123はガイド板12の下辺に開口する。
10,20,30 偏流板
11,12,11a,12a ガイド板(第1,第2の部材)
13a,13b,13c 連接保持棒(保持部材)
21,22 半円筒板(第1,第2の部材)
31,32 アングル板(第1,第2の部材)
14,24,34 第1の流入口
15,25,35 第2の流入口
15a,15b,15c 終端ねじ付きの連接保持棒
16a,16b 間隔保持管
17a,17b,17c 間隔保持溝付きの連接角棒
18 間隔保持溝付きの連接丸棒
19 間隔保持溝付きの連接板
40 噴流装置
41 ダクト
42 ノズル
43 プラットホーム
44,45 取り付け金具
49 ノズルホーム
50 ポンプ
51 はんだ槽
52,53 プーリー
54 ベルト
400 噴流はんだ付け装置
Claims (4)
- 湾曲または角状の内面形状を有し、かつ、所定の高さを有する第1の部材と、
湾曲または角状の内面形状を有し、かつ、所定の高さを有する第2の部材からなるペア構造が複数設けられ、
前記ペア構造を構成する前記第1の部材および前記第2の部材は、
溶融状の流体の流れの主流方向から見て左右にずらした状態で配列されると共に、前記流体の流れの主流方向に沿って複数の前記ペア構造が保持部材により一定間隔に保持して固定されることによりユニット化され、
ユニット化された所定の位置の前記第1の部材及び第2の部材が噴流装置へ取り付けるための部品取付部を有し、
互いに内面が向き合った前記第1および第2の部材の端部同士によって形成される開口より前記流体を流入させることで、流入した流体を前記ペア構造の内部で旋回させながら、前記流体の流れを水平方向から垂直方向へ変えるようにした偏流板。 - 前記第1の部材及び第2の部材は、それぞれ断面広角コ状、半円筒状及び、断面L状の案内板のいずれか一つからなる請求項1に記載の偏流板。
- 所定の開口部を有して溶融状の流体を噴出するノズルと、
前記ノズルに接続されたダクトと、
前記ダクト内に前記流体を送出するポンプと、
前記ポンプを収納し前記ダクトに接続されたポンプハウジングと、
前記ノズルの下方に取り付けられ、前記ダクト内に吊り下げられて、前記ポンプによって送出される前記ダクトの長手方向から流入した前記流体の流れを旋回させて、当該流体の流れを前記ノズルの高さ方向へ変える、請求項1又は2に記載のいずれかの偏流板とを備える噴流装置。 - 前記ポンプハウジングに接続され、前記ポンプによって流体が送出される前記ダクトの長手方向と前記偏流板の長手方向との間を成す角度が設定され、
設定された前記角度で当該偏流板が前記ノズルの下方に取り付けられる請求項3に記載の噴流装置。
Priority Applications (2)
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10313171A (ja) * | 1997-05-12 | 1998-11-24 | Nihon Dennetsu Keiki Co Ltd | はんだ付け装置 |
JPH1144409A (ja) * | 1997-07-23 | 1999-02-16 | Kozo Sekimoto | 燃焼炉 |
US20030024806A1 (en) * | 2001-07-16 | 2003-02-06 | Foret Todd L. | Plasma whirl reactor apparatus and methods of use |
JP2009019781A (ja) * | 2007-07-10 | 2009-01-29 | Showa Denko Kk | 熱交換器 |
JP2013230481A (ja) * | 2012-04-27 | 2013-11-14 | Senju Metal Ind Co Ltd | 偏流板及び噴流装置 |
JP2013254888A (ja) * | 2012-06-08 | 2013-12-19 | Sensbey Co Ltd | 選択はんだ付けシステム |
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US3002A (en) * | 1843-03-10 | Liqtjob-gatb | ||
WO2007123237A1 (ja) * | 2006-04-26 | 2007-11-01 | Senju Metal Industry Co., Ltd. | 噴流はんだ槽 |
CN201201094Y (zh) * | 2008-04-25 | 2009-03-04 | 东莞市健时自动化设备有限公司 | 波峰焊锡炉多重比例均流板 |
JP5613664B2 (ja) * | 2009-05-14 | 2014-10-29 | 株式会社デンソー | 噴流はんだ槽及びはんだ付け装置 |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10313171A (ja) * | 1997-05-12 | 1998-11-24 | Nihon Dennetsu Keiki Co Ltd | はんだ付け装置 |
JPH1144409A (ja) * | 1997-07-23 | 1999-02-16 | Kozo Sekimoto | 燃焼炉 |
US20030024806A1 (en) * | 2001-07-16 | 2003-02-06 | Foret Todd L. | Plasma whirl reactor apparatus and methods of use |
JP2009019781A (ja) * | 2007-07-10 | 2009-01-29 | Showa Denko Kk | 熱交換器 |
JP2013230481A (ja) * | 2012-04-27 | 2013-11-14 | Senju Metal Ind Co Ltd | 偏流板及び噴流装置 |
JP2013254888A (ja) * | 2012-06-08 | 2013-12-19 | Sensbey Co Ltd | 選択はんだ付けシステム |
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CN105073322B (zh) | 2016-07-13 |
CN105073322A (zh) | 2015-11-18 |
JPWO2014157339A1 (ja) | 2017-02-16 |
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