WO2014136673A1 - 銅合金スパッタリングターゲット - Google Patents
銅合金スパッタリングターゲット Download PDFInfo
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- WO2014136673A1 WO2014136673A1 PCT/JP2014/055064 JP2014055064W WO2014136673A1 WO 2014136673 A1 WO2014136673 A1 WO 2014136673A1 JP 2014055064 W JP2014055064 W JP 2014055064W WO 2014136673 A1 WO2014136673 A1 WO 2014136673A1
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- sputtering target
- target
- variation
- copper alloy
- purity
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- 238000005477 sputtering target Methods 0.000 title claims abstract description 70
- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 44
- 239000000203 mixture Substances 0.000 claims abstract description 51
- 239000010949 copper Substances 0.000 claims abstract description 48
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 229910052802 copper Inorganic materials 0.000 claims description 36
- 239000013078 crystal Substances 0.000 claims description 31
- 229910045601 alloy Inorganic materials 0.000 claims description 30
- 239000000956 alloy Substances 0.000 claims description 30
- 238000001816 cooling Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 20
- 239000002994 raw material Substances 0.000 claims description 15
- 230000006698 induction Effects 0.000 claims description 13
- 238000002844 melting Methods 0.000 claims description 13
- 230000008018 melting Effects 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 12
- 238000005097 cold rolling Methods 0.000 claims description 11
- 239000013077 target material Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000005098 hot rolling Methods 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 claims description 3
- 238000005242 forging Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000004065 semiconductor Substances 0.000 abstract description 12
- 238000004544 sputter deposition Methods 0.000 abstract description 12
- 238000009713 electroplating Methods 0.000 abstract description 11
- 230000002776 aggregation Effects 0.000 abstract description 10
- 238000004220 aggregation Methods 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract 2
- 239000010408 film Substances 0.000 description 37
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 32
- 239000010410 layer Substances 0.000 description 25
- 238000005259 measurement Methods 0.000 description 21
- 238000009792 diffusion process Methods 0.000 description 11
- 229910000838 Al alloy Inorganic materials 0.000 description 10
- 238000012545 processing Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000758 substrate Substances 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000003405 preventing effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3414—Targets
- H01J37/3426—Material
- H01J37/3429—Plural materials
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/05—Alloys based on copper with manganese as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
- H01L21/28506—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
- H01L21/28512—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table
- H01L21/2855—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table by physical means, e.g. sputtering, evaporation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76841—Barrier, adhesion or liner layers
- H01L21/76871—Layers specifically deposited to enhance or enable the nucleation of further layers, i.e. seed layers
- H01L21/76873—Layers specifically deposited to enhance or enable the nucleation of further layers, i.e. seed layers for electroplating
Definitions
- the present invention relates to a wiring material for a semiconductor element, particularly a copper alloy sputtering target that can form a stable and uniform seed layer without aggregation during copper electroplating and has excellent sputter deposition characteristics.
- high purity copper having a purity of 5N to 6N was produced by a wet or dry high purity process using electrolytic copper having a purity of about 4N (excluding gas components) as a crude metal, and this was used as a sputtering target. .
- the seed layer is an ultrathin film having a thickness of 100 nm or less, and the seed layer is formed with a 6N pure copper target.
- the uniform formation of the underlayer is important.
- a uniform film cannot be formed when the copper film is formed by electroplating. For example, defects such as voids, hillocks, and disconnections are formed in the wiring.
- the present invention provides a copper alloy sputtering target and a target which are capable of forming a stable and uniform seed layer without aggregation during wiring of a semiconductor element, particularly copper electroplating, and having excellent sputter deposition characteristics. It is an object to provide a semiconductor element wiring formed using the same.
- the present inventors have conducted intensive research, and as a result, by suppressing variation in the composition of the copper alloy sputtering target, voids, hillocks, disconnection, etc. during copper electroplating
- the present inventors have found that a stable and uniform seed layer having a low specific resistance and having electromigration resistance and oxidation resistance can be formed.
- the present invention provides the following inventions.
- the alloyed molten metal is cast into a mold, and then cooled to 300 ° C. at a cooling rate of 30 ° C./min or more, and the surface layer of the ingot thus obtained is removed.
- a method for producing a copper alloy sputtering target characterized in that a sputtering target material is obtained through hot rolling, cold rolling and heat treatment steps, and the target material is further machined into a target shape.
- the present invention provides a copper alloy sputtering target and a target that can form a stable and uniform seed layer without agglomeration in the wiring material of a semiconductor element, particularly copper electroplating, and having excellent sputter deposition characteristics. It has the outstanding effect that the formed semiconductor element wiring can be obtained.
- the copper alloy sputtering target of the present invention has a composition containing 1.0 to 5.0 at% of Mn, 0.1 to 4.0 at% of Al, and the balance of Cu and inevitable impurities.
- This alloy can effectively prevent agglomeration during plating by containing 0.1 to 4.0 at% of Al. That is, the wettability with the barrier film is improved. If it is less than 0.1 at%, there is no effect of preventing aggregation, and if it exceeds 4.0 at%, there is an increase in resistance in the seed layer, which is not preferable because the resistance of the entire copper wiring becomes high. In addition, when the copper alloy is melted, the oxygen content increases with the increase of Al, so it is necessary to avoid exceeding 4.0 at%.
- oxidation resistance can be improved by containing 1.0 to 5.0 at% of Mn. If it is less than 1.0 at%, there is no effect of oxidation resistance, and if it exceeds 5.0 at%, the aggregation preventing action is lowered, that is, the wettability with the barrier film is remarkably lowered.
- a copper alloy sputtering target having such a composition can form a seed layer that is free from aggregation and rich in oxidation resistance during copper electroplating.
- the copper alloy sputtering target of the present invention is characterized in that the variation in composition is within 20% within the surface of the sputtering target.
- the variation in composition is determined by measuring the composition at 9 points or 17 points concentrically in the target plane direction, and ⁇ (maximum value of each component content) ⁇ (minimum value of each component content) ⁇ / (each It can be calculated from (average value of component contents) ⁇ 100 (%).
- the present invention is characterized in that the variation in crystal grain size is 6.0 ⁇ m or less in the plane of the sputtering target.
- the variation of the crystal grain size can be calculated from the standard deviation of the crystal grain size by measuring the crystal grain size at 9 points or 17 points concentrically in the target plane direction.
- the variation in crystal grain size obtained in this way is 6.0 ⁇ m or less, so that the film thickness uniformity (uniformity) of the formed thin film can be remarkably improved, and it is stable and uniform even in ultrafine wiring.
- a seed layer can be formed.
- the average value of a crystal grain diameter changes with compositions, it is preferable that it is 100 micrometers or less.
- the present invention is characterized in that, in the sputtering target plane, the average conductivity is 80% IACS or less and the variation in conductivity is 0.5% IACS or less.
- the variation in conductivity can be calculated from the standard deviation of the conductivity measured at 9 or 17 points concentrically in the plane direction of the sputtering target.
- the variation in conductivity obtained in this way is 0.5% IACS or less, electrically stable sputtering becomes possible, and the film thickness uniformity (uniformity) of the formed thin film is remarkably improved. Can do.
- the average value of electrical conductivity changes with compositions, it is preferable that it is 80% IACS or less.
- the present invention is characterized in that the Vickers hardness variation is 3 Hv or less in the sputtering target plane.
- the variation in Vickers hardness can be calculated from the standard deviation of the Vickers hardness measured at 9 points or 17 points concentrically in the plane direction of the sputtering target.
- the variation in Vickers hardness thus obtained is 3 Hv or less, uniform sputter film formation becomes possible, and the film thickness uniformity (uniformity) of the formed thin film can be remarkably improved.
- the average value of Vickers hardness changes with compositions, it is preferable that it is 350 Hv or less.
- the copper alloy sputtering target of the present invention can be manufactured, for example, by the following process.
- First, high purity copper with a purity of 6N or more, high purity Mn with a purity of 4N or more, and high purity Al with a purity of 4N or more are prepared, and after adjusting these raw materials to have a desired alloy composition, an induction melting method is used. In a vacuum atmosphere, it is melted at a temperature of about 1100 ° C. or higher to form a high purity alloy.
- the alloyed molten metal is cast into a mold to obtain an alloy ingot. At this time, an important point is to appropriately cool the mold (cooling) during casting to increase the cooling rate. Thereby, the composition, crystal grain size, electrical conductivity, strength, etc.
- the ingot can be made uniform.
- the cooling rate is preferably 30 ° C./min or higher up to 300 ° C.
- the manufactured ingot is removed from the surface layer and subjected to hot forging, hot rolling, cold rolling, and heat treatment processes to obtain a sputtering target material.
- This target material can be further machined into a predetermined shape and bonded to a backing plate to produce a target.
- Example 1 High purity Cu having a purity of 6N or higher, high purity Mn having a purity of 4N or higher, and high purity Al having a purity of 4N or higher were prepared, and these raw materials were introduced into a water-cooled copper crucible and melted at 1250 ° C. (induction melting method). Thereafter, the molten alloy was poured into a water-cooled mold (mold) and cooled to 300 ° C. at a cooling rate of 30 ° C./min to obtain a high-purity copper alloy ingot having a purity of 5N or more. Next, after making the obtained ingot 180 mm in diameter ⁇ 160 mm in thickness, it was hot forged at 700 ° C.
- Crystal grain size Line segment method (measurement area 480 ⁇ m ⁇ 361 ⁇ m)
- Composition analysis ICP-OES (manufactured by Hitachi High-Tech Science Co., Ltd., SPS-3520DD)
- Conductivity Conductivity meter (manufactured by GE Inspection Technology, Auto Sigma 3000)
- the measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the target component composition is Cu-1.9 at% Mn-0.3 at% Al, the crystal grain size variation is 4.30 ⁇ m, the alloy composition variation is Mn 13%, Al 10%, conductivity variation 0.32% IACS and Vickers hardness variation of 2.23 Hv, a target with excellent uniformity was obtained.
- a film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity (uniformity) of the film was measured. As a result, it was 3.62%, which was excellent in film thickness uniformity compared to the comparative example described later, and a copper alloy sputtering target capable of forming a stable and uniform seed layer could be obtained.
- Example 2 High purity Cu having a purity of 6N or higher, high purity Mn having a purity of 4N or higher, and high purity Al having a purity of 4N or higher were prepared, and these raw materials were introduced into a water-cooled copper crucible and melted at 1250 ° C. (induction melting method). Thereafter, the alloyed molten metal was poured into a water-cooled mold (mold) and cooled to 300 ° C. at a cooling rate of 50 ° C./min to obtain a high purity copper alloy ingot having a purity of 5N or more. Next, after making the obtained ingot 180 mm in diameter ⁇ 160 mm in thickness, it was hot forged at 700 ° C.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-2.0 at% Mn-0.8 at% Al
- the crystal grain size variation is 2.24 ⁇ m
- the alloy composition variation is Mn 12%, Al 16%
- a film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity (uniformity) of the film was measured. As a result, it was 3.13%, which was excellent in film thickness uniformity compared to the comparative example described later, and a copper alloy sputtering target capable of forming a stable and uniform seed layer could be obtained.
- Example 3 High purity Cu having a purity of 6N or higher, high purity Mn having a purity of 4N or higher, and high purity Al having a purity of 4N or higher were prepared, and these raw materials were introduced into a water-cooled copper crucible and melted at 1250 ° C. (induction melting method). Thereafter, the alloyed molten metal was poured into a water-cooled mold (mold) and cooled to 300 ° C. at a cooling rate of 50 ° C./min to obtain a high purity copper alloy ingot having a purity of 5N or more.
- the obtained ingot 180 mm in diameter ⁇ 160 mm in thickness was hot forged at 800 ° C., and further rolled to 460 mm in diameter ⁇ 24.5 mm in thickness by cold rolling. Then, after heat-processing at 650 degreeC, it quenched and produced the rolled sheet. This was machined into a target having a diameter of 440 mm and a thickness of 16.5 mm, and then joined to an Al alloy backing plate by diffusion bonding, and finished to obtain a sputtering target assembly.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the target component composition is Cu-2.1 at% Mn-0.5 at% Al
- the crystal grain size variation is 2.94 ⁇ m
- the alloy composition variation is Mn 12%, Al 13%
- a film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity (uniformity) of the film was measured. As a result, it was 2.99%, which was excellent in film thickness uniformity compared to the comparative example described later, and a copper alloy sputtering target capable of forming a stable and uniform seed layer could be obtained.
- Example 4 High purity Cu having a purity of 6N or higher, high purity Mn having a purity of 4N or higher, and high purity Al having a purity of 4N or higher were prepared, and these raw materials were introduced into a water-cooled copper crucible and melted at 1200 ° C. (induction melting method). Thereafter, the molten alloy was poured into a water-cooled mold (mold) and cooled to 300 ° C. at a cooling rate of 30 ° C./min to obtain a high-purity copper alloy ingot having a purity of 5N or more.
- the obtained ingot 220 mm in diameter ⁇ 260 mm in thickness was hot forged at 850 ° C., and further cold rolled to a diameter of 870 mm ⁇ 20 mm in thickness. Then, after heat-processing at 650 degreeC, it quenched and produced the rolled sheet. This was machined into a target having a diameter of 850 mm and a thickness of 16.5 mm, and then joined to an Al alloy backing plate by diffusion bonding and finished to obtain a sputtering target assembly.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed 17 points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-1.6 at% Mn-0.2 at% Al
- the crystal grain size variation is 5.23 ⁇ m
- the alloy composition variation is Mn 10%, Al 8%
- conductivity variation Of 0.12% IACS and Vickers hardness variation of 1.78 Hv a target with excellent uniformity was obtained.
- Example 5 High purity Cu having a purity of 6N or higher, high purity Mn having a purity of 4N or higher, and high purity Al having a purity of 4N or higher were prepared, and these raw materials were introduced into a water-cooled copper crucible and melted at 1200 ° C. (induction melting method). Thereafter, the molten alloy was poured into a water-cooled mold (mold) and cooled to 300 ° C. at a cooling rate of 30 ° C./min to obtain a high-purity copper alloy ingot having a purity of 5N or more.
- the obtained ingot 180 mm in diameter ⁇ 160 mm in thickness was hot forged at 850 ° C., and further rolled to 460 mm in diameter ⁇ 24.5 mm in thickness by cold rolling. Then, after heat-processing at 600 degreeC, it cooled rapidly and the rolled sheet was produced. This was machined into a target having a diameter of 440 mm and a thickness of 16.5 mm, and then joined to an Al alloy backing plate by diffusion bonding, and finished to obtain a sputtering target assembly.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-4.0 at% Mn-3.0 at% Al
- the crystal grain size variation is 2.12 ⁇ m
- the alloy composition variation is Mn 18%
- conductivity variation Of 0.43% IACS and Vickers hardness variation of 1.95 Hv a target with excellent uniformity was obtained.
- a film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity (uniformity) of the film was measured. As a result, it was 3.18%, which was excellent in film thickness uniformity compared to the comparative example described later, and a copper alloy sputtering target capable of forming a stable and uniform seed layer could be obtained.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-1.9 at% Mn-0.3 at% Al
- the crystal grain size variation is 8.53 ⁇ m
- the alloy composition variation is Mn 21%, Al 24%
- conductivity The variation was 1.64% IACS
- the Vickers hardness variation was 5.64 Hv, and the variation was large and the target was inferior in uniformity.
- a sputter film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity of the film was measured. As a result, it was 4.85%, which was inferior to the film thickness uniformity as compared with the previous examples, and a uniform seed layer could not be formed.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-2.0 at% Mn-0.7 at% Al
- the crystal grain size variation is 7.15 ⁇ m
- the alloy composition variation is Mn 25%, Al 20%
- conductivity The variation was 1.89% IACS
- the Vickers hardness variation was 8.79 Hv, and the variation was large and the target was inferior in uniformity.
- a sputter film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity of the film was measured.
- the film thickness uniformity was inferior to 6.01% as compared with the previous examples, and a uniform seed layer could not be formed.
- the obtained ingot 180 mm in diameter ⁇ 160 mm in thickness was hot forged at 800 ° C., and further rolled to 460 mm in diameter ⁇ 24.5 mm in thickness by cold rolling. Then, after heat-processing at 650 degreeC, it quenched and produced the rolled sheet. This was machined into a target having a diameter of 440 mm and a thickness of 16.5 mm, and then joined to an Al alloy backing plate by diffusion bonding, and finished to obtain a sputtering target assembly.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-2.2 at% Mn-0.4 at% Al
- the crystal grain size variation is 9.15 ⁇ m
- the alloy composition variation is Mn 24%
- conductivity The variation was 1.53% IACS and the Vickers hardness variation was 6.18 Hv, which was a large variation and was a target with poor uniformity.
- a sputter film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity of the film was measured.
- the film thickness was inferior to 5.20% as compared with the above-described example, and a uniform seed layer could not be formed.
- the obtained ingot 220 mm in diameter ⁇ 260 mm in thickness was hot forged at 850 ° C., and further cold rolled to a diameter of 870 mm ⁇ 20 mm in thickness. Then, after heat-processing at 650 degreeC, it quenched and produced the rolled sheet. This was machined into a target having a diameter of 850 mm and a thickness of 16.5 mm, and then joined to an Al alloy backing plate by diffusion bonding and finished to obtain a sputtering target assembly.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed 17 points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-1.6 at% Mn-0.2 at% Al
- the crystal grain size variation is 8.26 ⁇ m
- the alloy composition variation is Mn 32%
- Al 26% conductivity
- the variation was 2.05% IACS
- the Vickers hardness variation was 8.37 Hv
- the obtained ingot 180 mm in diameter ⁇ 160 mm in thickness was hot forged at 850 ° C., and further rolled to 460 mm in diameter ⁇ 24.5 mm in thickness by cold rolling. Then, after heat-processing at 600 degreeC, it cooled rapidly and the rolled sheet was produced. This was machined into a target having a diameter of 440 mm and a thickness of 16.5 mm, and then joined to an Al alloy backing plate by diffusion bonding, and finished to obtain a sputtering target assembly.
- the crystal grain size, alloy composition, conductivity, and Vickers hardness in the target plane were measured. Each measurement condition was the same as in Example 1. The measurement was performed at nine points concentrically in the target plane direction. The results are shown in Table 1.
- the component composition of the target is Cu-4.0 at% Mn-3.0 at% Al
- the crystal grain size variation is 6.30 ⁇ m
- the alloy composition variation is Mn 28%
- conductivity The variation was 2.16% IACS
- the Vickers hardness variation was 4.68 Hv, and the variation was large and the target was inferior in uniformity.
- a sputter film was formed on a Si substrate to a thickness of about 500 nm, and the uniformity of the film was measured.
- the film thickness was inferior to 5.41% as compared with the above-described example, and a uniform seed layer could not be formed.
- the present invention is particularly useful for the formation of semiconductor device wiring because a copper alloy sputtering target having excellent sputter deposition characteristics can form a stable and uniform seed layer without aggregation during copper electroplating. is there.
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Abstract
Description
なお、本願とは直接の関連性はないが、種々の金属元素を微量添加し、さらに酸素含有量を調整した銅合金スパッタリングターゲットを用いて、半導体デバイスの薄膜配線を形成する技術が知られている(特許文献3~5参照)。しかし、いずれの技術においても近年の更に微細化した半導体素子配線に適した均一性の優れた膜を形成させることができる銅合金ターゲットは得られていなかった。
上記の課題を解決するために、本発明は、以下の発明を提供するものである。
1)Mnを1.0~5.0at%含有し、Alを0.1~4.0at%含有し、残部がCu及び不可避的不純物からなる組成を有する銅合金スパッタリングターゲットであって、前記スパッタリングターゲット面内において組成のばらつきが20%以内であることを特徴とする銅合金スパッタリングターゲット、
2)前記スパッタリングターゲット面内において、結晶粒径のばらつきが6.0μm以下であることを特徴とする上記1)記載の銅合金スパッタリングターゲット、
3)前記スパッタリングターゲット面内において、導電率のばらつきが0.5%IACS以下であることを特徴とする上記1)又は2)記載の銅合金スパッタリングターゲット、
4)前記スパッタリングターゲット面内において、ビッカース硬さのばらつきが3Hv以下であることを特徴とする上記1)~3)のいずれか一に記載の銅合金スパッタリングターゲット、
5)Cu、Mn及びAlそれぞれの原料を用意し、これらの原料を所望の合金組成となるように調整した後、誘導溶解法にて、真空雰囲気下、1100℃以上の温度で溶解、合金化し、次に、合金化した溶湯を鋳型に鋳込み、その後、300℃まで30℃/min以上の冷却速度で冷却し、これにより得られたインゴットの表面層を除去し、その後、熱間鍛造、熱間圧延、冷間圧延、熱処理工程を経て、スパッタリングターゲット素材とし、このターゲット素材をさらに機械加工してターゲット形状に加工することを特徴とする銅合金スパッタリングターゲットの製造方法、を提供する。
0.1at%未満では凝集防止効果がなく、4.0at%を超えるとシード層での抵抗増加があり、銅配線全体として抵抗が高くなり好ましくない。また、銅合金製造工程の溶解の際に、Alの増加と共に酸素含有量が増大するので、4.0at%を超えることは避ける必要がある。
このような組成を有する銅合金スパッタリングターゲットは、銅電気メッキの際に、凝集がなく、耐酸化性に富むシード層を形成させることができる。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷した鋳型(モールド)に出湯し、300℃まで冷却速度30℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、700℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、600℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
結晶粒径:線分法(測定面積480μm×361μm)
組成分析:ICP-OES(株式会社日立ハイテクサイエンス製、SPS-3520DD)
導電率:導電率計(GE Inspection Technology社製、Auto Sigma3000)
また、測定は、ターゲット平面方向で同心円状に9点実施した。その結果を表1に示す。ターゲットの成分組成はCu-1.9at%Mn-0.3at%Alであり、結晶粒径のばらつきは4.30μm、合金組成のばらつきはMnが13%、Alが10%、導電率のばらつきが0.32%IACS、ビッカース硬さのばらつきが2.23Hvと、これら均一性に優れたターゲットが得られた。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷した鋳型(モールド)に出湯し、300℃まで冷却速度50℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、700℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、600℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷した鋳型(モールド)に出湯し、300℃まで冷却速度50℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、800℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、650℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1200℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷した鋳型(モールド)に出湯し、300℃まで冷却速度30℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径220mm×厚さ260mmとした後、850℃で熱間鍛造し、さらに冷間圧延で直径870mm×厚さ20mmまで圧延した。その後、650℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径850mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1200℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷した鋳型(モールド)に出湯し、300℃まで冷却速度30℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、850℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、600℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷なしの鋳型(モールド)に出湯し、300℃まで冷却速度15℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、700℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、600℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷なしの鋳型(モールド)に出湯し、300℃まで冷却速度15℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、700℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、600℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷なしの鋳型(モールド)に出湯し、300℃まで冷却速度15℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、800℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、650℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1250℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷なしの鋳型(モールド)に出湯し、300℃まで冷却速度15℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径220mm×厚さ260mmとした後、850℃で熱間鍛造し、さらに冷間圧延で直径870mm×厚さ20mmまで圧延した。その後、650℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径850mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
純度6N以上の高純度Cu、純度4N以上の高純度Mn、純度4N以上の高純度Alを用意し、これらの原料を水冷銅製坩堝に導入して、1200℃で溶解した(誘導溶解法)。その後、合金化した溶湯を水冷なしの鋳型(モールド)に出湯し、300℃まで冷却速度15℃/minで冷却し、純度5N以上の高純度銅合金インゴットを得た。
次に、得られたインゴットを直径180mm×厚さ160mmとした後、850℃で熱間鍛造し、さらに冷間圧延で直径460mm×厚さ24.5mmまで圧延した。その後、600℃で熱処理した後、急冷して圧延板を作製した。これを機械加工により、直径440mm、厚さ16.5mmのターゲットに加工した後、Al合金製バッキングプレートと拡散接合により接合して、仕上げ加工して、スパッタリングターゲット組立体とした。
Claims (5)
- Mnを1.0~5.0at%含有し、Alを0.1~4.0at%含有し、残部がCu及び不可避的不純物からなる組成を有する銅合金スパッタリングターゲットであって、前記スパッタリングターゲット面内において組成のばらつきが20%以内であることを特徴とする銅合金スパッタリングターゲット。
- 前記スパッタリングターゲット面内において、結晶粒径のばらつきが6.0μm以下であることを特徴とする請求項1記載の銅合金スパッタリングターゲット。
- 前記スパッタリングターゲット面内において、導電率のばらつきが0.5%IACS以下であることを特徴とする請求項1又は2記載の銅合金スパッタリングターゲット。
- 前記スパッタリングターゲット面内において、ビッカース硬さのばらつきが3Hv以下であることを特徴とする請求項1~3のいずれか一項に記載の銅合金スパッタリングターゲット。
- Cu、Mn及びAlそれぞれの原料を用意し、これらの原料を所望の合金組成となるように調整した後、誘導溶解法にて、真空雰囲気下、1100℃以上の温度で溶解、合金化し、次に、合金化した溶湯を鋳型に鋳込み、その後、300℃まで30℃/min以上の冷却速度で冷却し、これにより得られたインゴットの表面層を除去し、その後、熱間鍛造、熱間圧延、冷間圧延、熱処理工程を経て、スパッタリングターゲット素材とし、このターゲット素材をさらに機械加工してターゲット形状に加工することを特徴とする銅合金スパッタリングターゲットの製造方法。
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- 2014-02-28 KR KR1020207005015A patent/KR20200021106A/ko not_active Application Discontinuation
- 2014-02-28 KR KR1020167036740A patent/KR20170005146A/ko active Search and Examination
- 2014-02-28 US US14/434,779 patent/US10276356B2/en active Active
- 2014-02-28 CN CN201480002945.5A patent/CN104781447B/zh active Active
- 2014-02-28 JP JP2015504275A patent/JP5893797B2/ja active Active
- 2014-02-28 WO PCT/JP2014/055064 patent/WO2014136673A1/ja active Application Filing
- 2014-03-04 TW TW103107183A patent/TWI618803B/zh active
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CN113667860A (zh) * | 2021-08-17 | 2021-11-19 | 宁波微泰真空技术有限公司 | 一种超高纯铜铝铸锭及其制备方法和用途 |
Also Published As
Publication number | Publication date |
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KR20150053805A (ko) | 2015-05-18 |
TWI618803B (zh) | 2018-03-21 |
CN104781447A (zh) | 2015-07-15 |
JP5893797B2 (ja) | 2016-03-23 |
CN104781447B (zh) | 2017-10-24 |
TW201443251A (zh) | 2014-11-16 |
JPWO2014136673A1 (ja) | 2017-02-09 |
KR20200021106A (ko) | 2020-02-27 |
KR20170005146A (ko) | 2017-01-11 |
US20150279638A1 (en) | 2015-10-01 |
US10276356B2 (en) | 2019-04-30 |
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