WO2014128931A1 - 遠心圧縮機 - Google Patents
遠心圧縮機 Download PDFInfo
- Publication number
- WO2014128931A1 WO2014128931A1 PCT/JP2013/054566 JP2013054566W WO2014128931A1 WO 2014128931 A1 WO2014128931 A1 WO 2014128931A1 JP 2013054566 W JP2013054566 W JP 2013054566W WO 2014128931 A1 WO2014128931 A1 WO 2014128931A1
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- WIPO (PCT)
- Prior art keywords
- resistor
- intake
- intake passage
- inner peripheral
- flow
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/46—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/462—Fluid-guiding means, e.g. diffusers adjustable especially adapted for elastic fluid pumps
- F04D29/464—Fluid-guiding means, e.g. diffusers adjustable especially adapted for elastic fluid pumps adjusting flow cross-section, otherwise than by using adjustable stator blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/668—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps damping or preventing mechanical vibrations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
- F04D27/0253—Surge control by throttling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4213—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/51—Inlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/60—Control system actuates means
- F05D2270/64—Hydraulic actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/60—Control system actuates means
- F05D2270/65—Pneumatic actuators
Definitions
- the present invention relates to a centrifugal compressor having an impeller wheel rotated by a rotating shaft, and more particularly to a centrifugal compressor incorporated in an exhaust turbocharger.
- Centrifugal compressors used for such exhaust turbochargers are required to have a wide operating range.
- centrifugal compressors cause an unstable phenomenon called surging when the flow rate decreases, and choking with an impeller or diffuser when the flow rate increases. Occurs and the flow range is limited.
- variable mechanism such as an inlet variable guide vane or a variable diffuser may be applied to the centrifugal compressor to expand the operating range.
- variable diffuser by making the passage area variable by rotating and sliding the diffuser blade, it is possible to greatly expand the operating range compared to the casing treatment.
- a complicated drive mechanism is required, which is expensive.
- problems such as reliability of the sliding portion, performance deterioration due to the clearance of the sliding portion, and gas leakage.
- Patent Document 1 Japanese Patent Laid-Open No. 2007-127109
- Patent Document 2 Japanese Patent Laid-Open No. 2004-27931. It has been known.
- Patent Document 1 in a compressor that takes in a part of air from an inlet slit that opens to an impeller outer peripheral air passage and flows out from the outlet slit to the inlet air passage through the recirculation passage, air outflow from the outlet slit to the inlet air passage A technique is shown in which a center line is inclined at a certain angle so as to face the impeller.
- Patent Document 2 a circulation channel that communicates the air inlet to the impeller and the shroud of the impeller is provided, and the opening position of the circulation channel on the shroud side is the leading edge of the blade.
- the technique provided at a predetermined position along the meridian is shown.
- Patent Document 3 Japanese Patent Application Laid-Open No. 2010-65669 is known as a prior art in which variable vanes are provided in a diffuser section, which is one of techniques for expanding the operating range of a centrifugal compressor. Discloses a technique in which a flow rate adjusting valve is provided in any one of the flow paths by dividing the flow path of the diffuser section.
- the present invention provides a resistor that squeezes the cross section of the intake passage communicating between the rotary blades of the centrifugal compressor and the intake port in the radial direction, thereby reducing the inflow speed of the impeller wheel to the blades.
- the purpose is to reduce the surging limit flow rate at low flow rate.
- the present invention is provided with a housing having an intake port that opens in the direction of the rotation axis and an intake passage connected to the intake port, and is disposed inside the housing so as to be rotatable about the rotation axis.
- An impeller wheel that compresses the intake gas flowing in from the intake port, and is provided with a resistance to the intake flow in either the inner peripheral wall side portion or the center side portion of the intake passage, The flow rate of the impeller wheel to the blades is increased by reducing the cross-sectional area of the intake passage by the resistor at the time of the flow rate, and the intake air is blown by the inner peripheral resistor provided on the inner peripheral wall side portion of the intake passage.
- the intake air is biased toward the shroud side of the blades by the central resistor provided at the center side portion and flows.
- the resistor is provided for the intake air flow in the intake passage, the cross-sectional area of the intake passage is reduced as compared with the case where there is no resistor.
- the inflow speed is increased.
- the flow bias due to the influence of the resistor is less than when the flow rate is low, and flows in from the hub side to the tip of the shroud side in the blade height direction of the blade leading edge.
- the flow rate of the impeller wheel to the blades is increased by the resistor, and the intake air is moved to the hub side of the blade by the inner peripheral resistor provided on the inner peripheral wall side portion of the intake passage.
- the intake air can be biased toward the shroud side of the blade by biasing or by a central resistor provided in the central portion.
- the flow rate is low, that is, in a low flow rate region where a surging phenomenon occurs, the air inflow speed to the blades is increased, the stall of the impeller wheel can be suppressed, and the surging limit flow rate can be reduced.
- the intake flow is biased to flow toward the hub side of the blade, and the central resistor is used to bias the intake flow toward the shroud side of the blade, thereby using a small blade.
- the use state is the same as that of the present state, and a decrease in performance (pressure ratio) can be suppressed even at a low flow rate.
- the inner peripheral resistor has an annular shape, and a cylindrical shape or an inflow side flow path extending in an axial direction of the intake passage extends to an inner end of the inner peripheral resistor.
- a guide portion having a hollow truncated cone shape or a bell mouth shape for narrowing the path may be provided.
- the guide member has a cylindrical shape extending in the axial direction of the intake passage, a hollow truncated cone shape in which the flow path on the inflow side is widened and the flow path on the outflow side is narrowed, or a bell mouth shape.
- the directionality of the intake airflow flowing through the portion is stabilized, and the flow toward the hub side of the leading edge of the blade at the time of low flow rate can be reliably formed.
- an increase in the inflow speed to the wing can be expected by widening the inlet and narrowing the outflow.
- the inner peripheral resistor is installed at a height of about 50% or more of the leading edge height of the wing.
- the inner peripheral resistor is installed in an area of about 50% or more of the leading edge height of the wing. If the inner peripheral resistor protrudes to the inner diameter side up to an area of 50% or less, the required flow rate may not be ensured due to an increase in the flow resistance at high flow rates. Yes.
- the central resistor has a disc shape, and a cylindrical shape extending in the axial direction of the intake passage covering an outer periphery of the disc of the central resistor or an inflow side passage is widened, and the outflow side is expanded. It is preferable to provide a guide portion having a hollow truncated cone shape or a bell mouth shape in which the flow path is narrowed.
- the central resistor is provided on the inner side of the guide portion and the guide portion is provided on the outer side thereof, so that the direction of the intake flow flowing near the inner peripheral wall of the intake passage is stable, and the leading edge of the blade at the time of low flow rate is stabilized.
- the flow to the shroud side can be reliably formed.
- the central resistor is installed at about 50% or less of the leading edge height of the wing.
- the central resistor is installed in an area of about 50% or less of the wing leading edge height. If the center resistor exists up to a region exceeding 50% of the height of the leading edge, the required flow rate may not be ensured due to an increase in flow path resistance at a high flow rate, thus preventing such performance deterioration.
- the disk-shaped central resistor is opened and closed to rotate between a fully open state along the intake flow and a fully closed state that blocks the intake flow, with the radial direction of the intake passage as the rotation center axis. It is good to consist of possible valve bodies.
- the central resistor is constituted by a valve body that can be opened and closed that rotates between the full opening along the intake flow and the full closing that blocks the intake flow, with the radial direction of the intake passage as the rotation central axis.
- control is performed to increase the inflow speed by closing the valve body to increase the bias to the shroud side of the blade, and at high flow rate
- the valve body can be opened to control the flow rate.
- the valve body may be controlled to be fully opened when the intake air flow rate is equal to or higher than a predetermined value, and to be closed as the flow rate decreases. In this way, as the flow rate decreases, the valve body closes, the flow flows into the shroud side, and the flow velocity increases, so that the air inflow speed of the wings is higher than the state in which the valve body is open. As a result, the stall of the turbine wheel can be suppressed and the surging limit flow rate can be reduced.
- the valve body is constituted by a resistor made of a slit-shaped or mesh-shaped member.
- a resistor made of a slit-shaped or mesh-shaped member since the valve body is constituted by a resistor made of a slit-shaped or mesh-shaped member, when the valve body is fully closed, a flow is also generated on the hub side, so that the flow is separated downstream of the valve body. The area is reduced and the performance is improved.
- the inner peripheral resistor and the central resistor are constituted by a perforated plate, a slit shape, or a mesh shape member.
- a perforated plate or net-like plate with a constant air permeability (squeezing rate) without using a valve opening / closing mechanism without adjusting the throttle range.
- a simple structure it is possible to secure a flow rate at a high flow rate and prevent surging at a low flow rate.
- the inner peripheral resistor is formed by a convex annular projection member on an inner diameter side of the inner peripheral wall of the intake passage, and the convex portion of the annular projection member is provided with a low inflow intake air amount. It is preferable to provide a movable means that protrudes toward the inner diameter side of the intake passage at the flow rate.
- the inner peripheral resistor is formed by the convex annular projection member on the inner diameter side of the inner peripheral wall of the intake passage, and the convex portion of the annular projection member is formed on the inner diameter side of the intake passage when the inflow intake air amount is low.
- the convex part is formed on the shroud side, and as a result, the flow flows into the hub side as compared with the case where there is no convex part.
- the inflow speed to the wing is increased, the stall of the wing is suppressed, and the surging limit flow rate can be reduced.
- the present invention it is possible to reduce the surging limit flow rate at a low flow rate by providing a resistor that squeezes the cross section of the intake passage communicating between the rotary blades of the centrifugal compressor and the intake port in the radial direction. it can.
- FIG. 2 is an explanatory diagram of an inner peripheral resistor according to the first embodiment, and is a cross-sectional view taken along the line AA in FIG. It is explanatory drawing which shows the modification of an internal peripheral resistor. It is principal part sectional drawing of the rotating shaft direction of the centrifugal compressor concerning 2nd Embodiment of this invention.
- FIG. 6 is an explanatory diagram of a central resistor according to a second embodiment, and is a cross-sectional view taken along the line BB of FIG. It is explanatory drawing which shows the modification of a center resistor. It is principal part sectional drawing of the rotating shaft direction of the centrifugal compressor which shows 3rd Embodiment of this invention. It is principal part sectional drawing of the rotating shaft direction of the centrifugal compressor which shows 4th Embodiment of this invention.
- FIG. 1 is a cross-sectional view of a main part in the direction of the rotation axis K of a compressor (centrifugal compressor) 3 used in an exhaust turbocharger 1 of an internal combustion engine, and mainly shows an upper half portion.
- the exhaust turbocharger 1 is configured such that the rotational force of a turbine rotor driven by exhaust gas from an internal combustion engine (not shown) is transmitted to the impeller wheel 7 via the rotary shaft 5.
- the centrifugal compressor 3 has an impeller wheel 7 supported in a compressor housing 9 so as to be rotatable about a rotation axis K of the rotation shaft 5.
- An intake passage 11 that guides intake gas, for example, air, before being compressed, to the impeller wheel 7 extends in a cylindrical shape in the direction of the rotation axis K and concentrically with the rotation axis K.
- An intake port 13 connected to the intake passage 11 opens at an end of the intake passage 11. The intake port 13 is tapered toward the end so that air can be easily introduced.
- a diffuser 15 extending in a direction perpendicular to the rotation axis K is formed outside the impeller wheel 7, and a spiral air passage (not shown) is provided on the outer periphery of the diffuser 15. This spiral air passage forms an outer peripheral portion of the compressor housing 9.
- the impeller wheel 7 includes a hub portion 17 that is driven to rotate about the rotation axis K, and a plurality of blades (blades) 19 provided on the outer peripheral surface of the hub portion 17.
- the hub portion 17 is attached to the rotary shaft 5 so that a plurality of blades 19 are rotationally driven together with the hub portion 17.
- the blades 19 are rotationally driven to suck air from the air inlet 13 and compress the air that has passed through the air intake passage 11, and the shape is not particularly limited.
- the blade 19 is provided with a front edge 19a which is an upstream edge, a rear edge 19b which is a downstream edge, and an outer peripheral edge (outer peripheral part) 19c which is a radially outer edge.
- the outer peripheral edge 19 c is a side edge portion covered by the shroud portion 21 of the compressor housing 9.
- the outer periphery 19c is arrange
- the impeller wheel 7 of the compressor 3 is rotationally driven by a rotating shaft 5 that is rotated by a rotational driving force of a turbine rotor (not shown). Then, outside air is drawn in from the air inlet 13 in the direction of the rotation axis K, flows between the plurality of blades 19 of the impeller wheel 7, and is mainly arranged on the radially outer side after the dynamic pressure is increased. Then, a part of the dynamic pressure is converted into a static pressure, and the pressure is increased and discharged through a spiral air passage formed on the outer peripheral side. And it is supplied as intake air of an internal combustion engine.
- an inner peripheral resistor 25 constituting a resistor against intake air flow is provided on the inner peripheral wall 23 of the intake passage 11.
- the inner peripheral resistor 25 is provided on the inner peripheral wall 23 between the intake port 13 and the blade 19 of the intake passage 11 and is formed by an annular plate member 27.
- An outer peripheral end portion of the plate member 27 is attached to the inner peripheral wall 23 of the intake passage 11, and a cylindrical guide portion 29 extending in the axial direction of the intake passage 11 is attached to the inner peripheral end portion.
- the center line of the guide portion 29 coincides with the rotation axis K, and the guide portion is formed at the center portion of the intake passage 11, so that the directionality of the intake flow flowing through the center portion of the intake passage 11 is stabilized and reduced.
- the flow toward the hub side of the leading edge of the blade 19 at the time of the flow rate can be reliably formed.
- a bell frustum-shaped bell mouth guide portion 31 in which a flow path on the inflow side is widened and a flow path on the outflow side is narrowed is formed. Also good. In this way, the inlet portion widens and the outflow portion narrows, so that an increase effect of the inflow speed of the blades 19 to the inlet can also be expected.
- the plate member 27 is not a plate member that completely blocks the flow, but has a predetermined opening ratio, for example, approximately half (40 to 60%), or the pressure loss coefficient Then, it is desirable to form a perforated plate set to be approximately 0.4 or less, or a lattice (slit) shape or a mesh shape. Moreover, it may be a sponge-like integrated structure having an annular shape instead of a plate shape, and may be any member that functions as a resistor against intake air flow.
- the opening ratio is smaller than the predetermined value or when the pressure loss coefficient is larger than about 0.4, the intake flow rate at the time of the large flow rate cannot be secured, and the performance as the compressor 3 is deteriorated.
- the opening ratio is too large or the pressure loss coefficient is too small, the function as a resistor cannot be obtained.
- the radial height h of the annular plate member 27 is set at a portion having a height of about 50% or more of the leading edge blade height H of the blade 19. That is, it is provided on the inner peripheral wall 23 side of the intake passage 11.
- the height h if the inner peripheral resistor 25 protrudes to the inner diameter side up to a region less than about 50% of the front edge height of the blade 19 as described above, the flow path resistance is increased at a high flow rate. And the necessary flow rate may not be ensured, so that such performance deterioration is prevented.
- FIG. 2 (A) shows a high flow rate.
- a flow flows from the hub side to the shroud side tip in the blade height direction.
- the flow is biased toward the hub side due to the influence of the plate member 27 which is a shroud side resistor, compared to the case where there is no resistor.
- the inflow speed of air to the impeller wheel 7 is increased, the stall of the impeller wheel 7 is suppressed, and the surging limit flow rate can be reduced.
- the intake flow is biased so as to flow into the hub side, so that it does not flow to the tip portion of the blade, i.e., the shroud side, and the use state is the same as the state where a small blade is used, It is possible to cope with a low flow rate without lowering the performance of the compressor.
- the bias of the intake air flow is less than that at the time of a low flow rate, and the blade height at the leading edge of the blade 19 is increased.
- the inner peripheral resistor 25 causes the intake air to be biased toward the hub side of the blades 19 and the cross-sectional area of the intake passage 11 is reduced. As a result, the flow rate is increased, and the surging limit flow rate can be reduced without degrading the performance.
- the second embodiment is provided with a central resistor 41 which is provided in the central portion of the intake passage 11 and constitutes a resistor against intake air flow.
- the central resistor 41 is provided between the intake port 13 of the intake passage 11 and the blade 19 around the rotation axis K, and is constituted by a disk-shaped plate member 43.
- a cylindrical guide portion 45 extending in the axial direction of the intake passage 11 is attached so as to cover the outer periphery of the plate member 43.
- the outer peripheral part of the guide part 45 is attached to the inner peripheral wall 23 of the intake passage 11 by four columns 47 provided in the circumferential direction.
- the central resistor 41 is provided inside the guide portion 45, and the guide portion 45 can stabilize the directionality of the intake air flow that flows through the central portion of the intake passage 11. Further, by providing the guide portion 45, the directionality of the intake flow flowing near the inner peripheral wall of the intake passage 11 is stabilized, and the flow toward the shroud side of the front edge 19a of the blade 19 at the time of low flow rate can be reliably formed.
- a hollow frustum shape in which the flow path on the inflow side is widened and the flow path on the outflow side is narrowed, or a bell mouth shape is used.
- the bell mouth guide 31 may be used.
- the plate member 43 is not a plate member that completely blocks the flow, as shown in FIGS. 7A and 7B, but has a predetermined aperture ratio, for example, approximately half (40 to 60%).
- a perforated plate set to be approximately 0.4 or less in the pressure loss system, or a lattice (slit) shape or a mesh shape.
- it may be a sponge instead of a plate, and may function as a resistor against the intake flow.
- the magnitude of the opening ratio and the pressure loss coefficient is set in relation to the deterioration of the performance of the compressor 3 as in the first embodiment.
- the radial height h of the plate member 43 is set to about 50% or less with respect to the leading edge blade height H of the blade 19. That is, it is provided in the central portion of the intake passage 11.
- the height h is present up to a region exceeding about 50% of the front edge height of the blade 19, the required flow rate may not be ensured due to an increase in flow path resistance at a high flow rate. Is preventing.
- FIG. 6A shows the time of a large flow rate.
- a flow flows from the hub side to the shroud side tip in the blade height direction.
- the flow flows into the shroud side due to the influence of the plate member 43 which is the hub side resistor, and the impeller wheel is compared with the case where there is no resistor.
- the inflow speed of the air to 7 increases, the stall of the impeller wheel 7 is suppressed, and the surging limit flow rate can be reduced.
- the bias of the intake air flow is less than that at the time of low flow rate, and the blade height direction of the leading edge of the blade 19
- the central resistor 41 causes the intake air to be biased toward the shroud side of the blade 19 and the cross-sectional area of the intake passage 11 is reduced. Can increase the flow velocity and reduce the surging limit flow rate.
- the plate member 43 of the second embodiment is a rotatable valve body 51.
- the disk-shaped central resistor 53 can be opened and closed to rotate between a fully open state along the intake flow and a fully closed state that blocks the intake flow, with the radial direction of the intake passage 11 being the central axis of rotation.
- the valve body 51 is constituted.
- a valve body rotation shaft 55 is connected to the rotation center axis of the valve body 51, and the valve body rotation shaft 55 penetrates the guide portion 45, and further, only one column 47 has an internal penetration structure,
- the compressor housing 9 penetrates through the compressor housing 9 so as to protrude from the compressor housing 9 instead of being provided in that place. And the end part which penetrated the compressor housing 9 and protruded outside is rotated by the drive mechanism which is not shown in figure.
- the opening / closing operation of the valve body 51 is controlled based on the rotational speed of the impeller wheel 7 of the compressor 3 so that the valve body 51 is fully closed when it falls to a predetermined low rotation region, that is, a limit low flow region where surging occurs. It is controlled by the device.
- valve body 51 is controlled to close as the flow rate decreases, that is, the rotational speed of the impeller wheel 7 decreases.
- the plate member 54 constituting the valve body 51 may be a porous body or a slit-like resistor as in the second embodiment, or may be a completely disc-shaped plate member. Good. In the case of a disk, since the opening degree of the valve body 51 is adjusted, the valve body 51 is fully opened at the time of a high flow rate, so that no problem arises from the viewpoint of securing the flow rate. Further, when the valve body 51 is configured by a resistor made of a slit-shaped or mesh-shaped member, when the valve body 51 is fully closed, a flow also occurs on the hub side. The flow separation region is reduced and the performance is improved.
- the valve body 51 that can be opened and closed is provided, and the cylindrical guide portion 45 or the bell mouth shape guide portion 45 is provided on the outer peripheral side thereof.
- the valve body 51 is closed and the flow flows into the shroud side, and the air inflow speed to the impeller wheel 7 is increased compared with the state in which the valve body 51 is opened, and the stall of the impeller wheel 7 is suppressed.
- the surging limit flow rate can be reduced.
- an annular projecting member 61 protruding in a convex shape is provided on the inner diameter side of the inner peripheral wall 23 of the intake passage 11.
- a resistor is formed by the annular projecting member 61, and movable means 64, 66, and 68 for adjusting the amount of protrusion of the projecting portion 63 of the annular projecting member 61 to the inner diameter side of the intake passage 11 according to the inflow intake air amount. It has.
- FIG. 9A An outline is shown in FIG. 9A, and details thereof are shown in FIGS.
- the annular projecting member 61 formed in a convex shape on the inner diameter side of the inner peripheral wall 23 of the intake passage 11 is formed of an elastic body (rubber member or resin material) and has a pressing force from the outer peripheral side. By causing F to act on the inner diameter side, the amount of convex protrusions is variably controlled.
- the movable means 64 is formed with an annular slit 65 on the compressor housing 9 side, an elastic rubber member 67 is disposed on the outer side thereof in the circumferential direction, and a pressure chamber 69 on the outer side of the rubber member 67.
- the pressure chamber housing 71 formed on the outer peripheral side of the rubber member 67 is attached by bolts 73, 73 so as to form A pressure liquid such as pressurized air is supplied to the pressure chamber 69 via a pressure supply pipe 87.
- the protruding amount of the convex portion 63 of the annular protruding member 61 is controlled according to the amount of pressurized liquid supplied to the pressure chamber 69.
- the movable means 66 is formed with an annular slit 65 on the compressor housing 9 side, and an elastic rubber member 67 is disposed on the outer side in the circumferential direction and attached in the circumferential direction with bolts 77.
- a tightening band 79 is wound around the outer side of the rubber member 67, and the amount of protrusion of the convex portion 63 is controlled by variably controlling the tightening force for tightening the tightening band 79.
- annular protrusion member 81 formed in a convex shape on the inner peripheral wall 23 of the intake passage 11 is formed of an elastic body (rubber member or resin material), and the amount of the convex protrusion is variable. Be controlled.
- an annular slit 65 is formed on the compressor housing 9 side, and an elastic rubber member 84 is arranged on the outer side in the circumferential direction, and the rubber member 84 is rotated on one side in the rotation axis K direction.
- a slide portion 85 that is slidable in the direction of the axis K is provided. By sliding the slide portion 85 with an actuator (not shown), the convex portion 83 protrudes inside the intake passage 11 to form an annular projection member 81. It has a structure. The amount of the convex protrusion is controlled in accordance with the slide amount S of the slide portion 85.
- the resistor is formed by the convex annular projecting members 61 and 81 projecting toward the inner diameter side of the inner peripheral wall of the intake passage 11, and the projecting of the annular projecting members 61 and 81 is formed.
- the amount of convex protrusion is not controlled according to the operating state, and a resistor formed by the annular protrusion members 61 and 81 that are convex toward the inner diameter side is simply formed on the inner peripheral wall 23 of the intake passage 11. Even with the structure only provided, the performance of the compressor and the effect of reducing the surging limit flow rate can be obtained by the effect of preventing the backflow and the effect of increasing the flow velocity described in the first embodiment.
- the present invention it is possible to reduce the surging limit flow rate at a low flow rate by providing a resistor that squeezes the cross section of the intake passage communicating between the rotary blades of the centrifugal compressor and the intake port in the radial direction. Therefore, it is useful as a technology applied to an exhaust turbocharger of an internal combustion engine.
Abstract
Description
可変ディフューザには、ディフューザ翼の回動、スライドにより通路面積を可変にすることで、前記のケーシングトリートメントに対し、大幅に作動範囲を拡大することが可能である。
しかしながら、複雑な駆動機構が必要となり、コストがかかる。また、摺動部の信頼性、摺動部のすき間による性能低下、ガス漏れ等の課題がある。
特許文献1には、インペラー外周空気通路に開口する入口スリットから空気の一部を取り入れて、再循環通路を通して出口スリットから入口空気通路に流出するコンプレッサにおいて、出口スリットから入口空気通路への空気流出中心線がインペラーに向かうように、一定角度傾斜して設けられる技術が示されている。
また、ディフューザ部に流量調整弁を設けての改善では、流量調整弁の駆動機構が必要になりコスト増を招くとともに、低流量側での作動範囲の大幅な改善は望めない。
従って、低流量側での更なる改善が必要であった。
高流量時においては、抵抗体の影響による流れの偏りは低流量時に比べて少なく翼前縁の翼高さ方向にハブ側からシュラウド側先端までの全域に渡って流入するが、流量の低下に従って、低流量時においては、前記抵抗体によって前記インペラーホイールの翼への流入速度が上昇されるとともに、前記吸気通路の内周壁側部分に設けた内周抵抗体によって、吸気を翼のハブ側に偏らせ、または前記中心側部分に設けた中心抵抗体によって、吸気を翼のシュラウド側に偏らせることができる。
また、内周抵抗体によって、吸気流を翼のハブ側に偏って流入させ、また、中心抵抗体によって、吸気流を翼のシュラウド側に偏って流入させることで、小型の羽根を使用している状態と同様の使用状態となり、低流量であっても性能(圧力比)低下を抑えることができる。
このように、流量が低下するに従って、弁体を閉めることで流れが、シュラウド側に流入して流速が上昇するようになり、弁体が開いた状態に比べて、翼の空気の流入速度が上昇し、タービンホイールの失速を抑制し、サージング限界流量を低減できる。
このように、弁体が、スリット形状、もしくはメッシュ形状の部材からなる抵抗体によって構成されるため、弁体が全閉時に、ハブ側にも流れが生じるため、弁体下流での流れの剥離領域が低減されて、性能が向上する。
弁体のように開閉作動することで、絞りの範囲を調整しなくても、一定の空気透過率(絞り率)を有する多孔板若しくは網状板とすることで、弁開閉機構を用いることなく簡単な構造で、高流量時の流量確保と低流量時のサージングの発生を防止できる。
該排気ターボ過給機1は、図示されない内燃機関の排ガスによって駆動されるタービンロータの回転力が、回転軸5を介してインペラーホイール7に伝達されるようになっている。
図1~図4Bを参照して、第1実施形態を説明する。
第1実施形態は、吸気通路11の内周壁23に、吸気流に対する抵抗体を構成する内周抵抗体25が設けられるものである。
また、板形状ではなく円環形状をしたスポンジ状の一体構造物でもよく、吸気流に対して抵抗体として機能する部材であればよい。
図2(A)は、大流量時を示し、このときには、インペラーホイール7の入口では、翼高さ方向にハブ側からシュラウド側先端間で流れが流入する。流量が低下するに従い、図2(B)に示すように、シュラウド側の抵抗体である板部材27の影響で流れがハブ側に偏って流入するようになり、抵抗体がない場合に比べてインペラーホイール7への空気の流入速度が上昇し、インペラーホイール7の失速を抑制して、サージング限界流量を低減できる。
次に、図5~図7Bを参照して、第2実施形態を説明する。
第2実施形態は、吸気通路11の中心部分に設けられて、吸気流に対する抵抗体を構成する中心抵抗体41が設けられるものである。
この板部材43の外周を覆うように吸気通路11の軸方向に延びる円筒形状のガイド部45が取り付けられている。ガイド部45の外周部は、周方向に4箇所設けられた支柱47よって吸気通路11の内周壁23に取り付けられている。
この、開口比率や圧力損失係数の大きさは、第1実施形態と同様にコンプレッサ3の性能の悪化との関係で設定される。
図6(A)は、大流量時を示し、このときには、インペラーホイール7の入口では、翼高さ方向にハブ側からシュラウド側先端間で流れが流入する。流量が低下するに従い、図6(B)に示すように、ハブ側の抵抗体である板部材43の影響で流れがシュラウド側に流入するようになり、抵抗体がない場合に比べてインペラーホイール7への空気の流入速度が上昇し、インペラーホイール7の失速を抑制して、サージング限界流量を低減できる。
次に、図8を参照して第3実施形態について説明する。
第3実施形態は、第2実施形態の板部材43を回転可能な弁体51としたものである。
弁体51の回動中心軸には弁体回動軸55が連結し、該弁体回動軸55はガイド部45を貫通し、さらに一本の支柱47だけ内部貫通構造として、その内部を貫通し、または一本の支柱47に代えてその箇所に設けられ、コンプレッサハウジング9の外側に突出するように該コンプレッサハウジング9を貫通している。
そして、コンプレッサハウジング9を貫通して外側に突出した端部を、図示しない駆動機構によって回動するようになっている。
円板状の場合には、弁体51の開度調整がされるため、高流量時に全開されるため流量の確保の点からは問題は生じない。また、弁体51が、スリット形状、もしくはメッシュ形状の部材からなる抵抗体によって構成される場合には、弁体51が全閉時には、ハブ側にも流れが生じるため、弁体51の下流での流れの剥離領域が低減されて性能が向上する。
次に、図9A~図12を参照して第4実施形態について説明する。
第4実施形態は、吸気通路11の内周壁23の内径側に凸状に突出する環状突起部材61が設けられている。
この環状突起部材61によって抵抗体が形成され、該環状突起部材61の凸状部分63を、流入吸気量に応じて吸気通路11の内径側に突出する量を調整する可動手段64、66、68を備えている。
図9Aに示すように、吸気通路11の内周壁23の内径側に凸状に形成された環状突起部材61は、弾性体(ゴム部材、若しくは樹脂材)によって形成されて、外周側から押圧力Fを内径側に作用させることで、凸状の突起量を可変制御する。
ゴム部材67の外側に締付けバンド79が、周方向に巻かれており、該締付けバンド79を締め付ける締め付け力を可変制御することで、凸状部分63の突出量が制御される。
図9Bに示すように、吸気通路11の内周壁23に凸状に形成された環状突起部材81は、弾性体(ゴム部材、若しくは樹脂材)によって形成されて、該凸状の突起量が可変制御される。
そして、この凸状の突起量はスライド部85のスライド量Sに応じて制御される。
3 コンプレッサ(遠心圧縮機)
5 回転軸
7 インペラーホイール
9 コンプレッサハウジング(ハウジング)
11 吸気通路
13 吸気口
17 ハブ
19 羽根(翼)
23 内周壁
25 内周抵抗体(抵抗体)
27、43 板部材(抵抗体)
29、45 ガイド部
31 ベルマウスガイド部
41 中心抵抗体(抵抗体)
47 支柱
51 弁体
61、81 環状突起部材
64、66、68 可動手段
67、84 ゴム部材
Claims (10)
- 回転軸方向に開口する吸気口と該吸気口につながる吸気通路とを有するハウジングと、前記ハウジングの内部に、前記回転軸を中心に回転可能に配置され、前記吸気口から流入する吸気ガスを圧縮するインペラーホイールと、を備えた遠心圧縮機であって、
前記吸気通路の内周壁側部分若しくは中心側部分のいずれかに吸気流に対する抵抗体を設け、低流量時において前記抵抗体によって前記吸気通路の断面積を絞ることで前記インペラーホイールの翼への流入速度を上昇させるとともに、前記吸気通路の内周壁側部分に設けた内周抵抗体によって吸気を翼のハブ側に偏らせ、前記中心側部分に設けた中心抵抗体によって吸気を翼のシュラウド側に偏らせて流すことを特徴とする遠心圧縮機。 - 前記内周抵抗体は環形状からなり、該内周抵抗体の内周端に吸気通路の軸方向に延びる円筒形状若しくは流入側の流路が広がり流出側の流路が狭められる中空円錐台形状、あるいはベルマウス形状からなるガイド部が設けられたことを特徴とする請求項1記載の遠心圧縮機。
- 前記内周抵抗体は前記翼の前縁高さの約50%以上の高さの部分に設置されることを特徴とする請求項1または2記載の遠心圧縮機。
- 前記中心抵抗体は円板形状からなり、該中心抵抗体の円板の外周を覆って吸気通路の軸方向に延びる円筒形状若しくは流入側の流路が広がり流出側の流路が狭められる中空円錐台形状、あるいはベルマウス形状からなるガイド部が設けられたことを特徴とする請求項1記載の遠心圧縮機。
- 前記中心抵抗体は前記翼の前縁高さの約50%以下に設置されることを特徴とする請求項1または4記載の遠心圧縮機。
- 前記円板形状の中心抵抗体は、吸気通路の径方向を回動中心軸として、吸気流に沿う全開と吸気流を遮る全閉との間を回動する開閉可能な弁体からなることを特徴とする請求項4記載の遠心圧縮機。
- 前記弁体は、所定以上の吸気流量のときに全開状態とし、流量の低下に従って、弁体を閉じるように制御されることを特徴とする請求項6記載の遠心圧縮機。
- 前記弁体が、多孔板、スリット形状、もしくはメッシュ形状の部材からなる抵抗体によって構成されることを特徴とする請求項6記載の遠心圧縮機。
- 前記内周抵抗体および前記中心抵抗体が、多孔板、スリット形状、もしくはメッシュ形状の部材によって構成されることを特徴とする請求項1記載の遠心圧縮機。
- 前記内周抵抗体は、前記吸気通路の内周壁の内径側に凸状の環状突起部材によって形成され、該環状突起部材の凸状部分を、流入吸気量が低流量時に吸気通路の内径側に突出する可動手段を備えていることを特徴とする請求項1記載の遠心圧縮機。
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CN201611175028.4A CN106968989A (zh) | 2013-02-22 | 2013-02-22 | 离心压缩机 |
JP2015501196A JP6109291B2 (ja) | 2013-02-22 | 2013-02-22 | 遠心圧縮機 |
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US20170342997A1 (en) * | 2014-11-07 | 2017-11-30 | Cummins Ltd. | Compressor and turbocharger |
US10655642B2 (en) | 2015-05-27 | 2020-05-19 | Volkswagen Aktiengesellschaft | Compressor, exhaust gas turbocharger and internal combustion machine |
DE102015209666A1 (de) * | 2015-05-27 | 2016-12-01 | Volkswagen Aktiengesellschaft | Verdichter |
WO2016188712A1 (de) | 2015-05-27 | 2016-12-01 | Volkswagen Aktiengesellschaft | Verdichter, abgasturbolader und brennkraftmaschine |
JP2017015026A (ja) * | 2015-07-02 | 2017-01-19 | 本田技研工業株式会社 | コンプレッサ構造 |
JP2017015025A (ja) * | 2015-07-02 | 2017-01-19 | 本田技研工業株式会社 | コンプレッサ構造 |
EP3139045A1 (de) * | 2015-09-03 | 2017-03-08 | Volkswagen Aktiengesellschaft | Verdichter, abgasturbolader und brennkraftmaschine |
JPWO2018147128A1 (ja) * | 2017-02-08 | 2019-11-07 | 三菱重工エンジン&ターボチャージャ株式会社 | 遠心圧縮機、ターボチャージャ |
JP7082948B2 (ja) | 2017-02-08 | 2022-06-09 | 三菱重工エンジン&ターボチャージャ株式会社 | 遠心圧縮機、ターボチャージャ |
WO2018146753A1 (ja) * | 2017-02-08 | 2018-08-16 | 三菱重工エンジン&ターボチャージャ株式会社 | 遠心圧縮機、ターボチャージャ |
WO2018147128A1 (ja) * | 2017-02-08 | 2018-08-16 | 三菱重工エンジン&ターボチャージャ株式会社 | 遠心圧縮機、ターボチャージャ |
US11168701B2 (en) | 2017-02-08 | 2021-11-09 | Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. | Centrifugal compressor and turbocharger |
DE102018110557A1 (de) * | 2018-05-03 | 2019-11-07 | Iav Gmbh Ingenieurgesellschaft Auto Und Verkehr | Verdichtereintritt mit verstellbarer Eintrittsgeometrie |
US11199198B2 (en) | 2018-08-23 | 2021-12-14 | Ihi Corporation | Centrifugal compressor |
WO2020188763A1 (ja) * | 2019-03-19 | 2020-09-24 | 三菱重工エンジン&ターボチャージャ株式会社 | 遠心圧縮機及びターボチャージャ |
JPWO2020188763A1 (ja) * | 2019-03-19 | 2020-09-24 | ||
JP7353354B2 (ja) | 2019-03-19 | 2023-09-29 | 三菱重工エンジン&ターボチャージャ株式会社 | 遠心圧縮機及びターボチャージャ |
JP7461715B2 (ja) | 2019-03-26 | 2024-04-04 | 三菱重工コンプレッサ株式会社 | 圧縮機 |
JP2020159281A (ja) * | 2019-03-26 | 2020-10-01 | 三菱重工コンプレッサ株式会社 | 圧縮機 |
JPWO2020217847A1 (ja) * | 2019-04-26 | 2020-10-29 |
Also Published As
Publication number | Publication date |
---|---|
US20150354591A1 (en) | 2015-12-10 |
EP2960526A4 (en) | 2016-07-27 |
JPWO2014128931A1 (ja) | 2017-02-02 |
EP2960526A1 (en) | 2015-12-30 |
EP2960526B1 (en) | 2017-11-08 |
CN104968944B (zh) | 2019-08-23 |
US10167877B2 (en) | 2019-01-01 |
JP6109291B2 (ja) | 2017-04-05 |
CN104968944A (zh) | 2015-10-07 |
CN106968989A (zh) | 2017-07-21 |
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