WO2014024377A1 - 歯付ベルト及びこれを備えたベルト減速装置 - Google Patents
歯付ベルト及びこれを備えたベルト減速装置 Download PDFInfo
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- WO2014024377A1 WO2014024377A1 PCT/JP2013/004200 JP2013004200W WO2014024377A1 WO 2014024377 A1 WO2014024377 A1 WO 2014024377A1 JP 2013004200 W JP2013004200 W JP 2013004200W WO 2014024377 A1 WO2014024377 A1 WO 2014024377A1
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- belt
- tooth
- toothed belt
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/28—Driving-belts with a contact surface of special shape, e.g. toothed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D3/00—Steering gears
- B62D3/02—Steering gears mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0421—Electric motor acting on or near steering gear
- B62D5/0424—Electric motor acting on or near steering gear the axes of motor and final driven element of steering gear, e.g. rack, being parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/06—Driving-belts made of rubber
- F16G1/08—Driving-belts made of rubber with reinforcement bonded by the rubber
- F16G1/10—Driving-belts made of rubber with reinforcement bonded by the rubber with textile reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/14—Construction providing resilience or vibration-damping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/02—Gearings for conveying rotary motion by endless flexible members with belts; with V-belts
- F16H7/023—Gearings for conveying rotary motion by endless flexible members with belts; with V-belts with belts having a toothed contact surface or regularly spaced bosses or hollows for slipless or nearly slipless meshing with complementary profiled contact surface of a pulley
Definitions
- the technology disclosed in this specification relates to a toothed belt used in a power steering device.
- Patent Document 1 discloses a belt speed reducer using a friction type so-called V-belt.
- V-belt a friction type so-called V-belt.
- Patent Document 2 discloses a belt speed reducer using a spur type belt (toothed belt).
- the force is transmitted by meshing the teeth of the pulley with the teeth of the belt, so there is no need to apply a large tension to the belt as compared with the case of using the V belt, and the torque at no load Can be reduced.
- the width of the belt must be widened to ensure the strength of the teeth, and the speed reducer becomes larger, and the speed reducer is inserted into the vehicle body. Layout becomes difficult. Further, when the belt width is widened, there is a problem that noise increases.
- the helical tooth is a predetermined width with respect to the belt width direction perpendicular to the belt traveling direction in the case of a belt, and to the width direction of the pulley perpendicular to the rotation direction of the pulley in the case of a pulley. This refers to teeth that are inclined at an angle.
- the meshing between the pulley teeth and the belt teeth proceeds sequentially from one end of the teeth to the other during the operation of the reduction gear. It is possible to reduce noise generated when the two engage.
- An object of the present invention is to provide a toothed belt for a power steering apparatus in which noise and vibration are sufficiently reduced.
- a toothed belt includes a back portion made of an elastic body, and a power provided with a plurality of helical teeth provided on the inner peripheral side of the back portion and arranged at a constant pitch in the belt length direction.
- a toothed belt for a steering device wherein an angle ⁇ formed by a direction in which the tooth trace of the helical tooth extends and a belt width direction is not less than 7 degrees and not more than 10 degrees, and the thickness of the back portion is tb.
- the torsion angle ⁇ of the lotus teeth is 7 degrees or more and 10 degrees or less, noise can be greatly reduced compared to the case where the torsion angle ⁇ is set outside this range. .
- the ratio A of the thickness tb of the back portion to the tooth height hb of the lotus tooth is 120% or more and 240% or less, while ensuring reliability, The compression elastic modulus of the back portion can be increased and the vibration damping effect can be increased.
- the above-mentioned toothed belt is preferably used for a power steering belt reduction device.
- toothed belt and the belt speed reducer According to the toothed belt and the belt speed reducer according to an embodiment of the present disclosure, noise and vibration are effectively reduced, and the steering feeling of the power steering can be improved.
- FIG. 1 is a side view illustrating a belt reduction device according to an embodiment of the present disclosure.
- FIG. 2 is a perspective view showing a driven pulley.
- FIG. 3A is an enlarged side view showing a part of a toothed belt according to an embodiment of the present disclosure, and FIG. 3B is a part of the toothed belt viewed from the side of a helical tooth.
- FIG. 4A is a diagram illustrating a cross section taken along line IVa-IVa of FIG. 3A of the toothed belt according to the embodiment of the present disclosure, and FIG. 4B is a diagram illustrating the toothed belt in the belt length direction. It is a figure which expands and shows the cross section of a belt.
- FIG. 4A is a diagram illustrating a cross section taken along line IVa-IVa of FIG. 3A of the toothed belt according to the embodiment of the present disclosure
- FIG. 4B is a diagram illustrating the toothed belt in the belt length direction. It is
- FIG. 5 is a diagram schematically illustrating a state in which the helical gear and the groove of the pulley are engaged with each other in the belt speed reducer according to an embodiment of the present disclosure.
- FIG. 6 is a diagram showing the relationship between the helical twist angle and the noise level in a toothed belt with a tooth pitch of 2 mm.
- FIG. 7 is a diagram showing a relationship between a back thickness / tooth height value A (%) and a noise level in a toothed belt having a tooth pitch of 2 mm.
- FIG. 8 is a diagram showing a relationship between a helical twist angle and a noise level in a toothed belt having a tooth pitch of 3 mm.
- FIG. 9 is a diagram showing the relationship between the back thickness / tooth height value A (%) and the noise level in a toothed belt with a tooth pitch of 3 mm.
- FIG. 1 is a side view showing a belt reduction device according to an embodiment of the present disclosure.
- the belt speed reducer 10 includes a drive pulley 12 having a plurality of helical teeth 13 formed at a predetermined pitch, a driven pulley 14 having a plurality of helical teeth 19 formed at a predetermined pitch, A toothed belt 16 is provided that has a helical tooth 20 that meshes with the tooth 13 and the helical tooth 19 and is stretched over the driving pulley 12 and the driven pulley 14.
- the belt reduction device is used in a power steering device for automobiles.
- a power steering device for automobiles.
- the rotation is transmitted to the input shaft, and the rotation is transmitted to the pinion through this while twisting the torsion bar.
- the rack shaft moves in the axial direction.
- the output signal of the torque detection device is input to the control device, and the control device rotates the assist motor.
- the rotational force of the assist motor is transmitted from the driving pulley 12 to the toothed belt 16 and the driven pulley 14. By this operation, the handle operation is assisted by the assist motor.
- the driving pulley 12 and the driven pulley 14 rotate according to the direction in which the driver turns the steering wheel, and the toothed belt 16 advances forward or backward along the longitudinal direction (belt length direction).
- the maximum rotation speed of the drive pulley 12 is, for example, about 5000 rpm.
- the toothed belt 16 of this embodiment is preferably used for an electric power steering apparatus.
- FIG. 2 is a perspective view showing the driven pulley 14.
- the above-described helical teeth 19 are formed on the outer peripheral surface of the driven pulley 14, and a flange 21 for preventing belt drop-off is formed on the outer peripheral edge portion, for example.
- the driven pulley 14 has a through hole 17 for passing a rack shaft of a power steering device (not shown). Usually, no flange is formed on the outer peripheral edge of the drive pulley 12.
- the diameter and the number of teeth of the driving pulley 12 and the diameter and the number of teeth of the driven pulley 14 are appropriately set according to the required reduction ratio.
- the diameter of the drive pulley 12 is, for example, about 17 mm to 32 mm, and the number of teeth is, for example, about 28 to 50 teeth.
- the diameter of the driven pulley 14 is, for example, about 64 mm to 102 mm, and the number of teeth is, for example, about 100 teeth to 160 teeth.
- the pitch of the helical teeth 13 and the pitch of the helical teeth 19 are, for example, 2 mm or more and 3 mm or less.
- the angle formed by the direction in which the tooth trace of the helical tooth 13 extends and the thickness direction of the drive pulley 12 and the angle formed by the direction in which the helical line of the helical tooth 19 extends and the thickness direction of the driven pulley 14 are, for example, 7 degrees or more and 10 degrees. It is as follows.
- FIG. 3A is an enlarged side view showing a part of the toothed belt 16 according to an embodiment of the present disclosure
- FIG. 3B shows a part of the toothed belt 16 from the helical tooth 20 side. It is a top view at the time of seeing.
- the back surface (upper surface) of the belt is shown as a flat surface, but the actual toothed belt 16 has an endless ring shape when it is not stretched over the pulley. .
- FIG. 4A is a diagram illustrating a cross-section taken along line IVa-IVa illustrated in FIG. 3A of the toothed belt 16 according to an embodiment of the present disclosure
- FIG. 4B is a belt length direction. It is a figure which expands and shows the cross section of the toothed belt 16 in.
- the above-described helical teeth 20 are provided at a predetermined pitch P on the inner peripheral side of the toothed belt 16, and the pitch P is equal to the pitch of the helical teeth 13 and 19. It is substantially the same, for example, 2 mm or more and 3 mm or less.
- the pitch P refers to the distance between the centers of adjacent helical teeth 20 in the belt length direction.
- the width Wt of each helical tooth 20 in the belt length direction is, for example, about 1.30 mm to 1.95 mm.
- the belt width W of the toothed belt 16 is, for example, 20 mm or more and 40 mm or less.
- the circumferential length of the toothed belt 16 is appropriately set according to the diameter of the pulley and the like, and is, for example, about 300 mm to 400 mm.
- an angle (also referred to as a twist angle) ⁇ formed by the direction in which the tooth traces of the helical teeth 20 extend and the belt width direction is 7 degrees or more and 10 degrees or less.
- the tooth trace of the helical tooth 20 may rise to the right with respect to the belt width direction as a horizontal reference, or may rise to the left.
- the helical angle ⁇ of the helical tooth 20 is substantially equal to the helical angle of the helical tooth 13 of the driving pulley 12 and the helical angle of the helical tooth 19 of the driven pulley 14.
- the ratio of the period in which one helical tooth 20 meshes with the helical teeth 13 and 19 of the pulley and the period in which the next helical tooth 20 meshes with the helical teeth 13 and 19 of the pulley (meshing overlap ratio) ⁇
- ⁇ W ⁇ tan ⁇ / P ⁇ 2.53 ⁇ 1 ⁇ ⁇ 0.18 holds.
- the toothed belt 16 includes a ring-shaped back portion 24 made of an elastic body, and an inner periphery of the back portion 24 along the belt length direction, for example. It has the core wire 22 embedded in the side and the above-mentioned lotus tooth 20 provided on the inner peripheral side of the back portion 24.
- the lotus tooth 20 has a tooth rubber 28 and a tooth cloth 26 that covers the inner peripheral surface of the tooth rubber 28.
- the tooth cloth 26 may be in direct contact with the core wire 22 or the back portion 24, or the tooth cloth 26 and the core wire 22 or the back portion 24 are thinned portions of the tooth rubber 28. May be in contact with each other.
- a rubber that can withstand a low temperature of about ⁇ 40 ° C. to a high temperature of about 120 ° C. is used, for example, hydrogenated nitrile rubber (HNBR) is preferably used.
- HNBR hydrogenated nitrile rubber
- chloroprene rubber (CR), ethylene-propylene-diene rubber (EPDM), styrene butadiene rubber, epichlorohydrin rubber, polyurethane rubber, or the like may be used as a constituent material for the back 24 and the tooth rubber.
- well-known reinforcing fiber etc. and additives may be mix
- the core wire 22 is wound, for example, in a spiral shape on the inner peripheral side of the back portion 24, near the boundary with the tooth rubber 28 or the tooth cloth 26.
- a plurality of the core wires 22 may be provided. Since the toothed belt 16 is provided with helical teeth 20, the belt tends to move toward the edge of the pulley when the belt speed reducer 10 is operated.
- a plurality of core wires 22 may be configured by appropriately combining S-twisted yarns and Z-twisted yarns, and the thrust force caused by the helical teeth 20 may be reduced.
- a material having high elasticity is preferably used, and for example, glass fiber is preferably used.
- An aramid fiber or the like may be used as the core wire 22.
- nylon fiber or nylon fiber added with aramid fiber is preferably used.
- the thickness of the tooth cloth 26 is, for example, about 0.30 mm or more and 0.50 mm or less.
- nylon fibers such as 6,6-nylon and 4,6-nylon, aramid fibers, polyparaphenylene benzobisoxazole (PBO) fibers, and the like can be used.
- the tooth height hb of the helical tooth 20 is, for example, about 0.76 mm to 1.14 mm, and the total thickness of the toothed belt 16 (from the back of the belt to the helical tooth). It is preferable that the thickness (t) to the tip of T is, for example, about 1.67 mm or more and 3.88 mm or less.
- the toothed belt 16 is passed over the driving pulley 12 and the driven pulley 14 and the helical teeth 20 are engaged with the helical teeth 13 and 19, respectively, the helical teeth 20 are compressed.
- FIG. 5 is a diagram schematically showing a state in which the lotus teeth 20 and the groove of the pulley are engaged with each other.
- the driven pulley 14 is shown as an example, but the groove of the drive pulley 12 has substantially the same shape.
- P ⁇ b> 1 is a line indicating the tooth profile of the driven pulley 14 (or drive pulley 12)
- P ⁇ b> 2 is a line indicating the tooth profile of the toothed belt 16.
- a two-dot chain line B is a reference line passing through the tooth bottom surface of the toothed belt 16, and an arc C indicated by the one-dot chain line is a distance half the tooth height hb of the toothed belt 16 from the reference line B ( The arc passes through a point at 0.5 hb), and the center of the arc coincides with the center of the driven pulley 14 (drive pulley 12).
- a predetermined backlash BL is generated in the toothed belt 16 in a state where it is engaged with the driven pulley 14 and the drive pulley 12.
- the backlash BL is defined as the distance between the helical tooth 19 (or the helical tooth 13) of the pulley and the helical tooth 20 of the toothed belt 16 at a position along the arc C.
- 1.7% ⁇ C ⁇ 2.5% is established between the driven pulley 14 and the drive pulley 12 with the toothed belt 16.
- the helical angle of the helical teeth 20 is 7 degrees or more, so that the meshing between the teeth of the pulley and the teeth of the belt is performed when the belt speed reducer 10 is operated. Since it progresses more smoothly from one end of the other to the other end, it is possible to effectively reduce the noise generated when the teeth engage with each other.
- the twist angle ⁇ of the helical teeth of the belt exceeds 10 degrees, the thrust force acting on the belt wound around the pulley increases. As a result, the deviation of the belt on the pulley is increased, and a rubbing sound is generated between the belt side surface and the flange of the pulley, and the noise may increase.
- the twist angle ⁇ of the helical teeth 20 is 7 degrees or more and 10 degrees or less, the noise is smaller than when the twist angle ⁇ is set outside this range. Can be greatly reduced.
- the meshing overlap ratio ⁇ W ⁇ tan ⁇ / P, ⁇ 2.53 ⁇ 1 ⁇ ⁇ 0.18 is satisfied.
- the driving pulley 12 or the toothed belt 16 and the driven pulley 14 can continuously and smoothly mesh with each other, thereby reducing the generation of noise.
- the ratio A 100 ⁇ tb / hb of the thickness tb of the back portion 24 to the tooth height hb of the helical tooth
- A 120% or more and 240% or less.
- the ratio A 120% or more, the compression elastic modulus of the tooth rubber 28 and the back portion 24 is increased, so that the vibration damping effect can be increased.
- the ratio A exceeds 240%
- the noise level is lower when the toothed belt 16 is thicker at present.
- the thickness of the belt is made too large, the rigidity of the belt increases and the teeth of the belt do not engage with the teeth of the pulley, resulting in a high noise level.
- the ratio A exceeds 240%
- the rigidity of the belt increases on the back side, bending fatigue on the pulley increases, and cracks are likely to occur particularly in a low temperature environment.
- the vibration and noise during operation can be effectively obtained while sufficiently securing the life of the belt reduction gear. Can be reduced. If the ratio A is in the range of 175% or more and 240% or less, vibration and noise during operation can be further reduced. In addition, even when the thickness of the back portion 24 is 0.91 mm or more and 2.74 mm or less, vibration and noise during operation can be effectively reduced while sufficiently ensuring the life of the belt speed reducer.
- the compression rate B with respect to hp of the tooth height hb of the helical tooth 20 is set.
- B 100 ⁇ (hb ⁇ hp) / hb, B ⁇ 1.4%.
- the belt speed reducer 10 of the present embodiment compared to the case where B exceeds 1.4%, the hitting of the tooth surfaces when the helical teeth 20 mesh with the helical teeth 13 and 19 can be reduced. Noise generation can be reduced.
- the tooth tips of the helical teeth 13 and 19 and the tooth root of the helical tooth 20 are partially brought into contact with each other or kept close to each other, and the toothed belt 16 and the pulley are engaged and separated. Thus, it is possible to further reduce the noise generated when the toothed belt 16 rotates.
- the tooth pitch of the toothed belt 16 is not particularly limited, but the tooth pitch is preferably 2 mm or more and 3 mm or less. By setting the tooth pitch to 2 mm or more, the teeth of the belt can be made sufficiently large, and sufficient torque can be obtained when the toothed belt 16 is used for electric power steering. On the other hand, if the tooth pitch is 3 mm or less, the number of teeth of the pulley does not decrease too much, so the toothed belt 16 does not wrap around the pulley in a polygonal shape, and the toothed belt 16 follows the shape of the pulley. It is possible to suppress the generation of noise due to the failure.
- the toothed belt 16 of this embodiment and the belt speed reducer 10 using the same the synergistic effect of the above-described configuration can be obtained, so that vibration and noise during operation can be greatly reduced. Particularly, the steering feeling of the electric power steering can be remarkably improved. Further, since vibration and noise during operation are small, the toothed belt 16 and the belt speed reducer 10 using the same according to the present embodiment are not limited to gasoline vehicles in which noise has been reduced in recent years, but also hybrid vehicles and electric vehicles. Even an automobile can be preferably used.
- vibration and noise can be sufficiently reduced even if the belt width W is 20 mm or more and 40 mm or less by the above-described configuration, so that the size of the belt reduction device 10 can be accommodated compactly.
- a cylindrical mold and a vulcanizing can capable of being fitted therein are used.
- grooves for forming a plurality of helical teeth 20 are provided on the outer peripheral surface of the cylindrical mold at equal pitches in the circumferential direction so as to extend with an inclination angle ⁇ with respect to the axial direction.
- a fiber material such as nylon to be used as the tooth cloth 26 is prepared, and a process of applying a rubber paste on one side using a knife coater or a roll coater is performed.
- a fiber material is shape
- a non-crosslinked rubber sheet for forming the back portion 24 of the toothed belt 16 and a glass fiber twisted yarn for forming the core wire 22 are prepared.
- a fiber material is put on a cylindrical mold, and a twisted yarn is wound in a spiral shape at an equal pitch from above. Further, an unvulcanized rubber composition sheet is wound thereon. At this time, the fiber material, the twisted yarn, and the uncrosslinked rubber sheet are set in layers on the cylindrical mold peripheral surface in this order from the mold side.
- the cylindrical mold set with the material is put into a vulcanizing can, and a predetermined temperature and pressure are applied.
- the unvulcanized rubber composition flows and is pressed into the groove provided in the cylindrical mold so as to press the canvas, whereby the lotus teeth 20 are formed.
- the cylindrical belt precursor formed on the peripheral surface is removed from the cylindrical mold taken out from the vulcanization can, and the toothed belt 16 is obtained by cutting it into a predetermined width.
- the manufacturing method of the toothed belt 16 is not limited to the above method, and may be appropriately replaced by other methods.
- Toothed belts of the following examples and comparative examples were produced.
- Each toothed belt was produced by the method described above.
- HNBR was used as the constituent material of the back of the toothed belt and the tooth rubber, and glass fiber was used as the core wire.
- As a tooth cloth a cloth using 66 nylon as warp and weft was used. Further, the belt width was 28 mm and the belt circumferential length was 322 mm in a state where the compression rate was 0%.
- Toothed belts of the following examples and comparative examples were produced.
- the belt width was 25 mm and the belt circumference was 324 mm with the compression rate being 0%.
- An evaluation method of a toothed belt having a tooth pitch of 2 mm (described in the section of “Test Evaluation Belt 1”) is as follows.
- the belt to be evaluated was wound around the two-axis pulley of the driving pulley and the driven pulley, and the noise level was measured when the rotational speed of the driving pulley was changed from 500 rpm to 5000 rpm.
- the number of teeth of the driving pulley was 41
- the number of teeth of the driven pulley was 111
- the tooth pitch of each pulley was 2 mm.
- the diameters of the driving pulley and the driven pulley were 26.10 mm and 70.66 mm, respectively.
- the twist angle of the teeth of each pulley was the same as that of the belt to be evaluated.
- the belt tension was 100 N, and the noise level was measured using a precision sound level meter (product name: LA-5560, manufactured by Ono Sokki Co., Ltd.).
- the sound collecting microphone was installed at a position 30 mm laterally (belt width direction) from the belt end face and 20 mm away from the center of the driving pulley toward the center of the driven pulley.
- the measurement was performed 400 points at 500 rpm to 5000 rpm for each belt, and the average value of the measurement results at the 400 points was shown on the right side of Table 1.
- the evaluation method of the toothed belt having a tooth pitch of 3 mm (described in the section “Test Evaluation Belt 2”) is the same as the evaluation method of the toothed belt having a tooth pitch of 2 mm.
- the number of teeth of the driving pulley was 28, the number of teeth of the driven pulley was 74, and the tooth pitch of each pulley was 3 mm.
- Measurement was carried out at 400 rpm at 500 rpm to 5000 rpm for each belt, and the average value of the measurement results at the 400 points was shown on the right side of Table 2.
- Test evaluation results The result of the test evaluation on the toothed belt having a helical tooth pitch of 2 mm is shown on the right side of Table 1 (the unit of numerical values is dB).
- Table 1 the unit of numerical values is dB.
- the twist angle of the helical teeth is 7 degrees or more and 10 degrees or less and the ratio A is in the range of 120% or more and 240% or less are underlined as a result of the example (21 cases) In bold.
- FIG. 6 is a diagram showing the results shown in Table 1 with the helical tooth angle of the toothed belt as the horizontal axis and the noise level as the vertical axis
- FIG. 7 shows the results shown in Table 1 with the ratio A. It is the figure which showed the horizontal axis and the noise level as the vertical axis.
- the noise level is more effective when the helical twist angle is 7 degrees or more and 10 degrees or less compared to the case where the helical twist angle is less than 7 degrees or more than 10 degrees. It can be confirmed that it can be reduced. Further, it was confirmed that when the twist angle of the lotus teeth is the same, the noise level decreases as the value A increases in the range A of the back thickness / height of 72% to 282%.
- the back thickness / tooth height value A (%) is set to 120% or more regardless of whether the helical twist angle is 7 degrees, 9 degrees, or 10 degrees.
- the noise level can be effectively reduced and that the noise level can be further reduced by setting A to 175% or more.
- the noise level decreased as the back thickness / tooth height value A increased.
- the back thickness / tooth height value A exceeded 240%, the durability of the belt decreased. This is not preferable for practical use.
- the range of A is preferably 120% or more and 240% or more, and more preferably 175% or more and 240% or less.
- FIG. 8 is a diagram showing the results shown in Table 2 with the helical tooth angle of the toothed belt as the horizontal axis and the noise level as the vertical axis
- FIG. 9 shows the results shown in Table 2 with the ratio A. It is the figure which showed the horizontal axis and the noise level as the vertical axis.
- the helical angle of the helical teeth is 7 degrees or more and 10 degrees compared to the case where the helical angle of the helical teeth is less than 7 degrees or more than 10 degrees. It was confirmed that the noise level can be effectively reduced when the degree is less than or equal to the degree. It was also confirmed that the noise level decreased as the value A increased in the range where the thickness A / thickness value A ranged from 84% to 264%.
- the torsion angle of the lotus teeth is set to 7 degrees or more and 10 degrees or less, and the back thickness / tooth height value A (%) is 120. It was confirmed that the noise level can be effectively reduced by setting the ratio to not less than%, and that the noise level can be further reduced by setting A to not less than 175%. From the viewpoint of durability, it is not preferable that the back thickness / tooth height value A exceeds 240% as described above.
- the range of the back thickness / tooth height value A is preferably 120% or more and 240% or more, and preferably 175% or more and 240% or less. It was confirmed that it was more preferable.
- the toothed belt and the belt speed reducer according to an embodiment of the present disclosure can be used for a power steering device such as an automobile.
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Abstract
Description
以下、図を用いて本開示の一実施形態に係る歯付ベルトと、これを用いたベルト減速装置について説明する。
本実施形態の歯付ベルト16によれば、ハス歯20のねじれ角θが7度以上となっていることで、ベルト減速装置10の動作時にプーリの歯とベルトの歯との噛み合わせが歯の一方の端部から他方の端部へとよりスムーズに進むので歯同士が係合する際に生じる騒音を効果的に低減することができる。一方、ベルトのハス歯のねじれ角θが10度を越えると、プーリに巻き掛けられたベルトに働くスラスト力が大きくなる。この結果、プーリ上でのベルトの片寄りが大きくなり、ベルト側面とプーリのフランジとの間で擦れ音が発生し、騒音がかえって増大する場合がある。
次に、上記歯付ベルト16の製造方法の一例について説明する。この製造方法では、円筒金型と、それを内部に嵌めることが可能な加硫缶とが用いられる。なお、円筒金型の外周面には、複数のハス歯20を成形するための溝が軸方向に対してねじれ角θだけ傾いて延びるように周方向に等ピッチで設けられている。
以下の実施例及び比較例の歯付ベルトを作製した。ここで、各実施例及び比較例に係る歯付ベルトにおいては、背部、歯ゴム、心線、及び歯布を構成する材料はそれぞれ同じとし、ハス歯の歯ピッチを2mmとし、歯高さを0.76mmとした上で、以下のパラメータをそれぞれ変更した歯付ベルトを作製した。すなわち、表1に示すように、ベルトの総厚みをそれぞれ1.31mm(A=72)、1.47mm(A=93)、1.67mm(A=120)、1.90mm(A=150)、2.10mm(A=176)、2.22mm(A=192)、2.34mm(A=208)、2.46mm(A=224)、2.58mm(A=239)、2.70mm(A=255)、2.90mm(A=282)とし、ハス歯のねじれ角をそれぞれ5度、7度、9度、10度及び12度と変更した歯付ベルトを作製した。なお、ベルトの総厚みは、背厚みと歯高さの和である。
以下の実施例及び比較例の歯付ベルトを作製した。ここで、各実施例及び比較例に係る歯付ベルトにおいては、背部、歯ゴム、心線、及び歯布を構成する材料は上に示す「試験評価ベルト1」の項に記載された歯付ベルトとそれぞれ同じとし、ハス歯の歯ピッチを3mmとし、歯高さを1.14mmとした上で、以下のパラメータをそれぞれ変更した歯付ベルトを作製した。すなわち、表2に示すように、ベルトの総厚みをそれぞれ2.10mm(A=84)、2.30mm(A=102)、2.50mm(A=119)、2.70mm(A=137)、2.90mm(A=154)、3.10mm(A=172)、3.30mm(A=189)、3.50mm(A=207)、3.70mm(A=225)、3.90mm(A=242)、4.15mm(A=264)とし、ハス歯のねじれ角をそれぞれ5度、7度、9度、10度及び12度と変更した歯付ベルトを作製した。
歯ピッチが2mmの歯付ベルト(「試験評価用ベルト1」の項に記載)の評価方法は、次の通りである。
ハス歯のピッチが2mmの歯付ベルトについての試験評価の結果を表1の右側に示した(数値の単位はdB)。表1の右側において、測定結果のうち、ハス歯のねじれ角が7度以上10度以下で且つ比率Aが120%以上240%以下の範囲のものを実施例(21例)の結果として下線付きの太字で示した。また、図6は、表1に示す結果を、歯付ベルトのハス歯角度を横軸、騒音レベルを縦軸として示した図であり、図7は、表1に示す結果を、比率Aを横軸、騒音レベルを縦軸として示した図である。
12 駆動プーリ
13、19 ハス歯
14 従動プーリ
16 歯付ベルト
17 貫通穴
20 ハス歯
21 フランジ
22 心線
24 背部
26 歯布
28 歯ゴム
Claims (12)
- 弾性体からなる背部と、
前記背部の内周側に設けられ、ベルト長さ方向に一定のピッチで複数配置されたハス歯とを備えたパワーステアリング装置用の歯付ベルトであって、
前記ハス歯の歯筋が延びる方向とベルト幅方向とが成す角度θは7度以上且つ10度以下であり、
前記背部の厚みをtbとし、前記ハス歯の歯高さをhbとし、tbのhbに対する比率AをA=100×tb/hbとするとき、Aは120%以上且つ240%以下である歯付ベルト。 - 請求項1に記載の歯付ベルトにおいて、
Aは、175%以上且つ240%以下である歯付ベルト。 - 請求項1又は2に記載の歯付ベルトにおいて、
ベルトの総厚みが3.88mm以下である歯付ベルト。 - 請求項1~3のうちいずれか1つに記載の歯付ベルトにおいて、
ベルト長さ方向に沿うように前記背部に埋設された心線をさらに備えている歯付ベルト。 - 請求項4に記載の歯付ベルトにおいて、
前記ハス歯は、前記背部の内周側に設けられた歯ゴムと、前記歯ゴムの内周面を覆う歯布とを有している歯付ベルト。 - 請求項5に記載の歯付ベルトにおいて、
前記背部の主材料及び前記歯ゴムの主材料は、HNBR、CR、EPDM、又はこれらのうちから選ばれた2つ以上を混合したものであり、
前記心線はガラス繊維で構成されており、
前記歯布はナイロンで構成されている歯付ベルト。 - 請求項1~6のうちいずれか1つに記載の歯付ベルトにおいて、
前記ハス歯のピッチPは2mm以上且つ3mm以下である歯付ベルト。 - 請求項1~7のうちいずれか1つに記載の歯付ベルトにおいて、
ベルト幅Wは20mm以上且つ40mm以下である歯付ベルト。 - 第1のハス歯が複数形成された駆動プーリと、
第2のハス歯が複数形成された従動プーリと、
弾性体からなる背部と、前記背部の内周側に前記第1のハス歯及び前記第2のハス歯に噛合するように設けられ、ベルト長さ方向に一定のピッチで複数配置された第3のハス歯とを有し、前記駆動プーリ及び前記従動プーリとに掛け渡されたパワーステアリング用の歯付ベルトとを備え、
前記第3のハス歯の歯筋が延びる方向と前記歯付ベルトのベルト幅方向とが成す角度θは7度以上且つ10度以下であり、
前記背部の厚みをtbとし、前記第3のハス歯の歯高さをhbとし、tbのhbに対する比率AをA=100×tb/hbとするとき、Aは120%以上且つ240%以下であるベルト減速装置。 - 請求項9に記載のベルト減速装置において、
Aは、175%以上且つ240%以下であるベルト減速装置。 - 請求項9又は10に記載のベルト減速装置において、
前記駆動プーリの溝深さ及び前記従動プーリの溝深さを共にhpとし、前記第3のハス歯の歯高さhbのhpに対する圧縮率BをB=100×(hb-hp)/hbとするとき、B≦1.4%であり、
前記歯付ベルトと前記駆動プーリ及び前記従動プーリとの間のバックラッシBLと前記第3のハス歯の歯ピッチPとの比率Cを、C=100×BL/Pとするとき、1.7%≦C≦2.5%であるベルト減速装置。 - 請求項9~11のうちいずれか1つに記載のベルト減速装置において、
ベルト長さ方向に沿うように前記背部に埋設された心線をさらに備えているベルト減速装置。
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US12049964B2 (en) * | 2021-06-14 | 2024-07-30 | Petróleo Brasileiro S.A.—Petrobras | Micrometric valve actuator device for gas pressure control |
WO2024185792A1 (ja) * | 2023-03-06 | 2024-09-12 | バンドー化学株式会社 | 歯付ベルト及び伝動システム |
WO2024185788A1 (ja) * | 2023-03-06 | 2024-09-12 | バンドー化学株式会社 | 歯付ベルト及び伝動システム |
Also Published As
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KR20150043316A (ko) | 2015-04-22 |
US9670985B2 (en) | 2017-06-06 |
CN107289069A (zh) | 2017-10-24 |
JP6240605B2 (ja) | 2017-11-29 |
US20150152941A1 (en) | 2015-06-04 |
CN104520609A (zh) | 2015-04-15 |
DE112013003955T5 (de) | 2015-04-23 |
KR102062752B1 (ko) | 2020-01-06 |
CN104520609B (zh) | 2018-07-17 |
JPWO2014024377A1 (ja) | 2016-07-25 |
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