WO2014020968A1 - 継手、フェルール、およびフェルール製造方法 - Google Patents
継手、フェルール、およびフェルール製造方法 Download PDFInfo
- Publication number
- WO2014020968A1 WO2014020968A1 PCT/JP2013/063906 JP2013063906W WO2014020968A1 WO 2014020968 A1 WO2014020968 A1 WO 2014020968A1 JP 2013063906 W JP2013063906 W JP 2013063906W WO 2014020968 A1 WO2014020968 A1 WO 2014020968A1
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- WO
- WIPO (PCT)
- Prior art keywords
- ferrule
- peripheral surface
- tube
- rising
- pipe
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L19/00—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
- F16L19/08—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts with metal rings which bite into the wall of the pipe
- F16L19/10—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts with metal rings which bite into the wall of the pipe the profile of the ring being altered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/04—Reducing; Closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49428—Gas and water specific plumbing component making
- Y10T29/49446—Ferrule making or reforming
Definitions
- the present invention relates to a joint used for connecting a pipe such as a fluid pipe through which a fluid passes.
- the double ferrule-type joint 90 includes a joint body 91, a nut 92, a front ferrule 93, and a back ferrule 94.
- the joint body 91 and the nut 92 are screwed together.
- the nut 92 pushes the back ferrule 94 (point a in the figure) as shown in FIG. 1A.
- the back ferrule 94 pushed by the nut 92 pushes the front ferrule 93 while entering under the front ferrule 93 as shown in FIG. 1B (point b in the figure).
- the front ferrule 93 causes the tip to bite into the pipe 95 along the tapered surface of the joint main body 91 while rotating and rising so that the rear end is raised by the back ferrule 94 entering below (point c in the figure).
- Such a double ferrule-type joint 90 can substantially prevent fluid leakage due to high sealing performance.
- the ferrule is a single joint and includes a joint body, a nut, and a ferrule.
- the ferrule pushed by the nut by tightening the screw connection causes the tip to bite into the pipe along the tapered surface of the joint body, thereby realizing a seal mechanism.
- the back ferrule 94 enters under the front ferrule 93 so that the front ferrule 93 rises with the point b as a power point and the point d as a fulcrum. Since the direction of the force is changed depending on the shape of the tube, generally a radially inward force cannot be efficiently generated at the tip of the tube.
- Patent Document 6 describes various considerations about the characteristics of the single ferrule type joint.
- the double ferrule-type joint can efficiently obtain the force to bite the tip of the ferrule into the pipe, while the number of parts is large, and conversely, the single ferrule-type joint has a small number of parts. Therefore, the force to bite the ferrule tip into the tube cannot be obtained efficiently.
- the double ferrule type joint and the single ferrule type joint have advantages and disadvantages.
- An object of the present invention is to provide a technique that can efficiently generate a force for driving the end of a ferrule toward a pipe with a small number of parts.
- a joint according to one embodiment of the present invention is a joint that is connected to a pipe, and includes a first member having a through hole that receives the pipe, a through hole that receives the pipe, and a central axis of the through hole.
- a second member threadedly coupled to the first member so as to coincide with a central axis of the through hole of the first member; a through hole communicating from the first end portion receiving the tube to the second end portion; There is a portion having an inner diameter larger than the first end and the second end between one end and the second end, and the center axis of the through hole is the center of the first member and the second member.
- first tapered inner peripheral surface that is a tapered inner peripheral surface that contacts the first end of the ferrule
- the second member is a pressing portion that presses at least a part of the pressed portion of the ferrule
- the storage space has a first permissible space in which the ferrule can be stored and the rising portion can be raised so as to increase an angle formed by the outer peripheral surface of the pipe, and the first member
- the ferrule according to one embodiment of the present invention has a first member having a through hole for receiving a pipe, and a through hole for receiving the pipe, and the central axis of the through hole is the central axis of the through hole of the first member.
- a through hole having a portion having an inner diameter larger than that of the first end and the second end between the first end and the second end, a rising portion including the first end, A pressed portion that is closer to the second end than the rising portion; and an intermediate portion that includes the first end and a portion having an inner diameter larger than that of the second end and connects the rising portion and the pressed portion.
- the central axis is the center of the first member and the second member.
- the inner peripheral surface of the first member having a first tapered inner peripheral surface that is a tapered inner peripheral surface that contacts the first end portion of the ferrule, and the pressed portion of the ferrule.
- the ferrule manufacturing method includes a first member having a through-hole for receiving a tube, a through-hole for receiving the tube, and a central axis of the through-hole serving as a through-hole of the first member.
- a second member that is screw-coupled to the first member so as to coincide with a central axis; and a through-hole that communicates from the first end that receives the tube to the second end, the first end and the second end There is a portion having an inner diameter larger than the first end and the second end between the portions, and the center axis of the through hole is made to coincide with the center axis of the first member and the second member,
- a ferrule disposed in a storage space formed by an inner peripheral surface of one member, an inner peripheral surface of the second member, and an outer peripheral surface of the pipe, and the ferrule includes the first end portion.
- a rising portion that includes the pressed portion that is closer to the second end than the rising portion;
- There is a middle portion that includes a portion having an inner diameter larger than that of the first end portion and the second end portion and connects the rising portion and the pressed portion, and has a tapered shape that contacts the first end portion of the ferrule.
- a first tapered inner peripheral surface that is an inner peripheral surface is in the first member, a pressing portion that presses at least a part of the pressed portion of the ferrule is in the second member, and the ferrule is stored in the second member.
- a first permissible space in the storage space that can be raised so as to increase the angle between the rising portion and the outer peripheral surface of the tube, and when the screw connection between the first member and the second member is tightened In the joint, the rising portion of the ferrule rises, rotates with the outer periphery of the first end as a fulcrum and the inner periphery of the first end acts as an action point, and is driven into the outer periphery of the tube.
- Used Ferro A ferrule manufacturing method for manufacturing a long pipe member, wherein an outer diameter and an inner diameter are uniform between both ends serving as the first end portion and the second end portion, and a short length of a predetermined length.
- FIG. 1A It is a figure for demonstrating a general double ferrule type coupling. It is a figure for demonstrating a general double ferrule type coupling with FIG. 1A. It is a figure for demonstrating a general double ferrule type coupling with FIG. 1A and B.
- FIG. It is sectional drawing of the coupling by this embodiment. It is a figure for demonstrating the operation
- FIG. 2 is a cross-sectional view of the joint according to the present embodiment.
- the joint 10 includes a joint body 11, a nut 12, and a ferrule 13.
- the joint is used in connection with a pipe for the purpose of connecting the pipe through which a fluid passes.
- the joint body 11 and the nut 12 are screwed together and can be tightened or loosened.
- the joint body 11, the nut 12, and the ferrule 13 have a through hole that receives the pipe 95.
- the joint 10 includes a nut 12, a ferrule 13, and a joint body 11 so that the ferrule 13 is housed in a housing space formed by the inner circumferential surface of the joint body 11, the inner circumferential surface of the nut 12, and the outer circumferential surface of the pipe 95.
- the ferrule 13 has a rising part 13c, an intermediate part 13e, and a pressed part 13d between a front end part (first end part) 13a and a rear end part (second end part) 13b.
- the joint body 11 side is the front
- the nut 12 side is the rear.
- the rising portion 13c includes a front end portion 13a and is an area where the inner diameter and the outer diameter gradually increase toward the rear.
- the pressed part 13d includes a rear end part 13b and is an area in which the inner diameter and the outer diameter gradually decrease toward the rear.
- the intermediate portion 13e is a region between the rising portion 13c and the pressed portion 13d, and includes a portion having the largest inner diameter.
- the joint body 11 has a tapered inner peripheral surface 11a that is a tapered inner peripheral surface that abuts the front end portion 13a of the ferrule 13.
- the taper inner peripheral surface 11a and the outer peripheral surface of the rising portion 13c of the ferrule 13 form a body angle ⁇ on a plane passing through the central axis.
- the nut 12 has a pressing portion 12 a that presses at least a part of the pressed portion 13 d of the ferrule 13.
- the pressing portion 12 a has a tapered inner peripheral surface that is a tapered inner peripheral surface that contacts the rear end portion 13 b of the ferrule 13.
- the tapered inner peripheral surface and the pressed portion 13d of the ferrule 13 form a predetermined angle ⁇ on a plane passing through the central axis.
- ⁇ and ⁇ are set to appropriate values according to the set values of various parameters such as the thickness of the ferrule 13, the length of the intermediate portion 13e, the shape of the pressed portion 13d, and the shape of the pressing portion 12a of the nut 12. do it.
- the finger tight state is a state in which the screw connection between the joint body 11 and the ferrule 13 is tightened to such an extent that the joint body 11 and the ferrule 13 and the ferrule 13 and the nut 12 are in contact with each other but the ferrule 11 is not deformed. .
- the allowable space 15 includes a first allowable space 15a that can rise so as to increase an angle between the rising portion 13c and the outer peripheral surface of the tube 95, and a rising portion 13c.
- a first allowable space 15a that can rise so as to increase an angle between the rising portion 13c and the outer peripheral surface of the tube 95, and a rising portion 13c.
- An example is shown in which there are two spaces of a second allowable space 15b for increasing the outer diameter of the intermediate portion 13e in order to start up.
- the first allowable space 15a is a space outside the rising portion 13c (upward in FIG. 2)
- the second allowable space 15b is a space outside the intermediate portion 13e (upper in FIG. 2).
- the present invention is not limited to this example.
- the first allowable space 15a is provided but the second allowable space 15b is not provided.
- the joint capable of rising of the rising portion 13c may be used.
- the central axes of the nut 12, ferrule 13, and joint body 11 are aligned, and the pipe 95 is received in the order of the nut 12, ferrule 13, joint body 11, and screw coupling between the joint body 11 and the nut 12 is performed from the finger tight state.
- a predetermined tightening amount is tightened with a predetermined tightening torque, the front end portion 13 a of the ferrule 13 bites into the tube 95 to form a seal, and the joint 10 is connected to the tube 95.
- the ferrule 13 pushed by the nut 12 causes the intermediate portion 13e to bulge outward while abutting against the joint body 11, and the rising portion 13c stands up.
- the rising portion 13c of the ferrule 13 rises, the outer periphery of the front end portion 13a abuts against the tapered inner peripheral surface 11a of the joint main body 11, and the progress is limited. A force that is driven so that the peripheral portion bites into the pipe 95 is efficiently generated, and the joint 10 is connected to the pipe 95 in a state where a sealing property is obtained.
- FIG. 3 is a diagram for explaining the operation and action of each part when the joint is assembled to the pipe.
- the ferrule 13 whose front end portion 13a is pushed rearward and whose rear end portion 13b is pushed forward increases the inner diameter and outer diameter of the intermediate portion 13e by the force F2 derived from the force F1, and the front end portion 13a and the rear end It deform
- the rising portion 13 c rises so as to increase the angle formed with the outer periphery of the tube 95 until the angle of the outer peripheral surface thereof matches the angle of the tapered inner peripheral surface 11 a of the joint body 11.
- the outer peripheral portion that contacts the tapered inner peripheral surface 11a of the joint body 11 is limited by the tapered inner peripheral surface 11a, and the inner peripheral portion that contacts the pipe 95 bites into the pipe.
- the outer peripheral portion serves as a fulcrum and the inner peripheral portion serves as an action point, and the ferrule 13 is driven into the tube 95 with a strong force according to the lever principle.
- the deformed ferrule 13 retains some elastic force to return to its original shape, the ferrule 13 and the joint body 11 are pressed against each other, and the ferrule 13 and the nut 12 are pressed against each other. As a result, it is possible to suppress the joint 10 from loosening from the pipe 95 due to vibration or the like. Further, since the elastic deformation of the ferrule 13 disappears when it is returned to the finger tight state, the nut 12 and the ferrule 13 do not pop out by the elastic force when the joint 10 is removed.
- 4 and 5 are diagrams for explaining the principle that the ferrule is driven to bite toward the tube.
- the ferrule 13 of the present embodiment includes a member 13 c ′ simulating a rising portion 13 c and a member 13 ′ ′ simulating a pressed portion 13 d in the longitudinal direction as shown in FIG. 4. It can be considered that the one end is connected to each other at a connection point 13e 'and further connected to the member 13c' and the member 13d 'by an elastic body 13f' at an intermediate point.
- the member 13c ′ and the member 13d ′ maintain a predetermined angle by the elastic force of the elastic body 13f ′ when no external force is applied.
- FIG. 6 is a graph in which a change is measured in the relative position of the front end portion of the ferrule with respect to the tube when the front end portion of the ferrule is driven into the outer periphery of the tube.
- a plurality of graphs indicated by solid lines change the parameter of the change in the position of the front end 13 a when the front end 13 a of the ferrule 13 is driven into the outer periphery of the tube 95.
- a broken line in FIG. 6 is a comparative example showing a change in the position of the front end portion of the front ferrule 93 in the double ferrule-type joint 90 shown in FIGS. 1A to 1C.
- the horizontal axis indicates the relative position in the axial direction
- the vertical axis indicates the relative displacement in the depth direction.
- the relative position in the finger tight state is the origin on the horizontal and vertical axes.
- the negative value increases as it moves forward.
- the negative value increases as the bite progresses.
- the first stage is that the front end 13 a of the ferrule 13 is mainly axially with respect to the tube 95. proceed. However, when it reaches a certain point, the inner periphery of the front end portion 13a of the ferrule 13 bites into the outer periphery of the tube 95, and the front end portion 13a mainly advances in the biting direction according to the lever principle that occurs when the rising portion 13c rises. Migrate to This transition point is the grip point in the figure. At the stage where the front end portion 13a mainly advances in the biting direction, the front end portion 13a is retracted in reverse when viewed in the axial direction.
- the front end portion 13a When the rising of the rising portion 13c is completed, the front end portion 13a again shifts to a stage where it mainly advances forward.
- the lever principle works with the outer periphery of the front end portion 13a as a fulcrum and the inner periphery of the front end portion 13a as an action point, and at least a part of the screw connection is tightened.
- a phenomenon occurs in which the inner periphery of the front end portion 13a bites toward the outer periphery of the tube 95 while returning to the opposite direction of the axial direction of the force of the nut 12 pushing the ferrule 13 in the axial direction.
- the ferrule 13 bites into the tube 95 with a strong force and the sealing performance is exhibited. Further, when the front end portion 13a of the ferrule 13 is bitten and driven while returning to the reverse direction, the space between the ferrule 13 and the pipe 95 is well sealed, and high sealing performance is exhibited.
- the front end portion 13a of the ferrule 13 is a pipe having a single ferrule type joint (this embodiment) indicated by a solid line and a depth similar to that of a double ferrule type joint indicated by a broken line. I'm biting into 95.
- the outer peripheral surface of the rising portion 13c of the ferrule 13 is in a cross section passing through the central axis, with the screw coupling between the joint body 11 and the nut 12 being finger tight.
- a predetermined angle ⁇ is formed with the tapered inner peripheral surface 11 a of the joint body 11.
- the pressing portion 12 a of the nut 12 has a tapered inner peripheral surface that is a tapered inner peripheral surface that abuts on the rear end portion 13 b of the ferrule 13. And the ferrule 13 makes
- the pressed portion 13d when the pressed portion 13d is pressed by the pressing portion 12a, the pressed portion 13d rises along the tapered inner peripheral surface of the pressing portion 12a as the intermediate portion 13e spreads outward.
- the rear end portion 13 b of the ferrule 13 is driven so as to tighten the tube 95.
- driving the pressed portion 13d by an appropriate angle ⁇ driving with an appropriate tightening amount can be obtained, and the pipe 95 can be satisfactorily held by the rear end portion 13b of the ferrule 13. it can.
- the rising surface 13c of the ferrule 13 has an angle ⁇ on the ceiling surface of the storage space constituted by the inner peripheral surface of the joint body 11, the inner peripheral surface of the nut 12, and the outer peripheral surface of the pipe 95. It may be in contact with the intermediate portion 13e having an increased outer diameter in a standing state. This can be realized by designing in advance so that the distance between the top portion of the intermediate portion 13e of the ferrule 13 and the ceiling surface of the storage space is a predetermined distance in the finger tight state.
- the top of the ferrule 13 comes into contact with the ceiling surface of the storage space, and the ferrule 13 is reinforced. As a result, good sealing performance can be maintained.
- the ceiling surface of the storage space may be constituted by either the joint body 11 or the nut 12. In the present invention, it is not essential that the top of the ferrule 13 abuts on the ceiling surface of the storage space, and the top of the ferrule 13 does not have to abut on the ceiling surface of the storage space.
- the thickness of the front end part 13a, the rear end part 13b, the rising part 13c, the pressed part 13d, and the intermediate part 13e is not particularly limited. Further, the lengths of the rising portion 13c, the intermediate portion 13e, and the pressed portion 13d are not particularly limited.
- the thickness of the front end portion 13a of the ferrule 13 is preferably smaller than the length of the rising portion 13c. If the length of the rising portion 13c in the ferrule 13 is larger than the thickness of the front end portion 13a, the rising portion 13c rises, and at the front end portion 13a, the outer periphery abuts against the tapered inner peripheral surface 11a.
- the inner peripheral portion that is restricted and is in contact with the tube 95 is driven so as to bite into the tube 95, the inner periphery is the tube 95 according to the lever principle, with the outer periphery of the front end portion 13a as a fulcrum and the inner periphery as an action point. It is because it is driven in with a strong force toward.
- the thickness of the front end portion 13a of the ferrule 13 may be larger than the length of the rising portion 13c. In that case, the front end portion 13a of the ferrule 13 can be driven to bite by a larger bite amount by merely slightly increasing the outer diameter of the intermediate portion 13e.
- the outer periphery of the front end portion 13a of the ferrule 13 may be chamfered. Since the outer periphery of the front end portion 13a is rounded, when the rising portion 13c rises, the outer periphery of the front end portion 13a pressed against the joint body 11 slides on the tapered inner peripheral surface 11a of the joint body 11, and the front end It is difficult to shift on the tube 95 on the inner periphery of the portion 13a, and it is possible to drive in well.
- FIG. 7 is a diagram for explaining various processing methods for manufacturing a ferrule.
- FIG. 7 illustrates processing methods 1 to 4 including cutting.
- Processing method 1 is to manufacture the ferrule 13 only by cutting.
- a ferrule 13 having a desired shape and size is manufactured by cutting a workpiece of a predetermined material. Since both the inclination of the rising part 13c including the front end part 13a on the right side in the figure and the inclination of the pressed part 13d including the rear end part 13b on the left side in the figure are formed by cutting, the inner peripheral surface of the intermediate part 13e Cutting is somewhat difficult.
- Processing method 2 is to manufacture the ferrule 13 by cutting and pressing.
- cutting is performed to produce the intermediate member 22.
- the inclination of the front rising portion 13c (right side in the figure) is formed by cutting.
- the inclination of the pressed portion 13d at the rear end portion 13b is not formed by cutting, and the inner diameter and the outer diameter from the intermediate portion 13e to the rear end portion 13b are constant.
- press work is performed.
- the slope of the pressed portion 13d is formed.
- the intermediate member 22 manufactured at the stage of cutting is less difficult to cut than the processing method 1 because the rear end 13b has the same inner diameter as the intermediate portion 13e.
- Processing method 3 is also to manufacture the ferrule 13 by cutting and pressing.
- cutting is performed to produce the intermediate member 23.
- the inclination of the back pressed portion 13d is formed by cutting.
- the slope of the rising portion 13c at the front end portion 13a is not formed by cutting, and the inner diameter from the intermediate portion 13e to the front end portion 13a is constant.
- the outer diameter from the intermediate portion 13e to the front end portion 13a is generally constant, but the outer periphery of the front end portion 13a is rounded.
- press work is performed.
- the slope of the rising portion 13c is formed.
- Processing method 4 is also to manufacture the ferrule 13 by cutting and pressing.
- the inclined portion 13d and the rising portion 13c are not inclined.
- the inner diameter is constant from the front end portion 13a through the intermediate portion 13e to the rear end portion 13b. Further, the outer diameter from the front end portion 13a to the rear end portion 13b is substantially constant, but the outer periphery of the front end portion 13a is rounded.
- press work is performed.
- the vicinity of the front end portion 13a and the vicinity of the rear end portion 13b are squeezed by pressing using a mold having a predetermined shape, thereby forming the slope of the rising portion 13c and the slope of the pressed portion 13d.
- the intermediate member 24 manufactured in the cutting process since the intermediate member 24 manufactured in the cutting process has the same inner diameter from the front end portion 13a to the rear end portion 13b, the difficulty level of the cutting processing is lower than that in the processing method 1.
- the intermediate member 24 since the intermediate member 24 has a uniform inner diameter and outer diameter from the front end portion 13a to the rear end portion 13b, a commercially available pipe material (long tube member) is cut and used for cutting work. The process can be shortened.
- FIG. 8 is a diagram for explaining another processing method for manufacturing a ferrule.
- FIG. 8 illustrates a processing method by press processing.
- FIG. 8A shows a work 31 to be subjected to press working.
- the workpiece 31 is obtained by cutting a commercially available pipe material into a predetermined length.
- FIG. 8B shows a state in which the work 31 is set in a die system including the dies 32 to 34.
- the mold 33 has a portion in which the inner peripheral surface is tapered toward the inner direction (right direction in the figure) from the insertion port into which the work 31 is inserted.
- the mold 32 also has a portion in which the inner surface is tapered in an internal direction (left direction in the figure) from the insertion port into which the work 31 is inserted.
- the mold 34 to be inserted into the through hole of the work 31 has a tapered portion where the outer diameter gradually decreases in front of the cylindrical portion having the same outer diameter (right side in the figure).
- the mold 34 is inserted into the inner periphery of the work 31, pressing is performed so as to be sandwiched from the front and rear by the mold 33 and the mold 32, and the intermediate member 35 is manufactured.
- the rising portion 13 c of the ferrule 13 is formed by the tapered portion of the inner peripheral surface of the mold 33 and the tapered portion of the mold 34.
- the original portion of the pressed portion 13 d of the ferrule 13 is formed by the tapered portion of the inner peripheral surface of the die 32 and the cylindrical portion of the die 34 having the same outer diameter.
- the original portion of the rear end portion 13b has an inner diameter larger than the inner diameter of the final rear end portion 13b.
- press working is performed by a die system in which the dies 32 and 34 in FIG.
- the mold 37 to be inserted into the through hole of the intermediate member 35 is a cylinder having an outer diameter in which the inserted portion coincides with the inner diameter of the final rear end 13b. Further, the insertion opening into which the intermediate member 35 is inserted in the mold 36 coincides with the outer diameter of the intermediate portion 13e of the final ferrule 13, and the inner peripheral surface is tapered in the inner direction. There is a part.
- the cylindrical portion of the mold 37 is inserted from the opening serving as the rear end portion 13b of the ferrule 13, and the shape of the outer peripheral surface of the ferrule 13 is changed by the portion where the inner peripheral surface of the mold 36 is tapered. By being regulated, the pressed portion 13d of the ferrule 13 is formed.
- a pipe (tube) material is cut to produce a workpiece (short pipe member) 31 having a predetermined length.
- the ferrule 13 is manufactured by processing 31. Therefore, the ferrule 13 can be manufactured at low cost only by pressing using a pipe material amount that is commercially available.
- the front end portion 13a constituting the sealing mechanism of the ferrule 13 is formed so as to be regulated by the two molds 33 and 34, and in the step of FIG. 8D, Since the opening is squeezed so that the shapes of the outer peripheral surface and the inner peripheral surface of the rear end portion 13b constituting the holding mechanism are restricted by the two molds 36 and 37, the sealing mechanism has a higher accuracy than the holding mechanism. Can be formed.
- rubber bulge molding may be used instead of the press work of FIG. 7D.
- the material of the joint 10 and the pipe 95 is not particularly limited.
- SUS316 stainless steel may be used for the joint body 11, the nut 12, the ferrule 13, and the pipe 95 constituting the joint 10.
- the ferrule 13 may have a slightly higher strength than the tube 95.
- SUS316 marketed as the tube 95 may be used, and the ferrule 13 may be a material whose strength is increased by subjecting the SUS316 to forced drawing. Thereby, the ferrule 13 can be favorably bited toward the pipe 95.
- FIG. 9 is a view for explaining a modification of the joint according to the present embodiment.
- the joint 40 has a joint body 41, a nut 42, and a ferrule 13.
- the joint main body 41 and the nut 42 are components corresponding to the joint main body 11 and the nut 12 in FIG. 2, respectively, and are basically the same as the joint main body 11 and the nut 12 except for the parts described below.
- the joint body 41 and the nut 42 each have a contact part 41a and a contact part 42a that come into contact with each other and limit the progress when the screw connection is tightened by a predetermined tightening amount from the finger tight state. ing.
- the predetermined tightening amount here is a tightening amount that allows the ferrule 13 to satisfactorily bite into the tube 95 and realize a good sealing mechanism and holding mechanism.
- the pipe 95 may be deformed or the like, and when the joint 40 is reused, a tightening amount larger than that at the first use is required.
- the spacer 43 having a predetermined thickness is sandwiched between the pressed portion 13d of the ferrule 13 and the pressed portion 42b of the nut 42 in the storage space.
- the tightening amount can be tightened.
- the thickness of the spacer 43 is a thickness that enables a desired retightening. Thereby, a predetermined amount of additional tightening can be easily performed by using the spacer 43 when the joint 40 is reused.
- spacer 43 having a predetermined thickness is shown here, the present invention is not limited to this.
- a plurality of spacers 43 may be used, or spacers 43 having different thicknesses may be used.
- two or more spacers 43 are sandwiched between the pressed portion 13d of the ferrule 13 and the pressed portion 42b of the nut 42, and further tightened. May be possible.
- the spacer 43 having a larger thickness than the spacer 43 used during the first reuse (second use) is connected to the pressed portion 13d of the ferrule 13. Further tightening may be possible by sandwiching the nut 42 between the nut 42 and the pressing portion 42b.
- the spacer 43 added at the time of reuse is used, but the present invention is not limited to this.
- a spacer that is used at the first use and not used at the time of reuse may be used.
- a spacer having a predetermined thickness may be disposed between the contact portion 41a of the joint main body 41 and the contact portion 42a of the nut 42 in FIG. According to this, a predetermined amount of retightening can be easily performed by removing the spacer when the joint 40 is reused.
- FIG. 10 is a diagram for explaining a joint according to another modification.
- the joint 50 of this modification includes a joint body 11, a nut 51, and a ferrule 13.
- the nut 51 is a part corresponding to the nut 12 in FIG. 2 and is basically the same as the nut 12 except for the parts described below.
- the pressing portion 52 that presses the ferrule 13 has a concave portion 53 and a convex portion 54.
- a convex portion 54 is provided on the outer side of the concave portion 53 from the central axis, and the convex portion 54 is located forward of the concave portion 53 in the axial direction.
- the recess 53 is in contact with the rear end 13b of the ferrule 13 in the finger tight state.
- the concave portion 53 presses the rear end portion 13b of the ferrule 13, and the entire inner diameter and outer diameter of the intermediate portion 13e of the ferrule 13 begin to increase.
- the rear side of the intermediate portion 13e contacts the upper convex portion 54, and thereafter, the increase in the outer diameter of the rear portion of the intermediate portion 13e is restricted by the outer convex portion 54.
- the entire outer diameter of the intermediate portion 13e cannot be increased, and the force F2 that increases the diameter derived from the force F1 received from the pressing portion 52 is concentrated more forward than the convex portion 54 of the intermediate portion 13e.
- the outer diameter of the front portion of the intermediate portion 13e is greatly increased than the convex portion 54. Therefore, the rotary motion efficiently occurs at the front end portion 13a of the ferrule 13, and the front end portion 13a. Is driven into the pipe 95.
- FIG. 11 is a diagram for explaining a joint according to still another modification.
- the joint 60 includes a joint body 11, a nut 61, and a ferrule 62.
- the pressed portion 13d includes the rear end portion 13b in the ferrule 13 of the embodiment of FIGS. 2 and 3 and the like, the present invention is not limited thereto.
- the pressed portion 62a of the ferrule 62 does not include the rear end portion 62b, and is positioned in front of the rear end portion 62b. Between the pressed part 62a and the rear end part 62b is a tubular part 62c having the same outer diameter and inner diameter as the rear end part 62b.
- the minimum inner diameter of the pressing portion 61a is larger than the outer diameter of the tube 95 by the passage of the tubular portion 62c of the ferrule 62.
- the pressing portion 61a of the nut 61 presses the pressed portion 62a of the ferrule 62 whose rear end portion 62b protrudes rearward of the nut 61.
- the inner and outer diameters of the intermediate portion 62d of the ferrule 62 that has pressed the pressed portion 62a are increased, rotational movement occurs at the front end portion 62e, and the inner periphery of the front end portion 62e is driven into the tube 95.
- FIG. 12 is a diagram for explaining a joint according to still another modification.
- the joint 70 of this modification includes a joint body 11, a nut 12, and a ferrule 71.
- the ferrule 71 is a part corresponding to the ferrule 13 in FIG. 2 and is basically the same as the ferrule 13 except for the parts described below.
- the ferrule 71 of this modification has a non-uniformly shaped portion (non-uniformly shaped portion 71b) in the radial direction at a specific position in the axial direction in the intermediate portion 71a.
- the non-uniformly shaped portion 71b included in the intermediate portion 71a is thinner than the other portions of the intermediate portion 71a.
- the non-uniformly shaped portion 71 b is realized by a groove continuously dug around the inner peripheral surface at a specific position in the axial direction of the ferrule 71. Since the ferrule 71 of the present modification has a non-uniformly shaped portion 71b, it is easier to deform so as to increase the inner diameter and outer diameter of the intermediate portion a than the ferrule 13 shown in FIGS. For this reason, the tightening torque for causing the front end portion 71c to rotate can be kept small.
- FIG. 13 is a view for explaining a joint according to still another modification.
- the joint 80 includes a joint body 11, a nut 12, and a ferrule 81.
- the ferrule 81 is a part corresponding to the ferrule 13 in FIG. 2 and is basically the same as the ferrule 13 except for the parts described below.
- the ferrule 81 of this modification also has a non-uniformly shaped portion 81b at a specific position in the axial direction in the intermediate portion 81a.
- the non-uniformly shaped portion 81b there are a portion where the inner diameter of the inner peripheral surface is different from other portions and a portion where the outer diameter of the outer peripheral surface is different from other portions.
- the inner peripheral surface when viewed in a cross section passing through the central axis, the inner peripheral surface has a recessed portion and the outer peripheral surface has a protruding portion.
- the ferrule 81 of the present modification has a non-uniformly shaped portion 81b, it is easier to deform so as to increase the inner diameter and outer diameter of the intermediate portion a than the ferrule 13 shown in FIGS. Therefore, the tightening torque for causing the rotational movement at the front end portion 81c can be kept small.
- non-uniform shape portion 81b is formed by punching
- the present invention is not limited to this.
- the non-uniformly shaped portion 81b may be formed by cutting.
- the punching process may be performed in a plurality of times.
- 14A and 14B are diagrams for explaining a joint according to still another modification.
- the joint 100 includes a joint body 101, a nut 102, and a ferrule 103.
- the ferrule 103 has a rising portion 103a, an intermediate portion 103b, and a pressed portion 103c.
- the boundary between the intermediate portion 103b and the pressed portion 103c is indicated by a broken line, but this broken line does not indicate a position where the intermediate portion 103b and the pressed portion 103c are strictly separated.
- This broken line is a line drawn for convenience in order to make it easy to explain the functions of the intermediate portion 103b and the pressed portion 103b in the description of the specification.
- the pressing portion 102a of the nut 102 presses the pressed portion 103c of the ferrule 103 in the axial direction as shown in FIG. 14B.
- the rising portion 103a of the ferrule 103 is pushed in the axial direction, and the portion having a thin thickness is mainly deformed and rises. At that time, the outer diameter of the intermediate portion 103b hardly increases.
- the surfaces of the pressed portion 103c of the ferrule 103 and the pressed portion 102a of the nut 102 that are in contact with each other are flat surfaces perpendicular to the central axis. It is not limited to this example. As another example, these surfaces may not be perpendicular to the central axis. Moreover, those surfaces do not have to be flat.
- the pressed portion 103c of the ferrule 103 may have a concave portion, and the convex portion may be provided at the position of the pressing portion 102a of the nut 102 corresponding to the concave portion. Further, the pressed portion 103c of the ferrule 103 may be a flat surface, and the pressing portion 102a of the nut 102 may have a convex portion.
- the rising portion 103a of the ferrule 103 is provided with a thin portion to facilitate the rotational movement at the front end 103d is shown, but the present invention is limited to this example. There is nothing. Since there is the first permissible space, even if the thickness of the ferrule 103 is uniform, if it is pushed in the axial direction by the nut 102, the rising portion 103 rises and rotational movement occurs at the front end portion 103d.
- the ceiling formed by the inner periphery of the nut 102 may prevent the outer diameter of the intermediate portion 103b of the ferrule 103 from increasing.
- the ceiling may constitute a cylindrical inner peripheral surface, and one or a plurality of annular convex portions are disposed at positions corresponding to the intermediate portion 103b of the ferrule 103 on the inner periphery of the nut 102. Then, it is possible to prevent the outer diameter of the intermediate portion 103b from increasing.
- the pressing portion 12 a has an acute angle with the outer peripheral surface of the tube 95 in the cross section passing through the central axis, but the present invention is not limited to this.
- the pressing portion 12 a may be perpendicular to the outer peripheral surface of the tube 95. If the pressing portion 12a of the nut 12 is vertical, a force is efficiently applied to the pressed portion 13d of the ferrule 13 in the axial direction, and a force that increases the inner diameter and outer diameter of the intermediate portion 13e of the ferrule 13 derived therefrom is also generated. It becomes easy. As a result, rotational movement at the front end 13a of the ferrule 13 is likely to occur.
- the nut 12 pushes the pressed portion 13d of the ferrule 13 in the axial direction, the joint body 11 and the front end portion 13a of the ferrule 13 abut, and the rising portion 13c of the ferrule 13
- the present invention is not limited to this example.
- the rising portion 13c and the pressed portion 13d of the ferrule 13 may be disposed in reverse.
- the nut 12 has a tapered inner peripheral surface that is in contact with the front end portion 13 of the ferrule 13 and is similar to the tapered inner peripheral surface 11a of the joint body 11 in FIG.
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Abstract
Description
Claims (15)
- 管と接続する継手であって、
前記管を受け入れる貫通孔を有する第1部材と、
前記管を受け入れる貫通孔を有し、該貫通孔の中心軸を前記第1部材の貫通孔の中心軸と一致させて前記第1部材とネジ結合する第2部材と、
前記管を受け入れる第1端部から第2端部まで通ずる貫通孔を有し、前記第1端部と前記第2端部の間に前記第1端部および前記第2端部よりも内径が大きい部分があり、該貫通孔の中心軸を前記第1部材および前記第2部材の中心軸と一致させて、前記第1部材の内周面と前記第2部材の内周面と前記管の外周面とで形成される収納空間に配置されるフェルールと、を有し、
前記フェルールには、前記第1端部を含む立ち上がり部と、前記立ち上がり部よりも前記第2端部側にある被押圧部と、前記第1端部および前記第2端部よりも内径が大きい部分を含み前記立ち上がり部と前記被押圧部を接続する中間部とがあり、
前記第1部材には、前記フェルールの前記第1端部に当接するテーパ形状の内周面である第1テーパ内周面があり、
前記第2部材には、前記フェルールの前記被押圧部の少なくとも一部を押圧する押圧部があり、
前記収納空間には、前記フェルールを収納して前記立ち上がり部を前記管の外周面とのなす角を増大させるように立ち上げることができる第1の許容空間があり、
前記第1部材と前記第2部材のネジ結合を締めこむと前記フェルールの前記立ち上がり部が立ち上がり、前記第1端部の外周を支点として該第1端部の内周が作用点となって回転し、前記管の外周に向けて食い込み駆動される、
継手。 - 前記収納空間には、前記フェルールを収納して、更に、前記中間部の外径を増大させ、前記立ち上がり部を前記管の外周面とのなす角を増大させるように立ち上げることができるだけの第2の許容空間がある、請求項1に記載の継手。
- フィンガータイト状態の後、前記第1部材と前記第2部材のネジ結合を締め込むと、前記第2部材から軸方向に与えられる第1の力と、前記第1の力により派生され、前記中間部を外側に広げるように作用する第2の力とにより、前記フェルールは、前記被押圧部と前記第1端部とが互いに接近して、前記立ち上がり部が立ち上がり、前記第1端部の内周が前記管の外周に向けて食い込み駆動される、請求項1または2に記載の継手。
- 前記ネジ結合が締め込まれる間の少なくとも一部の段階において、前記第1端部の内周が、前記第1の力の方向に対して軸方向の逆向きに戻りながら、前記管の外周に向けて食い込む、請求項3に記載の継手。
- 前記第1部材と前記第2部材のネジ結合がフィンガータイトの状態で、前記フェルールの前記立ち上がり部の外周面は、前記中心軸を通る断面において、前記第1テーパ内周面と所定の第1の角度をなし、
前記第1部材または前記第2部材による前記収納空間の天井面は、前記フェルールの前記立ち上がり部が前記第1の角度だけ立ち上がった状態で、外径が増大した前記中間部と当接する、請求項1~4のいずれか一項に記載の継手。 - 前記フェルールの前記第1端部の厚さは、前記立ち上がり部の長さよりも小さい、請求項1~5のいずれか一項に記載の継手。
- 前記フェルールの前記第1端部の外周がR面取りされている、請求項1~6のいずれか一項に記載の継手。
- 前記第2部材の前記押圧部には、前記フェルールの第2端部に当接するテーパ形状の内周面である第2テーパ内周面があり、
前記第1部材と前記第2部材のネジ結合がフィンガータイトの状態で、前記フェルールの前記被押圧部の外周面が、前記中心軸を通る断面において、前記第2テーパ内周面と所定の第2の角度をなす、
請求項1~7のいずれか一項に記載の継手。 - 前記第1部材と前記第2部材とは、前記第1部材と前記第2部材のネジ結合をフィンガータイトの状態から所定量だけ締め込むと、互いに当接して進行を制限する第1当接部と第2当接部をそれぞれ有する、請求項1~8のいずれか一項に記載の継手。
- 前記第1当接部と前記第2当接部との間に配置される所定の厚さの第1スペーサを更に有する、請求項9に記載の継手。
- 前記収納空間において、前記フェルールの前記被押圧部と前記第2部材の前記押圧部との間に配置される所定の厚さの第2スペーサを更に有する、請求項1~9のいずれか一項に記載の継手。
- 前記フェルールは、長管部材を切断することにより、前記第1端部および前記第2端部となる両端間において外径および内径が均一で所定の長さの短管部材を製作する第1ステップと、前記短管部材を加工することにより、前記管を収容することが可能な内径を共に有する前記第1端部と前記第2端部の間に、前記立ち上がり部と前記中間部と前記被押圧部とを形成する第2ステップと、を有する一連の工程で製造される、請求項1~11のいずれか一項に記載の継手。
- 管を受け入れる貫通孔を有する第1部材と、前記管を受け入れる貫通孔を有し、該貫通孔の中心軸を前記第1部材の貫通孔の中心軸と一致させて前記第1部材とネジ結合する第2部材と、を有し前記管と接続する継手に用いるフェルールであって、
前記管を受け入れる、第1端部から第2端部まで貫通し、前記第1端部と前記第2端部の間に前記第1端部および前記第2端部よりも内径が大きい部分がある貫通孔と、
前記第1端部を含む立ち上がり部と、
前記立ち上がり部よりも前記第2端部側にある被押圧部と、
前記第1端部および前記第2端部よりも内径が大きい部分を含み前記立ち上がり部と前記被押圧部を接続する中間部と、を有し、
中心軸を前記第1部材および前記第2部材の中心軸と一致させて、前記フェルールの前記第1端部に当接するテーパ形状の内周面である第1テーパ内周面を有する前記第1部材の内周面と、前記フェルールの前記被押圧部の少なくとも一部を押圧する押圧部を有する前記第2部材の内周面と、前記管の外周面とで形成され、前記フェルールを収納して前記立ち上がり部を前記管の外周面とのなす角を増大させるように立ち上げることができる第1の許容空間を有する収納空間に配置され、
前記第1部材と前記第2部材のネジ結合を締めこむと前記フェルールの前記立ち上がり部が立ち上がり、前記第1端部の外周を支点として該第1端部の内周が作用点となって回転し、前記管の外周に向けて食い込み駆動される、
フェルール。 - 管を受け入れる貫通孔を有する第1部材と、前記管を受け入れる貫通孔を有し、該貫通孔の中心軸を前記第1部材の貫通孔の中心軸と一致させて前記第1部材とネジ結合する第2部材と、前記管を受け入れる第1端部から第2端部まで通ずる貫通孔を有し、前記第1端部と前記第2端部の間に前記第1端部および前記第2端部よりも内径が大きい部分があり、該貫通孔の中心軸を前記第1部材および前記第2部材の中心軸と一致させて、前記第1部材の内周面と前記第2部材の内周面と前記管の外周面とで形成される収納空間に配置されるフェルールと、を有し、前記フェルールには、前記第1端部を含む立ち上がり部と、前記立ち上がり部よりも前記第2端部側にある被押圧部と、前記第1端部および前記第2端部よりも内径が大きい部分を含み前記立ち上がり部と前記被押圧部を接続する中間部とがあり、前記フェルールの前記第1端部に当接するテーパ形状の内周面である第1テーパ内周面が前記第1部材にあり、前記フェルールの前記被押圧部の少なくとも一部を押圧する押圧部が前記第2部材にあり、前記フェルールを収納して前記立ち上がり部を前記管の外周面とのなす角を増大させるように立ち上げることができる第1の許容空間が前記収納空間にあり、前記第1部材と前記第2部材のネジ結合を締めこむと前記フェルールの前記立ち上がり部が立ち上がり、前記第1端部の外周を支点として該第1端部の内周が作用点となって回転し、前記管の外周に向けて食い込み駆動される、継手に用いる前記フェルールを製造するためのフェルール製造方法であって、
長管部材を切断することにより、前記第1端部および前記第2端部となる両端間において外径および内径が均一で所定の長さの短管部材を製作し、
前記短管部材を加工することにより、前記管を収容することが可能な内径を共に有する前記第1端部と前記第2端部の間に、前記立ち上がり部と前記中間部と前記被押圧部とを形成する、フェルール製造方法。 - 前記第1端部と前記第2端部の間に前記立ち上がり部と前記中間部と前記被押圧部とを形成するとき、
前記フェルールにおける前記管とのシール機構を構成する第1端部を、金型によって、外周面および内周面の形状を規制するようにして形成し、
前記フェルールにおける前記管の保持機構を構成する第2端部を、金型によって、外周面の形状を規制して開口部をすぼめることで形成する、
請求項14に記載のフェルール製造方法。
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EP13826387.6A EP2881640B1 (en) | 2012-07-31 | 2013-05-20 | Fitting, ferrule, and method for manufacturing ferrule |
CN201380017630.3A CN104246340B (zh) | 2012-07-31 | 2013-05-20 | 接头、套管以及套管制造方法 |
US14/418,525 US9829129B2 (en) | 2012-07-31 | 2013-05-20 | Fitting, ferrule, and ferrule manufacturing method |
KR1020147027894A KR101561547B1 (ko) | 2012-07-31 | 2013-05-20 | 조인트, 페룰, 및 페룰 제조 방법 |
IN1174DEN2015 IN2015DN01174A (ja) | 2012-07-31 | 2015-02-13 | |
US15/811,899 US11092267B2 (en) | 2012-07-31 | 2017-11-14 | Fitting, ferrule, and ferrule manufacturing method |
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US15/811,899 Continuation US11092267B2 (en) | 2012-07-31 | 2017-11-14 | Fitting, ferrule, and ferrule manufacturing method |
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- 2013-05-20 WO PCT/JP2013/063906 patent/WO2014020968A1/ja active Application Filing
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Also Published As
Publication number | Publication date |
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US20180066775A1 (en) | 2018-03-08 |
TW201715167A (zh) | 2017-05-01 |
TW201407073A (zh) | 2014-02-16 |
TWI636216B (zh) | 2018-09-21 |
EP2881640B1 (en) | 2020-08-12 |
KR20140137413A (ko) | 2014-12-02 |
EP2881640A1 (en) | 2015-06-10 |
US9829129B2 (en) | 2017-11-28 |
IN2015DN01174A (ja) | 2015-06-26 |
CN104246340B (zh) | 2017-02-22 |
TWI576527B (zh) | 2017-04-01 |
CN104246340A (zh) | 2014-12-24 |
CN106764146B (zh) | 2019-01-11 |
CN106764146A (zh) | 2017-05-31 |
US11092267B2 (en) | 2021-08-17 |
JP5231671B1 (ja) | 2013-07-10 |
JP2014029165A (ja) | 2014-02-13 |
US20150167870A1 (en) | 2015-06-18 |
KR101561547B1 (ko) | 2015-10-19 |
EP2881640A4 (en) | 2016-03-09 |
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