WO2014002139A1 - 両面粘着テープ及び両面粘着テープを用いた接着方法 - Google Patents
両面粘着テープ及び両面粘着テープを用いた接着方法 Download PDFInfo
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- WO2014002139A1 WO2014002139A1 PCT/JP2012/004203 JP2012004203W WO2014002139A1 WO 2014002139 A1 WO2014002139 A1 WO 2014002139A1 JP 2012004203 W JP2012004203 W JP 2012004203W WO 2014002139 A1 WO2014002139 A1 WO 2014002139A1
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- sensitive adhesive
- double
- pressure
- adhesive tape
- adhesive layer
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- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24959—Thickness [relative or absolute] of adhesive layers
Definitions
- the present invention relates to a double-sided pressure-sensitive adhesive tape used for bonding various members and a bonding method using the double-sided pressure-sensitive adhesive tape.
- bonding of members constituting flat panel displays, home appliances, industrial electric products, etc. (hereinafter also including temporary bonding when temporarily bonded), bonding of members constituting housing equipment, stationery Double-sided pressure-sensitive adhesive tapes may be used for bonding members constituting the product.
- the pressure-sensitive adhesive composition is laminated on both surfaces of the base material.
- the base material of the double-sided adhesive tape of these patent documents is comprised with the foam.
- the present invention has been made in view of such a point, and the object of the present invention is to obtain sufficient adhesive strength even when unevenness is present on the bonding surface so as to ensure the necessary water tightness. It is to prevent the double-sided pressure-sensitive adhesive tape from being torn off when separation is required, and to make it easy to remove.
- the present invention increases the thickness of the pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition so that it can be deformed following the adhesive surface, and stress generated in the pressure-sensitive adhesive layer when a force is applied. Further, the tensile strength at break was improved by making the base material a solid film.
- 1st invention is the double-sided adhesive tape in which the adhesive layer which consists of an adhesive composition was provided in both surfaces of the base material,
- the said adhesive composition is a thermoplastic elastomer adhesive or an acrylic adhesive
- the thickness of the adhesive layer is set to 70 ⁇ m or more
- the base material is a solid film
- the tensile breaking strength of the base material is set to 80 MPa or more.
- the pressure-sensitive adhesive layer since the thickness of the pressure-sensitive adhesive layer is 70 ⁇ m or more, the pressure-sensitive adhesive layer deforms and follows the shape of the adhesion surface even if there are some irregularities on the adhesion surface of the adherend. . Thereby, the area of the part which can be effectively bonded is sufficiently secured, and the adhesive strength is improved. Further, when high water tightness is required, water intrusion and water leakage are suppressed.
- the thickness of the pressure-sensitive adhesive layer is 70 ⁇ m or more, so that the thickness of the pressure-sensitive adhesive layer is less than 70 ⁇ m.
- the generated stress is easily dispersed and relaxed. Thereby, high adhesive strength is maintained.
- the double-sided pressure-sensitive adhesive tape is not torn off halfway when the double-sided pressure-sensitive adhesive tape is pulled and peeled when separating the adherend.
- a laser absorber is mixed in at least one of the adhesive layer and the base material, and the adhesive layer is configured to be softened or melted by heating. To do.
- the base material is made of a solid film, the heat conductivity of the base material is higher than in the case of a conventional foam, and heat generated by laser light is easily transmitted to both adhesive layers.
- 3rd invention is the adhesion
- the said adhesive composition is used.
- One adhesive layer of the double-sided adhesive tape is attached to the adhesive surface of the first member, and the other adhesive layer is attached to the adhesive surface of the second member.
- the thickness of the adhesive layer is 70 ⁇ m or more, the adhesive layer is deformed to conform to the shape of the adhesive surface even if there are some irregularities on the adhesive surface of the first member or the second member. And follow. Thereby, the area of the part which can be effectively bonded is sufficiently secured, and the adhesive strength is improved. Further, when high water tightness is required between the first member and the second member, water intrusion and water leakage are suppressed.
- the stress generated in the pressure-sensitive adhesive layer is dispersed and relaxed because the pressure-sensitive adhesive layer has a thickness of 70 ⁇ m or more. The Thereby, high adhesive strength is maintained.
- the double-sided pressure-sensitive adhesive tape is not broken halfway when the first member and the second member are separated.
- a laser absorbent is mixed in at least one of the adhesive layer and the substrate, and the adhesive layer is configured to be softened or melted by heating.
- the first member and the second member are bonded together by irradiating light to soften or melt the adhesive layer.
- the adhesive layer can be further improved by softening or melting the adhesive layer with laser light. Furthermore, since the base material is made of a solid film and the thermal conductivity of the base material is increased, heat generated by the laser light is easily transmitted to both adhesive layers.
- a fifth invention is characterized in that, in the fourth invention, the first member has a laser beam transmission property that transmits the laser beam, and the laser beam is irradiated from the first member side toward the double-sided adhesive tape. Is.
- the laser light passes through the first member, reaches the double-sided adhesive tape, and is absorbed by the laser light absorbent of the double-sided adhesive tape. This makes it possible to reliably soften or melt the adhesive layer.
- a sixth invention is characterized in that, in the third invention, the second member has a laser beam impermeability that does not transmit the laser beam, and the laser beam is irradiated from the second member side toward the double-sided adhesive tape. To do.
- the second member is heated by the laser beam. Since the double-sided adhesive tape is affixed to the second member, the heat of the second member is transmitted to the double-sided adhesive tape. Then, the adhesive layer of the double-sided adhesive tape is heated and softened or melted.
- the thickness of the pressure-sensitive adhesive layer is set to 70 ⁇ m or more, sufficient adhesive strength can be obtained and necessary water tightness can be ensured even if unevenness is present on the adhesive surface. Furthermore, since the base material is made of a solid film and the tensile strength at break is 80 MPa or more, it is possible to prevent the double-sided adhesive tape from tearing in the middle when separation is required, and to easily peel it off.
- the adhesive strength can be further improved.
- the base material is a solid film, the thermal conductivity of the base material is increased, and heat generated by the laser light is easily transmitted to both adhesive layers. Therefore, the energy of the laser light is used to soften or melt the adhesive layer. Can be used effectively.
- the third invention similarly to the first invention, even if there are irregularities on the bonding surface, sufficient adhesive strength can be obtained and the necessary water-tightness can be ensured. It is possible to prevent the adhesive tape from tearing in the middle and to easily peel it off.
- the adhesive strength can be further improved, and the energy of the laser beam can be effectively used for softening or melting the adhesive layer.
- the first member as the adherent member has a laser beam transmission property, and the laser beam is irradiated from the first member side, so that the adhesive layer of the double-sided adhesive tape is surely provided. Can be softened or melted, and the adhesive strength can be further improved.
- the pressure-sensitive adhesive layer is softened or not mixed with the double-sided pressure-sensitive adhesive tape. It can be melted and the adhesive strength can be further improved.
- FIG. 3 is a view corresponding to FIG. 2 showing a state in which two members are bonded. It is FIG. 2 equivalent figure concerning an Example.
- FIG. 5 is a sectional view taken along line VV in FIG. 4. It is a top view of the double-sided adhesive tape concerning an example. It is a figure explaining the method of an adhesive strength test. It is a graph which shows the result of an adhesive strength test.
- FIG. 1 shows an enlarged cross section of a double-sided pressure-sensitive adhesive tape 1 according to the present invention.
- This double-sided pressure-sensitive adhesive tape 1 is, for example, an adhesive for a member constituting a flat panel display, a home appliance, an industrial electrical product, an adhesive for a member constituting a housing equipment, an adhesive for a member constituting a stationery product, an automobile part, etc. It can be used for adhesion of constituent members. When these members are bonded, it is possible to bond them only with the double-sided pressure-sensitive adhesive tape 1 or to temporarily bond them with the double-sided pressure-sensitive adhesive tape 1 (temporary bonding). In both cases, the double-sided pressure-sensitive adhesive tape 1 is used. be able to.
- the double-sided pressure-sensitive adhesive tape 1 can bond or temporarily bond various members other than the above-described members, and has a wide range of uses.
- the double-sided pressure-sensitive adhesive tape 1 is laminated on a base material 2 made of a solid film, a first pressure-sensitive adhesive layer 3 made of a pressure-sensitive adhesive composition laminated on one surface of the base material 2, and a surface on the other side of the base material 2. And a second adhesive layer 4 made of the pressure-sensitive adhesive composition.
- the double-sided pressure-sensitive adhesive tape 1 is used when the first member 10 and the second member 20 are bonded, and details will be described later.
- L is irradiated and the 1st adhesion layer 3 and the 2nd adhesion layer 4 are softened or melted.
- the base material 2 is made of a material having a high tear strength, that is, a high tensile fracture strength.
- a solid film is a film with no air bubbles inside.
- the substrate 2 As a material constituting the substrate 2, for example, PVC (vinyl chloride), PC (polycarbonate), PI (polyimide), PP (polypropylene), PET (polyethylene terephthalate), PMMA (polymethyl methacrylate), PA (polyamide), TAC (triacetal) etc. are mentioned.
- PVC vinyl chloride
- PC polycarbonate
- PI polyimide
- PP polypropylene
- PET polyethylene terephthalate
- PMMA polymethyl methacrylate
- PA polyamide
- TAC triacetal
- the thickness of the substrate 2 is preferably 5 ⁇ m or more and 100 ⁇ m or less, and more preferably 10 ⁇ m or more and 50 ⁇ m or less.
- the thickness of the base material 2 is set as described above. According to the results of experiments conducted by the inventors by making the double-sided pressure-sensitive adhesive tape 1 by changing the thickness of the base material 2 in various ways, the thickness of the base material 2 is thinner than 5 ⁇ m compared to the case of 5 ⁇ m or more. Thus, the tensile strength at break of the base material 2 becomes insufficient. For example, when the double-sided pressure-sensitive adhesive tape 1 attached to the first member 10 is to be peeled off, the base material 2 is broken and the double-sided pressure-sensitive adhesive tape 1 is torn off halfway. It is because it becomes difficult to peel the double-sided pressure-sensitive adhesive tape 1. This is a problem mainly when the first member 10 or the like is discarded or reused.
- the double-sided pressure-sensitive adhesive tape 1 becomes too thick as a whole and becomes difficult to use practically.
- the laser light L is irradiated from the first pressure-sensitive adhesive layer 3 side (or the second pressure-sensitive adhesive layer 4 side) to the double-sided pressure-sensitive adhesive tape 1 as compared with the case of 100 ⁇ m or less.
- the base material 2 has a heat insulating effect, and heat is not easily transmitted to the second adhesive layer 4 (or the first adhesive layer 3) on the side opposite to the irradiation side, and melting and softening become insufficient. is there.
- the base material 2 is thicker than 70 ⁇ m, it becomes difficult to follow the shape of the bonding surface.
- the surface on the first pressure-sensitive adhesive layer 3 side and the surface on the second pressure-sensitive adhesive layer 4 side of the substrate 2 may be subjected to an adhesion improving treatment for improving the adhesion with the pressure-sensitive adhesive composition.
- adhesion improving treatment include various easy adhesion treatments, corona discharge treatments, frame treatments, and UV treatments.
- the tensile breaking strength of the substrate 2 is set to 80 MPa or more.
- the tensile strength at break of the substrate 2 is preferably 100 MPa or more.
- the tensile rupture strength is a value obtained from a test result conducted based on JIS K6251-1993. That is, a value obtained by dividing the base material 2 into a dumbbell shape No. 3 and pulling it at a tensile speed of 500 mm / min by the cross-sectional area of the base material 2 is defined as the tensile strength at break (see the following formula).
- Tensile breaking strength (MPa) breaking strength (N) / cross-sectional area of substrate 2 (mm 2 )
- MPa breaking strength (N) / cross-sectional area of substrate 2 (mm 2 )
- the cross-sectional area of the substrate 2 (mm 2 ) the thickness of the substrate 2 ( ⁇ m ⁇ 10 ⁇ 3 ) ⁇ the width of the substrate 2 (5 mm).
- the tensile strength at break of the base material 2 is lower than 80 MPa, the tensile strength is insufficient when the double-sided pressure-sensitive adhesive tape 1 affixed to the first member 10 is peeled, for example, compared to the case of 80 MPa or more. This is because the adhesive tape 1 is torn off halfway. If the base material 2 has a tensile breaking strength of 80 MPa or more, the double-sided pressure-sensitive adhesive tape 1 is peeled off even if the adhesive force of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4 is increased and the use of the double-sided pressure-sensitive adhesive tape 1 is expanded. Moreover, the base material 2 can be prevented from being broken.
- the density of the substrate 2 is preferably 0.9 g ⁇ m 3 or more.
- the density of the substrate 2 is more preferably 1.0 g ⁇ m 3 or more.
- the upper limit of the density of the substrate 2 is, for example, 3.0 g ⁇ m 3 or less.
- the thermal conductivity is lower than that of the 0.9 g ⁇ m 3 or more, for example with respect to the double-sided adhesive tape 1 from the first adhesive layer 3 side
- the laser beam is irradiated, heat is hardly transmitted to the second adhesive layer 4 on the side opposite to the irradiation side.
- the laser light L is irradiated from the second adhesive layer 4 side.
- the base material 2 has higher water resistance than a case where the density is lower than 0.9 g ⁇ m 3 . Therefore, for example, compared to the conventional case where a foam having a low specific gravity is used as a base material or a non-woven fabric is used as a base material, water is less likely to penetrate, and sufficient water tightness is stable over a long period of time. It will be obtained.
- the thermal conductivity of the substrate 2 is preferably 1 ⁇ 10 ⁇ 2 W / Mk or more.
- the thermal conductivity of the substrate 2 is lower than 1 ⁇ 10 ⁇ 2 W / Mk, for example, when the laser light L is irradiated from the first adhesive layer 3 side to the double-sided adhesive tape 1, the opposite side to the irradiation side is obtained. This is because heat is hardly transmitted to the second adhesive layer 4. The same applies when the laser light L is irradiated from the second adhesive layer 4 side.
- the base material 2 since the base material 2 has a high density and sufficient strength as described above, the base material 2 is strong and has a high shape maintaining property. Therefore, when the double-sided pressure-sensitive adhesive tape 1 is processed into an arbitrary shape, it can be punched cleanly, for example, when punching is performed. That is, it is excellent in punching workability. Furthermore, since the double-sided pressure-sensitive adhesive tape 1 punched into a predetermined shape is strong and has a high shape maintaining property, it can be easily attached to the first member 10 and the second member 20 and the attaching workability is improved. For this reason, it is easy to mechanize what is called a pasting operation in which the double-sided adhesive tape 1 is automatically pasted by a machine.
- the pressure-sensitive adhesive compositions of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4 may be the same as or different from each other, and are composed of a thermoplastic elastomer-based pressure-sensitive adhesive or an acrylic pressure-sensitive adhesive. Therefore, when the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4 are heated, the pressure-sensitive adhesive composition is softened and further melted when the temperature is raised.
- Thermoplastic elastomers include styrene elastomers such as SIS (styrene / isoprene block polymer), SBS (styrene / butadiene block polymer), SEBS (styrene / ethylene / butylene block polymer), olefin elastomers, polyester elastomers, vinyl chloride. Elastomers, polyamide elastomers, polybutadiene elastomers, isoprene elastomers, fluorine elastomers, urethane elastomers, acrylic elastomers and amorphous PE elastomers.
- SIS styrene / isoprene block polymer
- SBS styrene / butadiene block polymer
- SEBS styrene / ethylene / butylene block polymer
- olefin elastomers polyester elasto
- (meth) acrylic acid alkyl ester is an essential monomer component (monomer main component), and if necessary, a copolymerizable monomer (A pressure-sensitive adhesive having an acrylic polymer obtained by polymerizing (or copolymerizing) a polar group-containing monomer or a polyfunctional monomer as a base polymer (main agent) can be used.
- the polymerization method is not particularly limited, and methods known to those skilled in the art such as a UV polymerization method, a solution polymerization method, and an emulsion polymerization method can be used.
- Examples of (meth) acrylic acid alkyl ester ((meth) acrylic acid alkyl ester having a linear or branched alkyl group) used as a monomer main component of the acrylic polymer include, for example, (meth) acrylic acid Methyl, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, s-butyl (meth) acrylate, (meth) acryl T-butyl acid, pentyl (meth) acrylate, isopentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (Meth) Isooctyl acrylate, (
- crosslinking agent used examples include isocyanate crosslinking agents, epoxy crosslinking agents, chelating crosslinking agents, azirine crosslinking agents, and polyfunctional acrylates.
- isocyanate-based crosslinking agent rich in reactivity with the (meth) acrylic copolymer or a polyfunctional acrylate-based crosslinking agent that can be crosslinked by light irradiation is preferable.
- the above-mentioned pressure-sensitive adhesive composition is mixed with a laser absorber that absorbs laser light L.
- the laser light absorber include organic dyes and organic pigments, commercially available laser light absorbers, carbon black, and the like.
- Laser light absorptivity (absorption rate) can be arbitrarily set according to the type and blending amount of the laser light absorber.
- an antioxidant in the pressure-sensitive adhesive composition, an antioxidant, a filler, a thickener and the like may be added as necessary as long as the performance is not impaired.
- the thickness of the 1st adhesion layer 3 and the 2nd adhesion layer 4 is the same, or both the adhesion layers 3 and 4 are set as 70 micrometers or more as shown below. Specifically, it is preferably set in the range of 70 ⁇ m or more and 200 ⁇ m or less, and more preferably in the range of 90 ⁇ m or more and 150 ⁇ m or less.
- the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4 are thinner than 70 ⁇ m, the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4 are melted or softened by irradiating the laser beam L, as compared with the case of 70 ⁇ m or more. Even if it makes it, it is because it is hard to deform
- the thickness of the first adhesive layer 3 and the second adhesive layer 4 is less than 70 ⁇ m, cohesive failure occurs upon receiving an impact such as when the first and second members 10 and 20 are dropped after bonding. This is because it becomes easier. That is, when the first and second members 10 and 20 receive an impact, stress is generated in the first adhesive layer 3 and the second adhesive layer 4 of the double-sided adhesive tape 1 located at the joint portion.
- the thickness of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4 is less than 70 ⁇ m, when stress is generated in the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 4, it is difficult to disperse and relax, and cohesive failure easily occurs. On the other hand, if it is 70 ⁇ m or more, the stress is dispersed in the thickness direction and is easily relaxed, so that cohesive failure does not easily occur.
- the double-sided adhesive tape 1 When the thickness of the 1st adhesion layer 3 and the 2nd adhesion layer 4 is thicker than 200 micrometers, the double-sided adhesive tape 1 will become thick too much, for example, when a laser beam is irradiated with respect to the double-sided adhesive tape 1 from the 1st adhesion layer 3 side. It becomes difficult for heat to be transmitted to the entire second adhesive layer 4 on the side opposite to the irradiation side. Moreover, when the thickness of the 1st adhesion layer 3 and the 2nd adhesion layer 4 is thicker than 200 micrometers, the double-sided adhesive tape 1 will become too thick and it will become difficult to use practically, and it may stick along a bending surface. It becomes difficult.
- the base material 2 is prepared and the said adhesive composition is apply
- FIG. As a method for applying the pressure-sensitive adhesive composition to the substrate 2, a comma coater, a roll coater, a die coater, a flow coater, a hot melt coater, or the like can be used.
- the method using the above-mentioned coater is preferable, however, If this method can ensure this thickness, methods other than the above are used. May be used.
- the first adhesive layer 3 and the second adhesive layer 4 can be obtained by applying a solution obtained by dissolving the adhesive composition in a solvent or an ultraviolet curable adhesive composition to the substrate 2 and drying it.
- a hot air drying furnace can be used, or in the case of ultraviolet irradiation, an ultraviolet irradiator can be used.
- first member 10 and the second member 20 will be described.
- the shape and size of the first member 10 and the second member 20 are not particularly limited, and the material may be resin or metal.
- first member 10 and the second member 20 are made of resin, transparent PMMA, PC, vinyl chloride, PET, PS (polystyrene), highly crystalline and cloudy PP, POM (polyacetal), PA, PBT (polybutylene terephthalate), PPS (polyphenylene sulfide), ABS (acrylonitrile / styrene / butadiene copolymer) and the like.
- thermosetting ink or ultraviolet curable ink may be applied or various coatings may be applied. Further, a vapor deposition surface of metal or metal oxide may be formed, or a plating surface may be formed.
- first member 10 and the second member 20 are made of metal, there are steel, zinc, AL (aluminum), Mg (magnesium), SUS (stainless steel), and the like.
- the first member 10 and the second member 20 may be made of glass, ceramic, or the like.
- first member 10 and the second member 20 may be made of different materials or the same material.
- the 1st member 10 is comprised with the laser-light-permeable material which has the transmittance
- the second member 20 has a laser beam non-transmission property, but may have a laser beam transmission property.
- Laser light impermeability is a laser light absorptivity that absorbs the laser light L, and has the property of absorbing the remainder even if it partially transmits and / or reflects the laser light L as a heating source. Also included are those that absorb all of the light L.
- the second adhesive layer 4 is attached to the adhesive surface 20a of the second member 20.
- the first adhesive layer 3 of the double-sided adhesive tape 1 may be attached to the adhesive surface 20a of the second member 20, and then the second adhesive layer 4 may be attached to the adhesive surface 10a of the first member 10.
- the laser beam L is irradiated from the first member 10 side.
- the laser light L passes through the first member 10 and reaches the double-sided pressure-sensitive adhesive tape 1, a part of which is absorbed by the first pressure-sensitive adhesive layer 3, and the rest is absorbed by the substrate 2 and the second pressure-sensitive adhesive layer 4.
- the first adhesive layer 3 that has absorbed the laser beam L generates heat and softens or melts. Whether the first adhesive layer 3 is softened or melted can be selected according to the output of the laser light L, the scanning speed, or the like.
- the softened or melted first pressure-sensitive adhesive layer 3 is deformed along the adhesive surface 10a of the first member 10. At this time, since the thickness of the first pressure-sensitive adhesive layer 3 is set to 70 ⁇ m or more, even if the bonding surface 10a of the first member 10 has unevenness, the first bonding layer 3 is deformed so as to follow the shape and has a sufficient bonding area. Secured.
- the heat of the first adhesive layer 3 is transmitted to the second adhesive layer 4 after being transmitted to the substrate 2.
- the base material 2 is a solid film and the thermal conductivity thereof is 1 ⁇ 10 ⁇ 2 W / Mk or more, the heat of the first adhesive layer 3 easily reaches the second adhesive layer 4.
- the second adhesive layer 4 is also softened or melted and deformed along the adhesive surface 20 a of the second member 20.
- the base material 2 has a melting point so as not to melt at a temperature at which the first adhesive layer 3 melts.
- the desired adhesive strength can be obtained by cooling the double-sided pressure-sensitive adhesive tape 1 to near room temperature.
- the thickness of the first adhesive layer 3 and the second adhesive layer 4 is 70 ⁇ m or more, so the stress is It is dispersed in the thickness direction and relaxed. Furthermore, since the tensile rupture strength of the base material 2 is 80 MPa or more, the rupture of the base material 2 is suppressed. By these things, separation of the 1st member 10 and the 2nd member 20 is prevented.
- the first member 10 and the second member 20 are separated by applying a strong force.
- the double-sided pressure-sensitive adhesive tape 1 is not broken by holding the double-sided pressure-sensitive adhesive tape 1 attached to one member of the first member 10 and the second member 20 and applying a force in the peeling direction. Can be easily peeled off.
- the thickness of the first and second pressure-sensitive adhesive layers 3 and 4 is set to 70 ⁇ m or more, sufficient adhesive strength can be obtained even if the bonding surfaces 10a and 20a are uneven. The required water tightness can be secured. Furthermore, since the base material 2 is made of a solid film and has a tensile strength at break of 80 MPa or more, the double-sided pressure-sensitive adhesive tape 1 can be prevented from tearing in the middle when separation is required, and can be easily peeled off.
- the adhesive strength can be further improved.
- the base material 2 is a solid film, the thermal conductivity of the base material 2 is increased, and heat generated by the laser light L is easily transmitted to both the adhesive layers 3 and 4, and thus the energy of the laser light L is adhered. It can be used effectively for softening or melting of the layer.
- the first and second adhesive layers 3 and 4 of the double-sided adhesive tape 1 can be surely softened or melted. And the adhesive strength can be further improved.
- the laser beam absorber is mixed with the 1st and 2nd adhesion layers 3 and 4, without mixing a laser beam absorber with the 1st and 2nd adhesion layers 3 and 4, You may mix a laser beam absorber with the material which comprises the base material 2.
- the base material 2 generates heat by the irradiation of the laser light L, and the heat of the base material 2 is transmitted to the first and second adhesive layers 3 and 4.
- the laser beam L may be irradiated from the second member 20 side having laser beam impermeability.
- the second member 20 generates heat by the irradiation of the laser beam L, the heat of the second member 20 is transmitted to the first and second adhesive layers 3 and 4, and the first and second adhesive layers 3 and 4 are softened. Or melt.
- the first and second pressure-sensitive adhesive layers 3 and 4 can be softened or melted.
- the thermal conductivity of the adhesive layers 3 and 4 itself can be further improved by appropriately dispersing a laser light absorbent and a material having high thermal conductivity, such as carbon black, metal powder, and metal oxide powder, and the adhesive layer 3 , 4 can be efficiently softened or melted.
- the 1st adhesion layer 3 and the 2nd adhesion layer 4 are comprised with the same adhesive composition, you may change mutually. Moreover, you may mutually change the thickness of the 1st adhesion layer 3 and the 2nd adhesion layer 4. FIG.
- the substrate 2 is a PET film (Cosmo Shine A4300 manufactured by Toyobo Co., Ltd.).
- the thickness of the base material 2 is 38 ⁇ m.
- the base material 2 is subjected to a double-sided easy adhesion treatment.
- Examples of a method for performing the easy adhesion treatment include a method in which a thermoplastic resin having high adhesiveness is coated on the substrate 2 before biaxial stretching, and then stretching, or a thermoplastic having high adhesion to the stretched substrate 2. There is a method of coating the resin directly. The tensile strength at break of the substrate 2 was measured and found to be 170 MPa.
- the first adhesive layer 3 and the second adhesive layer 4 are made of the same adhesive composition.
- the pressure-sensitive adhesive composition was a thermoplastic elastomer-based pressure-sensitive adhesive and was obtained as follows. First, an adhesive composition is obtained in the form of a paint. That is, 100 g of SIS (TR-5002 manufactured by JSC Co., Ltd.), 100 g of Clearon (P-105 manufactured by Yasuhara Chemical Co., Ltd.) as an adhesive-imparting agent, and 0.1 g of carbon black as a laser light absorber. Disperse and dissolve. The fixed part of the obtained paint is about 40%.
- This paint was applied to a release-treated PET film (PET38GS manufactured by Lintec Corporation) using an applicator.
- the thickness of this PET film is 38 ⁇ m.
- an adhesive layer is formed on the PET film in a peelable state.
- the thickness of the adhesive layer on the PET film can be arbitrarily set by the coating thickness of the paint.
- the first adhesive layer 3 and the second adhesive layer 4 were obtained by transferring the adhesive layer formed on the PET film onto both surfaces of the substrate 2.
- the thickness of the first adhesive layer 3 and the second adhesive layer 4 is thinner than 70 ⁇ m, and in Comparative Example 3, the thickness of the first adhesive layer 3 is thicker than 70 ⁇ m. The thickness of the adhesive layer 4 is thinner than 70 ⁇ m.
- the thickness of the first adhesive layer 3 and the second adhesive layer 4 is 70 ⁇ m or more.
- the first member 10 is a transparent acrylic plate as shown in FIG. 4 and has laser transparency.
- the second member 20 is a rectangular parallelepiped container made of nylon 66, and has a laser non-transmitting property.
- One surface of the second member 20 is open, and the first member 10 is formed so as to cover the open portion.
- the first member 10 is formed of a 50 mm square plate and has a thickness of 2 mm.
- the thickness of each wall portion of the second member 20 is 2 mm.
- the outer dimension is 50 mm ⁇ 50 mm, which matches the outer dimension of the first member 10.
- the depth of the second member 20 is 3 mm.
- a through hole 21 having a diameter of 15 mm is formed in the central portion of the second member 20.
- the double-sided pressure-sensitive adhesive tape 1 is affixed in a ring shape to the peripheral edge of the adhesive surface 10a of the first member 10 (surface on the second member 20 side). That is, it is affixed over the entire periphery to the distal end surface of the peripheral wall portion that is the bonding surface 20 a of the second member 20.
- the double-sided pressure-sensitive adhesive tape 1 is formed in an annular shape by punching as shown in FIG.
- the first adhesive layer 3 of the double-sided adhesive tape 1 is attached to the adhesive surface 10a of the first member 10, the first member 10 is disposed so as to cover the open part of the second member 20, and the second adhesive layer 4 is attached
- the two members 20 are attached to the adhesive surface 20a.
- the clamping pressure is 0.4 MPa.
- the laser beam L was irradiated from the first member 10 side to the peripheral portion of the first member 10 over the entire circumference of the double-sided adhesive tape 1.
- the laser beam L is a semiconductor laser having an output wavelength of 940 nm.
- the output of the laser beam L is 3 W, and the scanning speed is 1.2 m / min.
- the double-sided pressure-sensitive adhesive tape 1 was left until it reached room temperature.
- the thickness of the first adhesive layer 3 and the second adhesive layer 4 is preferably about 110 ⁇ m.
- the water tightness test uses the first member 10 used in the adhesive strength test, the second member 20 does not form the through hole 21, adheres the first member 10 and the second member 20, It was submerged in 1 m for 24 hours, and it was observed whether water permeated into the inside of the second member 20 or not.
- the double-sided adhesive tape 1 used in Example 2 is used.
- the first adhesive layer 3 and the second adhesive layer 4 are bonded to the bonding surface 10a of the first member 10 as described above. And since it deform
- the second adhesive layer 4 of the double-sided adhesive tape 1 is affixed to the adhesive surface 20 a of the second member 20.
- a release film was affixed to the first adhesive layer 3 of the double-sided pressure-sensitive adhesive tape 1, the first member 10 was pressed against the release film, clamped as described in the bonding step, and laser light L was irradiated.
- the second member 20 After cooling to room temperature, the second member 20 is removed, the release film is peeled off, the end of the double-sided pressure-sensitive adhesive tape 1 is picked and pulled strongly in the direction of peeling from the second member 20, and the double-sided pressure-sensitive adhesive tape 1 is in the middle. It was possible to peel off without tearing. This is because the tensile strength at break of the substrate 2 is set to 80 MPa or more.
- the first adhesive layer 3 and the second adhesive layer 4 having the same thickness as those of Comparative Examples 1 and 2 and Examples 1 to 3 were formed using the acrylic adhesive. Also in this case, if the thickness of the 1st adhesion layer 3 and the 2nd adhesion layer 4 was 70 micrometers or more, while the numerical value in an adhesive strength test will be 150 N or more, water-tightness was also securable.
- the result of the adhesive strength test was 80 N, which was a significantly lower value than in Examples 1 to 3 above.
- water tightness test water penetration was observed in all 10 samples. This is because the adhesive layer does not follow the unevenness of the adhesive surface.
- the present invention can be applied, for example, to bonding of members constituting flat panel displays, home appliances, industrial electric products, etc., bonding of members constituting housing equipment, bonding of members constituting stationery products, and the like. Applicable.
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- Optics & Photonics (AREA)
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Abstract
Description
ここで、基材2の断面積(mm2)=基材2の厚さ(μm×10-3)×基材2の幅(5mm)である。
基材2は、PETフィルム(東洋紡績株式会社製 コスモシャイン A4300)である。基材2の厚みは38μmである。また、基材2には、両面易接着処理が施されている。易接着処理を施す方法としては、例えば、2軸延伸前に接着性の高い熱可塑性樹脂を基材2にコーティングし、その後、延伸する方法や、延伸した基材2に接着性の高い熱可塑性樹脂を直接コーティングする方法がある。基材2の引張破断強度を測定したところ、170MPaであった。
第1部材10は、図4に示すように透明なアクリル板であり、レーザー透過性を有している。第2部材20は、図4及び図5に示すように、ナイロン66製の直方体型容器であり、レーザー非透過性を有している。第2部材20の一面は開放されており、この開放部分を覆うように第1部材10が形成されている。
両面粘着テープ1は、図6に示すように打ち抜き加工によって環状に形成しておく。この両面粘着テープ1の第1粘着層3を第1部材10の接着面10aに貼り付け、第1部材10を第2部材20の開放部分を覆うように配置し、第2粘着層4を第2部材20の接着面20aに貼り付ける。
接着強度試験は、図7に示すように、第2部材20を固定しておき、第2部材20の貫通孔21に押し棒を挿入して第1部材10を第2部材20から離脱させる方向(図7の下側)に押した。押し棒は直径12mmであり、先端面を第1部材10の中央部に当てた。押し棒は、第1部材10を第2部材20から離脱させる方向に、5mm/分の速度で移動させ、第1部材10を第2部材20から離脱させるのに要する力を測定した。結果を図8に示す。
水密性試験は、上記接着強度試験で使用した第1部材10を用い、第2部材20としては、貫通孔21を形成しないものを用い、第1部材10及び第2部材20を接着し、水深1mに24時間沈めて水が第2部材20の内部に浸入するか否かを観察した。
第2部材20の接着面20aに両面粘着テープ1の第2粘着層4を貼り付ける。この両面粘着テープ1の第1粘着層3には離型フィルムを貼っておき、離型フィルムに第1部材10を押し付けて接着工程で説明したようにクランプし、レーザー光Lを照射した。
粘着剤組成物の構成を上記とは異なるアクリル系粘着剤として上記各試験を行った。すなわち、ブチルアクリレート70gと、メチルアクリレート25gと、アクリル酸5gとをトルエン150gに溶解し、この溶液100gに対してトリメチロールプロパントリレンジイソシアネート1.2gを添加して混合し、塗料を得た。この塗料を離型処理したPETフィルムに塗布してアクリル系粘着剤を得た。
市販の両面粘着テープ(住友3M株式会社製 VHB アクリルフォーム構造用粘着テープ Y-4914)を使用して上記各試験を行った。この両面粘着テープの基材は発泡材であり、引張破断強度は20MPaであった。接着時には、クランプ装置によるクランプは行ったが、レーザー光Lの照射は行わなかった。
2 基材
3 第1粘着層
4 第2粘着層
10 第1部材
10a 接着面
20 第2部材
20a 接着面
Claims (6)
- 基材の両面に粘着剤組成物からなる粘着層が設けられた両面粘着テープにおいて、
上記粘着剤組成物は、熱可塑性エラストマー系粘着剤又はアクリル系粘着剤であり、
上記粘着層の厚みは、70μm以上に設定され、
上記基材は、ソリッドフィルムであり、
上記基材の引張破断強度は、80MPa以上に設定されていることを特徴とする両面粘着テープ。 - 請求項1に記載の両面粘着テープにおいて、
粘着層と基材との少なくとも一方にはレーザー吸収剤が混合され、
上記粘着層は加熱により軟化又は溶融するように構成されていることを特徴とする両面粘着テープ。 - 基材の両面に粘着剤組成物からなる粘着層が設けられた両面粘着テープを用いて第1部材と第2部材とを接着する接着方法において、
上記粘着剤組成物を熱可塑性エラストマー系粘着剤又はアクリル系粘着剤とし、上記粘着層の厚みを70μm以上に設定し、上記基材をソリッドフィルムとし、該基材の引張破断強度を80MPa以上に設定しておき、
上記両面粘着テープの一方の粘着層を上記第1部材の接着面に貼り付け、他方の粘着層を上記第2部材の接着面に貼り付けることを特徴とする両面粘着テープを用いた接着方法。 - 請求項3に記載の両面粘着テープを用いた接着方法において、
粘着層と基材との少なくとも一方にはレーザー吸収剤を混合し、該粘着層は加熱により軟化又は溶融するように構成し、
両面粘着テープにレーザー光を照射して粘着層を軟化又は溶融させて第1部材と第2部材とを接着することを特徴とする両面粘着テープを用いた接着方法。 - 請求項4に記載の両面粘着テープを用いた接着方法において、
第1部材はレーザー光を透過するレーザー光透過性を有し、
レーザー光を第1部材側から両面粘着テープに向けて照射することを特徴とする両面粘着テープを用いた接着方法。 - 請求項3に記載の両面粘着テープを用いた接着方法において、
第2部材はレーザー光を透過させないレーザー光非透過性を有し、
レーザー光を第2部材側から両面粘着テープに向けて照射することを特徴とする両面粘着テープを用いた接着方法。
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CN201280073651.2A CN104334666B (zh) | 2012-06-28 | 2012-06-28 | 双面胶带及利用双面胶带的黏接方法 |
US14/401,073 US20150136317A1 (en) | 2012-06-28 | 2012-06-28 | Double-sided adhesive tape and adhesion method using double-sided adhesive tape |
KR20147031341A KR20150032520A (ko) | 2012-06-28 | 2012-06-28 | 양면 점착 테이프 및 양면 점착 테이프를 이용한 접착방법 |
PCT/JP2012/004203 WO2014002139A1 (ja) | 2012-06-28 | 2012-06-28 | 両面粘着テープ及び両面粘着テープを用いた接着方法 |
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