WO2013170536A1 - 低残单中高分子量均聚n-乙烯基丁内酰胺k60水溶液的合成方法 - Google Patents
低残单中高分子量均聚n-乙烯基丁内酰胺k60水溶液的合成方法 Download PDFInfo
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- WO2013170536A1 WO2013170536A1 PCT/CN2012/079065 CN2012079065W WO2013170536A1 WO 2013170536 A1 WO2013170536 A1 WO 2013170536A1 CN 2012079065 W CN2012079065 W CN 2012079065W WO 2013170536 A1 WO2013170536 A1 WO 2013170536A1
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- Prior art keywords
- vinyl butyrolactam
- aqueous solution
- initiator
- weight
- temperature
- Prior art date
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- 239000007864 aqueous solution Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000000178 monomer Substances 0.000 title claims abstract description 28
- 229920001519 homopolymer Polymers 0.000 title claims abstract description 24
- 230000002194 synthesizing effect Effects 0.000 title claims abstract description 13
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims abstract description 86
- 238000006243 chemical reaction Methods 0.000 claims abstract description 45
- 239000003999 initiator Substances 0.000 claims abstract description 42
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 28
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 230000003247 decreasing effect Effects 0.000 claims abstract description 5
- 239000011261 inert gas Substances 0.000 claims abstract description 4
- 239000000243 solution Substances 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000011534 incubation Methods 0.000 claims description 3
- 230000001965 increasing effect Effects 0.000 abstract description 5
- 235000011149 sulphuric acid Nutrition 0.000 abstract 1
- 239000001117 sulphuric acid Substances 0.000 abstract 1
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 27
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 18
- 229920000642 polymer Polymers 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 238000002474 experimental method Methods 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 229910052740 iodine Inorganic materials 0.000 description 6
- 239000011630 iodine Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 230000000977 initiatory effect Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 150000002978 peroxides Chemical class 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 4
- 239000004342 Benzoyl peroxide Substances 0.000 description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000012190 activator Substances 0.000 description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 description 4
- 235000013305 food Nutrition 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 239000012295 chemical reaction liquid Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 150000003951 lactams Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- -1 monosodium hydride Chemical compound 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 238000013517 stratification Methods 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical group ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- 229920003169 water-soluble polymer Polymers 0.000 description 2
- VUIWFPMVUDPADO-UHFFFAOYSA-N C(=C)C1C(=O)NCC1.C1=CC=CC=2C3=CC=CC=C3CC12 Chemical compound C(=C)C1C(=O)NCC1.C1=CC=CC=2C3=CC=CC=C3CC12 VUIWFPMVUDPADO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 101000748141 Homo sapiens Ubiquitin carboxyl-terminal hydrolase 32 Proteins 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical compound ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- 206010070834 Sensitisation Diseases 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 102100040050 Ubiquitin carboxyl-terminal hydrolase 32 Human genes 0.000 description 1
- YKXBGGPGRXDGCF-UHFFFAOYSA-L [H][H].S(=O)([O-])[O-].[Na+].[Na+] Chemical compound [H][H].S(=O)([O-])[O-].[Na+].[Na+] YKXBGGPGRXDGCF-UHFFFAOYSA-L 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012496 blank sample Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- TUJKJAMUKRIRHC-UHFFFAOYSA-N hydroxyl Chemical compound [OH] TUJKJAMUKRIRHC-UHFFFAOYSA-N 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 231100001231 less toxic Toxicity 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229940063781 nitrogen 99 % Drugs 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000013215 result calculation Methods 0.000 description 1
- 230000008313 sensitization Effects 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000012086 standard solution Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/28—Oxygen or compounds releasing free oxygen
- C08F4/32—Organic compounds
- C08F4/38—Mixtures of peroxy-compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F126/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
- C08F126/06—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
- C08F126/10—N-Vinyl-pyrrolidone
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F6/00—Post-polymerisation treatments
- C08F6/001—Removal of residual monomers by physical means
- C08F6/003—Removal of residual monomers by physical means from polymer solutions, suspensions, dispersions or emulsions without recovery of the polymer therefrom
Definitions
- the invention relates to the technical field of compound synthesis, in particular to the technical field of homopolymerization of N-vinyl butyrolactam, in particular to a method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in a low residual single. Background technique
- Homopolymerized N-vinyl butyrolactam is a very important water-soluble polymer which is polymerized by N-vinyl butyrolactone under certain conditions (Yan Ruizhen. Water-soluble polymer 2nd Edition [M]. Beijing: Chemical Industry Press, 2010, 217).
- K60 is a medium-high molecular weight N-vinyl butyrolactam polymer, which combines the properties of low molecular weight homopolymeric N-vinyl butyrolactam with high molecular weight homopolymerized N-vinyl butyrolactam. prospect.
- Homopolymerized N-vinyl butyrolactam is widely used due to its unique properties. It not only has excellent solubility, chemical stability, film formation, physiological inertness, bonding ability and protective rubber action, but also It is combined with many inorganic and organic compounds. Therefore, homopolymerized N-vinyl butyrolactam has been widely used in medicine, cosmetics, food, brewing, coatings, adhesives, printing and dyeing auxiliaries, separation membranes, and sensitization. Materials and other fields. With the development of science and technology, the application of homopolymerized N-vinyl butyrolactam has become more and more widely used in high-tech fields such as photo-curable resins, optical fibers, laser discs, and drag reducing materials.
- Lactam is used in the field of dye sensitized batteries that are now very popular.
- K60 is a medium-high molecular weight N-vinyl butyrolactam polymer, which combines the properties of low molecular weight homopolymeric N-vinyl butyrolactam with high molecular weight homopolymeric N-vinyl butyrolactam, while medium and high molecular weight is difficult to produce.
- the reasons are as follows: (1) The polymerization of N-vinyl butyrolactam is a chain reaction, and it is difficult to terminate once the reaction starts, and the K value is difficult to control; (2) There is also inhibition in the N-vinyl butyrolactam monomer. The agent causes the residual monomer to be too high; (3) Reducing the residual unreacted raw material content increases the cost, and the additional operation is difficult. Therefore, this technology is only mastered by BASF in Germany, and there is no report on K60 products in China.
- the content of unreacted monomeric N-vinyl butyrolactam in pharmaceutical or food grade homopolymerized N-vinyl butyrolactam is less than 10 ppm.
- homopolymerized N-vinylbutene Amide industrial production of multi-polymer polymer post-treatment processes such as activated carbon adsorption, solvent extraction or ultrafiltration, radiation, etc.
- the object of the present invention is to overcome the above-mentioned shortcomings of the prior art and to provide a method for synthesizing a high-molecular-weight homopolymeric N-vinyl butyrolactam K60 aqueous solution in a low-residue single-molecular high-molecular-weight homopolymer N-vinyl group.
- the synthesis method of butyrolactam K60 aqueous solution is ingeniously designed to prepare a single sheet, and the residual residue of the high-molecular-weight homopolymer N-vinyl butyrolactam K60 aqueous solution prepared in the low residual single is below 10 ppm, K value is 58-65, suitable for large Scale promotion application.
- a method for synthesizing a low-residue high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution of the present invention is characterized in that, in the presence of an inert gas, 20 to 50% by weight of N-vinyl is used.
- the aqueous solution of butyrolactam monomer is used as a raw material.
- the reaction Under the polymerization temperature of 57 ° C to 72 ° C, the reaction is stirred for 4-6 hours, and the initiator is added stepwise, and the initiator is azobisisoheptanenitrile.
- the amount of the initiator is 0.01 ⁇ 2% of the mass of the N-vinyl butyrolactam monomer, and the K value of the system is 58 ⁇ 65, and the H is added to the sulfuric acid to adjust the H to 4.2 ⁇ 4.5 at a temperature of 90-140 °C.
- the residue is eliminated over a period of time to obtain a 20 to 50% by weight aqueous solution of a high molecular weight homopolymeric N-vinyl butyrolactam K60 having a residual color of less than 10 ppm and a K value of 58 to 65.
- the step of raising and decreasing the addition of the initiator may be carried out by any suitable step.
- the step of raising and decreasing the addition of the initiator is specifically carried out by the following steps: first adding 40% of the total weight of the initiator at 57 ° C ⁇ 60%, start polymerization, after 2h, add 10 ⁇ 30% of the total weight of the initiator at 62 °C, continue to react for 1h, add 10-30% of the total weight of the initiator at 72 °C, continue the reaction -3h.
- the sulfuric acid may be added in any suitable manner, and preferably, the sulfuric acid is added as a 50% sulfuric acid solution.
- the temperature of the heat-insulated stirring elimination residue can be selected as needed. Preferably, the temperature of the heat-insulated stirring elimination residue is 90 ° C, 120 ° C or 140 ° C.
- the incubation time is generally 4 hours or longer. Preferably, the incubation time is 4-12 hours.
- the beneficial effects of the present invention are specifically as follows: the method for synthesizing the high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in the low residual single sheet of the present invention is 20-50% by weight of N-vinyl in the presence of an inert gas.
- the aqueous solution of butyrolactam monomer is used as a raw material.
- the polymerization temperature is 57 ° C -72 ° C, the reaction is stirred for 4-6 hours, the temperature is increased in stages, and the initiator is added.
- the initiator is azobisisoheptonitrile, and the total is added.
- the amount of the initiator is 0.01 to 2% of the mass of the N-vinyl butyrolactam monomer.
- the K value of the system reaches 58 ⁇ 65, and the sulfuric acid is adjusted to 4.2 ⁇ 4.5.
- the temperature is stirred at 90-140 °C for 4 hours or more to eliminate the residual, so that 20 ⁇ 50% of the residuals are below lOppm and the K value is obtained. It is a colorless and transparent low-residue single-color high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution of 58 ⁇ 65.
- N-vinyl butyrolactam Industrial grade (decompression distillation) Shanghai Yuang Chemical Technology Development Co., Ltd. Azobisisobutyronitrile (AIBN) Chemically pure Shanghai Test Sihewei Chemical Co., Ltd.
- N-vinyl butyrolactam monomer aqueous solution 20 ⁇ 50% N-vinyl butyrolactam monomer aqueous solution was used, water and N-vinyl butyrolactam monomer were first added to a three-necked flask, placed in a constant temperature oil bath, and protected by N 2 Under the polymerization temperature of 57 °C -72 °C, the reaction is stirred for 4-6 hours, and the initiator is added in increments of 0.01 ⁇ 2%, and the K value of the system is 58 ⁇ 65.
- K value of the Fikentscher formula is a parameter that is only related to molecular weight and does not change with the concentration of homopolymeric N-vinyl butyrolactam.
- a commonly used method for determining the K value is a viscosity method.
- the Ubbel viscometer measures the relative viscosity r) r of the solution against water at a water bath temperature of 25 ⁇ 0.2 °C.
- K is the Fikentscher constant
- C is the number of grams of homopolymerized N-vinyl butyrolactam dissolved in 0.1 L solution
- ⁇ ⁇ is the relative viscosity (the ratio of solution effluent time to pure solvent efflux time ⁇ / ⁇ 0 )
- the determination of the residual monomer content in the homopolymerized fluorene-vinyl butyrolactam is based on the method specified in the 26th edition of the United States Pharmacopoeia. Take 10g of homopolyindole-vinyl butyrolactam (accurate to 0.002g, based on anhydrous matter), dissolve in 80ml of distilled water, add lg sodium acetate, titrate with 0.1 mol/L iodine solution until the solution no longer fades, then Add 3 ml of 0.1mol/L iodine solution for 10 minutes, then titrate excess iodine with 0.1 mol/L sodium thiosulfate. Add 3 ml of starch indicator when approaching the end point, continue titration until the solution color disappears. At the same time, compared with the blank experiment.
- This experiment mainly studies solution polymerization, using different initiators for polymerization, using a variety of initiator systems, such as: hydrogen peroxide (3 ⁇ 40 2 ), t-butyl hydroperoxide, benzoyl peroxide; Redox system, such as: ammonium tetrahydrogenate monosodium hydride; azo, such as: azobisisobutyronitrile, azobisisoheptanenitrile. The effect of these systems on the content of residual unreacted raw materials was tested separately.
- initiator systems such as: hydrogen peroxide (3 ⁇ 40 2 ), t-butyl hydroperoxide, benzoyl peroxide; Redox system, such as: ammonium tetrahydrogenate monosodium hydride; azo, such as: azobisisobutyronitrile, azobisisoheptanenitrile.
- ROOR represents a peroxide
- R represents an organic group
- 0 is an oxygen atom
- reaction conditions are: temperature 75 ° C, 50 ml N-vinyl butyrolactam (NVP) monomer, 200 ml water meter 2 shows that neither 3 ⁇ 40 2 nor t-butyl hydroperoxide can initiate polymerization, 3 ⁇ 40 2 in alkali
- N-vinyl butyrolactam (NVP) monomer 200 ml water meter 2 shows that neither 3 ⁇ 40 2 nor t-butyl hydroperoxide can initiate polymerization, 3 ⁇ 40 2 in alkali
- N-vinyl butyrolactam (NVP) monomer 200 ml water meter 2 shows that neither 3 ⁇ 40 2 nor t-butyl hydroperoxide can initiate polymerization, 3 ⁇ 40 2 in alkali
- intermediates such as hydrogen peroxy anion, hydroxyl radical, hydroxy anion, etc.
- 3 ⁇ 40 2 still does not initiate, and ammonia can quickly cause 3 ⁇ 40 2 to initiate, therefore, the choice of 3 ⁇ 40 2 activator plays an important role in its initiation.
- t-butyl hydroperoxide has a high initiation efficiency in the presence of Cu 2+ . Therefore, t-butyl hydroperoxide also needs to find a suitable activator. For benzoyl peroxide, it can be initiated without the need for an activator, but the residual unreacted raw material obtained is relatively high in content and the reaction time is relatively long.
- ammonium persulfate-sodium bisulfite redox system when the mass ratio of ammonium persulfate: sodium bisulfite is 2.0216: 0.8796 (molar ratio is greater than 1), the reaction viscosity is unchanged for 24 hours, the system fails to trigger When the mass ratio of o is 4.6142: 0.5125 (molar ratio is about 4:1), the color of the system is red, and the system fails to be triggered in 24 hours.
- Fikentscher first developed an aqueous solution polymerization method for N-vinyl butyrolactam. When it was initiated with an azo initiator, the polymerization mechanism was as follows:
- RN ⁇ NR represents an azo initiator
- R represents an organic group
- N is a nitrogen atom
- the homopolymerized N-vinyl butyrolactam studied in this invention is pharmaceutical grade and food grade, and has low toxicity. The requirements are higher.
- the choice of initiator can be found.
- the redox system is not suitable for the preparation of homopolymeric N-vinyl butyrolactam K60, while the peroxide should consider the choice of activator, the system is more complicated, and azo, The system is simple, the reaction temperature is low, the initiation efficiency is high, and the residual unreacted raw material content is low.
- ABVN has more advantages than AIBN, so our initiator uses ABVN.
- the initiator is added in multiple stages, and the polymerization temperature is increased in the later stage of polymerization.
- the polymerization process was as follows: Using AVBN at 54 ° C, the reaction was first carried out for 1 hour, then AVBN was added, the temperature was raised to 75 ° C, and the reaction was observed at 75 ° C to observe the viscosity change. When the K value was about 60, the acid was adjusted to pH. Between 3-5, the temperature was raised to 80 ° C, and the mixture was stirred for 12 hours.
- the best initiator for the homopolymerization of N-vinyl butyrolactam K60, which has a very low residual unreacted raw material content, is azobisisoheptanenitrile (ABVN).
- ABSVN azobisisoheptanenitrile
- the polymerization process uses a special segmental high temperature, which increases with temperature.
- the method of reducing the dosage of the additional dosage is carried out by using sulfuric acid to adjust the pH 4.2-4.5 at a high temperature of 90-140 ° C for more than 4 hours, so that the residue can be effectively reduced even if the residual residue treatment process such as methylene chloride precipitation is not used.
- the amount of residual unreacted raw materials is less than 0.001% as specified in USP 32.
- the invention will be more specifically illustrated by the following examples, but the invention is not limited by these examples. In the following, unless otherwise stated, "parts by weight” is only expressed as “parts”, and “% by weight” is only expressed as "%”.
- Example 2 The difference from Example 1 is as follows: After the addition of azobisisoheptanenitrile, the reaction is maintained at 72 ° C for 2 hours; the temperature of the oil bath is raised to 140 ° C, the temperature is maintained, and after stirring for 12 hours, the solid content is obtained. 20.3% of a colorless, transparent medium to high molecular weight homopoly N-vinyl butyrolactam K60 polymer solution. The K value of the product (measured as a 1% by weight aqueous solution) was 62.1, and the residual unreacted monomer N-vinyl butyrolactam content was below 10 ppm.
- Example 3 The K value of the product (measured as a 1% by weight aqueous solution) was 62.1, and the residual unreacted monomer N-vinyl butyrolactam content was below 10 ppm.
- the present invention adjusts the homopolymerization of N-vinyl butyl by studying the effect of different initiation systems and different polymerization processes on the residual monomer content in the solution polymerization process of homopolymerized N-vinyl butyrolactam K60.
- the polymerization process of lactam K60 gave a low residual single homopolymer N-vinyl butyrolactam K60.
- the method for synthesizing the high-molecular-weight homopoly-vinylbutyrolactam ⁇ 60 aqueous solution in the low-residue single-book of the present invention is ingeniously designed, and the prepared low-single medium-high molecular weight homopoly-vinyl butyrolactam ⁇ 60 is prepared.
- the residue of the aqueous solution is below 10 ppm and the K value is 58-65, which is suitable for large-scale popularization and application.
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