WO2013137110A1 - 粘着剤組成物、及び、粘着シート - Google Patents
粘着剤組成物、及び、粘着シート Download PDFInfo
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- WO2013137110A1 WO2013137110A1 PCT/JP2013/056326 JP2013056326W WO2013137110A1 WO 2013137110 A1 WO2013137110 A1 WO 2013137110A1 JP 2013056326 W JP2013056326 W JP 2013056326W WO 2013137110 A1 WO2013137110 A1 WO 2013137110A1
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- polyester
- sensitive adhesive
- pressure
- weight
- parts
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/52—Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
- C08G63/54—Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation the acids or hydroxy compounds containing carbocyclic rings
- C08G63/553—Acids or hydroxy compounds containing cycloaliphatic rings, e.g. Diels-Alder adducts
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/66—Polyesters containing oxygen in the form of ether groups
- C08G63/668—Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/672—Dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
- C09J167/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
- C09J167/08—Polyesters modified with higher fatty oils or their acids, or with natural resins or resin acids
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2467/00—Presence of polyester
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2852—Adhesive compositions
Definitions
- the present invention relates to a polyester-based pressure-sensitive adhesive composition and a pressure-sensitive adhesive sheet using the composition.
- a silicone-based pressure-sensitive adhesive having high wettability has been used as a pressure-sensitive adhesive for surface protection, but it has a problem of high cost.
- Patent Document 1 polyester-based pressure-sensitive adhesives using plant-derived dimer acid and dimer diol have been studied (Patent Document 1), but this also has a problem of high cost.
- a plasticizer is used, and the plasticizer component bleeds out and adheres to the adherend after being attached to the display surface as the adherend. Problems such as have occurred.
- the present invention can be manufactured from plant-derived raw materials without using expensive silicone-based adhesives, etc., has good wettability to the adherend, light releasability (removability), and adhesive strength.
- Polyester-based pressure-sensitive adhesive composition that can be used for the production of pressure-sensitive adhesive sheets (especially for surface protection) having excellent anti-raising properties, stain resistance (no bleed-out, adhesive residue, etc.), and workability And it aims at providing the adhesive sheet using this.
- the polyester-based pressure-sensitive adhesive composition of the present invention contains at least a dicarboxylic acid having a side chain and a polyester obtained by polycondensation of a diol, a polyether polyol, and a crosslinking agent.
- the polyether polyol has a weight average molecular weight of 5,000 to 50,000, and the polyether polyol contains a polyether polyol having hydroxyl groups only at some terminals and / or all terminals, and hydroxyl groups only at some terminals.
- the polyether polyol having a number average molecular weight of 100 to 1500 and containing 1 to 35 parts by weight of the polyester polyol having a hydroxyl group only at a part of the terminal with respect to 100 parts by weight of the polyester It is characterized by doing.
- the polyether polyol having hydroxyl groups at all terminals has a number average molecular weight of 100 to 5000, and the polyether polyol having hydroxyl groups at all terminals is used as the polyester 100. It is preferable to contain 1 to 400 parts by weight with respect to parts by weight.
- the polyester pressure-sensitive adhesive composition of the present invention is preferably contained so that the molar ratio of the dicarboxylic acid to the diol is 1: 1.08 to 2.10.
- the side chain of the dicarboxylic acid is preferably an alkyl group.
- the pressure-sensitive adhesive sheet of the present invention it is preferable to form a pressure-sensitive adhesive layer obtained by crosslinking the polyester-based pressure-sensitive adhesive composition on at least one side of the support.
- the pressure-sensitive adhesive layer preferably has a gel fraction of 40 to 95% by weight.
- the pressure-sensitive adhesive sheet of the present invention preferably has an adhesive strength to a glass plate of 1.0 N / 25 mm or less.
- the pressure-sensitive adhesive sheet of the present invention is preferably used for surface protection.
- the present invention can be produced even from plant-derived raw materials without using expensive silicone adhesives, etc., has good wettability to the adherend, lightly peelable (removable), and adhesive (peeled) Strength) Polyester-based pressure-sensitive adhesive composition that can be used for the production of pressure-sensitive adhesive sheets (especially for surface protection) having excellent anti-raising properties, stain resistance (no bleed-out, adhesive residue, etc.), and workability, and this It is possible to provide a pressure-sensitive adhesive sheet using this, which is useful.
- the polyester used in the polyester-based pressure-sensitive adhesive composition of the present invention is a polyester obtained by polycondensation of at least a dicarboxylic acid having a side chain and a diol.
- it does not specifically limit as a synthesis method of polyester, A well-known polymerization method can be used.
- the polyester is produced from a plant-derived raw material.
- the plant-derived raw material is said to be so-called carbon neutral, which is environmentally friendly and can provide an environmentally friendly pressure-sensitive adhesive.
- the dicarboxylic acid has a side chain and has two carboxyl groups as functional groups, and preferably the side chain is an alkyl group.
- the side chain is an alkyl group.
- dicarboxylic acid examples include plant-derived dicarboxylic acids, such as sebacic acid derived from castor oil, dimer acid derived from oleic acid, erucic acid, and the like. Adipic acid, azelaic acid, 1,4-cyclohexanedicarboxylic acid, 4-methyl-1,2-cyclohexanedicarboxylic acid, dodecenyl succinic anhydride, fumaric acid, succinic acid, dodecanedioic acid, hexahydrophthalic anhydride, tetrahydrophthalic anhydride , Maleic acid, maleic anhydride, itaconic acid, citraconic acid, and other aliphatic and alicyclic dicarboxylic acids, terephthalic acid, isophthalic acid, orthophthalic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid 4,4'-diphenyldicarboxy
- the diol is not particularly limited as long as it does not impair the characteristics of the present invention, and any functional group having two hydroxyl groups can be used. It has a side chain, and more preferably, the side chain is an alkyl group. When the diol has a side chain, flexibility is increased, and further, since the side chain is an alkyl group, hydrolysis of the polyester is hardly caused, which is a preferable embodiment.
- diol examples include fatty acid esters derived from castor oil, dimer diols derived from oleic acid, erucic acid, and the like, glycerol monostearate, as long as they are plant-derived diols.
- ethylene glycol 1,2-propylene glycol, 1,3-propanediol, 2-methyl-1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butane Diol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, diethylene glycol, dipropylene glycol, 2,2,4-trimethyl-1,5-pentane Diol, 2-ethyl-2-butylpropanediol, 1,9-nonanediol, 2-methyl Aliphatic glycols such as tiloctanediol, 1,10-decanediol, 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, other than the aliphatic glycol, ethylene oxide adduct of bis
- the molar ratio of the dicarboxylic acid to the diol is preferably 1: 1.08 to 2.10, more preferably 1: 1.09 to 2.05, and further preferably 1.10 to 2.00. preferable.
- the molar ratio is less than 1: 1.08, the molecular weight of the resulting polyester is increased, the number of hydroxyl groups that become functional groups is reduced, and even if a crosslinking agent (for example, a polyfunctional isocyanate) is used, a crosslinking reaction occurs. It becomes difficult to promote the pressure-sensitive adhesive layer, and a pressure-sensitive adhesive layer having a desired gel fraction cannot be obtained.
- the molar ratio exceeds 1: 2.10, there is a tendency that only a polyester having a molecular weight smaller than the desired molecular weight is obtained, and even if a cross-linking agent is used, gelation cannot be promoted. An adhesive layer having a gel fraction cannot be obtained, which is not preferable.
- the dicarboxylic acid and the diol are close to each other in moles, and when the molar ratio is closer to 1: 1, the molecular weight of the resulting polyester increases, and as a result, the adhesive force (peeling force) increases and light peeling is realized. Since it becomes impossible, it is not preferable especially as an adhesive sheet for surface protection.
- the polyester used in the polyester-based pressure-sensitive adhesive composition of the present invention has a weight average molecular weight (Mw) of 5000 to 50000, preferably 5500 to 45000, and more preferably 6000 to 40000.
- Mw weight average molecular weight
- the weight average molecular weight is less than 5,000, the adhesive strength of the pressure-sensitive adhesive using the polyester may be reduced, and the pressure-sensitive adhesive sheet (pressure-sensitive adhesive layer) itself may not be fixed to the adherend.
- the weight average molecular weight exceeds 50,000, it may cause a decrease in cohesive force or a decrease in holding power, which is not preferable.
- polyester used in the pressure-sensitive adhesive sheet of the present invention can be polymerized or added after polymerization, for example, containing a polyvalent hydroxyl group Trifunctional or higher functional hydroxyl group-containing compounds such as trimethylolpropane, pentaerythritol, dipentaerythritol, etc., and polyfunctional carboxylic acids such as trimellitic acid, pyromellitic acid, benzophenone tetracarboxylic acid, etc.
- Trifunctional or higher functional hydroxyl group-containing compounds such as trimethylolpropane, pentaerythritol, dipentaerythritol, etc.
- polyfunctional carboxylic acids such as trimellitic acid, pyromellitic acid, benzophenone tetracarboxylic acid, etc.
- Examples of the compound and compounds having both a hydroxyl group and a carboxyl group include glycolic acid, hydroxypivalic acid, 3-hydroxy-2-methylpropionic acid, lactic acid, glyceric acid, malic acid, and citric acid. These can be used alone or in combination of two or more.
- the polymerization (condensation polymerization) reaction between the dicarboxylic acid and the aliphatic diol may be performed using a solvent or may be performed without a solvent, and a conventionally known method can be used.
- polymerization catalyst used in the polymerization (condensation polymerization) reaction those used for normal polyester polymerization catalysts can be used, and are not particularly limited.
- titanium-based, tin-based, antimony, and the like titanium-based, tin-based, antimony, and the like.
- metal compounds such as those based on zinc, zinc and germanium, and strong acid compounds such as p-toluenesulfonic acid and sulfuric acid can be used.
- the polyester-based pressure-sensitive adhesive composition of the present invention contains a polyether polyol.
- the polyether polyol can be inserted into the pressure-sensitive adhesive composition by causing a crosslinking reaction between the polyester and the polyether polyol using a crosslinking agent.
- a polyether polyol it is possible to obtain a pressure-sensitive adhesive layer (pressure-sensitive adhesive sheet, surface protective sheet) having good wettability and suppressing air bubble biting.
- the polyether polyol is not particularly limited, and conventionally known ones can be used.
- bifunctional polyether polyols such as polyethylene glycol, polypropylene glycol, polybutylene glycol, and polytetramethylene glycol can be used.
- Trifunctional polyether polyols such as trimethylolpropane tripolyoxyethylene ether, tetrafunctional polyether polyols such as pentaerythritol polyoxyethylene ether, polyoxyalkylene glycols such as polytrimethylene ether glycol, 1 to 20 mol% of 3 -Copolymer polyether polyol of methyltetrahydrofuran and tetrahydrofuran (for example, "PTG-L1000", “PTG-L2000", “PTG-L” manufactured by Hodogaya Chemical Co., Ltd.) 000 ", etc.), neopentyl glycol and copolymerized polyether glycol of tetrahydrofuran, it can be used polyoxypropylene glycol.
- plant-derived polyether polyol is preferable from the viewpoint of being friendly to the global environment. These can be used alone or in combination of two or more.
- polyether polyol a block copolymer type such as polyoxyethylene polyoxypropylene glycol or a random copolymer type may be used.
- aliphatic hydrocarbon groups such as methyl group, ethyl group, allyl group, propyl group, butyl group, 2-ethylhexyl group, phenyl group, methylphenyl group, nonylphenyl group, benzyl group, etc.
- the terminal hydroxyl group may be modified with the aromatic hydrocarbon group, so that the reactivity may be eliminated.
- the number average molecular weight (Mn) of the polyether polyol is preferably 100 to 5000, more preferably 200 as the number average molecular weight (Mn) of all terminal hydroxyl groups (terminal functional groups), and the unmodified one. To 4000, more preferably 300 to 3000. If the molecular weight is less than 100, the effect of improving the adhesive property is small, and if it is more than 5000, the polyether polyol itself tends to bleed out and cause contamination, which is not preferable.
- the number average molecular weight (Mn) is 100 to 1500, preferably 200 to 1200, more preferably 300 to 1000. . If the molecular weight is less than 100, the effect of improving the adhesive properties is small, and if it is greater than 1500, the polyether polyol itself tends to bleed out and cause contamination, which is not preferable.
- the blending amount of the polyether polyol is preferably 1 to 400 parts by weight, more preferably 100 parts by weight of the polyester when all terminal hydroxyl groups (terminal functional groups) are unmodified. Is 3 to 300 parts by weight, more preferably 5 to 200 parts by weight. If it is less than 1 part by weight, the effect of improving the adhesive properties cannot be obtained, and if it exceeds 400 parts by weight, the polyether polyol itself tends to bleed out and cause contamination, which is not preferable.
- terminal hydroxyl groups terminal functional groups
- 1 to 35 parts by weight preferably 3 to 32 parts by weight, more preferably 100 parts by weight of the polyester. Is from 5 to 28 parts by weight. If it is less than 1 part by weight, the effect of improving the adhesive properties cannot be obtained, and if it exceeds 35 parts by weight, the polyether polyol itself tends to bleed out and cause contamination, which is not preferable.
- the polyester pressure-sensitive adhesive composition of the present invention contains a crosslinking agent.
- a pressure-sensitive adhesive layer can be formed by crosslinking reaction of the pressure-sensitive adhesive composition using a crosslinking agent.
- the crosslinking agent is not particularly limited, and conventionally known crosslinking agents can be used.
- polyvalent isocyanurate examples include hexamethylene diisocyanate polyisocyanurate. By using these, it is possible to achieve the purpose of obtaining transparency and a high gel fraction of the obtained pressure-sensitive adhesive layer, which is effective.
- Commercially available products of the polyvalent isocyanurates can also be used. Specifically, trade names “Duranate TPA-100” (manufactured by Asahi Kasei Chemicals), trade names “Coronate HK”, “Coronate HX”, “Coronate 2096”. (Nippon Polyurethane Industry Co., Ltd.).
- the polyfunctional isocyanate compound is, for example, preferably a compound having at least 2 or more isocyanate groups in the molecule, more preferably 3 or more, and is not particularly limited. Aliphatic polyisocyanates, alicyclic polyisocyanates, aromatic polyisocyanates and the like can be mentioned.
- aliphatic polyisocyanates examples include 1,2-ethylene diisocyanate, 1,2-tetramethylene diisocyanate, 1,3-tetramethylene diisocyanate, tetramethylene diisocyanate such as 1,4-tetramethylene diisocyanate, Hexamethylene diisocyanates such as 2-hexamethylene diisocyanate, 1,3-hexamethylene diisocyanate, 1,4-hexamethylene diisocyanate, 1,5-hexamethylene diisocyanate, 1,6-hexamethylene diisocyanate, 2,5-hexamethylene diisocyanate 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, lysine diisocyanate and the like.
- alicyclic polyisocyanates examples include isophorone diisocyanate, cyclohexyl diisocyanate such as 1,2-cyclohexyl diisocyanate, 1,3-cyclohexyl diisocyanate, 1,4-cyclohexyl diisocyanate, 1,2-cyclopentyl diisocyanate, 1, Examples thereof include cyclopentyl diisocyanate such as 3-cyclopentyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated tetramethylxylene diisocyanate, and 4,4′-dicyclohexylmethane diisocyanate.
- aromatic polyisocyanates examples include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, and 2, 2′-diphenylmethane diisocyanate.
- aliphatic polyisocyanates aliphatic polyisocyanates
- alicyclic polyisocyanates aromatic polyisocyanates
- dimers and trimers of araliphatic polyisocyanates may be used as the polyfunctional isocyanate compound.
- diphenylmethane diisocyanate dimer or trimer reaction product of trimethylolpropane and tolylene diisocyanate, reaction product of trimethylolpropane and hexamethylene diisocyanate, polymethylene polyphenyl isocyanate
- Polymers such as polyether polyisocyanate and polyester polyisocyanate are listed.
- polyfunctional isocyanate compound Commercially available products can also be used as the polyfunctional isocyanate compound.
- trimer adduct of trimethylolpropane and tolylene diisocyanate the trade name “Coronate L” (manufactured by Nippon Polyurethane Industry Co., Ltd.)
- trimer adduct of trimethylolpropane and hexamethylene diisocyanate trade name “Coronate HL” (manufactured by Nippon Polyurethane Industry Co., Ltd.) and the like can be mentioned.
- polyfunctional melamine compound examples include methylated methylol melamine and butylated hexamethylol melamine
- polyfunctional epoxy compound examples include diglycidyl aniline and glycerin diglycidyl ether.
- the type and amount of the crosslinking agent are not particularly limited.
- the cross-linking agent is blended so that the gel fraction of the formed pressure-sensitive adhesive layer is 40 to 95% by weight. More preferably, it is 45 to 93% by weight, and further preferably 50 to 92% by weight. If the gel fraction is less than 40% by weight, a large amount of unreacted polyether polyol may remain, which may contaminate the adherend, and is not preferable in terms of handling properties.
- the adherend may be contaminated, resulting in inferior light peelability (removability) and handling properties ( In terms of workability, it is not preferable.
- the gel fraction exceeds 95% by weight, the polyether polyol is constrained and does not come out on the surface of the pressure-sensitive adhesive, so that the wettability to the adherend is lowered or the adhesive strength is too low.
- the adhesive sheet itself cannot be fixed to the body, which is not preferable because it cannot be used for surface protection.
- the blending amount of the crosslinking agent is preferably 2 to 30 parts by weight, more preferably 3 to 28 parts by weight, and further preferably 4 to 26 parts by weight with respect to 100 parts by weight of the polyester. .
- the blending amount is less than 2 parts by weight, the cohesive force cannot be improved when a pressure-sensitive adhesive layer is formed, and a large amount of unreacted polyether polyol is present. Cause pollution.
- the blending amount exceeds 30 parts by weight, the cross-linking agent becomes excessive, and therefore, after bonding, problems such as an increase in adhesive strength or contamination of the adherend occur, which is not preferable.
- the blending amount of the cross-linking agent is preferably 2 to 50 parts by weight, more preferably 3 to 40 parts by weight, and still more preferably 4 parts with respect to 100 parts by weight of the total of polyester and polyether polyol. ⁇ 30 parts by weight.
- the blending amount is less than 2 parts by weight, the cohesive force cannot be improved when a pressure-sensitive adhesive layer is formed, and a large amount of unreacted polyether polyol is present. Cause pollution.
- the blending amount exceeds 50 parts by weight, the cross-linking agent becomes excessive, and therefore, after bonding, problems such as an increase in adhesive strength and contamination of the adherend occur.
- a crosslinking catalyst can be appropriately used.
- the catalyst include tetra-n-butyl titanate, tetraisopropyl titanate, butyltin oxide, dioctyltin diurarate, and the like. These can be used alone or in combination of two or more.
- the amount of the catalyst is not particularly limited, but is preferably 0.01 to 1 part by weight, more preferably 0.05 to 0.5 part by weight with respect to 100 parts by weight of the polyester. If the blending amount is less than 0.01 parts by weight, the effect of catalyst addition may not be obtained, and if it exceeds 1 part by weight, the shelf life may be significantly shortened, and the coating stability may be reduced. It is not preferable.
- acetylacetone, methanol, methyl orthoacetate and the like can be appropriately added as a retarder.
- a pressure-sensitive adhesive layer having desired characteristics can be obtained by combining the polyester with a tackifier resin together with the crosslinking agent.
- the tackifying resin is not particularly limited, and conventionally known ones can be used.
- terpene-based tackifying resin phenol-based tackifying resin, rosin-based tackifying resin, aliphatic petroleum Resin, aromatic petroleum resin, copolymer petroleum resin, alicyclic petroleum resin, xylene resin, epoxy tackifier resin, polyamide tackifier resin, ketone tackifier resin, elastomer tackifier resin, etc.
- a biomass degree means what computed the ratio of the plant-derived use raw material from the weight of the plant-derived use raw material with respect to the weight of the whole use raw material which comprises the said polyester-type adhesive composition.
- terpene-based tackifier resins examples include terpene resins, terpene phenol resins, and aromatic-modified terpene resins. Specific examples include ⁇ -pinene polymers, ⁇ -pinene polymers, dipentene polymers, and the like. A terpene resin modified with phenol, aromatic, hydrogenation, or hydrocarbon can be used.
- phenolic tackifier resin specifically, condensates of various phenols such as phenol, m-cresol, 3,5-xylenol, p-alkylphenol, resorcin, and formaldehyde can be used. Furthermore, resole obtained by addition reaction of the phenols and formaldehyde under an alkali catalyst, novolak, unmodified or modified rosin obtained by condensation reaction of the phenols and formaldehyde under an acid catalyst, and these A rosin-modified phenol resin obtained by adding phenol to an rosin such as a derivative in the presence of an acid catalyst and subjecting it to thermal polymerization can be used.
- rosin-based tackifying resin examples include rosin resin, polymerized rosin resin, hydrogenated rosin resin, rosin ester resin, hydrogenated rosin ester resin, rosin phenol resin, and the like.
- rosin resin polymerized rosin resin
- hydrogenated rosin resin rosin ester resin
- hydrogenated rosin ester resin rosin phenol resin
- rosin phenol resin examples include rosin resin, polymerized rosin resin, hydrogenated rosin resin, rosin ester resin, hydrogenated rosin ester resin, rosin phenol resin, and the like.
- gum rosin wood rosin
- tall oil An unmodified rosin such as rosin (raw rosin), a hydrogenated, disproportionated, polymerized, or other chemically modified modified rosin, or a derivative thereof can be used.
- the compounding amount of the tackifying resin is preferably 0 to 50 parts by weight, more preferably 2 to 30 parts by weight, and particularly preferably 5 to 20 parts by weight with respect to 100 parts by weight of the polyester. If the blending amount exceeds 50 parts by weight, the adhesive strength is increased, and re-peeling after exposure to a high temperature environment may be difficult, which is not preferable.
- the properties of the pressure-sensitive adhesive layer (pressure-sensitive adhesive) used in the pressure-sensitive adhesive sheet of the present invention are not impaired, ultraviolet absorbers, light stabilizers, release modifiers, plasticizers, softeners, fillers, pigments and dyes, etc.
- Common additives such as coloring agents, anti-aging agents, and surfactants can be used.
- the thickness of the pressure-sensitive adhesive layer (after drying) can be appropriately selected. For example, it is preferably about 1 to 100 ⁇ m, more preferably about 3 to 80 ⁇ m, and particularly preferably about 5 to 60 ⁇ m. .
- the thickness of the pressure-sensitive adhesive layer is less than 1 ⁇ m, it is difficult to obtain a sufficient adhesive force, the pressure-sensitive adhesive sheet (pressure-sensitive adhesive layer) itself cannot be fixed to the adherend, and it may be easy to peel off. If the thickness exceeds 100 ⁇ m, the adhesive strength may increase with time and may be difficult to peel off, which is not preferable.
- any form of a single layer and a laminated body may be sufficient.
- the pressure-sensitive adhesive sheet of the present invention can be obtained by forming the pressure-sensitive adhesive layer on at least one side of a support. In addition, if it has the range which does not impair the characteristic as an adhesive sheet of this invention, even if it has an intermediate
- the support is not particularly limited, and conventionally known ones can be used, and various supports (substrates) such as plastic films, porous materials such as paper and nonwoven fabric can be used. .
- various supports such as plastic films, porous materials such as paper and nonwoven fabric can be used.
- a plastic film when using as a surface protection use, it is a preferable aspect to use a plastic film from viewpoints, such as durability.
- the plastic film include polyethylene, polypropylene, poly-1-butene, poly-4-methyl-1-pentene, ethylene / propylene copolymer, ethylene / 1-butene copolymer, and ethylene / vinyl acetate copolymer.
- Polyolefin film such as coalescence, ethylene / ethyl acrylate copolymer, ethylene / vinyl alcohol copolymer, polyester film such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, polyacrylate film, polystyrene film, nylon 6, Examples thereof include polyamide films such as nylon 6,6 and partially aromatic polyamide, polyvinyl chloride film, polyvinylidene chloride film, and polycarbonate film.
- the support body which consists of polylactic acid, a cellulose, etc. which are obtained from a plant-derived raw material can be used suitably.
- various additives used for ordinary adhesive tape substrates such as ultraviolet absorbers, light stabilizers, antioxidants, fillers, pigments and dyes are used. can do.
- the surface of the support (base material) can be subjected to a conventional surface treatment in order to improve the adhesion with the pressure-sensitive adhesive layer.
- a conventional surface treatment for example, chromic acid treatment, ozone exposure, flame exposure, high pressure Oxidation treatment by chemical or physical methods such as electric shock exposure and ionizing radiation treatment may be applied, and coating treatment with a primer may be applied.
- a coating treatment with a release agent such as a silicone-based resin or a fluorine-based resin may be performed. .
- the thickness of the support (base material) can be appropriately selected according to the material and form thereof, but is preferably 1000 ⁇ m or less, more preferably about 1 to 500 ⁇ m, and more preferably 2 to It is particularly preferably about 400 ⁇ m, more preferably about 3 to 300 ⁇ m, and particularly preferably about 5 to 200 ⁇ m.
- a conventionally known method can be adopted.
- a pressure-sensitive adhesive composition (a pressure-sensitive adhesive composition solution obtained by dissolving a pressure-sensitive adhesive composition in a solvent or a hot melt) is used.
- To form a pressure-sensitive adhesive layer to transfer (transfer) the pressure-sensitive adhesive layer coated / formed on the release liner onto the support, and to extrude the pressure-sensitive adhesive layer forming material onto the support (base)
- the adhesive sheet in this invention contains an adhesive film, an adhesive tape, etc.
- a conventionally known method can be adopted.
- roll coating, gravure coating, reverse roll coating, roll brush coating, air knife coating, spray coating examples include extrusion coating with a die coater.
- the release liner is not particularly limited, and a conventionally known release liner can be appropriately used.
- a conventionally known release liner can be appropriately used.
- surface of a base material base material for peeling liners
- the release liner substrate may be in any form of a single layer or a plurality of layers.
- various thin leaf bodies such as a plastic film, paper, foam, and metal foil can be used, and a plastic film is particularly preferable.
- the raw material for the plastic film include polyesters such as polyethylene terephthalate, polyolefins such as polypropylene and ethylene-propylene copolymers, and thermoplastic resins such as polyvinyl chloride.
- the thickness of the release liner substrate can be appropriately selected according to the purpose.
- the formation of the pressure-sensitive adhesive layer is not particularly limited.
- the temperature for drying after applying the pressure-sensitive adhesive composition (solution) is usually 60 to 150 ° C., preferably 70 to 140 ° C.
- dimer acid (trade name “Pripol 1009”, manufactured by Croda, weight average molecular weight: 567), 100 parts of dimer diol (trade name “Prepol 2033”, manufactured by Croda, weight average molecular weight: 537), polymerization catalyst
- 0.1 part of titanium tetraisopropoxide (manufactured by Kishida Chemical Co., Ltd.) was charged, and the temperature was raised to 200 ° C. while stirring in a reduced pressure atmosphere (0.002 MPa), and this temperature was maintained. The reaction was continued for about 5 hours to obtain polyester A-2.
- the weight average molecular weight (Mw) was 23000.
- a four-neck separable flask is equipped with a stirrer, thermometer, nitrogen inlet tube, and condenser with a trap, and the molar ratio of dimer acid, which is a dicarboxylic acid, to 1,4-butanediol, which is a diol, is 1 1.00: 1.25, dimer acid (trade name “Pripol 1009”, manufactured by Croda, weight average molecular weight: 567) 502 parts, 1,4-butanediol (trade name “1,4-butanediol "Wako Pure Chemical Industries, Ltd., weight average molecular weight: 90) 100 parts, dibutyltin oxide (IV) (made by Kishida Chemical Co., Ltd.) 0.1 parts as a catalyst, the temperature rises to 200 ° C while stirring at normal pressure.
- the reaction was continued for about 4 hours while removing the reaction product water through the cooling tube. Furthermore, the nitrogen introduction tube and the cooling tube with a trap were removed, a vacuum pump was attached, and the temperature was maintained at 200 ° C. while stirring in a reduced pressure atmosphere (0.010 MPa). The reaction was continued for about 4 hours to obtain polyester A-5.
- the weight average molecular weight (Mw) was 24000.
- polyester A-6 The weight average molecular weight (Mw) was 10,000.
- polyester A-7 The weight average molecular weight (Mw) was 70000.
- ⁇ Polyether polyol> B-1 Trade name “Sanix PP-400”, manufactured by Sanyo Kasei Co., Ltd., both terminal OH group type polypropylene glycol, number average molecular weight (Mn): 400
- B-2 Trade name “Sanix PP-2000”, manufactured by Sanyo Kasei Co., Ltd., both terminal OH group type polypropylene glycol, number average molecular weight (Mn): 2000
- B-3 Trade name “Smack MP-70”, manufactured by Kao Corporation, one-end methyl ether type polypropylene glycol, number average molecular weight (Mn): 439
- B-4 Trade name “Leocon 1015H”, manufactured by Lion Corporation, one-end 2-ethylhexyl ether type polypropylene glycol, number average molecular weight (Mn): 800 B-5: Trade name “BLAUNON BUP-1900”, manufactured by Aoki Yushi Co., Ltd., one-end butyl ether type polyprop
- C-1 Product name “Desmodur N3600”, manufactured by Sumika Bayer, isocyanurate type polyhexamethylene diisocyanate
- C-2 Product name “Coronate HK”, manufactured by Nippon Polyurethane Industry Co., Ltd., isocyanurate multimer type polyhexamethylene diisocyanate
- C-3 Trade name “Duranate D101”, manufactured by Asahi Kasei Chemicals Corporation, hexamethylene diisocyanate C-4: Trade name “TPA-100”, manufactured by Asahi Kasei Chemicals Corporation, polyhexamethylene diisocyanate
- Example 1 100 parts of polyester A-3, 25 parts of polyether polyol B-3, 25 parts of isocyanurate type polyhexamethylene diisocyanate (trade name “Desmodur N3600”, manufactured by Sumika Bayer) as a crosslinking agent Mix and add 50 to 150 parts of toluene as a solvent to adjust the viscosity to be easy to apply (for example, about 10 Pa ⁇ s) to obtain a polyester-based pressure-sensitive adhesive composition, which can be dried.
- isocyanurate type polyhexamethylene diisocyanate trade name “Desmodur N3600”, manufactured by Sumika Bayer
- PET polyethylene terephthalate
- the composition layer was obtained by drying for 3 minutes. Thereafter, the composition layer was attached to the release-treated surface of a release-treated polyethylene terephthalate (PET) film (thickness: 38 ⁇ m, trade name “Diafoil MRE # 38”, manufactured by Mitsubishi Resin Co., Ltd.).
- the pressure-sensitive adhesive sheet (for surface protection) having the pressure-sensitive adhesive layer formed on the support was obtained.
- Examples 2 to 8 and Comparative Examples 1 to 5> A pressure-sensitive adhesive sheet was obtained in the same manner as in Example 1 except that it was prepared according to the formulation shown in Table 1.
- Example 9 Polytetramethylene ether glycol with 50 parts of polyhexamethylene diisocyanate (trade name “TPA-100”, manufactured by Asahi Kasei Chemicals) and a number average molecular weight (Mn) of 1000 as a crosslinking agent for 100 parts of polyester A-6
- TPA-100 polyhexamethylene diisocyanate
- Mn number average molecular weight
- PSG-1000SN number average molecular weight
- Example 10 100 parts of polyester A-6, 100 parts of the cross-linking agent, and 300 parts of polytetramethylene ether glycol (trade name “PTG-1000SN”, manufactured by Hodogaya Chemical Co., Ltd.) having a number average molecular weight (Mn) of 1000
- PTG-1000SN polytetramethylene ether glycol having a number average molecular weight (Mn) of 1000
- Mn number average molecular weight
- Example 11 30 parts of the above cross-linking agent and 30 parts of polytetramethylene ether glycol having a number average molecular weight (Mn) of 3000 (trade name “PTG-3000SN”, manufactured by Hodogaya Chemical Co., Ltd.) per 100 parts of polyester A-6
- Mn number average molecular weight
- Example 12 100 parts of polyester A-6, 60 parts of the crosslinking agent, 300 parts of polytetramethylene ether glycol (trade name “PTG-3000SN”, manufactured by Hodogaya Chemical Co., Ltd.) having a number average molecular weight (Mn) of 3000
- PTG-3000SN polytetramethylene ether glycol
- Mn number average molecular weight
- Example 13 100 parts of polyester A-6, 60 parts of the cross-linking agent, 150 parts of polytetramethylene ether glycol (trade name “PTG-2000SN”, manufactured by Hodogaya Chemical Co., Ltd.) having a number average molecular weight (Mn) of 2000
- PTG-2000SN polytetramethylene ether glycol
- Mn number average molecular weight
- Example 14 Except for 100 parts of polyester A-6, 70 parts of the crosslinking agent and 150 parts of polytetrimethylene ether glycol having a number average molecular weight (Mn) of 1000 (trade name “Cerenol H1000”, manufactured by DuPont) were blended. In the same manner as in Example 9, an adhesive sheet (for surface protection) was obtained.
- Mn number average molecular weight
- Example 15 100 parts of polyester A-6, 40 parts of the cross-linking agent, 150 parts of polyoxypropylene glycol (trade name “SANNICS PP-3000”, Sanyo Chemical Co., Ltd.) with a number average molecular weight (Mn) of 3200
- Mn number average molecular weight
- Example 16 100 parts of polyester A-6, 70 parts of the crosslinking agent, 150 parts of a copolymer polyether polyol (trade name “PTG-L1000”, manufactured by Hodogaya Chemical Co., Ltd.) having a number average molecular weight (Mn) of 1000
- PTG-L1000 a copolymer polyether polyol having a number average molecular weight (Mn) of 1000
- Mn number average molecular weight
- Example 17 100 parts of polyester A-6 is blended with 60 parts of the crosslinking agent and 150 parts of copolymer polyether polyol (trade name “PTG-L2000”, manufactured by Hodogaya Chemical Co., Ltd.) having a number average molecular weight (Mn) of 2000.
- PTG-L2000 copolymer polyether polyol
- Mn number average molecular weight
- Example 18 100 parts of polyester A-6, 40 parts of the cross-linking agent, 150 parts of a copolymer polyether polyol (trade name “PTG-L3000”, manufactured by Hodogaya Chemical Co., Ltd.) having a number average molecular weight (Mn) of 3000
- PTG-L3000 a copolymer polyether polyol having a number average molecular weight (Mn) of 3000
- Mn number average molecular weight
- Weight average molecular weight As for the weight average molecular weight (Mw), about 0.2 g of polyester was collected in a petri dish and dried at 120 ° C. for 2 hours to remove the solvent. Next, 0.01 g of the polyester layer on the petri dish was weighed, added to 10 g of tetrahydrofuran (THF), and left to dissolve for 24 hours. Each molecular weight of this solution was measured from a calibration curve prepared with standard polystyrene using a gel permeation chromatography (GPC) method.
- GPC gel permeation chromatography
- the number average molecular weight (Mn) was also measured by the same method as the weight average molecular weight (Mw).
- a test piece prepared in the same manner as in the initial evaluation was stored in an atmosphere at a temperature of 60 ° C. and a humidity of 90% for 3 days, and then allowed to stand at room temperature for 1 hour or longer. The adhesion force was measured.
- the adhesive strength (initial) and the adhesive strength (aging) are both preferably 1.0 N / 25 mm or less, more preferably 0.9 N / 25 mm or less, and particularly preferably 0.8 N / 25 mm or less.
- the adhesive strength exceeds 1.0 N / 25 mm, the adhesive strength becomes too high, and light peelability (removability) cannot be realized.
- it is used as a pressure-sensitive adhesive sheet for surface protection, it is subsequently peeled off. At this time, adhesive residue may be generated on the adherend or the support (base material) may be damaged, which is not preferable.
- the wetting speed of the pressure-sensitive adhesive sheet of the present invention is preferably 1.8 cm 2 / s or more, more preferably 2.0 cm 2 / s or more, and particularly preferably 3.0 cm 2 / s or more. is there.
- the wetting speed is less than 1.8 cm 2 / s, handling properties and air bubble biting are likely to occur, and the appearance of the adherend on which the surface protective sheet is bonded is inferior.
- Comparative Example 1 since no polyether polyol was used, not only the initial adhesive strength but also the adhesive strength with time showed a high value, which was inferior in light peelability (re-peelability) and prevention of increase in adhesive strength. It was confirmed.
- Comparative Example 2 the amount of the polyether polyol was large, the gelation did not proceed as expected, the gel fraction of the pressure-sensitive adhesive layer was very low, and contamination was also confirmed.
- the number average molecular weight of polyether polyol was large, and contamination was confirmed.
- Comparative Example 4 since a polyester having a weight average molecular weight exceeding the desired range was used, not only the initial adhesive strength but also the adhesive strength over time showed a high value, and light peelability (removability) and adhesive strength. It was confirmed that the rise prevention property was inferior.
- Comparative Example 5 since polyester having a weight average molecular weight lower than the desired range was used, it was confirmed that the gel fraction was high, the wetting rate was very small, and the workability was poor.
- Comparative Example 6 a polyester having a weight average molecular weight exceeding the desired range was used, the initial adhesive strength was too high, and air bubble biting was also confirmed.
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Abstract
Description
本発明のポリエステル系粘着剤組成物に用いられるポリエステルは、少なくとも、側鎖を有するジカルボン酸、及び、ジオールを重縮合して得られるポリエステルである。なお、ポリエステルの合成方法としては、特に限定されるものではなく、公知の重合方法を用いることができる。
本発明のポリエステル系粘着剤組成物は、ポリエーテルポリオールを含有する。前記ポリエステルとポリエーテルポリオールを、架橋剤を用いて架橋反応させることにより、粘着剤組成物中にポリエーテルポリオールを挿入することができる。特に、ポリエーテルポリオールを配合することで、濡れ性が良好で、気泡の噛み込みを抑制した粘着剤層(粘着シート、表面保護シート)を得ることができる。
三つ口セパラブルフラスコに攪拌機、温度計及び冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールであるダイマージオールのモル比が、1:1.05になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、重量平均分子量:567)100.9部、ダイマージオール(商品名「プリポール2033」、クローダ社製、重量平均分子量:537)100部、触媒としてチタンテトライソプロポキシド(キシダ化学社製)0.1部を仕込み、減圧雰囲気(0.002MPa)で撹拌しながら、200℃まで昇温し、この温度を保持した。約5時間反応を続け、ポリエステルA-1を得た。重量平均分子量(Mw)は、55000であった。
三つ口セパラブルフラスコに攪拌機、温度計及び冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールであるダイマージオールのモル比が、1.00:1.15になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、重量平均分子量:567)92.2部、ダイマージオール(商品名「プリポール2033」、クローダ社製、重量平均分子量:537)100部、重合触媒としてチタンテトライソプロポキシド(キシダ化学社製)0.1部を仕込み、減圧雰囲気(0.002MPa)で撹拌しながら、200℃まで昇温し、この温度を保持した。約5時間反応を続け、ポリエステルA-2を得た。重量平均分子量(Mw)は、23000であった。
三つ口セパラブルフラスコに攪拌機、温度計及び冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールであるダイマージオールのモル比が、1.00:1.50になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、重量平均分子量:567)70.7部、ダイマージオール(商品名「プリポール2033」、クローダ社製、重量平均分子量:537)100部、触媒としてチタンテトライソプロポキシド(キシダ化学社製)0.1部を仕込み、減圧雰囲気(0.002MPa)で撹拌しながら、200℃まで昇温し、この温度を保持した。約5時間反応を続け、ポリエステルA-3を得た。重量平均分子量(Mw)は、9000であった。
四つ口セパラブルフラスコに攪拌機、温度計、窒素導入管、及びトラップ付き冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールであるプロピレングリコールのモル比が、1.00:1.20になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、重量平均分子量:567)619部、プロピレングリコール(商品名「プロピレングリコール」、和光純薬工業社製、重量平均分子量:76)100部、触媒として酸化ジブチルスズ(IV)(キシダ化学社製)0.1部を仕込み、常圧で撹拌しながら、160℃まで上昇し、この温度を保持した。冷却管により反応生成水を除去しながら、約14時間反応を続けた。さらに、窒素導入管、及びトラップ付き冷却管を取り除き、真空ポンプを取り付けて、減圧雰囲気(0.002MPa)で撹拌しながら、160℃を保持した。約4時間反応を続け、ポリエステルA-4を得た。重量平均分子量(Mw)は、4000であった。
四つ口セパラブルフラスコに攪拌機、温度計、窒素導入管、及びトラップ付き冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールである1,4-ブタンジオールのモル比が、1.00:1.25になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、重量平均分子量:567)502部、1,4-ブタンジオール(商品名「1,4-ブタンジオール」、和光純薬工業社製、重量平均分子量:90)100部、触媒として酸化ジブチルスズ(IV)(キシダ化学社製)0.1部を仕込み、常圧で撹拌しながら、200℃まで上昇し、この温度を保持した。冷却管により反応生成水を除去しながら、約4時間反応を続けた。さらに、窒素導入管、及びトラップ付き冷却管を取り除き、真空ポンプを取り付けて、減圧雰囲気(0.010MPa)で撹拌しながら、200℃を保持した。約4時間反応を続け、ポリエステルA-5を得た。重量平均分子量(Mw)は、24000であった。
三つ口セパラブルフラスコに攪拌機、温度計、窒素導入管、トラップ付き冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールである1,4-ブタンジオールのモル比が、1:1.56になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、分子量:567)100部、1,4-ブタンジオール(和光純薬社製、分子量:90)24部、触媒としてジブチルスズオキシド(和光純薬社製)0.2部を仕込み、窒素雰囲気で撹拌しながら、180℃まで昇温し、この温度を8時間保持した。
その後、窒素導入管と冷却管を外し、真空ポンプに付け替え、減圧雰囲気(0.002MPa)で撹拌しながら、200℃まで昇温し、この温度を保持した。約10時間反応を続け、ポリエステルA-6を得た。重量平均分子量(Mw)は、10000であった。
三つ口セパラブルフラスコに攪拌機、温度計、窒素導入管、トラップ付き冷却管を付し、これにジカルボン酸であるダイマー酸と、ジオールである1,4-ブタンジオールのモル比が、1:1.1になるように、ダイマー酸(商品名「プリポール1009」、クローダ社製、分子量:567)100部、1,4-ブタンジオール(和光純薬社製、分子量:90)17.5部、触媒としてジブチルスズオキシド(和光純薬社製)0.2部を仕込み、窒素雰囲気で撹拌しながら、180℃まで昇温し、この温度を8時間保持した。
その後、窒素導入管と冷却管を外し、真空ポンプに付け替え、減圧雰囲気(0.002MPa)で撹拌しながら、200℃まで昇温し、この温度を保持した。約4時間反応を続け、ポリエステルA-7を得た。重量平均分子量(Mw)は、70000であった。
B-1:商品名「サンニックスPP-400」、三洋化成社製、両末端OH基型ポリプロピレングリコール、数平均分子量(Mn):400
B-2:商品名「サンニックスPP-2000」、三洋化成社製、両末端OH基型ポリプロピレングリコール、数平均分子量(Mn):2000
B-3:商品名「スマックMP-70」、花王社製、片末端メチルエーテル型ポリプロピレングリコール、数平均分子量(Mn):439
B-4:商品名「レオコン1015H」、ライオン社製、片末端2-エチルヘキシルエーテル型ポリプロピレングリコール、数平均分子量(Mn):800
B-5:商品名「BLAUNON BUP-1900」、青木油脂社製、片末端ブチルエーテル型ポリプロピレングリコール、数平均分子量(Mn):1900
B-6:商品名「ユニオールPB-500」、日油社製、両末端OH基型ポリブチレングリコール、数平均分子量(Mn):500
B-7:商品名「PEG-400」、三洋化成社製、両末端OH基型ポリエチレングリコール、数平均分子量(Mn):400
B-8:商品名「PTG-1000SN」、保土谷化学社製、両末端OH基型ポリテトラメチレンエーテルグリコール、数平均分子量(Mn):1000
B-9:商品名「PTG-3000SN」、保土谷化学社製、ポリテトラメチレンエーテルグリコール、数平均分子量(Mn):3000
B-10:商品名「PTG-2000SN」、保土谷化学社製、両末端OH基型ポリテトラメチレンエーテルグリコール、数平均分子量(Mn):2000
B-11:商品名「CerenolH1000」、DuPont社製、両末端OH基型ポリテトリメチレンエーテルグリコール、数平均分子量(Mn):1000
B-12:商品名「サンニックスPP-3000」、三洋化成社製、両末端OH基型ポリオキシプロピレングリコール、三洋化成社製、数平均分子量(Mn):3200
B-13:商品名「PTG-L1000」、保土谷化学社製、両末端OH基型共重合ポリエーテルポリオール、数平均分子量(Mn):1000
B-14:商品名「PTG-L2000」、保土谷化学社製、両末端OH基型共重合ポリエーテルポリオール、数平均分子量(Mn):2000
B-15:商品名「PTG-L3000」、保土谷化学社製、両末端OH基型共重合ポリエーテルポリオール、数平均分子量(Mn):3000
C-1:商品名「デスモジュールN3600」、住化バイエル社製、イソシアヌレート型ポリヘキサメチレンジイソシアネート
C-2:商品名「コロネートHK」、日本ポリウレタン工業社製、イソシアヌレート多量体型ポリヘキサメチレンジイソシアネート
C-3:商品名「デュラネートD101」、旭化成ケミカルズ社製、ヘキサメチレンジイソシアネート
C-4:商品名「TPA-100」、旭化成ケミカルズ社製、ポリヘキサメチレンジイソシアネート
ポリエステルA-3を100部に対して、ポリエーテルポリオールB-3を25部、架橋剤として、イソシアヌレート型ポリヘキサメチレンジイソシアネート(商品名「デスモジュールN3600」、住化バイエル社製)25部を配合し、溶剤としてトルエンを50~150部加えて、塗工加工しやすい粘度(たとえば、10Pa・s程度)に調整し、ポリエステル系粘着剤組成物とし、この組成物を、乾燥させ得られる粘着剤層(乾燥後)の厚みが10μmになるように、基材として、厚さが38μmのポリエチレンテレフタレート(PET)フィルム(商品名「ルミラー38S10」、パナック社製)上に塗布し、100℃で3分間乾燥させ、組成物層を得た。その後、剥離処理したポリエチレンテレフタレート(PET)フィルム(厚さ:38μm、商品名「ダイアホイルMRE♯38」、三菱樹脂社製)の剥離処理面に前記組成物層を貼り合わせ、更に40℃で7日間放置し、粘着剤層を支持体上に形成した粘着シート(表面保護用)を得た。
表1に示した配合内容により調製した以外は、実施例1と同様の方法で、粘着シートを得た。
ポリエステルA-6を100部に対して、架橋剤として、ポリヘキサメチレンジイソシアネート(商品名「TPA-100」、旭化成ケミカルズ社製)を50部、数平均分子量(Mn)1000のポリテトラメチレンエーテルグリコール(商品名「PTG-1000SN」、保土谷化学社製)を30部配合した以外は、実施例1と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を100部、数平均分子量(Mn)1000のポリテトラメチレンエーテルグリコール(商品名「PTG-1000SN」、保土谷化学社製)を300部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を30部、数平均分子量(Mn)3000のポリテトラメチレンエーテルグリコール(商品名「PTG-3000SN」、保土谷化学社製)を30部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を60部、数平均分子量(Mn)3000のポリテトラメチレンエーテルグリコール(商品名「PTG-3000SN」、保土谷化学社製)を300部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を60部、数平均分子量(Mn)2000のポリテトラメチレンエーテルグリコール(商品名「PTG-2000SN」、保土谷化学社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を70部、数平均分子量(Mn)1000のポリテトリメチレンエーテルグリコール(商品名「CerenolH1000」、DuPont社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を40部、数平均分子量(Mn)3200のポリオキシプロピレングリコール(商品名「サンニックスPP-3000」、三洋化成社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を70部、数平均分子量(Mn)1000の共重合ポリエーテルポリオール(商品名「PTG-L1000」、保土谷化学社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を60部、数平均分子量(Mn)2000の共重合ポリエーテルポリオール(商品名「PTG-L2000」、保土谷化学社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-6を100部に対して、前記架橋剤を40部、数平均分子量(Mn)3000の共重合ポリエーテルポリオール(商品名「PTG-L3000」、保土谷化学社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用)を得た。
ポリエステルA-7を100部に対して、前記架橋剤を20部、数平均分子量(Mn)3000のポリテトラメチレンエーテルグリコール(商品名「PTG-3000SN」、保土谷化学社製)を150部配合した以外は、実施例9と同様の方法で、粘着シート(表面保護用に対応)を得た。
重量平均分子量(Mw)は、ポリエステル約0.2gをシャーレに採取し、120℃×2時間、乾燥させ溶剤を除去した。ついで、前記シャーレ上のポリエステル層0.01gを秤量して、テトラヒドロフラン(THF)10gに添加し、24時間放置して溶解した。この溶液をゲル・パーミエイション・クロマトグラフィ(GPC)法を用い、標準ポリスチレンにより作成した検量線から、それぞれの分子量を測定した。
(測定条件)
装置名:東ソー社製、HLC-8220GPC
試験片濃度:0.1重量%(THF溶液)
試験片注入量:20μl
溶離液:THF
流速:0.300ml/min
測定(カラム)温度:40℃
カラム: 試験片カラム;TSKguardcolumn SuperHZ-L(1本)+TSKgel SuperHZM-M(2本)、リファレンスカラム;TSKgel
SuperH-RC(1本)、東ソー製
検出器:示差屈折計(RI)
数平均分子量(Mn)についても、重量平均分子量(Mw)と同様の方法にて、測定した。
実施例及び比較例で得られた厚さ30μmの粘着シートを5cm×5cm角に切り出した。切り出した粘着シートから支持体を取り除き、これを試験片とし、この試験片を、重さがわかっているテフロン(登録商標)シートで包み、重量を秤量し、トルエン中に23℃で7日間放置して、試験片中のゾル分を抽出した。その後、120℃で2時間乾燥し、乾燥後の重量を秤量した。ゲル分率を下記の式にて算出した。ゲル分率(重量%)=(乾燥後の重量-テフロン(登録商標)シート重量)/(乾燥前の重量-テフロン(登録商標)シート重量)×100
実施例、及び比較例により得られた厚さ10μmの粘着剤層を用いた粘着シートを幅25mmにカットし、前記粘着シートの粘着面を、アルカリガラス(松浪硝子社製)の非すず処理面に貼り合わせて、試験片とし、アルカリガラスに対する粘着力(N/25mm)を測定した。なお、貼り合せの際の圧着は、2kgのローラーを1往復して行い、引張圧縮試験機(装置名「TG-1kN」、ミネベア社製)にて、180°ピール接着力(粘着力)の測定を以下の条件下で行った。
引張(剥離)速度:300mm/分、
測定条件:温度:23±2℃、湿度:65±5%RH
初期評価と同様の方法で、試験片を準備したものを、温度60℃、湿度90%の雰囲気に3日間保存し、その後、室温に1時間以上放置した後、初期評価と同様の方法で、接着力の測定を行った。
粘着力測定後の被着体の粘着剤層と接した面を目視にて確認し、ブリードアウトの跡の有無や、糊残りの有無などにより、被着体への汚染の有無を評価した。
実施例、及び比較例により得られた粘着シートを幅25mm、長さ70mmにカットし、粘着面をガラス板上に静かに落とし、1秒間当たりの粘着面の広がり面積を、ビデオカメラで動画撮影した後、0.5秒ごとに区切り、濡れによる色の濃淡を二値化し、濡れ面積を求め、濡れ速度(cm2/s)を算出し、評価した。また、濡れ性の評価と共に、気泡の噛み込みの有無についても観察を行った。
Claims (8)
- 少なくとも、側鎖を有するジカルボン酸、及び、ジオールを重縮合して得られるポリエステルと、ポリエーテルポリオールと、架橋剤とを含有し、
前記ポリエステルの重量平均分子量が、5000~50000であり、
前記ポリエーテルポリオールが、一部の末端のみ、及び/又は、全末端にヒドロキシル基を有するポリエーテルポリオールを含有し、
前記一部の末端のみにヒドロキシル基を有するポリエ―テルポリオールの数平均分子量が、100~1500であり、
前記一部の末端のみにヒドロキシル基を有するポリエ―テルポリオールを、前記ポリエステル100重量部に対して、1~35重量部含有することを特徴とするポリエステル系粘着剤組成物。 - 前記全末端にヒドロキシル基を有するポリエーテルポリオールの数平均分子量が、100~5000であり、前記全末端にヒドロキシル基を有するポリエーテルポリオールを、前記ポリエステル100重量部に対して、1~400重量部含有することを特徴とする請求項1に記載のポリエステル系粘着剤組成物。
- 前記ジカルボン酸と前記ジオールのモル比が、1:1.08~2.10になるように含有されることを特徴とする請求項1又は2に記載のポリエステル系粘着剤組成物。
- 前記ジカルボン酸が、アルキル基であることを特徴とする請求項1~3のいずれかに記載のポリエステル系粘着剤組成物。
- 請求項1~4のいずれかに記載のポリエステル系粘着剤組成物を架橋して得られる粘着剤層を、支持体の少なくとも片面に形成することを特徴とする粘着シート。
- 前記粘着剤層のゲル分率が、40~95重量%であることを特徴とする請求項5に記載の粘着シート。
- ガラス板に対する粘着力が、1.0N/25mm以下であることを特徴とする請求項5又は6に記載の粘着シート。
- 表面保護用途に使用されることを特徴とする請求項5~7のいずれかに記載の粘着シート。
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