WO2013123608A1 - 一种光纤切割刀 - Google Patents

一种光纤切割刀 Download PDF

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Publication number
WO2013123608A1
WO2013123608A1 PCT/CN2012/000193 CN2012000193W WO2013123608A1 WO 2013123608 A1 WO2013123608 A1 WO 2013123608A1 CN 2012000193 W CN2012000193 W CN 2012000193W WO 2013123608 A1 WO2013123608 A1 WO 2013123608A1
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WO
WIPO (PCT)
Prior art keywords
optical fiber
blade
top cover
magnet
fiber
Prior art date
Application number
PCT/CN2012/000193
Other languages
English (en)
French (fr)
Inventor
赵阳日
Original Assignee
一诺仪器(威海)有限公司
(株)韩国一诺仪器株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 一诺仪器(威海)有限公司, (株)韩国一诺仪器株式会社 filed Critical 一诺仪器(威海)有限公司
Priority to PCT/CN2012/000193 priority Critical patent/WO2013123608A1/zh
Priority to KR1020137001052A priority patent/KR101826654B1/ko
Priority to US14/377,766 priority patent/US9726823B2/en
Publication of WO2013123608A1 publication Critical patent/WO2013123608A1/zh

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/25Preparing the ends of light guides for coupling, e.g. cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/16Cutting rods or tubes transversely
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/0006Means for guiding the cutter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/869Means to drive or to guide tool
    • Y10T83/8748Tool displaceable to inactive position [e.g., for work loading]

Definitions

  • the utility model relates to a fiber cutting device, in particular to a fiber cutting blade for cutting an optical fiber in a fiber fusion process.
  • the conventional optical fiber cutting knives are all used to cover the fiber-optic cutting blade and manually push the knife to cut the optical fiber.
  • the blade guiding rail cannot be automatically returned, and the operator needs to manually push the blade guide to reset the next optical fiber, and the cutting efficiency is cut. Low, and it is easy to ignore the return position when cutting, which affects the next work.
  • top decorative cover of the existing fiber cleaver has a decorative projection design, but this raised top decorative cover lacks practicality during actual operation.
  • a knocking ring is arranged on the back of the top decorative cover, a spring is arranged between the knocking ring and the top decorative cover, and the blade rail is provided with a protrusion.
  • the fiber is cut, the top cover is pushed up, and the edge of the blade rail is no longer caught by the tapping, and the blade rail is pushed to be reset, and the cutting blade is in the working state again.
  • the friction frequency of the fiber cutting knife is extremely high, and it belongs to the aging component. Therefore, how to improve the wear resistance and the service life of the tapping is an urgent problem for the workers in the field.
  • the fiber recovery device is used for collecting the waste optical fiber after cutting.
  • the recycling device is small in size and convenient to operate, and is installed outside the main body of the optical fiber cutting knife, and can timely and effectively collect the waste optical fiber left after cutting, thereby avoiding environmental pollution and improving the environment. Work efficiency.
  • it is necessary to keep the fiber recycler in a stable open state or a closed state when necessary during operation, and to realize it by a simple and easy structure.
  • Utility model content confirmation The utility model is to solve the problems of the prior art, the low efficiency of the optical fiber cutting knives, the lack of practicality of the top decorative cover and the easy wear of the optical fiber cutting knives, and the provision of a blade guide to automatically reset after cutting and to improve the top.
  • a fiber-optic cutter that is practical for the operation of the cover and has a wear resistance.
  • the present invention also provides a fiber cleaver which can stably open or close the fiber recovery device.
  • a fiber cutting blade comprising a cutting blade holder, a top cover, a fiber carrying groove, a blade guide and a blade fixed on the blade rail, and the top cover is mounted on the cutting tool holder,
  • the fiber loading slot is installed in the cutting tool holder, the blade rail is mounted on the outside of the cutting tool holder, and the optical fiber cutting knife is further provided with an automatic tool returning mechanism, wherein the automatic tool returning mechanism is respectively disposed on the cutting tool holder and the blade rail a magnet having the same or different magnetic properties; a top decorative cover having a flat structure on the top cover; and a lubricating spray coating or a wear layer on the knocking back of the top decorative cover.
  • a first magnet is mounted on the blade rail, and at least a second magnet and a third magnet are respectively disposed on the cutting blade frame, wherein the first magnet and the second magnet are isotropic magnetic, the first magnet and the first magnet The three magnets are magnetically different, and the third magnet is located at a position where the blade is to be automatically reset.
  • the second magnet is located around a position where the first magnet moves with the blade guide.
  • the magnetic properties of the second magnet are stronger than the magnetic properties of the first magnet.
  • a fiber recovery device is disposed outside the cutting blade holder and adjacent to the blade, and the magnetic collector and the magnetic conductive column are respectively disposed on the optical fiber collector top cover and the optical fiber recovery bottom casing to make the recovery device top cover and The collector bottom case remains in a stable open and/or closed state.
  • the pin connection of the top cover of the fiber regenerator to the bottom case is corresponding to the first magnetic block and the first magnetic column on the top and bottom of the fiber recovery device.
  • the opening and closing of the optical fiber collector top cover and the bottom casing are corresponding to the second magnetic block and the second magnetic conductive column on the top and bottom of the optical fiber collector.
  • the magnetic properties of the first magnetic block are stronger than the magnetic properties of the second magnetic block.
  • a fiber cutting knives including a cutting blade holder, a top cover, a blade guide, and a blade guide a blade, the top cover is mounted on the cutting tool holder, the blade rail is mounted on the outside of the cutting tool holder, and the top cover is provided with a flat decorative top decorative cover; the top of the top decorative cover is provided with a lubricating spray layer or resistant Grinding layer.
  • a fiber recovery device is disposed outside the cutting blade holder and adjacent to the blade, and the magnetic collector and the magnetic conductive column are respectively disposed on the optical fiber collector top cover and the optical fiber recovery bottom casing to make the recovery device top cover and The collector bottom case remains in a stable open and/or closed state.
  • the pin connection of the top cover of the fiber regenerator to the bottom case is corresponding to the first magnetic block and the first magnetic column on the top and bottom of the fiber recovery device.
  • the opening and closing of the optical fiber collector top cover and the bottom casing are corresponding to the second magnetic block and the second magnetic conductive column on the top and bottom of the optical fiber collector.
  • the magnetic properties of the first magnetic block are stronger than the magnetic properties of the second magnetic block.
  • the optical fiber cutting blade provided by the utility model is used for cutting the fiber with the same thin hair, and realizes that the cut end of the optical fiber is flat with several hundred times of the magnifying glass, which ensures that the cut is: IL flat
  • the two optical fibers are successfully melted and welded in the fusion splicer, and the optical fiber cutting knives of the present invention enable the blade guide to be automatically reset after cutting the optical fiber, thereby having a more efficient and stable cutting effect.
  • the top decorative cover has changed from the original decorative structure to a practical flat structure.
  • the top decorative cover can be used as a small console to place the welded fiber, which greatly increases the practicality in the actual operation.
  • the optical fiber recovery device of the optical fiber cutting knife of the utility model controls the opening and closing of the optical fiber recovery device by using magnetic force, so that the optical fiber recovery device maintains a stable open state or a closed state when needed, the process is simple, convenient to use, and has good performance. Effect.
  • Figure 1 is a front elevational view of an embodiment of the present invention
  • Figure 2 is a rear elevational view of an embodiment of the present invention.
  • Figure 3 is a schematic diagram of the principle of the automatic tool return mechanism
  • Figure 4 is a perspective structural view showing the open state of the top cover and the open state of the optical fiber recycler;
  • Figure 5 is a perspective structural view showing the open state of the top cover and the closed state of the optical fiber recycler
  • Figure 6 is a plan view of an embodiment of the present invention.
  • Figure 7 is a side view of Figure 6.
  • a fiber cutting knives includes a cutting tool holder 1, a top cover 2, a fiber carrying slot 3, a blade guide 4, and a blade 5 fixed to the blade guide 4.
  • the top cover 2 is mounted on the cutting blade.
  • the fiber loading slot 3 is installed in the cutting tool holder 1
  • the blade guide 4 is mounted on the outside of the cutting tool holder 1
  • the optical cutting blade is further provided with an automatic returning mechanism, which is respectively disposed on the cutting tool holder 1 and three pieces on the blade guide 4 (here, three pieces are exemplified, but not limited to three pieces) magnetically identical or different magnets;
  • the top cover 2 is provided with a flat top decorative cover 11; the top decorative cover 11 is back Lubricate the spray coating or wear layer on the tap 15 .
  • a first magnet 6 (magnetic force 4000GS, N pole) is mounted on the blade guide 4, and a second magnet 7 (magnetic force 8000 GS, N pole) and a third magnet 8 (magnetic force 4000 GS, S pole) are mounted on the cutting tool holder 1.
  • the blade rail 4 is automatically stopped to return to the position of the third magnet 8 due to the reaction force of the magnet (same repelling). The opposite sex attracts, and the blade guide 4 is automatically reset, as shown in FIG.
  • the first magnet 6 is mounted on the blade guide 4, and at least the second magnet 7 and the third magnet 8 are respectively disposed on the cutter holder 1, and the first magnet 6 and the second magnet 7 are isotropic magnetic, and the first magnet 6 It is magnetically different from the third magnet 8, and the third magnet 8 is located at a position where the blade 5 is to be automatically reset.
  • the number of the second magnets 7 may be one piece or a plurality of pieces
  • the number of the third magnets 8 may be one piece or a plurality of pieces.
  • the second magnet 7 is located around the position where the first magnet 6 has just moved with the blade guide.
  • the magnetic properties of the second magnet 7 are stronger than the magnetic properties of the first magnet 6.
  • the fiber cleaver of the present invention may further comprise a fiber recovery device.
  • a fiber recovery device Referring to Figures 4-7, an optical fiber recovery device 9, a fiber recovery device top cover 18 and a fiber optic back are disposed on the side of the cutting tool holder 1 adjacent to the blade 5.
  • At least one magnetic block and at least one magnetic column are respectively disposed on the bottom case 19 to maintain the collector top cover 18 and the collector bottom case 19 in a stable open and/or closed state.
  • the fiber recycler 9 includes a recycler top cover 18 and a recycler bottom casing 19, and the recycler top cover 18 and the recycler bottom casing 19 are pinned and the pin end is remote from the fiber cutter.
  • the magnetic block and the magnetically permeable column are respectively disposed on the fiber recycler top cover 18 and the fiber regenerator bottom case 19 to maintain the collector top cover 18 and the recycler bottom case 19 in a stable open and/or closed state.
  • the number of the magnetic block and the magnetic conductive column may be one or plural. Taking the embodiment as an example, as shown in FIGS.
  • a first magnetic column 13 is disposed on an outer side surface of the fiber retractor top cover 18, and a first magnetic block 14 ( 4500GS, ferromagnetic) is disposed on an outer side surface of the bottom case 19.
  • a second magnetic block 16 (2500GS, weak magnetic) is disposed on the inner side of the fiber retractor top cover 18, on the inner side of the bottom case 19.
  • the magnetic properties of the first magnetic block 14 are stronger than the magnetic properties of the second magnetic block 16.
  • the utility model is suitable for single-mode or multi-mode quartz fiber, and the working principle is as follows:
  • the top cover 2 is opened, and the fiber recovery device top cover 18 is opened. At this time, it is disposed on the outer edge of the optical fiber collector top cover 18.
  • the first magnetic column 13 is automatically attracted to the 14 points due to the suction force of the first magnetic block 14 by the strong magnetic 4500GS, so that the optical fiber recovery device 9 is in a stable open working state (ie, the optical fiber collector top cover is not easy to be automatically combined).
  • the optical fiber recovery device 9 is in a stable open working state (ie, the optical fiber collector top cover is not easy to be automatically combined).
  • Figure 4 On, and affect the next step of placing the fiber), see Figure 4. Next, the operation of cutting the optical fiber is performed.
  • the coating of the surface layer of the optical fiber is first removed by a stripping pliers, and about 30-40 mm is reserved, and the optical fiber is wrapped with absorbent cotton, and the optical fiber is wiped clean. Then, the wiped fiber is placed in the fiber carrier 3, the fiber recycler top cover 18 is covered, the top cover 2 is covered, the cover is pushed simultaneously while the blade guide 4 is pushed, and the optical fiber is cut by the blade 5 fixed on the blade guide 4. That is, the first magnet 6 is pushed to the position of the second magnet 7 with the blade guide 4, and the top cover 2 is pushed up by hand to complete the cutting of the optical fiber.
  • the top cover 2 is opened, and the winding shaft 12 is rotated counterclockwise, and the waste optical fiber left after cutting can be rotated into the fiber recovery device 9 by the winding of the winding shaft.
  • the top cover 18 of the fiber recovery unit 9 is opened, so that the fiber recovery unit 9 is re-entered into a stable open state.
  • the utility model utilizes the magnetic force to control the opening and closing of the optical fiber recovery device, and realizes the stable open state and the closed state of the optical fiber recovery device when needed through a simple and easy structure.
  • the utility model has the advantages of simple process, convenient use and good use effect.
  • the top cover 2 of the optical fiber cutting knives of the present invention is provided with a top decorative cover 11 of a planar structure; as can be clearly seen from the top view of FIG. 6, the top decorative cover 11 is designed as a plane, by means of FIG. 2 and FIG. 7 can also observe the shape of the side (uppermost, a flat line).
  • the design of the planar structure is mainly for the convenience of practical operation.
  • the implementation plan in the specific construction is as follows: The worker cuts the fiber to be welded, and then welds the two cut fibers, and one cable contains multiple small fibers (some models contain 6 fibers, some) The model contains 12 fibers. Therefore, the fiber that has been welded to become one fiber should be temporarily placed.
  • the top decorative cover of the planar structure of the utility model provides a place for short-term placement of the welded optical fiber, which reduces the risk of damage of the welded fiber, and facilitates subsequent operations, thereby greatly improving work efficiency.
  • the top decorative cover 11 is transformed into a practical flat structure from the original decorative structure, which can be used as a small console to place the welded fiber, which greatly increases the practicality in the actual operation.
  • a lubricating spray layer or a wear layer is provided on the knocker 15 on the back of the top decorative cover 11.
  • the hammer 15 is disposed on the back of the top decorative cover 11, as shown in Figs. 4 and 5, a spring is disposed between the hammer 15 and the top decorative cover 11, and the blade guide 4 is provided with a projection.
  • the cutter is in operation, that is, when the top cover 2 is closed, the hammer 15 collides with the projection of the blade guide 4, and the hammer 15 is retracted upward by the force at the projection of the blade guide 4, and the spring is in a compressed state.
  • the protrusion of the blade guide 4 slides along with the blade guide rail, and at the same time rubs against the hammer 15 and slides to a position where it does not contact the hammer 15 (ie, the aforementioned first magnet 6 follows the blade guide). 4 is slid to the position of the second magnet 7), at which time the squeegee 15 will bulge downward under the tension of its top spring while clamping the edge of the projection of the blade guide 4.
  • the optical fiber is cut, the top cover 2 is pushed up, and the tapping 15 no longer catches the edge of the convex portion of the blade guide 4, under the reaction force of the first magnet 6 and the second magnet 7 (same repelling), the first The magnet 6 drives the blade guide 4 to automatically reset, and returns to the position of the third magnet 8 to stop (the opposite sex attracts), and the cutter is re-operating.
  • the frequency of the tapping 15 is extremely high, it belongs to the aging component. Therefore, the utility model has the lubricating spray coating and the wear-resisting treatment on the hammer 15 , and the lubricating spray layer or the wear layer is disposed on the hammer 15 .
  • the treated knockout greatly improves the wear resistance in its actual operation, thereby greatly extending the service life of the tapping 15 and the entire fiber cutting blade.
  • the present invention is not limited to only one type of optical fiber cutting blade. Generally, it only includes a cutting blade holder, a top cover, a blade guide, and a blade fixed to the blade guide.
  • the top cover is mounted on the cutting.
  • the blade rail is mounted on the outside of the cutting tool holder, and the top cover is provided with a top decorative cover of a flat structure; and the lubricating layer or the wear layer is disposed on the knocking ring on the back of the top decorative cover.
  • An optical fiber recovery device is disposed on a side of the cutting tool holder adjacent to the blade, and the magnetic fiber collector and the magnetic conductive column are respectively disposed on the fiber recovery device top cover and the fiber recovery device bottom case to maintain the collector top cover and the recovery bottom case Stable open and / or closed state.
  • a first magnetic block and a first magnetic conductive column are disposed on the top and bottom of the optical fiber recycler at the pin joint of the top cover and the bottom of the optical fiber recycler.
  • a second magnetic block and a second magnetic conductive column are disposed on the top and bottom of the optical fiber regenerator at the opening and closing of the optical fiber collector top cover and the bottom casing.
  • the magnetic properties of the first magnetic block are stronger than the magnetic properties of the second magnetic block.

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  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Light Guides In General And Applications Therefor (AREA)
  • Knives (AREA)

Abstract

一种光纤切割刀,包括切割刀架(1)、顶盖(2)、载纤槽(3)、刀片导轨(4)和固定在刀片导轨(4)上的刀片(5),顶盖(2)安装在切割刀架(1)上,载纤槽(3)安装在切割刀架(1)内,刀片导轨(4)安装在切割刀架(1)外部,光纤切割刀上还设置自动回刀机构,自动回刀机构为分别设置在切割刀架(1)和刀片导轨(4)上的若干磁性相同或相异的磁铁;顶盖(2)上设置平面结构的顶部装饰盖(11);顶部装饰盖(11)背面的敲槌(15)上设置润滑喷涂层或耐磨层。该光纤切割刀能够使刀片导轨(4)在切割光纤后自动复位,具有更高效更稳定的切割效果。平面结构的顶部装饰盖(11)增加了实际操作过程中的实用性。润滑喷涂处理提高了敲槌(15)的耐磨性,提高了敲槌(15)及整个光纤切割刀的使用寿命。

Description

说 明 书
一种光纤切割刀 技术领域
本实用新型涉及光纤切割装置, 尤其涉及一种用于在光纤熔接过程中, 对光纤进行切割的光纤切割刀。
背景技术
目前常规的光纤切割刀都是盖住夹纤盖后手动推刀切割光纤方式, 切割 完光纤以后刀片导轨不能自动回位, 需要操作人员用手推动刀片导轨复位来 切割下一根光纤, 切割效率低, 而且切割时容易忽略回位, 影响下一步工作 的进行。
现有光纤切割刀的顶部装饰盖为具有装饰性的突起设计, 但在实际操作 过程中这种凸起的顶部装饰盖缺乏实用性。
在顶部装饰盖的背面设置有敲槌, 敲槌与顶部装饰盖之间设置有弹簧, 刀片导轨设置有一处凸起。 当光纤切割刀工作时, 即盖上顶盖时, 敲槌与刀 片导轨的凸起处碰撞, 敲槌因受到刀片导轨凸起处的作用力向上缩回, 弹簧 处于压缩状态。 推动刀片导轨进行光纤切割时, 刀片导轨的凸起处会随刀片 导轨滑行, 同时与敲槌摩擦, 一直滑行至不与敲槌接触的位置, 此时敲槌会 在其顶部弹簧的张力作用下向下凸起, 同时卡住刀片导轨凸起处的边缘。 此 时光纤切割完毕, 推起顶盖, 敲槌不再卡住刀片导轨凸起处的边缘, 即可推 动刀片导轨复位, 切割刀重新处于工作状态。 从上述敲槌的使用情况可以看 出, 光纤切割刀敲槌的摩擦频率极高, 属于易衰老部件, 因此如何提高敲槌 的耐磨性和使用寿命是领域内工作人员亟需解决的问题。
另外, 光纤回收器用来收集切割后的废光纤, 该回收器体积小巧、 操作 方便, 安装于光纤切割刀主体外部, 能及时有效地收集切割后留下的废旧光 纤, 避免了环境污染, 提高了工作效率。 但需要在操作过程中使光纤回收器 在必要时保持稳定的打开状态或闭合状态, 并通过简单易行的结构来实现。 实用新型内容 确认本 本实用新型就是为了解决上述现有技术存在的光纤切割刀效率低、 顶部 装饰盖缺乏实用性以及光纤切割刀敲槌易磨损的问题而提供一种能够使刀片 导轨在切割后自动复位以及提高顶部装饰盖操作实用性和敲槌耐磨性的光纤 切割刀。
本实用新型为了克服现有技术存在的光纤切割刀光纤回收器需要通过简 单易行的结构来实现稳定打开或闭合的问题还提供了一种光纤回收器能够稳 定打开或闭合的光纤切割刀。
本实用新型的目的通过以下技术方案来实现: 一种光纤切割刀, 包括切 割刀架、 顶盖、 载纤槽、 刀片导轨和固定在刀片导轨上的刀片, 顶盖安装在 切割刀架上, 载纤槽安装在切割刀架内, 刀片导轨安装在切割刀架外部, 所 述光纤切割刀上还设置自动回刀机构, 所述自动回刀机构为分别设置在切割 刀架和刀片导轨上的若干磁性相同或相异的磁铁; 所述顶盖上设置平面结构 的顶部装饰盖; 所述顶部装饰盖背面的敲槌上设置润滑喷涂层或耐磨层。
较佳地, 在刀片导轨上安装第一磁铁, 在切割刀架分别设置至少第二磁 铁和第三磁铁, 所述第一磁铁与所述第二磁铁为同性磁性, 所述第一磁铁与 第三磁铁磁性相异, 并且所述第三磁铁位于所述刀片欲自动复位的位置。
较佳地, 所述第二磁铁位于所述第一磁铁随所述刀片导轨运动到的位置 周围。
较佳地, 所述第二磁铁的磁性强于所述第一磁铁的磁性。
较佳地, 所述切割刀架外部、 靠近刀片的一侧设置光纤回收器, 所述光 纤回收器顶盖和光纤回收器底壳上分别对应设置磁性块和导磁柱使回收器顶 盖和回收器底壳保持稳定打开和 /或闭合状态。
较佳地, 所述光纤回收器顶盖与底壳的销接处在光纤回收器顶盖和底壳 上对应设置第一磁性块和第一导磁柱。
较佳地, 所述光纤回收器顶盖与底壳的开合处在光纤回收器顶盖和底壳 上对应设置第二磁性块和第二导磁柱。
较佳地, 所述第一磁性块的磁性强于所述第二磁性块的磁性。
一种光纤切割刀, 包括切割刀架、 顶盖、 刀片导轨和固定在刀片导轨上 的刀片, 顶盖安装在切割刀架上, 刀片导轨安装在切割刀架外部, 所述顶盖 上设置平面结构的顶部装饰盖; 所述顶部装饰盖背面的敲槌上设置润滑喷涂 层或耐磨层。
较佳地, 所述切割刀架外部、 靠近刀片的一侧设置光纤回收器, 所述光 纤回收器顶盖和光纤回收器底壳上分别对应设置磁性块和导磁柱使回收器顶 盖和回收器底壳保持稳定打开和 /或闭合状态。
较佳地, 所述光纤回收器顶盖与底壳的销接处在光纤回收器顶盖和底壳 上对应设置第一磁性块和第一导磁柱。
较佳地, 所述光纤回收器顶盖与底壳的开合处在光纤回收器顶盖和底壳 上对应设置第二磁性块和第二导磁柱。
较佳地, 所述第一磁性块的磁性强于所述第二磁性块的磁性。
与现有技术相比, 本实用新型具有以下有益效果:
1、 本实用新型提供的光纤切割刀用于切割头发一样细的光纤, 并实现切 出来的光纤用几百倍的放大镜看到的端面仍是平的, 这就保证了切后: IL平的 两根光纤在熔接机中放电熔接成功, 并且本实用新型的光纤切割刀能够使刀 片导轨在切割光纤后自动复位, 具有更高效更稳定的切割效果。
2、 顶部装饰盖由原来装饰性的突起结构变成了实用的平面结构, 顶部装 饰盖可用做一个小型的操作台放置熔接好的光纤, 大大增加了实际操作过程 中的实用性。
3、 对敲槌部件进行了润滑喷涂和耐磨处理, 大大提高了其实际操作中的 耐磨性, 提高了其工作寿命, 从而提高了整个光纤切割刀的使用寿命。
4、 本实用新型光纤切割刀的光纤回收器利用磁性力控制光纤回收器的打 开和闭合, 使光纤回收器在需要时保持稳定的打开状态或闭合状态, 工艺简 单, 使用方便, 并具有良好的使用效果。
附图说明
图 1为本实用新型一实施例的主视图;
图 2为本实用新型一实施例的后视图;
图 3为自动回刀机构的原理示意图; 图 4为顶盖打开状态、 光纤回收器打开状态的立体结构图;
图 5为顶盖打开状态、 光纤回收器闭合状态的立体结构图;
图 6为本实用新型一实施例的俯视图;
图 7为图 6的侧视图。
具体实施方式
下面结合附图详细描述本实用新型。
如图 1-7所示, 一种光纤切割刀, 包括切割刀架 1、 顶盖 2、 载纤槽 3、 刀片 导轨 4和固定在刀片导轨 4上的刀片 5 , 顶盖 2安装在切割刀架 1上, 载纤槽 3安 装在切割刀架 1内, 刀片导轨 4安装在切割刀架 1外部, 光纤切割刀上还设置自 动回刀机构, 该自动回刀机构为分别设置在切割刀架 1和刀片导轨 4上的三块 (这里以三块为例, 但不仅限于三块)磁性相同或相异的磁铁; 顶盖 2上设置 有平面结构的顶部装饰盖 11 ; 顶部装饰盖 11背面的敲槌 15上设置润滑喷涂层 或耐磨层。
在刀片导轨 4上安装第一磁铁 6 (磁力为 4000GS, N极), 在切割刀架 1 上安装第二磁铁 7 (磁力为 8000GS, N极)和第三磁铁 8 (磁力为 4000GS, S极), 当第一磁铁 6随刀片导轨 4运动到第二磁铁 7的位置处时, 会由于磁 铁的反作用力 (同性相斥) 而带动刀片导轨 4 自动退回到第三磁铁 8的位置 处停止(异性相吸), 实现刀片导轨 4自动复位, 如图 3所示。
也就是说, 在刀片导轨 4上安装第一磁铁 6, 在切割刀架 1分别设置至少 第二磁铁 7和第三磁铁 8, 第一磁铁 6与第二磁铁 7为同性磁性, 第一磁铁 6 与第三磁铁 8磁性相异, 并且第三磁铁 8位于所述刀片 5欲自动复位的位置。 还需要说明的是, 第二磁铁 7的个数可以是一块, 也可以是多块, 第三磁铁 8 的个数可以是一块, 也可以是多块。 一般来说, 第二磁铁 7位于所述第一磁 铁 6随所述刀片导轨刚运动到的位置周围。
为了达到较好的复位效果, 第二磁铁 7的磁性强于所述第一磁铁 6的磁 性。 以上仅是一实例, 说明之用, 并非局限于本实用新型。
本实用新型的光纤切割刀还可以包括光纤回收器, 参见图 4-7, 在切割刀 架 1外部、 靠近刀片 5的一侧设置有光纤回收器 9, 光纤回收器顶盖 18和光纤回 收器底壳 19上分别对应设置至少一磁性块和至少一导磁柱使回收器顶盖 18和 回收器底壳 19保持稳定打开和 /或闭合状态。
一般来说, 光纤回收器 9包括回收器顶盖 18和回收器底壳 19, 回收器顶盖 18和回收器底壳 19销接, 销接端远离光纤切割刀。 在光纤回收器顶盖 18和光 纤回收器底壳 19上分别对应设置磁性块和导磁柱使回收器顶盖 18和回收器底 壳 19保持稳定打开和 /或闭合状态。 磁性块和导磁柱的个数可以是一个, 也可 以是多个, 以本实施例为例, 见图 5、 6、 7, 在光纤回收器顶盖 18与底壳 19的 销接处, 在光纤回收器顶盖 18的外侧面设置第一导磁柱 13, 在底壳 19的外侧 面对应设置第一磁性块 14 ( 4500GS, 强磁性)。 见图 4, 在光纤回收器顶盖 18 与底壳 19的开合处, 在光纤回收器顶盖 18的内侧面设置第二磁性块 16 ( 2500GS, 弱磁性), 在底壳 19的内侧面对应设置第二导磁柱 17。 作为进一步 优选的实施方案, 但不限制本实用新型, 为了达到较好的效果, 第一磁性块 14的磁性强于第二磁性块 16的磁性。
本实用新型适用于单模或多模石英光纤, 工作原理如下: 当准备切割光 纤时, 打开顶盖 2, 打开光纤回收器顶盖 18, 这时, 设置于光纤回收器顶盖 18 外侧边缘的第一导磁柱 13因受到第一磁性块 14强磁 4500GS的吸力, 会自动与 14处贴紧, 从而使光纤回收器 9处于稳定的打开的工作状态(即光纤回收器顶 盖不易自动合上, 而影响下一步放置光纤的动作) , 见图 4。 接着, 进行切割 光纤的动作, 使用时, 首先用剥纤钳去除光纤表层的覆层, 预留约 30-40mm, 用蘸酒精的脱脂棉包住棵光纤, 再将光纤擦干净。 然后将擦好的光纤放入载 纤槽 3中, 盖上光纤回收器顶盖 18, 盖上顶盖 2, 盖上同时推动刀片导轨 4, 通 过固定在刀片导轨 4上的刀片 5切割光纤, 即把第一磁铁 6随刀片导轨 4推动到 第二磁铁 7的位置处, 再用手推起顶盖 2, 完成一次光纤的切割。 打开顶盖 2, 逆时针旋转卷纤轴 12, 通过卷纤轴的带动可以把切割后留下的废光纤旋转进 光纤回收器 9中。 待废光纤全部进入光纤回收器 9后, 打开光纤回收器 9的顶盖 18, 这样光纤回收器 9又重新进入了稳定的打开的工作状态。 当推起顶盖 2时, 在第一磁铁 6和第二磁铁 7的反作用力 (同性相斥)下, 第一磁铁 6带动刀片导 轨 4自动复位, 退回到第三磁铁 8的位置处停止(异性相吸), 处于工作状态。 本实用新型利用磁性力控制光纤回收器的打开和闭合, 通过简单易行的 结构实现光纤回收器在需要时保持稳定的打开状态和闭合状态。 本实用新型 工艺简单, 使用方便, 并具有良好的使用效果。
本实用新型光纤切割刀的顶盖 2上设置平面结构的顶部装饰盖 11 ; 从附图 6中的俯视图可以清晰地看出, 顶部装饰盖 11设计成了一个平面, 通过附图 1、 附图 2及附图 7也可以观察到其侧面形状(最上部, 一条平的线)。 平面结构的 设计主要出于方便实际操作的考虑。 具体工程施工中的实施方案如下: 工人 将欲熔接的光纤切割, 然后将切割好的两根光纤熔接, 而一根线缆中含有多 根细小的光纤 (有的型号含 6根光纤, 有的型号含 12根光纤), 所以熔接完毕成 为一根的光纤要暂时放置, 等其他几根光纤熔接完毕能够合成为一根线缆时 再进行盘纤操作。 本实用新型的平面结构的顶部装饰盖恰恰提供了短时放置 熔接好的光纤的场所, 降低了熔接完毕光纤再次受损的风险, 方便了后续操 作, 大大提高了工作效率。 顶部装饰盖 11由原来装饰性的突起结构变成了实 用的平面结构, 可用做一个小型的操作台放置熔接好的光纤, 大大增加了实 际操作过程中的实用性。
顶部装饰盖 11背面的敲槌 15上设置润滑喷涂层或耐磨层。 敲槌 15设置于 顶部装饰盖 11背面, 如图 4、 5所示, 敲槌 15与顶部装饰盖 11之间设置有弹簧, 刀片导轨 4设置有一处凸起。 当切割刀工作时, 即盖上顶盖 2时, 敲槌 15与刀 片导轨 4的凸起处碰撞, 敲槌 15因受到刀片导轨 4凸起处的作用力向上缩回, 弹簧处于压缩状态。 推动刀片导轨 4进行光纤切割时, 刀片导轨 4的凸起处会 随刀片导轨滑行, 同时与敲槌 15摩擦, 一直滑行至不与敲槌 15接触的位置(即 前述第一磁铁 6随刀片导轨 4滑动到的第二磁铁 7的位置), 此时敲槌 15会在其 顶部弹簧的张力作用下向下凸起, 同时卡住刀片导轨 4凸起处的边缘。 此时光 纤切割完毕, 推起顶盖 2, 敲槌 15不再卡住刀片导轨 4凸起处的边缘, 在第一 磁铁 6和第二磁铁 7的反作用力 (同性相斥) 下, 第一磁铁 6带动刀片导轨 4自 动复位, 退回到第三磁铁 8的位置处停止(异性相吸), 切割刀重新处于工作 状态。 由于敲槌 15摩擦的频率极高, 属于易衰老部件, 所以, 本实用新型对 敲槌 15进行了润滑喷涂和耐磨处理, 在敲槌 15.上设置润滑喷涂层或耐磨层, 经过处理的敲槌大大提高了其实际操作中的耐磨性, 从而大大延长了敲槌 15 以及整个光纤切割刀的使用寿命。
当然, 本实用新型也并非仅局限于这一类型的一种光纤切割刀, 一般来 说, 它只要包括切割刀架、 顶盖、 刀片导轨和固定在刀片导轨上的刀片, 顶 盖安装在切割刀架上, 刀片导轨安装在切割刀架外部, 所述顶盖上设置平面 结构的顶部装饰盖; 所述顶部装饰盖背面的敲槌上设置润滑喷涂层或耐磨层。
在切割刀架外部、 靠近刀片的一侧设置光纤回收器, 所述光纤回收器顶 盖和光纤回收器底壳上分别对应设置磁性块和导磁柱使回收器顶盖和回收器 底壳保持稳定打开和 /或闭合状态。
一种实现方案为: 在光纤回收器顶盖与底壳的销接处在光纤回收器顶盖 和底壳上对应设置第一磁性块和第一导磁柱。 在光纤回收器顶盖与底壳的开 合处在光纤回收器顶盖和底壳上对应设置第二磁性块和第二导磁柱。 为了达 到更好的效果, 第一磁性块的磁性强于第二磁性块的磁性。
只要是在光纤切割刀中利用磁铁来实现自动复位都应落入本实用新型的 保护范围。 只要是光纤切割刀的顶部装饰盖为平面结构都应落入本实用新型 的保护范围。 只要是光纤切割刀的敲槌上设置润滑喷涂层或耐磨层都应落入 本实用新型的保护范围。 只要是在光纤切割刀中利用磁性力来实现光纤回收 器顶盖和光纤回收器底壳保持稳定打开和 /或闭合状态都应落入本实用新型的 保护范围。 以上公开的仅为本申请的几个具体实施例, 但本申请并非局限于 此, 任何本领域的技术人员能思之的变化, 都应落在本申请的保护范围内。

Claims

权 利 要 求 书
1、 一种光纤切割刀, 包括切割刀架、 顶盖、 载纤槽、 刀片导轨和固定在 刀片导轨上的刀片, 顶盖安装在切割刀架上, 载纤槽安装在切割刀架内, 刀 片导轨安装在切割刀架外部, 其特征在于, 所述光纤切割刀上还设置自动回 刀机构, 所述自动回刀机构为分别设置在切割刀架和刀片导轨上的若干磁性 相同或相异的磁铁; 所述顶盖上设置平面结构的顶部装饰盖; 所述顶部装饰 盖背面的敲槌上设置润滑喷涂层或耐磨层。
2、 如权利要求 1所述的光纤切割刀, 其特征在于, 在刀片导轨上安装第 一磁铁, 在切割刀架分别设置至少第二磁铁和第三磁铁, 所述第一磁铁与所 述第二磁铁为同性磁性, 所述第一磁铁与第三磁铁磁性相异, 并且所述第三 磁铁位于所述刀片欲自动复位的位置。
3、 如权利要求 2所述的光纤切割刀, 其特征在于, 所述第二磁铁位于所 述第一磁铁随所述刀片导轨运动到的位置周围。
4、 如权利要求 2所述的光纤切割刀, 其特征在于, 所述第二磁铁的磁性 强于所述第一磁铁的磁性。
5、 如权利要求 1所述的光纤切割刀, 其特征在于, 所述切割刀架外部、 靠近刀片的一侧设置光纤回收器, 所述光纤回收器顶盖和光纤回收器底壳上 分别对应设置磁性块和导磁柱使回收器顶盖和回收器底壳保持稳定打开和 /或 闭合状态。
6、 如权利要求 5所述的光纤切割刀, 其特征在于, 所述光纤回收器顶盖 与底壳的销接处在光纤回收器顶盖和底壳上对应设置第一磁性块和第一导磁 柱。
7、 如权利要求 5或 6所述的光纤切割刀, 其特征在于, 所述光纤回收器 顶盖与底壳的开合处在光纤回收器顶盖和底壳上对应设置第二磁性块和第二 导磁柱。
8、 如权利要求 7所述的光纤切割刀, 其特征在于, 所述第一磁性块的磁 性强于所述第二磁性块的磁性。
9、 一种光纤切割刀, 包括切割刀架、 顶盖、 刀片导轨和固定在刀片导轨 上的刀片, 顶盖安装在切割刀架上, 刀片导轨安装在切割刀架外部, 其特征 在于, 所述顶盖上设置平面结构的顶部装饰盖; 所述顶部装饰盖背面的¾槌 上设置润滑喷涂层或耐磨层。
10、 如权利要求 9所述的光纤切割刀, 其特征在于, 所述切割刀架外部、 靠近刀片的一侧设置光纤回收器, 所述光纤回收器顶盖和光纤回收器底壳上 分别对应设置磁性块和导磁柱使回收器顶盖和回收器底壳保持稳定打开和 /或 闭合状态。
11、 如权利要求 10所述的光纤切割刀, 其特征在于, 所述光纤回收器顶 盖与底壳的销接处在光纤回收器顶盖和底壳上对应设置第一磁性块和第一导 磁柱。
12、 如权利要求 10或 11所述的光纤切割刀, 其特征在于, 所述光纤回 收器顶盖与底壳的开合处在光纤回收器顶盖和底壳上对应设置第二磁性块和 第二导磁柱。
13、 如权利要求 12所述的光纤切割刀, 其特征在于, 所述第一磁性块的 磁性强于所述第二磁性块的磁性。
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