WO2013094609A1 - タイヤ用ゴム組成物及び空気入りタイヤ - Google Patents
タイヤ用ゴム組成物及び空気入りタイヤ Download PDFInfo
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- WO2013094609A1 WO2013094609A1 PCT/JP2012/082802 JP2012082802W WO2013094609A1 WO 2013094609 A1 WO2013094609 A1 WO 2013094609A1 JP 2012082802 W JP2012082802 W JP 2012082802W WO 2013094609 A1 WO2013094609 A1 WO 2013094609A1
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- 0 CNC(C(*)=C)=O Chemical compound CNC(C(*)=C)=O 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/548—Silicon-containing compounds containing sulfur
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Definitions
- the present invention relates to a rubber composition for tires and a pneumatic tire using the same.
- a silica compounded rubber composition is used as a low fuel consumption compound, but since silica has a lower affinity with rubber than carbon black, a silane coupling agent is further added.
- silica dispersibility is improved and mechanical properties are improved.
- the cost is greatly increased, and even if a large amount is added, there are cases where sufficient dispersibility cannot be obtained.
- silica and the silane coupling agent are sufficiently reacted to knead at a high temperature, rubber gelation and rubber burning tend to occur.
- a silane coupling agent having a mercapto group is known to have high reactivity and high silica dispersibility improvement effect, but the scorch time is shortened, and rubber burn is likely to occur in the finish kneading and extrusion processes. . Therefore, it is particularly difficult to apply in an SBR compounding system that is easy to scorch as compared to low polar rubbers such as NB and BR.
- Patent Document 1 discloses a rubber composition for tires that can improve wet grip performance without blending silica and deteriorating rolling resistance and wear resistance, but maintains good processability. However, there is still room for improvement in terms of improving these performances in a balanced manner.
- the present invention provides a rubber composition for a tire that can improve the rolling resistance, wear resistance, and wet skid performance in a well-balanced manner while solving the above problems and obtaining excellent workability, and a pneumatic tire using the same. For the purpose.
- the present invention relates to a modified diene rubber A modified with an acrylamide compound represented by the following formula (I):
- R 1 represents hydrogen or a methyl group.
- R 2 and R 3 represent an alkyl group.
- N represents an integer.
- the weight average molecular weight of the modified diene rubbers A and B as a whole is 300,000 to 1,400,000,
- R represents an alkyl group, an alkenyl group, a cycloalkenyl group or an aromatic hydrocarbon group.
- M represents silicon or tin.
- X represents a halogen.
- A represents an integer of 0 to 2.
- b represents Represents an integer of 2 to 4.)
- R 4 to R 6 are the same or different and represent an alkyl group having 1 to 8 carbon atoms.
- R 7 to R 12 are the same or different and represent an alkoxy group or alkyl group having 1 to 8 carbon atoms.
- P to r are the same or different and each represents an integer of 1 to 8.
- it is related with the rubber composition for tires containing the silane coupling agent which has a mercapto group.
- the modified diene rubbers A and B are active conjugates having an alkali metal terminal obtained by polymerizing a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer using an alkali metal catalyst in a hydrocarbon solvent.
- the diene polymer is preferably a mixture obtained by reacting the acrylamide compound with the silicon or tin compound and the modifying compound or the modifying compound.
- R 4 to R 6 in the modified compound are methyl, ethyl, propyl or butyl
- R 7 to R 12 are methoxy, ethoxy, propoxy or butoxy
- p to r are integers of 2 to 5. Preferably there is.
- the silane coupling agent having a mercapto group comprises a compound represented by the following formula (1) and / or a binding unit A represented by the following formula (2) and a binding unit B represented by the following formula (3). It is preferable that it is a compound containing.
- R 101 to R 103 are each a branched or unbranched alkyl group having 1 to 12 carbon atoms, a branched or unbranched alkoxy group having 1 to 12 carbon atoms, or —O— (R 111 — O) z —R 112
- z R 111 represents a branched or unbranched divalent hydrocarbon group having 1 to 30 carbon atoms.
- the z R 111 may be the same or different.
- R 112 is a branched or unbranched alkyl group having 1 to 30 carbon atoms, a branched or unbranched alkenyl group having 2 to 30 carbon atoms, an aryl group having 6 to 30 carbon atoms, or an aralkyl group having 7 to 30 carbon atoms.
- Z represents an integer of 1 to 30.
- R 101 to R 103 may be the same or different, and R 104 represents a branched or unbranched carbon atom having 1 to 6 carbon atoms.
- R 201 is hydrogen, halogen, branched or unbranched alkyl group having 1 to 30 carbon atoms, branched or unbranched alkenyl group having 2 to 30 carbon atoms, branched or unbranched.
- R 202 represents a branched or unbranched alkylene group having 1 to 30 carbon atoms, a branched or non-branched alkynyl group having 2 to 30 carbon atoms, or a group in which the terminal hydrogen of the alkyl group is substituted with a hydroxyl group or a carboxyl group.
- R 201 and R 202 may form a ring structure.
- the present invention also relates to a pneumatic tire having a tread produced using the rubber composition.
- a modified diene rubber A having a terminal modified with a specific acrylamide compound, a silicon or tin compound and a specific modified compound, or a modified diene rubber B modified with the modified compound is a rubber composition for tires using the rubber A and B having a weight average molecular weight within a specific range, and further containing a silane coupling agent having a mercapto group, rolling while obtaining excellent processability Resistance, wear resistance and wet skid performance can be improved in a well-balanced manner.
- a blend product having a specific weight range in the whole weight average molecular weight composed of modified diene rubbers A and B described later is used, and a silane coupling agent having a mercapto group Is blended.
- a silane coupling agent which has a mercapto group is mix
- the performance balance of rolling resistance, wear resistance and wet skid performance is obtained while obtaining good processability. Can be improved synergistically.
- the blend of the modified diene rubbers A and B has a strong interaction with both the carbon black and silica fillers and does not form a covalent bond with the filler.
- the rubber A terminal-modified with the acrylamide compound can enhance the interaction with silica and carbon black.
- the rubber A alone has many low-molecular components and cannot be expected to have a destructive effect on filler agglomerates. It is difficult to improve sex.
- the rubber B which is further end-modified with the above-described modifying compound is also used, so that the interaction with the filler, particularly silica, can be further strengthened.
- terminal-modifying groups While having an action, terminal-modifying groups interact with each other to cause polymer coupling and increase the molecular weight. Therefore, when the filler agglomerates are sufficiently destroyed, the effect of improving the dispersibility of the filler by the rubbers A and B is efficiently and synergistically exhibited.
- silane coupling agents conventionally used in the rubber industry such as bis (3-triethoxysilylpropyl) tetrasulfide
- the kneading temperature becomes high (for example, 130 ° C. or higher)
- the crosslinking proceeds and the processing
- a silane coupling agent having a mercapto group is added to the blend, it is possible to prevent such a problem.
- silica and a silane coupling agent are obtained.
- the dispersibility of silica is further improved.
- the rubber composition of the present invention contains modified diene rubbers A and B, and the weight average molecular weight of the rubbers A and B as a whole is in a specific range.
- the modified diene rubber A is a diene rubber modified with an acrylamide compound represented by the following formula (I). This is a diene rubber having a polymer terminal modified with an acrylamide compound.
- R 1 represents hydrogen or a methyl group.
- R 2 and R 3 represent an alkyl group.
- N represents an integer.
- R 2 and R 3 are preferably alkyl groups having 1 to 4 carbon atoms.
- n is preferably an integer of 2 to 5.
- acrylamide compound examples include N, N-dimethylaminomethylacrylamide, N, N-ethylmethylaminomethylacrylamide, N, N-diethylaminomethylacrylamide, N, N-ethylpropylaminomethylacrylamide, N, N- Dipropylaminomethylacrylamide, N, N-butylpropylaminomethylacrylamide, N, N-dibutylaminomethylacrylamide, N, N-dimethylaminoethylacrylamide, N, N-ethylmethylaminoethylacrylamide, N, N-diethylaminoethyl Acrylamide, N, N-ethylpropylaminoethylacrylamide, N, N-dipropylaminoethylacrylamide, N, N-butylpropylaminoethylacrylamide, N, N-dibutyl Minoethylacrylamide, N, N-dimethylaminopropyla
- the modified diene rubber B is a diene rubber modified with a silicon or tin compound represented by the following formula (II) and a modifying compound represented by the following formula (III), or represented by the following formula (III).
- a diene rubber modified with a modifying compound is a diene rubber in which the terminal of a polymer coupled with a silicon or tin compound is modified with a modifying compound, and the latter is a diene rubber in which the polymer terminal is modified with a modifying compound.
- R represents an alkyl group, an alkenyl group, a cycloalkenyl group or an aromatic hydrocarbon group.
- M represents silicon or tin.
- X represents a halogen.
- A represents an integer of 0 to 2.
- b represents Represents an integer of 2 to 4.
- R 4 to R 6 are the same or different and represent an alkyl group having 1 to 8 carbon atoms.
- R 7 to R 12 are the same or different and represent an alkoxy group or alkyl group having 1 to 8 carbon atoms.
- P to r are the same or different and each represents an integer of 1 to 8.
- the silicon compound and tin compound represented by the formula (II) function as a diene rubber coupling agent.
- the silicon compound include tetrachlorosilicon, tetrabromosilicon, methyltrichlorosilicon, butyltrichlorosilicon, dichlorosilicon, and bistrichlorosilylsilicon.
- the tin compound include tetrachlorotin, tetrabromotin, methyltrichlorotin, butyltrichlorotin, dichlorotin, and bistrichlorosilyltin.
- R 4 to R 6 are preferably a methyl group, an ethyl group, a propyl group or a butyl group
- R 7 to R 12 are preferably a methoxy group, an ethoxy group, a propoxy group or a butoxy group
- p to r are An integer of 2 to 5 is preferred.
- modified compound represented by the formula (III) examples include 1,3,5-tris (3-trimethoxysilylpropyl) isocyanurate, 1,3,5-tris (3-triethoxysilylpropyl) isocyanate. And nurate, 1,3,5-tris (3-tripropoxysilylpropyl) isocyanurate, 1,3,5-tris (3-tributoxysilylpropyl) isocyanurate, and the like.
- 1,3,5-tris (3-trimethoxysilylpropyl) isocyanurate is preferable from the viewpoint that the performance balance can be improved.
- the modified diene rubbers A and B can be obtained, for example, by separately preparing the rubbers A and B and then mixing them.
- the modified diene rubbers A and B can be prepared by the following production methods.
- the modified diene rubber A is an active conjugated diene heavy polymer having an alkali metal terminal obtained by polymerizing a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer using an alkali metal catalyst in a hydrocarbon solvent. It can be prepared by reacting the acrylamide compound represented by the above formula (I) with the union.
- conjugated diene monomer examples include 1,3-butadiene, isoprene, 1,3-pentadiene (piperine), 2,3-dimethyl-1,3-butadiene, 1,3-hexadiene, and the like. Of these, 1,3-butadiene and isoprene are preferred from the viewpoint of the physical properties of the resulting polymer and the availability for industrial implementation.
- aromatic vinyl monomer examples include styrene, ⁇ -methylstyrene, vinyl toluene, vinyl naphthalene, divinyl benzene, trivinyl benzene, and divinyl naphthalene.
- styrene is preferred from the viewpoint of the physical properties of the resulting polymer and the availability for industrial implementation.
- the hydrocarbon solvent is not particularly limited as long as it does not deactivate the alkali metal catalyst, and examples thereof include aliphatic hydrocarbons, aromatic hydrocarbons, and alicyclic hydrocarbons. Specific examples include propane, n-butane, iso-butane, n-pentane, iso-pentane, n-hexane, cyclohexane, benzene, toluene, xylene and the like having 3 to 12 carbon atoms.
- alkali metal catalyst examples include metals such as lithium, sodium, potassium, rubidium, and cesium, and hydrocarbon compounds containing these metals.
- Preferred alkali metal catalysts include lithium or sodium compounds having 2 to 20 carbon atoms, such as ethyl lithium, n-propyl lithium, iso-propyl lithium, n-butyl lithium, sec- Examples include butyl lithium, t-octyl lithium, n-decyl lithium, and phenyl lithium.
- the polymerization monomer only a conjugated diene monomer may be used, or a conjugated diene monomer and an aromatic vinyl monomer may be used in combination.
- the ratio by mass of the conjugated diene monomer / aromatic vinyl monomer is preferably 50/50 to 90/10, more preferably 55/45 to 85/15. It is.
- the polymerization it is possible to use commonly used ones such as alkali metal catalysts, hydrocarbon solvents, randomizers, vinyl bond content regulators of conjugated diene units, and the production method of the polymer is not particularly limited. .
- an ether compound or a tertiary amine is preferable from the viewpoint of easy availability in industrial practice.
- the ether compound include cyclic ethers such as tetrahydrofuran, tetrahydropyran, and 1,4-dioxane; aliphatic monoethers such as diethyl ether and dibutyl ether; and aliphatic diethers such as ethylene glycol dimethyl ether.
- the tertiary amine compound include triethylamine and tripropylamine.
- the amount used when producing the modified diene rubber A by adding the acrylamide compound to the active conjugated diene polymer having an alkali metal terminal is the alkali metal catalyst used when adding the alkali metal.
- the amount is usually 0.05 to 10 mol, preferably 0.2 to 2 mol, per mol.
- the reaction temperature and reaction time can be selected within a wide range, but generally room temperature to 100 ° C., several seconds to several It's time.
- the reaction may be performed by bringing the active conjugated diene polymer and the acrylamide compound into contact.
- a diene polymer is prepared using an alkali metal catalyst, and the acrylamide compound is placed in the polymer solution. Examples include a method of adding a constant amount.
- the coagulation method used in the production of rubber by ordinary solution polymerization such as addition of a coagulant or steam coagulation from the reaction solvent is used as it is, and the coagulation temperature is not limited at all.
- the resulting modified diene rubber A has an acrylamide compound introduced at the molecular end.
- the modified diene rubber B is an active conjugated diene having an alkali metal terminal obtained by polymerizing a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer using an alkali metal catalyst in a hydrocarbon solvent.
- A reacting a silicon or tin compound (coupling agent) represented by the above formula (II) and then a modifying compound represented by the above formula (III) with respect to the polymer, or
- It can be prepared by reacting a modifying compound represented by the above formula (III).
- An active conjugated diene polymer having an alkali metal terminal is obtained in the same manner as in the preparation of the modified diene rubber A.
- the silicon or tin compound is usually used in the range of 0.01 to 0.4 equivalents of halogen atoms to 1 equivalent of the terminal alkali metal atom of the active conjugated diene polymer.
- the coupling reaction is usually performed in the range of 20 ° C to 100 ° C.
- the reaction of the modifying compound in the above (a) and (b) can be carried out by the same method as the reaction of the acrylamide compound described above.
- the resulting modified diene rubber B has a modified compound introduced at the molecular end.
- the modified diene rubbers A and B are preferably a mixture obtained by preparing the rubbers A and B in one batch.
- the active conjugated diene polymer having an alkali metal terminal is prepared by reacting the acrylamide compound, the silicon or tin compound and the modifying compound, or the modifying compound. it can.
- an active conjugated diene polymer having an alkali metal terminal is prepared by the same method as described above, and (c) an acrylamide compound is added to the polymer solution, and then a silicon or tin compound is added as necessary. (Coupling agent) is added, and then a modifying compound is added, or (d) an acrylamide compound, a modifying compound, and, if necessary, a silicon or tin compound are simultaneously added to the polymer solution, etc. The above mixture is obtained.
- the reaction with the acrylamide compound and the modifying compound and the coupling reaction can be carried out in the same manner as described above.
- the resulting mixture contains a modified diene rubber A in which an acrylamide compound is introduced at the molecular end and a modified diene rubber B in which a modified compound is introduced at the molecular end.
- the modified diene rubbers A and B used in the rubber composition of the present invention have a weight average molecular weight (weight average molecular weight measured for the entire composition comprising the modified diene rubbers A and B) of both rubbers of 300,000. Above, preferably 500,000 or more, more preferably 600,000 or more.
- the (Mw) is 1.4 million or less, preferably 1.2 million or less, more preferably 1 million or less. Within the above range, the performance balance can be improved.
- the total molecular weight distribution (Mw / Mn) of the modified diene rubbers A and B is preferably 4 or less, more preferably 3.5 or less, and still more preferably 3 or less. If it exceeds 4, the dispersibility of the filler tends to deteriorate, and tan ⁇ tends to increase (rolling resistance characteristics deteriorate).
- the number average molecular weight (Mn) and the weight average molecular weight (Mw) of both the rubbers and the aromatic vinyl polymer described later are the gel permeation chromatograph (GPC) (GPC- manufactured by Tosoh Corporation). 8000 series, detector: differential refractometer, column: calculated by standard polystyrene conversion based on the measured value with TSKEL SUPERMALTPORE HZ-M manufactured by Tosoh Corporation.
- GPC gel permeation chromatograph
- modified diene rubbers A and B a modified butadiene rubber (modified BR) and a modified styrene butadiene rubber (modified SBR) are preferable, and a modified SBR is more preferable because the performance balance can be improved.
- modified BR modified butadiene rubber
- modified SBR modified styrene butadiene rubber
- the vinyl bond content in the entire butadiene portion of the rubbers A and B is preferably 20% by mass or more, more preferably 25% by mass or more.
- a modified diene rubber of less than 20% by mass tends to be difficult to polymerize (manufacture).
- the vinyl bond amount is preferably 60% by mass or less, more preferably 55% by mass or less. When it exceeds 60 mass%, the dispersibility of the filler tends to deteriorate.
- the vinyl bond amount (1,2-bond butadiene unit amount) can be measured by infrared absorption spectrum analysis.
- the total styrene content of the rubbers A and B is preferably 10% by mass, more preferably 15% by mass or more, and further preferably 25% by mass or more. If it is less than 10% by mass, the wet skid performance tends to deteriorate. Moreover, this styrene content becomes like this. Preferably it is 50 mass% or less, More preferably, it is 45 mass% or less. When it exceeds 50 mass%, there exists a tendency for abrasion resistance to deteriorate. In the present specification, the styrene content is calculated by 1 H-NMR measurement.
- the compounding ratio (A / B (mass ratio)) of the modified diene rubbers A and B is preferably 5/95 to 95/5, more preferably 10/90 to 90/10, More preferably, it is 20/80 to 80/20.
- the rolling resistance characteristic is lowered
- the wear resistance is lowered, and the performance balance tends to be deteriorated.
- the total content of the modified diene rubbers A and B in 100% by mass of the rubber component is preferably 2% by mass or more, more preferably 5% by mass or more, and further preferably 10% by mass or more. is there. If it is less than 2% by mass, rolling resistance characteristics and wear resistance may not be sufficiently improved.
- the upper limit of the total content is not particularly limited, and may be 100% by mass, but is preferably 90% by mass or less, more preferably 80% by mass or less.
- Examples of other rubber components that can be used in the present invention include natural rubber (NR), isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), acrylonitrile butadiene rubber (NBR), and chloroprene rubber (CR). ), Butyl rubber (IIR), halogenated butyl rubber (X-IIR), styrene-isoprene-butadiene copolymer rubber (SIBR), and the like can be used. Among them, it is preferable to use SBR and BR from the viewpoint of high compatibility and excellent performance balance.
- SBR emulsion-polymerized styrene butadiene rubber
- S-SBR solution-polymerized styrene butadiene rubber
- BR BR having a high cis content
- BR containing a syndiotactic polybutadiene crystal, or the like can be used.
- the content of the SBR is preferably 20% by mass or more, more preferably 40% by mass or more, and further preferably 50% by mass or more. If it is less than 20% by mass, the workability tends to deteriorate.
- the content is preferably 90% by mass or less, more preferably 80% by mass or less, and still more preferably 70% by mass or less. When it exceeds 90% by mass, silica is difficult to disperse, and the balance between wet skid performance and wear resistance tends to be deteriorated.
- the suitable amount of styrene of SBR (non-modified) is the same as that when the modified diene rubbers A and B are modified SBR.
- the total content of all SBRs in 100% by mass of the rubber component is preferably 75% by mass or more, more preferably 85% by mass or more, and further preferably 95% by mass. As mentioned above, Most preferably, it is 100 mass%. If it is less than 75% by mass, the wear resistance tends to decrease.
- the content of the BR is preferably 5% by mass or more, more preferably 10% by mass or more. If it is less than 5% by mass, the wear resistance tends to deteriorate.
- the content is preferably 40% by mass or less, more preferably 30% by mass or less. When it exceeds 40 mass%, there exists a tendency for wet skid performance to fall.
- the rubber composition of the present invention preferably contains carbon black and / or silica (preferably both components) as a filler.
- the carbon black is not particularly limited, and GPF, FEF, HAF, ISAF, SAF, and the like can be used. Carbon black may be used independently and may be used in combination of 2 or more type.
- the nitrogen adsorption specific surface area (N 2 SA) of carbon black is preferably 50 m 2 / g or more, more preferably 100 m 2 / g or more. If it is less than 50 m ⁇ 2 > / g, there exists a tendency for sufficient reinforcement property not to be acquired. Also, N 2 SA of carbon black is preferably not more than 200 meters 2 / g, more preferably at most 150m 2 / g. If it exceeds 200 m 2 / g, the carbon black is difficult to disperse and the rolling resistance characteristics tend to deteriorate. Note that the nitrogen adsorption specific surface area of carbon black is obtained according to JIS K 6217-2: 2001.
- Carbon black has a dibutyl phthalate (DBP) oil absorption of preferably 60 ml / 100 g or more, more preferably 100 ml / 100 g or more. If it is less than 60 ml / 100 g, sufficient reinforcement may not be obtained.
- the DBP oil absorption of carbon black is preferably 150 ml / 100 g or less, more preferably 120 ml / 100 g or less. If it exceeds 150 ml / 100 g, processability and dispersibility tend to decrease.
- the DBP oil absorption amount of carbon black is determined according to JIS K6217-4: 2001.
- the content of carbon black is preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and still more preferably 30 parts by mass or more with respect to 100 parts by mass of the rubber component. If the amount is less than 10 parts by mass, sufficient reinforcing properties tend not to be obtained.
- the carbon black content is preferably 100 parts by mass or less, more preferably 80 parts by mass or less, and still more preferably 60 parts by mass or less. When it exceeds 100 parts by mass, the carbon black is difficult to disperse, and the rolling resistance characteristic tends to deteriorate.
- silica By blending silica, the rolling resistance characteristics can be improved while enhancing the reinforcement.
- examples of the silica include silica manufactured by a wet method, silica manufactured by a dry method, and the like. Silica may be used alone or in combination of two or more.
- the nitrogen adsorption specific surface area (N 2 SA) of silica is preferably 120 m 2 / g or more, more preferably 150 m 2 / g or more. There exists a tendency for sufficient reinforcement property not to be acquired as it is less than 120 m ⁇ 2 > / g. Further, N 2 SA of silica is preferably 250 m 2 / g or less, more preferably 200 m 2 / g or less. When it exceeds 250 m 2 / g, since the dispersibility of silica is lowered, the hysteresis loss is increased, and the rolling resistance characteristic tends to be deteriorated. Note that N 2 SA of silica is a value measured by the BET method according to ASTM D3037-81.
- the content of silica is preferably 20 parts by mass or more, more preferably 25 parts by mass or more, and further preferably 35 parts by mass or more with respect to 100 parts by mass of the rubber component. If the amount is less than 20 parts by mass, sufficient reinforcing properties tend not to be obtained.
- the silica content is preferably 120 parts by mass or less, more preferably 100 parts by mass or less, and still more preferably 70 parts by mass or less. When the amount exceeds 120 parts by mass, the dispersibility of silica is lowered, and thus rolling resistance characteristics tend to deteriorate.
- the total content of carbon black and silica is preferably 40 parts by mass or more, more preferably 70 parts by mass or more with respect to 100 parts by mass of the rubber component. If the amount is less than 40 parts by mass, sufficient reinforcing properties tend not to be obtained.
- the total content is preferably 150 parts by mass or less, more preferably 110 parts by mass or less. If it exceeds 150 parts by mass, the dispersibility of the filler tends to decrease.
- the content of silica in the carbon black and silica is preferably 45% by mass or more, more preferably 50% by mass or more.
- the content is preferably 90% by mass or less, more preferably 80% by mass or less.
- a silane coupling agent having a mercapto group is used.
- a silane coupling agent having a mercapto group is used.
- the performance balance of rolling resistance, wear resistance and wet skid performance can be remarkably improved.
- Examples of the silane coupling agent having a mercapto group include a compound represented by the following formula (1) and / or a binding unit A represented by the following formula (2) and a binding unit B represented by the following formula (3).
- the compound containing can be used conveniently.
- R 101 to R 103 are each a branched or unbranched alkyl group having 1 to 12 carbon atoms, a branched or unbranched alkoxy group having 1 to 12 carbon atoms, or —O— (R 111 — O) z —R 112
- z R 111 represents a branched or unbranched divalent hydrocarbon group having 1 to 30 carbon atoms.
- the z R 111 may be the same or different.
- R 112 is a branched or unbranched alkyl group having 1 to 30 carbon atoms, a branched or unbranched alkenyl group having 2 to 30 carbon atoms, an aryl group having 6 to 30 carbon atoms, or an aralkyl group having 7 to 30 carbon atoms.
- Z represents an integer of 1 to 30.
- R 101 to R 103 may be the same or different, and R 104 represents a branched or unbranched carbon atom having 1 to 6 carbon atoms.
- R 201 is hydrogen, halogen, branched or unbranched alkyl group having 1 to 30 carbon atoms, branched or unbranched alkenyl group having 2 to 30 carbon atoms, branched or unbranched.
- R 202 represents a branched or unbranched alkylene group having 1 to 30 carbon atoms, a branched or non-branched alkynyl group having 2 to 30 carbon atoms, or a group in which the terminal hydrogen of the alkyl group is substituted with a hydroxyl group or a carboxyl group.
- R 201 and R 202 may form a ring structure.
- silica is well dispersed, and the fuel economy, wear resistance, and wet skid performance can be remarkably improved. In addition, a good scorch time is obtained and the processability is also excellent.
- R 101 to R 103 are each a branched or unbranched alkyl group having 1 to 12 carbon atoms, a branched or unbranched alkoxy group having 1 to 12 carbon atoms, or —O— (R 111 —O) z —R 112 . Represents the group represented.
- At least one of R 101 to R 103 is preferably a group represented by —O— (R 111 —O) z —R 112 , and two of them are — More preferably, it is a group represented by O— (R 111 —O) z —R 112 , and one is a branched or unbranched C 1-12 alkoxy group.
- Examples of the branched or unbranched alkyl group having 1 to 12 carbon atoms (preferably 1 to 5 carbon atoms) of R 101 to R 103 include, for example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and n-butyl. Group, iso-butyl group, sec-butyl group, tert-butyl group, pentyl group, hexyl group, heptyl group, 2-ethylhexyl group, octyl group, nonyl group and the like.
- Examples of the branched or unbranched alkoxy group having 1 to 12 carbon atoms (preferably 1 to 5 carbon atoms) of R 101 to R 103 include, for example, methoxy group, ethoxy group, n-propoxy group, isopropoxy group, n- Examples include butoxy, iso-butoxy, sec-butoxy, tert-butoxy, pentyloxy, hexyloxy, heptyloxy, 2-ethylhexyloxy, octyloxy, nonyloxy and the like.
- R 111 is a branched or unbranched carbon number of 1 to 30 (preferably having a carbon number of 1 to 15, more preferably a carbon number of 1).
- a divalent hydrocarbon group examples include a branched or unbranched alkylene group having 1 to 30 carbon atoms, a branched or unbranched alkenylene group having 2 to 30 carbon atoms, and a branched or unbranched alkynylene group having 2 to 30 carbon atoms. And an arylene group having 6 to 30 carbon atoms. Of these, branched or unbranched alkylene groups having 1 to 30 carbon atoms are preferred.
- Examples of the branched or unbranched alkylene group having 1 to 30 carbon atoms (preferably 1 to 15 carbon atoms, more preferably 1 to 3 carbon atoms) of R 111 include, for example, a methylene group, an ethylene group, a propylene group, and a butylene group. Pentylene group, hexylene group, heptylene group, octylene group, nonylene group, decylene group, undecylene group, dodecylene group, tridecylene group, tetradecylene group, pentadecylene group, hexadecylene group, heptadecylene group, octadecylene group and the like.
- the branched or unbranched 2 carbon atoms to 30 (preferably 2 to 15 carbon atoms, more preferably having 2 to 3 carbon atoms) alkenylene group of R 111, for example, vinylene group, propenylene group, 2-propenylene Group, 1-butenylene group, 2-butenylene group, 1-pentenylene group, 2-pentenylene group, 1-hexenylene group, 2-hexenylene group, 1-octenylene group and the like.
- Examples of the branched or unbranched alkynylene group having 2 to 30 carbon atoms (preferably 2 to 15 carbon atoms, more preferably 2 to 3 carbon atoms) of R 111 include, for example, an ethynylene group, a propynylene group, a butynylene group, and a pentynylene group. Hexynylene group, heptynylene group, octynylene group, noninylene group, decynylene group, undecynylene group, dodecynylene group and the like.
- Examples of the arylene group having 6 to 30 carbon atoms (preferably 6 to 15 carbon atoms) of R 111 include a phenylene group, a tolylene group, a xylylene group, and a naphthylene group.
- z represents an integer of 1 to 30 (preferably 2 to 20, more preferably 3 to 7, still more preferably 5 to 6).
- R 112 represents a branched or unbranched alkyl group having 1 to 30 carbon atoms, a branched or unbranched alkenyl group having 2 to 30 carbon atoms, an aryl group having 6 to 30 carbon atoms, or an aralkyl group having 7 to 30 carbon atoms. To express. Of these, branched or unbranched alkyl groups having 1 to 30 carbon atoms are preferred.
- Examples of the branched or unbranched alkyl group having 1 to 30 carbon atoms (preferably 3 to 25 carbon atoms, more preferably 10 to 15 carbon atoms) of R 112 include, for example, a methyl group, an ethyl group, an n-propyl group, Isopropyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, 2-ethylhexyl, octyl, nonyl, decyl, undecyl , Dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, octadecyl group and the like.
- Examples of the branched or unbranched alkenyl group having 2 to 30 carbon atoms (preferably 3 to 25 carbon atoms, more preferably 10 to 15 carbon atoms) for R 112 include, for example, vinyl group, 1-propenyl group, 2-propenyl group. Group, 1-butenyl group, 2-butenyl group, 1-pentenyl group, 2-pentenyl group, 1-hexenyl group, 2-hexenyl group, 1-octenyl group, decenyl group, undecenyl group, dodecenyl group, tridecenyl group, tetradecenyl group Group, pentadecenyl group, octadecenyl group and the like.
- Examples of the aryl group having 6 to 30 carbon atoms (preferably 10 to 20 carbon atoms) of R 112 include a phenyl group, a tolyl group, a xylyl group, a naphthyl group, and a biphenyl group.
- Examples of the aralkyl group having 7 to 30 carbon atoms (preferably 10 to 20 carbon atoms) of R 112 include a benzyl group and a phenethyl group.
- —O— (R 111 —O) z —R 112 include, for example, —O— (C 2 H 4 —O) 5 —C 11 H 23 , —O— (C 2 H 4 —O) 5 —C 12 H 25 , —O— (C 2 H 4 —O) 5 —C 13 H 27 , —O— (C 2 H 4 —O) 5 —C 14 H 29 , —O -(C 2 H 4 -O) 5 -C 15 H 31 , -O- (C 2 H 4 -O) 3 -C 13 H 27 , -O- (C 2 H 4 -O) 4 -C 13 H 27 , —O— (C 2 H 4 —O) 6 —C 13 H 27 , —O— (C 2 H 4 —O) 7 —C 13 H 27, and the like.
- —O— (C 2 H 4 —O) 5 —C 11 H 23 , —O— (C 2 H 4 —O) 5 —C 13 H 27 , —O— (C 2 H 4 —O) 5 —C 15 H 31 , —O— (C 2 H 4 —O) 6 —C 13 H 27 are preferred.
- Examples of the branched or unbranched alkylene group having 1 to 6 carbon atoms (preferably 1 to 5 carbon atoms) of R 104 include the same groups as the branched or unbranched alkylene group having 1 to 30 carbon atoms of R 111. Can give.
- Examples of the compound represented by the above formula (1) include 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane,
- the compound represented by the following formula (Si363 manufactured by EVONIK-DEGUSSA) and the like can be suitably used. These may be used alone or in combination of two or more.
- the compound containing the bond unit A represented by the formula (2) and the bond unit B represented by the formula (3) is more viscous during processing than the polysulfide silane such as bis- (3-triethoxysilylpropyl) tetrasulfide.
- the rise is suppressed. This is presumably because the increase in Mooney viscosity is small because the sulfide portion of the bond unit A is a C—S—C bond and is thermally stable compared to tetrasulfide and disulfide.
- the shortening of the scorch time is suppressed as compared with mercaptosilane such as 3-mercaptopropyltrimethoxysilane.
- the bonding unit B has a mercaptosilane structure, but the —C 7 H 15 portion of the bonding unit A covers the —SH group of the bonding unit B, so that it does not easily react with the polymer and scorch is less likely to occur. This is probably because of this.
- the content of the bond unit A is preferably 30 from the viewpoint that the effect of suppressing the increase in viscosity during processing and the effect of suppressing the shortening of the scorch time can be enhanced. It is at least mol%, more preferably at least 50 mol%, preferably at most 99 mol%, more preferably at most 90 mol%.
- the content of the binding unit B is preferably 1 mol% or more, more preferably 5 mol% or more, still more preferably 10 mol% or more, and preferably 70 mol% or less, more preferably 65 mol% or less, More preferably, it is 55 mol% or less.
- the total content of the binding units A and B is preferably 95 mol% or more, more preferably 98 mol% or more, and particularly preferably 100 mol%.
- the content of the bond units A and B is an amount including the case where the bond units A and B are located at the terminal of the silane coupling agent.
- the form in which the bonding units A and B are located at the end of the silane coupling agent is not particularly limited, as long as the units corresponding to the formulas (2) and (3) indicating the bonding units A and B are formed. .
- halogen for R 201 examples include chlorine, bromine, and fluorine.
- Examples of the branched or unbranched alkyl group having 1 to 30 carbon atoms of R 201 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an iso-butyl group, a sec-butyl group, and a tert-butyl group. Examples thereof include a butyl group, a pentyl group, a hexyl group, a heptyl group, a 2-ethylhexyl group, an octyl group, a nonyl group and a decyl group.
- the alkyl group preferably has 1 to 12 carbon atoms.
- Examples of the branched or unbranched alkenyl group having 2 to 30 carbon atoms of R 201 include a vinyl group, 1-propenyl group, 2-propenyl group, 1-butenyl group, 2-butenyl group, 1-pentenyl group, and 2-pentenyl group. Group, 1-hexenyl group, 2-hexenyl group, 1-octenyl group and the like.
- the alkenyl group preferably has 2 to 12 carbon atoms.
- Examples of the branched or unbranched alkynyl group having 2 to 30 carbon atoms of R 201 include ethynyl group, propynyl group, butynyl group, pentynyl group, hexynyl group, heptynyl group, octynyl group, nonynyl group, decynyl group, undecynyl group, And dodecynyl group.
- the alkynyl group preferably has 2 to 12 carbon atoms.
- Examples of the branched or unbranched alkylene group having 1 to 30 carbon atoms of R 202 include ethylene group, propylene group, butylene group, pentylene group, hexylene group, heptylene group, octylene group, nonylene group, decylene group, undecylene group, Examples include dodecylene group, tridecylene group, tetradecylene group, pentadecylene group, hexadecylene group, heptadecylene group, octadecylene group and the like.
- the alkylene group preferably has 1 to 12 carbon atoms.
- Examples of the branched or unbranched C 2-30 alkenylene group of R 202 include vinylene group, 1-propenylene group, 2-propenylene group, 1-butenylene group, 2-butenylene group, 1-pentenylene group, 2-pentenylene. Group, 1-hexenylene group, 2-hexenylene group, 1-octenylene group and the like.
- the alkenylene group preferably has 2 to 12 carbon atoms.
- Examples of the branched or unbranched C 2-30 alkynylene group of R 202 include ethynylene group, propynylene group, butynylene group, pentynylene group, hexynylene group, heptynylene group, octynylene group, noninylene group, decynylene group, undecynylene group, And dodecynylene group.
- the alkynylene group preferably has 2 to 12 carbon atoms.
- the repetition of the total of the repeating number (x) of the bonding unit A and the repeating number (y) of the bonding unit B is preferably in the range of 3 to 300. Within this range, the mercaptosilane of the bond unit B is covered with —C 7 H 15 of the bond unit A, so that it is possible to suppress the scorch time from being shortened and to have good reactivity with silica and rubber components. Can be secured.
- NXT-Z30, NXT-Z45, NXT-Z60, etc. manufactured by Momentive are used as the compound containing the binding unit A represented by the formula (2) and the coupling unit B represented by the formula (3). Can do. These may be used alone or in combination of two or more.
- the content of the silane coupling agent having a mercapto group is preferably 0.5 parts by mass or more, more preferably 1.5 parts by mass or more, and further preferably 2.5 parts by mass or more with respect to 100 parts by mass of silica. is there. If it is less than 0.5 part by mass, silica may not be dispersed well. Moreover, this compounding quantity becomes like this. Preferably it is 20 mass parts or less, More preferably, it is 15 mass parts or less, More preferably, it is 10 mass parts or less. Even if the addition amount is increased to 20 parts by mass or more, the effect of improving the dispersion of silica cannot be obtained, and the cost tends to increase unnecessarily. In addition, the scorch time is shortened, and the workability during kneading and extrusion tends to deteriorate.
- sulfur crosslinking agent
- sulfur examples include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, and highly dispersible sulfur.
- the sulfur content is preferably 0.1 parts by mass or more, more preferably 0.3 parts by mass or more with respect to 100 parts by mass of the rubber component. If it is less than 0.1 parts by mass, the vulcanization rate will be slow, and the productivity may be deteriorated.
- the content is preferably 2.0 parts by mass or less, more preferably 1.8 parts by mass or less. If it exceeds 2.0 parts by mass, the change in physical properties of the rubber may increase.
- the rubber composition of the present invention appropriately contains additives as necessary, such as softeners such as oil, anti-aging agents, vulcanizing agents, vulcanization accelerators, vulcanization accelerators, and the like. May be.
- the rubber composition of the present invention can be used as a tire member such as a tread, a sidewall, and an inner liner, and among them, it can be suitably used as a tread because it can achieve both wear resistance and wet skid. Moreover, the tire using this can be applied suitably for a passenger car, a commercial vehicle, a two-wheeled vehicle, etc.
- the rubber composition of the present invention can be produced by a general method such as a method of kneading each of the above components with a kneader such as a Banbury mixer, a kneader, or an open roll, and then vulcanizing.
- a kneader such as a Banbury mixer, a kneader, or an open roll
- step 1 for mixing the rubber component, filler (reinforcing agent), silane coupling agent and softener
- step 2 for mixing the mixture obtained in step 1, stearic acid, zinc oxide and anti-aging agent, and It is preferable to manufacture by the manufacturing method which has the kneading
- the steps 1 and 2 are not separately kneaded but kneaded in one step.
- chemicals such as anti-aging agent, zinc oxide and stearic acid lower the reaction efficiency of the silane coupling agent. Therefore, it is preferable to knead these components and, if necessary, the wax in the step 2.
- the kneading temperature in step 1 is preferably 130 to 160 ° C.
- the kneading temperature in step 2 is preferably 130 to 155 ° C.
- the kneading temperature in step 3 is 70 to 120 ° C. preferable.
- the pneumatic tire of the present invention is produced by a usual method using the rubber composition. That is, a rubber composition containing the above components is extruded in accordance with the shape of a tire component (such as a tread) at an unvulcanized stage, and is used together with other tire members on a tire molding machine in a usual manner. An unvulcanized tire is formed by molding. A pneumatic tire can be manufactured by heating and pressing the unvulcanized tire in a vulcanizer.
- Modified diene rubbers A and B Production Examples 1 to 10 shown below (oil amount of each rubber: 15% by mass) SBR: SBR1502 manufactured by JSR Corporation (styrene content: 23.5% by mass) BR: BR130B manufactured by Ube Industries, Ltd.
- Silica Ultrasil VN3 (N 2 SA: 175 m 2 / g) manufactured by EVONIK-DEGUSSA Carbon Black: Dia Black I (N 2 SA: 114 m 2 / g, DBP oil absorption: 114 ml / 100 g) manufactured by Mitsubishi Chemical Corporation
- Silane coupling agent 1 Si69 (bis (3-triethoxysilylpropyl) tetrasulfide) manufactured by EVONIK-DEGUSSA
- Silane coupling agent 2 NXT-Z45 manufactured by Momentive (compound containing bonding unit A and bonding unit B (bonding unit A: 55 mol%, bonding unit B: 45 mol%)
- Silane coupling agent 3 Si363 manufactured by EVONIK-DEGUSSA Oil: JOMO Process X140 manufactured by JX Nippon Oil & Energy Wax: Sunnock N manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
- Anti-aging agent NOCRACK 6C (N- (1,3-dimethylbutyl) -N′-phenyl-p-phenylenediamine) manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
- Stearic acid Zinc oxide manufactured by NOF Co., Ltd .: Zinc Hua No. 1 manufactured by Mitsui Mining & Smelting Co., Ltd.
- Insoluble sulfur containing 10% by mass Vulcanization accelerator TBBS: Noxeller NS manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
- Vulcanization accelerator DPG NOCELLER D manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
- Examples and Comparative Examples> According to the contents shown in Tables 1 and 2 (the amount of sulfur indicates the amount of pure sulfur contained in Seymisulfur), the materials shown in Step 1 are shown in the table using a 1.7 L Banbury mixer. It knead
- the obtained unvulcanized rubber composition was molded into a shape of a tread having a thickness of 10 mm, bonded to another tire part, and vulcanized at 170 ° C. for 15 minutes for testing.
- a tire was manufactured (tire size: 215 / 45ZR17).
- Abrasion resistance (change in groove search of Comparative Example 1) / (change in groove search of each composition) x 100
- Comparative Example 1 In Comparative Example 1 in which the modified diene rubbers A and B were not used and the silane coupling agent 1 (Si69) having no mercapto group was used, the rolling resistance index, the wear resistance, and the wet skid performance were compared with those of the Examples. It was inferior. In Comparative Examples 2 to 13 in which the modified diene rubbers A and B are used but the silane coupling agent having a mercapto group is not used, the dispersibility of silica is poor, and the performance improvement as in the examples is seen. There wasn't.
- the wear resistance, rolling resistance index, and wet skid performance are all performances. It was clarified that the performance balance can be improved synergistically while improving the balance and at the same time having good scorch time and obtaining good processability.
- Example 8 where NXT-Z45 was used and the discharge temperature in Step 1 was set higher than in Example 2 and kneading was performed at a high temperature, the rolling resistance index and the wear resistance were remarkably improved, and the scorch time was not much. It was not shortened and there was no problem in workability. Furthermore, even in Example 7 using Si363, the performance balance of rolling resistance index, wear resistance, and wet skid performance was excellent, and there was no problem in workability.
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Abstract
Description
下記式(II)で表されるケイ素若しくはスズ化合物及び下記式(III)で表される変性化合物、又は下記式(III)で表される変性化合物で変性された変性ジエン系ゴムBとを含み、かつ該変性ジエン系ゴムA及びB全体の重量平均分子量が30万~140万であり、
更に、メルカプト基を有するシランカップリング剤を含むタイヤ用ゴム組成物に関する。
上記変性ジエン系ゴムA及びBのブレンド物は、カーボンブラックとシリカの両フィラーに対して強い相互作用があり、かつフィラーとの共有結合を形成しない。また、上記アクリルアミド化合物で末端変性したゴムAによってシリカやカーボンブラックとの相互作用を強化できるが、該ゴムAのみでは低分子成分が多く、フィラー凝集塊の破壊効果が期待できないため、フィラーの分散性を高めることが難しい。これに対し本発明では、更に上記変性化合物で末端変性したゴムBも使用しているので、フィラー、特にシリカとの相互作用を一層強化でき、また、このゴムBの分子は、シリカとの相互作用を有しながら、末端変性基同士が相互作用してポリマーのカップリングが起こり、高分子量化する。そのため、フィラー凝集塊が充分に破壊されることで、ゴムA及びBによるフィラーの分散性向上効果が効率的、かつ相乗的に発揮される。
上記変性ジエン系ゴムAは、下記式(I)で表されるアクリルアミド化合物で変性されたジエン系ゴムである。これは、ポリマーの末端がアクリルアミド化合物で変性されたジエン系ゴムである。
なお、SBR(非変性)の好適なスチレン量は、変性ジエン系ゴムA及びBが変性SBRの場合と同様である。
なお、カーボンブラックのチッ素吸着比表面積は、JIS K 6217-2:2001によって求められる。
なお、カーボンブラックのDBP吸油量は、JIS K6217-4:2001によって求められる。
なお、シリカのN2SAは、ASTMD3037-81に準じてBET法で測定される値である。
なお、結合単位A、Bの含有量は、結合単位A、Bがシランカップリング剤の末端に位置する場合も含む量である。結合単位A、Bがシランカップリング剤の末端に位置する場合の形態は特に限定されず、結合単位A、Bを示す式(2)、(3)と対応するユニットを形成していればよい。
硫黄としては、粉末硫黄、沈降硫黄、コロイド硫黄、不溶性硫黄、高分散性硫黄などが挙げられる。
変性ジエン系ゴムA及びB:下記製造例1~10(各ゴムのオイル量:15質量%)
SBR:JSR(株)製のSBR1502(スチレン含有量:23.5質量%)
BR:宇部興産(株)製のBR130B
シリカ:EVONIK-DEGUSSA社製のウルトラジルVN3(N2SA:175m2/g)
カーボンブラック:三菱化学(株)製のダイアブラックI(N2SA:114m2/g、DBP吸油量:114ml/100g)
シランカップリング剤1:EVONIK-DEGUSSA社製のSi69(ビス(3-トリエトキシシリルプロピル)テトラスルフィド)
シランカップリング剤2:Momentive社製のNXT-Z45(結合単位A及び結合単位Bを含む化合物(結合単位A:55モル%、結合単位B:45モル%))
シランカップリング剤3:EVONIK-DEGUSSA社製のSi363
オイル:JX日鉱日石エネルギ-(株)製のJOMOプロセスX140
ワックス:大内新興化学工業(株)製のサンノックN
老化防止剤:大内新興化学工業(株)製のノクラック6C(N-(1,3-ジメチルブチル)-N’-フェニル-p-フェニレンジアミン)
ステアリン酸:日油(株)製の椿
酸化亜鉛:三井金属鉱業(株)製の亜鉛華1号
硫黄:日本乾溜工業(株)製のセイミサルファー(2硫化炭素による不溶分60%、オイル分10質量%を含む不溶性硫黄)
加硫促進剤TBBS:大内新興化学工業(株)製のノクセラーNS
加硫促進剤DPG:大内新興化学工業(株)製のノクセラーD
内容積20リットルのステンレス製重合反応機を洗浄、乾燥し、乾燥窒素で置換した後に1,3-ブタジエン548g、スチレン235g、テトラヒドロフラン8.89g、ヘキサン10.2kg、n-ブチルリチウム(n-ヘキサン溶液、5.22mmol)を添加し、攪拌下に65℃で3時間重合を行った。重合完了後、N,N-ジメチルアミノプロピルアクリルアミドを1.57mmol(0.245g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを3.66mmol(2.251g)添加した。攪拌下に30分間反応させた後、10mlのメタノールを加えて、更に5分間攪拌した。その後、重合反応容器の内容物を取り出し、2,6-ジ-t-フチル-p-クレゾール(住友化学(株)製のスミライザーBHT:以下同様)を10g、オイルを141g加え、ヘキサンの大部分を蒸発させた後、55℃で12時間減圧乾燥し、ゴム混合物1を得た。
N,N-ジメチルアミノプロピルアクリルアミドを0.52mmol(0.082g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを4.70mmol(2.894g)に変更した以外、製造例1と同様に行い、ゴム混合物2を得た。
N,N-ジメチルアミノプロピルアクリルアミドを4.70mmol(0.734g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを0.52mmol(0.322g)に変更した以外、製造例1と同様に行い、ゴム混合物3を得た。
テトラヒドロフランを31.12g、n-ブチルリチウムを(n-ヘキサン溶液、18.28mmol)、N,N-ジメチルアミノプロピルアクリルアミドを1.83mmol(0.286g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを16.45mmol(10.131g)に変更した以外、製造例1と同様に行い、ゴム混合物4を得た。
テトラヒドロフランを31.12g、n-ブチルリチウムを(n-ヘキサン溶液、18.28mmol)、N,N-ジメチルアミノプロピルアクリルアミドを16.45mmol(2.57g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを1.83mmol(1.126g)に変更した以外、製造例1と同様に行い、ゴム混合物5を得た。
テトラヒドロフランを4.15g、n-ブチルリチウムを(n-ヘキサン溶液、2.44mmol)、N,N-ジメチルアミノプロピルアクリルアミドを0.24mmol(0.038g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを2.19mmol(1.351g)に変更した以外、製造例1と同様に行い、ゴム混合物6を得た。
テトラヒドロフランを4.15g、n-ブチルリチウムを(n-ヘキサン溶液、2.44mmol)、N,N-ジメチルアミノプロピルアクリルアミドを2.19mmol(0.343g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを0.24mmol(0.15g)に変更した以外、製造例1と同様に行い、ゴム混合物7を得た。
テトラヒドロフランを4.15g、n-ブチルリチウムを(n-ヘキサン溶液、2.44mmol)、N,N-ジメチルアミノプロピルアクリルアミドを0mmol(0g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを2.44mmol(1.501g)に変更した以外、製造例1と同様に行い、ゴム混合物8を得た。
テトラヒドロフランを4.15g、n-ブチルリチウムを(n-ヘキサン溶液、2.44mmol)、N,N-ジメチルアミノプロピルアクリルアミドを2.44mmol(0.381g)、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを0mmol(0g)に変更した以外、製造例1と同様に行い、ゴム混合物9を得た。
内容積20リットルのステンレス製重合反応機を洗浄、乾燥し、乾燥窒素で置換した後に1,3-ブタジエン548.3g、スチレン235g、テトラヒドロフラン8.89g、ヘキサン10.2kg、n-ブチルリチウム(n-ヘキサン溶液、5.22mmol)を添加し、攪拌下に65℃で3時間重合を行った。重合完了後、N,N-ジメチルアミノプロピルアクリルアミドを5.22mmol(0.816g)添加した。攪拌下に30分間反応させた後、10mlのメタノールを加えて、更に5分間攪拌した(変性ジエン系ゴムA)。
また別途、内容積20リットルのステンレス製重合反応機を洗浄、乾燥し、乾燥窒素で置換した後に1,3-ブタジエン548.3g、スチレン235g、テトラヒドロフラン8.89g、ヘキサン10.2kg、n-ブチルリチウム(n-ヘキサン溶液、5.22mmol)を添加し、攪拌下に65℃で3時間重合を行った。重合完了後、1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレートを5.22mmol(3.216g)添加した。攪拌下に30分間反応させた後、10mlのメタノールを加えて、更に5分間攪拌した(変性ジエン系ゴムB)。
その後、それぞれの重合反応容器の内容物を取り出して、変性ジエン系ゴムA及びBの配合比(A/B(質量比))が30/70になるように混合し、2,6-ジ-t-フチル-p-クレゾールを10g、オイルを141g加え、ヘキサンの大部分を蒸発させた後、55℃で12時間減圧乾燥し、ゴム混合物10を得た。
表1、2に示す配合内容(硫黄量は、セイミサルファー中に含まれる純硫黄量を示す)に従い、1.7Lバンバリーミキサーを用いて、配合材料のうち、工程1に示す材料を表に示す排出温度になるように5分間混練りし、混練り物を得た。次に、工程1で得られた混練り物に工程2に示す材料を添加し、140℃で3分間混練りし、混練り物を得た。続いて、工程2で得られた混練り物に工程3に示す材料を添加し、オープンロールを用いて、80℃で3分間混練りして、未加硫ゴム組成物を得た。
得られた未加硫ゴム組成物を150℃で20分間プレス加硫し、加硫ゴムシートを得た。
未加硫ゴム組成物について、JIS K6300に従って未加硫ゴム物理試験方法のムーニースコーチ試験を行い、130.0±0.5℃でのt10[分]を測定し、それを、基準比較例を100とした指数で示した。スコーチタイムが短くなるとゴム焼けの問題が起こる傾向がある。今回の評価では、指数が70以下になると、仕上げ練りや押し出し工程等でゴム焼けの問題が起こる可能性がある。
加硫ゴムシートについて、粘弾性スペクトロメーターVES((株)岩本製作所製)を用いて、温度70℃、初期歪み10%、動歪み2%の条件下で各配合のtanδを測定し、比較例1のtanδを100として、下記計算式により指数表示した。指数が大きいほど転がり抵抗が小さく、低燃費性に優れる。
(転がり抵抗指数)=(比較例1のtanδ)/(各配合のtanδ)×100
試験用タイヤを車輌(国産FF2000cc)の全輪に装着して、湿潤アスファルト路面で初速度100km/hからの制動距離を求めた。比較例1の制動距離を100として、下記計算式により指数表示した。指数が大きいほど、ウェットスキッド性能が良好である。
ウェットスキッド性能=(比較例1の制動距離)/(各配合の制動距離)×100
試験用タイヤを車輌(国産FF2000cc)の全輪に装着してテストコースを実車走行し、30000km走行前後のパターン溝探さの変化を求めた。比較例1を溝探さの変化を100として、下記計算式により指数表示した。指数が大きいほど耐摩耗性能が良好である。
耐摩耗性能=(比較例1の溝探さの変化)/(各配合の溝探さの変化)×100
Claims (5)
- 下記式(I)で表されるアクリルアミド化合物で変性された変性ジエン系ゴムAと、
下記式(II)で表されるケイ素若しくはスズ化合物及び下記式(III)で表される変性化合物、又は下記式(III)で表される変性化合物で変性された変性ジエン系ゴムBとを含み、かつ該変性ジエン系ゴムA及びB全体の重量平均分子量が30万~140万であり、
更に、メルカプト基を有するシランカップリング剤を含むタイヤ用ゴム組成物。 - 前記変性ジエン系ゴムA及びBは、炭化水素溶媒中で、共役ジエンモノマー、又は共役ジエンモノマー及び芳香族ビニルモノマーをアルカリ金属系触媒を用いて重合させることにより得られるアルカリ金属末端を有する活性共役ジエン系重合体に対して、前記アクリルアミド化合物と、前記ケイ素若しくはスズ化合物及び前記変性化合物、又は前記変性化合物とを反応させることにより得られる混合物である請求項1記載のタイヤ用ゴム組成物。
- 前記変性化合物におけるR4~R6はメチル基、エチル基、プロピル基又はブチル基、R7~R12はメトキシ基、エトキシ基、プロポキシ基又はブトキシ基、p~rは2~5の整数である請求項1又は2記載のタイヤ用ゴム組成物。
- 前記メルカプト基を有するシランカップリング剤は、下記式(1)で表される化合物、及び/又は下記式(2)で示される結合単位Aと下記式(3)で示される結合単位Bとを含む化合物である請求項1~3のいずれかに記載のタイヤ用ゴム組成物。
- 請求項1~4のいずれかに記載のゴム組成物を用いて作製したトレッドを有する空気入りタイヤ。
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EP3053934A1 (en) * | 2015-02-06 | 2016-08-10 | LANXESS Deutschland GmbH | Heteroatom containing modified diene polymers |
TWI663177B (zh) * | 2015-09-21 | 2019-06-21 | 日商Etic有限公司 | 二氧化矽調配用改質溶液聚合二烯系橡膠的製造方法及其橡膠組成物 |
CN108329549B (zh) * | 2018-03-14 | 2020-05-19 | 中国科学院长春应用化学研究所 | 一种改性双烯烃橡胶及其制备方法 |
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