WO2013047314A1 - (メタ)アクリロイル末端ポリイソブチレン系重合体、その製造方法、および活性エネルギー線硬化性組成物 - Google Patents
(メタ)アクリロイル末端ポリイソブチレン系重合体、その製造方法、および活性エネルギー線硬化性組成物 Download PDFInfo
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- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C08F10/08—Butenes
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- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
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- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
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- C08F8/00—Chemical modification by after-treatment
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08F8/14—Esterification
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- C08F8/00—Chemical modification by after-treatment
- C08F8/26—Removing halogen atoms or halogen-containing groups from the molecule
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2810/00—Chemical modification of a polymer
- C08F2810/30—Chemical modification of a polymer leading to the formation or introduction of aliphatic or alicyclic unsaturated groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2810/00—Chemical modification of a polymer
- C08F2810/40—Chemical modification of a polymer taking place solely at one end or both ends of the polymer backbone, i.e. not in the side or lateral chains
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08J2323/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08J2323/22—Copolymers of isobutene; butyl rubber
Definitions
- the present invention relates to a polymer having a low halogen atom content remaining in a polymer, a simple production method thereof, an active energy ray composition that can be rapidly cured by irradiation with a low amount of light, and a cured product thereof.
- Active energy ray curing technology is more solvent-free, energy-saving, and space-saving in the curing process than heat curing technology.
- active energy ray curing improves the productivity because the reaction can be completed in a short time.
- high functionality can be easily achieved.
- the main characteristics required for the resin in the above fields include durability, heat resistance, weather resistance, water resistance, water gas permeability, etc., and examples of resins having such characteristics include An isobutylene polymer is mentioned.
- Patent Document 1 (Meth) acryloyl-terminated polyisobutylene described in Patent Document 1 is known as a resin having a photocrosslinkable group at the polyisobutylene terminal.
- the technique disclosed in Patent Document 1 is not only a linear synthesis method in which the synthesis route of (meth) acryloyl-terminated polyisobutylene is extremely long, but also the residual chlorine atom in the resulting resin is avoided depending on the application. May be.
- Patent Document 2 discloses a technique relating to a (meth) acryloyl-terminated polyisobutylene polymer that essentially does not contain a halogen atom.
- the synthesis method disclosed here is not only complicated, but silane compounds and platinum catalysts necessary for the synthesis are very expensive, and there are great economical restrictions for industrial production.
- light irradiation of as much as 2000 J is necessary, and there has been a demand for a polymer that can be synthesized more easily and can be cured by light irradiation with a low light amount.
- Patent Document 3 discloses a technique for functionalizing a polyisobutylene terminal with a phenoxy derivative.
- a compound having a phenoxy group and a (meth) acryloyl ester group is used as an end-capping agent, the polymer ends are not hydrolyzed even under reaction conditions and post-treatment conditions in which a Lewis acid coexists.
- Patent Document 4 discloses a technique for introducing an alkenyl group at the end of an isobutylene polymer by Friedel-Crafts reaction. It is only described that the alkenyl-terminated polyisobutylene polymer can be cured by forming a bond by a hydrosilylation reaction with a hydrosilane compound under a platinum catalyst.
- JP 2001-31714 A JP-A-10-87726 WO2010 / 083181 Japanese Patent Laid-Open No. 05-186513
- the present invention has been made in view of the above problems, and can be rapidly cured by a polymer having a low halogen atom content remaining in the polymer, a simple production method thereof, and light irradiation with a low light amount.
- the object is to provide an active energy ray composition and a cured product thereof.
- the present inventors have found that a (meth) acryloyl-terminated polyisobutylene polymer or a (meth) acryloyl-terminated polyisobutylene polymer represented by the following general formula (1)
- the present inventors have found that the above-mentioned problems can be solved by combining the active energy ray polymerization initiator and the present invention.
- the present invention relates to a (meth) acryloyl-terminated polyisobutylene polymer (A) represented by the following general formula (1), and
- R 1 represents a monovalent or polyvalent aromatic hydrocarbon group, or a monovalent or polyvalent aliphatic hydrocarbon group.
- A represents a polyisobutylene polymer.
- R 2 represents 2 having 2 to 6 carbon atoms. a valent saturated hydrocarbon group, .R 5 representing a monovalent hydrocarbon group or an alkoxy group, a .R 3, R 4 each represents hydrogen, 1 to 20 carbon atoms representing the groups that do not contain heteroatoms Represents hydrogen or a methyl group, and n represents a natural number.
- Active energy ray polymerization initiator (B) The active energy ray-curable composition characterized by containing.
- the main chain of the polyisobutylene polymer of A is preferably produced by living cationic polymerization.
- the molecular weight of the (meth) acryloyl-terminated polyisobutylene polymer (A) is 200 to 500,000 in terms of polystyrene-equivalent number average molecular weight measured by size exclusion chromatography, and the molecular weight distribution is 1.8 or less. Is preferred.
- the present invention relates to a cured product obtained by curing the active energy ray-curable composition described above with active energy rays.
- the present invention relates to a (meth) acryloyl-terminated polyisobutylene polymer (A) represented by the following general formula (1).
- R 1 represents a monovalent or polyvalent aromatic hydrocarbon group, or a monovalent or polyvalent aliphatic hydrocarbon group.
- A represents a polyisobutylene polymer.
- R 2 represents 2 having 2 to 6 carbon atoms. a valent saturated hydrocarbon group, a monovalent hydrocarbon group .
- R 3, R 4 are each hydrogen, C 1 -C 20 represents a group containing no hetero atoms or, .R 5 representing an alkoxy group Represents hydrogen or a methyl group, n represents a natural number)
- R 2 is —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —CH 2 CH 2 CH 2 CH 2 —, —CH 2 CH 2 CH 2 CH 2 CH 2 —, —CH 2 CH 2 CH 2 CH 2 —, —CH 2 CH 2 CH 2 A divalent hydrocarbon group selected from the group consisting of CH 2 CH 2 CH 2 — is preferable, and a group represented by —CH 2 CH 2 — is more preferable.
- R 3 and R 4 are preferably hydrogen.
- R 5 is preferably hydrogen.
- the molecular weight of the (meth) acryloyl-terminated polyisobutylene-based polymer (A) is 200 to 500,000 in terms of polystyrene as measured by size exclusion chromatography (SEC), and has a molecular weight distribution (weight average molecular weight Mw). And the ratio Mw / Mn of the number average molecular weight Mn) is preferably 1.8 or less.
- R 1 represents a monovalent or polyvalent aromatic hydrocarbon group, or a monovalent or polyvalent aliphatic hydrocarbon group.
- A represents a polyisobutylene polymer.
- R 2 represents 2 having 2 to 6 carbon atoms. a valent saturated hydrocarbon group, a monovalent hydrocarbon group .
- R 3, R 4 are each hydrogen, C 1 -C 20 represents a group containing no hetero atoms or, .R 5 representing an alkoxy group Represents hydrogen or a methyl group, n represents a natural number
- a (meth) acryloyl characterized by reacting a halogen-terminated polyisobutylene polymer (a) obtained by cationic polymerization with a compound (b) having a (meth) acryloyl group and a phenoxy group in the presence of a Lewis acid catalyst
- the present invention relates to a method for producing a terminal polyisobutylene polymer (A).
- the cationic polymerization is preferably living cationic polymerization.
- the compound (b) having a (meth) acryloyl group and a phenoxy group is preferably 2-phenoxyethyl acrylate.
- halogen-terminated polyisobutylene polymer (a) it is preferable to react the halogen-terminated polyisobutylene polymer (a) with the compound (b) having a (meth) acryloyl group and a phenoxy group under a temperature condition lower than 0 ° C.
- Ratio of the number of moles of the compound (ro) having a (meth) acryloyl group and a phenoxy group and the Lewis acid ((the number of moles of the compound (ro) having a (meth) acryloyl group and a phenoxy group) / (the number of moles of Lewis acid))
- a compound (b) having a (meth) acryloyl group and a phenoxy group can be reacted under a reaction condition in which the value represented by (ii) is less than 1.0. preferable.
- the (meth) acryloyl-terminated polyisobutylene polymer of the present invention a polymer having a very small halogen atom content remaining in the polymer can be produced more easily than conventional production methods.
- the composition containing the polymer can be rapidly cured by irradiation with a low amount of light.
- the polyisobutylene polymer (A) in the present invention is represented by the following general formula (1).
- R 1 represents a monovalent or polyvalent aromatic hydrocarbon group, or a monovalent or polyvalent aliphatic hydrocarbon group.
- A represents a polyisobutylene polymer.
- R 2 represents 2 having 2 to 6 carbon atoms.
- R 3 and R 4 each represents hydrogen, a monovalent hydrocarbon group having 1 to 20 carbon atoms, or an alkoxy group, and R 5 represents hydrogen.
- n represents a natural number.
- a in the (meth) acryloyl-terminated polyisobutylene polymer (A) is a polyisobutylene polymer.
- the monomer constituting the polyisobutylene polymer is mainly composed of isobutylene. Other cationically polymerizable monomers may be copolymerized as long as the effect is not impaired.
- Examples of such monomers include olefins having 4 to 12 carbon atoms, vinyl ethers, aromatic vinyl compounds, vinyl silanes, and allyl silanes. Specifically, isoprene, amylene, 1,3-butadiene, 1-butene, 2-butene, 2-methyl-1-butene, 3-methyl-1-butene, pentene, 4-methyl-1-pentene, hexene, vinylcyclohexene, ⁇ -pinene, ⁇ -pinene , Limonene, styrene, indene, ⁇ -methylstyrene, methoxystyrene, methylstyrene, trimethylstyrene, chlorostyrene, dichlorostyrene, methyl vinyl ether, ethyl vinyl ether, isobutyl vinyl ether, vinyl trichlorosilane, vinylmethyldichlorosilane, vinyldimethylchlorosilane, vinyl Dimethylme
- the isobutylene polymer When other monomers capable of copolymerization with isobutylene are used, they are preferably contained in the isobutylene polymer in an amount of 50% by weight or less, more preferably 30% by weight or less, and further preferably 10% by weight or less. Also good.
- R 1 in the general formula (1) is a monovalent or polyvalent aromatic hydrocarbon group or a monovalent or polyvalent aliphatic hydrocarbon group.
- aromatic hydrocarbon group include cumyl group, m-dicumyl group, p-dicumyl group, 5-tert-butyl-1,3-dicumyl group, 5-methyl-1,3-dicumyl group, 1 , 3,5-tricumyl group and the like.
- aliphatic hydrocarbon group include CH 3 (CH 3 ) 2 CCH 2 (CH 3 ) 2 C—, — (CH 3 ) 2 CCH 2 (CH 3 ) 2 CCH 2 (CH 3 ).
- a group represented by 2 C— is preferred.
- R 2 in the general formula (1) is a divalent saturated hydrocarbon group having 2 to 6 carbon atoms and does not contain a heteroatom.
- Specific examples thereof include, for example, —CH 2 CH 2 -, -CH 2 CH 2 CH 2- , -CH 2 CH 2 CH 2 CH 2- , -CH 2 CH 2 CH 2 CH 2- , -CH 2 CH 2 CH 2 CH 2 CH 2- , -CH 2 CH 2 CH 2 CH 2 CH 2-, etc. Is preferred.
- —CH 2 CH 2 — is preferable from the viewpoint of availability.
- R 3 and R 4 are each hydrogen, a monovalent hydrocarbon group having 1 to 20 carbon atoms, or an alkoxy group. Specific examples thereof include a methyl group, an ethyl group, a propyl group, and an isopropyl group.
- R 5 in the above general formula (1) is hydrogen or a methyl group, and hydrogen is preferable in terms of availability and reactivity.
- N in the general formula (1) is a natural number, but in order to achieve sufficient strength, durability, gel fraction and the like when obtaining a crosslinkable polymer by a crosslinking reaction, it should be 2 or 3. preferable.
- the molecular weight of the (meth) acryloyl-terminated polyisobutylene polymer (A) in the present invention is not particularly limited, but the number average molecular weight determined by SEC (Size Exclusion Chromatography) is 200 in terms of fluidity and physical properties after curing. Is preferably 500 to 500,000, more preferably 300 to 500,000, and still more preferably 1,000 to 500,000.
- the number average molecular weight of the (meth) acryloyl-terminated polyisobutylene-based polymer (A) is lower than 200, it is not preferable because the hardness of the active energy ray-curable composition becomes too high, whereas it exceeds 500,000. In some cases, fluidity and workability tend to deteriorate.
- the molecular weight distribution (value represented by (weight average molecular weight Mw) / (number average molecular weight Mn)) of the (meth) acryloyl-terminated polyisobutylene polymer (A) is 1.8 or less. Preferably, it is preferably 1.5 or less, and more preferably 1.3 or less.
- the (meth) acryloyl-terminated polyisobutylene polymer (A) represented by the general formula (1) in the present invention is a halogen-terminated polyisobutylene polymer (A), a compound having a (meth) acryloyl group and a phenoxy group ( It is preferable to obtain in one step by reaction with (b).
- the halogen-terminated polyisobutylene polymer (A) is preferably one represented by the following general formula (I).
- R 1 (-AX) n (I) (Wherein X is a halogen atom, R 1 and n are the same as above)
- X in the general formula (I) is chlorine, bromine, or iodine, and chlorine is preferable from the viewpoint of availability and stability of the compound.
- the method for producing the halogen-terminated polyisobutylene polymer (A) is preferably cationic polymerization, but living cationic polymerization is more preferable.
- Examples of the compound of the general formula (II) used in the present invention include the following compounds.
- (1-Chloro-1-methylethyl) benzene is also called cumyl chloride, and bis (1-chloro-1-methylethyl) benzene is bis ( ⁇ -chloroisopropyl) benzene, bis (2-chloro-). Also called 2-propyl) benzene or dicumyl chloride, tris (1-chloro-1-methylethyl) benzene is tris ( ⁇ -chloroisopropyl) benzene, tris (2-chloro-2-propyl) benzene or tricumyl. Also called chloride.
- Lewis acid may be any one that can be used for cationic polymerization.
- TiCl 4 , BCl 3 , and SnCl 4 are preferable in view of the ability as a catalyst and industrial availability, and TiCl 4 is particularly preferable in the present invention in terms of a balance between catalytic activity and availability.
- the amount of Lewis acid used is not particularly limited, but can be set in view of the polymerization characteristics or polymerization concentration of the monomer used. Usually, it can be used in an amount of 0.01 to 300 molar equivalents, preferably in the range of 0.05 to 200 molar equivalents, relative to the compound represented by the general formula (II).
- an electron donor component can be further present if necessary.
- This electron donor component is believed to have the effect of stabilizing the growth carbon cation during cationic polymerization, and the addition of an electron donor produces a polymer with a narrow molecular weight distribution and a controlled structure. be able to.
- the electron donor component that can be used is not particularly limited, and examples thereof include pyridines, amines, amides, sulfoxides, esters, and metal compounds having an oxygen atom bonded to a metal atom.
- the number of donors defined as a parameter representing the strength as an electron donor (electron donor) of various compounds is usually 15 to 60.
- the number of donors of the above various substances is described in “Donor and Acceptor”, by Goodman, Otsuki, Okada, and Academic Publishing Center (1983).
- 2-methylpyridine which has a remarkable effect of addition, is particularly preferable.
- the electron donor component is usually used in an amount of 0.01 to 50 times mol and preferably 0.1 to 30 times mol of the polymerization initiator.
- the polymerization of the halogen-terminated polyisobutylene-based polymer (a) can be carried out in an organic solvent as necessary, and the organic solvent can be used without particular limitation as long as it does not essentially inhibit cationic polymerization.
- halogenated hydrocarbons such as methyl chloride, dichloromethane, chloroform, ethyl chloride, dichloroethane, n-propyl chloride, n-butyl chloride, chlorobenzene; benzene, toluene, xylene, ethylbenzene, propylbenzene, butylbenzene, etc.
- Alkylbenzenes linear aliphatic hydrocarbons such as ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane; 2-methylpropane, 2-methylbutane, 2,3,3-trimethylpentane, 2 Branched aliphatic hydrocarbons such as 1,2,5-trimethylhexane; cycloaliphatic hydrocarbons such as cyclohexane, methylcyclohexane and ethylcyclohexane; paraffin oil obtained by hydrorefining petroleum fractions, etc. .
- solvents can be used alone or in combination of two or more in consideration of the balance of the polymerization characteristics of the monomers constituting the isobutylene polymer and the solubility of the polymer to be formed.
- the amount of the solvent used is determined so that the concentration of the polymer is 1 to 50 wt%, preferably 5 to 35 wt%, in consideration of the viscosity of the polymer solution obtained and ease of heat removal.
- each component is mixed at a temperature of, for example, ⁇ 100 ° C. or more and less than 0 ° C. under cooling.
- a particularly preferred temperature range is ⁇ 30 ° C. to ⁇ 80 ° C.
- the compound (b) having a (meth) acryloyl group and a phenoxy group has the general formula (2):
- the halogen-terminated polyisobutylene polymer (a) obtained by cationic polymerization represented by the general formula (I) is converted to a compound (b) having a (meth) acryloyl group and a phenoxy group represented by the general formula (2).
- a Lewis acid it is preferable to use a Lewis acid as a catalyst.
- Ratio of the number of moles of the compound (ro) having a (meth) acryloyl group and a phenoxy group and the Lewis acid ((the number of moles of the compound (ro) having a (meth) acryloyl group and a phenoxy group) / (the number of moles of Lewis acid)) It is preferable that the reaction is carried out under a condition of less than 1.0.
- the reactivity of the addition reaction of the compound (b) having a (meth) acryloyl group and a phenoxy group with respect to the halogen-terminated polyisobutylene polymer (a) is lowered, and the introduction rate of the (meth) acryloyl group is lowered.
- This is not preferable. This is considered to be due to the fact that the compound (b) having a (meth) acryloyl group and a phenoxy group coordinates to the Lewis acid and the Lewis acidity is lowered.
- a reaction solvent can also be used, and for example, a single or mixed solvent arbitrarily selected from halogenated hydrocarbons, aromatic hydrocarbons, and aliphatic hydrocarbons can be used.
- halogenated hydrocarbons aromatic hydrocarbons, and aliphatic hydrocarbons
- methylene chloride, chloroform, 1,1-dichloroethane, 1,2-dichloroethane, n-propyl chloride, n-butyl chloride are used as halogenated hydrocarbons because of their solubility and reactivity under the polymerization conditions of the polymer. It is preferable that it is 1 or more types of components chosen from these.
- the aromatic hydrocarbon is preferably toluene, and the aliphatic hydrocarbon is at least one selected from butane, pentane, hexane, heptane, octane, nonane, decane, cyclohexane, methylcyclohexane, and ethylcyclohexane. Ingredients are preferred.
- the (meth) acryloyl group-terminated polyoxyethylene represented by the general formula (1) is used. Production of an isobutylene polymer can be easily achieved.
- the reaction temperature when the halogen-terminated polyisobutylene polymer (a) is reacted with the compound (b) having the (meth) acryloyl group and phenoxy group represented by the general formula (2) is lower than 0 ° C. Preferably it is carried out at temperature. It is not preferable to perform the reaction at 0 ° C. or higher because the introduction rate of the compound (b) having a (meth) acryloyl group and a phenoxy group may be lowered.
- halogen-terminated polyisobutylene undergoes a chain transfer reaction, and an exo-olefin (isopropenyl group) inactive to the Friedel-Crafts reaction is generated as a terminal functional group of the polyisobutylene.
- the halogen-terminated polyisobutylene polymer (a) When the halogen-terminated polyisobutylene polymer (a) is reacted with the compound (b) having the (meth) acryloyl group and phenoxy group represented by the general formula (2), the halogen-terminated poly once isolated
- the isobutylene polymer (a) may be reacted with the compound (b) having a (meth) acryloyl group and a phenoxy group, and the (meth) acryloyl group is polymerized during the polymerization of the halogen-terminated polyisobutylene polymer (a).
- the compound (b) having a phenoxy group may be reacted by being added to the polymerization system.
- the addition of the compound (b) having a (meth) acryloyl group and a phenoxy group is when the conversion of isobutylene monomer measured by gas chromatography reaches 50% or more. Is preferable, more preferably 80% or more, and even more preferably 95% or more.
- bases to be added include amine compounds such as ammonia, diethylamine, triethylamine, di-n-propylamine, tri-n-propylamine, di-i-propylamine, tri-i-propylamine, di-n-butylamine, tri- Nitrogen-containing compounds such as n-butylamine, di-i-butylamine, tri-i-butylamine, pyridine, ⁇ -picoline, ⁇ -picoline, aniline, methylaniline, dimethylaniline, N, N-dimethylaniline, or water Lithium oxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, cesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, rubidium carbonate, cesium carbonate, lithium bicarbonate, sodium bicarbonate, potassium bicarbonate, rubidium bicarbonate, Cesium bicarbonate, hydrogenated Um, sodium hydride, butyl lithium, and lithium diisopropylamide.
- halogenated hydrocarbon solvents such as methylene chloride, chloroform, 1,1-dichloroethane, 1,2-dichloroethane, n-propyl chloride, n-butyl chloride, benzene, toluene, xylene, etc.
- Aromatic hydrocarbons pentane, n-hexane, cyclohexane, methylcyclohexane, ethylcyclohexane and other aliphatic hydrocarbons, diethyl ether, dibutyl ether, diisopropyl ether, tetrahydrofuran, dimethoxyethane, dioxane and other ethers, ethyl acetate and other esters
- acetonitrile, pyridine, triethylamine and the like can be used as a solvent.
- the reaction temperature is ⁇ 70 ° C. to 200 ° C., preferably 0 ° C. to 100 ° C., for 1 minute to 24 hours.
- a compound (b) having a (meth) acryl group and a phenoxy group is obtained.
- the generated HX that is, hydrogen chloride, hydrogen bromide or hydrogen iodide is used for the purpose of promoting the reaction.
- a base to be captured may be added. Examples of bases to be added include ammonia, diethylamine, triethylamine, di-n-propylamine, tri-n-propylamine, di-i-propylamine, tri-i-propylamine, di-n-butylamine, and tri-n-butylamine.
- the compound represented by the general formula (6) and the above-mentioned base may be reacted in advance, and the neutralized compound may be reacted with the compound (d) having a phenoxy group and a halogen group.
- halogenated hydrocarbon solvents such as methylene chloride, chloroform, 1,1-dichloroethane, 1,2-dichloroethane, n-propyl chloride, n-butyl chloride, benzene, toluene, xylene, etc.
- Aromatic hydrocarbons pentane, n-hexane, cyclohexane, methylcyclohexane, ethylcyclohexane and other aliphatic hydrocarbons, diethyl ether, dibutyl ether, diisopropyl ether, tetrahydrofuran, dimethoxyethane, dioxane and other ethers, ethyl acetate and other esters
- acetonitrile, pyridine, triethylamine and the like can be used as a solvent.
- the reaction temperature is ⁇ 70 ° C. to 200 ° C., preferably 0 ° C. to 100 ° C. for 1 minute.
- a compound (b) having a (meth) acryloyl group and a phenoxy group is obtained.
- the (meth) acryloyl-terminated polyisobutylene polymer (A) represented by the general formula (1) in the present invention is obtained by reacting the halogen-terminated polyisobutylene polymer (I) with a compound (e) having a phenoxy group. It is also possible to obtain a compound having (meth) acryloyl group after the reaction.
- a polymerization inhibitor may be added as necessary during purification after polymerization or during storage.
- the polymerization inhibitor include hydroquinone, hydroquinone monomethyl ether, p-tert-butylcatechol, 4-methoxy-naphthol, 2,6-di-t-butyl-4-methylphenol, 2,2′-methylenebis (4 -Ethyl-6-t-butylphenol), 2,6-di-t-butyl-N, N-dimethylamino-p-cresol, 2,4-dimethyl-6-t-butylphenol, 4-t-butylcatechol, Phenolic compounds such as 4,4′-thio-bis (3-methyl-6-tert-butylphenol), 4,4′-butylidene-bis (3-methyl-6-tert-butylphenol), 4-hydroxy-2 , 2,6,6, -tetramethyl
- N-oxy radical compounds N-oxy radical compounds, phenol compounds, amino compounds and hydroxylamine compounds are preferred.
- N-oxy radical compounds, N-oxy radical compounds, and phenol compounds are more preferable from the viewpoint of effectively suppressing polymerization.
- the above polymerization inhibitor can be used in combination with other polymerization inhibitors.
- a superior polymerization suppression effect can be obtained due to the synergistic effect of the combined use of both.
- the amount of the polymerization inhibitor used is desirably 1 to 5000 ppm by mass, preferably 50 to 3000 ppm by mass, based on the (meth) acryloyl-terminated polyisobutylene polymer, from the viewpoint of sufficiently exhibiting the polymerization inhibitory effect.
- the active energy ray-curable composition of the present invention includes a (meth) acryloyl-terminated polyisobutylene polymer (A) represented by the following general formula (1), and
- R 1 represents a monovalent or polyvalent aromatic hydrocarbon group, or a monovalent or polyvalent aliphatic hydrocarbon group.
- A represents a polyisobutylene polymer.
- R 2 represents 2 having 2 to 6 carbon atoms.
- R 3 and R 4 each represents hydrogen, a monovalent hydrocarbon group having 1 to 20 carbon atoms, or an alkoxy group, and R 5 represents hydrogen.
- n represents a natural number.
- the active energy ray polymerization initiator (B) it is preferable to use a photo radical initiator or a photo anion initiator.
- the initiators used may be used singly or as a mixture of two or more, but when used as a mixture, the amount of each initiator used is within the respective ranges described below. It is preferable that it exists in.
- the active energy ray polymerization initiator (B) used in the present invention is not particularly limited, but a photo radical initiator and a photo anion initiator are preferred, and a photo radical initiator is particularly preferred.
- a compound having a hydroxyl group and a phenyl ketone structure, a compound having a benzophenone structure, and a compound having an acylphosphine oxide structure are preferable.
- 3-methoxybenzophenone, 4-methylbenzophenone, 4-chlorobenzophenone 4,4′-dimethoxybenzophenone, 4-chloro-4′-benzylbenzophenone, 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 2-benzyl -2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4 , 4-Trimethyl pliers Phosphine oxide, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide are
- initiators may be used alone or in combination with other compounds. Specifically, combinations with amines such as diethanolmethylamine, dimethylethanolamine, and triethanolamine, further combinations with iodonium salts such as diphenyliodonium chloride, and combinations with dyes and amines such as methylene blue are included. It is done.
- amines such as diethanolmethylamine, dimethylethanolamine, and triethanolamine
- iodonium salts such as diphenyliodonium chloride
- dyes and amines such as methylene blue
- polymerization inhibitors such as hydroquinone, hydroquinone monomethyl ether, benzoquinone, para tertiary butyl catechol, can also be added as needed.
- a near infrared light absorbing cationic dye may be used as a near infrared active energy ray polymerization initiator.
- Near-infrared light-absorbing cationic dyes are excited by light energy in the region of 650 to 1500 nm, for example, near-infrared light absorption disclosed in JP-A-3-111402, JP-A-5-194619, etc. It is preferable to use a cationic cationic dye-borate anion complex or the like, and it is more preferable to use a boron sensitizer in combination.
- the addition amount of the active energy ray polymerization initiator (B) is not particularly limited, but is preferably 0.001 to 20 parts by weight, preferably 0.05 to 10 parts by weight with respect to 100 parts by weight of the polyisobutylene polymer (A). Part is more preferred.
- the addition amount of the active energy ray polymerization initiator is 0.001 part by weight or less, sufficient curability may not be obtained.
- the active energy ray cannot penetrate to the deep part, an uncured layer may be generated on the surface of the composition, the thick film curability may deteriorate, or the heat resistance of the cured product may decrease.
- the method for curing the active energy ray-curable composition of the present invention is not particularly limited, but depending on the nature of the active energy ray polymerization initiator, a high-pressure mercury lamp, a low-pressure mercury lamp, an electron beam irradiation device, a halogen lamp, a light-emitting diode, Light and electron beam irradiation with a semiconductor laser or the like can be mentioned.
- additives may be added as necessary for the purpose of adjusting the physical properties of the composition or the cured product.
- additives include, for example, adhesion promoters, plasticizers, fillers, fine hollow particles, physical property modifiers, silanol-containing compounds, light stabilizers, mold release agents, flame retardants, radical polymerization inhibitors. , Metal deactivators, ozone degradation inhibitors, ultraviolet absorbers, lubricants, pigments, foaming agents and the like. These various additives may be used alone or in combination of two or more.
- a polymerizable monomer and / or oligomer or various additives may be used in combination according to the purpose.
- a monomer and / or oligomer having a radical polymerizable group or a monomer and / or oligomer having an anion polymerizable group is preferable.
- radical polymerizable groups examples include acrylic functional groups such as (meth) acrylic groups, styrene groups, acrylonitrile groups, vinyl ester groups, N-vinylpyrrolidone groups, acrylamide groups, conjugated diene groups, vinyl ketone groups, vinyl chloride groups, etc. Is mentioned. Especially, what has a (meth) acryl group is preferable.
- the anionic polymerizable group examples include (meth) acryl group, styrene group, acrylonitrile group, N-vinylpyrrolidone group, acrylamide group, conjugated diene group, vinyl ketone group and the like. Among these, those having an acrylic functional group are preferable.
- the above monomers include (meth) acrylate monomers, cyclic acrylates, N-vinyl pyrrolidone, styrene monomers, acrylonitrile, N-vinyl pyrrolidone, acrylamide monomers, conjugated diene monomers, vinyl ketone monomers, and the like. It is done.
- (Meth) acrylate monomers include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, (meth) acrylic acid-n-propyl, isopropyl (meth) acrylate, (meth) acrylic N-butyl acid, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, isoamyl (meth) acrylate, (meth) acrylic acid-n-hexyl, ( (Meth) acrylic acid cyclohexyl, (meth) acrylic acid-n-heptyl, (meth) acrylic acid-n-octyl, (meth) acrylic acid 2-ethylhexyl, (meth) acrylic acid isooctyl, (meth) acrylic acid nonyl, (Meth) acrylic acid isononyl, (meth) acrylic acid decyl
- aromatic vinyl monomers such as styrene, vinyl ketone, ⁇ -methyl styrene, p-methyl styrene, chlorostyrene, styrene sulfonic acid and salts thereof; fluorine-containing vinyl such as perfluoroethylene, perfluoropropylene and vinylidene fluoride
- Silicon-containing vinyl monomers such as vinyltrimethoxysilane and vinyltriethoxysilane
- maleic anhydride maleic acid, monoalkyl esters and dialkyl esters of maleic acid; fumaric acid, monoalkyl esters and dialkyl esters of fumaric acid;
- Maleimide methylmaleimide, ethylmaleimide, propylmaleimide, butylmaleimide, hexylmaleimide, octylmaleimide, dodecylmaleimide, stearylmaleimide, phenylmaleimide, Maleimide monomers such
- polyfunctional monomer examples include 1,9-nonanediol di (meth) acrylate, 1,10-decandiol di (meth) acrylate, 1,6-hexanedi (meth) acrylate, neopentyl glycol di (meth) acrylate, Di (meth) acrylates of saturated hydrocarbon diols such as 1,4-butanedi (meth) acrylate, 1,3-butanedi (meth) acrylate, 1,2-ethylenedi (meth) acrylate, neopentyl glycol polyethoxydi (meth) ) Acrylate, neopentyl glycol polypropoxy di (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polyethylene glycol-polypropylene glycol di (meth) acrylate, polypropylene Glycol-polytetramethylene glyco
- epoxy acrylate resins such as bisphenol A type epoxy acrylate resin, phenol novolac type epoxy acrylate resin, cresol novolac type epoxy acrylate resin, COOH group-modified epoxy acrylate type resin; polyol (polytetramethylene glycol, ethylene glycol and adipine) Polyester diol of acid, ⁇ -caprolactone modified polyester diol, polypropylene glycol, polyethylene glycol, polycarbonate diol, hydroxyl-terminated hydrogenated polyisoprene, hydroxyl-terminated polybutadiene, hydroxyl-terminated hydrogenated polybutadiene, hydroxyl-terminated polyisobutylene) and organic isocyanate (tolylene diene) Isocyanate, isophorone diisocyanate, diphenylmethane diisocyanate Urethane resin obtained from silicate, hexamethylene diisocyanate, xylylene diisocyanate, etc.
- polyol poly
- (meth) acrylic acid represents acrylic acid and / or methacrylic acid
- (meth) acryloyl represents acryloyl and / or methacryloyl
- (meth) acrylate represents acrylate and / or methacrylate.
- the number average molecular weight of the monomer and / or oligomer having an acrylic functional group is preferably 2000 or less, and more preferably 1000 or less from the reason that the compatibility is good.
- the blending amount of the polymerizable monomer and / or oligomer is not particularly limited, but is preferably 0.1 to 200 parts by weight with respect to 100 parts by weight of the (meth) acryloyl-terminated polyisobutylene polymer (A). 1 to 50 parts by weight is more preferable. If it is less than 0.1 part by weight, the effect of improving physical properties may not be obtained. On the other hand, if it is 200 parts by weight or more, the hardness may be too high or the heat resistance may be reduced.
- a photocurable material other than the (meth) acryloyl-terminated polyisobutylene polymer (A) of the present invention may be added to the active energy ray-curable composition of the present invention.
- a photo-curing substance is a substance that undergoes a chemical change in the molecular structure in a short period of time due to the action of light, resulting in a change in physical properties such as curing. By adding this photocurable substance, the tackiness (also referred to as residual tack) of the cured product surface when the curable composition is cured can be reduced.
- This photo-curable substance is a substance that can be cured by exposure to light, but a typical photo-curable substance is allowed to stand at room temperature for one day, for example, in an indoor location where the sun is exposed (near the window). It is a substance that can be cured by.
- Many compounds such as organic monomers, oligomers, resins or compositions containing them are known as this type of compound, and the type thereof is not particularly limited.
- unsaturated acrylic compounds, polycinnamic acid Examples thereof include vinyls and azido resins.
- the unsaturated acrylic compound is a monomer, oligomer or mixture thereof having an unsaturated group represented by the following general formula (9).
- CH 2 CHR 6 CO (O)-(9)
- R 6 represents an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an aralkyl group having 7 to 10 carbon atoms
- Specific examples of unsaturated acrylic compounds include (meth) acrylic esters of low molecular weight alcohols such as ethylene glycol, glycerin, trimethylolpropane, pentaerythritol, and neopentyl alcohol; Polyester polyol having a hydroxyl group, (meth) acrylic acid ester such as polyol having a main chain of a vinyl or (meth) acrylic polymer and having a hydroxyl group in the main chain; epoxy resin such as bisphenol A type or novolac type Acrylate oligomers obtained by reacting (meth) acrylic acid with urethane;
- Polyvinyl cinnamate is a photosensitive resin having a cinnamoyl group as a photosensitive group, and includes many polyvinyl cinnamate derivatives other than those obtained by esterifying polyvinyl alcohol with cinnamic acid.
- Azide resin is known as a photosensitive resin having an azide group as a photosensitive group.
- photosensitive resin in addition to a rubber photosensitive solution in which an azide compound is added as a photosensitive agent, “photosensitive resin” (published March 17, 1972). , Published by the Printing Society Press, page 93 to page 106 to page 117). These are detailed examples, and these can be used alone or in combination, and a sensitizer can be added if necessary.
- unsaturated acrylic compounds are preferable because they are easy to handle.
- the photocurable substance is preferably added in an amount of 0.01 to 20 parts by weight with respect to 100 parts by weight of the (meth) acryloyl-terminated polyisobutylene polymer (A). If the amount is less than 0.01 parts by weight, the effect is small. If the amount exceeds 20 parts by weight, the physical properties may be adversely affected. Note that the addition of a sensitizer such as ketones or nitro compounds or an accelerator such as amines may enhance the effect.
- An air oxidation curable substance may be added to the active energy ray-curable composition of the present invention as necessary.
- the air oxidation curable substance is a compound having an unsaturated group that can be crosslinked and cured by oxygen in the air. By adding this air oxidation curable substance, the tackiness (also referred to as residual tack) of the cured product surface when the curable composition is cured can be reduced.
- the air oxidation curable substance in the present invention is a substance that can be cured by contact with air, and more specifically, has a property of curing by reacting with oxygen in the air.
- a typical air oxidation curable substance can be cured by, for example, standing in air indoors for 1 day.
- the air oxidative curable substance examples include drying oils such as paulownia oil and linseed oil; various alkyd resins obtained by modifying these drying oils; acrylic polymers, epoxy resins and silicone resins modified with drying oils; 1,2-polybutadiene, 1,4-polybutadiene, C5 to C8 diene polymers and copolymers, and various modified products of the polymers and copolymers (maleinized modified products, boiled oil modified products, etc.) Is given as a specific example.
- drying oils such as paulownia oil and linseed oil
- various alkyd resins obtained by modifying these drying oils acrylic polymers, epoxy resins and silicone resins modified with drying oils
- 1,2-polybutadiene, 1,4-polybutadiene, C5 to C8 diene polymers and copolymers and various modified products of the polymers and copolymers (maleinized modified products, boiled oil modified products, etc.) Is given as a specific example.
- liquid diene polymer examples include liquid polymers obtained by polymerizing or copolymerizing diene compounds such as butadiene, chloroprene, isoprene, and 1,3-pentadiene, and copolymerizability with these diene compounds.
- Diene compounds such as butadiene, chloroprene, isoprene, and 1,3-pentadiene, and copolymerizability with these diene compounds.
- Polymers such as NBR and SBR obtained by copolymerizing monomers such as acrylonitrile and styrene having a main component with a diene compound, and various modified products thereof (maleinized modified products, boiled oils) Modified products, etc.). These may be used alone or in combination of two or more.
- polybutadiene, polyisoprene, and poly (1,3-pentadiene) are preferable.
- the air oxidation curable substance may be used alone or in combination of two or more.
- the effect may be enhanced if a catalyst that promotes the oxidative curing reaction or a metal dryer is used together with the air oxidative curable substance.
- these catalysts and metal dryers include metal salts such as cobalt naphthenate, lead naphthenate, zirconium naphthenate, cobalt octylate, and zirconium octylate, amine compounds, and the like.
- the air oxidation curable substance is preferably added in an amount of 0.01 to 20 parts by weight with respect to 100 parts by weight of the polyisobutylene polymer (A). If the amount is less than 0.01 parts by weight, the effect is small. If the amount exceeds 20 parts by weight, the physical properties may be adversely affected.
- the composition of the present invention may further contain an ethylene-vinyl alcohol copolymer from the viewpoint of improving gas barrier properties.
- the ethylene-vinyl alcohol copolymer preferably has an ethylene content of 20 to 70 mol%. If the ethylene content is less than 20 mol%, the moisture barrier property and flexibility may be inferior and the flex resistance may be inferior, and the thermoformability may be inferior. Moreover, when it exceeds 70 mol%, there exists a possibility that gas barrier property may be insufficient.
- the blending amount of the ethylene-vinyl alcohol copolymer is preferably 1 to 400 parts by weight, more preferably 10 to 400 parts by weight, per 100 parts by weight of the isobutylene copolymer (A). When the blending amount of the ethylene-vinyl alcohol copolymer exceeds 400 parts by weight, the flexibility is lost and the bending fatigue property in the long term may be inferior.
- the composition of the present invention may contain a tackifier.
- the tackifier include natural rosin, a terpene phenol resin having a hydroxyl value (OH value) of 50 mgKOH / g or less, a synthetic coumarone indene resin, a petroleum resin, and an alkylphenol resin.
- the compounding amount of the tackifier is preferably 1 to 80 parts by weight with respect to 100 parts by weight of the isobutylene block copolymer.
- a filler, a softening agent, and a processing aid may be further added to the composition of the present invention depending on the purpose.
- fillers include carbon black, wet silica, dry silica, calcium carbonate, kaolin, talc, clay, etc.
- softeners include paraffinic oil, naphthenic oil, aroma oil, rapeseed oil, dioctyl phthalate, Dioctyl adipate and the like can be mentioned, and processing aids include higher fatty acids, fatty acid esters, fatty acid metal salts, fatty acid amides, paraffin waxes, fatty alcohols, fluorine / silicone resins, and high molecular weight polyethylene.
- composition of the present invention may contain an antioxidant as necessary.
- antioxidants examples include hindered phenol antioxidants, hindered amine antioxidants, phosphorus antioxidants, sulfur antioxidants, and amine antioxidants.
- the hindered phenol antioxidant is not particularly limited, and conventionally known hindered phenol antioxidants can be widely used.
- As the hindered phenol-based antioxidant Adeka Stub AO-50, Adeka Stab AO-80, IRGANOX-1010, IRGANOX-1076, IRGANOX from the viewpoint of compatibility with the curable composition and excellent heat resistance of the resulting cured product. -1141, IRGANOX-1520, and Sumilizer GA-80 are preferred.
- the hindered amine antioxidant is not particularly limited, and conventionally known hindered amine antioxidants can be widely used.
- the hindered amine antioxidant is a compound having at least one hindered piperidine group in one molecule.
- Adeka Stub LA-63 Adeka Stab LA-63P, TINUVIN 152, TINUVIN 123, Sanol LS765, Hostabin N24, Hostabin from the viewpoint of excellent storage stability of the curable composition and weatherability of the resulting cured product N30 is preferred.
- the phosphorus antioxidant is not particularly limited, and any one can be used.
- phosphoric acid and phosphoric acid ester containing active hydrogen affect the storage stability of the composition and the heat resistance of the cured product.
- Alkyl phosphites, aryl phosphites, alkylaryl phosphite compounds, and the like that do not contain phosphoric acid and phosphate ester in the molecule are preferred.
- the phosphorus antioxidant it is preferable that at least two of the substituents of the phosphorus atom are aryloxy groups from the viewpoint of being stable to hydrolyzability and having good heat resistance.
- ADK STAB 1178, ADK STAB 329K, ADK STAB 135A, ADK STAB C, ADK STAB TPP, ADK STAB 2112, ADK STAB HP-10, JPM-313, JPP-100, CHELEX-M, and IRGAFOS 38 are preferable.
- the amine-based antioxidant used in the present invention is not particularly limited, and conventionally known ones can be widely used. Specific examples include amine-ketone compounds such as 2,2,4-trimethyl-1,2-dihydroquinoline polymer, 6-ethoxy-1,2-dihydro-2,2,4-trimethylquinoline, and diphenylamine. Examples include a reaction product of acetone.
- Specific product names include Nocrack 224, Nocrack AW, Nocrack AW-N, Nocrack B, Nocrack BN (all of which are manufactured by Ouchi Shinsei Chemical Industry), Ante RD, Ante RD-G, Ante AW ( All of these are manufactured by Kawaguchi Chemical Co., Ltd.), Non-Flex RD, Non-Flex QS, Non-Flex AW, Non-Flex BA, Non-Flex BA-P, Non-Flex BAR (all of which are manufactured by Seiko Chemical), Vulcanox HS / LG, Vulcanox HS / powder (all manufactured by Bayer), KorestabTMQ (manufactured by S & S Japan), Aminox (manufactured by Shiroishi Calcium) and the like can be exemplified, but are not limited thereto.
- aromatic amine compounds include naphthylamine antioxidants, diphenylamine antioxidants, and p-phenylenediamine antioxidants.
- Aromatic amine antioxidants include 4,4′-bis ( ⁇ , ⁇ -dimethylbenzyl) diphenylamine, N, N′-di-2-naphthyl-p-phenylenediamine, N, from the viewpoint of excellent heat resistance.
- -Phenyl-N ′-(3-methacryloyloxy-2-hydroxypropyl) -p-phenylenediamine is more preferred.
- the sulfur-based antioxidant is not particularly limited, and conventionally known sulfur-based antioxidants can be widely used.
- a sulfur-based antioxidant having a thioether structure in the molecule is preferable because the thiol-containing compound affects the curability.
- Specific examples include 4,4′-thiobis (3-methyl-6-tert-butylphenol), dilauryl-thiodipropionate, bis [2-methyl-4- [3-n-alkyl (C 12 or C 14 ) Thiopropionyloxy] -5-tert-butylphenyl] sulfide, pentaerythrityl-tetrakis (3-laurylthiopropionate), ditridecyl-3,3′-thiodipropionate, distearyl-thiodipropionate, 2,2-thio-diethylenebis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], 4,6-bis [(octylthi
- the antioxidant is preferably added in an amount of 0.1 to 20 parts by weight with respect to 100 parts by weight of the (meth) acryloyl-terminated polyisobutylene polymer (A). If it is less than 0.1 parts by weight, the heat resistance of the cured product may be insufficient, and if it exceeds 20 parts by weight, the physical properties and curability may be adversely affected.
- These antioxidants may be used alone or in combination of two or more. When two or more types are used in combination, a primary antioxidant such as a hindered phenol antioxidant or a hindered amine antioxidant is combined with a secondary antioxidant such as a phosphorus antioxidant or a sulfur antioxidant. It is preferable.
- the method for preparing the active energy ray-curable composition of the present invention is not particularly limited, but all the blending components may be prepared as a one-component type, and the blending components are taken into account in view of the storage stability of the composition. May be prepared separately and adjusted as a two-component type to be mixed before use.
- each compounding component can be arbitrarily divided into two liquids and adjusted as a two-component type in which the compounding components are mixed before use.
- the method for dividing the liquid A and the liquid B can be variously combined in consideration of the mixing ratio of the curable composition, the storage stability, the mixing method, the pot life, and the like.
- the mixing method of the composition of the present invention is not particularly limited.
- the above-described components are blended and light-shielded if necessary, a hand mixer, a static mixer, a planetary mixer, a disper, a roll, a kneader, a single screw extruder. , And kneading using a twin screw extruder, Banbury mixer, Brabender, high shear mixer and the like.
- the kneading temperature include ordinary methods such as kneading at room temperature or under heating, or using a small amount of a suitable solvent to dissolve and mix the components.
- the cured product obtained by curing with the active energy ray of the present invention can be a rubber-like cured product or a gel-like cured product.
- the composition is characterized by extremely low halogen atom content, and the halogen atom content derived from the polyisobutylene polymer can be 500 ppm or less, more preferably 100 ppm or less.
- the cured product of the present invention is excellent in the curability of the cured product surface. That is, it has been found that the active energy ray-curable composition of the present invention has an excellent feature that the crosslinking reaction caused by the active energy rays on the surface of the composition is not easily inhibited by oxygen or the like. Therefore, the cured product of the present invention has an excellent feature that no resinous uncured layer is generated on the surface of the cured product after irradiation with active energy rays.
- the use of the active energy ray-curable composition and the cured product of the present invention is not limited, but includes a sealing material, a sealing material, a coating material, a potting material, a fixed gasket, an in-situ molded gasket, an adhesive, an adhesive, and a filling. It can be used for various applications such as materials, moldings, foams, films, casting materials, inks, vibration proofing / damping / sound proofing / base isolation materials.
- LED materials In electrical and electronic applications, for example, LED materials, various battery peripheral materials, sensors, semiconductor peripheral materials, circuit substrate peripheral materials, display peripheral materials such as liquid crystals, optical communication / optical circuit peripheral materials, optical recording peripheral materials, magnetic recording It can be used for materials.
- LED materials include LED element molding materials, sealing materials, sealing films, die-bonding materials, coating materials, sealing materials, adhesives, adhesives, lens materials, LED bulbs, LED display lamps, LEDs It can be used for sealing materials such as display boards and LED displays, adhesives, adhesives, coating materials and the like.
- Battery peripheral materials include lithium ion batteries, sodium / sulfur batteries, sodium molten salt batteries, nickel metal hydride batteries, nickel cadmium batteries, redox flow batteries, lithium sulfur batteries, air batteries, electrolytic capacitors, electric double layer capacitors, lithium ion capacitors , Sealing materials for fuel cells, solar cells, dye-sensitized solar cells, backside sealing materials, molding materials for each element, adhesives, adhesives, sealing materials, sealing films, coating materials, potting materials, filling It can be used for materials, separators, catalyst fixing films, protective films, electrode binders, refrigerant oil sealants, hose materials, and the like.
- Sensors include force, load, pressure, rotation, vibration, flow rate, solar radiation, light, odor, time, temperature, humidity, wind speed, distance, position, inertia, tilt, speed, acceleration, angular velocity, hardness, distortion, sound ⁇ Magnetic, current, voltage, power, electron, radiation, infrared, X-ray, ultraviolet, liquid, weight, gas, ion, metal, color, etc. , Adhesives, pressure-sensitive adhesives, coating agents, films and the like.
- Circuit board peripheral materials include rigid or flexible wiring boards on which various elements such as ICs, LSIs, semiconductor chips, transistors, diodes, thyristors, capacitors, resistors, and coils are mounted, and MEMS (micro electro mechanical system) sealing materials , Coating materials, potting materials, molding materials for the above elements, underfill materials, die bonding materials, die bonding films, adhesives, adhesives, sealing materials, and sealing films.
- elements such as ICs, LSIs, semiconductor chips, transistors, diodes, thyristors, capacitors, resistors, and coils are mounted, and MEMS (micro electro mechanical system) sealing materials , Coating materials, potting materials, molding materials for the above elements, underfill materials, die bonding materials, die bonding films, adhesives, adhesives, sealing materials, and sealing films.
- MEMS micro electro mechanical system
- Peripheral display materials include liquid crystal displays, plasma displays, LED displays, organic EL (electroluminescence) displays, field emission displays, electronic paper, flexible displays, 3D holograms, organic thin film transistor displays, head mounted displays, and other molds.
- Materials various filters, protective films, antireflection films, viewing angle correction films, polarizer protective films, optical correction films, etc., sealing materials, adhesives, adhesives, sealing materials, sealing films, substrates and members It can be used as a coating material, potting material, filler, visibility improving material, lens material, light guide plate, prism sheet, polarizing plate, retardation plate, and liquid crystal dam material.
- Optical communication and optical circuit peripheral materials include organic photorefractive elements, optical fibers, optical switches, lenses, optical waveguides, light emitting elements, photodiodes, optical amplification elements, optoelectronic integrated circuits, optical connectors, optical couplers, optical arithmetic elements, photoelectrics Molding materials, sealing materials, adhesives, adhesives, sealing materials, sealing films, coating materials, potting materials, fillers, protective films, lens materials, light guide plates, prisms for elements such as conversion devices and laser elements It can be used as a sheet, a polarizing plate and a ferrule.
- Optical recording materials include VD (video disc), CD, CD-ROM, CD-R, CD-RW, DVD, DVD-ROM, DVD-R, DVD-RW, BD, BD-ROM, BD-R, BD-RE, MO, MD, PD (phase change disk), hologram, disk substrate material for optical card, protective film such as pickup lens, sealing material, adhesive, adhesive, sealing material, sealing film, coating It can be used as a material, anti-vibration material, and damping material
- Magnetic recording materials can be used as anti-vibration materials, damping materials, sealing materials, adhesives, adhesives, sealing materials, coating materials, cover gaskets, and card materials for magnetic cards such as hard disks, magnetic tapes, and credit cards. It is.
- antifouling films for touch panels lubricant films, IC chip molding materials, Peltier element molding materials, electrolytic capacitor sealing bodies, cable joint potting materials, IGBT (vehicle propulsion control device) potting materials, and semiconductor wafer processing Dicing tape, die bond agent, die bond film, underfill, anisotropic conductive adhesive, anisotropic conductive film, conductive adhesive, conductive paste, heat conductive adhesive, heat conductive paste, film for temporary fixing, It can be used for fixing films, sealing films and the like.
- body parts In automotive applications, as body parts, it can be used as a sealing material for maintaining airtightness, an anti-vibration material for glass, an anti-vibration material for vehicle body parts, particularly a wind seal gasket and a door glass gasket.
- chassis parts As chassis parts, it can be used for vibration-proof and sound-proof engines and suspension rubbers, particularly engine mount rubbers and vibration-proof mount seals.
- Engine parts can be used for hoses for cooling, fuel supply, exhaust control, etc., gaskets for engine covers and oil pans, sealing materials for engine oil, and the like.
- tire parts In addition to bead parts, sidewall parts, shoulder parts, and tread parts, tire parts can be used as resin for inner liners and as seal materials for air pressure sensors and puncture sensors.
- sealing material can be used as a sealing material, sealing material, gasket, coating material, mold member, adhesive, and pressure-sensitive adhesive for various electronic parts and control parts. It can also be used as a covering material for copper / aluminum wire harnesses and a sealing material for connector parts.
- resist applications such as permanent resist applications, solder resist applications, dry film resist applications, and electrodeposition resist applications.
- Various recorders such as TVs, Blu-ray recorders, HDD recorders, etc. in the field of home appliances, projectors, game machines, digital cameras, home videos, antennas, speakers, electronic dictionaries, fax recorders, photocopiers, telephones, door phones, rice cookers, Microwave oven, microwave oven, refrigerator, dishwasher, dish dryer, IH cooking heater, hot plate, vacuum cleaner, washing machine, charger, sewing machine, iron, dryer, electric bicycle, air purifier, water purifier, electric toothbrush,
- For various electrical products such as lighting fixtures, air conditioners, air conditioner outdoor units, dehumidifiers, humidifiers, etc., for sealing materials, adhesives, adhesives, packing, O-rings, belts, vibration-proof materials, vibration-damping materials, sound-proof materials, etc. Is available.
- swimming members such as swimming caps, diving masks, earplugs, gel cushioning members such as sports shoes and baseball gloves, golf balls, clubs, adhesives for rackets, and shock absorbers.
- the molded body can be used for packing, O-ring, belt, tube, hose, valve, seat, etc.
- reactive hot melt agent for wiring connectors reactive hot melt adhesive
- OCA transparent adhesive for optics
- elastic adhesive contact adhesive
- anaerobic adhesive ultraviolet curable adhesive
- electron beam curable It can be used as various adhesives such as adhesives.
- butyl-based adhesives such as modification of butyl-based adhesives, masking tapes, pipe anticorrosion tapes, architectural waterproofing tapes, electrical self-fusing tapes, re-peeling adhesives, electric wire fusion tapes, and the like.
- coating applications such as wire, cable coating or repair material, insulation sealing material for connection parts, lining materials such as gas pipes and water pipes, coating materials for inorganic fillers and organic fillers, mold release materials for molding in epoxy molds, etc. Is available.
- a heat conductive sheet a heat radiating sheet, an electromagnetic wave absorbing sheet, a conductive sheet, a waterproof sheet, an automobile protective sheet, and a panel shock absorbing sheet.
- shock absorbing materials such as shock absorbing gels, beds and shoes, interlayer films of laminated glass, elastic paints, paints such as water-based emulsions, prepregs, various rollers for OA equipment and transport, cap liners, ink repellents, It can be used as ink, various refrigerant sealing materials, industrial cans and food cans sealing materials / gaskets, foam gaskets, multilayer glass primary seals and secondary seals.
- transdermally absorbable preparations adhesives for application, medical / medical sealing materials, medical adhesives, medical rubber stoppers, impression materials, dental fillers, syringe gaskets, and rubber stoppers for vacuum vessels, artificial For O-rings or flat gaskets for dialysis machines, packaging materials for pharmaceuticals and medical devices, caps, cap liners, caps for vacuum blood collection tubes, sealing materials and adhesives for catheters, sealing materials and adhesives for implantable medical devices, etc. Is available.
- damping materials and damping materials such as stepping motors, magnetic disks, hard disks, dishwashers, dryers, washing machines, fan heaters, sewing machines, vending machines, speaker frames, BS antennas, damping materials for VTR covers, etc.
- Electrical / electronic equipment applications Roofs, floors, shutters, curtain rails, floors, piping ducts, deck plates, curtain walls, stairs, doors, vibration isolator, structural damping materials, viscoelastic dampers, seismic mats, etc.
- Ship applications such as engine room and measurement room damping materials; engine (oil pan, front cover, rocker cover), car body (dash, floor, door, roof, panel, wheel house), transmission, parking brake cover, Automotive applications such as damping materials for seat backs; TV cameras, copiers, electric Applications for cameras and office equipment such as machine, printer, register, cabinet damping material; shooter, elevator, escalator, conveyor, tractor, bulldozer, generator, compressor, container, hopper, soundproof box, mower motor damping Industrial machinery-related applications such as materials; railway vehicles roofs, side panels, doors, under floors, various auxiliary machine covers, railway applications such as bridge damping materials; damping materials for precision vibration isolators for semiconductors, etc .; It can be used as a vibration damping material for soundproofing such as corresponding to low frequency sound and high frequency sound near the threshold.
- the polymer obtained was dissolved in toluene and reprecipitated in methanol to remove chlorine species not bound to copolymer molecules.
- Measuring device TOX-10S manufactured by Mitsubishi Chemical Combustion temperature: 900 ° C
- Detection method Oxidation / coulometric titration method
- Measurement method Measured three times for the same sample, and the measured value was the average value.
- Example 1 [Production of acryloyl-terminated polyisobutylene polymer (component P-1)] After the inside of the 5 L separable flask was purged with nitrogen, 280 mL of n-hexane (dried with molecular sieves) and 2500 mL of butyl chloride (dried with molecular sieves) were added, and ⁇ 70 with stirring under a nitrogen atmosphere. Cooled to ° C. Subsequently, 1008 mL (10.7 mol) of isobutylene), 27.4 g (0.119 mol) of p-dicumyl chloride and 1.33 g (0.014 mol) of ⁇ -picoline were added.
- the product is dissolved in 650 ml of n-hexane, washed with 500 ml of pure water three times, reprecipitated from methanol, and then the solvent is reduced in pressure.
- the desired polymer was dried under vacuum at 80 ° C. for 24 hours to obtain the desired acryloyl-terminated polyisobutylene polymer P-1.
- SEC size exclusion chromatography
- Example 2 [Production of acryloyl-terminated polyisobutylene polymer (component P-2)] After the inside of the 1 L separable flask was purged with nitrogen, 40 mL of n-hexane (dried with molecular sieves) and 400 mL of butyl chloride (dried with molecular sieves) were added, and ⁇ 70 with stirring under a nitrogen atmosphere. Cooled to ° C. Then, 168 mL (1.78 mol) of isobutylene), 4.57 g (0.0198 mol) of p-dicumyl chloride and 0.222 g (0.00233 mol) of ⁇ -picoline were added.
- the product was dissolved in 550 ml of n-hexane, washed three times with 500 ml of pure water, reprecipitated from methanol, and then the solvent was reduced in pressure.
- the desired polymer was dried under vacuum at 80 ° C. for 24 hours to obtain the desired acryloyl-terminated polyisobutylene polymer P-2.
- SEC size exclusion chromatography
- Example 3 [Production of acryloyl-terminated polyisobutylene polymer (component P-3)] 6-phenoxyhexyl bromide 40.0 g (manufactured by Tokyo Chemical Industry Co., Ltd., 0.0778 mol), potassium acrylate 85.7 g (manufactured by Nippon Shokubai Co., Ltd., 0.778 mol), potassium iodide 0.5 g (manufactured by Wako Pure Chemical Industries, Ltd.) ) was added to 200 ml of N, N-dimethylformamide and stirring was continued at 150 degrees for 24 hours. Next, approximately 75% of the charged solvent was distilled off under reduced pressure.
- toluene was dissolved in 200 ml, washed once with 100 ml of saturated aqueous potassium carbonate solution, three times with 100 ml of pure water and once with 100 ml of saturated brine, and dried in the presence of anhydrous magnesium sulfate.
- the solid matter was removed by filtration, and the solvent in the filtrate was distilled off under reduced pressure to obtain 6-phenoxyhexyl acrylate.
- Example 4 [Production of acryloyl-terminated polyisobutylene polymer (component P-4)] After the inside of the 1 L separable flask was purged with nitrogen, 40 mL of n-hexane (dried with molecular sieves) and 400 mL of butyl chloride (dried with molecular sieves) were added, and ⁇ 70 with stirring under a nitrogen atmosphere. Cooled to ° C. Then, 168 mL (1.78 mol) of isobutylene), 4.57 g (0.0198 mol) of p-dicumyl chloride and 0.222 g (0.00233 mol) of ⁇ -picoline were added.
- the supernatant was separated from the reaction solution and the solvent was distilled off.
- the product was dissolved in 550 ml of n-hexane, washed three times with 500 ml of pure water, reprecipitated from methanol, and then the solvent was reduced in pressure.
- the target polymer was dried under vacuum at 80 ° C. for 24 hours to obtain the desired acryloyl-terminated polyisobutylene polymer P-4.
- SEC size exclusion chromatography
- the supernatant liquid is separated from the reaction solution, and the solvent is distilled off.
- the product is dissolved in 650 ml of n-hexane, washed with 500 ml of pure water three times, reprecipitated from methanol, and then the solvent is reduced in pressure.
- the desired polymer was dried under vacuum at 80 ° C. for 24 hours to obtain the desired acryloyl-terminated polyisobutylene polymer Q-1.
- SEC size exclusion chromatography
- the product is dissolved in 650 ml of n-hexane, washed with 500 ml of pure water three times, reprecipitated from methanol, and then the solvent is reduced in pressure.
- the desired polymer was dried under vacuum at 80 ° C. for 24 hours to obtain the desired acryloyl-terminated polyisobutylene polymer Q-2.
- SEC size exclusion chromatography
- the product was dissolved in 550 ml of n-hexane, washed three times with 500 ml of pure water, reprecipitated from methanol, and then the solvent was reduced in pressure.
- the desired polymer was dried under vacuum at 80 ° C. for 24 hours to obtain the desired acryloyl-terminated polyisobutylene polymer Q-3.
- Mw molecular weight of the polymer Q-3 obtained by size exclusion chromatography (SEC) was measured in terms of polystyrene
- Mw was 6,100
- Mn was 5,300
- Mw / Mn was 1.15.
- Fn of the acryloyl group introduced into the terminal of the obtained acryloyl-terminated polyisobutylene Q-3 was 0.14.
- Example 5 100 parts by weight of the acryloyl-terminated polyisobutylene P-1 obtained in Example 1 and 2 parts by weight of the active energy ray polymerization initiator mixture [1] are weighed and cured by hand mixing with a spatula for 5 minutes. Sex composition was obtained. Then, this curable composition was poured into a SUS304 metal frame (100 mm ⁇ 100 mm ⁇ 0.5 mm), and UV irradiation apparatus (manufactured by Fusion UV Systems Japan Co., Ltd., model: LH6, irradiation condition: illuminance 1166 mW / cm 2 , light amount 2600 mJ / cm Through 2 ), a sheet-like cured product was obtained. The obtained cured product was evaluated for gel fraction, residual chlorine concentration, and gas permeability. The results are shown in Table 1.
- Example 6 100 parts by weight of the acryloyl-terminated polyisobutylene P-1 obtained in Example 1 and 2 parts by weight of the active energy ray polymerization initiator mixture [1] are weighed and cured by hand mixing with a spatula for 5 minutes. Got a progeny organism. Then, this curable composition was poured into a SUS304 metal frame (100 mm ⁇ 100 mm ⁇ 0.5 mm), and UV irradiation apparatus (manufactured by Fusion UV Systems Japan Co., Ltd., model: LH6, irradiation conditions: illumination 500 mW / cm 2 , light quantity 1,000 mJ / Cm 2 ) to obtain a sheet-like cured product. The obtained cured product was evaluated for gel fraction, residual chlorine concentration, and gas permeability. The results are shown in Table 1.
- Example 7 100 parts by weight of the acryloyl-terminated polyisobutylene P-1 obtained in Example 1 and 1 part by weight of the active energy ray polymerization initiator mixture [1] are weighed and mixed by hand mixing with a spatula for 5 minutes to cure. Got a progeny organism. Then, this curable composition was poured into a SUS304 metal frame (100 mm ⁇ 100 mm ⁇ 0.5 mm), and UV irradiation apparatus (manufactured by Fusion UV Systems Japan Co., Ltd., model: LH6, irradiation condition: illuminance 1166 mW / cm 2 , light amount 2600 mJ / cm Through 2 ), a sheet-like cured product was obtained. The obtained cured product was evaluated for gel fraction, residual chlorine concentration, and gas permeability. The results are shown in Table 1.
- Example 8 100 parts by weight of the acryloyl-terminated polyisobutylene P-3 obtained in Example 3 and 2 parts by weight of the active energy ray polymerization initiator mixture [1] are weighed and mixed by hand stirring with a spatula for 5 minutes to cure. Got a progeny organism. Then, this curable composition was poured into a SUS304 metal frame (100 mm ⁇ 100 mm ⁇ 0.5 mm), and UV irradiation apparatus (manufactured by Fusion UV Systems Japan Co., Ltd., model: LH6, irradiation condition: illuminance 1166 mW / cm 2 , light amount 2600 mJ / cm Through 2 ), a sheet-like cured product was obtained. The obtained cured product was evaluated for gel fraction, residual chlorine concentration, and gas permeability. The results are shown in Table 1.
- isobutylene monomer 120 ml, 1.44 mol
- titanium tetrachloride 2.52 ml, 23.0 mmol
- the temperature was raised by about 15 ° C.
- the polymerization was completed in about 60 minutes (with this, no exotherm of the reaction system was observed).
- octadienyl acetate 32.4 g, 193 mmol
- titanium tetrachloride 39.8 ml, 386 mmol
- NMR NMR
- Fn (CH 2 OH) is the amount of functional group introduced into the polymer terminal, and when introduced quantitatively, it is 2.0 for the initiator used this time.
- the composition containing the (meth) acryloyl-terminated polyisobutylene polymer in the present invention has a low residual halogen concentration, and is an extremely excellent material that can be sufficiently cured even by irradiation with a low amount of light. I will provide a.
- the active energy ray-curable composition and the cured product of the present invention have a low halogen atom content and can be rapidly cured by light irradiation with a low amount of light, a sealing material, a sealing material, a coating material, a potting material, It can be used for various applications such as fixed gaskets, on-site molded gaskets, adhesives, adhesives, fillers, molded bodies, foams, films, casting materials, inks, vibration proofing, vibration control, soundproofing, and seismic isolation materials. is there.
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Abstract
Description
活性エネルギー線重合開始剤(B)、
を含有することを特徴とする活性エネルギー線硬化性組成物に関する。
カチオン重合によって得られるハロゲン末端ポリイソブチレン系重合体(イ)と、(メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)とをルイス酸触媒存在下に反応させることを特徴とする(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法に関する。
本発明における(メタ)アクリロイル末端ポリイソブチレン系重合体(A)のAはポリイソブチレン系重合体であるが、このポリイソブチレン系重合体を構成するモノマーとしてはイソブチレンを主として用いる他には、本発明の効果を損なわない範囲であれば他のカチオン重合性モノマーを共重合してもよい。
このなかでも、水素が入手性および反応性の点で好ましい。
R1(-A-X)n (I)
(式中Xはハロゲン原子、R1、nは上記と同じ。)
上記一般式(I)中のXは塩素、臭素、またはヨウ素であるが、塩素であることが入手性および化合物の安定性の面で好ましい。
R1Xn (II)
(式中X、nは上記と同じ。)
上記一般式(II)で表わされる化合物は重合開始剤となるものでルイス酸等の存在下炭素陽イオンを生成し、カチオン重合の開始点になると考えられる。
これらの中でも特に好ましいのは、1,4-ビス(1-クロル-1-メチルエチル)ベンゼン、1,3,5-トリス(1-クロル-1-メチルエチル)ベンゼンである。
で表されるものであることが好ましい。
工業的な入手性と反応性の点から、TiCl4、Ti(OiPr)4、TiBr4、AlCl3、AlBr3,Et2AlCl、Me2AlCl、EtAlCl2、MeAlCl2、Et2AlBr、Me2AlBr、EtAlBr2、MeAlBr2、Et1.5AlCl1.5、Me1.5AlCl1.5、Et1.5AlBr1.5、Me1.5AlBr1.5、BCl3、BF3、BF3(OEt2)、GaCl3、FeCl3、FeBr3、SnCl4、ZnCl2、ZnBr2、が特に好ましい。
後者の場合は、次の一般式(3):
で示すアルコール化合物(ハ)と一般式(4)
XC(O)C(R5)=CH2 (4)
(式中、R5、Xは上記と同じ。)
で表される化合物との反応によって合成するのが簡便である。
一般式(6)
HOC(O)C(R5)=CH2 (6)
(式中、R5は上記と同じ)
で表される化合物との反応によって合成するのが簡便である。
と、前述の一般式(4)
XC(O)C(R5)=CH2 (4)
(式中、R5、Xは上記と同じ。)で表される化合物との反応によって合成することもできる。この場合も、前述したアルコール化合物(ハ)と式(4)で表される化合物との反応で用いる反応条件を用いると効率的に合成できる。
と、前述の一般式(6)
HOC(O)C(R5)=CH2 (6)
(式中、R5は上記と同じ)
で表される化合物との反応によって合成することもできる。
これらは、それぞれ単独で又は2種以上を混合して用いることができる。
活性エネルギー線重合開始剤(B)を含有する。
ここで、(メタ)アクリル酸とは、アクリル酸および/またはメタクリル酸を、(メタ)アクリロイルはアクリロイルおよび/またはメタクリロイルを、(メタ)アクリレートはアクリレートおよび/またはメタクリレートを表す。
CH2=CHR6CO(O)- (9)
(式中、R6は炭素数1~10のアルキル基、炭素数6~10のアリール基または炭素数7~10のアラルキル基を示す)
不飽和アクリル系化合物としては、具体的には、エチレングリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール、ネオペンチルアルコール等の低分子量アルコール類の(メタ)アクリル酸エステル類;主鎖がポリエステルで末端に水酸基を有するポリエステルポリオール、主鎖がビニル系あるいは(メタ)アクリル系重合体であり、主鎖中に水酸基を有するポリオール等の(メタ)アクリル酸エステル類;ビスフェノールA型やノボラック型等のエポキシ樹脂と(メタ)アクリル酸を反応させることにより得られるエポキシアクリレート系オリゴマー類;ポリオール、ポリイソシアネートおよび水酸基含有(メタ)アクリレート等を反応させることにより得られる分子鎖中にウレタン結合および(メタ)アクリル基を有するウレタンアクリレート系オリゴマー等が挙げられる。
である。
下記実施例中、「数平均分子量」、「重量平均分子量」および「分子量分布(重量平均分子量と数平均分子量の比)」は、サイズ浸透クロマトグラフィー(SEC)を用いた標準ポリスチレン換算法により算出した。ただし、SECシステムとしてWaters社製LCModule1を、GPCカラム(固定相)としてポリスチレン架橋ゲルを充填したもの(ShodexGPCK-804;昭和電工(株)製)、移動層としてクロロホルムを用いた。
上記GPC測定により、ポリマーの分子量を算出し、数平均分子量Mnを求めた。次に1H NMR測定を行い、1.3ppm付近のポリイソブチレン骨格中の2つのメチル基に帰属されるピークの面積を先の数平均分子量Mnの値を用いて、
(1.3ppm付近のピークの積分値)=((数平均分子量Mn)/56.11)x6H
とする。その際に、同1H NMRチャート中で、5.8~5.9ppm付近、6.1-6.2ppm付近、6.4ppm付近に現れる(メタ)アクリロイル基に由来するピークの平均値を計算し、その平均された積分値を官能基数Fnとして用いた。
下記実施例および比較例で得られた硬化物をW1g程度はかりとり、n-ヘキサン(W1の約200倍の重量を使用した)に浸して70度で24時間静置した。その後、室温まで冷却してから、沈殿物をろ過により回収し、80度減圧下で24時間乾燥させた。こうして得られた固形分の重量W2を測定し、次の計算式によりゲル分率を求めた。
計算式:ゲル分率(%)=W2/W1x100
(残留塩素濃度)
得られた共重合体の塩素量は下記の条件の下で求めた。測定試料として、得られた重合体をトルエンに溶解しメタノール中に再沈殿し、共重合体分子に結合していない塩素種を除去したものを使用した。
測定装置:三菱化学製TOX-10S
燃焼温度:900℃
検出方法:酸化・電量滴定法
測定方法:同一試料3回測定、測定値はその平均値とした。
<酸素の透過度>
JIS K 7126に準拠して、23℃、0%RH、1atmの差圧法にて測定した。
JIS Z 0208に準拠して、40℃、90%RHでの透湿度を測定した。
DAROCURE1173(チバ・ジャパン製、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン)を20重量部、IRGACURE819(チバ・ジャパン製、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキシド)を10重量部はかり取り、スパチュラで5分間良く混合して、活性エネルギー線重合開始剤混合物[1]を作成した。
5Lのセパラブルフラスコの容器内を窒素置換した後、n-ヘキサン(モレキュラーシーブスで乾燥したもの)280mL及び塩化ブチル(モレキュラーシーブスで乾燥したもの)2500mLを加え、窒素雰囲気下で攪拌しながら-70℃まで冷却した。次いで、イソブチレン1008mL(10.7mol))、p-ジクミルクロライド27.4g(0.119mol)及びα-ピコリン1.33g(0.014mol)を加えた。反応混合物がー70度まで冷却された後で、四塩化チタン5.2mL(0.047mol)を加えて重合を開始した。重合開始後、ガスクロマトグラフィーで残存イソブチレン濃度を測定して、イソブチレン残存量が0.5%を下回った段階で、約200gのメタノールを加えた。反応溶液から溶剤等を留去した後、生成物をn-ヘキサン2Lに溶解させ、1Lの純水で3回水洗を行った。溶媒を減圧下に留去して、得られた重合体を80度で24時間真空乾燥することにより塩素末端ポリイソブチレン系重合体A-1を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体A-1の分子量をポリスチレン換算で測定したところ、Mw:5,800、Mn:5,200、Mw/Mn:1.12であった。
1Lのセパラブルフラスコの容器内を窒素置換した後、n-ヘキサン(モレキュラーシーブスで乾燥したもの)40mL及び塩化ブチル(モレキュラーシーブスで乾燥したもの)400mLを加え、窒素雰囲気下で攪拌しながら-70℃まで冷却した。次いで、イソブチレン168mL(1.78mol))、p-ジクミルクロライド4.57g(0.0198mol)及びα-ピコリン0.222g(0.00233mol)を加えた。反応混合物がー70度まで冷却された後で、四塩化チタン1.0mL(0.0091mol)を加えて重合を開始した。重合開始後、ガスクロマトグラフィーで残存イソブチレン濃度を測定して、イソブチレン残存量が0.5%を下回った段階で、アクリル酸2-フェノキシエチル(東京化成工業株式会社製)15.2gと四塩化チタン22mlを添加した。その後、-70度で3時間攪拌を続けた後、メタノール200mlを添加して反応を停止させた。反応溶液から上澄み液を分取し、溶剤等を留去した後、生成物をn-ヘキサン550mlに溶解させ、500mlの純水で3回水洗を行い、メタノールから再沈殿した後、溶媒を減圧下に留去して、得られた重合体を80度で24時間真空乾燥することにより目的のアクリロイル末端ポリイソブチレン系重合体P-2を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体P-2の分子量をポリスチレン換算で測定したところ、Mw:6,300、Mn:5,700、Mw/Mnが1.11であった。また、得られたアクリロイル末端ポリイソブチレンP-2の末端に導入されたアクリロイル基のFnは1.90であった。
6-フェノキシヘキシルブロミド40.0g(東京化成工業株式会社製、0.0778mol)、アクリル酸カリウム85.7g(株式会社日本触媒製、0.778mol)、ヨウ化カリウム0.5g(和光純薬製)をN,N-ジメチルホルムアミド200mlに加え、150度で24時間攪拌を続けた。次いで、投入した溶媒のおよそ75%を減圧下に留去した。次にトルエンを200mlに溶解させて、飽和炭酸カリウム水溶液100mlで1回、純水100mlで3回、飽和食塩水100mlで一回洗浄し、無水硫酸マグネシウム共存下に乾燥させた。次いで、固形物をろ過により取り除き、ろ液中の溶媒を減圧下に留去して、6-フェノキシヘキシルアクリレートを得た。
また、得られたアクリロイル末端ポリイソブチレンP-3の末端に導入されたアクリロイル基のFnは1.92であった。
1Lのセパラブルフラスコの容器内を窒素置換した後、n-ヘキサン(モレキュラーシーブスで乾燥したもの)40mL及び塩化ブチル(モレキュラーシーブスで乾燥したもの)400mLを加え、窒素雰囲気下で攪拌しながら-70℃まで冷却した。次いで、イソブチレン168mL(1.78mol))、p-ジクミルクロライド4.57g(0.0198mol)及びα-ピコリン0.222g(0.00233mol)を加えた。反応混合物がー70度まで冷却された後で、四塩化チタン1.0mL(0.0091mol)を加えて重合を開始した。重合開始後、ガスクロマトグラフィーで残存イソブチレン濃度を測定して、イソブチレン残存量が0.5%を下回った段階で、メタクリル酸2-フェノキシエチル(共栄社化学株式会社製、製品名ライトエステルPO)16.3g(0.0791mol)と四塩化チタン22mlを添加した。その後、-70度で3時間攪拌を続けた後、メタノール200mlを添加して反応を停止させた。反応溶液から上澄み液を分取し、溶剤等を留去した後、生成物をn-ヘキサン550mlに溶解させ、500mlの純水で3回水洗を行い、メタノールから再沈殿した後、溶媒を減圧下に留去して、得られた重合体を80度で24時間真空乾燥することにより目的のアクリロイル末端ポリイソブチレン系重合体P-4を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体P-4の分子量をポリスチレン換算で測定したところ、Mw:6,300、Mn:5,700、Mw/Mnが1.11であった。また、得られたアクリロイル末端ポリイソブチレンP-4の末端に導入されたメタクリロイル基のFnは1.91であった。
5Lのセパラブルフラスコの容器内を窒素置換した後、n-ヘキサン(モレキュラーシーブスで乾燥したもの)280mL及び塩化ブチル(モレキュラーシーブスで乾燥したもの)2500mLを加え、窒素雰囲気下で攪拌しながら-70℃まで冷却した。次いで、イソブチレン1008mL(10.7mol))、p-ジクミルクロライド27.4g(0.119mol)及びα-ピコリン1.33g(0.014mol)を加えた。反応混合物がー70度まで冷却された後で、四塩化チタン5.2mL(0.047mol)を加えて重合を開始した。重合開始後、ガスクロマトグラフィーで残存イソブチレン濃度を測定して、イソブチレン残存量が0.5%を下回った段階で、約200gのメタノールを加えた。反応溶液から溶剤等を留去した後、生成物をn-ヘキサン2Lに溶解させ、1Lの純水で3回水洗を行った。溶媒を減圧下に留去して、得られた重合体を80度で24時間真空乾燥することにより塩素末端ポリイソブチレン系重合体A-1を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体A-1の分子量をポリスチレン換算で測定したところ、Mw:5,800、Mn:5,200、Mw/Mn:1.12であった。
5Lのセパラブルフラスコの容器内を窒素置換した後、n-ヘキサン(モレキュラーシーブスで乾燥したもの)280mL及び塩化ブチル(モレキュラーシーブスで乾燥したもの)2500mLを加え、窒素雰囲気下で攪拌しながら-70℃まで冷却した。次いで、イソブチレン1008mL(10.7mol))、p-ジクミルクロライド27.4g(0.119mol)及びα-ピコリン1.33g(0.014mol)を加えた。反応混合物がー70度まで冷却された後で、四塩化チタン5.2mL(0.047mol)を加えて重合を開始した。重合開始後、ガスクロマトグラフィーで残存イソブチレン濃度を測定して、イソブチレン残存量が0.5%を下回った段階で、約200gのメタノールを加えた。反応溶液から溶剤等を留去した後、生成物をn-ヘキサン2Lに溶解させ、1Lの純水で3回水洗を行った。溶媒を減圧下に留去して、得られた重合体を80度で24時間真空乾燥することにより塩素末端ポリイソブチレン系重合体A-1を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体A-1の分子量をポリスチレン換算で測定したところ、Mw:5,800、Mn:5,200、Mw/Mn:1.12であった。
1Lのセパラブルフラスコの容器内を窒素置換した後、n-ヘキサン(モレキュラーシーブスで乾燥したもの)40mL及び塩化ブチル(モレキュラーシーブスで乾燥したもの)400mLを加え、窒素雰囲気下で攪拌しながら-70℃まで冷却した。次いで、イソブチレン168mL(1.78mol))、p-ジクミルクロライド4.57g(0.0198mol)及びα-ピコリン0.222g(0.00233mol)を加えた。反応混合物がー70度まで冷却された後で、四塩化チタン1.0mL(0.0091mol)を加えて重合を開始した。重合開始後、ガスクロマトグラフィーで残存イソブチレン濃度を測定して、イソブチレン残存量が0.5%を下回った段階で、アクリル酸2-フェノキシエチル(東京化成工業株式会社製)15.2gを添加した。その後、-70度で3時間攪拌を続けた後、メタノール200mlを添加して反応を停止させた。反応溶液から上澄み液を分取し、溶剤等を留去した後、生成物をn-ヘキサン550mlに溶解させ、500mlの純水で3回水洗を行い、メタノールから再沈殿した後、溶媒を減圧下に留去して、得られた重合体を80度で24時間真空乾燥することにより目的のアクリロイル末端ポリイソブチレン系重合体Q-3を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体Q-3の分子量をポリスチレン換算で測定したところ、Mw:6,100、Mn:5,300、Mw/Mnが1.15であった。また、得られたアクリロイル末端ポリイソブチレンQ-3の末端に導入されたアクリロイル基のFnは0.14であった。
実施例1で得られたアクリロイル末端ポリイソブチレンP-1を100重量部、活性エネルギー線重合開始剤混合物[1]を2重量部はかり取り、スパチュラを使用して手混ぜで5分間攪拌して硬化性組成物を得た。その後、この硬化性組成物をSUS304製金枠(100mmx100mmx0.5mm)に流し込み、UV照射装置(フュージョンUVシステムズジャパン(株)製、型式:LH6、照射条件:照度1166mW/cm2、光量2600mJ/cm2)に通して、シート状硬化物を得た。得られた硬化物のゲル分率、残留塩素濃度、気体透過性をそれぞれ評価した。結果を表1に示す。
実施例1で得られたアクリロイル末端ポリイソブチレンP-1を100重量部、活性エネルギー線重合開始剤混合物[1]を2重量部はかり取り、スパチュラを使用して手混ぜで5分間攪拌して硬化性祖生物を得た。その後、この硬化性組成物をSUS304製金枠(100mmx100mmx0.5mm)に流し込み、UV照射装置(フュージョンUVシステムズジャパン(株)製、型式:LH6、照射条件:照度500mW/cm2、光量1,000mJ/cm2)に通して、シート状硬化物を得た。得られた硬化物のゲル分率、残留塩素濃度、気体透過性をそれぞれ評価した。結果を表1に示す。
実施例1で得られたアクリロイル末端ポリイソブチレンP-1を100重量部、活性エネルギー線重合開始剤混合物[1]を1重量部はかり取り、スパチュラを使用して手混ぜで5分間攪拌して硬化性祖生物を得た。その後、この硬化性組成物をSUS304製金枠(100mmx100mmx0.5mm)に流し込み、UV照射装置(フュージョンUVシステムズジャパン(株)製、型式:LH6、照射条件:照度1166mW/cm2、光量2600mJ/cm2)に通して、シート状硬化物を得た。得られた硬化物のゲル分率、残留塩素濃度、気体透過性をそれぞれ評価した。結果を表1に示す。
実施例3で得られたアクリロイル末端ポリイソブチレンP-3を100重量部、活性エネルギー線重合開始剤混合物[1]を2重量部はかり取り、スパチュラを使用して手混ぜで5分間攪拌して硬化性祖生物を得た。その後、この硬化性組成物をSUS304製金枠(100mmx100mmx0.5mm)に流し込み、UV照射装置(フュージョンUVシステムズジャパン(株)製、型式:LH6、照射条件:照度1166mW/cm2、光量2600mJ/cm2)に通して、シート状硬化物を得た。得られた硬化物のゲル分率、残留塩素濃度、気体透過性をそれぞれ評価した。結果を表1に示す。
5Lのセパラブルフラスコに三方ック、熱電対、および真空用シール付き撹拌機をつけて窒素置換を行った。これにモレキュラーシーブス3Aによって脱水したトルエン592ml、エチルシクロヘキサン73.6mlを加え、さらに1,4-ビス(1-クロル-1-メチルエチル)ベンゼン(5.56g,24.0mmol)、2-メチルピリジン(264mg,2.83mmol)を加えて-70℃に冷却した。冷却後、イソブチレンモノマー(120ml,1.44mol)を導入し、さらに、この温度で四塩化チタン(2.52ml、23.0mmol)を添加し重合を開始した。この際に約15℃昇温した。約60分で重合は終了した(これに伴い反応系の発熱は観察されなくなった)。重合終了後に酢酸オクタジエニル(32.4g,193mmol)および四塩化チタン(39.8ml、386mmol)を添加した。5時間反応の後に、80℃に加熱したイオン交換水1.5Lに反応混合物を導入し、20分間攪拌を行った。静置の後に水層を除去し、1Lの2N水酸化ナトリウム水溶液及び臭化テトラブチルアンモニウム10.0gを添加し、100℃にて12時間攪拌を行った。反応終了後、アルカリ水溶液を除去し、1Lのイオン交換水で3回水洗した後に、有機層を単離した。これに10Lのアセトンを加えてポリマーを再沈殿させ、低分子化合物を除去した。沈殿物をさらにアセトン1Lで2回洗浄し、さらにヘキサン500mlに溶解した。溶液を1Lのなす型フラスコに移液し、オイルバスによる加熱条件下(180℃)、減圧(最終1Torr以下)によって溶媒留去を行い、目的とする水酸基を末端に有するポリイソブチレンq-4を得た(数平均分子量5,600、分子量分布1.2)。得られたポリイソブチレンの官能化率の分析はNMRを用いて行った。
(NMR)Valian社製Gemini-300、測定溶剤;四塩化炭素/重アセトン=4/1混合溶剤、定量方法;開始剤残基のシグナル(7.2ppm)を基準に末端の水酸基に隣接するメチレンのシグナル(4.00ppm)を比較して定量化した。Fn(CH2OH)は重合体末端への官能基導入量であり、定量的に導入した時には今回用いた開始剤では2.0となる。比較例4で得られたポリマーの水酸基導入量は以下の通り;Fn(CH2OH)=1.90。
次いで、200mlのセパラブルフラスコに水酸基を末端に有するポリイソブチレンq-4を15.01g(水酸基当量5.1mmol)、モレキュラーシーブス3Aによって脱水したn-ブチルクロライド30ml、ピリジン0.6ml(7.6mmol)を加え、三方コック、熱電対、および真空用シール付き撹拌機をつけて窒素置換を行った。0℃に冷却後、メタクリル酸クロライド0.75ml(7.6mmol)を加え、添加終了後23℃に昇温し2時間攪拌した。NMRにおいて反応が完結していなかったので、0℃に冷却後、メタクリル酸クロライド0.5ml(5.1mmol)、ピリジン0.4ml(5.1mmol)を加え添加終了後23℃に昇温し1時間攪拌し、NMRにおいて反応が完結しているのを確認した。その後、水200mlで4回洗浄した後、メタノールから再沈殿し、得られた液状樹脂を減圧下に留去することで、目的とする(メタ)アクリロイル基を末端に有するポリイソブチレンQ-4を得た。サイズ排除クロマトグラフィー(SEC)法により得られた重合体Q-4の分子量をポリスチレン換算で測定したところ、Mw:7,100、Mn:5,900、Mw/Mnが1.20であった。また、得られたアクリロイル末端ポリイソブチレンQ-4の末端に導入されたアクリロイル基のFnは1.90であった。
Claims (16)
- Aのポリイソブチレン系重合体の主鎖がリビングカチオン重合により製造されたものであることを特徴とする請求項1に記載の活性エネルギー線硬化性組成物。
- (メタ)アクリロイル末端ポリイソブチレン系重合体(A)の分子量がサイズ排除クロマトグラフィー法によって測定したポリスチレン換算数平均分子量で200~500,000であり、かつ、分子量分布が1.8以下であることを特徴とする請求項1または2に記載の活性エネルギー線硬化性組成物。
- (メタ)アクリロイル末端ポリイソブチレン系重合体(A)100重量部に対して、活性エネルギー線重合開始剤(B)を0.001~20重量部含有することを特徴とする請求項1~3のいずれか1項に記載の活性エネルギー線硬化性組成物。
- 請求項1~4のいずれか1項に記載の活性エネルギー線硬化性組成物を活性エネルギー線によって硬化させて得られる硬化物。
- R2が-CH2CH2-、-CH2CH2CH2-、-CH2CH2CH2CH2-、-CH2CH2CH2CH2CH2-、-CH2CH2CH2CH2CH2CH2-からなる群から選ばれる2価の炭化水素基であることを特徴とする請求項6に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)。
- R2が-CH2CH2-で表される基であることを特徴とする請求項6に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)。
- R3、およびR4が水素であることを特徴とする請求項6~8のいずれか1項に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)。
- R5が水素であることを特徴とする請求項6~9のいずれか1項に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)。
- (メタ)アクリロイル末端ポリイソブチレン系重合体(A)の分子量がサイズ排除クロマトグラフィー(SEC)法によって測定したポリスチレン換算数平均分子量で200~500,000であり、かつ、分子量分布(重量平均分子量Mwと数平均分子量Mnの比Mw/Mnで表される値)が1.8以下であることを特徴とする請求項6~10のいずれか1項に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)。
- 下記一般式(1)で示す(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法であって、
カチオン重合によって得られるハロゲン末端ポリイソブチレン系重合体(イ)と、(メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)とをルイス酸触媒存在下に反応させることを特徴とする(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法。 - カチオン重合が、リビングカチオン重合であることを特徴とする請求項12に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法。
- (メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)が、アクリル酸2-フェノキシエチルであることを特徴とする請求項12または13に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法。
- ハロゲン末端ポリイソブチレン系重合体(イ)と、(メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)とを0℃よりも低い温度条件下にて反応させることを特徴とする請求項12~14のいずれか1項に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法。
- (メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)とルイス酸のモル数の比(((メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)のモル数)/(ルイス酸のモル数)で表される値)が1.0よりも小さくなる反応条件において、ハロゲン末端ポリイソブチレン系重合体(イ)と、(メタ)アクリロイル基およびフェノキシ基を有する化合物(ロ)とを反応させることを特徴とする請求項12~15のいずれか1項に記載の(メタ)アクリロイル末端ポリイソブチレン系重合体(A)の製造方法。
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JP (1) | JP6088972B2 (ja) |
CN (1) | CN103827158B (ja) |
WO (1) | WO2013047314A1 (ja) |
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Also Published As
Publication number | Publication date |
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US9512247B2 (en) | 2016-12-06 |
EP2762506B1 (en) | 2022-09-07 |
US20140243444A1 (en) | 2014-08-28 |
CN103827158A (zh) | 2014-05-28 |
EP2762506A4 (en) | 2015-09-02 |
JP6088972B2 (ja) | 2017-03-01 |
JPWO2013047314A1 (ja) | 2015-03-26 |
EP2762506A1 (en) | 2014-08-06 |
CN103827158B (zh) | 2017-02-15 |
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