WO2013046280A1 - 薄膜トランジスタアレイ装置、el表示パネル、el表示装置、薄膜トランジスタアレイ装置の製造方法、el表示パネルの製造方法 - Google Patents
薄膜トランジスタアレイ装置、el表示パネル、el表示装置、薄膜トランジスタアレイ装置の製造方法、el表示パネルの製造方法 Download PDFInfo
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- WO2013046280A1 WO2013046280A1 PCT/JP2011/005534 JP2011005534W WO2013046280A1 WO 2013046280 A1 WO2013046280 A1 WO 2013046280A1 JP 2011005534 W JP2011005534 W JP 2011005534W WO 2013046280 A1 WO2013046280 A1 WO 2013046280A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1248—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/121—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
- H10K59/1213—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements the pixel elements being TFTs
Definitions
- the present invention relates to a thin film transistor array device for an image display device in which thin film transistors having polycrystalline silicon or microcrystalline silicon as an active layer are integrally formed on a substrate, and an EL display panel and an EL display device using the thin film transistor array device. is there.
- Thin film transistors are used as drive substrates for display devices such as organic EL displays and liquid crystal displays, and are currently being actively developed for higher performance.
- display devices such as organic EL displays and liquid crystal displays
- thin film transistors are required to have high current drive capability, and those that use crystallized semiconductor thin films (polycrystalline silicon / microcrystalline silicon) as active layers are attracting attention. Yes.
- a low temperature process employing a processing temperature of 600 ° C. or lower has been developed in place of the already established high temperature processing technology employing a processing temperature of 1000 ° C. or higher.
- the low temperature process it is not necessary to use an expensive substrate such as quartz having excellent heat resistance, and the manufacturing cost can be reduced.
- a bottom gate type structure in which a gate electrode is disposed below a semiconductor layer is mainly used.
- the structure of the thin film transistor 1000 on the bottom gate side will be described with reference to FIGS.
- the thin film transistor 1000 is a stacked structure of a substrate 1010, a first metal layer 1020, a gate insulating film 1030, a semiconductor film 1040, a second metal layer 1050, and a passivation film 1060, as shown in FIGS. is there.
- a gate wiring 1021 and a gate electrode 1022 extending from the gate wiring 1021 are formed in the first metal layer 1020 stacked on the substrate 1010.
- the gate insulating film 1030 is formed over the substrate 1010 and the first metal layer 1020 so as to cover the gate wiring 1021 and the gate electrode 1022. Further, the semiconductor film 1040 is stacked over the gate insulating film 1030 so as to overlap with the gate electrode 1022.
- a source wiring 1051, a source electrode 1052 extending from the source wiring 1051, and a drain electrode 1053 are formed on the second metal layer 1050 stacked over the gate insulating film 1030 and the semiconductor film 1040. Note that the source electrode 1052 and the drain electrode 1053 are disposed so as to face each other and overlap with part of the semiconductor film 1040.
- the passivation film 1060 is stacked over the gate insulating film 1030, the semiconductor film 1040, and the second metal layer 1050 so as to cover the source wiring 1051, the source electrode 1052, and the drain electrode 1053.
- the gate wiring 1021 and the gate electrode 1022 are formed in the first metal layer 1020 below the semiconductor film 1040. That is, the gate wiring 1021 and the gate electrode 1022 are already formed in the laser crystallization process of the semiconductor film 1040. That is, the gate wiring 1021 and the gate electrode 1022 are required to have high heat resistance that can withstand the temperature (about 600 ° C.) in the laser crystallization process.
- the metal used as a general electrode material has a tendency that the higher the heat resistance, the lower the conductivity. Therefore, when a material having high heat resistance is used as the material of the gate electrode 1022 and the gate wiring 1021 is formed using the same metal material in the same layer as the gate electrode 1022, the wiring resistance of the gate wiring 1021 is increased. High wiring resistance causes signal delay and display unevenness due to voltage drop. In particular, when the panel area is increased and the driving frequency is increased, the influence of the wiring resistance is increased.
- the gate wiring 1021 formed in the first metal layer 1020 and the source wiring 1051 formed in the second metal layer 1050 have a gate insulating film having a thickness of about 200 nm. Cross through 1030. For this reason, when the gate insulating film 1030 is made thin in order to improve the performance of the thin film transistor 1000, the distance between the gate wiring 1021 and the source wiring 1051 is further narrowed, and the parasitic capacitance between the wirings is increased. There is also.
- the metal used for the electrodes and wirings included in the thin film transistor 1000 may be oxidized by contact with moisture in the air or an oxide film included in the thin film transistor 1000 to deteriorate the function of the thin film transistor 1000. is there.
- the present invention solves the above-mentioned problems, and the gate electrode and the gate wiring are formed of materials having characteristics suitable for each, reducing the parasitic capacitance between the gate wiring and the source wiring, and further preventing the metal from being oxidized.
- An object of the present invention is to provide a thin film transistor array device.
- the thin film transistor array device is stacked with an EL layer and an interlayer insulating film interposed therebetween.
- the thin film transistor array device includes a substrate, a first wiring disposed above the substrate, a second wiring intersecting with the first wiring, a gate electrode and first and second electrodes formed on the substrate.
- a first transistor including: a second transistor formed on the substrate; a passivation layer interposed between the interlayer insulating film and the first transistor; and a passivation layer interposed between the interlayer insulating film and the second transistor.
- An electrode that relays to the conductive member and includes a relay electrode that is electrically connected to the first conductive member through a first hole provided in the passivation film.
- the first transistor and the second transistor are bottom-gate transistors.
- the first wiring is disposed below the passivation film, which is the same layer as the first electrode, and is electrically connected to the gate electrode and electrically connected to the first electrode.
- the second wiring is disposed on an upper layer of the passivation film, which is a different layer from the first electrode, and is electrically connected to the gate electrode and wiring electrically connected to the first electrode.
- a terminal portion to which an external signal for driving the first wiring or the second wiring of the thin film transistor array device is input is disposed in the same layer as the first electrode and in the peripheral portion of the substrate.
- the conductive oxide film covers an upper surface of the terminal portion and is interposed between the relay electrode and the first conductive member at least at a bottom surface portion of the first hole portion, and the relay electrode and the first conductive member An electrically conductive member is electrically connected.
- the relay electrode is formed in the same layer as the second wiring on the passivation film, and is made of the same material as the second wiring.
- the resistance of the gate wiring can be reduced while maintaining the heat resistance of the gate electrode. Further, even if the thickness of the gate insulating film is reduced in order to improve the characteristics of the thin film transistor, the parasitic capacitance between the first wiring and the second wiring does not increase. That is, the delay of the video signal due to the increase in parasitic capacitance can be suppressed. Further, by preventing the metal used for each electrode and each wiring from being oxidized, it is possible to prevent the function of the thin film transistor array device from being deteriorated.
- the “first electrode” refers to one of the source electrode and the drain electrode
- the “second electrode” refers to the other of the source electrode and the drain electrode. These are determined by the type of the first transistor (P-type or N-type) and the voltage relationship between the “first electrode” and the “second electrode”.
- FIG. 1 is a view showing a thin film semiconductor array substrate.
- 2A is a perspective view of the organic EL display according to Embodiment 1.
- FIG. 2B is a partial perspective view showing the stacked structure of FIG. 2A more specifically, and showing an example of a line bank.
- FIG. 2C is a partial perspective view showing the stacked structure of FIG. 2A more specifically, and showing an example of a pixel bank.
- FIG. 3 is a diagram illustrating a circuit configuration of the pixel circuit.
- FIG. 4 is a front view showing the configuration of the pixel according to the first embodiment.
- 5 is a cross-sectional view taken along line VV in FIG. 6 is a cross-sectional view taken along VI-VI in FIG.
- FIG. 7 is a cross-sectional view taken along the line VII-VII in FIG.
- FIG. 8 is a perspective view of the main part seen from the VV cross section of FIG.
- FIG. 9A is a view showing the structure of the VV cross section of FIG. 4 corresponding to the manufacturing process (a) of the thin film transistor array device according to the first embodiment.
- FIG. 9B is a diagram showing a structure of the VV cross section of FIG. 4 corresponding to the manufacturing process (b) of the thin film transistor array device according to the first embodiment.
- FIG. 9C is a diagram showing a structure of the VV cross section of FIG. 4 corresponding to the manufacturing process (c) of the thin film transistor array device according to the first embodiment.
- FIG. 9A is a view showing the structure of the VV cross section of FIG. 4 corresponding to the manufacturing process (a) of the thin film transistor array device according to the first embodiment.
- FIG. 9B is a diagram showing a structure of the VV cross section of FIG. 4 corresponding
- FIG. 9D is a diagram showing a structure of the VV cross section of FIG. 4 corresponding to the manufacturing process (d) of the thin film transistor array device according to the first embodiment.
- FIG. 9E is a diagram showing a structure of the VV cross section of FIG. 4 corresponding to a part of the manufacturing process (e) of the thin film transistor array device according to the first embodiment.
- FIG. 9F is a diagram showing a structure of the VV cross section of FIG. 4 corresponding to another part of the manufacturing process (e) of the thin film transistor array device according to the first embodiment.
- FIG. 10A is a diagram showing the structure of the VV cross section of FIG. 4 corresponding to a part of the process of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 10B is a diagram showing the structure of the VV cross section of FIG. 4 corresponding to another part of the process of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 10C is a view showing a structure of the VV cross section of FIG. 4 corresponding to still another part of the process of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 11A is a diagram showing a structure of the VII-VII cross section in FIG. 4 corresponding to the manufacturing process (a) of the thin film transistor array device according to the first embodiment.
- FIG. 11B is a diagram showing a structure of the VII-VII cross section of FIG. 4 corresponding to the manufacturing process (b) of the thin film transistor array device according to the first embodiment.
- FIG. 11C is a diagram showing a structure of the VII-VII cross section of FIG. 4 corresponding to a part of the manufacturing process (c) of the thin film transistor array device according to the first embodiment.
- FIG. 11D is a diagram showing a structure of the VII-VII cross section of FIG. 4 corresponding to another part of the manufacturing process (c) of the thin film transistor array device according to the first embodiment.
- FIG. 11E is a diagram showing a structure of the VII-VII cross section of FIG. 4 corresponding to still another part of the manufacturing process (c) of the thin film transistor array device according to the first embodiment.
- FIG. 11F is a diagram showing a structure of the VII-VII cross section of FIG.
- FIG. 11G is a diagram showing a structure of the VII-VII cross section of FIG. 4 corresponding to the manufacturing process (e) of the thin film transistor array device according to the first embodiment.
- FIG. 11H is a diagram showing a structure of the VII-VII cross section of FIG. 4 corresponding to the manufacturing process (f) of the thin film transistor array device according to the first embodiment.
- FIG. 12A is a view showing the structure of the VII-VII cross section in FIG. 4 corresponding to a part of the process of forming the terminal, the gate wiring, and the relay electrode.
- 12B is a diagram showing a structure of the VII-VII cross section in FIG.
- FIG. 14A is a diagram showing a part of the manufacturing process of the thin film transistor array device shown in FIG.
- FIG. 14B is a diagram showing a part of the manufacturing process of the thin film transistor array device shown in FIG.
- FIG. 15 is a diagram showing a modification of FIG.
- FIG. 16 is a diagram showing another modification of FIG. FIG.
- FIG. 17 is a diagram showing still another modification of FIG.
- FIG. 18 is a front view illustrating a configuration of a pixel according to Embodiment 2.
- FIG. 19 is a cross-sectional view taken along the line XIX-XIX in FIG. 20 is a cross-sectional view taken along the line XX-XX in FIG. 21 is a cross-sectional view taken along XXI-XXI in FIG.
- FIG. 22 is a perspective view of the main part as seen from the XIX-XIX cross section of FIG.
- FIG. 23A is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to the manufacturing process (a) of the thin film transistor array device according to the second embodiment.
- FIG. 23B is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to the manufacturing process (b) of the thin film transistor array device according to the second embodiment.
- FIG. 23C is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to the manufacturing process (c) of the thin film transistor array device according to the second embodiment.
- FIG. 23D is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to the manufacturing process (d) of the thin film transistor array device according to the second embodiment.
- FIG. 23E is a diagram showing a structure of the XIX-XIX cross section of FIG.
- FIG. 23F is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to another part of the manufacturing process (e) of the thin film transistor array device according to the second embodiment.
- FIG. 23G is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to the manufacturing process (f) of the thin film transistor array device according to the second embodiment.
- FIG. 24A is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to a part of the process of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 24B is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to another part of the step of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 24C is a diagram showing a structure of the XIX-XIX cross section of FIG. 18 corresponding to still another part of the process of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 25A is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to the manufacturing process (a) of the thin film transistor array device according to the second embodiment.
- FIG. 25B is a diagram showing a structure of the XXI-XXI cross section of FIG.
- FIG. 25C is a diagram showing a structure of the XXI-XII cross section of FIG. 18 corresponding to a part of the manufacturing process (c) of the thin film transistor array device according to the second embodiment.
- FIG. 25D is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to another part of the manufacturing process (c) of the thin film transistor array device according to the second embodiment.
- FIG. 25E is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to still another part of the manufacturing process (c) of the thin film transistor array device according to the second embodiment.
- FIG. 25C is a diagram showing a structure of the XXI-XII cross section of FIG. 18 corresponding to a part of the manufacturing process (c) of the thin film transistor array device according to the second embodiment.
- FIG. 25D is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to
- FIG. 25F is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to the manufacturing process (d) of the thin film transistor array device according to the second embodiment.
- FIG. 25G is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to the manufacturing process (e) of the thin film transistor array device according to the second embodiment.
- FIG. 25H is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to the manufacturing process (f) of the thin film transistor array device according to the second embodiment.
- FIG. 26A is a diagram showing a structure of the XXI-XXI cross section of FIG.
- FIG. 26B is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to another part of the step of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 26C is a diagram showing a structure of the XXI-XXI cross section of FIG. 18 corresponding to still another part of the process of forming the terminal, the gate wiring, and the relay electrode.
- FIG. 27 is a diagram showing a cross-sectional structure corresponding to FIG. 19 of the thin film transistor array device according to the modification of the second embodiment.
- FIG. 28A is a diagram showing a part of the manufacturing process of the thin film transistor array device shown in FIG.
- FIG. 28B is a diagram showing a part of the manufacturing process of the thin film transistor array device shown in FIG.
- FIG. 29 is a diagram showing a modification of FIG.
- FIG. 30 is a diagram showing another modification of FIG.
- FIG. 31 is a diagram showing still another modification of FIG.
- FIG. 32 is a front view showing a configuration of a conventional pixel.
- 33 is a cross-sectional view taken along XXXIII-XXXIII in FIG.
- 34 is a cross-sectional view taken along XXIV-XXXIV in FIG.
- 35 is a cross-sectional view taken along XXV-XXXV in FIG.
- FIG. 36 is a perspective view of the main part as seen from the section XXIII-XXXIII in FIG.
- the thin film transistor array device is stacked with an EL layer and an interlayer insulating film interposed therebetween.
- the thin film transistor array device includes a substrate, a first wiring disposed above the substrate, a second wiring intersecting with the first wiring, a gate electrode and first and second electrodes formed on the substrate.
- a first transistor including: a second transistor formed on the substrate; a passivation layer interposed between the interlayer insulating film and the first transistor; and a passivation layer interposed between the interlayer insulating film and the second transistor.
- An electrode that relays to the conductive member and includes a relay electrode that is electrically connected to the first conductive member through a first hole provided in the passivation film.
- the first transistor and the second transistor are bottom-gate transistors.
- the first wiring is disposed below the passivation film, which is the same layer as the first electrode, and is electrically connected to the gate electrode and electrically connected to the first electrode.
- the second wiring is disposed on an upper layer of the passivation film, which is a different layer from the first electrode, and is electrically connected to the gate electrode and wiring electrically connected to the first electrode.
- a terminal portion to which an external signal for driving the first wiring or the second wiring of the thin film transistor array device is input is disposed in the same layer as the first electrode and in the peripheral portion of the substrate.
- the conductive oxide film covers an upper surface of the terminal portion and is interposed between the relay electrode and the first conductive member at least at a bottom surface portion of the first hole portion, and the relay electrode and the first conductive member An electrically conductive member is electrically connected.
- the relay electrode is formed in the same layer as the second wiring on the passivation film, and is made of the same material as the second wiring.
- the first wiring may be a wiring that is electrically connected to the gate electrode
- the second wiring may be a wiring that is electrically connected to the first electrode
- the first wiring may be a wiring electrically connected to the first electrode
- the second wiring may be a wiring electrically connected to the gate electrode
- one of the wiring electrically connected to the gate electrode and the wiring electrically connected to the first electrode is disposed below the passivation film, and the wiring electrically connected to the gate electrode
- the other of the wirings electrically connected to the first electrode is disposed on a passivation film that is a different layer from the first electrode formed on the substrate. Therefore, the interval between the first and second wirings corresponds to the thickness of the passivation film formed on the first electrode, not the interval between the gate electrode and the first electrode.
- the passivation film protects the surface of the thin film transistor array device, even if the film thickness is increased, the performance as the thin film transistor array device is not affected. As a result, the parasitic capacitance between the first and second wirings can be reduced by adjusting the thickness of the passivation film and securing the distance between the first and second wirings.
- the peripheral portion of the substrate which is the same layer as the first electrode, is exposed from an opening provided in the passivation film, and is connected to a gate driving circuit or a source driving circuit (or a drain driving circuit) outside the apparatus.
- a gate driving circuit or a source driving circuit (or a drain driving circuit) outside the apparatus can be used as a terminal.
- the exposed terminal is easily oxidized by being exposed to air or moisture in the air.
- the oxidized terminal and the external drive circuit are electrically connected through an oxide layer having a high electrical resistance, so that the connection resistance between the terminal and the external drive circuit is increased. There is a problem that it ends up.
- a conductive oxide film is laminated under the passivation film, and the exposed region (upper surface) of the terminal is covered with the conductive oxide film.
- the conductive oxide film can prevent the exposed terminal from being oxidized.
- the connection resistance between the terminal and the external drive circuit can be reduced over a long period of time.
- the conductive oxide film Indium Tin Oxide: ITO
- a conductive oxide film is interposed between the second conductive member and the second conductive member is oxidized by the conductive oxide film.
- the relay electrode is formed in the region on the passivation film that overlaps the first conductive member, and the first and second conductive members are relayed to the relay electrode.
- the conductive oxide film is interposed between the relay electrode and the first conductive member.
- the relay electrode is formed in the same layer as the second wiring on the passivation film and is made of the same material as the second wiring.
- the relay electrode can be formed of the same material as the second wiring in the same layer as the second wiring. Therefore, the formation of the second wiring and the formation of the relay electrode can be performed in the same process. As a result, it is possible to prevent the second conductive member from being oxidized by the conductive oxide film while reducing the parasitic capacitance between the first and second wirings with a simple configuration.
- the second conductive member may be a metal mainly composed of aluminum. Since there is a relay electrode between the second conductive member and the conductive oxide film, even if a metal mainly composed of aluminum is used for the second conductive member, the conductive oxide film 2 Oxidation of the conductive member can be prevented.
- the surface of the relay electrode that contacts the conductive oxide film may be formed of a metal including at least one of copper, molybdenum, titanium, or tungsten.
- the relay electrode may have a laminated structure.
- the interlayer insulating film may be composed of two layers of an organic film and an inorganic film.
- the inorganic film may cover the second wiring and the relay electrode.
- the semiconductor layer included in each of the first transistor and the second transistor may be a crystalline semiconductor layer.
- the gate electrode included in each of the first and second transistors may be formed of a metal having higher heat resistance than a metal used for a wiring electrically connected to the gate electrode (that is, a gate wiring). Good.
- the semiconductor layer included in each of the first transistor and the second transistor may be a crystalline semiconductor layer.
- the amorphous semiconductor layer is irradiated with laser to raise the temperature of the amorphous semiconductor layer to a range of 1100 ° C. to 1414 ° C.
- the crystalline semiconductor layer needs to be crystallized.
- a gate electrode is first formed on a substrate, and then a semiconductor layer is formed. Therefore, when the amorphous semiconductor layer is crystallized by the high heat treatment as described above, a gate is formed.
- the metal constituting the electrode is required to have high heat resistance.
- metal with high heat resistance has high resistance
- the gate wiring is also formed of high resistance metal, and the gate wiring is high resistance. Problem arises.
- the gate electrode and the gate wiring can be selected from different materials by forming the gate electrode and the gate wiring in different layers.
- the resistance of the gate wiring can be reduced by selecting the metal constituting the gate wiring from the low resistance metal while increasing the heat resistance of the metal constituting the gate electrode.
- the metal having higher heat resistance than the metal used for the wiring electrically connected to the gate electrode may be a metal containing any of molybdenum, tungsten, titanium, tantalum, and nickel.
- the conductive oxide film may be either an oxide film containing indium and tin or an oxide film containing indium and zinc.
- An EL display panel includes an EL portion having an EL light emitting element including an upper electrode, a lower electrode, and a light emitting functional layer interposed between the upper electrode and the lower electrode, and the EL light emitting element. And an interlayer insulating film interposed between the EL portion and the thin film transistor array device.
- the thin film transistor array device includes a substrate, a first wiring disposed above the substrate, a second wiring intersecting with the first wiring, a gate electrode and first and second electrodes formed on the substrate.
- a first transistor including: a second transistor formed on the substrate; a passivation layer interposed between the interlayer insulating film and the first transistor; and a passivation layer interposed between the interlayer insulating film and the second transistor.
- An electrode that relays to the conductive member and includes a relay electrode that is electrically connected to the first conductive member through a first hole provided in the passivation film.
- the first transistor and the second transistor are bottom-gate transistors.
- the first wiring is disposed below the passivation film, which is the same layer as the first electrode, and is electrically connected to the gate electrode and electrically connected to the first electrode.
- the second wiring is disposed on an upper layer of the passivation film, which is a different layer from the first electrode, and is electrically connected to the gate electrode and wiring electrically connected to the first electrode.
- a terminal portion to which an external signal for driving the first wiring or the second wiring of the thin film transistor array device is input is disposed in the same layer as the first electrode and in the peripheral portion of the substrate.
- the conductive oxide film covers an upper surface end portion of the terminal portion and is interposed between the relay electrode and the first conductive member at least at a bottom surface portion of the first hole portion, and the relay electrode and the The first conductive member is electrically connected.
- the relay electrode is formed in the same layer as the second wiring on the passivation film, and is made of the same material as the second wiring.
- the EL display panel drives the display panel as the display panel increases in size to 20 inches, 30 inches, or 40 inches due to a delay of a gate signal formed in the thin film transistor array device that controls light emission of the EL element portion of the display panel. Because of the reduced margin.
- the thin film transistor array device having the above configuration is employed, even in a large-screen EL display panel, parasitic capacitance between the first and second wirings can be reduced. Since an EL display panel with reduced waveform dullness can be realized, an EL display panel with excellent moving image resolution can be realized by operating at a high frame frequency. In addition, since the electrical connection between the thin film transistor array device and the EL element can be reduced over a long period of time, the EL element does not reduce the light emission current, has low power consumption, high emission luminance, and a long-life EL panel. Can be realized. Furthermore, since the second conductive member can be prevented from being oxidized by the conductive oxide film while reducing the parasitic capacitance between the first and second wirings with a simple configuration, an EL display panel with a high manufacturing yield can be obtained. realizable.
- the second conductive member may be a metal mainly composed of aluminum.
- the second conductive member and the relay electrode may be connected in a flat region around the upper periphery of the hole provided in the interlayer insulating film.
- An EL display device includes the above-described EL display panel.
- an EL display device capable of displaying a high-quality image without deteriorating the video signal can be realized.
- a first transistor including a first step of preparing a substrate, a second step of forming a first wiring on the substrate, and a gate electrode and first and second electrodes on the substrate. And a second transistor, and a third step of forming a conductive oxide film on the first and second transistors, a fourth step of forming a passivation film on the conductive oxide film, and the passivation An electrode that relays a second wiring intersecting the first wiring on the film, a first conductive member provided in the same layer as the first electrode, and a second conductive member provided in the EL layer.
- the first transistor and the second transistor are bottom-gate transistors.
- the first wiring is disposed below the passivation film, which is the same layer as the first electrode, and is electrically connected to the gate electrode and electrically connected to the first electrode.
- the second wiring is disposed on an upper layer of the passivation film, which is a different layer from the first electrode, and is electrically connected to the gate electrode and wiring electrically connected to the first electrode. The other.
- the conductive oxide film is provided so as to cover an upper surface of a terminal portion provided in the same layer as the first electrode and to which an external signal for driving the first wiring or the second wiring is input.
- an upper surface of the terminal portion covered with the conductive oxide film is exposed from an opening provided in the passivation film.
- the conductive oxide film is interposed between the relay electrode and the first conductive member at least at a bottom surface portion of the first hole portion, and electrically connects the relay electrode and the first conductive member.
- the relay electrode is formed in the same layer as the second wiring on the passivation film, using the same material as the second wiring.
- the second conductive member may be a metal mainly composed of aluminum.
- the surface of the relay electrode that contacts the conductive oxide film may be formed of a metal including any of copper, molybdenum, titanium, or tungsten.
- the semiconductor layer included in each of the first transistor and the second transistor may be a crystalline semiconductor layer.
- the gate electrode included in each of the first and second transistors may be formed of a metal having a higher heat resistance than a metal used for a wiring electrically connected to the gate electrode (that is, a gate wiring). Good.
- the above manufacturing method it is possible to select the gate electrode and the gate wiring from different materials by forming the gate electrode and the gate wiring in different layers.
- the resistance of the gate wiring can be reduced by selecting the metal constituting the gate wiring from the low resistance metal while increasing the heat resistance of the metal constituting the gate electrode.
- a semiconductor layer with high mobility can be formed, and a low-resistance gate wiring can be formed.
- the conductive oxide film may be formed of an oxide film containing indium and tin or an oxide film containing indium and zinc.
- An EL display panel manufacturing method includes a first step of preparing a substrate, a second step of forming a first wiring on the substrate, a gate electrode and a first step on the substrate. And a second step of forming a first transistor and a second transistor including a second electrode, and forming a conductive oxide film on the first and second transistors, and passivation on the conductive oxide film. A fourth step of forming a film; a second wiring intersecting with the first wiring; and a first hole provided in the passivation film on the passivation film and provided in the same layer as the first electrode.
- the relay electrode relays the first conductive member and the second conductive member formed above the interlayer insulating film.
- the first transistor and the second transistor are bottom-gate transistors.
- the first wiring is disposed below the passivation film, which is the same layer as the first electrode, and is electrically connected to the gate electrode and electrically connected to the first electrode.
- the second wiring is disposed on an upper layer of the passivation film, which is a different layer from the first electrode, and is electrically connected to the gate electrode and wiring electrically connected to the first electrode.
- the conductive oxide film is provided so as to cover an upper surface of a terminal portion provided in the same layer as the first electrode and to which an external signal for driving the first wiring or the second wiring is input.
- an upper surface of the terminal portion covered with the conductive oxide film is exposed from an opening provided in the passivation film.
- the conductive oxide film is interposed between the relay electrode and the first conductive member at least at a bottom surface portion of the first hole portion, and electrically connects the relay electrode and the first conductive member.
- the relay electrode is formed in the same layer as the second wiring on the passivation film by using the same material as the second wiring formed on the passivation film.
- FIG. 1 is a view showing a thin film semiconductor array substrate 1.
- FIG. 2A is a perspective view of an organic EL display 10 which is an example of the display device according to Embodiment 1 of the present invention.
- FIG. 2B is a partial perspective view showing the stacked structure of FIG. 2A more specifically, and showing an example of a line bank.
- FIG. 2C is a partial perspective view showing the stacked structure of FIG. 2A more specifically, and showing an example of a pixel bank.
- FIG. 3 is a diagram illustrating a circuit configuration of the pixel circuit 30 that drives the pixel 100.
- the thin-film semiconductor array substrate 1 is composed of a plurality (two in FIG. 1) of organic EL displays 10.
- the organic EL display 10 includes a thin film transistor array device 20, an interlayer insulating film (planarization film) 11 (not shown in FIG. 2A), an anode (lower electrode) 12, an organic EL, from the lower layer. It is a laminated structure of a layer (organic light emitting layer) 13 and a transparent cathode (upper electrode) 14. Further, a hole transport layer (not shown) is laminated between the anode 12 and the organic EL layer 13, and an electron transport layer (not shown) is laminated between the organic EL layer 13 and the transparent cathode 14.
- the thin film transistor array device 20 a plurality of pixels 100 are arranged in a matrix (matrix). Each pixel 100 is driven by a pixel circuit 30 provided therein.
- the thin film transistor array device 20 includes a plurality of gate wirings 21 arranged in a row, a plurality of source wirings (signal wirings) 22 arranged in a row so as to intersect the gate wirings 21, and parallel to the source wirings 22. And a plurality of power supply wires 23 (not shown in FIG. 2A).
- the gate wiring 21 connects a gate electrode 41 (not shown in FIG. 2A) of a thin film transistor operating as a switching element included in each pixel circuit 30 for each row.
- the source line 22 connects a source electrode 42 (not shown in FIG. 2A) of a thin film transistor operating as a switching element included in each pixel circuit 30 for each column.
- the power supply wiring 23 connects a drain electrode 52 (not shown in FIG. 2A) of a thin film transistor that operates as a drive element included in each pixel circuit 30 for each column.
- each pixel 100 of the organic EL display 10 is composed of sub-pixels 100R, 100G, and 100B of three colors (red, green, and blue) as shown in FIGS. 2B and 2C.
- a plurality of subpixels 100R, 100G, and 100B are arranged in the depth direction of FIG. 2B (this is referred to as a “subpixel column”).
- FIG. 2B is a diagram showing an example of a line bank, and each sub-pixel column is separated from each other by a bank 15.
- the bank 15 shown in FIG. 2B is a protrusion that extends in the direction parallel to the source line 22 between adjacent sub-pixel columns, and is formed on the thin film transistor array device 20.
- each sub-pixel column is formed between adjacent ridges (that is, the opening of the bank 15).
- the anode 12 is formed for each of the sub-pixels 100R, 100G, and 100B on the thin film transistor array device 20 (more specifically, on the interlayer insulating film 11) and in the opening of the bank 15.
- the organic EL layer 13 is formed on the anode 12 and in the opening of the bank 15 for each sub-pixel column (that is, so as to cover the plurality of anodes 12 in each column).
- the transparent cathode 14 is continuously formed on the plurality of organic EL layers 13 and the banks 15 (a plurality of protrusions) so as to cover all the sub-pixels 100R, 100G, and 100B.
- FIG. 2C is a diagram illustrating an example of a pixel bank, and the sub-pixels 100R, 100G, and 100B are separated from each other by the bank 15.
- the bank 15 shown in FIG. 2C is formed such that a protrusion extending in parallel with the gate wiring 21 and a protrusion extending in parallel with the source wiring 22 intersect each other.
- subpixels 100R, 100G, and 100B are formed in a portion surrounded by the protrusions (that is, the opening of the bank 15).
- the anode 12 is formed for each of the sub-pixels 100R, 100G, and 100B on the thin film transistor array device 20 (more specifically, on the interlayer insulating film 11) and in the opening of the bank 15.
- the organic EL layer 13 is formed for each of the sub-pixels 100R, 100G, and 100B on the anode 12 and in the opening of the bank 15.
- the transparent cathode 14 is continuously formed on the plurality of organic EL layers 13 and the banks 15 (a plurality of protrusions) so as to cover all the sub-pixels 100R, 100G, and 100B.
- a pixel circuit 30 is formed for each of the sub-pixels 100R, 100G, and 100B.
- Each of the sub-pixels 100R, 100G, and 100B and the corresponding pixel circuit 30 are electrically connected by a relay electrode 55 as shown in FIG.
- the sub-pixels 100R, 100G, and 100B have the same configuration except that the characteristics (light emission color) of the organic EL layer 13 are different. Accordingly, in the following description, the sub-pixels 100R, 100G, and 100B are all referred to as “pixels 100” without being distinguished. Further, the present invention can be similarly applied to the line bank shown in FIG. 2B and the pixel bank shown in FIG. 2C.
- the pixel circuit 30 includes a first transistor 40 that operates as a switch element, a second transistor 50 that operates as a drive element, and a capacitor 60 that stores data to be displayed in a corresponding pixel. Consists of.
- the first transistor 40 includes a gate electrode 41 connected to the gate wiring 21, a source electrode 42 connected to the source wiring 22, and a drain electrode 43 connected to the capacitor 60 and the gate electrode 51 of the second transistor 50. And a semiconductor film 44 (not shown in FIG. 3).
- the first transistor 40 stores the voltage value applied to the source wiring 22 in the capacitor 60 as display data.
- the second transistor 50 includes a gate electrode 51 connected to the drain electrode 43 of the first transistor 40, a drain electrode 52 connected to the power supply wiring 23 and the capacitor 60, and a source electrode 53 connected to the anode 12. And a semiconductor film 54 (not shown in FIG. 3).
- the second transistor 50 supplies a current corresponding to the voltage value held by the capacitor 60 from the power supply wiring 23 to the anode 12 through the source electrode 53.
- the organic EL display 10 having the above configuration employs an active matrix system in which display control is performed for each pixel 100 located at the intersection of the gate wiring 21 and the source wiring 22.
- FIG. 4 is a front view showing the configuration of the pixel 100.
- 5 is a cross-sectional view taken along line VV in FIG. 6 is a cross-sectional view taken along VI-VI in FIG. 7 is a cross-sectional view taken along the line VII-VII in FIG.
- FIG. 8 is a perspective view of the main part seen from the VV cross section of FIG. 7 also shows the interlayer insulating film 11 and the anode 12.
- the pixel 100 includes a substrate 110, a first metal layer (conductive layer) 120, a gate insulating film 130, semiconductor films 44 and 54, and a second metal layer (conductive layer) 140. , A laminated structure of a conductive oxide film (Indium Tin Oxide: ITO) 160, a passivation film 150, and a third metal layer (conductive layer) 170.
- ITO Indium Tin Oxide
- the gate electrode 41 of the first transistor 40 and the gate electrode 51 of the second transistor 50 are formed.
- a gate insulating film 130 is formed on the substrate 110 and the first metal layer 120 so as to cover the gate electrodes 41 and 51.
- the semiconductor film 44 is disposed on the gate insulating film 130 (between the gate insulating film 130 and the second metal layer 140) and in a region overlapping with the gate electrode 41.
- the semiconductor film 54 is disposed on the gate insulating film 130 (between the gate insulating film 130 and the second metal layer 140) and in a region overlapping with the gate electrode 51. Note that “superimpose” in the present specification means that they are in a positional relationship where they overlap each other when viewed in the vertical direction.
- the second metal layer 140 stacked on the gate insulating film 130 and the semiconductor films 44 and 54 includes the gate wiring 21, the source electrode 42 and the drain electrode 43 of the first transistor 40, and the second transistor 50.
- a drain electrode 52 and a source electrode 53 are formed. That is, the first and second transistors 40 and 50 are bottom-gate transistors in which the gate electrodes 41 and 51 are formed below the source electrodes 42 and 53 and the drain electrodes 43 and 52.
- the source electrode 42 and the drain electrode 43 are formed so as to be opposed to each other and overlap each other in part of the semiconductor film 44.
- the drain electrode 52 and the source electrode 53 are formed so as to face each other and overlap each other on a part of the semiconductor film 54.
- a first contact hole (hole) 171 penetrating in the thickness direction is formed at a position overlapping the gate wiring 21 and the gate electrode 41.
- the gate wiring 21 is electrically connected to the gate electrode 41 formed in the first metal layer 120 through the first contact hole 171.
- a second contact hole (hole) 172 penetrating in the thickness direction is formed in the gate insulating film 130 at a position overlapping the drain electrode 43 and the gate electrode 51.
- the drain electrode 43 is electrically connected to the gate electrode 51 formed in the first metal layer 120 through the second contact hole 172.
- a conductive oxide film 160 is formed on the gate insulating film 130 and the second metal layer 140 so as to cover the source electrodes 42 and 53 and the drain electrodes 43 and 52. That is, the conductive oxide film 160 is formed so as to be interposed between the passivation film 150 and the first and second transistors 40 and 50.
- the conductive oxide film 160 is selectively formed at a position overlapping the gate wiring 21, the source electrodes 42 and 53, the drain electrodes 43 and 52, and the like (that is, each component of the second metal layer 140). .
- a passivation film 150 is laminated on the conductive oxide film 160. Further, a third metal layer 170 is laminated on the passivation film 150. On the third metal layer 170 laminated on the passivation film 150, the source wiring 22, the power supply wiring 23, and the relay electrode 55 are formed.
- a third contact hole (hole) 173 penetrating in the thickness direction is formed in the passivation film 150 at a position overlapping the source wiring 22 and the source electrode 42.
- the source wiring 22 is electrically connected to the source electrode 42 formed in the second metal layer 140 through the third contact hole 173. Note that the source wiring 22 and the source electrode 42 are not in direct contact with each other, and a conductive oxide film 160 is interposed therebetween.
- a fourth contact hole (hole) 174 penetrating in the thickness direction is formed in the passivation film 150 at a position overlapping the power supply wiring 23 and the drain electrode 52.
- the power supply wiring 23 is electrically connected to the drain electrode 52 formed in the second metal layer 140 through the fourth contact hole 174. Note that the power supply wiring 23 and the drain electrode 52 are not in direct contact with each other, and a conductive oxide film 160 is interposed therebetween.
- a fifth contact hole (hole) 175 penetrating in the thickness direction is formed in the passivation film 150 at a position overlapping the drain electrode 52 and the relay electrode 55 of the second transistor 50.
- the relay electrode 55 is electrically connected to the source electrode 53 formed in the second metal layer 140 through the fifth contact hole 175. Note that the source electrode 53 and the relay electrode 55 are not in direct contact with each other, and a conductive oxide film 160 is interposed therebetween.
- the interlayer insulating film 11 is formed on the passivation film 150 and the third metal layer 170 so as to cover the source wiring 22, the power supply wiring 23, and the relay electrode 55.
- a bank 15 is formed at a boundary portion between adjacent pixels 100.
- An anode 12 formed in units of pixels 100 and an organic EL layer 13 formed in units of colors (subpixel columns) or subpixels are formed in the openings of the bank 15.
- a transparent cathode 14 is formed on the organic EL layer 13 and the bank 15.
- a sixth contact hole (hole) 176 penetrating the interlayer insulating film 11 in the thickness direction is formed at a position overlapping the anode 12 and the relay electrode 55.
- the anode 12 is electrically connected to the relay electrode 55 formed in the third metal layer 170 through the sixth contact hole 176.
- the relay electrode 55 shown in FIG. 7 includes a central region that fills the fifth contact hole 175 and a flat region that extends to the upper periphery of the fifth contact hole 175.
- the anode 12 is electrically connected in the flat region of the relay electrode 55.
- the gate wiring 21 is formed in the second metal layer 140 below the passivation film 150.
- the source wiring 22 and the power supply wiring 23 are formed in a third metal layer 170 that is a different layer from the gate wiring 21.
- the gate wiring 21 and the source wiring 22, and the gate wiring 21 and the power supply wiring 23 intersect with each other with the passivation film 150 and the conductive oxide film 160 interposed therebetween.
- each wiring (the gate wiring 21, the source wiring 22, and the power supply wiring 23) is connected to a metal layer (second metal layer) above the first metal layer 120 where the gate electrodes 41 and 51 are formed.
- the gate electrodes 41 and 51 and the wirings can be made of materials suitable for each.
- the thickness of the passivation film 150 can be freely set as compared with the gate insulating film 130.
- a terminal 71 is formed in the terminal portion 70 by covering the upper surface of the end portion of the gate wiring 21 with a conductive oxide film 160. The terminal 71 is exposed to the outside through a hole 72 that penetrates the passivation film 150 in the thickness direction.
- the terminal unit 70 is provided at both ends of the gate wiring 21 that connects the pixels 100 arranged in a matrix for each row, connects the gate wiring 21 and the external driving circuit, and connects the gate from the external driving circuit to the gate. It functions as a connection portion for inputting a signal to the wiring 21.
- the conductive oxide film 160 is disposed so as to cover the end portion of the gate wiring 21 exposed from the hole 72, the gate wiring 21 is prevented from being oxidized due to contact with moisture in the air. can do.
- the terminal portion 80 includes a relay wiring 82 formed in the second metal layer 140 and holes 83 and 84 that penetrate the passivation film 150 in the thickness direction. Further, the upper surface of the relay wiring 82 is covered with the conductive oxide film 160, and the end portion (the left end portion in FIG. 6) functions as the terminal 81.
- the hole 83 is formed at a position overlapping one end of the relay wiring 82 and exposes the terminal 81.
- the hole portion 84 is formed at a position overlapping the other end portion of the relay wiring 82, and electrically connects the end portion of the source wiring 22 and the other end portion of the relay wiring 82.
- the terminal unit 80 is provided at both ends of the source wiring 22 that connects the pixels 100 arranged in a matrix for each column, connects the source wiring 22 and the external driving circuit, and connects the source driving circuit 22 to the source driving circuit. It functions as a connection portion for inputting a signal to the wiring 22.
- the conductive oxide film 160 is disposed so as to cover the end portion of the relay wiring 82 exposed from the hole 83, the relay wiring 82 is prevented from being oxidized due to contact with moisture in the air. can do.
- FIGS. 9A to 12C are views showing the structure of the VV cross section of FIG. 4 corresponding to the manufacturing steps (a) to (f).
- 10A to 10C are diagrams showing details of the manufacturing process between FIG. 9E and FIG. 9F.
- 11A to 11H are views showing the structure of the VII-VII cross section of FIG. 4 corresponding to the manufacturing steps (a) to (f).
- 12A to 12C are diagrams showing details of the manufacturing process between FIG. 11G and FIG. 11H.
- the substrate 110 is prepared as in the manufacturing process (a) shown in FIGS. 9A and 11A.
- the substrate 110 is generally made of an insulating material such as glass or quartz.
- a silicon oxide film or a silicon nitride film (not shown) may be formed on the upper surface of the substrate 110.
- the film thickness is about 100 nm.
- the material include heat-resistant Mo, W, Ta, Ti, Ni, or alloys thereof. In the first embodiment, Mo is used.
- the thickness is preferably about 100 nm.
- the gate insulating film 130 is formed on the substrate 110 and the first metal layer 120, and the semiconductor layer is formed on the gate insulating film 130.
- the gate insulating film 130 and the semiconductor layer are continuously formed by a plasma CVD method or the like without breaking the vacuum.
- As the gate insulating film 130 a silicon oxide film, a silicon nitride film, or a composite film thereof is formed. The thickness is about 200 nm.
- the semiconductor layer is an amorphous silicon film of about 50 nm.
- the semiconductor layer is irradiated from an amorphous semiconductor layer to a polycrystalline semiconductor layer by irradiating the semiconductor layer with an excimer laser or the like.
- a crystallization method for example, dehydrogenation is performed in a furnace at 400 ° C. to 500 ° C., followed by crystallization with an excimer laser, and then hydrogen plasma treatment is performed in vacuum for several seconds to several tens of seconds. More specifically, crystallization is performed by irradiating an excimer laser or the like to raise the temperature of the amorphous semiconductor layer to a predetermined temperature range.
- the predetermined temperature range is, for example, 1100 ° C. to 1414 ° C.
- the average crystal grain size in the polycrystalline semiconductor layer is 20 nm to 60 nm.
- the first metal layer 120 constituting the gate electrodes 41 and 51 is exposed to a high temperature in the above process, it is formed of a metal having a melting point higher than the upper limit (1414 ° C.) of the above temperature range. There is a need.
- the second and third metal layers 140 and 170 laminated in the subsequent steps may be formed of a metal having a melting point lower than the lower limit (1100 ° C.) of the above temperature range.
- the semiconductor layer is processed into island-shaped semiconductor films 44 and 54 by a photolithography method, an etching method, or the like. Further, first and second through holes (not shown) are formed in the gate insulating film 130 by the same photolithography method, etching method, or the like. This first through hole will later become the first contact hole 171, and the second through hole will later become the second contact hole 172.
- the second metal layer 140 and the conductive oxide film 160 are formed on the gate insulating film 130 and the semiconductor films 44 and 54, and then patterned.
- the gate wiring 21, the source electrodes 42 and 53, the drain electrodes 43 and 52, and the relay wiring 82 are processed.
- the material constituting the second metal layer 140 is also filled in the first and second through holes (not shown), and the first and second contact holes 171 and 172 are formed.
- the gate wiring 21 and the gate electrode 41 are electrically connected through the first contact hole 171.
- the gate electrode 51 and the drain electrode 43 are electrically connected through the second contact hole 172.
- Examples of the material constituting the second metal layer 140 include any one of Al, Cu and Ag, which are low resistance metals, or alloys thereof.
- Al is used and the thickness is about 300 nm.
- the surface of the second metal layer 140 in contact with the conductive oxide film 160 is formed of a metal containing at least one of copper, molybdenum, titanium, or tungsten.
- the second metal layer 140 may have a stacked structure, and Mo may be formed to a thickness of 50 nm, and then Al may be formed to a thickness of 300 nm.
- Cu in this case, no barrier metal is used
- Al may be used instead of Al. Further, even lower resistance can be realized by increasing the thickness.
- the material constituting the conductive oxide film 160 is either an oxide film containing indium and tin or an oxide film containing indium and zinc. Furthermore, since the material constituting the third metal layer 170 described later is required to have a low resistance, the same metal as the second metal layer 140 may be used.
- a low resistance semiconductor layer (not shown) is generally formed between the source electrode 42 and the semiconductor film 44 and between the drain electrode 43 and the semiconductor film 44.
- this low-resistance semiconductor layer an amorphous silicon layer doped with an n-type dopant such as phosphorus or an amorphous silicon layer doped with a p-type dopant such as boron is generally used.
- the thickness is about 20 nm.
- an oxide film for example, silicon oxide film
- a nitride film for example, silicon nitride film
- a laminated film of these films A passivation film 150 is formed on the second metal layer 140 covered with the gate insulating film 130, the semiconductor films 44 and 54, and the conductive oxide film 160.
- the passivation film 150 is not limited to the inorganic film such as the oxide film or the nitride film, but may be an organic film made of an acrylic or imide photosensitive resin.
- a third to fifth through-holes 173a (the fourth and fifth through-holes are not shown) and hole portions that penetrate the passivation film 150 in the thickness direction by a photolithography method, an etching method, or the like are formed in the passivation film 150. 72, 83, 84 are formed.
- This third through hole 173a will later become the third contact hole 173, the fourth through hole will later become the fourth contact hole 174, and the fifth through hole will later become the fifth contact hole 175.
- the capacitance per unit area formed in the passivation film 150 sandwiched between the second and third metal layers 140 and 170 is the gate insulating film sandwiched between the first and second metal layers 120 and 140.
- the material and film thickness of the gate insulating film 130 and the passivation film 150 are determined so as to be smaller than the capacity per unit area formed by 130. More specifically, the capacity per unit area formed in the passivation film 150 is desirably less than 1.5 ⁇ 10 ⁇ 4 (F / m 2 ). On the other hand, the capacitance per unit area formed in the gate insulating film 130 is preferably 1.5 ⁇ 10 ⁇ 4 (F / m 2 ) or more.
- a third metal layer 170 is formed on the passivation film 150 as in the manufacturing process (f) shown in FIGS. 9F and 11H. Then, the third metal layer 170 is processed into the source wiring 22, the power supply wiring 23, and the relay electrode 55 by patterning. The process of forming the source wiring 22, the power supply wiring 23, and the relay electrode 55 will be described later with reference to FIGS. 10A to 10C and FIGS. 12A to 12C.
- the material constituting the third metal layer 170 is also filled in the third to fifth through holes 173a (the fourth and fifth through hole groups are not shown), and the third to fifth contact holes 173 are filled. 174, 175 are formed.
- the source wiring 22 and the source electrode 42 are electrically connected through the third contact hole 173, and the power supply wiring 23 and the drain electrode 52 are electrically connected through the fourth contact hole 174.
- the source electrode 53 and the relay electrode 55 are electrically connected through the fifth contact hole 175.
- a third metal layer 170 is formed on the passivation film 150.
- the third metal layer 170 is formed on the entire surface of the pixel 100.
- a photosensitive resist film 180 is formed on the third metal layer 170.
- the photosensitive resist film 180 is formed at a position overlapping with the source wiring 22, the power supply wiring 23, and the relay electrode 55 after processing.
- the photosensitive resist film 180 is not formed in the other region, that is, the portion where the third metal layer 170 is finally removed.
- the source wiring 22, the power supply wiring 23, and the relay electrode 55 are patterned by an etching method. Specifically, the third metal layer 170 remains at the position of the photosensitive resist film 180. The remaining third metal layer 170 becomes the source wiring 22, the power supply wiring 23, and the relay electrode 55. That is, the source wiring 22, the power supply wiring 23, and the relay electrode 55 are formed of the same material. On the other hand, in the region where the photosensitive resist film 180 is not formed, the third metal layer 170 is removed.
- a method for manufacturing the organic EL display 10 according to the first embodiment will be described. Specifically, a method of laminating the interlayer insulating film 11, the bank 15, the anode 12, the organic EL layer 13, and the transparent cathode 14 on the thin film transistor array device 20 in this order will be described.
- the interlayer insulating film 11 is formed on the third metal layer 170. Thereafter, a sixth through hole (not shown) penetrating the interlayer insulating film 11 is formed by a photolithography method and an etching method. This sixth through hole will later become a sixth contact hole 176.
- the bank 15 is formed at a position corresponding to the boundary of each pixel 100 on the interlayer insulating film 11. Further, the anode 12 is formed for each pixel 100 in the opening of the bank 15 on the interlayer insulating film 11. At this time, the material constituting the anode 12 is filled in the sixth through hole, and the sixth contact hole 176 is formed. The anode 12 and the relay electrode 55 are electrically connected through the sixth contact hole 176.
- the material of the anode 12 is, for example, a conductive metal such as molybdenum, aluminum, gold, silver, or copper, or an alloy thereof, an organic conductive material such as PEDOT: PSS, zinc oxide, or lead-doped indium oxide. Material. A film made of these materials is formed by a vacuum evaporation method, an electron beam evaporation method, an RF sputtering method, a printing method, or the like, and an electrode pattern is formed.
- the organic EL layer 13 is formed on the anode 12 in the opening of the bank 15 for each color (subpixel column) or each subpixel.
- the organic EL layer 13 is formed by laminating layers such as a hole injection layer, a hole transport layer, a light emitting layer, an electron transport layer, and an electron injection layer.
- a hole injection layer a hole transport layer
- a light emitting layer an electron transport layer
- an electron injection layer e.g., copper phthalocyanine is used as the hole injection layer
- ⁇ -NPD Bis [N- (1-Naphthyl) -N-phenyl] benzidine
- Alq 3 tris (8-hydroxyquinoline
- aluminum an oxazole derivative as the electron transport layer
- Alq 3 a electron injection layer. Note that these materials are merely examples, and other materials may be used.
- the transparent cathode 14 is a transparent electrode that is continuously formed on the organic EL layer 13.
- the material of the transparent cathode 14 is, for example, ITO, SnO 2 , In 2 O 3 , ZnO, or a combination thereof.
- FIG. 13 is a cross-sectional view of a thin film transistor array device according to a modification, and corresponds to FIG. 14A and 14B are diagrams illustrating a method of manufacturing a thin film transistor array device according to a modification, and are diagrams corresponding to FIGS. 10A and 10B.
- the positional relationship between the passivation film 150 and the conductive oxide film 160 is different from that in FIG. That is, in FIG. 13, the conductive oxide film 160 is formed on the passivation film 150. However, as in FIG. 6, the terminal portion 80 is covered with the conductive oxide film 160. Although not shown, the conductive oxide film 160 is also interposed between the source electrode 53 and the relay electrode 55. That is, even if the configuration shown in FIG. 13 is adopted, the same effect as in FIG. 6 can be obtained.
- a conductive oxide film 160 and a third metal layer 170 are formed on the passivation film 150.
- the conductive oxide film 160 and the third metal layer 170 are formed on the entire surface of the pixel 100.
- a photosensitive resist film 180 is formed on the third metal layer 170.
- This photosensitive resist film 180 is composed of a first photosensitive resist film 181 having a relatively small thickness dimension and a second photosensitive resist film 182 having a relatively large thickness dimension.
- the first photosensitive resist film 181 is formed at a position overlapping with portions (terminals 71 are not shown) that become the terminals 71 and 81 after processing.
- the second photosensitive resist film 182 is formed at a position overlapping with the source wiring 22, the power supply wiring 23, and the portion that becomes the relay electrode 55 after processing (the power supply wiring 23 and the relay electrode 55 are not shown).
- the photosensitive resist film 180 is not formed in the other region, that is, the portion where the conductive oxide film 160 and the third metal layer 170 are finally removed.
- the terminals 71 and 81, the source wiring 22, the power supply wiring 23, and the relay electrode 55 are patterned in the stacked structure shown in FIG. 14B by an etching method. Specifically, at the position of the first photosensitive resist film 181, the third metal layer 170 is removed and only the conductive oxide film 160 remains. The conductive oxide film 160 left here becomes the terminals 71 and 81. On the other hand, the conductive oxide film 160 and the third metal layer 170 remain at the position of the second photosensitive resist film 182. The conductive oxide film 160 and the third metal layer 170 left here serve as the source wiring 22, the power supply wiring 23, and the relay electrode 55. That is, the source wiring 22, the power supply wiring 23, and the relay electrode 55 are formed of the same material.
- the conductive oxide film 160 and the third metal layer 170 are to be processed separately, the number of manufacturing steps further increases. This is because the conductive oxide film 160 and the third metal layer 170 are stacked like the pixel 100 shown in FIG. 13 and the conductive oxide like the terminal portion 80 shown in FIG. This is because a region composed only of the film 160 is mixed.
- the second metal layer 140 and the conductive oxide film 160 are laminated in all regions.
- the conductive oxide film 160 always remains in the region where the second metal layer 140 remains.
- the conductive oxide film 160 is always removed in the region where the second metal layer 140 is removed. Therefore, it can be easily manufactured without using the halftone process described in FIGS. 14A and 14B.
- FIG. 15 shows an example in which the anode 12 is electrically connected in the central region of the relay electrode 55.
- FIG. 16 shows an example in which the interlayer insulating film 11 is composed of two layers of an organic film 11a and an inorganic film 11b.
- the organic film 11a is disposed on the side (upper layer) in contact with the anode 12
- the inorganic film 11b is disposed on the side (lower layer) in contact with the source wiring 22, the power supply wiring 23, and the relay electrode 55.
- the thin film transistor array device shown in FIG. 17 includes a second relay electrode 56, a third relay electrode 57, an auxiliary wiring 90, and an auxiliary electrode 91 in addition to the configuration of FIG.
- FIG. 17 illustrates the organic EL layer 13, the transparent cathode 14, and the bank 15 in order to clarify the positional relationship.
- the auxiliary wiring 90 is formed of the second metal layer 140. Further, the auxiliary wiring 90 is arranged in a row in parallel with the source wiring 22, and the auxiliary wiring 90 is connected to each of both ends. Further, the upper surface of the auxiliary wiring 90 is covered with a conductive oxide film 160.
- the second relay electrode 56 is formed on the third metal layer 170 for each pixel.
- the second relay electrode 56 is electrically connected to the auxiliary wiring 90 through a seventh contact hole 177 that penetrates the passivation film 150 in the thickness direction.
- the third relay electrode 57 is formed in the same layer as the anode 12 for each pixel using the same material as the anode 12.
- the third relay electrode 57 is electrically connected to the second relay electrode 56 through an eighth contact hole 178 that penetrates the interlayer insulating film 11 in the thickness direction.
- the transparent cathode 14 is electrically connected to the third relay electrode 57 through a ninth contact hole 179 that penetrates the bank 15 in the thickness direction. That is, the second and third relay electrodes 57 relay the auxiliary wiring 90 and the transparent cathode 14. Thereby, the connection resistance of the transparent cathode 14 to the auxiliary wiring 90 can be reduced over a long period of time.
- the relay electrode 55 (first relay electrode) is not directly connected to the source electrode 53 but is connected to the auxiliary electrode 91.
- the auxiliary electrode 91 is formed on the second metal layer 140 for each pixel.
- the upper surface of the auxiliary electrode 91 is covered with a conductive oxide film 160.
- the auxiliary electrode 91 is electrically connected to the relay electrode 55 and electrically connected to the source electrode 53 in a cross section different from that in FIG.
- the connection destination of the auxiliary electrode 91 may be the drain electrode 52.
- the second metal layer 140 is not limited to the relay electrode 55 that directly or indirectly connects the anode 12 and the source electrode 53 or the drain electrode 52, but includes the transparent cathode 14 and the auxiliary wiring 90.
- the second and third relay electrodes 56 and 57 may be wiring extending in the row direction on the near side and the far side of the sheet of FIG. 17, for example.
- the second and third relay electrodes 56 and 57 can function as auxiliary wirings that are two-dimensionally stretched together with the auxiliary wirings 90 arranged in a row.
- it is more preferable as a mode for realizing reduction of power consumption by reducing the resistance of the power supply wiring in an ultra-large display panel and reduction of crosstalk during window pattern display.
- the first embodiment and the second embodiment are mainly different in the positional relationship between the gate wiring 21, the source wiring 22, and the power supply wiring 23. That is, in the first embodiment, the gate wiring 21 is disposed on the second metal layer 140, and the source wiring 22 and the power supply wiring 23 are disposed on the third metal layer 170. On the other hand, in the second embodiment, the source wiring 22 and the power supply wiring 23 are disposed on the second metal layer 140, and the gate wiring 21 is disposed on the third metal layer 170. Therefore, in the following description, the same reference numerals are assigned to components common to the first embodiment.
- FIG. 18 is a front view illustrating the configuration of the pixel 100.
- FIG. 19 is a cross-sectional view taken along the line XIX-XIX in FIG. 20 is a cross-sectional view taken along the line XX-XX in FIG. 21 is a cross-sectional view taken along XXI-XXI in FIG.
- FIG. 22 is a perspective view of the main part as seen from the XIX-XIX cross section of FIG. FIG. 21 also shows the interlayer insulating film 11 and the anode 12.
- the pixel 100 includes a substrate 110, a first metal layer (conductive layer) 120, a gate insulating film 130, semiconductor films 44 and 54, and a second metal layer (conductive layer) 140. , A laminated structure of a conductive oxide film (Indium Tin Oxide: ITO) 160, a passivation film 150, and a third metal layer (conductive layer) 170.
- ITO Indium Tin Oxide
- the gate electrode 41 of the first transistor 40 and the gate electrode 51 of the second transistor 50 are formed.
- a gate insulating film 130 is formed on the substrate 110 and the first metal layer 120 so as to cover the gate electrodes 41 and 51.
- the semiconductor film 44 is disposed on the gate insulating film 130 (between the gate insulating film 130 and the second metal layer 140) and in a region overlapping with the gate electrode 41.
- the semiconductor film 54 is disposed on the gate insulating film 130 (between the gate insulating film 130 and the second metal layer 140) and in a region overlapping with the gate electrode 51. Note that “superimpose” in the present specification means that they are in a positional relationship where they overlap each other when viewed in the vertical direction.
- the second metal layer 140 stacked on the gate insulating film 130 and the semiconductor films 44 and 54 includes a source wiring 22, a power supply wiring 23, a source electrode 42 and a drain electrode 43 of the first transistor 40, The drain electrode 52 and the source electrode 53 of the second transistor 50 are formed. That is, the first and second transistors 40 and 50 are bottom-gate transistors in which the gate electrodes 41 and 51 are formed below the source electrodes 42 and 53 and the drain electrodes 43 and 52.
- the source electrode 42 and the drain electrode 43 are formed so as to be opposed to each other and overlap each other in part of the semiconductor film 44. Further, the source electrode 42 extends from the source wiring 22 formed in the same layer. Similarly, the drain electrode 52 and the source electrode 53 are formed so as to face each other and overlap each other on a part of the semiconductor film 54. The drain electrode 52 extends from the power supply wiring 23 formed in the same layer.
- a second contact hole (hole) 192 penetrating in the thickness direction is formed in the gate insulating film 130 at a position overlapping the drain electrode 43 and the gate electrode 51.
- the drain electrode 43 is electrically connected to the gate electrode 51 formed in the first metal layer 120 through the second contact hole 192.
- a conductive oxide film 160 is formed on the gate insulating film 130 and the second metal layer 140 so as to cover the source electrodes 42 and 53 and the drain electrodes 43 and 52. That is, the conductive oxide film 160 is formed so as to be interposed between the passivation film 150 and the first and second transistors 40 and 50.
- the conductive oxide film 160 is selectively formed at a position overlapping the gate wiring 21, the source electrodes 42 and 53, the drain electrodes 43 and 52, and the like (that is, each component of the second metal layer 140). .
- a passivation film 150 is laminated on the conductive oxide film 160. Further, a third metal layer 170 is laminated on the passivation film 150. On the third metal layer 170 stacked on the passivation film 150, the gate wiring 21 and the relay electrode 55 are formed.
- a first contact hole (hole) 191 penetrating in the thickness direction is formed at a position overlapping the gate wiring 21 and the gate electrode 41.
- the gate wiring 21 is electrically connected to the gate electrode 41 formed in the first metal layer 120 through the first contact hole 191.
- a third contact hole (hole) 193 penetrating in the thickness direction is formed in the passivation film 150 at a position overlapping the source electrode 53 and the relay electrode 55 of the second transistor 50.
- the relay electrode 55 is electrically connected to the source electrode 53 formed in the second metal layer 140 through the third contact hole 193. Note that the source electrode 53 and the relay electrode 55 are not in direct contact with each other, and a conductive oxide film 160 is interposed therebetween.
- an interlayer insulating film 11 is formed on the passivation film 150 and the third metal layer 170 so as to cover the gate wiring 21 and the relay electrode 55.
- a bank 15 is formed at a boundary portion between adjacent pixels 100.
- An anode 12 formed in units of pixels 100 and an organic EL layer 13 formed in units of colors (subpixel columns) or subpixels are formed in the openings of the bank 15.
- a transparent cathode 14 is formed on the organic EL layer 13 and the bank 15.
- a fourth contact hole (hole) 194 that penetrates the interlayer insulating film 11 in the thickness direction is formed at a position overlapping the anode 12 and the relay electrode 55.
- the anode 12 is electrically connected to the relay electrode 55 formed in the third metal layer 170 through the fourth contact hole 194.
- the relay electrode 55 shown in FIG. 7 includes a central region that fills the third contact hole 193 and a flat region that extends to the upper peripheral edge of the third contact hole 193.
- the anode 12 is electrically connected in the flat region of the relay electrode 55.
- the source wiring 22 and the power supply wiring 23 are formed in the second metal layer 140 in the same layer as the source electrodes 42 and 53 and the drain electrodes 43 and 52.
- the gate wiring 21 is formed in the third metal layer 170 which is a different layer from the source wiring 22 and the power supply wiring 23.
- the gate wiring 21 and the source wiring 22, and the gate wiring 21 and the power supply wiring 23 intersect with each other with the passivation film 150 and the conductive oxide film 160 interposed therebetween.
- each wiring (the gate wiring 21, the source wiring 22, and the power supply wiring 23) is connected to a metal layer (second metal layer) above the first metal layer 120 where the gate electrodes 41 and 51 are formed.
- the gate electrodes 41 and 51 and the wirings can be made of materials suitable for each.
- the thickness of the passivation film 150 can be freely set as compared with the gate insulating film 130.
- the terminal portion 70 includes a terminal 75 formed of the same material as the conductive oxide film 160, a relay wiring 76 formed in the second metal layer 140, and a hole portion 77 penetrating the passivation film 150 in the thickness direction. 78.
- the hole 77 is formed at a position overlapping one end of the relay wiring 76 and exposes the terminal 75 to the outside.
- the hole portion 78 is formed at a position overlapping the other end portion of the relay wiring 76 and electrically connects the end portion of the gate wiring 21 and the other end portion of the relay wiring 76.
- the terminal unit 70 is provided at both ends of the gate wiring 21 that connects the pixels 100 arranged in a matrix for each row, connects the gate wiring 21 and the external driving circuit, and connects the gate from the external driving circuit to the gate. It functions as a connection portion for inputting a signal to the wiring 21.
- the terminal 75 is disposed so as to cover one end portion of the relay wiring 76 exposed from the hole 77, the relay wiring 76 is prevented from being oxidized due to contact with moisture or the like in the air. be able to.
- terminal portions (portions on the left side of the broken line) 80 shown in FIG. 20 are formed at two positions on both ends of the plurality of pixels 100 connected in the column direction.
- a terminal 85 is formed in the terminal portion 80 by covering the upper surface of the end portion of the source wiring 22 with the conductive oxide film 160. The terminal 85 is exposed to the outside through a hole 86 that penetrates the passivation film 150 in the thickness direction.
- the terminal unit 80 is provided at both ends of the source wiring 22 that connects the pixels 100 arranged in a matrix for each column, connects the source wiring 22 and the external driving circuit, and connects the source driving circuit 22 to the source driving circuit. It functions as a connection portion for inputting a signal to the wiring 22.
- the terminal 85 is disposed so as to cover the end portion of the source wiring 22 exposed from the hole 86, it is possible to prevent the source wiring 22 from being oxidized due to contact with moisture in the air. it can.
- FIGS. 23A to 26C are views showing the structure of the XIX-XIX cross section of FIG. 18 corresponding to the manufacturing steps (a) to (f).
- 24A to 24C are diagrams showing details of the manufacturing process between FIG. 23F and FIG. 23G.
- 25A to 25H are views showing the structure of the XXI-XXI cross section of FIG. 18 corresponding to the manufacturing steps (a) to (f).
- 26A to 26C are diagrams showing details of the manufacturing process between FIG. 25G and FIG. 25H.
- the substrate 110 is prepared as in the manufacturing process (a) shown in FIGS. 23A and 25A.
- the substrate 110 is generally made of an insulating material such as glass or quartz.
- a silicon oxide film or a silicon nitride film (not shown) may be formed on the upper surface of the substrate 110.
- the film thickness is about 100 nm.
- gate electrodes 41 and 51 are formed.
- the material include heat-resistant Mo, W, Ta, Ti, Ni, or alloys thereof. In the second embodiment, Mo is used. The thickness is preferably about 100 nm.
- the gate insulating film 130 is formed on the substrate 110 and the first metal layer 120, and the semiconductor layer is formed on the gate insulating film 130.
- the gate insulating film 130 and the semiconductor layer are continuously formed by a plasma CVD method or the like without breaking the vacuum.
- As the gate insulating film 130 a silicon oxide film, a silicon nitride film, or a composite film thereof is formed. The thickness is about 200 nm.
- the semiconductor layer is an amorphous silicon film of about 50 nm.
- the semiconductor layer is modified from an amorphous semiconductor layer to a polycrystalline semiconductor layer by irradiating the semiconductor layer with an excimer laser or the like.
- a crystallization method for example, dehydrogenation is performed in a furnace at 400 ° C. to 500 ° C., followed by crystallization with an excimer laser, and then hydrogen plasma treatment is performed in vacuum for several seconds to several tens of seconds. More specifically, crystallization is performed by irradiating an excimer laser or the like to raise the temperature of the amorphous semiconductor layer to a predetermined temperature range.
- the predetermined temperature range is, for example, 1100 ° C. to 1414 ° C.
- the average crystal grain size in the polycrystalline semiconductor layer is 20 nm to 60 nm.
- the first metal layer 120 constituting the gate electrodes 41 and 51 is exposed to a high temperature in the above process, it is formed of a metal having a melting point higher than the upper limit (1414 ° C.) of the above temperature range. There is a need.
- the second and third metal layers 140 and 170 laminated in the subsequent steps may be formed of a metal having a melting point lower than the lower limit (1100 ° C.) of the above temperature range.
- the semiconductor layer is processed into island-shaped semiconductor films 44 and 54 by photolithography, etching, or the like. Further, a second through hole (not shown) is formed in the gate insulating film 130 by the same photolithography method, etching method, or the like. This second through hole will later become the second contact hole 192.
- the second metal layer 140 and the conductive oxide film 160 are formed on the gate insulating film 130 and the semiconductor films 44 and 54, and the source is formed by patterning.
- the wiring 22, the power supply wiring 23, the source electrodes 42 and 53, the drain electrodes 43 and 52, and the relay wiring 76 are processed.
- the material constituting the second metal layer 140 is also filled in the second through hole (not shown), and the second contact hole 192 is formed.
- the gate electrode 51 and the drain electrode 43 are electrically connected through the second contact hole 192.
- Examples of the material constituting the second metal layer 140 include any one of Al, Cu and Ag, which are low resistance metals, or alloys thereof.
- Al is used and the thickness is about 300 nm.
- the surface of the second metal layer 140 in contact with the conductive oxide film 160 is formed of a metal containing at least one of copper, molybdenum, titanium, or tungsten.
- the second metal layer 140 may have a stacked structure, and Mo may be formed to a thickness of 50 nm, and then Al may be formed to a thickness of 300 nm.
- Cu in this case, no barrier metal is used
- Al may be used instead of Al. Further, even lower resistance can be realized by increasing the thickness.
- the material constituting the conductive oxide film 160 is either an oxide film containing indium and tin or an oxide film containing indium and zinc. Furthermore, since the material constituting the third metal layer 170 described later is required to have a low resistance, the same metal as the second metal layer 140 may be used.
- a low resistance semiconductor layer (not shown) is generally formed between the source electrode 42 and the semiconductor film 44 and between the drain electrode 43 and the semiconductor film 44.
- this low-resistance semiconductor layer an amorphous silicon layer doped with an n-type dopant such as phosphorus or an amorphous silicon layer doped with a p-type dopant such as boron is generally used.
- the thickness is about 20 nm.
- an oxide film for example, a silicon oxide film
- a nitride film for example, a silicon nitride film
- a laminated film of these films A passivation film 150 is formed on the second metal layer 140 covered with the gate insulating film 130, the semiconductor films 44 and 54, and the conductive oxide film 160.
- a first through hole 171a that continuously penetrates the gate insulating film 130 and the passivation film 150 and a third hole that penetrates the passivation film 150 in the thickness direction are formed in the passivation film 150 by a photolithography method, an etching method, or the like.
- the passivation film 150 is not limited to the inorganic film such as the oxide film or the nitride film, but may be an organic film made of an acrylic or imide photosensitive resin.
- the capacitance per unit area formed in the passivation film 150 sandwiched between the second and third metal layers 140 and 170 is the gate insulating film sandwiched between the first and second metal layers 120 and 140.
- the material and film thickness of the gate insulating film 130 and the passivation film 150 are determined so as to be smaller than the capacity per unit area formed by 130. More specifically, the capacity per unit area formed in the passivation film 150 is desirably less than 1.5 ⁇ 10 ⁇ 4 (F / m 2 ). On the other hand, the capacitance per unit area formed in the gate insulating film 130 is preferably 1.5 ⁇ 10 ⁇ 4 (F / m 2 ) or more.
- a third metal layer 170 is formed on the passivation film 150 as in the manufacturing process (f) shown in FIGS. 23G and 25H. Then, the third metal layer 170 is processed into the gate wiring 21 and the relay electrode 55 by patterning. The process of forming the gate wiring 21 and the relay electrode 55 will be described later with reference to FIGS. 24A to 24C and FIGS. 26A to 26C.
- the material constituting the third metal layer 170 is also filled in the first and third through holes (not shown), and the first and third contact holes 191 and 193 are formed.
- the gate wiring 21 and the gate electrode 41 are electrically connected via the first contact hole 191
- the source electrode 53 and the relay electrode 55 are electrically connected via the third contact hole 193.
- a third metal layer 170 is formed on the passivation film 150.
- the third metal layer 170 is formed on the entire surface of the pixel 100.
- a photosensitive resist film 180 is formed on the third metal layer 170.
- the photosensitive resist film 180 is formed at a position that overlaps with portions that become the gate wiring 21 and the relay electrode 55 after processing.
- the photosensitive resist film 180 is not formed in the other region, that is, the portion where the third metal layer 170 is finally removed.
- the gate wiring 21 and the relay electrode 55 are patterned by an etching method. Specifically, the third metal layer 170 remains at the position of the photosensitive resist film 180. The remaining third metal layer 170 becomes the gate wiring 21 and the relay electrode 55. That is, the gate wiring 21 and the relay electrode 55 are formed of the same material. On the other hand, in the region where the photosensitive resist film 180 is not formed, the third metal layer 170 is removed.
- the interlayer insulating film 11 is formed on the third metal layer 170. Thereafter, a fourth through hole (not shown) penetrating the interlayer insulating film 11 is formed by photolithography and etching. This fourth through hole will later become the fourth contact hole 194.
- the bank 15 is formed at a position corresponding to the boundary of each pixel 100 on the interlayer insulating film 11. Further, the anode 12 is formed for each pixel 100 in the opening of the bank 15 on the interlayer insulating film 11. At this time, the material constituting the anode 12 is filled in the fourth through hole, and the fourth contact hole 194 is formed. The anode 12 and the relay electrode 55 are electrically connected through the fourth contact hole 194.
- the material of the anode 12 is, for example, a conductive metal such as molybdenum, aluminum, gold, silver, or copper, or an alloy thereof, an organic conductive material such as PEDOT: PSS, zinc oxide, or lead-doped indium oxide. Material. A film made of these materials is formed by a vacuum evaporation method, an electron beam evaporation method, an RF sputtering method, a printing method, or the like, and an electrode pattern is formed.
- the organic EL layer 13 is formed on the anode 12 in the opening of the bank 15 for each color (subpixel column) or each subpixel.
- the organic EL layer 13 is formed by laminating layers such as a hole injection layer, a hole transport layer, a light emitting layer, an electron transport layer, and an electron injection layer.
- a hole injection layer a hole transport layer
- a light emitting layer an electron transport layer
- an electron injection layer e.g., copper phthalocyanine is used as the hole injection layer
- ⁇ -NPD Bis [N- (1-Naphthyl) -N-phenyl] benzidine
- Alq 3 tris (8-hydroxyquinoline
- aluminum an oxazole derivative as the electron transport layer
- Alq 3 a electron injection layer. Note that these materials are merely examples, and other materials may be used.
- the transparent cathode 14 is a transparent electrode that is continuously formed on the organic EL layer 13.
- the material of the transparent cathode 14 is, for example, ITO, SnO 2 , In 2 O 3 , ZnO, or a combination thereof.
- FIGS. 27, 28A, and 28B are diagrams showing a method of manufacturing a thin film transistor array device according to a modification, and are diagrams corresponding to FIGS. 24A and 24B.
- the positional relationship between the passivation film 150 and the conductive oxide film 160 is different from that in FIG. That is, in FIG. 27, the conductive oxide film 160 is formed on the passivation film 150. However, as in FIG. 19, the terminal portion 80 is covered with the conductive oxide film 160. Although not shown, the conductive oxide film 160 is also interposed between the source electrode 53 and the relay electrode 55. That is, even if the configuration shown in FIG. 27 is adopted, the same effect as in FIG. 19 can be obtained.
- a conductive oxide film 160 and a third metal layer 170 are formed on the passivation film 150.
- the conductive oxide film 160 and the third metal layer 170 are formed on the entire surface of the pixel 100.
- a photosensitive resist film 180 is formed on the third metal layer 170.
- This photosensitive resist film 180 is composed of a first photosensitive resist film 181 having a relatively small thickness dimension and a second photosensitive resist film 182 having a relatively large thickness dimension.
- the first photosensitive resist film 181 is formed at a position overlapping with portions (terminals 85 are not shown) that become the terminals 75 and 85 after processing.
- the second photosensitive resist film 182 is formed at a position that overlaps with a portion (the relay electrode 55 is not shown) that becomes the gate wiring 21 and the relay electrode 55 after processing.
- the photosensitive resist film 180 is not formed in the other region, that is, the portion where the conductive oxide film 160 and the third metal layer 170 are finally removed.
- the terminals 75 and 85, the gate wiring, and the relay electrode 55 are patterned on the stacked structure shown in FIG. 28B by an etching method. Specifically, at the position of the first photosensitive resist film 181, the third metal layer 170 is removed and only the conductive oxide film 160 remains. The conductive oxide film 160 left here becomes the terminals 75 and 85. On the other hand, the conductive oxide film 160 and the third metal layer 170 remain at the position of the second photosensitive resist film 182. The remaining conductive oxide film 160 and third metal layer 170 become the gate wiring 21 and the relay electrode 55. That is, the gate wiring 21 and the relay electrode 55 are formed of the same material.
- the conductive oxide film 160 and the third metal layer 170 are to be processed separately, the number of manufacturing steps further increases. This is because the conductive oxide film 160 and the third metal layer 170 are stacked like the pixel 100 shown in FIG. 27, and the conductive oxide like the terminal portion 80 shown in FIG. This is because a region composed only of the film 160 is mixed.
- the second metal layer 140 and the conductive oxide film 160 are laminated in all regions.
- the conductive oxide film 160 always remains in the region where the second metal layer 140 remains.
- the conductive oxide film 160 is always removed in the region where the second metal layer 140 is removed. Therefore, it can be easily manufactured without using the halftone process described in FIGS. 28A and 28B.
- FIG. 29 shows an example in which the anode 12 is electrically connected in the central region of the relay electrode 55.
- FIG. 30 shows an example in which the interlayer insulating film 11 is composed of two layers of an organic film 11a and an inorganic film 11b.
- the organic film 11 a is disposed on the side (upper layer) in contact with the anode 12
- the inorganic film 11 b is disposed on the side (lower layer) in contact with the gate wiring 21 and the relay electrode 55.
- the thin film transistor array device shown in FIG. 31 includes a second relay electrode 56, a third relay electrode 57, an auxiliary wiring 90, and an auxiliary electrode 91 in addition to the configuration of FIG. Further, FIG. 31 illustrates the organic EL layer 13, the transparent cathode 14, and the bank 15 in order to clarify the positional relationship.
- the auxiliary wiring 90 is formed of the second metal layer 140.
- the auxiliary wiring 90 is arranged in a row in parallel with the source wiring 22, and each of the auxiliary wirings 90 is connected at both ends. Further, the upper surface of the auxiliary wiring 90 is covered with a conductive oxide film 160.
- the second relay electrode 56 is formed on the third metal layer 170 for each pixel.
- the second relay electrode 56 is electrically connected to the auxiliary wiring 90 through a fifth contact hole 195 that penetrates the passivation film 150 in the thickness direction.
- the third relay electrode 57 is formed in the same layer as the anode 12 for each pixel using the same material as the anode 12.
- the third relay electrode 57 is electrically connected to the second relay electrode 56 through a sixth contact hole 196 that penetrates the interlayer insulating film 11 in the thickness direction.
- the transparent cathode 14 is electrically connected to the third relay electrode 57 through a seventh contact hole 197 that penetrates the bank 15 in the thickness direction. That is, the second and third relay electrodes 57 relay the auxiliary wiring 90 and the transparent cathode 14. Thereby, the connection resistance of the transparent cathode 14 to the auxiliary wiring 90 can be reduced over a long period of time.
- the relay electrode 55 (first relay electrode) is not directly connected to the source electrode 53 but is connected to the auxiliary electrode 91.
- the auxiliary electrode 91 is formed on the second metal layer 140 for each pixel.
- the upper surface of the auxiliary electrode 91 is covered with a conductive oxide film 160.
- the auxiliary electrode 91 is electrically connected to the relay electrode 55 and electrically connected to the source electrode 53 in a cross section different from that in FIG.
- the connection destination of the auxiliary electrode 91 may be the drain electrode 52.
- the second metal layer 140 is not limited to the relay electrode 55 that directly or indirectly connects the anode 12 and the source electrode 53 or the drain electrode 52, but includes the transparent cathode 14 and the auxiliary wiring 90. You may provide the 2nd relay electrode 56 connected directly or indirectly. That is, the relay electrode formed on the second metal layer 140 includes the first conductive member (the source electrode 53 or the auxiliary wiring 90 in the example of FIG. 31) formed between the second metal layer 140 and the interlayer. What is necessary is just to connect (relay) the 2nd electroconductive member (in the example of FIG. 31, the anode 12 or the transparent cathode 14) formed in the layer above the insulating film 11.
- the second and third relay electrodes 56 and 57 may be wiring extending in the row direction on the near side and the far side of the sheet of FIG. 31, for example.
- the second and third relay electrodes 56 and 57 can function as auxiliary wirings that are two-dimensionally stretched together with the auxiliary wirings 90 arranged in a row.
- it is more preferable as a mode for realizing reduction of power consumption by reducing the resistance of the power supply wiring in an ultra-large display panel and reduction of crosstalk during window pattern display.
- the case where two TFTs are included in the pixel 100 is shown, but the scope of application of the present invention is not limited to this.
- a similar configuration can be adopted even when a plurality of (three or more) TFTs are used to compensate for variations in TFTs within the pixel 100.
- the pixel configuration for driving the organic EL element is shown, but the present invention is not limited to this.
- the present invention can be applied to all thin film transistor array devices 20 configured using TFTs such as liquid crystal and inorganic EL.
- the EL display device equipped with the organic EL display panel according to the first and second embodiments can display a high-quality image without deteriorating the video signal. That is, the present invention can be applied to an EL display device.
- the gate electrodes 41 and 51 are provided on the first metal layer 120 of the first to third metal layers 120, 140, and 170 adjacent to each other in the stacking direction, and the second metal is provided.
- An example in which the gate wiring 21 (first wiring) is formed on the layer 140 and the source wiring 22 and the power wiring 23 (second wiring) are formed on the third metal layer 170 is shown.
- the gate electrodes 41 and 51 are provided on the first metal layer 120 of the first to third metal layers 120, 140, and 170 adjacent to each other in the stacking direction, and the second metal is provided.
- the example in which the source wiring 22 and the power supply wiring 23 (first wiring) are formed in the layer 140 and the gate wiring 21 (second wiring) is formed in the third metal layer 170 is shown.
- the scope of application of the present invention is not limited to this. That is, even if a metal layer is further formed between the first and second metal layers 120 and 140 and between the second and third metal layers 140 and 170, the gate wiring 21, the source wiring 22, and If the power supply wiring 23 is located in the metal layer above the gate electrodes 41 and 51, the effect of the present invention can be obtained.
- top emission type organic EL display 10 an example of the top emission type organic EL display 10 is shown, but the scope of application of the present invention is not limited to this.
- the relay electrode 55 may be interposed between the interlayer insulating film 11 and the anode 12 so that the interlayer insulating film 11 and the anode 12 are not in direct contact. Thereby, oxidation or corrosion of the anode 12 can be prevented by oxygen, moisture, etc. from the interlayer insulating film 11 made of resin.
- the anode 12 is made of Al, it is possible to prevent a decrease in reflectance and an increase in electrical resistance due to oxidation, corrosion, and the like. As a result, a display panel with a longer life can be realized.
- the thin film transistor array device for an image display device of the present invention is useful as a driving backplane used for an organic EL display device, a liquid crystal display device, or the like.
Abstract
Description
図1~図3を参照して、本発明の実施の形態1に係る有機EL(Electro Luminescence)ディスプレイ(有機EL表示パネル)10及び画像表示装置用の薄膜トランジスタアレイ装置(以下、単に「薄膜トランジスタアレイ装置」と表記する)20を説明する。なお、図1は、薄膜半導体アレイ基板1を示す図である。図2Aは、本発明の実施の形態1に係る表示装置の一例である有機ELディスプレイ10の斜視図である。図2Bは、図2Aの積層構造をより具体的に示す部分斜視図であって、ラインバンクの例を示す図である。図2Cは、図2Aの積層構造をより具体的に示す部分斜視図であって、ピクセルバンクの例を示す図である。図3は、画素100を駆動する画素回路30の回路構成を示す図である。
次に、図13、図14A、及び図14Bを参照して、本実施の形態1に係る薄膜トランジスタアレイ装置20の変形例を説明する。図13は、変形例に係る薄膜トランジスタアレイ装置の断面図であって、図6に対応する図である。図14A及び図14Bは、変形例に係る薄膜トランジスタアレイ装置の製造方法を示す図であって、図10A及び図10Bに対応する図である。
次に、本発明の実施の形態2に係る薄膜トランジスタアレイ装置20を説明する。なお、実施の形態1と実施の形態2とは、ゲート配線21と、ソース配線22及び電源配線23との位置関係が主に異なる。すなわち、実施の形態1では、ゲート配線21が第2の金属層140に配置され、ソース配線22及び電源配線23が第3の金属層170に配置されている。これに対して、実施の形態2では、ソース配線22及び電源配線23が第2の金属層140に配置され、ゲート配線21が第3の金属層170に配置されている。そこで、以降の説明では、実施の形態1と共通する構成要素には同一の参照番号を付すものとする。
次に、図27、図28A、及び図28Bを参照して、本実施の形態2に係る薄膜トランジスタアレイ装置20の変形例を説明する。図27は、変形例に係る薄膜トランジスタアレイ装置の断面図であって、図19に対応する図である。図28A及び図28Bは、変形例に係る薄膜トランジスタアレイ装置の製造方法を示す図であって、図24A及び図24Bに対応する図である。
10 有機ELディスプレイ
11 層間絶縁膜
12 陽極
13 有機EL層
14 透明陰極
15 バンク
20 薄膜トランジスタアレイ装置
21,1021 ゲート配線
22,1051 ソース配線
23 電源配線
30 画素回路
40 第1のトランジスタ
41,51,1022 ゲート電極
42,53,1052 ソース電極
43,52,1053 ドレイン電極
44,54,1040 半導体膜
50 第2のトランジスタ
55 中継電極
56 第2の中継電極
57 第3の中継電極
60 キャパシタ
70,80,80a,80b 端子部
71,75,81,81a,81b,85 端子
82,76 中継配線
82b 弾性体
72,77,78,83,84,86 孔部
90 補助配線
91 補助電極
100 画素
100R,100G,100B サブ画素
110,1010 基板
120,1020 第1の金属層
130,1030 ゲート絶縁膜
140,1050 第2の金属層
150,1060 パッシベーション膜
160 導電酸化物膜
170 第3の金属層
171,191 第1のコンタクトホール
172,192 第2のコンタクトホール
173,193 第3のコンタクトホール
173a,193a 第3の貫通孔
174,194 第4のコンタクトホール
175,195 第5のコンタクトホール
176,196 第6のコンタクトホール
177,197 第7のコンタクトホール
178 第8のコンタクトホール
179 第9のコンタクトホール
180 感光性レジスト膜
181 第1の感光性レジスト膜
182 第2の感光性レジスト膜
1000 薄膜トランジスタ
Claims (20)
- EL層と層間絶縁膜を介して積層された薄膜トランジスタアレイ装置であって、
前記薄膜トランジスタアレイ装置は、
基板と、
前記基板の上方に配置された第1配線と、
前記第1配線と交差する第2配線と、
前記基板上に形成されたゲート電極と第1及び第2電極とを含む第1トランジスタと、
前記基板上に形成された第2トランジスタと、
前記層間絶縁膜と前記第1トランジスタとの間、及び前記層間絶縁膜と前記第2トランジスタとの間に介在するパッシベーション膜と、
前記パッシベーション膜下に積層された導電酸化物膜と、
前記パッシベーション膜上に形成され、前記第1電極と同層に設けられた第1導電性部材と前記EL層に含まれる第2導電性部材とを中継する電極であって、前記パッシベーション膜に設けられた第1孔部を介して前記第1導電性部材と電気的に接続される中継電極とを含み、
前記第1トランジスタ及び前記第2トランジスタは、ボトムゲート型のトランジスタであり、
前記第1配線は、前記第1電極と同層である前記パッシベーション膜の下層に配置され、且つ前記ゲート電極に電気的に接続される配線、及び第1電極に電気的に接続される配線の一方であり、
前記第2配線は、前記第1電極と別層である前記パッシベーション膜の上層に配置され、且つ前記ゲート電極に電気的に接続される配線及び前記第1電極に電気的に接続される配線の他方であり、
前記第1電極と同層で且つ前記基板の周縁部には、前記薄膜トランジスタアレイ装置の前記第1配線もしくは前記第2配線を駆動する外部信号が入力される端子部が配置され、
前記導電酸化物膜は、前記端子部の上面を覆い、且つ少なくとも前記第1孔部の底面部において前記中継電極と前記第1導電性部材との間に介在し、前記中継電極と前記第1導電性部材とを電気的に接続させ、
前記中継電極は、前記パッシベーション膜上の前記第2配線と同層に形成され、前記第2配線と同一材料からなる
薄膜トランジスタアレイ装置。 - 前記第1配線は、前記ゲート電極に電気的に接続される配線であり、
前記第2配線は、前記第1電極に電気的に接続される配線である
請求項1に記載の薄膜トランジスタアレイ装置。 - 前記第1配線は、前記第1電極に電気的に接続される配線であり、
前記第2配線は、前記ゲート電極に電気的に接続される配線である
請求項1に記載の薄膜トランジスタアレイ装置。 - 前記第2導電性部材は、アルミニウムを主成分とする金属である
請求項1~3のいずれか1項に記載の薄膜トランジスタアレイ装置。 - 前記中継電極の前記導電酸化物膜と接する面は、少なくとも、銅、モリブデン、チタン、またはタングステンのいずれかを含む金属により形成されている
請求項1~4のいずれか1項に記載の薄膜トランジスタアレイ装置。 - 前記中継電極は、積層構造である
請求項1~5のいずれか1項に記載の薄膜トランジスタアレイ装置。 - 前記層間絶縁膜は、有機膜と無機膜との二層からなり、
前記無機膜は、前記第2配線及び前記中継電極を覆っている
請求項1~6のいずれか1項に記載の薄膜トランジスタアレイ装置。 - 前記第1トランジスタ及び前記第2トランジスタに各々含まれる半導体層は、結晶性半導体層であり、
前記第1及び第2トランジスタの各々に含まれるゲート電極は、前記第1及び第2配線のうちの前記ゲート電極に電気的に接続される配線に用いられる金属より高耐熱性の金属により形成されている
請求項1~7のいずれか1項に記載の薄膜トランジスタアレイ装置。 - 前記ゲート電極に電気的に接続される配線に用いられる金属より高耐熱性の金属は、モリブデン、タングステン、チタン、タンタル、ニッケルのいずれかを含む金属である
請求項8に記載の薄膜トランジスタアレイ装置。 - 前記導電酸化物膜は、インジウムおよび錫を含む酸化物膜、あるいはインジウムおよび亜鉛を含む酸化物膜のいずれかである
請求項1~9のいずれか1項に記載の薄膜トランジスタアレイ装置。 - 上部電極と、下部電極と、前記上部電極と下部電極との間に介在する発光機能層を含むEL発光素子を有するEL部と、前記EL発光素子を制御する薄膜トランジスタアレイ装置と、前記EL部と前記薄膜トランジスタアレイ装置との間に介在する層間絶縁膜とを含むEL表示パネルであって、
前記薄膜トランジスタアレイ装置は、
基板と、前記基板の上方に配置された第1配線と、前記第1配線と交差する第2配線と、前記基板上に形成されたゲート電極と第1及び第2電極とを含む第1トランジスタと、
前記基板上に形成された第2トランジスタと、
前記層間絶縁膜と前記第1トランジスタとの間、及び前記層間絶縁膜と前記第2トランジスタとの間に介在するパッシベーション膜と、
前記パッシベーション膜下に積層された導電酸化物膜と、
前記パッシベーション膜上に形成され、前記第1電極と同層に設けられた第1導電性部材と前記EL部に含まれる第2導電性部材とを中継する電極であって、前記パッシベーション膜に設けられた第1孔部を介して前記第1導電性部材と電気的に接続される中継電極とを含み、
前記第1トランジスタ及び前記第2トランジスタは、ボトムゲート型のトランジスタであり、
前記第1配線は、前記第1電極と同層である前記パッシベーション膜の下層に配置され、且つ前記ゲート電極に電気的に接続される配線、及び第1電極に電気的に接続される配線の一方であり、
前記第2配線は、前記第1電極と別層である前記パッシベーション膜の上層に配置され、且つ前記ゲート電極に電気的に接続される配線及び前記第1電極に電気的に接続される配線の他方であり、
前記第1電極と同層で且つ前記基板の周縁部には、前記薄膜トランジスタアレイ装置の前記第1配線もしくは前記第2配線を駆動する外部信号が入力される端子部が配置され、
前記導電酸化物膜は、前記端子部の上面端部を覆い、且つ少なくとも前記第1孔部の底面部において前記中継電極と前記第1導電性部材との間に介在し、前記中継電極と前記第1導電性部材とを電気的に接続させ、
前記中継電極は、前記パッシベーション膜上の前記第2配線と同層に形成され、前記第2配線と同一材料からなる
EL表示パネル。 - 前記第2導電性部材は、アルミニウムを主成分とする金属である
請求項11に記載のEL表示パネル。 - 前記第2導電性部材と前記中継電極とは、前記層間絶縁膜に設けられた孔部の上部周縁の平坦領域で接続されている
請求項11又は12に記載のEL表示パネル。 - 請求項11~13のいずれか1項に記載のEL表示パネルを搭載した
EL表示装置。 - EL層と層間絶縁膜を介して積層された薄膜トランジスタアレイ装置の製造方法であって、
基板を準備する第1工程と、
前記基板上に、第1配線を形成する第2工程と、
前記基板上に、ゲート電極と第1及び第2電極を含む第1トランジスタと第2トランジスタとを形成すると共に、前記第1及び第2トランジスタ上に導電酸化物膜を形成する第3工程と、
前記導電酸化物膜上にパッシベーション膜を形成する第4工程と、
前記パッシベーション膜上に、前記第1配線と交差する第2配線と、前記第1電極と同層に設けられた第1導電性部材と前記EL層に設けられた第2導電性部材とを中継する電極であって、前記パッシベーション膜に設けられた第1孔部を介して前記第1導電性部材と電気的に接続される中継電極とを形成する第5工程と、を含み、
前記第1トランジスタ及び前記第2トランジスタは、ボトムゲート型のトランジスタであり、
前記第1配線は、前記第1電極と同層である前記パッシベーション膜の下層に配置され、且つ前記ゲート電極に電気的に接続される配線、及び第1電極に電気的に接続される配線の一方であり、
前記第2配線は、前記第1電極と別層である前記パッシベーション膜の上層に配置され、且つ前記ゲート電極に電気的に接続される配線及び前記第1電極に電気的に接続される配線の他方であり、
前記第3工程において、前記第1電極と同層に設けられ、前記第1配線もしくは前記第2配線を駆動する外部信号が入力される端子部の上面を覆うように、前記導電酸化物膜を形成し、
前記第4工程において、前記導電酸化物膜に覆われた前記端子部の上面を、前記パッシベーション膜に設けられた開口部から露出させ、
前記導電酸化物膜は、少なくとも前記第1孔部の底面部において前記中継電極と前記第1導電性部材との間に介在し、前記中継電極と前記第1導電性部材とを電気的に接続させ、
前記第5工程において、前記中継電極は、前記第2配線と同一材料を用いて、前記パッシベーション膜上の前記第2配線と同層に形成される
薄膜トランジスタアレイ装置の製造方法。 - 前記第2導電性部材は、アルミニウムを主成分とする金属である
請求項15に記載の薄膜トランジスタアレイ装置の製造方法。 - 前記中継電極の前記導電酸化物膜と接する面を、銅、モリブデン、チタン、又はタングステンのいずれかを含む金属により形成する
請求項15又は16に記載の薄膜トランジスタアレイ装置の製造方法。 - 前記第1トランジスタ及び前記第2トランジスタに各々含まれる半導体層は、結晶性半導体層であり、
前記第1及び第2トランジスタの各々に含まれるゲート電極を、前記第1及び第2配線のうちの前記ゲート電極に電気的に接続される配線に用いられる金属より高耐熱性の金属により形成する
請求項15~17のいずれか1項に記載の薄膜トランジスタアレイ装置の製造方法。 - 前記導電酸化物膜を、インジウムおよび錫を含む酸化物膜、あるいはインジウムおよび亜鉛を含む酸化物膜で形成する
請求項15~18のいずれか1項に記載の薄膜トランジスタアレイ装置の製造方法。 - 基板を準備する第1工程と、
前記基板上に、第1配線を形成する第2工程と、
前記基板上に、ゲート電極と第1及び第2電極とを含む第1トランジスタと第2トランジスタとを形成すると共に、前記第1及び第2トランジスタ上に導電酸化物膜を形成する第3工程と、
前記導電酸化物膜上に、パッシベーション膜を形成する第4工程と、
前記パッシベーション膜上に、前記第1配線と交差する第2配線と、前記パッシベーション膜に設けられた第1孔部を介して第1電極と同層に設けられた第1導電性部材と電気的に接続される中継電極とを形成する第5工程と、
前記パッシベーション膜上に、層間絶縁膜を形成する第6工程と、
前記層間絶縁膜上に下部電極を形成する第7工程と、
前記下部電極の上方に発光機能層を形成する第8工程と、
前記発光機能層の上方に上部電極を形成する第9工程と、を含み、
前記中継電極は、前記第1導電性部材と、前記層間絶縁膜より上に形成される第2導電性部材とを中継するものであり、
前記第1トランジスタ及び前記第2トランジスタは、ボトムゲート型のトランジスタであり、
前記第1配線は、前記第1電極と同層である前記パッシベーション膜の下層に配置され、且つ前記ゲート電極に電気的に接続される配線、及び第1電極に電気的に接続される配線の一方であり、
前記第2配線は、前記第1電極と別層である前記パッシベーション膜の上層に配置され、且つ前記ゲート電極に電気的に接続される配線及び前記第1電極に電気的に接続される配線の他方であり、
前記第3工程において、前記第1電極と同層に設けられ、前記第1配線もしくは前記第2配線を駆動する外部信号が入力される端子部の上面を覆うように、前記導電酸化物膜を形成し、
前記第4工程において、前記導電酸化物膜に覆われた前記端子部の上面を、前記パッシベーション膜に設けられた開口部から露出させ、
前記導電酸化物膜は、少なくとも前記第1孔部の底面部において前記中継電極と前記第1導電性部材との間に介在し、前記中継電極と前記第1導電性部材とを電気的に接続させ、
前記第5工程において、前記中継電極は、前記パッシベーション膜上に形成された前記第2配線と同一材料を用いて、前記パッシベーション膜上の前記第2配線と同層に形成される
EL表示パネルの製造方法。
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JP2011548711A JP5724105B2 (ja) | 2011-09-30 | 2011-09-30 | 薄膜トランジスタアレイ装置、el表示パネル、el表示装置、薄膜トランジスタアレイ装置の製造方法、el表示パネルの製造方法 |
CN201180004126.0A CN103155019B (zh) | 2011-09-30 | 2011-09-30 | 薄膜晶体管阵列装置、el显示面板、el显示装置、薄膜晶体管阵列装置的制造方法以及el显示面板的制造方法 |
US13/487,788 US8664662B2 (en) | 2011-09-30 | 2012-06-04 | Thin-film transistor array device, EL display panel, EL display device, thin-film transistor array device manufacturing method, EL display panel manufacturing method |
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JP5724105B2 (ja) | 2015-05-27 |
US20130082270A1 (en) | 2013-04-04 |
US8664662B2 (en) | 2014-03-04 |
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