WO2013011950A1 - 鉄系部材上にクロムを含有する化成皮膜を形成するための水系酸性組成物およびその組成物により形成された化成皮膜を有する鉄系部材 - Google Patents
鉄系部材上にクロムを含有する化成皮膜を形成するための水系酸性組成物およびその組成物により形成された化成皮膜を有する鉄系部材 Download PDFInfo
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- WO2013011950A1 WO2013011950A1 PCT/JP2012/067958 JP2012067958W WO2013011950A1 WO 2013011950 A1 WO2013011950 A1 WO 2013011950A1 JP 2012067958 W JP2012067958 W JP 2012067958W WO 2013011950 A1 WO2013011950 A1 WO 2013011950A1
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- water
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- chemical conversion
- chromium
- zinc
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/46—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/50—Treatment of iron or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/10—Use of solutions containing trivalent chromium but free of hexavalent chromium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Definitions
- the present invention forms a chemical conversion film on the surface of an iron-based metal without using a fluorine-based substance or hexavalent chromium harmful to the natural environment, and without using a film-forming organic component or an organic component such as allylamine.
- the present invention relates to a composition for chemical conversion treatment, and a member having a chemical conversion film formed by the treatment on the surface of an iron-based metal.
- the aqueous acidic composition refers to a liquid composition having water as a main solvent and having an acidic liquidity, that is, a pH of less than 7.
- the solid may be dispersed and / or precipitated.
- a member having an iron-based metal surface refers to a member having an iron-based metal surface, which is a surface made of an iron-based metal material mainly composed of iron and an iron alloy, in at least a part of the surface. .
- the member having the iron-based metal surface is also referred to as “iron-based member”.
- the iron-based member may be a surface in which a part of the surface is made of a zinc-based metal material.
- a member having a zinc-based metal surface refers to a member having at least a part of a zinc-based metal surface which is a surface made of a zinc-based metal material mainly composed of zinc and a zinc alloy.
- a chromate film effective as a chemical conversion film for corrosion protection of a member having a metal surface such as a galvanized member is a composition for chemical conversion treatment using a chromate containing hexavalent chromium
- a composition for chemical conversion treatment is also referred to as a “chemical conversion treatment liquid”, not a chemical conversion treatment liquid), but a chemical conversion treatment liquid containing trivalent chromium.
- a chemical conversion film obtained by a conventional chemical conversion treatment solution containing hexavalent chromium contains soluble hexavalent chromium in the film. For this reason, such a film is subject to regulation by the above-mentioned directive.
- the chemical conversion film containing trivalent chromium by the chemical conversion treatment liquid containing trivalent chromium is substantially formed on the surface of the zinc-based metal. Therefore, it could not be used for iron-based members (members having a ferrous metal surface). That is, when a chemical conversion treatment liquid containing trivalent chromium is brought into contact with an iron-based member, the iron-based material on the surface of the member is rapidly corroded, and red rust is generated in the iron-based member.
- This problem is that a member having a zinc-based metal surface has a complicated shape (typically, secondary processed products such as brake calipers and screws). This is particularly important when plating (hereinafter also referred to as “zinc-based plating”) is applied to the surface.
- the thickness of the zinc-based plating formed on the substrate may vary greatly due to the complexity of its shape.
- a chemical conversion treatment liquid containing trivalent chromium is brought into contact with this member, a reaction in which the zinc-based material on the surface is dissolved by the chemical conversion treatment solution and zinc is eluted in a portion where the thickness of the zinc-based plating is particularly thin. It becomes insufficient.
- Patent Document 1 discloses a method for preparing a zirconium-chromium chemical conversion film on iron and an iron alloy for improving corrosion resistance and adhesive bonding, And treating the iron alloy with an acidic aqueous solution having a pH of about 2.5 to 5.5, wherein the acidic aqueous solution is about 0.01 to 22 grams of trivalent chromium compound, about 0.1 to about 1 liter.
- At least one fluoro compound selected from the group consisting of 01-12 grams hexafluorozirconate, about 0.0-12 grams tetrafluoroborate, hexafluorosilicate and mixtures thereof, 0.0 to 10 grams of at least one divalent zinc compound, 0.0 to about 10 grams of a water soluble thickener and 0.0 to about 10 grams of at least one water soluble interface.
- Methods including sexual agent is disclosed.
- Patent Document 2 discloses an aqueous solution for forming a trivalent chromium conversion coating on a metal surface, and is at least selected from 1) a trivalent chromium compound and a cobalt compound, 2) a chlorine ion, a nitrate ion, and a sulfate ion.
- One ion source 3) containing an organic acid or organic acid salt, and 4) at least one selected from allylamine, polyallylamine, aromatic sulfonic acid, aromatic sulfonic acid-formaldehyde condensate and derivatives thereof
- a trivalent chromium chemical conversion film treating agent is disclosed. According to the document, by including a component such as allylamine, a trivalent chromium chemical conversion film can be formed even when the pH is 2.5 or more and etching on the metal substrate surface is extremely weak. Yes.
- Patent Document 1 requires a fluorine-based substance having a large environmental load. Furthermore, since a thickener and a surfactant are essential, the use of this chemical conversion treatment liquid increases the burden of wastewater treatment, which increases production costs. Further, Patent Document 2 has a pH of 2.5 or more (according to the embodiment of Patent Document 2, the pH is 3.0 or more in the case of an iron-based member) and has low acidity and corrodes the iron-based member.
- a difficult chemical conversion treatment solution only discloses that a chemical conversion film can be formed by the presence of an additional etchant (etching component) such as allylamine, which is the pH of a normal chemical treatment solution 2 If it is less than .5, it is unclear whether a chemical conversion film can be appropriately formed on the surface of the ferrous metal without corroding the ferrous member.
- etching component such as allylamine
- components such as allylamine disclosed in Patent Document 2 are decomposed or polymerized in a chemical conversion film that is an acidic aqueous liquid, it is not easy to control the concentration of these components. Therefore, with the chemical conversion treatment liquid disclosed in Patent Document 2, it is difficult to stably form a chemical conversion film having excellent characteristics on an iron-based member.
- the present invention contains a composition (chemical conversion treatment liquid) containing a new trivalent chromium that can be used for iron-based members, and chromium formed using this composition.
- An object of the present invention is to provide a method for producing a member having a chemical conversion film on the surface of an iron-based metal.
- the present invention provides, as one aspect, an aqueous acidic composition (chemical conversion solution) for forming a chemical conversion film containing chromium on a member having an iron-based metal surface, the composition
- the product contains a water-soluble trivalent chromium-containing substance, a water-soluble zinc-containing substance, and a water-soluble polyvalent carboxylic acid compound. Based on the total composition, the content of the water-soluble trivalent chromium-containing substance is 60 mmol in terms of chromium.
- the zinc equivalent molar content of the water-soluble zinc-containing substance is such that the ratio of the content to the chromium equivalent molar content of the water-soluble trivalent chromium-containing substance is 0.6 or more.
- the content of the water-soluble polyvalent carboxylic acid compound is 55 mmol / L or more in terms of polyvalent carboxylic acid, and is allylamine, polyallylamine, aromatic sulfonic acid, aromatic sulfonic acid-formal. Hydrate condensates and derivatives thereof as well as fluorine-based material, hexavalent chromium-containing material and film-forming properties of the organic component provides an aqueous acidic composition characterized in that not added.
- the aqueous acidic composition may further have at least one of the following characteristics: (1) pH is less than 2.5, preferably 0.5 or more and less than 2.5; (2) One or more metals selected from the group consisting of Co, Ni, Na, K, Ag, Fe, Ca, Mg, Zr, Sc, Ti, Mn, Cu, Sn, Mo, V, and W Further containing at least one water-soluble metal-containing material which is a water-soluble material to be contained; (3) The water-soluble polyvalent carboxylic acid compound no The polyvalent carboxylic acid is one or more selected from the group consisting of oxalic acid, malonic acid and citric acid; and (4) the polyvalent carboxylic acid of the water-soluble polyvalent carboxylic acid compound based on the total composition.
- the ratio of the acid equivalent molar content to the chromium equivalent molar content of the water-soluble trivalent chromium-containing substance is 0.5 or more, preferably 0.75 or more, and more preferably 1.0 or more.
- the present invention includes a member to be processed having an iron-based metal surface, and a chemical conversion film containing chromium provided on at least a part of the iron-based metal surface of the member to be processed.
- a method for producing a member having a chemical conversion film comprising a second step of forming a chemical conversion film containing chromium on the member to be processed.
- the member to be processed provided for the first step also includes a zinc-based metal surface
- the second step further includes forming the chromium on at least a part of the zinc-based metal surface.
- a film may be formed.
- Another aspect of the present invention is a liquid composition for producing the aqueous acidic composition according to the present invention, wherein the liquid composition contains a water-soluble trivalent chromium-containing substance and a water-soluble zinc-containing material.
- a substance, and a water-soluble polyvalent carboxylic acid compound the content of the water-soluble trivalent chromium-containing substance is 300 mmol / L or more in terms of chromium, based on the total composition, and the zinc of the water-soluble zinc-containing substance
- the converted molar content is an amount such that the ratio of the water-soluble trivalent chromium-containing substance to the chromium-converted molar content is 0.6 or more, and the content of the water-soluble polyvalent carboxylic acid compound is large.
- the liquid composition may further have at least one of the following characteristics: (1) One or more metals selected from the group consisting of Co, Ni, Na, K, Ag, Fe, Ca, Mg, Zr, Sc, Ti, Mn, Cu, Sn, Mo, V and W At least one water-soluble metal-containing substance that is a water-soluble substance to be contained; and (2) a water-soluble polyvalent carboxylic acid compound in terms of polycarboxylic acid equivalent molar content of the water-soluble, based on the total composition
- the ratio of the trivalent chromium-containing substance to the chromium equivalent molar content is 0.5 or more, preferably 0.75 or more, more preferably 1.0 or more.
- a film-forming organic component having a large load for waste liquid treatment without using components such as polyallylamine that would destabilize the quality of the chemical conversion film, iron-based members that had previously generated red rust when in contact with the chemical conversion solution or at the subsequent cleaning stage ( It is realized to form a chemical conversion film having excellent corrosion resistance on a member having a chemical conversion film on the surface of an iron-based metal.
- composition for chemical conversion treatment (chemical conversion treatment liquid) according to one embodiment of the present invention comprises a water-soluble trivalent chromium-containing material, a water-soluble zinc-containing material, and a water-soluble polyvalent carboxylic acid.
- the content of the water-soluble trivalent chromium-containing substance is 60 mmol / L or more in terms of chromium, and the zinc-equivalent molar content of the water-soluble zinc-containing substance is the water content of the content.
- the ratio of the water-soluble trivalent chromium-containing substance to the chromium equivalent molar content is 0.6 or more, and the content of the water-soluble polyvalent carboxylic acid compound is 55 mmol / L or more in terms of polyvalent carboxylic acid, Allylamine, polyallylamine, aromatic sulfonic acid, aromatic sulfonic acid-formaldehyde condensates and their derivatives, fluorine-based materials, hexavalent chromium-containing materials and film-forming organic components Not added.
- allylamine, polyallylamine, aromatic sulfonic acid, aromatic sulfonic acid-formaldehyde condensate and derivatives thereof are not added” means that in the chemical conversion treatment liquid according to Patent Document 2 described above.
- the essential components such as allylamine are not added to the chemical conversion treatment liquid according to the present embodiment, and therefore it means that these components are not substantially contained.
- a fluorine-based substance refers to a substance containing fluorine such as fluorine ions, fluorometal acids, and ions thereof.
- fluoro metal acid H 2 ZrF 6, H 2 TiF 6, H 2 HfF 6, H 2 AlF 6, H 2 SiF 6, H 2 GeF 6, H 2 SnF 6, and HBF 6 and the like.
- the film-forming organic component is a general term for a polymer and a monomer and an oligomer that are precursors of the polymer.
- Polymers related to film-forming organic components include water-soluble polymers such as sodium polyacrylate, polyacrylamide, polyvinyl alcohol, polyethyleneimine, polyethylene oxide, and polyvinylpyrrolidone, and polymers such as polyester, styrene, and acrylic. Examples thereof include water-dispersible polymers that are microparticulated to have water-dispersibility.
- ⁇ / RTI> By performing the treatment of bringing the chemical conversion treatment liquid according to the present embodiment into contact with the iron-based member, a chemical conversion film is formed on the iron-based member in preference to the occurrence of red rust. Since the treatment temperature depends on the concentration, pH, etc., it cannot be determined definitely. When the temperature is 20 ° C. or higher, it is preferable to perform the treatment for 10 seconds or longer, and when the temperature is 40 ° C. or higher, the contact for 5 to 50 seconds is particularly preferable.
- a contact method is not specifically limited, What is necessary is just to immerse an iron-type member in the chemical conversion liquid which concerns on this embodiment, or to spray the chemical conversion liquid on an iron-type member.
- the chemical conversion treatment performed using this chemical conversion treatment liquid is a reactive chemical conversion treatment. That is, after the step (first step) of bringing the iron-based member, which is a member to be processed having an iron-based metal surface, into contact with the chemical conversion treatment liquid is completed, it remains on the surface of the iron-based member brought into contact with the chemical conversion liquid
- a cleaning operation for removing the chemical conversion treatment liquid to be performed with a fluid, typically water, is performed to form a chromium-containing chemical conversion film on the iron-based member (second step). After the second step of performing the cleaning, a step of drying the iron-based member may be performed as necessary.
- the conditions are arbitrary, and the washed iron-based member may be left to dry in a normal environment, or the washed iron-based member may be actively heated. Further, the rust prevention treatment may be performed on the iron-based member provided with the chemical conversion film after the drying step, and the iron-based member provided with the chemical conversion film between the second step of cleaning and the drying step is used as a finishing agent. The process to contact may be performed.
- the term for the reaction type chemical conversion treatment is a coating type chemical conversion treatment.
- the above cleaning operation is not performed, and a liquid composed of a chemical conversion treatment solution remaining on the surface of the iron-based member.
- a coating layer is formed by drying the layer, and this is used as a chemical conversion coating.
- the chemical conversion treatment liquid according to this embodiment contains at least one water-soluble trivalent chromium-containing substance.
- the water-soluble trivalent chromium-containing substance is selected from the group consisting of trivalent chromium (Cr 3+ ) and a water-soluble substance containing the same. Examples of the water-soluble substance containing trivalent chromium include Cr [H 2 O] 6 3+ .
- water-soluble trivalent chromium-containing material in water as a material blended to contain the water-soluble trivalent chromium-containing material in the chemical conversion treatment liquid, that is, as a raw material for the water-soluble trivalent chromium-containing material. It is preferable to use a water-soluble compound (hereinafter referred to as “water-soluble trivalent chromium compound”).
- water-soluble trivalent chromium compounds include trivalent chromium salts such as chromium chloride, chromium sulfate, chromium nitrate, chromium phosphate and chromium acetate, as well as hexavalent chromium compounds such as chromic acid and dichromate. And a compound obtained by reducing the hexavalent chromium to be trivalent with a reducing agent.
- the water-soluble trivalent chromium compound may be composed of only one kind of compound, or may be composed of a plurality of kinds.
- the chemical conversion liquid which concerns on this embodiment does not contain hexavalent chromium substantially.
- the content of the water-soluble trivalent chromium compound in the chemical conversion treatment liquid according to the present embodiment is 60 mmol / L or more in terms of chromium from the viewpoint of ease of formation of the chemical conversion film.
- content of the component of a chemical conversion liquid in this specification means content in the chemical conversion liquid whole reference
- the content of the water-soluble trivalent chromium compound is preferably 70 mmol / L or more in terms of chromium.
- the upper limit of the content of the water-soluble trivalent chromium compound is not particularly limited.
- the upper limit is about 0.5 mol / L. It is preferable that From the viewpoint of stably suppressing the hexavalent chromium elution amount, it is more preferably 0.25 mol / L or less.
- the chemical conversion treatment liquid according to this embodiment contains at least one water-soluble zinc-containing substance.
- the water-soluble zinc-containing substance is selected from the group consisting of zinc ions (Zn 2+ ) and water-soluble substances containing the same.
- Zn [H 2 O] 6 2+ is exemplified as a water-soluble substance containing zinc ions.
- a water-soluble compound (hereinafter referred to as “a water-soluble zinc-containing material”) that is capable of producing a water-soluble zinc-containing material in water as a raw material for the water-soluble zinc-containing material, It is preferable to use a “water-soluble zinc compound”.
- water-soluble zinc compounds include compounds such as zinc chloride, zinc carbonate, zinc oxide, zinc borate, zinc acetate, zinc sulfate, and zinc nitrate.
- the water-soluble zinc compound may be composed of only one kind of compound, or may be composed of a plurality of kinds.
- the content of the water-soluble zinc-containing substance in the chemical conversion treatment liquid according to the present embodiment is, from the viewpoint of ease of forming a chemical conversion film on an iron-based member, as a zinc-converted molar content,
- the ratio of the trivalent chromium-containing material to the chromium equivalent molar content (this ratio is also referred to as “Zn / Cr ratio” in this specification) is 0.6 or more.
- the lower limit of the chromium equivalent molar content of the water-soluble trivalent chromium-containing substance in the chemical conversion liquid according to this embodiment is 60 mmol / L
- the content of the water-soluble zinc-containing substance is 36 mmol in terms of zinc. / L or more.
- a Zn / Cr ratio of 0 is achieved. .8 or more is preferable. If the Zn / Cr ratio is 1.0 or more, it is possible to stably obtain a chemical conversion film having corrosion resistance that can secure 2.5 hours or more until the occurrence of red rust in the salt spray test, preferable.
- the upper limit of the Zn / Cr ratio in the chemical conversion liquid according to the present embodiment is not particularly limited.
- the case where the Zn / Cr ratio is excessively high corresponds to a condition in which the water-soluble zinc-containing material has an excessively high zinc-converted molar concentration and / or a water-soluble trivalent chromium-containing material in which the chromium-converted molar concentration is excessively low.
- the upper limit of the Zn / Cr ratio may be set as appropriate in consideration of the disadvantages that each case can bring.
- the upper limit of the zinc equivalent content of the water-soluble zinc-containing substance in the chemical conversion treatment liquid according to this embodiment is not particularly limited, it is from the viewpoint of economy and waste liquid treatment to contain an excessive amount of the water-soluble zinc-containing substance. Since there is a possibility of causing a problem, it is preferable that the upper limit is about 0.75 mol / L in terms of zinc. Moreover, when the content of the water-soluble zinc-containing substance is excessively large in relation to the content of other components, there is a concern that the ability to suppress the occurrence of white rust of the chemical conversion film is lowered.
- the zinc equivalent content of the water-soluble zinc-containing substance is preferably 0.5 mol / L or less, and more preferably 0.3 mol / L or less.
- the film quality of the obtained chemical conversion film may be slightly changed.
- the iron-based member has a zinc-based metal surface on a part of its surface
- the zinc of the water-soluble zinc-containing substance is also used from the viewpoint of ease of forming a chemical conversion film on the zinc-based metal surface.
- the converted content is preferably such that the Zn / Cr ratio is 5 or less, more preferably 4 or less, and particularly preferably 3 or less.
- the chemical conversion treatment liquid according to this embodiment contains a water-soluble polyvalent carboxylic acid compound.
- the “water-soluble polyvalent carboxylic acid compound” is selected from the group consisting of a polyvalent carboxylic acid which is a compound having a plurality of carboxyl groups in one molecule and ions, salts, derivatives and coordination compounds thereof.
- Examples of the polyvalent carboxylic acid related to the water-soluble polyvalent carboxylic acid compound include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, maleic acid, phthalic acid, terephthalic acid
- Examples include dicarboxylic acids such as acids; tricarboxylic acids such as tricarbamyl acid; hydroxy polyvalent carboxylic acids such as glycolic acid, tartaric acid, citric acid, and ascorbic acid; and amino group-containing polyvalent carboxylic acids such as ethylenediaminetetraacetic acid (EDTA).
- the polyvalent carboxylic acid constituting the water-soluble polyvalent carboxylic acid compound may be composed of one type of compound, or may be composed of a plurality of types of compounds.
- polyvalent carboxylic acids having high hydrophilicity as a whole molecule are particularly preferable.
- a polyvalent carboxylic acid having an HLB value of 10 or more based on the Davis method modified as follows is preferred. That is, in the Davis method, the number of carboxy groups is 2.1, the number of hydroxyl groups is 1.9, and the number of carbon atoms constituting the alkyl group is -0.475.
- the carbon constituting the alkyl group is preferably a polyvalent carboxylic acid having a corrected HLB value calculated by multiplying the number of radicals by 3 to 10 or more.
- the polyvalent carboxylic acids having a corrected HLB value of 10 or more oxalic acid, malonic acid and citric acid are particularly preferable.
- water-soluble polyvalent carboxylic acid compound in water as a material compounded to contain the water-soluble polyvalent carboxylic acid compound in the chemical conversion liquid, that is, as a raw material for the water-soluble polyvalent carboxylic acid compound. It is preferable to use a water-soluble compound (hereinafter referred to as “water-soluble polyvalent carboxylic acid source”).
- water-soluble polyvalent carboxylic acid source include polyvalent carboxylic acid derivatives such as polyvalent carboxylic acid esters, polyvalent carboxylic acids, and polyvalent carboxylates.
- the water-soluble polyvalent carboxylic acid source is a polyvalent carboxylic acid.
- a salt is preferred.
- examples of such a polyvalent carboxylate include sodium oxalate, sodium malonate, sodium citrate, potassium oxalate, potassium malonate, and potassium citrate.
- the content of the water-soluble polyvalent carboxylic acid compound in the chemical conversion treatment liquid according to this embodiment is 55 mmol / L or more as the molar content in terms of polyvalent carboxylic acid.
- the content of the water-soluble polyvalent carboxylic acid compound is excessively low, the benefits of containing the water-soluble polyvalent carboxylic acid compound cannot be obtained, and an appropriate chemical conversion film is formed on the iron-based member. It becomes difficult.
- the content of the water-soluble polycarboxylic acid compound is more preferably 80 mmol / L or more, and particularly preferably 100 mmol / L or more.
- the above-described water-solubility of the water-soluble polyvalent carboxylic acid compound in terms of the polyvalent carboxylic acid equivalent molar content is preferably 0.5 or more, more preferably 0.6 or more, further preferably 0.75 or more, 1.0 or more. It is particularly preferred that
- the upper limit of the content of the water-soluble polyvalent carboxylic acid compound in the chemical conversion treatment liquid according to this embodiment is not particularly limited. If this content is excessively high, the liquid stability is lowered, the by-product is likely to be generated, and the possibility of causing defects such as appearance defects is increased. Good. If an example of the range of polyvalent carboxylic acid conversion content in the chemical conversion solution of the water-soluble polyvalent carboxylic acid compound when the polyvalent carboxylic acid related to the water-soluble polyvalent carboxylic acid compound is malonic acid, 6 g / L to 30 g / L.
- the chemical conversion treatment liquid according to this embodiment may contain a water-soluble cobalt-containing substance.
- the water-soluble cobalt-containing substance is selected from the group consisting of cobalt ions (Co 2+ ) and water-soluble substances containing the same.
- Examples of water-soluble cobalt-containing substances include Co [H 2 O] 6 2+ , coordination compounds of cobalt ions and carboxylic acid compounds.
- a water-soluble compound (hereinafter referred to as “a water-soluble cobalt-containing material”) that is capable of producing a water-soluble cobalt-containing material in water as a raw material for the water-soluble cobalt-containing material. It is preferable to use a "water-soluble cobalt compound”).
- water-soluble cobalt compounds examples include cobalt chloride, cobalt sulfate, cobalt nitrate, cobalt phosphate, and cobalt acetate.
- the water-soluble cobalt compound may be composed of only one type of compound or may be composed of a plurality of types.
- the content is preferably 2 mmol / L or more and 30 mmol / L or less in terms of cobalt.
- the content of the water-soluble cobalt-containing material is less than 2 mmol / L in terms of cobalt, it is difficult to stably enjoy the benefits of containing the water-soluble cobalt-containing material.
- the water-soluble cobalt-containing substance is preferably adjusted to 30 mmol / L or less in terms of cobalt.
- the chemical conversion liquid which concerns on this embodiment contains a water-soluble cobalt containing substance, and the content is 8 mmol / L or more in conversion of cobalt. It is preferable that
- the chemical conversion treatment liquid according to this embodiment is selected from the group consisting of metal ions, inorganic acids and their anions, inorganic colloids, silane coupling agents, and organophosphorus compounds in addition to the above substances.
- the chemical conversion treatment liquid according to the present embodiment does not substantially contain a fluorine-based material having a large environmental load. Moreover, since the chemical conversion treatment by the chemical conversion treatment liquid according to the present embodiment is a reaction type, it does not substantially contain a film-forming organic component. Furthermore, it is not necessary to add allylamine, polyallylamine, aromatic sulfonic acid, aromatic sulfonic acid-formaldehyde condensate and derivatives thereof, which are essential for the chemical conversion treatment solution according to Patent Document 2 described above.
- the chemical conversion liquid which concerns on this embodiment can form a chemical conversion film on an iron-type member, without containing such a component.
- metal ions include Ni, Na, K, Ag, Fe, Ca, Mg, Sc, Ti, Mn, Cu, Zn, Sn, Mo, V and W ions, and oxygen acids such as tungstate ions. It may exist in the form of an ion or may exist in the form of a coordination compound.
- Inorganic acids include hydrohalic acids other than fluorine, such as hydrochloric acid and hydrobromic acid, chloric acid, perchloric acid, chlorous acid, hypochlorous acid, sulfuric acid, sulfurous acid, nitric acid, nitrous acid, and phosphoric acid (Orthophosphoric acid), polyphosphoric acid, metaphosphoric acid, pyrophosphoric acid, ultraphosphoric acid, hypophosphorous acid, and superphosphoric acid are exemplified, and hydrohalic acid other than fluorine, sulfuric acid, nitric acid and phosphoric acid (orthophosphoric acid) It is preferable that 1 type, or 2 or more types chosen from the group which consists of is contained as an anion.
- hydrohalic acids other than fluorine such as hydrochloric acid and hydrobromic acid
- the concentration of these inorganic acids and / or inorganic acid ions in the chemical conversion solution is not particularly limited.
- the ratio of the total molar concentration of inorganic acid and inorganic acid ion to the total molar concentration of trivalent chromium and the above metal ions is 0.1 or more and 10 or less, preferably 0.5 or more and 3 or less. It is.
- examples of the inorganic colloid include silica sol, alumina sol, titanium sol, and zirconia sol, and examples of the silane coupling agent include vinyltriethoxysilane and ⁇ -methacryloxypropyltrimethoxysilane.
- the solvent of the chemical conversion treatment liquid according to the present embodiment contains water as a main component.
- a solvent other than water an organic solvent having high solubility in water, such as alcohol, ether, and ketone, may be mixed.
- the ratio shall be 10 volume% or less with respect to all the solvents from a viewpoint of stability of the whole chemical conversion liquid.
- the chemical conversion treatment liquid according to the present embodiment is acidic from the viewpoint of proceeding with the chemical conversion treatment, and therefore the pH is set to less than 7. If a chemical conversion treatment solution having a low pH of 3.0 or less, that is, a high acidity is in contact with an iron-based member, corrosion tends to proceed more prevalently on the iron-based metal surface than the formation of a chemical conversion film.
- the formation of the chemical conversion film can be preferentially advanced over corrosion even at such a low pH. This feature is particularly noticeable when the pH of the chemical conversion treatment liquid according to this embodiment is less than 2.5.
- the lower limit of the pH of the chemical conversion treatment liquid according to this embodiment is not particularly limited, but from the viewpoint of improving the properties of the chemical conversion film, particularly the appearance, the pH is preferably 0.5 or more, and 1.0 or more. Is more preferably 1.6 or more, and particularly preferably 1.8 or more.
- Concentrated composition for preparing chemical conversion liquid A liquid composition having a composition in which the main components of the chemical conversion liquid are concentrated about 5 to 20 times (hereinafter referred to as “concentrated liquid for chemical conversion”) is prepared. In this case, it is preferable because the labor for preparing the contents of the respective components can be saved and the storage is easy.
- the upper limit is set for the content in consideration of the solubility of each of the above components.
- the content of the water-soluble trivalent chromium-containing substance is 0.300 mmol / L or more in terms of chromium
- the zinc-equivalent molar content of the water-soluble zinc-containing substance is the content
- the ratio of the water-soluble trivalent chromium-containing substance to the chromium equivalent molar content is 0.6 or more
- the content of the water-soluble polyvalent carboxylic acid compound is 275 mmol / L or more in terms of polyvalent carboxylic acid, , Allylamine, polyallylamine, aromatic sulfonic acid, aromatic sulfonic acid-formaldehyde condensates and derivatives thereof, and fluorine-containing materials, hexavalent chromium-containing materials, and film-free organic components are added.
- the chemical conversion treatment according to the present embodiment is performed by a preparation step including a step of diluting with a predetermined solvent, usually water, at an appropriate magnification of 5
- the member subjected to the chemical conversion treatment is for forming a chemical conversion film containing trivalent chromium on the iron-based member. It is an iron-based member. A typical example of such a member is steel.
- an iron-type member is equipped with the zinc-type metal surface. It may be.
- an iron-based member specifically, a steel material is exemplified
- iron-based members having a portion where the thickness of the zinc-based plating is particularly small (plated thin film portion) or a portion where plating is not applied.
- the composition of the above zinc-based plating may be pure zinc or a zinc alloy.
- zinc alloy plating iron, nickel and aluminum are exemplified as the alloy metal.
- the plating method may be electroplating or hot dipping. In the case of electroplating, any of a cyan bath, a chloride bath, a sulfuric acid bath and a zincate bath may be used. In the case of hot dipping, alloying treatment may be performed after plating.
- Example 1 Preparation of test members (Test 1-1) Water-soluble trivalent chromium-containing material using chromium nitrate is 76 mmol / L in terms of chromium, water-soluble cobalt-containing material is 16 mmol / L in terms of cobalt using cobalt (II) nitrate hexahydrate, and water-soluble polyvalent A chemical conversion treatment solution 1-1 containing 110 mmol / L of a water-soluble oxalic acid compound as a carboxylic acid compound in terms of oxalic acid and 8 mmol / L of a water-soluble malonic acid compound in terms of malonic acid, and having a pH adjusted to 2.0 Prepared.
- the steel plate (SPCC, 5 cm ⁇ 5 cm ⁇ t1 mm, surface area 50 cm 2 ) was degreased and washed with water according to a conventional method, and then immersed in nitric acid (67.5% nitric acid 3 ml / L, liquid temperature was room temperature (25 ° C.), immersion time 10 For 2 seconds) to activate the surface.
- the activated steel plate was further washed with water at room temperature for 10 seconds to obtain a pretreated steel plate.
- the pretreated steel sheet was immersed in the chemical conversion treatment liquid 1-1 maintained at 30 ° C. and stirred for 40 seconds (hereinafter, this treatment is referred to as “test chemical treatment 1”).
- the steel plate pulled up from the chemical conversion solution 1-1 was washed with water (at room temperature for 10 seconds) and dried at 80 ⁇ 10 ° C. for 10 minutes to obtain a test member 1-1.
- the steel plate (SPCC, 5 cm ⁇ 5 cm ⁇ t1 mm, surface area 50 cm 2 ) was degreased and washed with water according to a conventional method, and then immersed in nitric acid (67.5% nitric acid 3 ml / L, liquid temperature was room temperature (25 ° C.), immersion time 10 For 2 seconds) to activate the surface.
- the activated steel plate was further washed with water at room temperature for 10 seconds to obtain a pretreated steel plate.
- This pretreated steel sheet was immersed in the chemical conversion treatment liquid 1-2 maintained at 40 ° C. and stirred for 30 seconds (hereinafter, this treatment is referred to as “test chemical treatment 2”).
- the steel sheet pulled up from the chemical conversion liquid 1-2 was washed with water (at room temperature for 10 seconds) and dried at 80 ⁇ 10 ° C. for 10 minutes to obtain a test member 1-2.
- Tests 1-3 to 1-5 By changing the blending amount of zinc nitrate hexahydrate in the chemical conversion treatment liquid 1-2, the water-soluble zinc-containing material was contained in terms of zinc content of 31 mmol / L, 46 mmol / L, and 61 mmol / L, respectively.
- Chemical conversion liquids 1-3 to 1-5 were prepared. The pH was 2.0 for all. Using these chemical conversion liquids 1-3 to 1-5, the same treatment as in Test 1-2 was performed to obtain test members 1-3 to 1-5.
- Test 1-6 The content of water-soluble trivalent chromium-containing material, water-soluble cobalt-containing material, and water-soluble polyvalent carboxylic acid compound, and pH are the same as those of the chemical conversion treatment solution 1-1, but zinc nitrate hexahydrate is further used. Then, a chemical conversion liquid 1-6 containing 76 mmol / L of water-soluble zinc-containing substance in terms of zinc was prepared. The test chemical conversion treatment 1 was performed on the pretreated steel sheet using the chemical conversion liquid 1-6, and the obtained steel sheet was rinsed and washed under the same conditions as in Example 1 to obtain a test member. 1-6 was obtained.
- Test 1--7 In the preparation of the chemical conversion treatment liquid 1-6, a chemical conversion treatment liquid 1-7 was prepared in which the content of the water-soluble zinc-containing substance was changed to 230 mmol / L in terms of zinc. Using this chemical conversion treatment liquid 1-7, a test member 1-7 was obtained in the same manner as in Test 1-6.
- Test 1-8 In the preparation of the chemical conversion treatment liquid 1-6, a chemical conversion treatment liquid 1-8 was prepared in which the content of the water-soluble zinc-containing substance was changed to 300 mmol / L in terms of zinc. Using this chemical conversion treatment liquid 1-8, a test member 1-8 was obtained in the same manner as in Test 1-6.
- a number of SPCC steel plates (hereinafter referred to as “plated steel plates”) having an electrogalvanized film of 10 ⁇ m were prepared using a known chloride bath (Metas MZ-996, manufactured by Yuken Industry Co., Ltd.). While maintaining separately prepared chemical conversion liquid 1-1 at pH 2.0 and liquid temperature of 30 ° C., and appropriately measuring the zinc concentration in the liquid, these plated steel sheets were immersed in chemical conversion liquid 1-1 one after another for 40 seconds. I let you. Thus, a chemical conversion treatment liquid 1-9 containing a 76 mmol / L water-soluble zinc-containing substance in terms of zinc was obtained from the chemical conversion treatment solution 1-1.
- the red rust generation time can be set to 1.0 hour or more, and as a source of the water-soluble zinc-containing substance, It was confirmed that a soluble zinc compound may be used or a zinc plating solution may be used.
- test members 1-1, 1-6, and 1-8 having different appearances and / or red rust occurrence times were subjected to surface analysis by XPS (AXIS-HIs, manufactured by Shimadzu Corporation).
- the analysis conditions are as follows.
- Table 2 differences were detected in the detected elements.
- Example 2 (Tests 2-1 to 2-4) Chemical conversion liquids 2-1 to 2-4 having different pH in the chemical conversion liquid 1-6 were prepared. The pH of each chemical conversion treatment solution was as shown in Table 3. Using these chemical conversion liquids 2-1 to 2-4, the same treatment as in Test 1-6 was performed to obtain test members 2-1 to 2-4. Evaluation similar to Example 1 was performed with respect to the test member. The evaluation results are shown in Table 3.
- Tests 2-5 and 2-6 The pretreated steel sheet was subjected to chemical conversion treatment for 40 seconds using chemical conversion liquid 1-6 maintained at the temperature shown in Table 3, and further washed and dried in the same manner as in Example 1. Test members 2-5 and 2-6 were obtained. Evaluation similar to Example 1 was performed with respect to the test member. The evaluation results are shown in Table 3.
- the chemical conversion treatment liquid according to the present invention can quickly form a chemical conversion film in preference to the corrosion of the iron-based member even when the pH is less than 2.5, when contacting with the iron-based member. It was confirmed that the formed chemical conversion film was excellent in appearance and corrosion resistance.
- Example 3 (Tests 3-1 to 3-10)
- chemical conversion liquids 3-1 to 3-7 were prepared in which the contents of components contained in the chemical conversion liquid 1-1 were individually varied.
- chemical conversion liquids 3-8 to 3-10 were prepared in which colloidal silica (average particle size 10 to 12 nm) was contained in chemical conversion liquid 1-6 with different contents.
- the components changed from the chemical conversion liquid 1-6 in each chemical conversion liquid and their contents (including cases where they were not included) were as shown in Table 4.
- the same processing as in Test 1-6 was performed to obtain test members 3-1 to 3-10. Evaluation similar to Example 1 was performed with respect to these test members. The evaluation results are shown in Table 4.
- Example 4 (Tests 4-1 to 4-4) A steel plate (SPCC, 5 cm ⁇ 5 cm ⁇ t1 mm, surface area 50 cm 2 ) subjected to electrogalvanization (current density: 1.0 A / dm 2 , plating thickness: 10 ⁇ m) by known means is degreased and washed with water according to a conventional method, The surface was activated by dipping in nitric acid (67.5% nitric acid 3 ml / L, liquid temperature at room temperature, dipping time 10 seconds). The activated steel sheet was further washed with water at room temperature for 10 seconds to obtain a pretreated plated steel sheet.
- SPCC steel plate
- electrogalvanization current density: 1.0 A / dm 2
- plating thickness 10 ⁇ m
- the pre-treated plated steel sheet thus obtained was subjected to the test chemical conversion treatment 1 using the chemical conversion treatment liquid shown in Table 5, and further the water washing and drying carried out in Example 1 were carried out. -1 to 4-4 were obtained. These test members were evaluated for the appearance in Example 1 and the white rust generation time described below.
- the white rust generation time tended to be slightly shorter.
- Example 5 (Tests 5-1 to 5-3) A concentrated liquid in which the concentration of each component in the chemical conversion liquid 1-1 was increased 10 times was prepared. Chemical conversion solutions 5-1 to 5-3 containing this concentrated solution at the concentrations shown in Table 6 and further containing 76 mmol / L of water-soluble zinc-containing material were prepared. All the chemical conversion treatment solutions had pH 2.0. The chemical conversion liquid 5-2 had the same composition as the chemical conversion liquid 1-6. The pre-treated plated steel sheet was subjected to the test chemical conversion treatment 1 and the subsequent water washing and drying with these chemical conversion solutions 5-1 to 5-3 in the same manner as in Example 1, and from the test member 5-1. 5-3 was obtained. The same evaluation as in Example 1 was performed on these test members. The results are shown in Table 6.
- Example 6 (Tests 6-1 to 6-3) Chemical conversion solutions 6-1 to 6-3 containing the concentrated solution prepared in Example 5 and the water-soluble zinc-containing substance at the concentrations shown in Table 6 were prepared. All the chemical conversion treatment solutions had pH 2.0. The chemical conversion treatment liquid 6-2 had the same composition as the chemical conversion treatment liquid 1-6. The pre-treated plated steel sheet was subjected to the test chemical conversion treatment 1 and the subsequent water washing and drying with these chemical conversion solutions 6-1 to 6-3 in the same manner as in Example 1, and from the test member 6-1. 6-3 was obtained. The same evaluation as in Example 1 was performed on these test members. The results are shown in Table 7.
- Example 7 (Tests 7-1 to 7-15) In preparation of the chemical conversion liquid 1-2, the content of the water-soluble zinc-containing substance was increased to 76 mmol / L, and the type of water-soluble carboxylic acid compound (Example 7 includes carboxylic acids other than polyvalent carboxylic acids). Therefore, the term water-soluble carboxylic acid compound was used in place of the term water-soluble polyvalent carboxylic acid compound.) And its content, the content of the water-soluble trivalent chromium-containing substance, and the content of water-soluble cobalt The chemical conversion solutions 7-1 to 7-15 were prepared by changing whether or not to contain substances and changing the contents as shown in Table 8.
- Example 1-2 the same operation as in Example 1-2 (test chemical conversion treatment 2, washing and drying) was performed, and the test member (iron material) 7-1 was used. 7-15 was obtained.
- the member to be subjected to the test chemical conversion treatment 2 is a pretreated plated steel plate, and each of the chemical conversion treatment liquids 7-1 to 7-15 is used, and the same operation as in Example 1-2 (the test chemical conversion treatment) 2. Washing and drying were performed to obtain test members (zinc materials) 7-1 to 7-15.
- test members (iron materials) 7-1 to 7-15 For each of the obtained test members (iron materials) 7-1 to 7-15, the same neutral salt spray test as that performed for the test member 1-2 was performed. The red rust occurrence time was measured. For each of the test members (zinc materials) 7-1 to 7-15, the same neutral salt spray test as that performed on the test member 4-1 was conducted, and each test member (zinc material) was tested. The white rust occurrence time was measured. The evaluation results are shown in Table 8.
- the carboxylic acid related to the water-soluble carboxylic acid compound is a monocarboxylic acid or a hydroxymonocarboxylic acid
- a good chemical conversion film is not formed on the iron-based member. It was also confirmed that a good chemical conversion film was not formed on the iron-based member even when the content of the water-soluble trivalent chromium-containing substance was too small.
- a chemical conversion treatment solution contains a water-soluble cobalt-containing substance and the content is 8 mmol / L or more, a good chemical conversion film is stably formed not only on the iron-based metal surface but also on the zinc metal surface. It was confirmed that
Abstract
Description
亜鉛系金属表面を有する部材とは、亜鉛および亜鉛合金を主成分とする亜鉛系金属材料からなる表面である亜鉛系金属表面を少なくとも一部に有する部材をいう。
(1)pHが2.5未満、好ましくは0.5以上2.5未満である;
(2)Co、Ni、Na、K、Ag、Fe、Ca、Mg、Zr、Sc、Ti、Mn、Cu、Sn、Mo、VおよびWからなる群から選ばれる一種または二種以上の金属を含有する水溶性物質である水溶性金属含有物質を少なくとも一種さらに含有する;
(3)前記水溶性多価カルボン酸化合物no
多価カルボン酸が、シュウ酸、マロン酸およびクエン酸からなる群から選ばれる一種または二種以上である;および
(4)全組成物基準で、前記水溶性多価カルボン酸化合物の多価カルボン酸換算モル含有量の前記水溶性3価クロム含有物質のクロム換算モル含有量に対する比率は、0.5以上、好ましくは0.75以上、より好ましくは1.0以上である。
(1)Co、Ni、Na、K、Ag、Fe、Ca、Mg、Zr、Sc、Ti、Mn、Cu、Sn、Mo、VおよびWからなる群から選ばれる一種または二種以上の金属を含有する水溶性物質である水溶性金属含有物質を少なくとも一種さらに含有する;および
(2)全組成物基準で、前記水溶性多価カルボン酸化合物の多価カルボン酸換算モル含有量の前記水溶性3価クロム含有物質のクロム換算モル含有量に対する比率は、0.5以上、好ましくは0.75以上、より好ましくは1.0以上である。
本発明の一実施形態に係る化成処理のための組成物(化成処理液)は、水溶性3価クロム含有物質、水溶性亜鉛含有物質、および水溶性多価カルボン酸化合物を含有し、全組成物基準で、水溶性3価クロム含有物質の含有量はクロム換算で60mmol/L以上であり、水溶性亜鉛含有物質の亜鉛換算モル含有量は、当該含有量の水溶性3価クロム含有物質のクロム換算モル含有量に対する比率が0.6以上となる量であり、水溶性多価カルボン酸化合物の含有量は多価カルボン酸換算で55mmol/L以上であって、アリルアミン、ポリアリルアミン、芳香族スルホン酸、芳香族スルホン酸-ホルムアルデヒド縮合物およびこれらの誘導体、ならびにフッ素系物質、6価クロム含有物質および造膜性の有機成分が添加されていない。
(1)水溶性3価クロム含有物質
本実施形態に係る化成処理液は少なくとも一種の水溶性3価クロム含有物質を含有する。水溶性3価クロム含有物質は、3価クロム(Cr3+)およびこれを含有する水溶性物質からなる群から選ばれる。3価クロムを含有する水溶性物質として、Cr[H2O]6 3+が例示される。
本実施形態に係る化成処理液は少なくとも一種の水溶性亜鉛含有物質を含有する。水溶性亜鉛含有物質は、亜鉛イオン(Zn2+)およびこれを含有する水溶性物質からなる群から選ばれる。亜鉛イオンを含有する水溶性物質として、Zn[H2O]6 2+が例示される。
本実施形態に係る化成処理液は水溶性多価カルボン酸化合物を含有する。ここで、「水溶性多価カルボン酸化合物」とは、一分子内に複数のカルボキシル基を有する化合物である多価カルボン酸ならびにそのイオン、塩、誘導体および配位化合物からなる群から選ばれる1種または2種以上からなり、水系の組成物である化成処理液中に溶解した状態にある化合物を意味する。
本実施形態に係る化成処理液は水溶性コバルト含有物質を含有してもよい。水溶性コバルト含有物質は、コバルトイオン(Co2+)およびこれを含有する水溶性物質からなる群から選ばれる。水溶性コバルト含有物質として、Co[H2O]6 2+、コバルトイオンとカルボン酸化合物との配位化合物などが例示される。
本実施形態に係る化成処理液は、上記の物質に加え、金属イオン、無機酸およびその陰イオン、無機コロイド、シランカップリング剤、ならびに有機リン化合物からなる群から選ばれる一種または二種以上を含んでもよい。また、ピロガロール、ベンゼンジオール等のポリフェノール;腐食抑制剤;ジオール、トリオール、アミン等の界面活性剤;可塑性分散;染料、顔料、金属色素生成剤等の色素生成剤などの着色材料;乾燥剤および分散剤からなる群から選ばれる一種または二種以上の成分をさらに含有していてもよい。
本実施形態に係る化成処理液の溶媒は水を主成分とする。水以外の溶媒としてアルコール、エーテル、ケトンなど水への溶解度が高い有機溶媒を混在させてもよい。この場合には、化成処理液全体の安定性の観点から、その比率は全溶媒に対して10体積%以下とすることが好ましい。
上記の化成処理液の主要成分が5から20倍程度に濃縮された組成を有する液状組成物(以下、「化成処理用濃厚液」という。)を用意すれば、各成分の含有量を個別に調製する手間が省ける上に、保管が容易であるから、好ましい。この化成処理用濃厚液を調製する場合には、上記の各成分の溶解度も考慮してその含有量に上限が設定される。
本実施形態に係る化成処理液は、鉄系部材に対して3価クロムを含む化成皮膜を形成するためのものであるから、処理対象となる部材は鉄系金属表面を有する鉄系部材である。そのような部材の典型例は鋼材である。
(1)試験部材の準備
(試験1-1)
硝酸クロムを用いて水溶性3価クロム含有物質をクロム換算で76mmol/L、硝酸コバルト(II)6水和物を用いて水溶性コバルト含有物質をコバルト換算で16mmol/L、ならびに水溶性多価カルボン酸化合物として水溶性シュウ酸化合物をシュウ酸換算で110mmol/Lおよび水溶性マロン酸化合物をマロン酸換算で8mmol/L含有し、pHが2.0に調整された化成処理液1-1を用意した。
続いて、鋼板(SPCC、5cm×5cm×t1mm、表面積50cm2)を定法に従い脱脂および水洗した後、硝酸浸漬(67.5%硝酸3ml/L、液温は常温(25℃)、浸漬時間10秒間)を行うことで表面を活性化させた。この活性化させた鋼板をさらに常温で10秒間水洗して前処理済み鋼板を得た。この前処理済み鋼板を、30℃に維持され攪拌されている上記の化成処理液1-1に40秒間浸漬させた(以下、この処理を「試験化成処理1」という。)。化成処理液1-1から引き上げた鋼板に対して、水洗(常温、10秒間)および80±10℃で10分間の乾燥を施し、試験部材1-1を得た。
硝酸クロムを用いて水溶性3価クロム含有物質をクロム換算で76mmol/L、硝酸コバルト(II)6水和物を用いて水溶性コバルト含有物質をコバルト換算で16mmol/L、硝酸亜鉛を用いて水溶性亜鉛含有物質を亜鉛換算で15mmol/L、およびマロン酸を用いて水溶性多価カルボン酸化合物をカルボン酸(マロン酸)換算で114mmol/L含有し、pHが2.0に調整された化成処理液1-2を用意した。
続いて、鋼板(SPCC、5cm×5cm×t1mm、表面積50cm2)を定法に従い脱脂および水洗した後、硝酸浸漬(67.5%硝酸3ml/L、液温は常温(25℃)、浸漬時間10秒間)を行うことで表面を活性化させた。この活性化させた鋼板をさらに常温で10秒間水洗して前処理済み鋼板を得た。この前処理済み鋼板を、40℃に維持され攪拌されている上記の化成処理液1-2に30秒間浸漬させた(以下、この処理を「試験化成処理2」という。)。化成処理液1-2から引き上げた鋼板に対して、水洗(常温、10秒間)および80±10℃で10分間の乾燥を施し、試験部材1-2を得た。
化成処理液1-2における硝酸亜鉛6水和物の配合量を変化させることにより、水溶性亜鉛含有物質を亜鉛換算含有量として、それぞれ31mmol/L、46mmol/L、および61mmol/L含有させた化成処理液1-3から1-5を用意した。pHはいずれも2.0であった。
これらの化成処理液1-3から1-5を用いて試験1-2と同様の処理を行い、試験部材1-3から1-5を得た。
水溶性3価クロム含有物質、水溶性コバルト含有物質、および水溶性多価カルボン酸化合物の含有量、ならびにpHは化成処理液1-1と同一であるが、さらに硝酸亜鉛6水和物を用いて水溶性亜鉛含有物質を亜鉛換算で76mmol/L含有させた化成処理液1-6を用意した。
前処理済み鋼板に対して化成処理液1-6を用いて試験化成処理1を実施し、さらに得られた鋼板に対して実施例1と同様の条件での水洗および洗浄を施して、試験部材1-6を得た。
化成処理液1-6の調製において、水溶性亜鉛含有物質の含有量を亜鉛換算で230mmol/Lに変更した化成処理液1-7を調製した。この化成処理液1-7を用いて、試験1-6と同様の作業を行って、試験部材1-7を得た。
化成処理液1-6の調製において、水溶性亜鉛含有物質の含有量を亜鉛換算で300mmol/Lに変更した化成処理液1-8を調製した。この化成処理液1-8を用いて、試験1-6と同様の作業を行って、試験部材1-8を得た。
公知の塩化浴(ユケン工業(株)製 メタスMZ-996)を用いて、電気亜鉛めっき膜が10μm形成されたSPCC鋼板(以下、「めっき鋼板」という。)を多数枚用意した。別途用意した化成処理液1-1をpH2.0、液温30℃に維持するとともに液中亜鉛濃度を適宜測定しながら、これらのめっき鋼板を化成処理液1-1に次々に40秒ずつ浸漬させた。こうして、化成処理液1-1から亜鉛換算で76mmol/L水溶性亜鉛含有物質を含有する化成処理液1-9を得た。
化成処理液1-6において使用した硝酸亜鉛6水和物に代えて、塩化亜鉛を用いて、水溶性亜鉛含有物質の亜鉛換算含有量が76mmol/Lであり、pHが2.0の化成処理液1-10を得た。
化成処理液1-6において使用した硝酸亜鉛6水和物に代えて、硫酸亜鉛7水和物を用いて、水溶性亜鉛含有物質の亜鉛換算含有量が76mmol/Lであり、pHが2.0の化成処理液1-11を得た。
これらの化成処理液1-9から1-11を用いて試験1-6と同様の作業を行い、試験部材1-9から1-11を得た。
(A)外観
乾燥後の試験部材の表面の色調を目視で観察し、次の判定基準で評価した:
A(優):青色~白銀色または干渉色
B(良):赤紫色
C(可):無色または黄色
D(不良):その他の色(茶色など)
上記の試験部材1-1から1-11に対してJIS Z2371:2000(ISO 9227:1990)に準拠して中性塩水噴霧試験を行い、30分ごとに停止して各試験部材の表面を目視で観察し、赤錆の発生が認められた時間を赤錆発生時間とした。
評価結果を表1に示す。
光源:モノクロメータ付Al
出力:10mA、15kV
その結果、表2に示されるように、検出元素に相違が認められた。
(試験2-1から2-4)
化成処理液1-6においてpHが相違する化成処理液2-1から2-4を用意した。各化成処理液のpHは表3に示したとおりであった。これらの化成処理液2-1から2-4を用いて試験1-6と同様の処理を行い、試験部材2-1から2-4を得た。試験部材に対して実施例1と同様の評価を行った。評価結果を表3に示す。
前処理済み鋼板に対して、表3に示した温度に維持された化成処理液1-6を用いて40秒間浸漬の化成処理を行い、さらに実施例1と同様の水洗および乾燥を実施して、試験部材2-5および2-6を得た。試験部材に対して実施例1と同様の評価を行った。評価結果を表3に示す。
(試験3-1から3-10)
化成処理液1-6において、化成処理液1-1にも含まれる成分の含有量を個別に変動させた化成処理液3-1から3-7を用意した。また、コロイダルシリカ(平均粒径10~12nm)を異なる含有量で化成処理液1-6に含有させた化成処理液3-8から3-10を用意した。各化成処理液における化成処理液1-6から変動させた成分およびその含有量(含有させない場合も含む。)は表4に示したとおりであった。これらの化成処理液3-1から3-10を用いて試験1-6と同様の処理を行い、試験部材3-1から3-10を得た。これらの試験部材に対して実施例1と同様の評価を行った。評価結果を表4に示す。
(試験4-1から4-4)
公知の手段により電気亜鉛めっき(電流密度:1.0A/dm2、めっき厚:10μm)が施された鋼板(SPCC、5cm×5cm×t1mm、表面積50cm2)を定法に従い脱脂および水洗した後、硝酸浸漬(67.5%硝酸3ml/L、液温は常温、浸漬時間10秒間)を行うことで表面を活性化させた。この活性化させた鋼板をさらに常温で10秒間水洗して前処理済みめっき鋼板を得た。
こうして得られた前処理済みめっき鋼板に対して、表5に示した化成処理液を用いて試験化成処理1を行い、さらに実施例に1において実施した水洗および乾燥を実施して、試験部材4-1から4-4を得た。これらの試験部材に対して実施例1における外観の評価と次に説明する白錆発生時間の評価を行った。
上記の試験部材4-1から4-4に対してJIS Z2371に準拠して最長120時間の中性塩水噴霧試験を行い、24時間ごとに停止して各試験部材の表面を目視で観察し、白錆の発生が認められた時間を白錆発生時間とした。
評価結果を表5に示す。なお、評価結果の欄の「>120」とは、試験開始から120時間後にも白錆が観察されなかったことを示している。
(試験5-1から5-3)
化成処理液1-1における各成分の濃度を10倍にした濃縮液を用意した。この濃縮液を表6に示される濃度で含有し、さらに水溶性亜鉛含有物質を76mmol/L含有する化成処理液5-1から5-3を用意した。いずれの化成処理液もpH2.0であった。なお、化成処理液5-2は化成処理液1-6と同一の組成であった。
前処理済みめっき鋼板に対して、これらの化成処理液5-1から5-3によって試験化成処理1および引き続いての水洗および乾燥を実施例1と同様に実施して、試験部材5-1から5-3を得た。
これらの試験部材に対して実施例1と同じ評価を行った。その結果を表6に示す。
(試験6-1から6-3)
実施例5において用意した濃縮液および水溶性亜鉛含有物質を表6に示される濃度で含有する化成処理液6-1から6-3を用意した。いずれの化成処理液もpH2.0であった。なお、化成処理液6-2は化成処理液1-6と同一の組成であった。
前処理済みめっき鋼板に対して、これらの化成処理液6-1から6-3によって試験化成処理1および引き続いての水洗および乾燥を実施例1と同様に実施して、試験部材6-1から6-3を得た。
これらの試験部材に対して実施例1と同じ評価を行った。その結果を表7に示す。
(試験7-1から7-15)
化成処理液1-2の調製にあたり、水溶性亜鉛含有物質の含有量を76mmol/Lに増やすとともに、水溶性カルボン酸化合物の種類(実施例7には、多価カルボン酸以外のカルボン酸の場合も含まれるため、水溶性多価カルボン酸化合物なる用語に代えて水溶性カルボン酸化合物なる用語を用いた。)およびその含有量、水溶性3価クロム含有物質の含有量、ならびに水溶性コバルト含有物質を含有させるか否かおよび含有させる場合にはその含有量を表8のように変化させて、化成処理液7-1から7-15を調製した。
以下、化成処理液7-1から7-15のそれぞれを用いて、実施例1-2と同様の作業(試験化成処理2、水洗および乾燥)を行って、試験部材(鉄材)7-1から7-15を得た。
また、試験化成処理2が施される被処理部材を前処理済みめっき鋼板として、化成処理液7-1から7-15のそれぞれを用いて、実施例1-2と同様の作業(試験化成処理2、水洗および乾燥)を行って、試験部材(亜鉛材)7-1から7-15を得た。
また、試験部材(亜鉛材)7-1から7-15のそれぞれについて、試験部材4-1に対して実施したものと同様の中性塩水噴霧試験を実施し、それぞれの試験部材(亜鉛材)の白錆発生時間を測定した。
評価結果を表8に示す。
Claims (10)
- 鉄系金属表面を有する部材上にクロムを含有する化成皮膜を形成するための水系酸性組成物であって、
当該組成物は水溶性3価クロム含有物質、水溶性亜鉛含有物質、および水溶性多価カルボン酸化合物を含有し、
全組成物基準で、前記水溶性3価クロム含有物質の含有量はクロム換算で60mmol/L以上であり、前記水溶性亜鉛含有物質の亜鉛換算モル含有量は、当該含有量の前記水溶性3価クロム含有物質のクロム換算モル含有量に対する比率が0.6以上となる量であり、前記水溶性多価カルボン酸化合物の含有量は多価カルボン酸換算で55mmol/L以上であって、
アリルアミン、ポリアリルアミン、芳香族スルホン酸、芳香族スルホン酸-ホルムアルデヒド縮合物およびこれらの誘導体、ならびにフッ素系物質、6価クロム含有物質および造膜性の有機成分が添加されていないこと
を特徴とする水系酸性組成物。 - pHが2.5未満である請求項1に記載の水系酸性組成物。
- Co、Ni、Na、K、Ag、Fe、Ca、Mg、Zr、Sc、Ti、Mn、Cu、Sn、Mo、VおよびWからなる群から選ばれる一種または二種以上の金属を含有する水溶性物質である水溶性金属含有物質を少なくとも一種さらに含有する請求項1記載の水系酸性組成物。
- 前記水溶性多価カルボン酸化合物の多価カルボン酸が、シュウ酸、マロン酸およびクエン酸からなる群から選ばれる一種または二種以上である請求項1に記載の水系酸性組成物。
- 全組成物基準で、前記水溶性多価カルボン酸化合物の多価カルボン酸換算モル含有量の前記水溶性3価クロム含有物質のクロム換算モル含有量に対する比率は、0.5以上である請求項1に記載の水系酸性組成物。
- 鉄系金属表面を有する被処理部材と、当該被処理部材の前記鉄系金属表面の少なくとも一部上に設けられたクロムを含有する化成皮膜とを備えた部材の製造方法であって、
請求項1から5のいずれか一項に記載される水系酸性組成物を、前記被処理部材に接触させる第一のステップ;および
前記水系酸性組成物に接触させた前記被処理部材を洗浄して、クロムを含有する化成皮膜を前記被処理部材上に形成する第二のステップ
を備えること
を特徴とする化成皮膜を有する部材の製造方法。 - 前記第一のステップに供される前記被処理部材は亜鉛系金属表面も備え、前記第二のステップにより当該亜鉛系金属表面の少なくとも一部上にも前記クロムを有する化成皮膜が形成される請求項6記載の製造方法。
- 請求項1に記載される水系酸性組成物を製造するための液状組成物であって、
当該液状組成物は水溶性3価クロム含有物質、水溶性亜鉛含有物質、および水溶性多価カルボン酸化合物を含有し、
全組成物基準で、前記水溶性3価クロム含有物質の含有量はクロム換算で300mmol/L以上であり、前記水溶性亜鉛含有物質の亜鉛換算モル含有量は、当該含有量の前記水溶性3価クロム含有物質のクロム換算モル含有量に対する比率が0.6以上となる量であり、前記水溶性多価カルボン酸化合物の含有量は多価カルボン酸換算で275mmol/L以上であって、
アリルアミン、ポリアリルアミン、芳香族スルホン酸、芳香族スルホン酸-ホルムアルデヒド縮合物およびこれらの誘導体、ならびにフッ素系物質、6価クロム含有物質および造膜性の有機成分が添加されていないこと
を特徴とする液状組成物。 - Co、Ni、Na、K、Ag、Fe、Ca、Mg、Zr、Sc、Ti、Mn、Cu、Sn、Mo、VおよびWからなる群から選ばれる一種または二種以上の金属を含有する水溶性物質である水溶性金属含有物質を少なくとも一種さらに含有する請求項8記載の液状組成物。
- 全組成物基準で、前記水溶性多価カルボン酸化合物の多価カルボン酸換算モル含有量の前記水溶性3価クロム含有物質のクロム換算モル含有量に対する比率は、0.5以上である請求項8に記載の液状組成物。
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US20140130941A1 (en) | 2014-05-15 |
US9797044B2 (en) | 2017-10-24 |
JP5622247B2 (ja) | 2014-11-12 |
JPWO2013011950A1 (ja) | 2015-02-23 |
CN103687979A (zh) | 2014-03-26 |
MX354475B (es) | 2018-03-07 |
JP2014194082A (ja) | 2014-10-09 |
MX2014000577A (es) | 2014-04-30 |
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