WO2013009096A2 - 폴리올레핀계 열가소성 탄성체 조성물, 이를 이용한 에어백용 커버 소재 및 그 소재를 이용한 에어백 모듈 - Google Patents
폴리올레핀계 열가소성 탄성체 조성물, 이를 이용한 에어백용 커버 소재 및 그 소재를 이용한 에어백 모듈 Download PDFInfo
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- WO2013009096A2 WO2013009096A2 PCT/KR2012/005508 KR2012005508W WO2013009096A2 WO 2013009096 A2 WO2013009096 A2 WO 2013009096A2 KR 2012005508 W KR2012005508 W KR 2012005508W WO 2013009096 A2 WO2013009096 A2 WO 2013009096A2
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- thermoplastic elastomer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/20—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components
- B60R21/203—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components in steering wheels or steering columns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/20—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components
- B60R21/215—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components characterised by the covers for the inflatable member
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0869—Acids or derivatives thereof
- C08L23/0876—Neutralised polymers, i.e. ionomers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/20—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components
- B60R21/215—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components characterised by the covers for the inflatable member
- B60R2021/21543—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components characterised by the covers for the inflatable member with emblems
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/04—Thermoplastic elastomer
Definitions
- the present invention relates to a polyolefin-based thermoplastic elastomer composition for automobile airbag cover, an airbag cover material using the same, and an airbag module using the material.
- thermoplastic elastomer TPE
- the thermoplastic elastomer exhibits rubber elasticity under use conditions, and is a polymer material which can be molded like thermoplastics under molding conditions.
- thermoplastic elastomer In the polymer chain of the heat-fired elastomer, there are elastic phase rubber components (soft phase) and crystal phases such as crystals or glass phase components which prevent plastic deformation in the vicinity of room temperature.
- thermoplastic elastomer various types of thermoplastic elastomers such as urethane, olefin, and amide have been developed. The main use of such thermoplastic elastomers may be used in automobile parts, home appliance parts, shoe soles, and the like, and used in the present invention as a cover material for an airbag.
- the shape of the cover there is no particular limitation on the shape of the cover, but there may be a difference in the feeling felt by the occupant and the airbag deployment characteristics during a vehicle crash depending on the material used.
- the airbag system works as follows; In the event of a collision, the impact sensor detects the collision, and then the ignition agent in the inflator is electrically or mechanically ignited. Heat is generated by the ignition action, and gas is generated by burning the gas generating agent. The generated gas is contained in the cavity, which is the space between the retainer, the inflator and the cover, and inflates the airbag by filling the folded airbag.
- the cover By the pressure of the inflating airbag, the cover cracks and expands at a predetermined position to form an opening, which causes the airbag to be instantaneously released and expands toward the occupant front.
- the inflated airbag acts as a shock absorber and can prevent the occupant from injuring the collision with the drive. Therefore, the airbag cover is essential to the airbag apparatus and, in the event of a collision and operating by generating gas in the airbag system, the cover must be securely deployed without debris that could injure the occupant to enable immediate airbag release and inflation.
- airbag covers can be subjected to a variety of temperature conditions, so their performance must be met under extreme practical conditions.
- airbag modules should be tear-opened in the foreseen area of the cover when deployed at a low temperature of -35 ° C and free of cracks from scattering.
- the high temperature of + 85 ° C there should be no phenomenon such as deformation or peeling of the cover due to heat during deployment.
- the airbag cover serves to store the airbag cushion and provides sufficient impact force to initiate the airbag module.
- the airbag cushion should be able to open in a few 1/1000 seconds, and the airbag cover moldings designed for this purpose will rupture in the grooves on the back of the cover to allow the cushion to deploy normally.
- the cover serves to deploy the airbag cushion, while the remaining parts remain attached to the steering wheel to hold the cushion and other components.
- the present invention relates to a polyolefin composition for manufacturing a cover for mounting an air bag, and focuses on crosslinking the polyolefin composition by applying a crosslinking agent and a free radical initiator for low temperature shock resistance.
- a crosslinking effect is obtained by forming a network with a free radical initiator and a co-crosslinking binder by acting on a chain of polypropylene and a polyolefin-based thermoplastic elastomer.
- the chains of polypropylene and polyolefin-based thermoplastic elastomers are irregularly cut, which may result in deterioration of physical properties due to unwanted molecular weight reduction effects in addition to crosslinking.
- network crosslinking by a crosslinking agent, a free radical initiator, and a cocrosslinking binder has a limitation in that the degree of crosslinking control must be precisely performed for physical properties of the composition, and the organic peroxide type crosslinking agent that remains without participating in crosslinking, and Free radical initiators have a problem of lowering the thermal stability of the resin composition.
- the deterioration of the physical properties lowers the low temperature impact of the airbag cover material and has a bad effect of being torn away in an unintentional direction without tearing at a desired portion when the airbag is deployed at a low temperature.
- the present inventors do not require a separate crosslinking agent, a crosslinking aid and a free radical initiator, and partially form crosslinking in the composition to complete the present invention which can improve low temperature impact strength and improve tensile strength and tensile elongation. It became.
- an object of the present invention is a polyolefin thermoplastic including a polypropylene resin having excellent low temperature impact strength and tensile properties, a modified polypropylene, an ionomer resin, an olefin copolymer elastomer and a styrene copolymer elastomer. It is to provide an elastomer composition.
- Another object of the present invention to provide a cover material for an air bag used by the polyolefin-based thermoplastic elastomer composition.
- Still another object of the present invention is to provide an airbag module using the cover material for the airbag.
- the present invention provides a polyolefin thermoplastic elastomer composition
- a polypropylene resin modified polypropylene, ionomer resin, olefin copolymer elastomer and styrene copolymer elastomer.
- an object of the present invention is to provide an airbag cover material used by the polyolefin-based thermoplastic elastomer composition and an airbag module using the material.
- the polyolefin-based thermoplastic elastomer composition of the present invention includes ionomers to form crosslinks partially in the composition without requiring a separate crosslinking agent, a crosslinking aid, and a free radical initiator, thereby improving low-temperature impact strength and improving tensile strength and tensile elongation. It has the effect, when applied to a polyolefin-based thermoplastic elastomer composition of the present invention the air bag cover material for, deployment characteristics, is excellent in heat aging characteristics and thermal shock expansion aging deployment characteristics.
- Figure 1 shows an example of a schematic diagram of the driver airbag module using the cover material for the airbag according to the present invention
- (a) is an exploded view of the driver airbag module
- (b) is an assembly view of the driver airbag module It is shown.
- FIG. 2 is a photograph showing that the airbag module cover manufactured according to the present invention is normally deployed.
- Figure 3 is a diagram illustrating the normal deployment of the airbag module cover manufactured according to the present invention.
- the present invention relates to a polyolefin-based thermoplastic elastomer composition
- a polypropylene-based resin a modified polypropylene resin, an ionomer resin, an olefin-based copolymer elastomer and a styrene-based copolymer elastomer.
- 20 to 60% by weight of resin 0.1 to 10% by weight of modified polypropylene resin, 5 to 30% by weight of ionomer resin, 5 to 40% by weight of olefinic copolymer elastomer and 5 to 40% by weight of styrene copolymer elastomer Desirable .
- the polypropylene resin includes a homopolymer and a copolymer, and the flow index may be 1.0 to 90 g / 10 min at 230 ° C. and 2.16 kg load, and preferably 10 to 50 g / 10 min. Can be used.
- the olefin monomer constituting the polypropylene resin one kind selected from the group consisting of ethylene, 1-butene, 1-pentene, and 1-hexene It can be used above, but is not limited thereto.
- the polypropylene resin may be included to maintain the shape and rigidity of the cover in the present invention, to ensure heat resistance, to improve fluidity, to improve the dimensional stability, and the like , and the polypropylene resin may be included in the total weight of the composition. It is preferably included in 20 to 60% by weight, more preferably 30 to 55% by weight. In this case, when the polypropylene-based resin is less than the above range with respect to the total weight of the composition, the fluidity of the composition is reduced, so that molding is difficult. When the polypropylene resin is included in the above range, the flexibility of the composition may be insufficient at low temperatures.
- the modified polypropylene serves to improve compatibility with the polypropylene resin and the ionomer resin. Specifically, the modified polypropylene prevents phase separation between the polypropylene resin and the ionomer resin, thereby improving processability and physical properties.
- the modified polypropylene is preferably used in which one or more reactors selected from the group consisting of acrylic acid, maleic acid, maleic anhydride, carboxylic acid and hydroxyl groups are formed at the main chain or the terminal of the polypropylene, and more preferably propylene.
- Acrylic acid is formed at the terminal may be used, but is not limited thereto.
- the modified polypropylene may include 0.1 to 10% by weight, more preferably 0.2 to 8% by weight, and most preferably 0.5 to 5% by weight, based on the total weight of the composition.
- phase separation does not occur between the polypropylene-based resin and the ionomer resin, and thus, excellent workability and physical properties.
- the ionomer resin serves to improve impact strength, and may form crosslinking partially in the composition without a separate crosslinking agent, a crosslinking aid, and a free radical initiator.
- the ionomer resin is preferably one in which a part of the carboxylic acid of a copolymer of ethylene acrylic acid or ethylene methacrylic acid or a terpolymer is substituted with a metal cation.
- the metal cation may be used one or more selected from the group consisting of zinc (Zn), sodium (Na), lithium (Li), magnesium (Mg), calcium (Ca), potassium (K), but is not limited thereto. It is not.
- the ionomer resin is preferably 5 to 30% by weight, more preferably 20 to 30% by weight based on the total weight of the composition.
- the olefin copolymer elastomer serves to improve the tensile elongation, and may be used alone or in combination of two or more kinds of an ⁇ -olefin copolymer, an olefin copolymer elastomer, and the like.
- the ⁇ -olefin-based copolymer or olefin-based copolymer elastic may be partially crystalline, or may be a random copolymer prepared by copolymerizing two or more monoolefins as amorphous.
- the olefin-based copolymer elastomer preferably includes 5 to 40% by weight based on the total weight of the composition, more preferably 10 to 25% by weight, but is not limited thereto.
- the styrene-based copolymer elastomer serves to improve the low temperature impact characteristics in the present invention, for example, styrene-butadiene-styrene, styrene-ethylene-butylene-styrene, styrene-butadiene rubber, styrene- It is preferred to use one selected from the group consisting of copolymers having blocks of isoprene-styrene, but is not limited thereto.
- the styrene-based copolymer elastomer is preferably 5 to 40% by weight, more preferably 7 to 35% by weight, and most preferably 10 to 30% by weight based on the total weight of the composition.
- the styrene-based copolymer elastomer is included in less than 5% by weight, the low temperature impact strength may be reduced, and when included in more than 40% by weight, the impact strength is not sufficient in dispersion in the polypropylene resin. There is a problem that cannot be improved.
- the modified polypropylene resin, the olefin-based copolymer elastomer and the styrene-based copolymer elastomer are included in an amount of 17 wt% or more, more preferably 17 wt% to 75 wt%. It may be included as, may be included in the most preferably 20 to 60% by weight.
- the tensile strength and the tensile elongation and the low temperature impact strength are simultaneously improved to develop the development performance. The effect is met.
- the polyolefin-based thermoplastic elastomer composition is a lubricant, antioxidant, light stabilizer, heat stabilizer, mold release agent, pigment, antistatic agent, antibacterial agent, processing aid, metal deactivator, within the range that the object and effect of the present invention is not impaired
- Other properties can be imparted by including one or more additives selected from the group consisting of frictional antiwear agents, coupling agents, and the like.
- the additive is preferably 0.1 to 10% by weight, more preferably 0.1 to 5% by weight based on the total weight of the composition.
- the present invention can also provide a cover material for an airbag, preferably a driver airbag (DAB) cover material, using the polyolefin-based thermoplastic elastomer composition described above.
- DAB driver airbag
- the present invention can provide a driver airbag module using the cover material for the airbag according to the present invention, an example of a schematic diagram of the driver airbag module according to the present invention is shown in FIG.
- the driver airbag module of FIG. 1 may include a cover 100, a cushion assembly 200, a retainer ring assembly 300, a mounting plate 400, and an inflator assembly 500.
- composition of the present invention is first mixed in the mixer with the additives as described above, twin-screw extruder, single-screw extruder, roll-mills, kneader, which is a common method Or by kneading using one of a variety of vessel processing equipment such as a banbury mixer (banbury mixer), the pellets were obtained by pelletizing and then the physical properties were measured through the specimen obtained by using an injection machine.
- kneader which is a common method Or by kneading using one of a variety of vessel processing equipment such as a banbury mixer (banbury mixer)
- the DAB cover was manufactured by injecting / injecting the DAB cover manufacturing machine using the manufactured pellets, and as shown in FIG. 1, the DAB cover 100, the cushion assembly 200, the mounting plate 400, the inflator 500, and the like.
- the airbag deployment performance was evaluated by deploying and testing the airbag module assembled with the parts.
- Figure 2 shows an embodiment when the airbag module cover manufactured according to the present invention is normally deployed.
- thermoplastic elastomer composition of the present invention When the polyolefin-based thermoplastic elastomer composition of the present invention is applied to a cover material for an airbag, excellent development characteristics are shown without scattering and seam line departure of the airbag cover, and heat aging development characteristics and thermal shock aging development characteristics have excellent effects.
- Example 2 is an olefin-based thermoplastic elastomer resin in the same manner as in Example 1 except that 25% by weight of the ionomer resin, 20% by weight of styrene-based copolymer elastomer based on the total weight of the composition Prepared.
- Example 3 is 50% by weight of polypropylene resin, 25% by weight ionomer resin, 10% by weight olefin copolymer elastomer, 10% by weight of styrene-based copolymer elastomer relative to the total weight of the composition Except for using the olefin thermoplastic elastomer resin in the same manner as in Example 1.
- Example 4 is 50% by weight of polypropylene resin, 30% by weight ionomer resin, 5% by weight olefin copolymer elastomer, 10% by weight of styrene-based copolymer elastomer relative to the total weight of the composition Except for using the olefin thermoplastic elastomer resin in the same manner as in Example 1.
- Comparative Example 1 is not using an ionomer resin, except that 50% by weight of polypropylene resin, 25% by weight of olefin-based copolymer elastomer, 20% by weight of styrene-based copolymer elastomer An olefinic thermoplastic elastomer resin was prepared in the same manner as in Example 1.
- Comparative Example 2 is an olefin in the same manner as in Example 1, except that 50% by weight of polypropylene-based resin, 15% by weight of olefin-based copolymer elastomer without using modified polypropylene.
- a thermoplastic thermoplastic resin was prepared.
- Comparative Example 3 is not using an olefin copolymer elastomer, except that 45% by weight of polypropylene resin, 30% by weight ionomer resin, 20% by weight of styrene copolymer elastomer An olefinic thermoplastic elastomer resin was prepared in the same manner as in Example 1.
- Comparative Example 4 is an olefin system in the same manner as in Example 1, except that 45% by weight of polypropylene-based resin and 30% by weight of ionomer resin are used without using a styrene-based copolymer elastomer.
- a thermoplastic elastomer resin was prepared.
- Comparative Example 5 was used in Example 1, except that 50% by weight of polypropylene resin and 45% by weight of ionomer resin were used without using a styrene-based copolymer elastomer or an olefin-based copolymer elastomer.
- An olefin-based thermoplastic elastomer resin was prepared in the same manner as described above.
- Comparative Example 6 uses 50% by weight of polypropylene-based resin, 30% by weight of ionomer resin, and 20% by weight of olefin-based copolymer elastomer without using styrene-based copolymer elastomer and modified polypropylene. Except for that, the olefin-based thermoplastic elastomer resin was prepared in the same manner as in Example 1.
- Comparative Example 7 uses 50% by weight of polypropylene resin, 30% by weight of ionomer resin, and 20% by weight of styrene copolymer elastomer without using an olefin copolymer elastomer and a modified polypropylene. Except for that, the olefin-based thermoplastic elastomer resin was prepared in the same manner as in Example 1.
- test temperature was set to 23 °C
- crosshead speed was set to 200mm / min.
- test conditions were measured under -40 °C conditions.
- the pellets of the olefin-based thermoplastic elastomer prepared in Examples 1 to 4 and Comparative Examples 1 to 7 were added to / injected into the injection molding machine for manufacturing the DAB cover to manufacture the DAB cover, and the airbag module manufactured by using the same to the steering wheel After installation, an electrical signal was applied to the primer of the inflator, causing the airbag cushion to explode and tear off the DAB cover. At this time, it was checked whether the DAB cover was intentionally torn into the seam line (seam line), and whether the fragments of the cover were scattered and the peeling phenomenon of the assembled cover was evaluated.
- the module Before the development test, the module is aged at 100 to 110 ° C. for 400 hours and then developed as shown in (4) to observe for abnormalities.
- the polyolefin-based thermoplastic elastomers of Examples 1 to 4 had excellent tensile strength and elongation without breaking the specimen when the low-temperature impact strength was measured.
- Comparative Example 1 in which the ionomer resin was not used, the specimen was not broken at low temperature impact, but the tensile strength and the tensile elongation were low.
- the comparative example 2 which does not use modified polypropylene, low-temperature shock was measured low.
- Comparative Example 4 the low temperature impact strength was lowered after thermal aging and thermal shock aging, and the cracking phenomenon of the cover was observed at low temperature.
- Comparative Examples 5 to 7 tensile elongation and low temperature impact strength were lowered, and thus the cracking phenomenon of the cover was found at high temperature and low temperature before thermal aging and thermal shock aging.
- the tensile strength and elongation at the same time as compared with the comparative example as well as the improvement of low-temperature impact strength was found to be realized at the same time excellent deployment performance.
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Abstract
Description
구분(단위: 중량%) | 실시예 | 비교예 | ||||||||||
1 | 2 | 3 | 4 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | ||
조성 | 폴리프로필렌 | 40 | 40 | 50 | 50 | 50 | 50 | 45 | 45 | 50 | 50 | 50 |
변성 폴리프로필렌 | 5 | 5 | 5 | 5 | 5 | - | 5 | 5 | 5 | - | - | |
이오노머 수지 | 20 | 25 | 25 | 30 | - | 20 | 30 | 30 | 45 | 30 | 30 | |
올레핀계 공중합체 탄성체 | 20 | 10 | 10 | 5 | 25 | 15 | - | 20 | - | 20 | - | |
스타이렌계 공중합체 탄성체 | 15 | 20 | 10 | 10 | 20 | 15 | 20 | - | - | - | 20 |
Claims (11)
- 폴리프로필렌계 수지;변성폴리프로필렌 수지;이오노머 수지;올레핀계 공중합체 탄성체;및스타이렌계 공중합체 탄성체를 포함하는 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 조성물은 조성물 총 중량에 대하여 폴리프로필렌계 수지 20 내지 60 중량%;변성폴리프로필렌 수지 0.1 내지 10 중량%;이오노머 수지 5 내지 30 중량%;올레핀계 공중합체 탄성체 5 내지 40 중량%;및스타이렌계 공중합체 탄성체 5 내지 40 중량%를 포함하는 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 폴리프로필렌계 수지는 유동지수가 230℃, 2.16kg 하중에서 1.0 내지 90g/10분이며, 상기 폴리프로필렌을 구성하는 α-올레핀 단량체로는 에틸렌(ethylene), 1-부텐(1-butene), 1-펜텐(1-pentene) 및 1-헥센(1-hexene)으로 이루어지는 군으로부터 선택된 1종 이상인 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 변성폴리프로필렌 수지는 폴리프로필렌의 주쇄 또는 말단에 아크릴산, 말레산, 무수말레산, 카르복실산 및 하이드록실기로 이루어진 군으로부터 선택된 하나 이상의 반응기가 형성된 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 이오노머 수지는 에틸렌 아크릴산 또는 에틸렌 메타크릴산의 공중합체 또는 삼원 공중합체 카르복실산의 일부가 금속 양이온으로 치환된 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 5에 있어서, 상기 금속 양이온은 아연, 나트륨, 리튬, 마그네슘, 칼슘 및 칼륨으로 이루어지는 군으로부터 선택된 1종 이상인 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 올레핀계 공중합체 탄성체는 부분적으로 결정성 또는 무정형으로써 2종 이상의 모노 올레핀을 공중합시켜 제조한 랜덤 공중합체인 α-올레핀계 공중합체 또는 올레핀계 공중합체 탄성체의 단독 또는 2종이상 혼합물인 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 스타이렌계 공중합체 탄성체는 스타이렌-부타디엔-스타이렌, 스타이렌-에틸렌-부틸렌-스타이렌, 스타이렌-부타디엔 고무, 스타이렌-이소프렌-스타이렌의 블록을 갖는 공중합체로 이루어진 군으로부터 선택되는 1종이상인 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1에 있어서, 상기 폴리올레핀계 열가소성 탄성체 조성물은 윤활제, 산화방지제, 광안정제, 열안정제, 이형제, 안료, 대전방지제, 항균제, 가공조제, 금속 불활성화제, 내마찰 내마모제 침 커플링 에이전트로 이루어진 군으로부터 선택되는 1종 이상의 첨가제를 추가로 더 포함하는 것을 특징으로 하는 폴리올레핀계 열가소성 탄성체 조성물.
- 청구항 1 내지 9 중 어느 한 항에 기재된 폴리올레핀계 열가소성 탄성체 조성물을 이용한 에어백용 커버 소재.
- 청구항 10에 기재된 에어백용 커버 소재를 이용한 운전자에어백 모듈.
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US14/232,241 US9267024B2 (en) | 2011-07-11 | 2012-07-11 | Polyolefin-based thermoplastic elastomer composite and cover material for an air bag using same, and air bag module using the cover material |
JP2014520124A JP5799168B2 (ja) | 2011-07-11 | 2012-07-11 | ポリオレフィン系熱可塑性弾性体組成物、これを用いたエアバッグ用カバー素材およびその素材を用いたエアバッグモジュール |
EP12811781.9A EP2733174B1 (en) | 2011-07-11 | 2012-07-11 | Polyolefin-based thermoplastic elastomer composite and cover material for an air bag using same, and air bag module using the cover material |
CN201280034276.0A CN103649210A (zh) | 2011-07-11 | 2012-07-11 | 聚烯烃类热塑性弹性体组合物和使用其的安全气囊罩盖材料,以及使用该罩盖材料的安全气囊模块 |
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KR1020120075394A KR101420496B1 (ko) | 2011-07-11 | 2012-07-11 | 폴리올레핀계 열가소성 탄성체 조성물, 이를 이용한 에어백용 커버 소재 및 그 소재를 이용한 에어백 모듈 |
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JP7024442B2 (ja) * | 2018-01-24 | 2022-02-24 | Mcppイノベーション合同会社 | エアバッグ収納カバー用熱可塑性エラストマー組成物及びエアバッグ収納カバー |
CN111196883A (zh) * | 2020-02-24 | 2020-05-26 | 上海昌亚石化有限公司 | 一种低线性膨胀系数聚丙烯复合物及其制备方法 |
CN112679860B (zh) * | 2020-12-15 | 2022-12-27 | 上海金发科技发展有限公司 | 一种汽车硬塑爆破仪表板专用聚丙烯组合物及其制备方法 |
KR102297969B1 (ko) | 2021-05-10 | 2021-09-03 | (주)풍진솔루션 | 구조 개선된 에어백 커버용 베젤링 |
WO2023276883A1 (ja) * | 2021-06-30 | 2023-01-05 | Mcppイノベーション合同会社 | エアバッグ収納カバー及びその製造方法、熱可塑性エラストマー組成物、成形体、並びに複合成形体 |
WO2023076366A1 (en) * | 2021-10-28 | 2023-05-04 | Dow Global Technologies Llc | Injection molded closure article comprising a composition blend of at least one substantially linear polyolefin elastomer component and at least one partially neutralized ethylene acid copolymer resin component |
CN115895168B (zh) * | 2022-12-12 | 2023-10-24 | 广州仕天材料科技有限公司 | 一种聚烯烃热塑性弹性体及其制备方法 |
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JP5799168B2 (ja) | 2015-10-21 |
US20140171548A1 (en) | 2014-06-19 |
KR101420496B1 (ko) | 2014-07-16 |
KR20130007990A (ko) | 2013-01-21 |
EP2733174B1 (en) | 2017-07-05 |
EP2733174A2 (en) | 2014-05-21 |
US9267024B2 (en) | 2016-02-23 |
WO2013009096A3 (ko) | 2013-03-07 |
CN103649210A (zh) | 2014-03-19 |
JP2014520925A (ja) | 2014-08-25 |
EP2733174A4 (en) | 2015-04-08 |
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