WO2012117790A1 - 部品実装方法および部品実装装置 - Google Patents
部品実装方法および部品実装装置 Download PDFInfo
- Publication number
- WO2012117790A1 WO2012117790A1 PCT/JP2012/052001 JP2012052001W WO2012117790A1 WO 2012117790 A1 WO2012117790 A1 WO 2012117790A1 JP 2012052001 W JP2012052001 W JP 2012052001W WO 2012117790 A1 WO2012117790 A1 WO 2012117790A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- substrate
- holding
- mounting
- component
- board
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000000758 substrate Substances 0.000 claims abstract description 557
- 238000012546 transfer Methods 0.000 claims abstract description 93
- 238000012937 correction Methods 0.000 claims abstract description 90
- 238000003384 imaging method Methods 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 description 7
- 210000000078 claw Anatomy 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0812—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49769—Using optical instrument [excludes mere human eyeballing]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49778—Method of mechanical manufacture with testing or indicating with aligning, guiding, or instruction
- Y10T29/4978—Assisting assembly or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53191—Means to apply vacuum directly to position or hold work part
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53687—Means to assemble or disassemble by rotation of work part
Definitions
- the present invention relates to a component mounting method and a component mounting apparatus for mounting a component on a substrate having a non-flat component mounting surface.
- a substrate having a non-flat component mounting surface for example, a substrate having a curved component mounting surface made up of a cylindrical part or a spherical part, or a plurality of surfaces inclined at a plurality of angles such as a pyramid type And a substrate having a component mounting surface.
- a component is sucked to the tip of a suction head (component suction nozzle) and mounted on an inclined mounting portion wall surface (component mounting surface) of a three-dimensional substrate (a substrate having a non-flat component mounting surface).
- This suction head is configured to be movable in the horizontal direction and the vertical direction, and to be rotatable about an axis in the vertical direction.
- the tip portion of the suction head is configured to be rotatable around a horizontal axis, that is, bendable with respect to a vertical axis.
- a component is sucked to the tip of the suction head, the tip of the suction head is bent according to the inclination angle of the mounting portion wall surface of the three-dimensional board, and the suction head is moved and mounted on the mounting portion wall surface of the three-dimensional board.
- JP 11-154798 A (paragraph number 0009, FIG. 4)
- the suction head reciprocates between the component supply device and the board by the number of mounted components and mounts the components.
- all mounting parts are set to have a constant mounting reference height, which makes it possible to minimize the vertical movement stroke of the suction head and reduce the component mounting time. Shortening can be achieved.
- the vertical movement stroke of the suction head may be long, and the component mounting time tends to be long.
- the present invention has been made in view of the above circumstances, and its object is to mount a component with high accuracy and in a short time on a substrate having a non-flat component mounting surface by simple component mounting operation control. To provide a method and a component mounting apparatus.
- the invention according to claim 1 is a holding member that rotates while holding the board at a holding position of the board holding surface in order to mount a component on the board having a non-flat component mounting surface.
- a substrate holding device a substrate transfer device that carries the substrate in and out of a substrate holding surface of the holding member, a component supply device that supplies the component to be mounted on the substrate, and the component from the component supply device.
- a component transfer device comprising: a component transfer device that is sampled and moved in two perpendicular directions and a vertical direction in a horizontal plane and mounted on a mounting portion of the substrate held at a holding position of the substrate holding surface;
- a mounting method a board information input step for inputting board information relating to a position of a positioning part for positioning the board on the board holding surface and a position of the mounting part, and the board to the board
- a substrate loading and holding step in which the substrate is carried into the holding position of the substrate holding surface by a feeding device, and the loaded substrate is held in the holding position of the substrate holding surface by holding means provided in the substrate holding device;
- the position of the rotation axis of the holding member in the substrate holding apparatus, the positional relationship between the rotation axis and the substrate holding surface, the substrate holding apparatus information relating to the position of the holding position of the substrate holding surface, and the input substrate information Based on the substrate rotation step of rotating the holding member of the substrate holding device so that the normal line of the mounting portion on the non-flat component
- the substrate holding device is configured to be movable in the vertical direction
- the component mounting step includes the correction amount in the vertical direction calculated in the correction mounting position calculating step. Is to correct and move the substrate holding device in the vertical direction.
- the invention according to claim 3 is the substrate according to claim 1 or 2, wherein the substrate held at the holding position of the substrate holding surface is imaged by an imaging device and the amount of positional deviation of the substrate with respect to the holding position is recognized.
- a position recognition step wherein the correction mounting position calculation step calculates correction amounts in two directions and a vertical direction perpendicular to each other in the horizontal plane at the position of the mounting portion whose normal is directed vertically by the substrate rotation step. The calculation is based on the positional deviation amount, the rotation amount of the holding member in the substrate rotation step, the substrate holding device information, and the substrate information.
- any one of the first to third aspects after the holding member is rotated by the substrate rotation step so that a normal line of the position of the mounting portion faces a vertical direction,
- the post-rotation mounting position recognition step of recognizing the position of the mounting portion after rotation by imaging the mounting portion with the imaging device, and the position of the mounting portion after rotation recognized by the image and the corrected mounting position calculation step
- a substrate holding device having a holding member that rotates while holding the substrate at a holding position of the substrate holding surface in order to mount a component on a substrate having a non-flat component mounting surface, and the substrate
- a substrate carrying device that carries in and out the substrate holding surface of the holding member, a component supply device that supplies the component to be mounted on the substrate, and two components that are perpendicular to each other in a horizontal plane by collecting the component from the component supply device.
- a component transfer device that moves in a direction and a vertical direction and is mounted on a mounting portion of the substrate held at a holding position of the substrate holding surface, the substrate holding device, the substrate transfer device, the component supply device, and the A component mounting apparatus comprising: a control device that controls the operation of the component transfer device, wherein the control device positions the positioning unit for positioning the substrate on the substrate holding surface; and the mounting unit.
- Input for inputting substrate information relating to the position, position of the rotation axis of the holding member in the substrate holding device, positional relationship between the rotation axis and the substrate holding surface, and substrate holding device information relating to the position of the holding position of the substrate holding surface.
- Substrate rotating means for rotating the holding member of the substrate holding device so that the vertical direction is directed to the vertical direction, and the normal line is lead by the substrate rotating means Based on the amount of rotation of the holding member by the substrate rotating means, the substrate holding device information, and the substrate information, the correction amounts in the two directions perpendicular to the horizontal plane of the position of the mounting portion directed in the horizontal direction and the vertical direction are corrected.
- Correction mounting position calculation means for calculating a correction mounting position from the correction information in the two directions perpendicular to the horizontal plane and the vertical direction and the board information, and the component based on the correction mounting position.
- Component mounting means for mounting on the mounting portion.
- the board holding device is configured to be movable in the vertical direction
- the component mounting means is the correction amount in the vertical direction calculated by the correction mounting position calculating means. Is to correct and move the substrate holding device in the vertical direction.
- the invention according to claim 7 includes the imaging device capable of imaging the substrate according to claim 5 or 6, wherein the control device images the substrate held at a holding position of the substrate holding surface by the imaging device.
- Board position recognition means for recognizing an amount of positional deviation of the board relative to the holding position, and the correction mounting position calculation means is configured to detect the mounting portion whose normal is directed vertically by the board rotation means.
- a correction amount in two directions perpendicular to the horizontal plane in the horizontal plane and a vertical correction amount is calculated based on the positional shift amount, the rotation amount of the holding member by the substrate rotating means, the substrate holding device information, and the substrate information. It is.
- the holding member includes a first holding member having a first rotating shaft that is rotatable about a horizontal axis, and the first holding member. And a second holding member having a second rotating shaft that is rotatable about an axis perpendicular to the first rotating shaft on the member, and the substrate rotating means includes the substrate information and the substrate holding device information. Based on this, the first holding member and the second holding member of the substrate holding device are respectively rotated so that the normal line of the mounting portion on the non-flat component mounting surface faces the vertical direction.
- the holding member of the board holding device is rotated so that the normal line of the mounting portion on the non-flat component mounting surface faces the vertical direction. ing.
- the component is mounted on the mounting unit by simple component mounting operation control that only moves the component transfer device in the vertical direction. can do. Therefore, the conventional component mounting operation control for moving the component transfer device in an oblique direction as in the prior art is not required, and the component displacement in the mounting portion can be prevented, and the component can be mounted in the mounting portion in a short time. .
- the correction amount of the mounting portion position is calculated based on the rotation amount of the holding member, the substrate holding device information, and the substrate information, and the corrected mounting position is calculated from the correction amount of the mounting portion position and the board information. ing. Thereby, the correct correction mounting positions in the horizontal direction and the vertical direction can be obtained. Therefore, components can be mounted on the mounting portion with high accuracy.
- the vertical correction of the mounting portion position is performed by moving the substrate holding device in the vertical direction.
- the component transfer device reciprocates between the component supply device and the substrate by the number of times of the number of mounted components and mounts the components.
- all mounting parts are set to have a constant mounting reference height, which makes it possible to minimize the vertical movement stroke of the component transfer device and to mount components. Time can be shortened.
- all mounting The part does not have a certain mounting reference height.
- the substrate holding device is moved in the vertical direction so that the mounting portion has a constant mounting reference height. This makes it possible to minimize the vertical movement stroke of the component transfer device. Therefore, it is possible to shorten the component mounting time when mounting components on a substrate having a non-flat component mounting surface.
- the positional deviation amount of the substrate relative to the holding position of the substrate holding surface of the holding member is image-recognized and based on the positional deviation amount, the rotation amount of the holding member, the substrate holding device information, and the substrate information.
- the correction amount of the mounting portion position is calculated, and the correction mounting position is calculated from the correction amount of the mounting portion position and the board information.
- the position of the mounting portion after rotating the holding member of the substrate holding device is image-recognized, and the correction mounting position is recorrected by the difference between the position of the mounting portion and the correction mounting position. ing.
- the substrate rotating unit is configured to hold the holding member of the substrate holding device based on the substrate holding device information and the substrate information so that the normal line of the mounting portion on the non-flat component mounting surface faces the vertical direction. Is trying to rotate.
- the component is mounted on the mounting unit by simple component mounting operation control that only moves the component transfer device in the vertical direction. can do. Therefore, the conventional component mounting operation control for moving the component transfer device in an oblique direction as in the prior art is not required, and the component displacement in the mounting portion can be prevented, and the component can be mounted in the mounting portion in a short time. .
- the correction mounting position calculation means calculates the correction amount of the mounting portion position based on the rotation amount of the holding member, the substrate holding device information, and the substrate information, and corrects from the correction amount of the mounting portion position and the substrate information.
- the mounting position is calculated. Thereby, the correct correction mounting positions in the horizontal direction and the vertical direction can be obtained. Therefore, the component mounting means can mount the component on the mounting portion with high accuracy.
- the component mounting means corrects the position of the mounting portion on the non-flat component mounting surface in the vertical direction by moving the substrate holding device in the vertical direction.
- a substrate having a non-flat component mounting surface in particular, in the case of a corrugated substrate in which the distance between the component mounting surface and the center of the rotation axis of the holding member of the substrate holding device changes, Not all mounting parts have the same mounting reference height. Therefore, the substrate holding device is moved in the vertical direction so that the mounting portion has a constant mounting reference height. This makes it possible to minimize the vertical movement stroke of the component transfer device. Therefore, the component mounting means can shorten the component mounting time when mounting the component on the mounting portion.
- the correction mounting position calculation means calculates the correction amount of the position of the mounting portion based on the image-recognized position shift amount, the rotation amount of the holding member, the board holding device information, and the board information.
- the correction mounting position is calculated from the correction amount of the position of the mounting portion and the board information.
- the substrate rotating means is configured to provide the first of the substrate holding device based on the substrate information and the substrate holding device information so that the normal line of the mounting portion on the non-flat component mounting surface faces the vertical direction.
- the holding member and the second holding member are rotated.
- FIG. 1 It is a top view which shows the outline of the whole structure of the component mounting apparatus by the 1st Embodiment of this invention. It is a front view which shows the outline of the board
- (A), (B) is the top view and front view which show the outline of the board
- (A), (B) is a figure which shows the operation
- maintenance apparatus of the component mounting apparatus of FIG. (A) is a figure which shows operation
- maintenance apparatus of the component mounting apparatus of FIG. 6 (B), (C) is 2nd It is a figure which shows the operation
- the substrate transport direction is the Y direction
- the horizontal direction orthogonal to the Y direction is the X direction
- the vertical direction orthogonal to the Y direction is the Z direction.
- the component mounting apparatus 1 according to the first embodiment includes a substrate holding device 2, three substrate transfer devices 3, a component supply device 4, a component transfer device 6, and the like.
- a control device 7 for controlling the operation of the devices 2 to 6.
- the component mounting apparatus 1 mounts components on a substrate 11 having a non-flat component mounting surface 11a.
- the substrate 11 is formed in a shape having a rectangular shape when viewed from above, and having a circular shape when viewed from the side and portions protruding outward from both ends of the arc. That is, the board
- the arc-shaped peripheral surface of the substrate 11 is formed as a component mounting surface 11a on which a plurality of components are respectively mounted on a plurality of mounting portions 11d provided in a lattice shape, for example.
- the belt-like portion of the substrate 11 includes a positioning portion 11b that comes into contact with the positioning guide 211 as a holding means of the substrate holding device 2 described later, and a clamp portion that is clamped to the clamp member 212 as the holding means of the substrate holding device 2. 11c.
- the substrate holding device 2 is disposed at the back center (upper center in FIG. 1) of the upper surface of the base 10 and is moved in the Z direction by a moving device 23 described later, thereby moving the substrate transport device.
- 3 is configured so that the substrate 11 carried above the substrate holding table 21 can be transferred from the substrate transfer device 3 to the substrate holding surface 21a, and when the moving device 23 descends in the Z direction, the substrate 11 is moved to the substrate holding surface. 21a can be transferred to the substrate transfer device 3.
- the apparatus rotates the apparatus while holding the board 11 at holding positions 211X and 211Y described later.
- the substrate holding device 2 is a substrate holding table 21 as a holding member for mounting and holding the substrate 11, and a rotation that rotates the substrate 11 held on the substrate holding table 21 together with the substrate holding table 21 around an axis in the Y direction.
- the apparatus 22 and a moving device 23 that moves the substrate 11 held on the substrate holding table 21 in the Z direction together with the substrate holding table 21 and the rotating device 22 are schematically configured.
- the substrate holding base 21 is formed in a rectangular parallelepiped shape, and the upper surface is formed as a substrate holding surface 21a on which the substrate 11 is placed and held.
- a guide 211 and a clamp member 212 that clamps the substrate 11 with the substrate holding surface 21a by pressing the upper surface of the clamp portion 11c of the substrate 11 are provided.
- Contact positions in the X direction and Y direction of the positioning portion 11b of the substrate 11 in the positioning guide 211 are set as the holding positions 211X and 211Y of the substrate 11 on the substrate holding surface 21a.
- the clamp member 212 is configured to be able to clamp and unclamp the substrate 11 by approaching and separating from the substrate holding surface 21a by an unillustrated air cylinder or the like.
- the rotating device 22 is mounted and fixed on the substrate holding table 21, and supports a rotating table 221 that can rotate around a pair of rotating shafts 222 extending outward in the Y direction from both ends, and a pair of rotating shafts 222 rotatably.
- a pair of support members 223, a belt / pulley mechanism 224 that rotates the rotating shaft 222 of the turntable 221, and a stepping motor 225, and a base 226 to which the support member 223 and the stepping motor 225 are fixed are configured.
- the substrate holder 21 is configured to be positioned at an arbitrary rotational position by a stepping motor 225.
- the moving device 23 is provided at the four corners of the pedestal 226 of the rotating device 22 and is provided at the center of the pedestal 226 with four guide members 231 for guiding the movement of the pedestal 226 in the Z direction.
- a moving ball screw / nut mechanism 232 and a stepping motor 233, and four guide members 231 and a pedestal 234 to which the stepping motor 233 is fixed are schematically configured.
- the substrate holder 21 is configured to be positioned at an arbitrary position in the Z direction by a stepping motor 233.
- the three substrate transfer devices 3 are arranged in a straight line above the substrate holding device 2 and on both sides in the Y direction of the substrate holding device 2, respectively.
- Board 11 is carried into the substrate holding device 2, the substrate carrying device 3 above the substrate holding device 2 positions the carried substrate 11 at the component mounting position, and the substrate carrying device 3 on the other side in the Y direction
- Each substrate transport device 3 has the same configuration, and is schematically configured by a pair of guide rails 31 that guide the transport of the substrate 11 and a pair of conveyor belts 32 that transport the substrate 11.
- the pair of guide rails 31 extend in the Y direction and are arranged in parallel to each other with a distance substantially the same as the width between the positioning portion 11 b and the clamp portion 11 c of the substrate 11.
- the pair of conveyor belts 32 are juxtaposed directly below the guide rails 31.
- the component supply device 4 is a device that is disposed on the near side (lower side in FIG. 1) of the upper surface of the base 10 and supplies components of different component types accommodated in a plurality of cassette-type feeders 41.
- the feeder 41 is roughly configured by a feeder main body 41a in which a component supply reel 42 is set at the rear portion and a component take-out portion 41b provided at the front portion of the feeder main body 41a.
- the component supply reel 42 is wound with a carrier tape 42a in which components are arranged at a predetermined pitch and covered with a cover tape (not shown).
- the carrier tape 42a is pulled out at a predetermined pitch by a sprocket (not shown) provided in the feeder main body 41a, the cover tape is peeled off, the components are sequentially fed into the component take-out portion 41b, and the carrier tape 42a is wound. Configured to be taken.
- the component transfer device 6 is a device that is disposed above the upper surface of the base 10, collects components from the component supply device 4, and mounts them on the substrate 11 carried into the substrate holding device 2.
- the component transfer apparatus is roughly configured by a pair of fixed rails 51, a head moving rail 52, a component transfer head 53, and a component suction unit 61 that sucks components.
- the pair of fixed rails 51 extend in the X direction above both ends of the two substrate transfer apparatuses 3 and are arranged in parallel to each other.
- the head moving rail 52 is disposed so as to extend in the Y direction, and both ends thereof are supported so as to be movable along the pair of fixed rails 51.
- the movement of the head moving rail 52 is controlled by a servo motor (not shown) via a ball screw (not shown).
- the component transfer head 53 is supported so as to be movable along the head moving rail 52.
- the movement of the transfer head 53 is controlled by a servo motor (not shown) via a ball screw (not shown).
- the component suction portion 61 is schematically configured by a nozzle holder portion 611 provided so as to protrude downward from the component transfer head 53 and a component suction nozzle 612 provided at the lower end portion of the nozzle holder portion 611 for sucking and holding the component.
- the nozzle holder portion 611 is supported by the component transfer head 53 so as to be movable up and down in the Z-axis direction and rotatable around the Z-axis by a servo motor (not shown).
- the component suction nozzle 612 is attached to the lower end portion of the nozzle holder portion 611 and is connected to a vacuum pump (not shown) so that the component can be sucked by the nozzle tip.
- a substrate imaging camera 55 as an imaging device for imaging the substrate 11 protrudes downward from the component transfer head 53.
- a component imaging camera 62 that images a component is attached between the substrate holding device 2 and the component supply device 4 in order to recognize the suction state of the component in the nozzle holder unit 611.
- the substrate 11 is transported above the substrate holding device 2 by a substrate transport device 3 (not shown) and positioned at a predetermined position. Then, the clamp member 212 of the substrate holding table 21 of the substrate holding device 2 opens outward, and the substrate holding table 21 starts to move upward (see FIG. 5A). Then, the substrate 11 is transferred from the substrate transfer device 3 to the substrate holding surface 21 a of the substrate holding table 21.
- the two portions in the X direction and the Y direction of the positioning portion 11b of the substrate 11 are positioned in contact with the holding positions 211X and 211Y of the positioning guide 211 of the substrate holding device 2, and the clamp portion 11c of the substrate 11 is positioned. Is clamped by the clamp member 212 of the substrate holding device 2 (see FIG. 5B).
- the substrate holder 21 is rotated around the axis of the rotation shaft 222 so that the normal line of each mounting portion 11d of the substrate 11 faces the Z direction (vertical direction).
- the substrate holding base 21 is moved in the Z direction (vertical direction) so that the portion 11d is positioned at the mounting reference height. Then, components are mounted on each mounting portion 11 d of the substrate 11.
- the component mounting apparatus 8 according to the second embodiment includes 2 of the three substrate transfer apparatuses 3 disposed on both sides in the Y direction of the substrate holding apparatus 2.
- the substrate transfer device 3, the component supply device 4, the component transfer device 6, and the control device 7 have the same configuration, but the substrate holding device 9 is different from the substrate holding device 2 as shown in FIG.
- the substrate transfer device 3 above the substrate holding device 2 is not provided, and a substrate transfer device 5 is newly provided. Therefore, hereinafter, the substrate holding device 9 and the substrate transfer device 5 will be described.
- the component mounting apparatus 8 mounts components on a substrate 12 having a non-flat component mounting surface 12a.
- the substrate 12 is formed in a circular shape when viewed from above, and is formed in a shape having an arc-shaped portion and a portion protruding outward from both ends of the arc when viewed from the side. That is, the substrate 12 is formed in a shape in which a part of a spherical member is cut in a direction parallel to the radial direction, and a ring-shaped member is integrated with the cut portion.
- the spherical peripheral surface of the substrate 12 is formed as a component mounting surface 12a on which a plurality of components are mounted on a plurality of mounting portions 12c provided concentrically, for example.
- the ring-shaped portion of the substrate 12 is formed as a positioning portion 12b that is sandwiched and positioned and clamped by a positioning and holding device 93 as a holding means of a substrate holding device 9 described later.
- the substrate holding device 9 holds a plurality of substrates (three in this example) that hold the substrates 12 transferred from the substrate transfer device 3 by the substrate transfer device 5.
- a base 91, a holding base rotating device 92 that rotates the substrate 12 held on each substrate holding base 91 in the circumferential direction of the substrate 12 together with the substrate holding base 91, and the substrate 12 held on each substrate holding base 91 are sandwiched, respectively.
- the rotating device 22 and the moving device 23 of the substrate holding device 9 have the same configuration as in the first embodiment, and the same members are denoted by the same reference numerals and detailed description of the same members is omitted.
- Each substrate holding base 91 is formed in a columnar shape, and the upper surface is formed as a substrate holding surface 91a on which the substrate 12 is placed and held.
- Each substrate holding table 91 is provided with a rotating shaft 91a that extends downward from the lower surface and is rotatably supported by the rotating table 221. That is, each substrate holding table 91 can be rotated around the rotation axis 222 as a first rotation axis on the rotation table 221 as a first holding member, and as a second rotation axis in a direction perpendicular to the rotation axis 222.
- the second holding member is configured to be rotatable around the axis of the rotation shaft 911.
- the holding table rotating device 92 is roughly configured by a belt / pulley mechanism 921 that rotates each rotating shaft 911 and a stepping motor 922 fixed to the lower surface of the rotating table 221.
- Each substrate holder 91 is configured to be positioned at an arbitrary rotational position by a stepping motor 922.
- Each positioning device 93 is juxtaposed with each substrate holding table 91 and fixed to the upper surface of the turntable 221.
- Each positioning device 93 includes a pair of positioning arms 931a and 931b as holding means capable of holding and holding the positioning portion 12b of the substrate 12, and a motor that translates only one positioning arm 931b relative to the other positioning arm 931a.
- an arm moving device 932 composed of a gear mechanism or the like.
- the positioning arm 931a is fixed to the upper surface of the turntable 221, and the positioning arm 931b is connected to the arm moving device 932 so as to be movable relative to the positioning arm 931a.
- the pair of positioning arms 931a and 931b are provided with groove portions 931c and 931d extending in the longitudinal direction so as to face each other.
- one positioning arm 931b moves in parallel with respect to the other positioning arm 931a, and the positioning portion 12b of the substrate 12 placed on the substrate holding surface 91a enters the grooves 931c and 931d.
- the substrate 12 is configured to be positioned and clamped on the substrate holding surface 91a by being held. Therefore, as the holding position of the substrate 12 on the substrate holding surface 91a, the bottom position of the groove portion 931c of the fixed positioning arm 931a is set as the reference position.
- the substrate transfer device 5 is a device that is disposed above the upper surface of the base 10 and transfers the substrate 11 between the substrate transfer device 3 and the substrate holding device 9.
- the substrate transfer device 5 is roughly configured by a substrate transfer head 56 and a substrate gripping part 54 that grips the substrate 11. Similar to the component transfer head 53, the substrate transfer head 56 is supported so as to be movable along the head moving rail 52. The movement of the substrate transfer head 56 is controlled by a servo motor (not shown) via a ball screw (not shown).
- the substrate gripping portion 54 is provided at a plurality of (three in this example) claw holder portions 541 provided so as to protrude downward from the substrate transfer head 56 and at the lower end portion of each claw holder portion 541, respectively. And a pair of substrate gripping claws 542 for gripping the substrate.
- the claw holder portion 541 is supported by the substrate transfer head 56 so as to be movable up and down in the Z-axis direction and rotatable around the Z-axis by a servo motor (not shown).
- the pair of substrate gripping claws 542 are attached to the lower end portion of the claw holder portion 541 so as to be opened and closed by a servo motor (not shown).
- the intervals between the three substrate gripping portions 54 are set to be the same as the intervals between the three substrate holding bases 91.
- the substrate transfer device 3 on the carry-in side of the substrate 12 is provided with a stopper (not shown) that stops the three substrates 12 that are carried in at intervals of the three substrate gripping portions 54. Accordingly, the three substrate gripping portions 54 are configured to be able to transfer the three substrates 12 at the same time between the substrate transfer device 3 and the substrate holding device 9.
- the substrate transfer device 5 causes the substrate transfer device 3 to move above the substrate holding table 91 of the substrate holding device 9. (See FIG. 8A). Then, the substrate 12 is placed on the substrate holding surface 91 a of the substrate holding table 91 by the substrate transfer device 5. At this time, the positioning portion 12b of the substrate 12 is sandwiched, positioned and clamped by the pair of positioning arms 931a and 931b of the positioning device 93 (see FIG. 8B).
- the substrate holder 91 is rotated around the rotation shaft 222 and the rotation shaft 911 so that the normal line of each mounting portion 12c of the substrate 12 faces the Z direction (vertical direction).
- the substrate holding base 21 is moved in the Z direction (vertical direction) so that the mounting portion 12c is positioned at a constant mounting reference height. Then, components are mounted on each mounting portion 12 c of the substrate 12.
- the substrate holders 21 and 91 are placed so that the normals of the mounting portions 11d and 12c of the substrates 11 and 12 are oriented in the Z direction (vertical direction) and the mounting portions 11d and 12c are positioned at a constant mounting reference height.
- the reason for rotating and the like will be described. Since the component mounting surfaces 11a and 12a of the substrates 11 and 12 have an arc shape in a side view, when the normal lines of the mounting portions 11d and 12c are inclined with respect to the Z-direction axis, the component suction nozzle 612 is inclined. Therefore, complicated operation control is required. On the other hand, in order to simplify the operation control of the component suction nozzle 612, if the component is mounted by moving the component suction nozzle 612 in the Z direction, there is a risk that the component will be misaligned.
- the component suction nozzle 612 reciprocates between the component supply device 4 and the boards 11 and 12 by the number of mounted components and mounts the components.
- all the mounting parts are set to have a constant mounting reference height, whereby the vertical movement stroke of the component suction nozzle 612 can be minimized, and the component mounting Time can be shortened.
- the vertical movement stroke of the component suction nozzle 612 may be long, and the component mounting time tends to be long.
- the board holding bases 21 and 91 of the board holding apparatuses 2 and 9 are rotated and moved in the Z direction when necessary so that the normal lines of the mounting portions 11d and 12c are The problem is solved by correcting so that the Z direction is directed and the mounting portions 11d and 12c are positioned at the mounting reference height.
- Information on the substrates 11 and 12 includes the positions of the positioning portions 11b and 12b and the positions of the mounting portions 11d and 12c.
- the positions of the positioning portions 11 b and 12 b are represented by coordinates in the X, Y, and Z directions of two orthogonal sides of the positioning portion 11 b that are in contact with the positioning guide 211, and the substrates 11 and 12 are placed on the substrate holders 21 and 91. It is used when mounting components in a state of positioning and holding.
- the mounting portions 11d and 12c are represented by coordinates in the X, Y, and Z directions and inclinations in the X and Y directions.
- the information of the substrate holding devices 2 and 9 includes the position of the rotation shaft 222 of the substrate holding bases 21 and 91 in the substrate holding devices 2 and 9, the positional relationship between the rotation shaft 222 and the substrate holding surfaces 21a and 91a, and substrate holding.
- the holding position of the substrate holding surface 91a is a position that is set with the bottom position of the groove portion 931c of the positioning arm 931a as a reference position.
- the position of the rotating shaft 222 of the substrate holding bases 21 and 91 in the substrate holding devices 2 and 9, the positional relationship between the rotating shaft 222 and the substrate holding surfaces 21a and 91a, and the holding positions 211X and 211Y of the substrate holding surface 21a are X and Y , Represented by coordinates in the Z direction.
- the rotation of the substrate holding bases 21 and 91 of the substrate holding devices 2 and 9 is based on the information on the substrates 11 and 12 and the information on the substrate holding devices 2 and 9 described above. It is done to face.
- the mounting portion 11d is simply controlled by moving the component suction nozzle 612 in the vertical direction.
- 12c can be mounted with components. Therefore, the complicated component mounting operation control for moving the component suction nozzle 612 in the oblique direction as in the prior art is not required, the component displacement in the mounting portions 11d and 12c is prevented, and the components are placed in the mounting portions 11d and 12c in a short time. Can be implemented.
- the correction amounts in the X, Y and Z directions of the positions of the mounting portions 11d and 12c are based on the rotation amounts of the substrate holding bases 21 and 91, information on the substrates 11 and 12, and information on the substrate holding devices 2 and 9. Calculated.
- the movement of the substrate holding bases 21 and 91 of the substrate holding devices 2 and 9 in the Z direction is performed by the correction amount in the Z direction of the calculated positions of the mounting portions 11d and 12c.
- the corrected mounting positions of the mounting parts 11d and 12c are calculated from the calculated correction amounts in the X, Y, and Z directions of the positions of the mounting parts 11d and 12c and the information on the boards 11 and 12. Based on the corrected mounting positions of the mounting portions 11d and 12c thus obtained, components are mounted on the mounting portions 11d and 12c of the boards 11 and 12 with high accuracy.
- the positional deviation amount of the boards 11 and 12 with respect to the holding positions 211X and 211Y and the like is recognized.
- the correction amounts in the X, Y, and Z directions of the positions of the mounting portions 11d and 12c are the image-recognized positional shift amount, the rotation amounts of the substrate holding bases 21 and 91, information on the substrates 11 and 12, and the substrate holding device. It is calculated based on the information of 2,9. Therefore, the components can be mounted on the mounting portions 11d and 12c of the boards 11 and 12 with higher accuracy by taking account of the positional deviation amount.
- the positions of the mounting portions 11d and 12c of the substrates 11 and 12 may be image-recognized to mount components.
- the corrected mounting positions of the mounting portions 11d and 12c are recorrected by the difference between the positions of the mounting portions 11d and 12c of the boards 11 and 12 that have been image-recognized and the corrected mounting positions of the mounting portions 11d and 12c that are calculated.
- The there is a hole for inserting a component in the mounting portions 11d and 12c, and the horizontal position of the center of the hole is changed by the rotation of the substrate holding bases 21 and 91. Even if it exists, since the precision of the correction
- the correction amounts in the X, Y, and Z directions of the positions of the mounting parts 11d and 12c described above are the machine coordinate system (component mounting apparatus) of the mounting parts 11d and 12c when the boards 11 and 12 are carried into the board holding bases 21 and 91, respectively. This is the amount of deviation between the position coordinates of 1) and the position coordinates in the machine coordinate system of the mounting portions 11d and 12c when the substrate holding bases 21 and 91 are rotated.
- the machine coordinate system is Xm and Zm
- Zm extends in the vertical direction through the rotation center C of the substrate holders 21 and 91
- Xm is Zm. It is assumed that it passes on the horizontal substrate holding surfaces 21a and 91a of the substrate holding tables 21 and 91 at right angles, and the machine origin is M0.
- the substrate coordinate system on the substrate holding surfaces 21a and 91a is set to Xp and Zp
- Zp extends in the vertical direction
- Xp is orthogonal to Zp and collinear with Xm
- the substrate origin is P0.
- the distance between the machine origin M0 and the rotation center C in the X direction is 0, the distance in the Z direction is B, the distance between the substrate origin P0 and the rotation center C in the X direction is A, and the distance in the Z direction is B.
- the rotation coordinate system when the machine coordinate system Xm, Zm is rotated clockwise around the rotation center C by the angle ⁇ is defined as X ⁇ , Z ⁇ . Note that when the image is recognized by the board imaging camera 55, the distance in the X direction takes into account the amount of camera deviation ⁇ A to A.
- the amount of deviation described above is first matched with the machine coordinate systems Xm and Zm by moving the substrate coordinate systems Xp and Zp in parallel (distance A moved in the X direction), and then matched with the machine coordinate systems Xm and Zm. It can be derived by rotating the substrate coordinate system Xp, Zp around the rotation center C (clockwise rotation of the angle ⁇ ).
- ⁇ B ⁇ (((B + zm) 2 + xm 2 ) ⁇ (2Scos ( ⁇ / 2 ⁇ ) ⁇ xm) 2 ) ⁇ B (6)
- the amount of deviation from the position coordinates of the coordinate system that is, the amount of correction in the X and Z directions of the positions of the mounting portions 11d and 12c can be obtained.
- the correction amount in the Y direction is also obtained in the same manner as described above.
- the center Cp of the curvature circle of the component mounting surfaces 11a and 12a of the substrates 11 and 12 is the center C of the rotation shaft 222 of the substrate holding bases 21 and 91 of the substrate holding devices 2 and 9, respectively.
- the distances coincide with each other that is, the distance between the component mounting surfaces 11a and 12a of the substrates 11 and 12 and the center C of the rotating shaft 222 of the substrate holding bases 21 and 91 will be described.
- the first mounting portion Pa at the apex of the component mounting surfaces 11a and 12a of the substrates 11 and 12 has a normal Lpa facing the Z direction, And it is set to the mounting reference height H (refer FIG. 10 (A)). Therefore, the component can be mounted on the first mounting portion Pa with high accuracy and in a short time by simple operation control in which the component suction nozzle 612 is simply moved by the minimum stroke in the Z direction.
- the board holding surfaces 21a and 91a of the board holding bases 21 and 91 are inclined by ⁇ degrees, that is, the board is held.
- the bases 21 and 91 are rotated by ⁇ degrees clockwise (see FIG. 10B).
- the normal line Lpb of the second mounting part Pb can be adjusted so as to face the Z direction and the second mounting part Pb is positioned at the mounting reference height H. Therefore, the component can be mounted on the second mounting portion Pb with high accuracy and in a short time by simple operation control that only moves the component suction nozzle 612 in the Z direction with a minimum stroke.
- the normal Lpd turns clockwise with respect to the fourth mounting portion Pd facing the Z direction. Then, the substrate holding surfaces 21a and 91a rotated by ⁇ c degrees are rotated counterclockwise by ⁇ c + ⁇ d degrees (see FIG. 11B). At this time, since the fourth mounting portion Pd is not positioned at the mounting reference height H, the substrate holding bases 21 and 91 are moved in the Z direction by ⁇ (see FIG. 11C). Accordingly, the component can be mounted on the fourth mounting portion Pd with high accuracy and in a short time by simple operation control in which the component suction nozzle 612 is simply moved in the Z direction with a minimum stroke.
- the position of the rotating shaft 222 of the substrate holding base 21 in the substrate holding device 2 in the substrate holding device 2, the positional relationship between the rotating shaft 222 and the substrate holding surface 21a, and information on the substrate holding device 2 including the holding positions 211X and 211Y of the substrate holding surface 21a. are preliminarily measured and stored in the memory of the control device 7.
- the control device 7 determines whether or not information on the substrate 11 at the position of the positioning portion 11b and the position of the mounting portion 11d has been input (step 1), and if it is before the input, the substrate information is input and controlled. It memorize
- the control device 7 controls the operation of the substrate transfer device 3 to carry the substrate 11 into the vicinity of the substrate holding device 2 (Step 3), and controls the operation of the substrate transfer device 5 to transfer the substrate 11 from the substrate transfer device 3 to the substrate. Transfer to the holding device 2 (step 4). At this time, the positioning portion 11 b of the substrate 11 is positioned by contacting the positioning guide 211 of the substrate holding device 2. Then, the operation of the clamp member 212 of the substrate holding device 2 is controlled to clamp the clamp portion 11c of the substrate 11 (step 5, corresponding to the “substrate loading and holding step” of the present invention).
- the control device 7 rotates the board holding device 2 so that the normal line of the mounting portion 11d on the component mounting surface 11a of the board 11 faces the vertical direction.
- the operation of the apparatus 22 is controlled to rotate the substrate holder 21 (step 6, corresponding to the “substrate rotation process” of the present invention).
- the correction amount in the X, Y, Z direction of the position of the mounting portion 11 d is calculated, and the calculated X, Y of the position of the mounting portion 11 d is calculated.
- the correction mounting position of the mounting portion 11d is calculated from the correction amounts in the Y and Z directions and the board information (steps 7 and 8, corresponding to the “correction mounting position calculation step” of the present invention).
- the control device 7 determines whether or not the mounting portion 11d is positioned at the mounting reference height (step 9). When the mounting portion 11d is not positioned at the mounting reference height, the mounting portion 11d is determined as the mounting reference height.
- the operation of the moving device 23 is controlled so as to be positioned at the height, and the substrate holding base 21 is moved in the Z direction by the correction amount in the Z direction of the position of the mounting portion 11d (step 10).
- the component transfer device 6 is controlled to mount the component at the corrected mounting position of the mounting portion 11d (step 11, "component mounting process" of the present invention). Equivalent to Instead of moving the substrate holder 21, the component suction nozzle 612 may be moved in the Z direction by the correction amount in the Z direction of the position of the mounting portion 11 d to perform component mounting.
- the control device 7 determines whether or not the component mounting on the current board 11 is completed (step 12). If the component mounting on the current board 11 is not completed, the control device 7 returns to step 6 and executes the above-described processing. . On the other hand, when the component mounting of the current board 11 is completed, the operation of the clamp member 212 of the board holding device 2 is controlled to unclamp the clamp part 11c of the board 11. Then, the operation of the substrate transfer device 5 is controlled to transfer the substrate 11 from the substrate holding device 2 to the substrate transfer device 3 (step 13), and the operation of the substrate transfer device 3 is controlled to carry out the substrate 11 (step 14). ). The control device 7 determines whether or not the production of all the substrates 11 has been completed (step 15). If the production of all the substrates 11 has not been completed, the control device 7 returns to step 1 and executes the above-described processing. . On the other hand, when the production of all the boards 11 is finished, the component mounting program is finished.
- the above component mounting method is a method of mounting a component on each mounting portion 11d on the component mounting surface 11a of the substrate 11 by positioning the positioning portion 11b of the substrate 11 in contact with the positioning guide 211 of the substrate holding device 2. is there.
- As another component mounting method there is a method of mounting a component on each mounting portion 11d on the component mounting surface 11a of the substrate 11 by recognizing the image of the substrate 11 with the substrate imaging camera 55, referring to the flowchart of FIG. explain.
- the position of the rotating shaft 222 of the substrate holding base 21 in the substrate holding device 2 2, the positional relationship between the rotating shaft 222 and the substrate holding surface 21a, and information on the substrate holding device 2 including the holding positions 211X and 211Y of the substrate holding surface 21a. are preliminarily measured and stored in the memory of the control device 7.
- the control device 7 determines whether or not information on the substrate 11 at the position of the positioning portion 11b and the position of the mounting portion 11d has been input (step 21), and if it is before the input, the substrate information is input and controlled. It memorize
- the operation of the substrate transfer device 3 is controlled to carry the substrate 11 into the vicinity of the substrate holding device 2 (step 23), and the operation of the substrate transfer device 5 is controlled to transfer the substrate 11 from the substrate transfer device 3 to the substrate holding device 2. (Step 24). In this case, the accuracy in positioning the positioning portion 11b of the substrate 11 by contacting the positioning guide 211 of the substrate holding device 2 may be rough.
- the operation of the clamp member 212 of the substrate holding device 2 is controlled to clamp the clamp portion 11c of the substrate 11 (step 25, corresponding to the “substrate loading and holding step” of the present invention).
- the control device 7 controls the operation of the substrate transfer device 5 and the substrate imaging camera 55 to image the substrate 11 (step 26), and recognizes the position shift amount of the substrate 11 with respect to the holding positions 211X and 211Y (step 27, This corresponds to the “substrate position recognition step” of the present invention). Then, based on the substrate holding device information and the substrate information stored in the memory, the rotation device 22 of the substrate holding device 2 is set so that the normal line of the mounting portion 11d on the component mounting surface 11a of the substrate 11 faces the vertical direction. The operation is controlled to rotate the substrate holder 21 (step 28, corresponding to the “substrate rotation process” of the present invention).
- the control device 7 determines the position of the mounting portion 11d in the X, Y, and Z directions based on the positional deviation amount of the substrate 11 with respect to the holding positions 211X and 211Y, the rotation amount of the substrate holding table 21, the substrate information, and the substrate holding device information.
- the correction amount is calculated, and the corrected mounting position of the mounting portion 11d is calculated from the calculated correction amount in the X, Y, and Z directions of the position of the mounting portion 11d and the board information (steps 29 and 30, “corrected mounting position of the present invention”). Corresponds to “calculation process”). Then, it is determined whether or not the mounting portion 11d is positioned at the mounting reference height (step 31).
- the mounting portion 11d When the mounting portion 11d is not positioned at the mounting reference height, the mounting portion 11d is at the mounting reference height.
- the movement device 23 is controlled to move so that the substrate holder 21 is moved in the Z direction by the correction amount in the Z direction of the position of the mounting portion 11d (step 32).
- the control device 7 determines whether or not it is necessary to image the substrate 11 again (step 33), and when it is not necessary to image the substrate 11 again, the control device 7 proceeds to step 37.
- the control device 7 controls the operation of the substrate transfer device 5 and the substrate imaging camera 55 to image the substrate 11 again (step 34), and the mounted portion after rotation.
- the position 11d is recognized (step 35, corresponding to the “post-rotation mounting position recognition process” of the present invention).
- the corrected mounting position of the mounting portion 11d is re-corrected by the difference between the position of the mounting portion 11d of the substrate 11 that has been image-recognized and the calculated corrected mounting position of the mounting portion 11d (step 36, “substrate re-correction” of the present invention). Corresponds to “position calculation process”).
- Step 37 this This corresponds to the “component mounting process” of the invention.
- the control device 7 determines whether or not the component mounting on the current board 11 is completed (step 38). If the component mounting on the current board 11 is not completed, the control device 7 returns to step 28 and executes the above-described processing. . On the other hand, when the component mounting of the current board 11 is completed, the operation of the clamp member 212 of the board holding device 2 is controlled to unclamp the clamp part 11c of the board 11. Then, the operation of the substrate transfer device 5 is controlled to transfer the substrate 11 from the substrate holding device 2 to the substrate transfer device 3 (step 39), and the operation of the substrate transfer device 3 is controlled to carry out the substrate 11 (step 40). ). The control device 7 determines whether or not the production of all the substrates 11 has been completed (step 41). If the production of all the substrates 11 has not been completed, the control device 7 returns to step 1 and executes the above-described processing. . On the other hand, when the production of all the boards 11 is finished, the component mounting program is finished.
- the present invention can be applied when a component is mounted on a substrate having a non-flat component mounting surface such as a curved surface or an inclined surface.
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Abstract
Description
xm=xp+A,zm=zp・・・(1)
次に、座標(xm,zm)を回転座標系Xθ,Zθの座標(xθ,zθ)に変換する。座標(xm,zm)と回転中心Cとの距離をQとすると、次式(2)が得られる。
Q=√((B+zm)2+xm2)・・・(2)
次に、座標(xm,zm)と座標(xθ,zθ)とを結ぶ線と回転中心Cとの距離をSとすると、次式(3)が得られる。
S=Q・cosθ/2・・・(3)
T=2Scos(π-θ/2-α)-xm・・・(4)
次に、回転中心CからXmに平行な直線と座標(xθ,zθ)との距離をUとすると、次式(5)が得られる。
U=√(Q2-T2)・・・(5)
以上から、座標(xθ,zθ)を次式(6)で機械座標系Xm,Zmに変換することができる。
xθ=T=2Scos(π-θ/2-α)-xm,zθ=U-B=√(Q2-T2)-B
=√(((B+zm)2+xm2)-(2Scos(π-θ/2-α)-xm)2)-B・・・(6)
Claims (8)
- 平坦でない部品装着面を有する基板に部品を実装するために、前記基板を基板保持面の保持位置に保持して回転する保持部材を有する基板保持装置と、
前記基板を前記保持部材の基板保持面に対し搬入出する基板搬送装置と、
前記基板に実装する前記部品を供給する部品供給装置と、
前記部品供給装置から前記部品を採取して水平面内で直角な2方向および鉛直方向に移動し、前記基板保持面の保持位置に保持された前記基板の実装部に実装する部品移載装置と、を備えた部品実装装置における部品実装方法であって、
前記基板を前記基板保持面に位置決めするための位置決め部の位置および前記実装部の位置に関する基板情報を入力する基板情報入力工程と、
前記基板を前記基板搬送装置によって前記基板保持面の保持位置に搬入し、搬入した前記基板を前記基板保持装置に設けられている保持手段によって前記基板保持面の保持位置に保持する基板搬入保持工程と、
予め記憶している前記保持部材の回転軸の前記基板保持装置における位置、前記回転軸と前記基板保持面との位置関係および前記基板保持面の保持位置の位置に関する基板保持装置情報並びに前記入力した基板情報に基づいて、前記平坦でない部品装着面における前記実装部の法線が鉛直方向を向くように前記基板保持装置の前記保持部材を回転する基板回転工程と、
前記基板回転工程によって法線が鉛直方向を向けられた前記実装部の位置の前記水平面内で直角な2方向および鉛直方向の補正量を、前記基板回転工程における前記保持部材の回転量、前記基板保持装置情報および前記基板情報に基づいて演算し、該水平面内で直角な2方向および鉛直方向の補正量並びに前記基板情報から補正実装位置を演算する補正実装位置演算工程と、
前記補正実装位置に基づいて、前記部品を前記基板の前記実装部に実装する部品実装工程と、を備えた部品実装方法。 - 請求項1において、
前記基板保持装置は、鉛直方向に移動可能に構成され、
前記部品実装工程は、前記補正実装位置演算工程で演算された前記鉛直方向の補正量については前記基板保持装置を鉛直方向に補正移動する部品実装方法。 - 請求項1又は2において、
前記基板保持面の保持位置に保持された前記基板を撮像装置により撮像して該基板の前記保持位置に対する位置ズレ量を画像認識する基板位置認識工程、を備え、
前記補正実装位置演算工程は、前記基板回転工程によって法線が鉛直方向を向けられた前記実装部の位置の前記水平面内で直角な2方向および鉛直方向の補正量を、前記位置ズレ量、前記基板回転工程における前記保持部材の回転量、前記基板保持装置情報および前記基板情報に基づいて演算する部品実装方法。 - 請求項1乃至3のいずれか一項において、
前記実装部の位置の法線が鉛直方向を向くように前記保持部材が前記基板回転工程によって回転された後に、前記実装部を撮像装置により撮像し、前記回転後の実装部の位置を画像認識する回転後実装位置認識工程と、
前記画像認識された前記回転後の実装部の位置と前記補正実装位置演算工程で演算された前記補正実装位置との差だけ前記補正実装位置を再補正する基板再補正位置演算工程と、を備え、
前記部品実装工程は、前記再補正された補正実装位置に基づいて、前記部品を前記基板の前記実装部に実装する部品実装方法。 - 平坦でない部品装着面を有する基板に部品を実装するために、前記基板を基板保持面の保持位置に保持して回転する保持部材を有する基板保持装置と、
前記基板を前記保持部材の基板保持面に対し搬入出する基板搬送装置と、
前記基板に実装する前記部品を供給する部品供給装置と、
前記部品供給装置から前記部品を採取して水平面内で直角な2方向および鉛直方向に移動し、前記基板保持面の保持位置に保持された前記基板の実装部に実装する部品移載装置と、
前記基板保持装置、前記基板搬送装置、前記部品供給装置、および前記部品移載装置の動作を制御する制御装置と、を備えた部品実装装置であって、
前記制御装置は、
前記基板を前記基板保持面に位置決めするための位置決め部の位置および前記実装部の位置に関する基板情報並びに前記保持部材の回転軸の前記基板保持装置における位置、前記回転軸と前記基板保持面との位置関係および前記基板保持面の保持位置の位置に関する基板保持装置情報を入力する入力手段と、
入力される前記基板情報および前記基板保持装置情報を記憶する記憶手段と、
前記基板を前記基板搬送装置によって前記基板保持面の保持位置に搬入し、搬入した前記基板を前記基板保持装置に設けられている保持手段によって前記基板保持面の保持位置に保持する基板搬入保持手段と、
前記基板情報および前記基板保持装置情報に基づいて、前記平坦でない部品装着面における前記実装部の法線が鉛直方向を向くように前記基板保持装置の前記保持部材を回転する基板回転手段と、
前記基板回転手段によって法線が鉛直方向を向けられた前記実装部の位置の前記水平面内で直角な2方向および鉛直方向の補正量を、前記基板回転手段による前記保持部材の回転量、前記基板保持装置情報および前記基板情報に基づいて演算し、該水平面内で直角な2方向および鉛直方向の補正量並びに前記基板情報から補正実装位置を演算する補正実装位置演算手段と、
前記補正実装位置に基づいて、前記部品を前記基板の前記実装部に実装する部品実装手段と、を備えた部品実装装置。 - 請求項5において、
前記基板保持装置は、鉛直方向に移動可能に構成され、
前記部品実装手段は、前記補正実装位置演算手段で演算された前記鉛直方向の補正量については前記基板保持装置を鉛直方向に補正移動する部品実装方法。 - 請求項5又は6において、
前記基板を撮像可能な撮像装置を備え、
前記制御装置は、
前記基板保持面の保持位置に保持された前記基板を前記撮像装置により撮像して該基板の前記保持位置に対する位置ズレ量を画像認識する基板位置認識手段、を備え、
前記補正実装位置演算手段は、前記基板回転手段によって法線が鉛直方向を向けられた前記実装部の位置の前記水平面内で直角な2方向および鉛直方向の補正量を、前記位置ズレ量、前記基板回転手段による前記保持部材の回転量、前記基板保持装置情報および前記基板情報に基づいて演算する部品実装装置。 - 請求項5乃至7の何れか一項において、
前記保持部材は、水平方向の軸回りで回転可能な第1回転軸を有する第1保持部材と、該第1保持部材上において前記第1回転軸と直角な方向の軸回りで回転可能な第2回転軸を有する第2保持部材とで構成され、
前記基板回転手段は、前記基板情報および前記基板保持装置情報に基づいて、前記平坦でない部品装着面における前記実装部の法線が鉛直方向を向くように前記基板保持装置の前記第1保持部材および前記第2保持部材を夫々回転する部品実装装置。
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