WO2012093515A1 - 内燃機関の制御装置 - Google Patents
内燃機関の制御装置 Download PDFInfo
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- WO2012093515A1 WO2012093515A1 PCT/JP2011/074603 JP2011074603W WO2012093515A1 WO 2012093515 A1 WO2012093515 A1 WO 2012093515A1 JP 2011074603 W JP2011074603 W JP 2011074603W WO 2012093515 A1 WO2012093515 A1 WO 2012093515A1
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- intake
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- air amount
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- intake air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D43/00—Conjoint electrical control of two or more functions, e.g. ignition, fuel-air mixture, recirculation, supercharging or exhaust-gas treatment
- F02D43/04—Conjoint electrical control of two or more functions, e.g. ignition, fuel-air mixture, recirculation, supercharging or exhaust-gas treatment using only digital means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/0047—Controlling exhaust gas recirculation [EGR]
- F02D41/006—Controlling exhaust gas recirculation [EGR] using internal EGR
- F02D41/0062—Estimating, calculating or determining the internal EGR rate, amount or flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/0047—Controlling exhaust gas recirculation [EGR]
- F02D41/0065—Specific aspects of external EGR control
- F02D41/0072—Estimating, calculating or determining the EGR rate, amount or flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02P—IGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
- F02P5/00—Advancing or retarding ignition; Control therefor
- F02P5/04—Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions
- F02P5/145—Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions using electrical means
- F02P5/15—Digital data processing
- F02P5/1502—Digital data processing using one central computing unit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
- F02D2041/001—Controlling intake air for engines with variable valve actuation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/04—Engine intake system parameters
- F02D2200/0404—Throttle position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/04—Engine intake system parameters
- F02D2200/0406—Intake manifold pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/10—Parameters related to the engine output, e.g. engine torque or engine speed
- F02D2200/101—Engine speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/003—Adding fuel vapours, e.g. drawn from engine fuel reservoir
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/18—Circuit arrangements for generating control signals by measuring intake air flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02P—IGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
- F02P5/00—Advancing or retarding ignition; Control therefor
- F02P5/04—Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions
- F02P5/145—Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions using electrical means
- F02P5/15—Digital data processing
- F02P5/1502—Digital data processing using one central computing unit
- F02P5/1516—Digital data processing using one central computing unit with means relating to exhaust gas recirculation, e.g. turbo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Definitions
- the present invention relates to a control device for an internal combustion engine, and more particularly to a control device for an internal combustion engine that performs control based on an exhaust gas recirculation rate that indicates a ratio of exhaust gas (combustion gas) contained in gas sucked into a combustion chamber of the engine.
- Patent Document 1 discloses a control device for an internal combustion engine that calculates a residual gas rate (internal exhaust gas recirculation rate) that is a residual rate of combustion gas remaining in a combustion chamber after combustion and controls ignition timing in accordance with the residual gas rate. It is shown. According to this control device, the residual gas rate is based on the engine speed, the valve overlap amount (the overlap period of the intake valve open period and the exhaust valve open period), the intake pressure, the exhaust temperature, and the intake air amount. Is calculated.
- a residual gas rate internal exhaust gas recirculation rate
- a method for calculating the exhaust gas recirculation rate using a map for calculating an exhaust gas recirculation rate (external exhaust gas recirculation rate) according to the opening degree of the exhaust gas recirculation control valve is conventionally used.
- Patent Document 1 The method for calculating the residual gas ratio disclosed in Patent Document 1 has a problem that many parameters are applied to the calculation and the number of man-hours for setting tables and maps increases. Further, in the conventional method applied to the calculation of the external exhaust gas recirculation rate, many maps are required corresponding to various engine operating conditions. Therefore, in order to calculate the exhaust gas recirculation rate in consideration of both the internal exhaust gas recirculation and the external exhaust gas recirculation, more tables and maps are required, and the number of setting man-hours becomes enormous.
- the present invention has been made paying attention to this point, and an object of the present invention is to provide a control device for an internal combustion engine that can calculate an accurate exhaust gas recirculation rate corresponding to the engine operating state by a relatively simple method. .
- the present invention relates to a throttle valve (3) provided in the intake passage (2) and an evaporation which is a mixture of evaporated fuel and air generated in a fuel tank for supplying fuel to the engine.
- a control device for an internal combustion engine comprising an evaporative fuel passage (25) for supplying a fuel mixture to the intake passage (2).
- This control device is in a state in which the rotational speed detecting means for detecting the rotational speed (NE) of the engine, the intake pressure detecting means for detecting the intake pressure (PBA) of the engine, and the throttle valve (3) are fully opened.
- a fully open intake air amount calculation means for calculating a fully open intake air amount (GAWOT) corresponding to the engine speed according to the engine speed (NE), and a state in which the exhaust of the engine is not recirculated to the combustion chamber
- a theoretical intake air amount calculating means for calculating a theoretical intake air amount (GATH) according to the fully open intake air amount (GAWOT) and the intake pressure (PBA), and detecting an intake air amount (GAIRCYL) of the engine or
- An estimated intake air amount obtaining means and an evaporated fuel mixture amount calculating means for calculating an evaporated fuel mixture amount (GPGC) supplied to the intake passage (2) via the evaporated fuel passage (25).
- An intake gas amount calculating means for calculating an intake gas amount (GINGASCYL) by correcting the intake air amount (GAIRCYL) using the evaporated fuel gas mixture amount (GPGC); and the theoretical intake air amount (GATH);
- An exhaust gas recirculation rate calculating means for calculating an exhaust gas recirculation rate (REGRT) using an intake gas amount (GINGASCYL) is provided, and the engine is controlled using the exhaust gas recirculation rate (REGRT).
- the fully-open intake air amount that is the intake air amount corresponding to the state where the throttle valve is fully opened is calculated according to the engine speed, and the theoretical intake air amount corresponding to the state where there is no exhaust gas recirculation is obtained. It is calculated according to the fully open intake air amount and the intake pressure. Further, the amount of evaporated fuel mixture supplied to the intake passage via the evaporated fuel passage is calculated, the amount of intake gas is calculated by correcting the amount of intake air using the amount of evaporated fuel mixture, and the calculated intake gas The exhaust gas recirculation rate is calculated using the amount and the theoretical intake air amount, and the engine is controlled using the calculated exhaust gas recirculation rate.
- the exhaust gas recirculation rate it is not necessary to set a large number of maps corresponding to various engine operating states in advance, and the map setting man-hour can be greatly reduced. Further, even if the atmospheric pressure changes, the correction calculation associated therewith is unnecessary, and the exhaust gas recirculation rate can be calculated easily and accurately. Further, since the exhaust gas recirculation rate is calculated using the intake gas amount corrected by the evaporated fuel mixture amount supplied to the intake passage through the evaporated fuel passage, even in the state where the evaporated fuel mixture is supplied An accurate exhaust gas recirculation rate can be obtained.
- the control device includes optimum ignition timing calculation means for calculating an optimal ignition timing (IGMBT) that maximizes the output of the engine according to the exhaust gas recirculation rate (REGRT), and uses the optimal ignition timing (IGMBT). It is desirable to further include ignition timing control means for controlling the ignition timing of the engine.
- IGMBT optimal ignition timing
- REGRT exhaust gas recirculation rate
- the optimal ignition timing is calculated according to the exhaust gas recirculation rate, and the ignition timing control is performed using the calculated optimal ignition timing. Since it has been confirmed that the relationship between the exhaust gas recirculation rate and the optimal ignition timing is not affected by the operating phase of the intake valve or the presence or absence of external exhaust gas recirculation, by setting the optimal ignition timing according to the exhaust gas recirculation rate The optimum ignition timing suitable for the engine operating state can be easily calculated.
- the control device is calculated in accordance with an evaporated fuel concentration calculating means for calculating an evaporated fuel concentration (KAFEVACT) in the evaporated fuel mixture, and according to the evaporated fuel mixture amount (GPGC) and the evaporated fuel concentration (KAFEVACT).
- Secondary fresh air amount calculation means for calculating a fresh air amount in the fuel vapor mixture as a secondary fresh air amount (GPGACYL), and the intake air amount (GAIRCYL) is corrected using the secondary fresh air amount.
- a correction intake air amount calculation means for calculating a correction intake air amount is further provided, and the ignition timing control means calculates a knock limit ignition timing (IGKNOCK) corresponding to a knock generation limit in the engine, There is a knock limit ignition timing calculation means for calculating according to the exhaust gas recirculation rate (REGRT) and the corrected intake air amount (GAIRCYLC). , It is desirable to perform control of the ignition timing with the ignition timing of any retard side the optimum ignition timing (IGMBT) or knock limit ignition timing (IGKNOCK).
- the evaporated fuel concentration in the evaporated fuel mixture is calculated, and the fresh air amount in the evaporated fuel mixture calculated according to the evaporated fuel mixture amount and the evaporated fuel concentration is used as the secondary fresh air amount.
- the corrected intake air amount is calculated by correcting the intake air amount using this secondary fresh air amount, and the knock limit ignition timing is calculated according to the exhaust gas recirculation rate and the corrected intake air amount. Since the knock limit ignition timing is highly correlated with the exhaust gas recirculation rate, by calculating the knock limit ignition timing according to the exhaust gas recirculation rate, ignition timing control that maximizes engine output within a range where knocking can be reliably avoided Can be performed with high accuracy.
- the amount of fresh air sucked into the cylinder is obtained by adding the amount of fresh air in the fuel vapor mixture to the amount of intake air. Therefore, by calculating the knock limit ignition timing according to the exhaust gas recirculation rate and the corrected intake air amount, the calculation accuracy of the knock limit ignition timing can be increased.
- the engine includes an intake valve operation phase variable mechanism (42) for changing an operation phase (CAIN) of the intake valve, and the ignition timing control means is configured to change the knock limit ignition timing (IGKNOCK) according to the operation phase (CAIN). It is desirable to have correction means for correcting the above.
- the correction means calculates an effective compression ratio (CMPR) of the engine according to the operating phase (CAIN), and corrects the knock limit ignition timing (IGKNOCK) according to the effective compression ratio (CMPR). desirable.
- CMPR effective compression ratio
- CAIN operating phase
- IGKNOCK knock limit ignition timing
- the effective compression ratio of the engine is calculated according to the intake valve operating phase, and the knock limit ignition timing is corrected according to the effective compression ratio. Since the knock limit ignition timing changes depending on the effective compression ratio, it is more appropriate to calculate the effective compression ratio according to the intake valve operating phase and correct the knock limit ignition timing according to the effective compression ratio. Correction can be performed.
- the control device includes a throttle valve opening degree detecting means for detecting an opening degree (TH) of the throttle valve, and an increase rate of the intake pressure (PBA) with respect to an increase in the throttle valve opening degree (TH) is a predetermined increase rate or less.
- an effective opening degree calculating means for calculating an effective opening degree (THEFCT) of the throttle valve according to the engine speed (NE), wherein the exhaust gas recirculation rate calculating means includes the throttle valve opening degree ( When (TH) is equal to or greater than the effective opening (THEFCT), the exhaust gas recirculation rate (REGRT) is preferably set to “0”.
- the effective opening of the throttle valve is calculated according to the engine speed, and when the detected throttle valve opening is equal to or larger than the effective opening, the exhaust gas recirculation rate is Set to “0”.
- the exhaust gas recirculation rate is calculated using the intake air amount and the theoretical intake air amount (calculated according to the intake pressure), a calculation error increases.
- the detected throttle valve opening is greater than or equal to the effective opening, the actual exhaust gas recirculation rate is substantially “0”.
- the actual exhaust gas recirculation rate is set to “0”. It can be approximated more accurately. Therefore, by performing engine control (ignition timing control, fuel supply amount control) using the exhaust gas recirculation rate calculated in this way, inappropriate control in a sudden acceleration transient operation state is prevented, and occurrence of knocking or exhaust gas is prevented. The deterioration of the characteristics can be prevented.
- FIG. 1 It is a figure which shows the structure of the internal combustion engine and its control apparatus concerning one Embodiment of this invention. It is a figure which shows schematic structure of the valve action characteristic variable apparatus shown in FIG. It is a figure which shows the change of the action
- FIG. 1 is a diagram showing a configuration of an internal combustion engine and its control device according to an embodiment of the present invention
- FIG. 2 is a diagram showing a configuration of a valve operating characteristic variable device.
- an internal combustion engine (hereinafter simply referred to as “engine”) 1 having four cylinders includes an intake valve and an exhaust valve, and a cam for driving them, and a crankshaft rotation angle of the cam for driving the intake valve.
- a valve operation characteristic variable device 40 having a valve operation characteristic variable mechanism 42 as a cam phase variable mechanism for continuously changing the operation phase with reference to. The operation phase of the cam that drives the intake valve is changed by the variable valve operation characteristic mechanism 42, and the operation phase of the intake valve is changed.
- a throttle valve 3 is disposed in the intake passage 2 of the engine 1.
- the throttle valve 3 is connected to a throttle valve opening sensor 4 for detecting the throttle valve opening TH, and the detection signal is supplied to an electronic control unit (hereinafter referred to as “ECU”) 5.
- An actuator 7 that drives the throttle valve 3 is connected to the throttle valve 3, and the operation of the actuator 7 is controlled by the ECU 5.
- An intake air flow rate sensor 13 that detects an intake air flow rate GAIR of the engine 1 is provided in the intake passage 2.
- a detection signal of the intake air flow rate sensor 13 is supplied to the ECU 5.
- the evaporative fuel passage 25 is connected to the intake passage 2 downstream of the throttle valve 3, and the evaporative fuel passage 25 is connected to a canister (not shown).
- the evaporative fuel passage 25 is provided with a purge control valve 26 for controlling the flow rate of a mixture of evaporative fuel and air (evaporated fuel mixture, hereinafter referred to as “purge gas”).
- purge gas evaporated fuel mixture
- the operation of the purge control valve 26 is controlled by the ECU 5.
- the canister stores evaporated fuel generated in a fuel tank that supplies fuel to the engine 1. When the purge control valve 26 is opened, purge gas from the canister passes through the evaporated fuel passage 25 and the intake passage. 2 is supplied.
- An exhaust gas recirculation passage 22 is provided between the exhaust passage 21 and the intake air passage 2, and the exhaust gas recirculation passage 22 is connected to the intake air passage 2 on the downstream side of the throttle valve 3.
- the exhaust gas recirculation passage 22 is provided with an exhaust gas recirculation control valve 23 for controlling the exhaust gas recirculation amount, and the operation of the exhaust gas recirculation control valve 23 is controlled by the ECU 5.
- An oxygen concentration sensor 24 (hereinafter referred to as “LAF sensor 24”) is attached to the exhaust passage 21, and this LAF sensor 24 supplies a detection signal substantially proportional to the oxygen concentration (air-fuel ratio) in the exhaust to the ECU 5. .
- the fuel injection valve 6 is provided for each cylinder between the engine 1 and the throttle valve 3 and slightly upstream of the intake valve (not shown) in the intake passage 2, and each injection valve is connected to a fuel pump (not shown). At the same time, it is electrically connected to the ECU 5 and the valve opening time of the fuel injection valve 6 is controlled by a signal from the ECU 5.
- the ignition plug 15 of each cylinder of the engine 1 is connected to the ECU 5, and the ECU 5 supplies an ignition signal to the ignition plug 15 to perform ignition timing control.
- An intake pressure sensor 8 for detecting the intake pressure PBA and an intake temperature sensor 9 for detecting the intake temperature TA are mounted downstream of the throttle valve 3.
- An engine cooling water temperature sensor 10 that detects the engine cooling water temperature TW is attached to the main body of the engine 1. Detection signals from these sensors are supplied to the ECU 5.
- the ECU 5 includes a crank angle position sensor 11 that detects a rotation angle of a crankshaft (not shown) of the engine 1 and a cam angle that detects a rotation angle of a camshaft to which a cam that drives an intake valve of the engine 1 is fixed.
- a position sensor 12 is connected, and signals corresponding to the rotation angle of the crankshaft and the rotation angle of the camshaft are supplied to the ECU 5.
- the crank angle position sensor 11 generates one pulse (hereinafter referred to as “CRK pulse”) for every predetermined crank angle cycle (for example, a cycle of 6 degrees) and a pulse for specifying a predetermined angular position of the crankshaft.
- the cam angle position sensor 12 has a pulse (hereinafter referred to as “CYL pulse”) at a predetermined crank angle position of a specific cylinder of the engine 1 and a pulse (hereinafter referred to as “TDC”) at the start of the intake stroke of each cylinder. "TDC pulse”). These pulses are used for various timing controls such as fuel injection timing and ignition timing, and detection of engine speed (engine speed) NE. The actual operating phase CAIN of the camshaft is detected from the relative relationship between the TDC pulse output from the cam angle position sensor 12 and the CRK pulse output from the crank angle position sensor 11.
- a knock sensor 14 for detecting high-frequency vibration is mounted at an appropriate position of the engine 1, and the detection signal is supplied to the ECU 5.
- the ECU 5 includes an accelerator sensor 31 that detects an accelerator pedal depression amount (hereinafter referred to as “accelerator pedal operation amount”) AP of a vehicle driven by the engine 1, and a vehicle speed sensor that detects a travel speed (vehicle speed) VP of the vehicle. 32 and an atmospheric pressure sensor 33 for detecting the atmospheric pressure PA are connected. Detection signals from these sensors are supplied to the ECU 5.
- the valve operating characteristic variable device 40 includes a valve operating characteristic variable mechanism 42 that continuously changes the operating phase of the intake valve, and an opening thereof that continuously changes the operating phase of the intake valve. And a solenoid valve 44 whose degree can be changed continuously.
- the camshaft operating phase CAIN is used as a parameter indicating the operating phase of the intake valve (hereinafter referred to as “intake valve operating phase CAIN”).
- Lubricating oil in the oil pan 46 is pressurized and supplied to the electromagnetic valve 44 by the oil pump 45.
- a specific configuration of the valve operating characteristic variable mechanism 42 is disclosed in, for example, Japanese Patent Application Laid-Open No. 2000-227013.
- the intake valve With the variable valve operation characteristic mechanism 42, the intake valve is centered on the characteristic indicated by the solid line L2 in FIG. 3, and the most advanced angle phase indicated by the dashed line L1 from the most advanced angle phase indicated by the broken line L1 with the change of the intake valve operation phase CAIN. It is driven at a phase up to the retarded phase.
- the intake valve operation phase CAIN is defined as an advance amount based on the most retarded phase.
- the ECU 5 shapes input signal waveforms from various sensors, corrects the voltage level to a predetermined level, converts an analog signal value into a digital signal value, etc., and a central processing unit (hereinafter referred to as “CPU”). ), An output for supplying drive signals to the actuator 7, the fuel injection valve 6, the ignition plug 15, the exhaust gas recirculation control valve 23, and the electromagnetic valve 44, in addition to a storage circuit that stores a calculation program executed by the CPU, a calculation result, and the like. It consists of a circuit.
- the CPU of the ECU 5 controls ignition timing, opening control of the throttle valve 3, control of the amount of fuel supplied to the engine 1 (opening time of the fuel injection valve 6), exhaust recirculation control valve in accordance with the detection signal of the sensor.
- the exhaust gas recirculation control by 23 and the valve operating characteristic by the electromagnetic valve 44 are controlled.
- the valve opening time TOUT of the fuel injection valve 6 is calculated by the following equation (1).
- TOUT TIM ⁇ KCMD ⁇ KAF ⁇ KTOTAL (1)
- TIM is a basic fuel amount, specifically, a basic fuel injection time of the fuel injection valve 6, and is determined by searching a TIM table set according to the intake air flow rate GAIR.
- the TIM table is set so that the air-fuel ratio of the air-fuel mixture supplied to the engine is substantially the stoichiometric air-fuel ratio.
- KCMD is a target air-fuel ratio coefficient set according to the operating state of the engine 1.
- the target air-fuel ratio coefficient KCMD is proportional to the reciprocal of the air-fuel ratio A / F, that is, the fuel-air ratio F / A, and takes a value of 1.0 at the stoichiometric air-fuel ratio.
- KAF is a PID (proportional-integral-derivative) control or adaptive controller so that the detected equivalent ratio KACT calculated from the detected value of the LAF sensor 24 matches the target equivalent ratio KCMD when the feedback control execution condition is satisfied. It is an air-fuel ratio correction coefficient calculated by adaptive control using Self Tuning Regulator).
- KTOTAL is a product of other correction coefficients (a correction coefficient KTW corresponding to the engine coolant temperature TW, a correction coefficient KTA corresponding to the intake air temperature TA, etc.) calculated according to various engine parameter signals.
- the dimension of the gas amount such as “intake air amount” and “recirculation exhaust amount” is exactly 1 TDC period (TDC pulse generation period, for example, the period in which the crank angle is rotated 180 degrees in a 4-cylinder engine). Gas mass.
- FIG. 4 is a diagram for explaining a calculation method of the total exhaust gas recirculation rate (hereinafter referred to as “total EGR rate”) REGRT in the present embodiment, and shows the intake pressure PBA and the amount of gas (air amount + air) taken into the engine. (The engine speed NE and the intake valve operating phase CAIN are constant).
- the total EGR rate REGRT is a ratio of the total recirculation exhaust amount due to the internal exhaust recirculation and the external exhaust recirculation via the exhaust recirculation passage 22 to the total intake gas amount (theoretical intake air amount GATH) (the following equations (12) (15 )reference).
- FIG. 1 total exhaust gas recirculation rate
- FIG. 4A corresponds to a state in which the purge control valve 26 is closed and purge gas is not supplied to the intake passage 2 (hereinafter referred to as “purge stop state”), and FIG. This corresponds to a state where the valve is opened and purge gas is supplied to the intake passage 2 (hereinafter referred to as “purge execution state”).
- an operating point PWOT corresponds to a state in which the throttle valve 3 is fully opened, and shows an ideal operating point on the assumption that external exhaust gas recirculation is not performed and internal exhaust gas recirculation is not performed.
- the intake air amount is maximized under a condition where the engine speed NE is constant. Note that the residual gas rate (internal exhaust gas recirculation rate) does not actually become “0” even when the throttle valve 3 is fully opened.
- the intake pressure PBAWOT is substantially equal to the atmospheric pressure PA, the internal exhaust gas recirculation rate is minimized.
- a straight line LTH passing through the operating point PWOT and the origin shows the relationship between the ideal intake air amount and the intake pressure, assuming that external exhaust gas recirculation is not performed and internal exhaust gas recirculation is not performed.
- this straight line LTH is referred to as “theoretical intake air amount straight line LTH”.
- Lines L11 and L12 show a relationship when only internal exhaust gas recirculation is considered, and a relationship when both internal exhaust gas recirculation and external exhaust gas recirculation are considered.
- the lines L11 and L12 are not actually straight lines, but are shown as straight lines for explanation.
- the theoretical intake air amount GATH is expressed by the following equation (11).
- GAIRCYL is an intake air amount (fresh air amount)
- GEGRIN, GEGREX, and GEGRT are an internal recirculation exhaust amount, an external recirculation exhaust amount, and a total recirculation exhaust amount, respectively.
- the theoretical intake air amount GATH is given by the following equation (13).
- GPGC in equation (13) is the amount of purge gas supplied from the evaporated fuel passage 26 to the intake passage 2, and as shown in the following equation (14), the amount of evaporated fuel GVAPOR contained in the purge gas and the fresh air contained in the purge gas.
- GINGASCYL in the equation (13) is the sum of the intake air amount GAIRCYL and the purge gas amount GPGC, and is hereinafter referred to as “intake gas amount GINGASCYL”.
- GATH GAIRCYL + GPGC + GEGRIN +
- GEGREX GINGASCYL + GEGRT (13)
- GPGC GVAPOR + GPGACYL (14)
- a corrected intake air amount GAIRCYLC (see FIG. 4B) calculated by adding the secondary fresh air amount GPGACYL to the intake air amount GAIRCYL is used. .
- FIG. 5 is a diagram for explaining a case in which the atmospheric pressure changes.
- the fully open operation point PWOT1 is an operation point corresponding to the reference state
- the intake pressure PBA is a reference intake pressure PBASTD (for example, 100 kPa (750 mmHg)). It corresponds to a certain state.
- PBASTD reference intake pressure
- the operating point PWOT1 moves on the theoretical intake air amount straight line LTH as operating points PWOT2 and PWOT3.
- Curves L21 to L23 starting from the operating points PWOT1 to PWOT3 indicate the intake gas amount GINGASCYL in consideration of internal exhaust gas recirculation (when external exhaust gas recirculation is not performed), respectively.
- TASTD in the equation (16) is the intake air temperature in the reference state (for example, 25 ° C.)
- GAWOTSTD is the intake air amount corresponding to the fully open operation point PWOT in the reference state, and is hereinafter referred to as “reference theoretical fully open air amount GAWOTSTD”.
- GAWOT is the intake air amount corresponding to the fully open operation point PWOT in the operating state of the detected intake air temperature TA, and is referred to as “theoretical fully open air amount Gawot”.
- N is a constant set to a value between “0” and “1” by experiment, and is set to “0.5”, for example.
- a straight line LTHSTD shown in FIG. 6 is a theoretical intake air amount straight line in the reference state, and a straight line LTH is a theoretical intake air amount straight line corresponding to the detected intake air temperature TA.
- FIG. 6 corresponds to an example in which the detected intake air temperature TA is higher than the reference intake air temperature TASTD.
- FIG. 7 is a diagram showing the relationship between the total EGR rate REGRT and the optimal ignition timing IGMBT (the engine speed NE is constant).
- the optimal ignition timing IGMBT is an ignition timing at which the engine output torque becomes maximum.
- symbols ⁇ and ⁇ correspond to operating states where the intake valve operating phase CAIN is 0 degrees
- symbols ⁇ and ⁇ correspond to operating states where the intake valve operating phase CAIN is 20 degrees
- symbols ⁇ and ⁇ Corresponds to an operating state in which the intake valve operating phase CAIN is 45 degrees.
- the symbols ⁇ , ⁇ , and ⁇ correspond to the case where external exhaust gas recirculation is not performed (only internal exhaust gas recirculation), and the symbols ⁇ , ⁇ , and ⁇ indicate external exhaust gas recirculation (internal exhaust gas recirculation + external exhaust gas recirculation)
- the symbols ⁇ , ⁇ , and ⁇ indicate external exhaust gas recirculation (internal exhaust gas recirculation + external exhaust gas recirculation)
- the relationship between the total EGR rate REGRT and the optimal ignition timing IGMBT can be represented by the curve L31 without depending on the operation phase CAIN of the intake valve or the presence or absence of external exhaust gas recirculation. Is done. Therefore, by setting one optimal ignition timing calculation map (IGMBT map) set according to the engine speed NE and the total EGR rate REGRT, the optimal ignition timing corresponding to all operating states can be set. Is possible. Therefore, the map setting man-hour can be significantly reduced.
- FIG. 8 is a graph showing a change characteristic (the horizontal axis is the crank angle CA) of the mass combustion ratio RCMB of the air-fuel mixture sucked into the combustion chamber.
- FIG. 5A shows the characteristics when the total EGR rate REGRT is changed with the charging efficiency ⁇ c constant, and the curves L41 to L43 show the total EGR rate REGRT of 6.3%, 16. Corresponding to operating conditions of 2% and 26.3%. Curve L41 means the fastest burning rate. That is, it is confirmed that the total EGR rate REGRT is a main factor that changes the combustion speed of the air-fuel mixture.
- FIG. 8B shows the characteristics (solid line, broken line, and alternate long and short dash line) when the charging efficiency ⁇ c is changed while keeping the total EGR rate constant.
- the solid line, broken line, and alternate long and short dash line shown in the figure almost overlap each other, and it can be confirmed that the combustion rate of the air-fuel mixture hardly changes even when the charging efficiency ⁇ c is changed. Therefore, it can be confirmed that it is appropriate to set the optimal ignition timing IGMBT in accordance with the total EGR rate REGRT, not the charging efficiency ⁇ c (the amount of fresh intake air).
- FIG. 9 is a diagram showing the relationship between the total EGR rate REGRT and the EGR knocking correction amount DEGRT (the engine speed NE is constant).
- the EGR knock correction amount DEGRT is an ignition timing correction amount that is applied to the calculation of the knock limit ignition timing IGKNOCK that indicates the occurrence limit of knocking, and is applied to perform correction corresponding to the change in the recirculation exhaust amount.
- Symbols ⁇ , ⁇ , and ⁇ shown in this figure indicate data corresponding to different filling efficiencies ⁇ c, and it can be confirmed that they do not depend on the filling efficiencies ⁇ c. Therefore, when the engine speed NE is constant, the relationship between the total EGR rate REGRT and the EGR knock correction amount DEGRT can be represented by the curve L51.
- the EGR knock correction amount DEGRT can be appropriately set by using the DEGRT map set according to the engine speed NE and the total EGR rate REGRT.
- the relationship indicated by the curve L51 does not basically depend on the intake valve operation phase CAIN, but it may be necessary to correct the intake valve operation phase CAIN due to variations in engine characteristics. In such a case, a plurality of tables corresponding to the intake valve operating phase CAIN may be provided, or correction corresponding to the intake valve operating phase CAIN may be performed.
- FIG. 10 is a flowchart of a process for calculating the total EGR rate REGRT. This process is executed by the CPU of the ECU 5 in synchronization with the generation of the TDC pulse.
- step S11 a GAWOTSTD map set according to the engine speed NE and the intake valve operating phase CAIN is searched to calculate a reference theoretical fully-open air amount GAWOTSTD.
- step S12 correction according to the intake air temperature TA according to the above equation (16) is performed, and the theoretical fully-open air amount GAWOT is calculated.
- step S13 the detected intake pressure PBA is applied to the following equation (17) to calculate the theoretical intake air amount GATH.
- GATH GAWOT ⁇ PBA / PBASTD (17)
- step S14 the detected intake air flow rate GAIR [g / sec] and the purge gas flow rate QPGC calculated in step S68 of FIG. 12 are applied to the following equations (18) and (19), respectively, and one intake of one cylinder is applied.
- the intake air amount GAIRCYL and the purge gas amount GPGC in the stroke are converted.
- KC in equations (18) and (19) is a conversion coefficient.
- GAIRCYL GAIR ⁇ KC / NE (18)
- GPGC QPGC ⁇ KC / NE (19)
- step S15 the intake air amount GINGACYL is calculated by applying the intake air amount GAIRCYL and the purge gas amount GPGC to the following equation (20).
- GINGASCYL GAIRCYL + GPGC (20)
- step S15 the total EGR rate REGRT is calculated by the equation (15).
- FIG. 11 is a flowchart of a process for performing the purge gas flow rate control, that is, the opening degree control of the purge control valve 26. This process is executed every predetermined time (for example, 80 msec) by the CPU of the ECU 5.
- step S51 it is determined whether or not the purge execution flag FPGAACT is “1”.
- the purge execution flag FPGAACT is set to “1” when in an operation state in which purge gas is supplied to the intake passage 2. If the answer to step S51 is negative (NO), the purge control valve drive duty DOUTPGC is set to “0” (step S52), and then the transient control coefficient KPGT is set to a predetermined initial value KPGTINI ( ⁇ 1.0). (Step S53).
- the transient control coefficient KPGT is a coefficient for limiting the purge gas flow rate at the beginning of the supply of the purge gas, and is set so as to increase with the passage of time until reaching “1.0” after the purge gas supply is started (FIG. 12, see steps S65 to S67).
- step S54 When the answer to step S51 is affirmative (YES), that is, when purge gas is supplied, it is determined whether or not the fuel cut flag FFC is “1” (step S54).
- the fuel cut flag FFC is set to “1” in an operation state in which fuel supply to the engine 1 is temporarily stopped.
- the transient control coefficient KPGT is set to a predetermined initial value KPGTINI, and the purge control valve drive duty DOUTPGC is set to “0” (steps S55 and S56).
- step S57 the purge control valve drive duty DOUTPGC is set to the target drive duty PGCMD.
- step S59 the purge gas flow rate QPGC and the basic purge gas flow rate QPGCBASE calculated in the process of FIG. 12 are applied to the following equation (21) to calculate the purge gas flow rate ratio QRATE.
- FIG. 12 is a flowchart of the PGCMD calculation process executed in step S57 of FIG.
- the detected intake air flow rate GAIR is applied to the following equation (22) to calculate the basic purge gas flow rate QPGCBASE.
- KQPGB in the equation (22) is a predetermined target purge rate.
- QPGCBASE GAIR ⁇ KQPGB (22)
- step S62 it is determined whether or not the basic purge gas flow rate QPGCBASE is larger than the upper limit value QPGMAX. If the answer is negative (NO), the target purge gas flow rate QPGCMD is set to the basic purge gas flow rate QPGCBASE (step S63). When the basic purge gas flow rate QPGCBASE is larger than the upper limit value QPGMAX, the target purge gas flow rate QPGCMD is set to the upper limit value QPGMAX (step S64).
- step S65 the transient control coefficient KPGT is increased by a predetermined amount DKKGT ( ⁇ 1.0).
- step S66 it is determined whether or not the transient control coefficient KPGT is greater than “1.0”. If the answer to step S66 is negative (NO), the process immediately proceeds to step S68. If the answer to step S66 is affirmative (YES), the transient control coefficient KPGT is set to “1.0” (step S67), and the process proceeds to step S68.
- step S68 the target purge gas flow rate QPGCMD and the transient control coefficient KPGT are applied to the following equation (23) to calculate the purge gas flow rate QPGC.
- QPGC QPGCMD ⁇ KPGT (23)
- step S69 the purge gas flow rate QPGC is applied to the following equation (24) to convert the purge gas flow rate QPGC into the target drive duty PGCMD.
- KDUTY is a predetermined conversion coefficient
- KDPBG is a differential pressure coefficient set according to the differential pressure between the intake pressure PBA and the atmospheric pressure PA.
- PGCMD QPGC ⁇ KDUTY / KDPBG (24)
- the purge gas flow rate ratio QRATE calculated in step S59 in FIG. 11 is larger than the upper limit value QPGMAX when the transient control coefficient KPGT is smaller than “1.0” and the basic purge gas flow rate QPGCBASE is larger than the upper limit value QPGMAX.
- the value is smaller than “1.0”, and “1.0” is taken otherwise.
- FIG. 13 is a flowchart of the process for calculating the evaporated fuel concentration coefficient KAFEVACT indicating the evaporated fuel concentration in the purge gas. This process is executed every predetermined time (for example, 80 msec) by the CPU of the ECU 5.
- step S71 it is determined whether or not the feedback control flag FAFFB is “1”.
- the feedback control flag FAFFB is set to “1” when executing the air-fuel ratio feedback control for matching the air-fuel ratio (KACT) detected by the LAF sensor 24 with the target air-fuel ratio (KCMD). If the answer to step S71 is negative (NO), the process immediately proceeds to step S76.
- step S71 If the answer to step S71 is affirmative (YES) and air-fuel ratio feedback control is being performed, it is determined whether or not the air-fuel ratio correction coefficient KAF is smaller than a value obtained by subtracting the lower deviation DKAFVXL from the learned value KREFX.
- the learning value KREFX is a moving average value of the air-fuel ratio correction coefficient KAF calculated when the purge gas is not supplied to the intake passage 2.
- the lower deviation DKAFVXL is a parameter for determining a deviation in the decreasing direction of the air-fuel ratio correction coefficient KAF due to the purge gas supply, and is set to a smaller value as the intake air flow rate GAIR increases.
- step S72 If the answer to step S72 is affirmative (YES), and if the deviation in the decreasing direction of the air-fuel ratio correction coefficient KAF due to the purge gas supply is large, it is determined that the evaporated fuel concentration in the purge gas is high, and the basic equation (25) below is used.
- the density coefficient KAFEV is increased by a predetermined addition amount DKEVAPOP (step S74).
- KAFEV KAFEV + DKEVAPOP (25)
- step S73 it is determined whether or not the air-fuel ratio correction coefficient KAF is greater than a value obtained by adding the upper deviation DKAFVXH to the learning value KREFX (step S73).
- the upper deviation DKAFVXH is a parameter for determining a deviation in the increasing direction of the air-fuel ratio correction coefficient KAF due to the purge gas supply, and is set to a smaller value as the intake air flow rate GAIR increases.
- step S73 If the answer to step S73 is affirmative (YES), and the deviation in the increasing direction of the air-fuel ratio correction coefficient KAF due to supply of the purge gas is large, it is determined that the evaporated fuel concentration in the purge gas is low, and the basic equation (26) is used.
- the density coefficient KAFEV is decreased by a predetermined subtraction amount DKEVAPOM (step S75).
- KAFEV KAFEV ⁇ DKEVAPOM (26)
- step S73 If the answer to step S73 is negative (NO), the process proceeds to step S76 without updating the basic concentration coefficient KAFEV.
- step S76 it is determined whether or not the basic concentration coefficient KAFEV is greater than “0”. If the answer is negative (NO), the basic concentration coefficient KAFEV is set to “0” (step S77). When the basic density coefficient KAFEV is larger than “0”, it is further determined whether or not it is larger than the upper limit coefficient value KAFEVLMT (step S78). If the answer is affirmative (YES), the basic density coefficient KAFEV is set to the upper limit coefficient value KAFEVLMT (step S79), and the process proceeds to step S80. If the answer to step S78 is negative (NO), the process immediately proceeds to step S80.
- step S80 the basic concentration coefficient KAFEV and the purge gas flow rate ratio QRATE are applied to the following equation (27) to calculate the evaporated fuel concentration coefficient KAFEVACT.
- the fuel vapor concentration coefficient KAFEVACT is used in step S91 of FIG.
- KAFEVACT KAFEV ⁇ QRATE (27)
- FIG. 14 is a flowchart of a process for calculating the ignition timing IGLOG indicated by the advance amount from the compression top dead center. This process is executed by the CPU of the ECU 5 in synchronization with the generation of the TDC pulse.
- step S21 an IGMBT map (see FIG. 7) is searched according to the engine speed NE and the total EGR rate REGRT, and the optimal ignition timing IGMBT is calculated.
- step S22 the IGKNOCK calculation process shown in FIG. 15 is executed to calculate the knock limit ignition timing IGKNOCK.
- step S23 it is determined whether or not the optimal ignition timing IGMBT is equal to or greater than the knock limit ignition timing IGKNOCK. If the answer is affirmative (YES), the basic ignition timing IGB is set to the knock limit ignition timing IGKNOCK (Ste S24). When the optimum ignition timing IGMBT is smaller than the knock limit ignition timing IGKNOCK in step S23, the basic ignition timing IGB is set to the optimum ignition timing IGMBT (step S25).
- step S26 the ignition timing IGLOG is calculated by adding a correction value IGCR calculated according to, for example, the engine coolant temperature TW to the basic ignition timing IGB.
- the CPU of the ECU 5 performs ignition by the spark plug 15 according to the calculated ignition timing IGLOG.
- FIG. 15 is a flowchart of the IGKNOCK calculation process executed in step S22 of FIG.
- the GAIRCYLC calculation process shown in FIG. 16 is executed to calculate the corrected intake air amount GAIRCYLC.
- the purge gas amount GPGC and the evaporated fuel concentration coefficient KAFEVACT are applied to the following equation (31) to calculate the secondary fresh air amount GPGACYL indicating the fresh air amount contained in the barge gas.
- GPGACYL GPGC ⁇ (1-KAFEVACT) (31)
- step S92 the corrected intake air amount GAIRCYLC is calculated by adding the secondary fresh air amount GPGACYL to the intake air amount GAIRCYL (the following equation (32)).
- GAIRCYLC GAIRCYL + GPGACYL (32)
- step S31 the IGKNOCKB map is searched according to the engine speed NE and the corrected intake air amount GAIRCYLC to calculate the basic knock limit ignition timing IGKNOCKB.
- the IGKNOCKB map is set corresponding to a state in which the total EGR rate REGRT is set to a predetermined reference value and the intake valve operating phase CAIN is set to “0 degree”.
- step S32 the CMPR table shown in FIG. 17A is retrieved according to the intake valve operating phase CAIN to calculate the effective compression ratio CMPR.
- the intake valve operation phase CAIN changes, the intake valve closing timing CACL changes, and the effective compression ratio CMPR changes.
- the CMPR table a relationship between the intake valve operating phase CAIN calculated in advance and the effective compression ratio CMPR is set.
- step S33 a DCMPR map is searched according to the effective compression ratio CMPR and the engine speed NE, and a compression ratio knocking correction amount DCMPR is calculated.
- the compression ratio knocking correction amount DCMPR takes a value of “0” or less, and is set to decrease as the effective compression ratio CMPR increases.
- step S34 a DEG map is searched according to the total EGR rate REGRT and the engine speed NE, and an EGR knock correction amount DEGRT is calculated.
- the EGR knock correction amount DEGRT takes a value larger than “0”, and is set to increase as the total EGR rate REGRT increases as shown in FIG.
- step S35 the basic knock limit ignition timing IGKNOCKB, the compression ratio knock correction amount DCMPR, and the EGR knock correction amount DEGRT are applied to the following equation (33) to calculate the knock limit ignition timing IGKNOCK.
- IGKNOCK IGKNOCKB + DCMPR + DEGRT (33)
- the valve opening time of the fuel injection valve 6, that is, the fuel injection amount TOUT is also calculated using the total EGR rate REGRT.
- knock limit ignition timing IGKNOCK is corrected according to the detection result of knocking by the knock sensor 14, it is omitted in FIG.
- FIG. 18A and 18B are diagrams for explaining a method for calculating the effective compression ratio CMPR.
- FIG. 18A shows a lift curve of the intake valve
- FIG. 18B shows a portion A in FIG. That is, the vicinity of the valve closing timing of the lift curve is shown enlarged.
- the crank angle CA1 at which the lift amount LFT becomes equal to a predetermined lift amount threshold value LFTCMP (set to a lift amount slightly larger than “0”).
- LFTCMP set to a lift amount slightly larger than “0”.
- CA2 and CA3 are obtained, and cylinder volumes VCC1, VCC2 and VCC3 corresponding to the piston positions at the respective crank angles CA1 to CA3 are obtained as shown in FIG. 18 (c).
- CMPR1, CMPR2, and CMPR3 corresponding to the lift curves L61 to L63 are calculated by the following equations (7) to (9).
- VCCTDC is a cylinder volume when the piston is located at the top dead center position.
- CMPR1 VCC1 / VCCCTDC (7)
- CMPR2 VCC2 / VCCCTDC (8)
- CMPR3 VCC3 / VCCCTDC (9)
- FIG. 19 is a diagram showing the relationship between the charging efficiency ⁇ c and the basic knock limit ignition timing IGKNOCKB, and the solid line shown in FIG.
- the solid line shown in FIG. 19B shows an example in which the basic knock limit ignition timing IGKNOCKB is calculated according to the corrected intake air amount GAIRCYLC.
- the symbols ⁇ and ⁇ shown in FIG. 19 indicate the actual knock limit ignition timing, and correspond to the state in which the purge gas flows in 25% and the state in which 75% flows in, respectively. That is, when the basic knock limit ignition timing IGKNOCKB is calculated according to the intake air amount GAIRCYL, the basic knock limit ignition timing IGKNOCKB becomes a value retarded from the actual knock limit ignition timing, and the basic knock limit ignition timing IGKNOCKB Setting error increases.
- the theoretical fully open air amount GAWOT which is the intake air amount corresponding to the state in which the throttle valve 3 is fully opened, is calculated according to the intake valve operating phase CAIN and the engine speed NE, and the recirculated exhaust gas.
- the theoretical intake air amount GATH corresponding to the virtual state in which the amount is “0” is calculated according to the theoretical fully open air amount GAWOT and the intake pressure PBA.
- the purge gas amount GPGC supplied to the intake passage 2 via the evaporated fuel passage 25 is calculated, and the intake gas amount GINGASCYL is calculated by correcting the intake air amount GAIRCYL using the purge gas amount GPGC, and the intake gas amount GINGASCYL And the total intake air amount GATH are used to calculate the total EGR rate REGRT. Therefore, in order to calculate the exhaust gas recirculation rate, it is not necessary to set a large number of maps corresponding to various engine operating states in advance, and the map setting man-hour can be greatly reduced. Furthermore, even if the atmospheric pressure changes, the correction calculation associated therewith is unnecessary, and the exhaust gas recirculation rate can be calculated easily and accurately.
- the total EGR rate REGRT is calculated using the intake gas amount GINGASCYL corrected by the purge gas amount GPGC supplied to the intake passage 2 via the evaporated fuel passage 25, it is accurate even when the purge gas is supplied. An exhaust gas recirculation rate can be obtained.
- the optimal ignition timing IGMBT is calculated according to the total EGR rate REGRT, it is possible to obtain a highly accurate optimal ignition timing IGMBT that takes into account the internal exhaust gas recirculation. Further, since it has been confirmed that the relationship between the total EGR rate REGRT and the optimal ignition timing IGMBT is not affected by the intake valve operating phase CAIN or the presence or absence of the external exhaust gas recirculation (FIG. 7), By setting the optimal ignition timing IGMBT, the optimal ignition timing IGMBT suitable for the engine operating state can be easily calculated. Then, by performing the ignition timing control using the calculated optimal ignition timing IGMBT, the engine output performance can be sufficiently exhibited.
- an evaporated fuel concentration coefficient KAFEVACT indicating the evaporated fuel concentration in the purge gas is calculated
- a secondary fresh air amount GPGACYL is calculated in accordance with the purge gas amount GPGC and the evaporated fuel concentration coefficient KAFEVACT, and this secondary fresh air amount GPGACYL is used.
- the corrected intake air amount GAIRCYLC is calculated by correcting the intake air amount GAIRCYL
- the basic knock limit ignition timing IGKNOCKB is calculated according to the engine speed NE and the corrected intake air amount GAIRCYLC.
- the EGR knock correction amount DEGRT is calculated according to the total EGR rate REGRT
- the knock limit ignition timing IGKNOCK is calculated by correcting the basic knock limit ignition timing IGKNOCKB with the EGR knock correction amount DEGRT.
- the knock limit ignition timing IGKNOCK is highly correlated with the total EGR rate REGRT (see FIG. 9), knocking is reliably avoided by performing correction using the EGR knock correction amount DEGRT calculated according to the total EGR rate REGRT. Ignition timing control that maximizes the engine output within a possible range can be performed with high accuracy.
- the purge gas is supplied to the intake passage 2 via the evaporated fuel passage 25, the amount of fresh air sucked into the cylinder is obtained by adding the secondary fresh air amount GPGACYL to the intake air amount GAIRCYL.
- the compression ratio knocking correction amount DCMPR is calculated according to the intake valve operating phase CAIN, and the basic knock limit ignition timing IGKNOCKB is corrected by the compression ratio knocking correction amount DCMPR. Therefore, the intake valve operating phase CAIN is set according to the engine operating state. Even in the case of changing, the accurate knock limit ignition timing IGKNOCK can be obtained.
- the effective compression ratio CMPR of the engine is calculated according to the intake valve operating phase CAIN, and the compression ratio knocking correction amount DCMPR is calculated according to the effective compression ratio CMPR. Since the knock limit ignition timing IGKNOCK changes depending on the effective compression ratio CMPR, the effective compression ratio CMPR is calculated according to the intake valve operating phase CAIN, and the basic knock limit ignition timing IGKNOCKB is corrected according to the effective compression ratio CMPR. By doing so, more appropriate correction can be performed.
- the crank angle position sensor 11 and the intake pressure sensor 8 correspond to the rotational speed detection means and the intake pressure detection means
- the valve operation characteristic variable mechanism 42 corresponds to the intake valve operation phase variable mechanism
- the sensor 13 corresponds to an intake air amount acquisition means
- the ECU 5 is a fully open intake air amount calculation means, a theoretical intake air amount calculation means, an evaporated fuel mixture amount calculation means, an intake gas amount calculation means, an exhaust gas recirculation rate calculation means, an evaporation
- the fuel concentration calculating means, the secondary fresh air amount calculating means, the corrected intake air amount calculating means, the optimum ignition timing calculating means, the knock limit ignition timing calculating means, and the correcting means are configured. Specifically, steps S11 and S12 in FIG.
- step S 10 correspond to the fully-open intake air amount calculating means
- step S13 corresponds to the theoretical intake air amount calculating means
- step S15 corresponds to the intake gas amount calculating means
- step S15 corresponds to the intake gas amount calculating means
- step S15 corresponds to the intake gas amount calculating means
- steps S61 to S68 in FIG. 12 correspond to the evaporated fuel mixture amount calculating means
- the process in FIG. 15 corresponds to the ignition timing calculation means
- the processing in FIG. 15 corresponds to the knock limit ignition timing calculation means
- steps S32, S33, and S35 correspond to the correction means
- step S91 in FIG. 16 corresponds to the secondary fresh air amount calculation means
- Step S92 corresponds to a corrected intake air amount calculation means.
- the total EGR rate REGRT calculated by the process shown in FIG. 10 described above matches the actual total exhaust gas recirculation rate with high accuracy when the change speed of the throttle valve opening TH is relatively low.
- rapid acceleration operation state a transient operation state in which the throttle valve opening increase rate is high
- FIG. 20 is a time chart for explaining this problem.
- the total EGR rate REGRT is set to “0”.
- the effective throttle valve opening THEFCT is a throttle valve opening at which the intake pressure PBA hardly increases with an increase in the throttle valve opening TH, more specifically, under the condition that the engine speed is constant, This is the throttle valve opening at which the increase rate of the intake pressure PBA with respect to the increase in the throttle valve opening TH is equal to or less than a predetermined increase rate.
- the relationship between the throttle valve opening TH and the intake pressure PBA when the engine speed is 700 rpm is as shown in FIG. 21, where THEFCT is the effective throttle valve opening and THFO is fully opened. Opening degree. Since the intake pressure PBA is saturated at a relatively low opening when the engine speed is low, the effective throttle valve opening THEFCT is a relatively small opening (for example, an opening of about 15% to 20% of the fully opened opening THFO). It becomes.
- the total EGR rate REGRT is set to “0” in the vicinity of time t1 in FIG. 20 by setting the total EGR rate REGRT to “0”. Therefore, the above problem can be solved.
- FIG. 22 is a flowchart of the total EGR rate calculation process in the present embodiment. This process is obtained by adding steps S21 to S23 to the process shown in FIG.
- step S21 the THEFCCT table shown in FIG. 23 is searched according to the engine speed NE, and the effective throttle valve opening THEFCT is calculated.
- the THEFCT table is set so that the effective throttle valve opening THEFCT increases as the engine speed NE increases.
- step S22 it is determined whether or not the throttle valve opening TH is equal to or greater than the effective throttle valve opening THEFCT. If the answer is affirmative (YES), it is determined that the engine 1 is in the above-described rapid acceleration overspeed state, and the total EGR rate REGRT is set to “0” (step S23). If the answer to step S22 is negative (NO), that is, if the throttle valve opening TH is smaller than the effective throttle valve opening THEFCT, the process proceeds to step S15, and the total EGR rate REGRT is calculated using equation (15).
- the effective throttle valve opening THEFCT is calculated according to the engine speed NE, and when the detected throttle valve opening TH is equal to or greater than the effective opening THEFCT, the total EGR rate REGRT is Set to “0”.
- the increase in the amount of air actually supplied to the cylinder is delayed from the increase in the intake pressure PBA (see FIG. 20). If the total EGR rate REGRT is calculated using the air amount GAIRCYL and the theoretical intake air amount GATH calculated according to the intake pressure PBA, the calculation error increases.
- the throttle valve opening sensor 4 corresponds to the throttle valve opening detection means
- step S21 in FIG. 22 corresponds to the effective opening calculation means
- steps S15, S22, and S23 correspond to the exhaust gas recirculation rate calculation means. It corresponds to.
- the present invention is not limited to the above-described embodiment, and various modifications are possible.
- the total EGR rate REGRT is calculated using the intake air flow rate GAIR detected by the intake air flow rate sensor 13, but the throttle valve opening TH, the atmospheric pressure PA, and the intake pressure PBA are calculated. Accordingly, the estimated intake air flow rate HGAIR may be calculated, and the estimated intake air flow rate HGAIR may be used to calculate the total EGR rate REGRT.
- the present invention is also applicable to control of an internal combustion engine.
- the effective compression ratio CMPR is calculated according to the intake valve operating phase CAIN, and the compression ratio knocking correction amount DCMPR is calculated according to the effective compression ratio CMPR. Accordingly, the compression ratio knocking correction amount DCMPR may be calculated directly.
- the present invention can also be applied to the control of a marine vessel propulsion engine such as an outboard motor having a vertical crankshaft.
- Throttle valve opening sensor (throttle valve opening detection means) 5 Electronic control unit (fully opened intake air amount calculating means, theoretical intake air amount calculating means, evaporated fuel mixture amount calculating means, intake gas amount calculating means, exhaust gas recirculation rate calculating means, evaporated fuel concentration calculating means, secondary fresh air amount Calculation means, corrected intake air amount calculation means, optimum ignition timing calculation means, knock limit ignition timing calculation means, correction means, effective opening degree calculation means) 8 Intake pressure sensor (Intake pressure detection means) 11 Crank angle position sensor (rotational speed detection means) 13 Intake air flow sensor (intake air quantity acquisition means) 42 Valve operation characteristic variable mechanism (Intake valve operation phase variable mechanism)
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Abstract
Description
[第1の実施形態]
図1は、本発明の一実施形態にかかる内燃機関とその制御装置の構成を示す図であり、図2は弁作動特性可変装置の構成を示す図である。図1において、例えば4気筒を有する内燃機関(以下単に「エンジン」という)1は、吸気弁及び排気弁と、これらを駆動するカムを備えるとともに、吸気弁を駆動するカムの、クランク軸回転角度を基準とした作動位相を連続的に変更するカム位相可変機構としての弁作動特性可変機構42を有する弁作動特性可変装置40を備えている。弁作動特性可変機構42により吸気弁を駆動するカムの作動位相が変更され、吸気弁の作動位相が変更される。
吸気通路2には、エンジン1の吸入空気流量GAIRを検出する吸入空気流量センサ13が設けられている。吸入空気流量センサ13の検出信号は、ECU5に供給される。
エンジン1の各気筒の点火プラグ15は、ECU5に接続されており、ECU5は点火プラグ15に点火信号を供給し、点火時期制御を行う。
TOUT=TIM×KCMD×KAF×KTOTAL (1)
ここに、TIMは基本燃料量、具体的には燃料噴射弁6の基本燃料噴射時間であり、吸入空気流量GAIRに応じて設定されたTIMテーブルを検索して決定される。TIMテーブルは、エンジンに供給する混合気の空燃比がほぼ理論空燃比になるように設定されている。
吸気圧PBAがPBA1である状態に対応する、理論吸入空気量直線LTH上のガス量を「理論吸入空気量GATH」とすると、理論吸入空気量GATHは、下記式(11)で表される。式(11)のGAIRCYLは吸入空気量(新気量)であり、GEGRIN,GEGREX,及びGEGRTは、それぞれ内部還流排気量、外部還流排気量、及び全還流排気量である。
GATH=GAIRCYL+GEGRIN+GEGREX
=GAIRCYL+GEGRT (11)
REGRT=GEGRT/GATH
=(GATH-GAIRCYL)/GATH (12)
GATH=GAIRCYL+GPGC+GEGRIN+GEGREX
=GINGASCYL+GEGRT (13)
GPGC=GVAPOR+GPGACYL (14)
REGRT=GEGRT/GATH
=(GATH-GINGASCYL)/GATH (15)
ステップS11では、エンジン回転数NE及び吸気弁作動位相CAINに応じて設定されたGAWOTSTDマップを検索し、基準理論全開空気量GAWOTSTDを算出する。ステップS12では、上記式(16)による吸気温TAに応じた補正を行い、理論全開空気量GAWOTを算出する。
GATH=GAWOT×PBA/PBASTD (17)
GAIRCYL=GAIR×KC/NE (18)
GPGC=QPGC×KC/NE (19)
GINGASCYL=GAIRCYL+GPGC (20)
ステップS15では、前記式(15)により、全EGR率REGRTを算出する。
QRATE=QPGC/QPGCBASE (21)
ステップS61では、検出される吸入空気流量GAIRを下記式(22)に適用し、基本パージガス流量QPGCBASEを算出する。式(22)のKQPGBは、所定目標パージ率である。
QPGCBASE=GAIR×KQPGB (22)
QPGC=QPGCMD×KPGT (23)
ステップS69では、パージガス流量QPGCを下記式(24)に適用し、パージガス流量QPGCを目標駆動デューティPGCMDに変換する。KDUTYは、所定の変換係数であり、KDPBGは吸気圧PBAと大気圧PAとの差圧に応じて設定される差圧係数である。
PGCMD=QPGC×KDUTY/KDPBG (24)
KAFEV=KAFEV+DKEVAPOP (25)
KAFEV=KAFEV-DKEVAPOM (26)
KAFEVACT=KAFEV×QRATE (27)
ECU5のCPUは、算出された点火時期IGLOGに応じて点火プラグ15による点火を行う。
ステップS30では、図16に示すGAIRCYLC算出処理を実行し、補正吸入空気量GAIRCYLCを算出する。図16のステップS91では、パージガス量GPGC及び蒸発燃料濃度係数KAFEVACTを下記式(31)に適用し、バージガスに含まれる新気量を示す二次新気量GPGACYLを算出する。
GPGACYL=GPGC×(1-KAFEVACT) (31)
GAIRCYLC=GAIRCYL+GPGACYL (32)
IGKNOCK=IGKNOCKB+DCMPR+DEGRT (33)
CMPR1=VCC1/VCCTDC (7)
CMPR2=VCC2/VCCTDC (8)
CMPR3=VCC3/VCCTDC (9)
上述した図10に示す処理により算出される全EGR率REGRTは、スロットル弁開度THの変化速度が比較的低いときは、実際の全排気還流率と精度よく一致する。しかし、スロットル弁開度増加速度が高い過渡運転状態(以下「急加速運転状態」という)においては、実際に気筒に吸入される空気量GAIRACTの変化遅れのために、算出精度が低下するという課題がある。図20は、この課題を説明するためのタイムチャートであり、エンジン回転数NEが低回転の状態(例えば700rpm程度)から急加速運転状態に移行したときにおけるスロットル弁開度TH、吸気圧PBA、吸入空気量GAIRACT、及び算出される全EGR率REGRTの推移を示す。
2 吸気通路
3 スロットル弁
4 スロットル弁開度センサ(スロットル弁開度検出手段)
5 電子制御ユニット(全開吸入空気量算出手段、理論吸入空気量算出手段、蒸発燃料混合気量算出手段、吸入ガス量算出手段、排気還流率算出手段、蒸発燃料濃度算出手段、二次新気量算出手段、補正吸入空気量算出手段、最適点火時期算出手段、ノック限界点火時期算出手段、補正手段、有効開度算出手段)
8 吸気圧センサ(吸気圧検出手段)
11 クランク角度位置センサ(回転数検出手段)
13 吸入空気流量センサ(吸入空気量取得手段)
42 弁作動特性可変機構(吸気弁作動位相可変機構)
Claims (12)
- 吸気通路内に設けられたスロットル弁と、前記機関に燃料を供給する燃料タンク内で発生する蒸発燃料と空気の混合気である蒸発燃料混合気を前記吸気通路に供給する蒸発燃料通路とを備える内燃機関の制御装置において、
前記機関の回転数を検出する回転数検出手段と、
前記機関の吸気圧を検出する吸気圧検出手段と、
前記スロットル弁を全開にした状態に対応する吸入空気量である全開吸入空気量を、前記機関回転数に応じて算出する全開吸入空気量算出手段と、
前記機関の排気が燃焼室に還流されない状態に対応する理論吸入空気量を、前記全開吸入空気量及び前記吸気圧に応じて算出する理論吸入空気量算出手段と、
前記機関の吸入空気量を検出または推定する吸入空気量取得手段と、
前記蒸発燃料通路を介して前記吸気通路に供給される蒸発燃料混合気量を算出する蒸発燃料混合気量算出手段と、
前記蒸発燃料混合気量を用いて前記吸入空気量を補正することにより、吸入ガス量を算出する吸入ガス量算出手段と、
前記理論吸入空気量及び吸入ガス量を用いて排気還流率を算出する排気還流率算出手段とを備え、
前記排気還流率を用いて前記機関を制御することを特徴とする制御装置。 - 前記機関の出力を最大とする最適点火時期を前記排気還流率に応じて算出する最適点火時期算出手段を有し、前記最適点火時期を用いて前記機関の点火時期を制御する点火時期制御手段をさらに備える請求項1の制御装置。
- 前記蒸発燃料混合気中の蒸発燃料濃度を算出する蒸発燃料濃度算出手段と、
前記蒸発燃料混合気量及び蒸発燃料濃度に応じて、前記蒸発燃料混合気中の新気量を二次新気量として算出する二次新気量算出手段と、
前記二次新気量を用いて前記吸入空気量を補正することにより、補正吸入空気量を算出する補正吸入空気量算出手段とをさらに備え、
前記点火時期制御手段は、前記機関におけるノッキングの発生限界に対応するノック限界点火時期を、前記排気還流率及び補正吸入空気量に応じて算出するノック限界点火時期算出手段を有し、前記最適点火時期またはノック限界点火時期の何れか遅角側の点火時期を用いて前記点火時期の制御を行う請求項2の制御装置。 - 前記機関は吸気弁の作動位相を変更する吸気弁作動位相可変機構を備え、
前記点火時期制御手段は、前記作動位相に応じて前記ノック限界点火時期を補正する補正手段を有する請求項3の制御装置。 - 前記補正手段は、前記作動位相に応じて前記機関の実効圧縮比を算出し、該実効圧縮比に応じて前記ノック限界点火時期を補正する請求項4の制御装置。
- 前記スロットル弁の開度を検出するスロットル弁開度検出手段と、
前記スロットル弁開度の増加に対する前記吸気圧の増加率が所定増加率以下となる前記スロットル弁の有効開度を、前記機関回転数に応じて算出する有効開度算出手段とをさらに備え、
前記排気還流率算出手段は、前記スロットル弁開度が前記有効開度以上であるときは、前記排気還流率を「0」に設定する請求項1からの5の何れか1項の制御装置。 - 吸気通路内に設けられたスロットル弁と、前記機関に燃料を供給する燃料タンク内で発生する蒸発燃料と空気の混合気である蒸発燃料混合気を前記吸気通路に供給する蒸発燃料通路とを備える内燃機関の制御方法であって、
a)前記機関の回転数を検出し、
b)前記機関の吸気圧を検出し、
c)前記スロットル弁を全開にした状態に対応する吸入空気量である全開吸入空気量を、前記機関回転数に応じて算出し、
d)前記機関の排気が燃焼室に還流されない状態に対応する理論吸入空気量を、前記全開吸入空気量及び前記吸気圧に応じて算出し、
e)前記機関の吸入空気量を検出または推定し、
f)前記蒸発燃料通路を介して前記吸気通路に供給される蒸発燃料混合気量を算出し、
g)前記蒸発燃料混合気量を用いて前記吸入空気量を補正することにより、吸入ガス量を算出し、
h)前記理論吸入空気量及び吸入ガス量を用いて排気還流率を算出し、
i)前記排気還流率を用いて前記機関を制御するステップを備えることを特徴とする制御方法。 - 前記ステップi)は、
j)前記機関の出力を最大とする最適点火時期を前記排気還流率に応じて算出し、
k)前記最適点火時期を用いて前記機関の点火時期を制御するステップを含む請求項7の制御方法。 - l)前記蒸発燃料混合気中の蒸発燃料濃度を算出し、
m)前記蒸発燃料混合気量及び蒸発燃料濃度に応じて、前記蒸発燃料混合気中の新気量を二次新気量として算出し、
n)前記二次新気量を用いて前記吸入空気量を補正することにより、補正吸入空気量を算出するステップをさらに備え、
前記ステップk)は、
o)前記機関におけるノッキングの発生限界に対応するノック限界点火時期を、前記排気還流率及び補正吸入空気量に応じて算出するステップを含み、
前記最適点火時期またはノック限界点火時期の何れか遅角側の点火時期を用いて前記点火時期の制御が行われる請求項8の制御方法。 - 前記機関は吸気弁の作動位相を変更する吸気弁作動位相可変機構を備え、
前記ステップk)は、p)前記作動位相に応じて前記ノック限界点火時期を補正するステップをさらに含む請求項9の制御方法。 - 前記ステップp)は、
q)前記作動位相に応じて前記機関の実効圧縮比を算出し、
r)該実効圧縮比に応じて前記ノック限界点火時期を補正するステップを含む請求項10の制御方法。 - s)前記スロットル弁の開度を検出し、
t)前記スロットル弁開度の増加に対する前記吸気圧の増加率が所定増加率以下となる前記スロットル弁の有効開度を、前記機関回転数に応じて算出するステップをさらに備え、
前記ステップh)では、前記スロットル弁開度が前記有効開度以上であるときは、前記排気還流率が「0」に設定される請求項7からの11の何れか1項の制御方法。
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US20130245922A1 (en) | 2013-09-19 |
JPWO2012093515A1 (ja) | 2014-06-09 |
CN103168158A (zh) | 2013-06-19 |
EP2602461B1 (en) | 2016-07-27 |
EP2602461A1 (en) | 2013-06-12 |
EP2602461A4 (en) | 2014-05-14 |
US9181894B2 (en) | 2015-11-10 |
CN103168158B (zh) | 2015-11-25 |
JP5511989B2 (ja) | 2014-06-04 |
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