WO2012086717A1 - ポリテトラフルオロエチレン混合物 - Google Patents
ポリテトラフルオロエチレン混合物 Download PDFInfo
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- WO2012086717A1 WO2012086717A1 PCT/JP2011/079709 JP2011079709W WO2012086717A1 WO 2012086717 A1 WO2012086717 A1 WO 2012086717A1 JP 2011079709 W JP2011079709 W JP 2011079709W WO 2012086717 A1 WO2012086717 A1 WO 2012086717A1
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- ptfe
- polytetrafluoroethylene
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- homo
- mixture
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0023—Organic membrane manufacture by inducing porosity into non porous precursor membranes
- B01D67/0025—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching
- B01D67/0027—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching by stretching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
- B01D71/36—Polytetrafluoroethene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/42—Details of membrane preparation apparatus
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
Definitions
- the present invention relates to a polytetrafluoroethylene mixture that can be suitably used as a stretching material for producing a polytetrafluoroethylene porous membrane.
- a polytetrafluoroethylene porous membrane is a porous body having innumerable fine pores inside using polytetrafluoroethylene (hereinafter referred to as “PTFE”) having excellent heat resistance and chemical resistance. It is used for For example, it is used as a filter used in clean rooms, air conditioning equipment, turbines, and the like.
- PTFE polytetrafluoroethylene
- Patent Document 1 relates to a polytetrafluoroethylene porous material used for a microfiltration filter or the like, and a PTFE porous material comprising a mixture of PTFE having an average molecular weight of 2 million or more and PTFE having an average molecular weight of 1 million or less. The body is described.
- Patent Document 2 in a material for forming a tape, a filament, a film, a rod, a tube, or the like, for the purpose of providing thermal stability, a stretched structure in which nodes are connected by fibrils is drawn.
- Porous polytetrafluoroethylene material wherein the material comprises a mixture of two different polymers, one polymer is a polytetrafluoroethylene homopolymer and the other polymer is modified Is described.
- Patent Document 3 describes porous polytetrafluoroethylene obtained by decomposing polytetrafluoroethylene radiochemically, mixing the decomposed polytetrafluoroethylene with a high molecular weight emulsion polymer, and extruding the mixture. Has been.
- Patent Document 4 discloses a porous expanded PTFE article including an expanded PTFE resin including a first fine powder PTFE resin and a second fine powder PTFE resin, wherein the first PTFE resin is formed from the second PTFE resin.
- the second PTFE resin has the property of forming a thicker node (22) than the node formed from the first PTFE resin, and has the property of forming longer and longer fibrils (24)
- An expanded PTFE article is described that includes a plurality of nodes and fibrils and has a thickness of about 100 ⁇ m or more.
- JP-A-3-17136 Japanese National Patent Publication No. 10-505378 Japanese Unexamined Patent Publication No. 7-53755 JP 2010-018800 A
- a material that can form a PTFE porous membrane that can be uniformly stretched and has low pressure loss is required.
- two types of PTFE are blended as in Patent Documents 1 to 4, but with conventional materials, uniform stretching is performed, and a PTFE porous membrane with low pressure loss is manufactured. It was not possible to achieve both.
- biaxial stretching was difficult at a high stretch ratio even if the pressure loss was reduced.
- the mixture described in Patent Document 3 was difficult to be biaxially stretched and easily broken during stretching.
- the object of the present invention is to provide a material that is easy to biaxially stretch, can be uniformly stretched even at a high stretch ratio, and can form a PTFE porous membrane with low pressure loss.
- the present invention is a mixture of modified polytetrafluoroethylene having fibrillation properties and homopolytetrafluoroethylene, and the homopolytetrafluoroethylene has a breaking strength of 25 N or more. Fluoroethylene mixture.
- the polytetrafluoroethylene mixture of the present invention has the above-described configuration, it can be easily biaxially stretched, can be uniformly stretched even at a high stretch ratio, and can form a PTFE porous membrane with low pressure loss. Since the polytetrafluoroethylene porous membrane of the present invention is produced by stretching the polytetrafluoroethylene mixture, the membrane appearance is good and the pressure loss is low.
- FIG. 1 is a schematic cross-sectional view showing an outline of a roll stretching apparatus used in Examples.
- FIG. 2 is a schematic cross-sectional view showing the tenter stretching apparatus used in the examples.
- the polytetrafluoroethylene mixture of the present invention (hereinafter also referred to as “PTFE mixture”) is modified polytetrafluoroethylene (hereinafter also referred to as “modified PTFE”) and homopolytetrafluoroethylene (hereinafter referred to as “homo PTFE”). It is also a mixture.
- modified PTFE modified polytetrafluoroethylene
- homopolytetrafluoroethylene hereinafter referred to as “homo PTFE”. It is also a mixture.
- the modified PTFE / homo PTFE preferably has a modified PTFE / homo PTFE ratio of 5 to 99/95 to 1. From the viewpoint of reducing the pressure loss, it is more preferably 50 to 95/50 to 5. If the proportion of the modified PTFE is too large, it may be difficult to stretch uniformly, and if it is too small, the pressure loss of the PTFE porous membrane obtained from the PTFE mixture of the present invention may be increased.
- the modified PTFE has non-melt processability, and it is preferable that the modified PTFE alone is difficult to stretch at a high magnification.
- the modified PTFE is modified PTFE composed of tetrafluoroethylene [TFE] and a monomer other than TFE (hereinafter also referred to as “modified monomer”). It is preferable that the modified PTFE is uniformly modified.
- the modified PTFE is composed of a TFE unit based on TFE and a modified monomer unit based on a modified monomer.
- the modified monomer unit is preferably 0.005 to 0.500% by weight of the total monomer units. More preferably, it is 0.02 to 0.30% by weight.
- the modified monomer unit means a part derived from the modified monomer and part of the molecular structure of the modified PTFE, and the total monomer unit means all the single monomers in the molecular structure of the modified PTFE. It means a part derived from the body.
- the modified PTFE preferably has a cylindrical extrusion pressure at a reduction ratio 1600 of 70 MPa or more. More preferably, the cylindrical extrusion pressure at the reduction ratio 1600 is 80 MPa or more.
- the upper limit of the extrusion pressure is not particularly limited, and cannot be extruded by an extruder, and may be high enough to exceed the limit of measurement, for example, 110 MPa.
- a material that can be uniformly stretched and can form a PTFE porous membrane with low pressure loss can be obtained.
- a molded article such as a PTFE porous membrane obtained from the PTFE mixture of the present invention can be made excellent in homogeneity.
- the cylindrical extrusion pressure at the reduction ratio 1600 may be less than 70 MPa.
- the cylindrical extrusion pressure at the reduction ratio 1600 is a value measured in accordance with ASTM D 4895.
- ASTM D 4895 As a specific measurement method, 50 g of PTFE powder and 10.25 g of hydrocarbon oil (trade name Isopar G (registered trademark), manufactured by Exxon), which is an extrusion aid, were mixed in a glass bottle for 3 minutes, and the room temperature (25 Aging is performed for 1 hour at ⁇ 2 ° C., and then an extrusion die with a cylinder (inner diameter 25.4 mm) (with an aperture angle of 30 ° and an orifice at the lower end (orifice diameter: 0.65 mm, orifice length: 2 mm)) The above mixture is filled in, and a 1.2 MPa load is applied to the piston inserted into the cylinder and held for 1 minute.
- hydrocarbon oil trade name Isopar G (registered trademark), manufactured by Exxon
- the mixture is immediately extruded from the orifice at a ram speed of 20 mm / min at room temperature to obtain a rod-like material.
- a value obtained by dividing the pressure at the portion where the pressure is in an equilibrium state by the cylinder cross-sectional area can be used as the extrusion pressure.
- the modified PTFE preferably has a cylindrical extrusion pressure at a reduction ratio 100 (RR100) of 5 MPa or more, more preferably 8 MPa or more.
- the cylindrical extrusion pressure at the reduction ratio 100 is preferably 15 MPa or less.
- the cylindrical extrusion pressure at the reduction ratio 100 is a value obtained by the following method.
- 100 g of PTFE powder left at room temperature for 2 hours or more and 21.7 g of hydrocarbon oil (trade name: Isopar H (registered trademark) manufactured by Exxon) as an extrusion aid are placed in a glass bottle with a capacity of 900 cc for 3 minutes.
- an orifice (diameter 2.5 cm, land length 1.1 cm, introduction angle 30 °) under the conditions of reduction ratio 100, extrusion rate 51 cm / min, 25 ° C.
- the paste is extruded to obtain a bead (extruded product).
- the value obtained by dividing the load when the extrusion load is in an equilibrium state by the area of the cylinder used is defined as the column extrusion pressure at the reduction ratio 100.
- the modified PTFE preferably has a standard specific gravity [SSG] of 2.130 to 2.230. More preferably, it is 2.140 to 2.185. If the SSG of the modified PTFE is too large, it may be difficult to stretch uniformly, and if it is too small, the pressure loss may be increased. SSG is a value measured according to ASTM D 4895.
- the modified PTFE has a peak top at 333 to 345 ° C. in a heat of fusion curve obtained with a differential scanning calorimeter at a heating rate of 10 ° C./min for PTFE (A) that has not been heated to a temperature of 300 ° C. or higher. DSC melting point). More preferably, it has a peak top at 333 ° C. or more and less than 340 ° C. If the DSC melting point of the modified PTFE is large, the pressure loss may increase. If the melting point of the modified PTFE is large, the pressure loss may be increased.
- the differential scanning calorimetry [DSC] described above uses RDC220 (manufactured by SII NanoTechnology Co., Ltd.) temperature-calibrated in advance using indium and lead as a standard sample. 3 mg is put into an aluminum pan (crimp container), and a temperature range of 250 to 380 ° C. is raised at 10 ° C./min under an air stream of 200 ml / min. The standard sample is calibrated with heat using indium, lead, and tin, and the empty aluminum pan is sealed and used as the measurement reference. The obtained heat of fusion curve uses Muse standard analysis software (made by SII Nano Technology) as the DSC melting point at the temperature showing the peak top of the heat of fusion.
- RDC220 manufactured by SII NanoTechnology Co., Ltd.
- the modified PTFE preferably has an average primary particle size of 0.05 to 0.5 ⁇ m.
- the average primary particle size is determined by measuring the transmittance of the projection light having a wavelength of 550 nm with respect to the unit length of the aqueous dispersion whose polymer concentration is adjusted to 0.22% by mass, and the unidirectional diameter in the transmission electron micrograph.
- a calibration curve with the average primary particle diameter can be prepared, and the transmittance can be measured for the aqueous dispersion to be measured, and determined based on the calibration curve.
- the modifying monomer is not particularly limited as long as it can be copolymerized with TFE.
- perfluoroolefin such as hexafluoropropylene [HFP]; chlorofluoroolefin such as chlorotrifluoroethylene [CTFE];
- HFP hexafluoropropylene
- CTFE chlorofluoroolefin
- VDF hydrogen-containing fluoroolefins
- VDF vinylidene fluoride
- denatured monomer to be used may be 1 type, and multiple types may be sufficient as it.
- Rf represents a perfluoro organic group
- perfluoro organic group means an organic group in which all hydrogen atoms bonded to carbon atoms are substituted with fluorine atoms.
- the perfluoro organic group may have ether oxygen.
- perfluorovinyl ether examples include perfluoro (alkyl vinyl ether) [PAVE] in which Rf is a perfluoroalkyl group having 1 to 10 carbon atoms in the general formula (1).
- the perfluoroalkyl group preferably has 1 to 5 carbon atoms.
- perfluoroalkyl group in the PAVE examples include a perfluoromethyl group, a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, a perfluoropentyl group, and a perfluorohexyl group.
- Perfluoropropyl vinyl ether [PPVE] in which the group is a perfluoropropyl group is preferred.
- Rf is a perfluoro (alkoxyalkyl) group having 4 to 9 carbon atoms, and Rf is represented by the following formula:
- Rf is the following formula:
- n an integer of 1 to 4.
- the perfluoroalkylethylene is not particularly limited, and examples thereof include perfluorobutylethylene (PFBE) and perfluorohexylethylene.
- the modified monomer in the modified PTFE is preferably at least one selected from the group consisting of HFP, CTFE, VDF, PAVE, PFAE, and ethylene. PAVE is more preferable, and PPVE is still more preferable.
- the homo-PTFE is substantially composed of only TFE units.
- the homo-PTFE is obtained without using a modified monomer.
- the homo-PTFE preferably has a fibrillation property.
- the homo-PTFE has a fibrillation property, whereby a continuous extrudate (extruded strand) can be obtained by paste extrusion.
- the presence or absence of fibrillation can be determined by paste extrusion, which is a typical method for forming PTFE powder, which is a powder made from a TFE polymer.
- paste extrusion is possible because high molecular weight PTFE has fibrillation properties.
- an unfired molded product obtained by paste extrusion does not have substantial strength or elongation, for example, when the elongation breaks when pulled at 0%, it can be considered that there is no fibrillation property.
- the homo-PTFE is not fibrillated, the pressure loss of the porous membrane may increase.
- the homo-PTFE also has non-melt processability.
- the homo-PTFE preferably has a standard specific gravity [SSG] of 2.130 to 2.190. More preferably, it is 2.140 to 2.170. If the SSG is too low, the rollability may be deteriorated and the homogeneity of the porous film may be deteriorated, or the pressure loss of the porous film may be increased. If the SSG is too high, the film may be difficult to stretch uniformly. .
- SSG standard specific gravity
- the homo PTFE has a peak top (DSC melting point) of 335 to 347 ° C. in a melting heat curve obtained with a differential scanning calorimeter at a heating rate of 10 ° C./min for homo PTFE having no history of heating to a temperature of 300 ° C. or higher. ). More preferably, it has a peak top at 340 to 347 ° C. If the DSC melting point of homo-PTFE is low, it may be difficult to stretch uniformly.
- a specific method for measuring the DSC melting point of homo-PTFE includes the same method as that for the modified PTFE described above.
- the homo PTFE preferably has an average primary particle size of 0.05 to 0.5 ⁇ m.
- An average primary particle diameter can be measured by the same method as modified PTFE.
- the homo-PTFE preferably has a cylindrical extrusion pressure of 10 to 35 MPa at a reduction ratio 100. More preferably, the cylindrical extrusion pressure at the reduction ratio 100 is 15 to 30 MPa. If the cylindrical extrusion pressure at the reduction ratio 100 is too large, the pressure loss of the porous membrane may be increased, and if it is too small, it may be difficult to stretch uniformly.
- the cylindrical extrusion pressure at the reduction ratio 100 can be measured in the same manner as in modified PTFE.
- the homo-PTFE preferably has a stress relaxation time of 150 seconds or longer. More preferably, it is 300 seconds or more.
- the bead (extruded product) prepared by measuring the paste extrusion pressure at the reduction ratio 100 is cut to an appropriate length, each end is fixed so that the gap between the clamps is 38 mm, and heated to 300 ° C. in an air circulating furnace. Then, the stretched body a2 is formed by stretching the clamp at a stretching rate of 1000% / second until the total stretching becomes 2400%. Furthermore, the stretched body a2 (total length: 25 cm) is fixed to the fixture in a state of being pulled tightly, and the time required from the time when it is left in an oven at a temperature of 390 ° C.
- the stretched body a2 in the fixture is inserted into the oven through the (covered) slot on the side of the oven so that the temperature does not drop during placement of the stretched body a2 in the oven and is therefore No time is required for recovery as disclosed in US Pat. No. 4,576,869.
- the homo PTFE has a breaking strength of 25N or more. More preferably, it is 29N or more, More preferably, it is 35N or more.
- the breaking strength is as follows: PTFE (100 g) left at room temperature for 2 hours or more and 21.7 g of hydrocarbon oil (trade name: Isopar H (registered trademark), manufactured by Exxon) as an extrusion aid are placed in a glass bottle with a capacity of 900 cc. After mixing for 3 minutes and leaving in a constant temperature bath at 25 ° C. for 2 hours, an orifice (diameter 2.5 cm, land length 1.1 cm, introduction angle under the conditions of reduction ratio 100, extrusion speed 51 cm / min, 25 ° C.
- the shape of the PTFE mixture of the present invention is not particularly limited, and examples thereof include powder.
- the PTFE mixture of the present invention is preferably not stretched.
- the modified monomer unit is preferably 0.001 to 0.450% by mass with respect to all monomer units constituting all polymers in the mixture.
- the PTFE mixture of the present invention preferably has a standard specific gravity (SSG) of 2.130 to 2.190, more preferably 2.140 to 2.170.
- SSG standard specific gravity
- the PTFE mixture of the present invention preferably has a cylindrical extrusion pressure of 10 to 20 MPa at a reduction ratio 100.
- the measuring method of the cylindrical extrusion pressure at the reduction ratio 100 is the same as the measuring method of the cylindrical extrusion pressure at the reduction ratio 100 of the modified PTFE described above.
- the PTFE mixture of the present invention preferably has a breaking strength of 5 to 15N.
- breaking strength is in the appropriate range, a PTFE porous membrane that can be uniformly stretched and has low pressure loss can be formed.
- the PTFE mixture of the present invention preferably has a stress relaxation time of 100 to 600 seconds.
- the stress relaxation time can be measured by the same method as the stress relaxation time in homo-PTFE.
- the modified PTFE and homo-PTFE are obtained by emulsion polymerization from the viewpoint of forming a PTFE porous membrane that is easy to biaxially stretch, can be uniformly stretched even at a high stretch ratio, and has low pressure loss. preferable.
- the modified PTFE and homo-PTFE preferably have a specific surface area of 6 to 20 m 2 / g.
- the specific surface area in the above range is a specific surface area that PTFE obtained by emulsion polymerization usually has.
- the specific surface area is a value that can be measured using a surface analyzer according to the BET method.
- the modified PTFE and homo-PTFE preferably have an average primary particle size of 0.05 to 0.5 ⁇ m.
- the average primary particle size is determined by measuring the transmittance of 550 nm projection light with respect to the unit length of the aqueous dispersion whose polymer concentration is adjusted to 0.22% by mass and the unidirectional diameter in the transmission electron micrograph.
- a calibration curve with the average primary particle diameter is prepared, the transmittance is measured for the aqueous dispersion to be measured, and the calibration curve can be determined based on the calibration curve.
- the PTFE mixture of the present invention may contain a known additive in addition to the modified PTFE and homo-PTFE.
- a known additive in addition to the modified PTFE and homo-PTFE.
- the PTFE mixture of the present invention is used as a material for producing a PTFE porous membrane, it is also preferable to include carbon materials such as carbon nanotubes and carbon black, pigments, photocatalysts, activated carbon, antibacterial agents, adsorbents, deodorants and the like. .
- the PTFE mixture of the present invention can be produced by various methods.
- a method of mixing the modified PTFE powder and the homo PTFE powder with a general mixer or the like examples thereof include a method of obtaining a mixed powder by coagulating an aqueous dispersion containing modified PTFE and homo-PTFE.
- the PTFE mixture of the present invention is obtained from a mixed powder (co-coagulated powder) obtained by co-coagulation of modified PTFE and homo-PTFE in that a porous membrane with little variation in pressure loss can be obtained. It is preferable to consist of.
- an aqueous dispersion containing modified PTFE and homo-PTFE is coagulated, that is, modified PTFE and homo-PTFE.
- a method of co-coagulating PTFE is preferred.
- the variation in the pressure loss of the PTFE porous membrane can be represented by, for example, a pressure loss variation coefficient. When the variation in pressure loss is small, the coefficient of variation in pressure loss is small. When the variation coefficient of pressure loss is large, it is estimated that there is variation in the pore diameter of the membrane, and it is considered that the membrane is inhomogeneous as compared with the one having a small variation coefficient of pressure loss.
- Examples of the co-coagulation method include: (i) a method in which an aqueous dispersion of modified PTFE and an aqueous dispersion of homo-PTFE are mixed and then coagulated; (ii) a powder of modified PTFE is mixed with a homo-PTFE powder. Examples include a method of coagulating after adding to an aqueous dispersion, and (iii) a method of coagulating after adding homo-PTFE powder to an aqueous dispersion of modified PTFE. As the co-coagulation method, the method (i) is preferable because it is easy to uniformly disperse.
- the co-coagulation is preferably carried out by adding an acid such as nitric acid, hydrochloric acid, or sulfuric acid; and metal salt such as magnesium chloride, calcium chloride, sodium chloride, aluminum sulfate, magnesium sulfate, or barium sulfate.
- an acid such as nitric acid, hydrochloric acid, or sulfuric acid
- metal salt such as magnesium chloride, calcium chloride, sodium chloride, aluminum sulfate, magnesium sulfate, or barium sulfate.
- a PTFE porous membrane By molding the PTFE mixture of the present invention, a PTFE porous membrane can be obtained.
- a polytetrafluoroethylene porous membrane formed by stretching the PTFE mixture is also one aspect of the present invention. Since the PTFE porous membrane of the present invention is composed of the above PTFE mixture, the membrane appearance is excellent and the pressure loss is low. In addition, the uniformity of the film is excellent.
- the film thickness of the PTFE porous membrane is preferably 5 ⁇ m or more. More preferably, it is 10 micrometers or more, More preferably, it is 20 micrometers or more. If the film thickness is too thin, the mechanical strength may decrease. Moreover, although the upper limit of a film thickness is not specifically limited, For example, it is 100 micrometers.
- the method for producing the PTFE porous membrane is not particularly limited, and a conventionally known method can be used.
- a liquid lubricant such as solvent naphtha or white oil is added to the PTFE mixture, and paste extrusion is performed in a rod shape. Thereafter, the rod-like paste extrudate is rolled to obtain a PTFE green body (PTFE green tape). And can be produced by stretching the PTFE green tape.
- Examples of the use of the PTFE mixture of the present invention and the porous membrane obtained therefrom include the following.
- Electrochemical field Dielectric material prepreg EMI shielding material, heat transfer material, etc. More specifically, printed circuit boards, electromagnetic shielding materials, insulating heat transfer materials, insulating materials, etc.
- Sealing materials gaskets, packing, pump diaphragms, pump tubes, aircraft sealing materials, etc.
- Air filtration field ULPA filter for semiconductor manufacturing
- HEPA filter for hospital and semiconductor manufacturing
- cylindrical cartridge filter for industrial use
- bag filter for industrial use
- heat resistant bag filter for exhaust gas treatment
- heat resistant pleated filter For exhaust gas treatment, SINBRAN filter (for industrial use), catalyst filter (for exhaust gas treatment), filter with adsorbent (for HDD incorporation), vent filter with adsorbent (for HDD incorporation), vent filter (for HDD incorporation, etc.), Filters for vacuum cleaners (for vacuum cleaners), general-purpose multilayer felt materials, cartridge filters for GT (for compatible products for GT), cooling filters (for electronic equipment housings), etc.
- Ventilation / internal pressure adjustment field Freeze-drying materials such as freeze-drying containers, automotive ventilation materials for electronic circuits and lamps, container applications such as container caps, protective ventilation applications for electronic devices, medical ventilation applications, etc. .
- Liquid filtration field Semiconductor liquid filtration filter (for semiconductor production), hydrophilic PTFE filter (for semiconductor production), chemical filter (for chemical treatment), pure water production line filter (for pure water production), backwash liquid Filtration filter (for industrial wastewater treatment) etc.
- Textile field PTFE fiber fiber material
- sewing thread textile
- woven thread textile
- rope etc.
- Implants in the medical field are implants in the medical field (stretched products), artificial blood vessels, catheters, general surgery (tissue reinforcement materials), head and neck products (dura substitute), oral health (tissue regeneration medicine), orthopedics (bandages), etc.
- the PTFE porous membrane of the present invention has a low pressure loss, it is particularly useful as a filter medium for ULPA filters, HEPA filters, and various medium performance air filters.
- the PTFE porous membrane of the present invention when used as an air filter medium, it can be used alone, but at least one side is reinforced with a breathable support material for better handling.
- a breathable support material for better handling.
- the breathable support material supports the porous membrane.
- the breathable support material is preferably bonded to the porous membrane.
- the support material is not particularly limited as long as it has air permeability and can support the porous membrane, but a nonwoven fabric is preferable.
- nonwoven fabric examples include a polyethylene terephthalate (PET) fiber nonwoven fabric, a polybutylene terephthalate (PBT) fiber nonwoven fabric, a core-sheath nonwoven fabric (PET / PE core) in which the core component is PET and the sheath component is polyethylene (PE). / Sheath non-woven fabric), a core-sheath non-woven fabric (PET / PBT core / sheath non-woven fabric) with a core component of PET and a sheath component of PBT, a core-sheath structure with a core component of high-melting point PET and a sheath component of low-melting point PET.
- PET polyethylene terephthalate
- PBT polybutylene terephthalate
- Non-woven fabric high-melting point PET / low-melting point PET core / sheathed nonwoven fabric
- non-woven fabric composed of composite fibers of PET fibers and PBT fibers
- non-woven fabric composed of composite fibers of high-melting point PET fibers and low-melting point PET fibers, and the like.
- the support material preferably has high air permeability and low pressure loss so as not to hinder the effects of the present invention.
- the performance of the filter medium is mainly derived from the performance of the porous membrane made of polytetrafluoroethylene, and a sufficiently large amount of dust can be retained without using a support material having a prefilter function as the support material.
- a melt blown nonwoven fabric or the like may be used as a support material for the purpose of further increasing the amount of dust retention.
- the pore diameter of the support material is preferably larger than the pore diameter of the polytetrafluoroethylene porous membrane.
- the basis weight of the nonwoven fabric used for the support material is usually 10 to 600 g / m 2 , preferably 15 to 300 g / m 2 , more preferably 15 to 100 g / m 2 .
- the film thickness of the nonwoven fabric used for the support material is preferably 0.10 to 0.52 mm.
- a breathable support material having a large amount of dust on the upstream side of the airflow for example, Japanese Patent Application Laid-Open No. 2000-300921, JP-A-2008-525692, US Pat. No. 6,808,553
- a known means such as the one described can secure the amount of collected dust).
- the PTFE mixture of the present invention is preferably a stretched material.
- the present invention also includes the use of the PTFE mixture of the present invention to produce a PTFE porous membrane.
- the present invention also includes a method for producing a polytetrafluoroethylene porous membrane characterized by including a step of stretching the mixture of the present invention.
- Average primary particle size Average primary particle size determined by measuring the transmittance of projection light at 550 nm with respect to the unit length of an aqueous dispersion whose polymer concentration was adjusted to 0.22% by mass, and the unidirectional diameter in a transmission electron micrograph. A calibration curve with the particle diameter can be prepared, the transmittance can be measured for the aqueous dispersion to be measured, and the calibration curve can be determined based on the calibration curve.
- Modified amount (content of modified monomer unit) In Production Examples 1 and 3, the modification amount (% by weight) of perfluoropropyl vinyl ether in the polymer was calculated by the method described in JP-A-2005-298581. That is, the value obtained by multiplying 0.14 to the ratio of the absorption value of the absorption values and 935cm -1 of 995 cm -1 in the infrared absorption spectrum bands of the sample polymer. In Production Example 5, the modification amount of perfluoropropyl vinyl ether and the modification amount (% by weight) of hexafluoropropylene in the polymer were determined by nuclear magnetic resonance spectrum measurement.
- Break strength The bead (extruded product) prepared by measuring the paste extrusion pressure in the above RR100 was cut to an appropriate length, each end was fixed so that the clamp interval was 51 mm, and heated to 300 ° C. in an air circulating furnace. Then, for the stretched body a1 prepared by stretching the clamp at a stretching rate of 100% / second until the total stretching ratio becomes 24 times, using a tensile tester (trade name: AGS-500D, manufactured by Shimadzu Corporation), It was measured as the strength at break when pulled at a rate of 300 mm / min at room temperature.
- the bead (extruded product) prepared by measuring the paste extrusion pressure in the above RR100 was cut to an appropriate length, each end was fixed so that the gap between the clamps was 38 mm, and the temperature was increased to 300 ° C. in an air circulating furnace.
- a stretched body a2 was prepared by heating, and then stretching the clamp at a stretching rate of 1000% / second until the total stretching was 2400%. Furthermore, the stretched body a2 (total length: 25 cm) was fixed to the fixture in a state of being pulled tightly, and the time required to break after being left in an oven at a temperature of 390 ° C. was determined as the stress relaxation time.
- the stretched body a2 in the fixture is inserted into the oven through the (covered) slot on the side of the oven so that the temperature does not drop during placement of the stretched body a2 in the oven and is therefore No time is required for recovery as disclosed in US Pat. No. 4,576,869.
- RR1600 paste extrusion pressure Measured according to ASTM D 4895. 50 g of PTFE and 10.25 g of hydrocarbon oil (trade name Isopar G (registered trademark), manufactured by Exxon) as an extrusion aid are mixed in a glass bottle for 3 minutes and aged at room temperature (25 ⁇ 2 ° C.) for 1 hour. Next, the above mixture is filled in an extrusion die with a cylinder (inner diameter 25.4 mm) (with an aperture angle of 30 ° and an orifice (orifice diameter: 0.65 mm, orifice length: 2 mm) at the lower end) and inserted into the cylinder. A load of 1.2 MPa is applied to the piston and held for 1 minute.
- the mixture is immediately extruded from the orifice at room temperature at a ram speed of 20 mm / min to obtain a rod-like material.
- a value obtained by dividing the pressure at the portion where the pressure is in an equilibrium state by the cylinder cross-sectional area is defined as the extrusion pressure.
- PTFE powder mixed with the above-mentioned extrusion aid is put into a 100 mm ⁇ preforming machine, and after reaching a pressure of 3 MPa, it is held for 10 minutes to obtain a preform.
- the preform is put into an extruder having an inner diameter of 100 mm ⁇ , in which a die having an inner diameter of 16 mm ⁇ is previously set at 50 ° C., and then extruded.
- the obtained sheet is heated to 180 ° C. to completely remove the extrusion aid, thereby obtaining a PTFE sheet.
- the PTFE sheet is unwound from the unrolled roll 1 of the unfired film 1 at a speed of 1.0 m / min, and the final winding speed is 5 m / min.
- the film is stretched 5 times in the machine direction under the condition of a temperature of 250 ° C.
- the obtained 5-fold stretched sheet is stretched at a stretch ratio of 36 times in the width direction using a device (tenter) shown in the left half of FIG. 2 that can be sandwiched between continuous clips, heat-set, and PTFE porous membrane Got.
- the stretching temperature at this time was 220 ° C.
- the heat setting temperature was 360 ° C.
- the stretching speed was 500% / second.
- PTFE porous membrane thickness gauge (1D-110MH type, manufactured by Mitutoyo Corporation) measure the total film thickness by stacking five PTFE porous membranes stretched 5 times in length and 36 times in width. A value obtained by dividing the value by 5 was defined as one film thickness.
- Pressure loss PTFE porous membrane stretched 5 times in length x 36 times in width is set in a filter holder with a diameter of 100 mm, the inlet side is pressurized with a compressor, and the flow rate of air permeated with a flowmeter is 5.3 cm / sec. It was adjusted. About the said PTFE porous membrane, pressure loss was measured with the manometer about 100 places arbitrarily selected so that it might not overlap, and the average value was calculated
- Example 1 In accordance with the method described in Example 5 of International Publication No. 2000/02935.
- a stainless steel (SUS316) anchor-type stirring blade and a temperature control jacket are provided, and a 6-liter stainless steel (SUS316) autoclave is charged with 2960 ml of deionized water, 120 g of paraffin wax, and 0.6 g of ammonium perfluorooctanoate. Then, while heating to 70 ° C., the inside of the system was replaced with nitrogen gas three times and TFE gas twice to remove oxygen. Thereafter, the internal pressure was adjusted to 1.03 MPa with TFE gas and stirred at 280 rpm, and the internal temperature was kept at 70 ° C.
- TFE consumption When the amount of TFE consumption reached 150 g, 12 g of a 20 wt% ammonium perfluorooctanoate aqueous solution was injected with TFE, and when the amount of TFE consumption reached 1350 g, methanol 0.1% was added to 5 ml of deionized water. An aqueous solution in which 20 g was dissolved was press-fitted with TFE.
- aqueous dispersion A of modified PTFE was obtained.
- the resulting aqueous dispersion had a polymer concentration of 32.9% by weight and an average primary particle size of 0.24 ⁇ m.
- a stainless steel (SUS316) stirring blade, a baffle plate, and a temperature control jacket are provided, and the polymer concentration is 14% by weight by filtering the paraffin into a 6 liter stainless steel (SUS316) coagulation tank.
- 3 L of an aqueous PTFE dispersion A diluted with deionized water was charged.
- aqueous dispersion B of homo-PTFE was obtained.
- the resulting aqueous dispersion had a polymer concentration of 30.2% by weight and an average primary particle size of 0.32 ⁇ m.
- Production Example 3 In accordance with the method described in Comparative Example 1 of JP-A-10-53624.
- 2980 ml of deionized water 120 g of paraffin wax and 3.0 g of ammonium perfluorooctanoate were charged, and heated to 70 ° C. three times with nitrogen gas and twice with TFE gas. To remove oxygen. Thereafter, the internal pressure was adjusted to 1.15 MPa with TFE gas and the mixture was stirred at 280 rpm, and the internal temperature was kept at 70 ° C.
- aqueous dispersion C of modified PTFE had a polymer concentration of 30.1% by weight and an average primary particle size of 0.18 ⁇ m.
- Production Example 4 In accordance with the method described in Example 4 of JP-B-58-39443.
- 2980 ml of deionized water 120 g of paraffin wax and 3.0 g of ammonium perfluorooctanoate were charged, and heated to 70 ° C. three times with nitrogen gas and twice with TFE gas. To remove oxygen. Thereafter, the internal pressure was adjusted to 0.85 MPa with TFE gas and the mixture was stirred at 250 rpm, and the internal temperature was kept at 70 ° C.
- aqueous dispersion D of homo-PTFE was obtained.
- the obtained aqueous dispersion had a polymer concentration of 23.0% by weight and an average primary particle size of 0.33 ⁇ m.
- TFE When the consumption of TFE reached 150 g, 19.5 g of a 20 wt% aqueous solution of ammonium perfluorooctanoate was injected with TFE, and the reaction was continued. When the consumption of TFE reached 1350 g, an aqueous solution in which 0.50 g of methanol was dissolved in 5 ml of deionized water and 3.55 g of hexafluoropropylene (HFP) were injected with TFE.
- HFP hexafluoropropylene
- aqueous dispersion E of modified PTFE was obtained.
- the resulting aqueous dispersion had a polymer concentration of 32.8% by weight and an average primary particle size of 0.25 ⁇ m.
- Example 1 In the same coagulation tank as in Production Example 1, 2.1 L of an aqueous dispersion A of modified PTFE and 0 of an aqueous dispersion B of homo-PTFE were obtained by filtering out paraffin and diluting the polymer concentration to 14% by weight with deionized water. .9L charged.
- Example 2 Example 1 except that the mixing ratio of the aqueous dispersion A of modified PTFE and the aqueous dispersion B of homo-PTFE is changed so that the ratio of the solid content of the modified PTFE and homo-PTFE becomes the numerical value described in Table 1.
- the obtained fine powder mixture was subjected to various measurements and evaluations in the same manner as in Example 1.
- Example 3 The aqueous dispersion of modified PTFE used as a raw material was changed to the aqueous dispersion C obtained in Production Example 3, and the mixing ratio of the aqueous dispersion C of modified PTFE and the aqueous dispersion B of homo-PTFE was changed to the modified PTFE and homo Co-coagulation was carried out in the same manner as in Example 1 except that the solid content ratio of PTFE was changed to the numerical values shown in Table 1 to obtain a fine powder composed of modified PTFE and homo-PTFE. The obtained fine powder mixture was subjected to various measurements and evaluations in the same manner as in Example 1.
- Example 5 Modified PTFE fine powder C2.1 kg and TFE homopolymer fine powder B 0.9 kg were charged in a 15 L plastic bottle and mixed for 5 minutes with a tumbler mixer to obtain a fine powder mixture of modified PTFE and TFE homopolymer. Various measurements and evaluations were performed on the obtained fine powder mixture.
- Homo PTFE fine powder F was obtained according to the method described in Example 2 of WO2010 / 113950 pamphlet (SSG: 2.152, paste extrusion not possible with RR1600, RR100 paste extrusion pressure: 19.1 MPa, Breaking strength: 35.2 N).
- Example 6 An aqueous dispersion C of modified PTFE is used instead of the aqueous dispersion A of modified PTFE, an aqueous dispersion F of homo-PTFE is used instead of the aqueous dispersion B of homo-PTFE, and an aqueous dispersion C of modified PTFE and homo-PTFE are used.
- the mixing ratio with the aqueous dispersion F was changed in the same manner as in Example 1 except that the solid content ratio of the modified PTFE and the homo-PTFE was changed to the value shown in Table 1.
- a fine powder mixture of PTFE was obtained. The obtained fine powder mixture was subjected to various measurements and evaluations in the same manner as in Example 1.
- Example 7 An aqueous dispersion G of homo-PTFE was obtained according to the method described in Example 3 of International Publication No. 2007/119829 (SSG: 2.158, paste extrusion not possible with RR1600, RR100 paste extrusion pressure: 16.2 MPa. , Breaking strength: 24.0 N).
- Comparative Example 8 Instead of the aqueous dispersion B of homo-PTFE, the aqueous dispersion G of homo-PTFE was used, and the mixing ratio of the aqueous dispersion A of modified PTFE and the aqueous dispersion G of homo-PTFE was changed to the solid content ratio of the modified PTFE and homo-PTFE.
- the mixture was changed in the same manner as in Example 2 except that the value was changed to the value shown in Table 1 to obtain a fine powder mixture of modified PTFE fine powder and homo-PTFE fine powder.
- the obtained fine powder mixture was subjected to various measurements and evaluations in the same manner as in Example 1.
- Table 1 The results of each example and each comparative example are shown in Table 1.
- “A” indicates that any one of the PTFE aqueous dispersion A and the PTFE fine powder A was used.
- the PTFE mixture of the present invention is a material that can be suitably used as a stretched material, and is particularly suitable as a material for producing a PTFE porous membrane.
- Unwinding film unwinding roll 2 18: Winding roll 3, 4, 5, 8, 9, 10, 11, 12: Roll 6, 7: Heat roll 13: Unwinding roll 14 for longitudinally oriented film : Preheating zone 15: Stretching zone 16: Heat fixing zone 17: Laminate roll
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Abstract
Description
CF2=CF-ORf(1)
(式中、Rfは、パーフルオロ有機基を表す。)で表されるパーフルオロ不飽和化合物等が挙げられる。本明細書において、上記「パーフルオロ有機基」とは、炭素原子に結合する水素原子が全てフッ素原子に置換されてなる有機基を意味する。上記パーフルオロ有機基は、エーテル酸素を有していてもよい。
上記共凝析の方法としては、均一に分散し易い点で、上記(i)の方法が好ましい。
誘電材料プリプレグ、EMI遮蔽材料、伝熱材料等。より詳細には、プリント配線基板、電磁遮蔽シールド材、絶縁伝熱材料、絶縁材料等。
ガスケット、パッキン、ポンプダイアフラム、ポンプチューブ、航空機用シール材等。
ULPAフィルター(半導体製造用)、HEPAフィルター(病院・半導体製造用)、円筒カートリッジフィルター(産業用)、バグフィルター(産業用)、耐熱バグフィルタ-(排ガス処理用)、耐熱プリーツフィルター(排ガス処理用)、SINBRANフィルター(産業用)、触媒フィルター(排ガス処理用)、吸着剤付フィルター(HDD組込み用)、吸着剤付ベントフィルター(HDD組込み用)、ベントフィルター(HDD組込み用他)、掃除機用フィルター(掃除機用)、汎用複層フェルト材、GT用カートリッジフィルター(GT向け互換品用)、クーリングフィルター(電子機器筐体用)等。
凍結乾燥用の容器等の凍結乾燥用材料、電子回路やランプ向けの自動車用換気材料、容器キャップ向け等の容器用途、電子機器向け等の保護換気用途、医療用換気用途等。
半導体液ろ過フィルター(半導体製造用)、親水性PTFEフィルター(半導体製造用)、化学薬品向けフィルター(薬液処理用)、純水製造ライン用フィルター(純水製造用)、逆洗型液ろ過フィルター(産業排水処理用)等。
衣類(民生衣類向け)、ケーブルガイド(バイク向け可動ワイヤ)、バイク用衣服(民生衣服向け)、キャストライナー(医療サポーター)、掃除機フィルター、バグパイプ(楽器)、ケーブル(ギター用信号ケーブル等)、弦(弦楽器用)等。
PTFE繊維(繊維材料)、ミシン糸(テキスタイル)、織糸(テキスタイル)、ロープ等。
体内埋設物(延伸品)、人工血管、カテーテル、一般手術(組織補強材料)、頭頸部製品(硬膜代替)、口内健康(組織再生医療)、整形外科(包帯)等。
ASTM D 4895に準拠して測定した。
水性分散液(Xg)を150℃にて3時間加熱した加熱残分(Zg)に基づき、式:P=Z/X×100(%)にて決定した。
ポリマー濃度を0.22質量%に調整した水性分散液の単位長さに対する550nmの投射光の透過率と、透過型電子顕微鏡写真における定方向径を測定して決定された平均一次粒子径との検量線を作成し、測定対象である水性分散液について、上記透過率を測定し、上記検量線をもとに決定できる。
作製例1及び3では、ポリマー中のパーフルオロプロピルビニルエーテル変性量(重量%)は、特開2005-298581号公報記載の方法により計算した。即ち、試料ポリマーの赤外吸収スペクトルバンドにおける995cm-1の吸収値と935cm-1の吸収値との比に0.14を乗じて得られる値とした。
作製例5では、ポリマー中のパーフルオロプロピルビニルエーテル変性量及びヘキサフルオロプロピレンの変性量(重量%)は、核磁気共鳴スペクトル測定により求めた。
室温で2時間以上放置したPTFE100gと、押出助剤である炭化水素油(商品名:アイソパーH(登録商標)、エクソン社製)21.7gとを、容量900ccのガラス瓶に入れ、3分間混合し、2時間、25℃の恒温槽に放置した後、リダクションレシオ100、押出速度51cm/分、25℃の条件で、オリフィス(直径2.5cm、ランド長1.1cm、導入角30゜)を通して、ペースト押出を行い、ビード(押出成形体)を得る。このペースト押出において、押出負荷が平衡状態になったときの負荷について、使用したシリンダーの面積で除した値を押出圧力とした。
上記RR100におけるペースト押出圧力の測定により作成したビード(押出成形体)を適当な長さに切断し、クランプ間隔51mmとなるよう各末端を固定し、空気循環炉中で300℃に加熱し、次いでクランプを総延伸率24倍となるまで延伸速度100%/秒で延伸することにより作成した延伸体a1について、引張試験機(商品名:AGS-500D、島津製作所社製)を用いて、室温で300mm/分の速度で引っ張った際における破断時の強度として測定した。
上記RR100におけるペースト押出圧力の測定により作成したビード(押出成形体)を適当な長さに切断し、クランプ間が38mmとなるよう各末端を固定し、空気循環炉中で300℃に加熱し、次いでクランプを総延伸2400%となるまで延伸速度1000%/秒で延伸することにより、延伸体a2を作成した。更に、延伸体a2(全長25cm)をぴんと引っ張った状態で固定具に固定し、390℃の温度下のオーブン中に放置した時から破断するまでに要する時間を、応力緩和時間として求めた。固定具における延伸体a2は、オーブンの側部にある(覆われた)スロットを通してオーブンに挿入されるので、延伸体a2をオーブンに配置する間に温度は下降することがなく、それゆえに米国特許第4,576,869号に開示されたように回復にしばしの時間を必要としない。
ASTM D 4895に準拠して測定した。
PTFE50gと押出助剤である炭化水素油(商品名アイソパーG(登録商標)、エクソン社製)10.25gとをガラス瓶中で3分間混合し、室温(25±2℃)で1時間熟成する。次に、シリンダー(内径25.4mm)付きの押出ダイ(絞り角30°で、下端にオリフィス(オリフィス直径:0.65mm、オリフィス長:2mm)を有する)に上記混合物を充填し、シリンダーに挿入したピストンに1.2MPaの負荷を加えて1分間保持する。その後、直ちに室温においてラム速度20mm/分で上記混合物をオリフィスから押出し、ロッド状物を得る。押出後半において、圧力が平衡状態になる部分の圧力をシリンダー断面積で除した値を押出圧力とする。
下記(1)の方法で作成したPTFEシートを、下記(2)の方法で縦5倍×横36倍に延伸し、得られた延伸シート(PTFE多孔質膜)について外観を目視して評価した。
PTFE3kgと、押出助剤(製品名:アイソパーM、エクソン社製)780gとを15Lポリ瓶に投入し、100rpmで20分間混合し、40℃の炉に12時間静置して、押出助剤を充分に浸透させる。
図1で示す複数のロールを備えた延伸装置を用い、上記PTFEシートを未焼成フィルムの巻き出しロール1から繰り出し速度1.0m/分、最終の巻取り速度5m/分、温度250℃の条件で、縦方向に5倍に延伸する。
得られた5倍延伸シートを、連続クリップで挟むことのできる図2の左半分に示す装置(テンター)を用いて幅方向に延伸倍率36倍で延伸し、熱固定を行い、PTFE多孔質膜を得た。この時の延伸温度は220℃、熱固定温度は360℃、また延伸速度は500%/秒であった。
◎ :均一
○ :均一(一部にムラ有り)
△ :ムラが多い
× :部分的に破断
××:破断する(全体的に破断)
膜厚計(1D-110MH型、ミツトヨ社製)を使用し、上記縦5倍×横36倍に延伸したPTFE多孔質膜を5枚重ねて全体の膜厚を測定し、その値を5で割った数値を1枚の膜厚とした。
上記縦5倍×横36倍に延伸したPTFE多孔質膜を直径100mmのフィルタホルダーにセットし、コンプレッサーで入り口側を加圧し、流速計で空気の透過する流速を5.3cm/秒に調整した。上記PTFE多孔質膜について、重複しないように任意に選択した100箇所についてマノメータにて圧力損失を測定し、その平均値を求めた。
上記100箇所の圧力損失の数値より標準偏差を求め、上記圧力損失の平均値から、式1のとおり圧力損失の変動係数を計算した。
式1 圧力損失の変動係数(%)=(100箇所の圧力損失の標準偏差)/(100箇所の圧力損失の平均値)×100
国際公開第2000/02935号パンフレットの実施例5記載の方法に準じた。
ステンレス鋼(SUS316)製アンカー型撹拌翼と温度調節用ジャケットを備え、内容量が6リットルのステンレス鋼(SUS316)製オートクレーブに、脱イオン水2960ml、パラフィンワックス120g及びパーフルオロオクタン酸アンモニウム0.6gを仕込み、70℃に加温しながら窒素ガスで3回、TFEガスで2回、系内を置換して酸素を除いた。その後、TFEガスで内圧を1.03MPaにして280rpmで撹拌し、内温を70℃に保った。
国際公開第2007/119829号パンフレットの実施例4記載の方法に準じた。
作製例1と同様のオートクレーブに、脱イオン水2980ml、パラフィンワックス150g及びパーフルオロオクタン酸アンモニウム4.5gを仕込み、70℃に加温しながら窒素ガスで3回、TFEガスで2回、系内を置換して酸素を除いた。その後、TFEガスで内圧を2.60MPaにして250rpmで撹拌し、内温を70℃に保った。
特開平10-53624号公報の比較例1記載の方法に準じた。
作製例1と同様のオートクレーブに、脱イオン水2980ml、パラフィンワックス120g及びパーフルオロオクタン酸アンモニウム3.0gを仕込み、70℃に加温しながら窒素ガスで3回、TFEガスで2回、系内を置換して酸素を除いた。その後、TFEガスで内圧を1.15MPaにして280rpmで撹拌し、内温を70℃に保った。
特公昭58-39443号公報の実施例4記載の方法に準じた。
作製例1と同様のオートクレーブに、脱イオン水2980ml、パラフィンワックス120g及びパーフルオロオクタン酸アンモニウム3.0gを仕込み、70℃に加温しながら窒素ガスで3回、TFEガスで2回、系内を置換して酸素を除いた。その後、TFEガスで内圧を0.85MPaにして250rpmで撹拌し、内温を70℃に保った。
国際公開第2006/54612号パンフレットの実施例4記載の方法に準じて、以下の実験を行った。
作製例1と同様の凝析槽に、パラフィンを濾別しポリマー濃度を14重量%まで脱イオン水で希釈した変性PTFEの水性分散液Aを2.1L、ホモPTFEの水性分散液Bを0.9L仕込んだ。
変性PTFEの水性分散液A及びホモPTFEの水性分散液Bの混合比率を、変性PTFEとホモPTFEの固形分の比率が表1記載の数値になるように変更すること以外は実施例1と同様に共凝析を行い、変性PTFEとホモPTFEからなるファインパウダー混合物を得た。得られたファインパウダー混合物について、実施例1と同様に各種測定及び評価を行った。
原料として用いる変性PTFEの水性分散液を作製例3で得られた水性分散液Cに変更し、さらに変性PTFEの水性分散液CとホモPTFEの水性分散液Bの混合比率を、変性PTFEとホモPTFEの固形分の比率が表1記載の数値になるように変更すること以外は実施例1と同様に共凝析を行い、変性PTFEとホモPTFEからなるファインパウダーを得た。得られたファインパウダー混合物について、実施例1と同様に各種測定及び評価を行った。
変性PTFEのファインパウダーC2.1kgと、TFEホモポリマーのファインパウダーB0.9kgを15Lポリ瓶に仕込み、タンブラーミキサーで5分間混合し、変性PTFEとTFEホモポリマーのファインパウダー混合物を得た。得られたファインパウダー混合物について、各種測定及び評価を行った。
原料として用いるホモPTFEの水性分散液を作製例4で得られた水性分散液Dに変更し、さらに変性PTFEの水性分散液AとホモPTFEの水性分散液Dの混合比率を、変性PTFEとホモPTFEの固形分の比率が表1記載の数値になるように変更すること以外は実施例1と同様に共凝析を行い、変性PTFEとホモPTFEからなるファインパウダーを得た。得られたファインパウダー混合物について、実施例1と同様に各種測定及び評価を行った。
作製例5で得られた変性PTFEのファインパウダーEと作製例4で得られたホモPTFEのファインパウダーDを、表1記載の混合比率で15Lポリ瓶に仕込み、タンブラーミキサーで5分間混合し、変性PTFEとホモPTFEのファインパウダー混合物を得た。得られたファインパウダー混合物について、実施例1と同様に各種測定及び評価を行った。
作製例3で得られた変性PTFEのファインパウダーCについて、実施例1と同様に各種測定及び評価を行った。
作製例4で得られたホモPTFEのファインパウダーDについて、実施例1と同様に各種測定及び評価を行った。
作製例2で得られたホモPTFEのファインパウダーBについて、実施例1と同様に各種測定及び評価を行った。
国際公開第2010/113950号パンフレットの実施例2記載の方法に準じ、ホモPTFEのファインパウダーFを得た(SSG:2.152,RR1600でのペースト押出不可,RR100ペースト押出圧力:19.1MPa,破断強度:35.2N)。
変性PTFEの水性分散液Aの代わりに変性PTFEの水性分散液Cを用い、ホモPTFEの水性分散液Bの代わりにホモPTFEの水性分散液Fを用い、変性PTFEの水性分散液CとホモPTFEの水性分散液Fとの混合比率を、変性PTFEとホモPTFEの固形分の比率が表1に記載の値になるように変更する以外は実施例1と同様に混合を行い、変性PTFEとホモPTFEのファインパウダー混合物を得た。得られたファインパウダー混合物について、実施例1と同様に各種測定及び評価を行った。
国際公開第2007/119829号パンフレットの実施例3記載の方法に準じ、ホモPTFEの水性分散液Gを得た(SSG:2.158,RR1600でのペースト押出不可,RR100ペースト押出圧力:16.2MPa,破断強度:24.0N)。
ホモPTFEの水性分散液Bの代わりにホモPTFEの水性分散液Gを用い、変性PTFEの水性分散液AとホモPTFEの水性分散液Gの混合比率を、変性PTFEとホモPTFEの固形分の比率が表1に記載の値になるように変更する以外は実施例2と同様に混合を行い、変性PTFEのファインパウダーとホモPTFEのファインパウダーのファインパウダー混合物を得た。得られたファインパウダー混合物について、実施例1と同様に各種測定及び評価を行った。
2、18:巻き取りロール
3、4、5、8、9、10、11、12:ロール
6、7:ヒートロール
13:長手方向延伸フィルムの巻き出しロール
14:予熱ゾーン
15:延伸ゾーン
16:熱固定ゾーン
17:ラミネートロール
Claims (7)
- フィブリル化性を有する変性ポリテトラフルオロエチレンと、ホモポリテトラフルオロエチレンとの混合物であって、
ホモポリテトラフルオロエチレンは、破断強度が25N以上である
ことを特徴とするポリテトラフルオロエチレン混合物。 - 変性ポリテトラフルオロエチレンとホモポリテトラフルオロエチレンとの質量比は、変性ポリテトラフルオロエチレン/ホモポリテトラフルオロエチレンが5~99/95~1である請求項1記載のポリテトラフルオロエチレン混合物。
- 変性ポリテトラフルオロエチレンは、変性モノマー単位が全単量体単位の0.005~0.500重量%である請求項1又は2記載のポリテトラフルオロエチレン混合物。
- 変性ポリテトラフルオロエチレンは、リダクションレシオ1600における円柱押出圧力が70MPa以上である請求項1、2又は3記載のポリテトラフルオロエチレン混合物。
- 変性ポリテトラフルオロエチレン及びホモポリテトラフルオロエチレンは、乳化重合により得られたものである請求項1、2、3又は4記載のポリテトラフルオロエチレン混合物。
- 変性ポリテトラフルオロエチレン及びホモポリテトラフルオロエチレンを含む水性分散液を凝析することによって得られる混合粉末からなる請求項1、2、3、4又は5記載のポリテトラフルオロエチレン混合物。
- 請求項1、2、3、4、5又は6記載のポリテトラフルオロエチレン混合物を延伸してなるポリテトラフルオロエチレン多孔質膜。
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Also Published As
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US8937132B2 (en) | 2015-01-20 |
JP2012144717A (ja) | 2012-08-02 |
US20130267621A1 (en) | 2013-10-10 |
CN103261313B (zh) | 2016-02-17 |
CN103261313A (zh) | 2013-08-21 |
EP2657290A4 (en) | 2016-01-13 |
EP2657290A1 (en) | 2013-10-30 |
JP5418584B2 (ja) | 2014-02-19 |
EP2657290B1 (en) | 2017-10-04 |
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