WO2012060216A1 - 角度検出装置 - Google Patents
角度検出装置 Download PDFInfo
- Publication number
- WO2012060216A1 WO2012060216A1 PCT/JP2011/073917 JP2011073917W WO2012060216A1 WO 2012060216 A1 WO2012060216 A1 WO 2012060216A1 JP 2011073917 W JP2011073917 W JP 2011073917W WO 2012060216 A1 WO2012060216 A1 WO 2012060216A1
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- WIPO (PCT)
- Prior art keywords
- rotating member
- bearing
- angle
- rotation
- magnetic field
- Prior art date
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/30—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
Definitions
- the present invention relates to an angle detection device that detects a rotation angle based on a change in a magnetic field.
- the angle detection device is used, for example, as an angle sensor that detects an operation angle of a vehicle brake pedal, a shift lever, or the like.
- Patent Documents 1 and 2 disclose an angle detection device that detects a rotation angle based on a change in a magnetic field. This angle detection device is provided with magnets that are magnetized so that magnetism alternates in the circumferential direction on a rotating member that is an object of angle detection. And the magnetic field component of the direction orthogonal to the radial direction and the said radial direction of a rotating member is detected, and the angle of a rotating member is calculated based on each magnetic field component which changes with rotation of a rotating member.
- the rotating member of the angle detecting device is rotatably supported by a bearing fixed to the housing.
- a predetermined dimensional difference may be provided between the outer diameter of the rotating member and the inner diameter of the bearing in consideration of manufacturing errors and the like. Therefore, the rotating member is assembled with a certain gap with respect to the bearing.
- the magnetic field component of the magnetic field formed by the rotating member varies. If it does so, there exists a possibility that an error may arise in the rotation angle which an angle detector detects. Therefore, it is conceivable to improve the dimensional accuracy of the rotating member and the bearing in order to reduce the gap, but there is a concern about an increase in cost and a decrease in assembling property.
- the present invention has been made in view of such circumstances, and an object thereof is to provide an angle detection device capable of detecting a rotation angle with higher accuracy.
- An angle detection device includes a rotating member provided with a magnet portion that forms a magnetic field having alternating polarities in a circumferential direction, a case having a bearing that rotatably supports the rotating member, An angle calculating unit that detects magnetic field components in different directions in the magnetic field and calculates a rotation angle of the rotating member based on the magnetic field components, and the rotating member rotates while maintaining an inclination direction with respect to the central axis of the bearing. Or so that the phase difference between the rotation phase of the rotation of the rotation member and the rotation phase around the central axis of the bearing in the tilt direction of the rotation member is maintained regardless of the change in the rotation angle.
- An elastic member that urges the member.
- the rotation member rotates while being urged by the elastic member, so that the position of the rotation member with respect to the bearing at each angle becomes constant.
- the rotating member rotates to the inner periphery of the bearing by the biasing force of the elastic member.
- the member can be abutted and rotated without rattling.
- the rotation axis of the rotating member is inclined with respect to the center axis of the bearing, and the magnetic field component of the magnetic field formed by the magnet portion of the rotating member is the same as that of the magnetic field in a state in which both axes match. It will vary from the magnetic field component.
- the angle detection device can detect the rotation angle of the rotating member with higher accuracy than in the past by correcting the detection value in consideration of the fluctuation amount of the magnetic field component that is constant in the angle calculation means. .
- the elastic member biases the rotating member so that the rotating member rotates while maintaining the direction of inclination with respect to the central axis of the bearing. That is, the rotation direction of the rotating member does not vary from the initial state at any rotation angle. Therefore, the amount of fluctuation of the magnetic field component of the magnetic field formed by the magnet portion of the rotating member can be made constant.
- the elastic member biases the rotating member so that the phase difference between the rotation phase of the rotation of the rotation member and the rotation phase around the central axis of the bearing in the tilt direction of the rotation member is maintained regardless of the rotation angle. That is, the rotating member rotates along the inner peripheral surface of the bearing by the amount of the rotation angle that rotates, and changes the tilt direction.
- the rotating member rotates so that the rotating axis of the rotating member swings with respect to the central axis of the bearing.
- the contact position between the inner peripheral surface of the bearing and the outer peripheral surface of the rotating member is constant at each angle, the fluctuation amount of the magnetic field component of the magnetic field formed by the magnet portion of the rotating member can be made constant. . Therefore, as described above, the angle detection device can detect the rotation angle of the rotating member with high accuracy.
- the elastic member rotates relative to the rotating member or the case in which one end contacts the rotating member and the other end contacts the case, and at least one of the one end and the other end contacts.
- the rotating member may be urged in the central axis direction of the bearing at a position spaced radially from the rotation axis.
- the elastic member biases the rotating member in the central axis direction of the bearing at a position spaced radially from the rotating axis, thereby reliably tilting the rotating member with respect to the central axis of the bearing. Can do.
- the fluctuation amount of the magnetic field component can be made constant.
- relative rotation of the elastic member is restricted with respect to the rotating member or case with which at least one of the one end and the other end abuts.
- one end of the elastic member is allowed to rotate relative to the rotating member and the other end biases the rotating member in a state where relative rotation is restricted relative to the bearing of the case.
- the end of an elastic member will slide with a rotation member, energizing the rotation member which contacts, and the position where the rotation member is urged
- the rotating member is biased in a state where one end of the elastic member is restricted from rotating relative to the rotating member. If it does so, one end of an elastic member will be accompanied with the rotating member which contact
- the elastic member rotates relative to the rotating member or the case in which one end abuts the rotating member and the other end abuts the case, and at least one of the one end and the other end abuts.
- the rotating member may be urged in the radial direction of the bearing at a position separated to one side in the central axis direction of the bearing.
- the elastic member rotates with respect to the central axis of the bearing by urging the rotating member in the radial direction of the bearing at a position spaced apart from one end of the bearing to one side in the central axial direction.
- the member can be reliably tilted. Thereby, the fluctuation amount of the magnetic field component can be made constant.
- relative rotation of the elastic member is restricted with respect to the rotating member or the case that contacts at least one of the one end and the other end.
- one end of the elastic member is allowed to rotate relative to the rotating member and the other end biases the rotating member in a state where relative rotation is restricted relative to the bearing of the case.
- the end of an elastic member will slide with a rotation member, energizing the rotation member which contacts, and the position where the rotation member is urged
- the rotating member is biased in a state where one end of the elastic member is restricted from rotating relative to the rotating member. If it does so, one end of an elastic member will be accompanied with the rotating member which contact
- the elastic member may have an annular shape, surround the rotating member, and be arranged coaxially with the bearing.
- the elastic member surrounds at least a part of the rotating member and is arranged coaxially with the bearing, the rotating member can be more stably biased in the direction of the central axis of the bearing.
- the elastic member has, for example, an annular shape as a whole and has elasticity in the axial direction.
- the elastic member is assembled together with the bearing and the rotating member by accumulating in the direction of the central axis of the bearing. Thereby, the rotating member is inclined with respect to the bearing, and is urged from the elastic member so as to rotate while maintaining the inclination direction or to rotate while swinging. Therefore, the fluctuation amount of the magnetic field component can be made constant, and the detection accuracy of the rotation angle of the rotating member by the angle detection device can be improved.
- the elastic member rotates the rotating member so that one end is fixed to the rotating member and the other end is fixed to the case so that the rotating member returns to the initial phase set with respect to the bearing.
- It may be a torsion spring.
- the elastic member is a torsion spring having an annular shape, and one end is fixed to the rotating member and the other end is fixed to the case having the bearing, so that the rotating member swings. It can be energized to rotate.
- This torsion spring is an elastic member having elasticity in the circumferential direction, and is a return spring for returning the rotating member to the initial phase set with respect to the bearing. That is, energy is accumulated in the circumferential direction as the rotating member is rotated by an external force applied to the rotating member, and when the external force is lost, the rotating member is returned to the initial phase.
- the axial direction It has the elasticity of.
- this axial elasticity is utilized to bias the rotating member in the axial direction. Therefore, the return torsion spring can also be used as an elastic member for urging in the axial direction, and the amount of variation in the magnetic field component of the magnetic field formed by the magnet portion of the rotating member can be made constant without increasing the number of components. Therefore, the detection accuracy of the rotation angle of the rotation member by the angle detection device can be improved.
- the magnet portion may be configured by a plurality of magnets arranged so that the polarities are alternately arranged in the circumferential direction.
- the magnet portion provided in the rotating member is configured by connecting individual magnets pre-magnetized in the circumferential direction, or magnetizing after connecting a plurality of magnetic materials in the circumferential direction. It is constituted by. The same effect can be obtained in the angle detection device including the magnet unit configured as described above.
- 1st embodiment It is sectional drawing of the axial direction which shows an angle detection apparatus. It is a top view of the torsion spring in Fig.1 (a). It is a perspective view which shows the principal part of an angle detection apparatus. It is sectional drawing of the axis orthogonal direction which shows the principal part of an angle detection apparatus. It is a graph which shows the relationship between the rotation angle of a rotation member, and magnetic field intensity. It is a graph which shows the relationship between a rotation angle and the calculated value of an angle detection apparatus. It is a perspective view which shows a rotation member and a torsion spring. It is a conceptual diagram which shows the effect
- FIG. 9 is a top view of the spring washer in FIG. Modification of the second embodiment: It is a top view of a spring washer.
- the angle detection device 1 is applied as, for example, an angle sensor that detects an operation angle of a brake pedal, a shift lever, or the like of a vehicle.
- the angle detection device 1 mainly includes a case 10, a rotation member 20, an angle calculation device 30, and a torsion spring 40.
- the angle detection device 1 detects a magnetic field component that changes as the rotation member 20 rotates, and calculates the rotation angle of the rotation member 20 relative to the case 10 by detecting the magnetic field component.
- the case 10 constitutes the outline of the angle detection device 1 and is fixed to a vehicle or the like.
- the case 10 includes a base portion 11, a bearing 12, and a side wall portion 13.
- the base 11 is a part that supports the substrate 31 of the angle calculation device 30.
- the bearing 12 is fixed to the case 10 and rotatably supports the rotating member 20 with a cylindrical inner surface.
- the center axis Lc of the bearing 12 is the center of the cylindrical inner surface of the bearing 12 and extends in the vertical direction in FIG.
- the side wall portion 13 is a portion that connects the base 11 and the fixed portion of the bearing 12 in the case 10.
- a first spring fixing portion 13 a is formed on the side wall portion 13 so as to be recessed in the direction of the central axis Lc of the bearing 12.
- the first spring fixing portion 13a is locked with a first attachment portion 41 of a torsion spring 40 described later.
- the rotating member 20 is a member that rotates relative to the case 10, and includes an annular main body 21, a shaft portion 22, a magnet portion 23, and an operation lever 24.
- the annular main body 21 is a shaft member formed in a cylindrical shape, and rotates around the rotation axis Lr. Further, the annular main body 21 has a flange portion 21a formed so as to protrude radially outward from the outer peripheral surface on the end surface of the case 10 on the side close to the bearing 12 (the lower end surface in FIG. 1A). Has been.
- the annular main body 21 is formed with a second spring fixing portion 21b so as to be recessed in the direction of the rotational axis Lr at a position spaced apart from the rotational axis Lr in the flange portion 21a.
- the second spring fixing portion 21b is locked with a second attachment portion 42 of a torsion spring 40 described later.
- the shaft portion 22 is a shaft member formed in a columnar shape, and the outer peripheral surface on one end side (the upper side in FIG. 1A) is fitted and connected to the inner peripheral surface of the annular main body 21.
- the shaft portion 22 is inserted through the cylindrical inner surface of the bearing 12 of the case 10 and is rotatably supported by the bearing 12.
- the outer diameter of the shaft portion 22 is provided with a predetermined dimensional difference in consideration of manufacturing errors and the like. Therefore, the shaft portion 22 is assembled with a certain amount of clearance with respect to the bearing 12.
- the rotation member 20 that is rotatably supported by the bearing 12 in the shaft portion 22 can tilt the rotation axis Lr of the rotation member 20 with respect to the center axis Lc of the bearing 12. Further, the maximum angle of inclination is determined based on a dimensional difference between the inner diameter of the bearing 12 and the outer diameter of the shaft portion 22.
- the magnet part 23 is magnetized at equal intervals in the circumferential direction on the outer peripheral surface of the annular main body 21. As shown in FIGS. 2 and 3, the magnet portion 23 is magnetized so that N polarity and S polarity are alternated, and has a cylindrical shape as a whole. In the present embodiment, the interval between the polarities is set to 30 degrees. Moreover, the magnet part 23 is magnetized so that the magnetic flux density on the surface is distributed approximately sinusoidally, and forms a magnetic field having alternating polarities in the circumferential direction. In this embodiment, the magnet portion 23 is configured by connecting individual magnets held in advance in the circumferential direction.
- the magnet part 23 is good also as a structure which magnetizes after connecting a some magnetic member in the circumferential direction, or the structure which magnetizes each site
- the operation lever 24 is formed in an L shape and is fitted and connected to the outer peripheral surface of the other end side (the lower side in FIG. 1A) of the shaft portion 22.
- the operation lever 24 is connected to an operation member such as a brake pedal, for example, and transmits a rotational force corresponding to the operation to the shaft portion 22.
- the angle calculation device 30 is an angle calculation unit that detects magnetic field components in different directions in the magnetic field formed by the magnet portion 23 of the rotating member 20 and calculates the rotation angle of the rotating member 20 based on the plurality of magnetic field components.
- the angle calculation device 30 includes a substrate 31, a magnetic sensor 32, a magnetic plate 33, and a calculation unit 34.
- the substrate 31 is fixed to the base portion 11 of the case 10, and is thereby arranged such that the upper surface (the surface on the side close to the bearing 12 of the case 10) is orthogonal to the surface perpendicular to the central axis Lc of the bearing 12. That is, the substrate 31 is disposed so that the outer peripheral surface of the rotating member 20 formed by the magnet portion 23 and the upper surface of the substrate 31 face each other.
- the magnetic sensor 32 is a sensor that detects a magnetic field, and is a Hall element in this embodiment.
- the magnetic sensors 32 are arranged in a pair along the direction (X direction) perpendicular to the central axis Lc of the bearing 12 on the upper surface (XY plane) of the substrate 31. Further, a pair of magnetic sensors 32 are disposed on the upper surface of the substrate 31 along a direction (Y direction) parallel to the central axis Lc of the bearing 12.
- the magnetic plate 33 is formed in a disk shape and is disposed immediately above the two sets of magnetic sensors 32. Thereby, the two sets of magnetic sensors 32 can detect the magnetic field component of the magnetic field formed around the rotating member 20 and the magnetic plate 33.
- the calculation unit 34 detects the magnetic field components in the X direction and the Z direction in the magnetic field based on the signals output by the two sets of magnetic sensors 32 (see FIG. 4). And the calculating part 34 calculates the magnetic field angle (alpha) from the ratio of the magnetic field component of a X direction and a Z direction.
- the calculation unit 34 stores in advance a relational expression (solid line shown in FIG. 5) in which the relationship between the magnetic field angle ⁇ and the actual rotation angle ⁇ of the rotating member is linear. Therefore, the calculation unit 34 calculates the rotation angle ⁇ of the rotating member 20 based on the magnetic field angle ⁇ and the above relational expression.
- the angle calculation device 30 arranges a pair of magnetic sensors 32 to detect a magnetic field component in one direction, thereby reducing the influence of the disturbance magnetic field from the difference in the output voltage of each magnetic sensor 32.
- the torsion spring 40 is an elastic member formed in an annular shape, and is positioned on the outer peripheral side of the shaft portion 22 so as to surround the rotating member 20. Arranged coaxially with the central axis Lc.
- the torsion spring 40 has a first attachment portion 41 and a second attachment portion 42 at the end in the axial direction.
- the first attachment portion 41 and the second attachment portion 42 are bent from the wound periphery to the inner periphery, and are formed so that the end portions extend in the axial direction.
- the first attachment portion 41 abuts on the case 10 and is locked to a first spring fixing portion 13 a formed on the side wall portion 13 of the case 10.
- the second attachment portion 42 abuts on the rotating member 20 and is locked to a spring fixing portion 21b formed on the flange portion 21a of the annular main body 21 of the rotating member 20.
- the torsion spring 40 is fixed so that the first mounting portion 41 restricts relative rotation to the bearing 12 via the side wall portion 13, and the second mounting portion 42 rotates relative to the rotating member 20. Regulated and fixed.
- the torsion spring 40 wound over a plurality of circumferences so as to have elasticity in the circumferential direction rotates the rotating member 20 so as to return the rotating member 20 to the initial phase set with respect to the bearing 12.
- the torsion spring 40 is formed with a predetermined pitch between lines wound a plurality of times, and thus has an axial elasticity. And the torsion spring 40 is arrange
- the outer diameter of the shaft portion 22 of the rotating member 20 is set smaller than the inner diameter of the bearing 12. Therefore, the rotating member 20 can be inclined by the maximum angle allowed by this dimensional difference.
- the rotating member 20 is biased in the direction of the center axis Lc of the bearing 12 by the torsion spring 40 in the second spring fixing portion 21b. Then, the rotation member 20 is inclined with respect to the bearing 12 because the second spring fixing portion 21b is radially separated from the rotation axis Lr.
- the direction of inclination when the rotating member 20 is inclined is opposite to the position where the second spring fixing portion 21b is formed. That is, in FIG. 1A, when the second spring fixing portion 21 b is at the position farthest from the angle calculation device 30, the magnet portion 23 of the rotating member 20 is inclined so as to be closest to the angle calculation device 30. To do.
- the angle detection device 1 determines the magnetic field angle ⁇ calculated based on each detected magnetic field component due to individual differences and the actual rotation angle of the rotating member 20 when the signal is output. An error may occur during Therefore, the angle detection device 1 sets a correction value so that this error is as small as possible, corrects the relationship between the magnetic field angle ⁇ and the rotation angle ⁇ to be linear, and stores the correction value in the calculation unit 34.
- it is difficult to correct the error due to the rattling of the rotating member 20 because the moving direction and the inclination angle of the rotating member 20 vary depending on the vibration and acceleration applied to the angle detection device 1. Therefore, it is conceivable to set a small dimensional difference between the inner diameter of the bearing 12 and the outer diameter of the shaft portion 22 in the rotating member 20, but there is a concern about an increase in cost and a decrease in assemblability.
- the rotating member 20 is biased in the direction of the central axis Lc of the bearing 12 by the torsion spring 40 and the rotating member 20 is inclined with respect to the bearing 12. Further, the second mounting portion 42 of the torsion spring 40 is in a state of being locked by the second spring fixing portion 21 b and restricted in relative rotation with respect to the rotating member 20, and is rotated with the rotation of the rotating member 20. Become. As a result, the torsion spring 40 causes the phase difference between the rotation phase of the rotation of the rotation member 20 and the rotation phase around the central axis Lc of the bearing 12 in the tilt direction of the rotation member 20 to change the rotation angle ⁇ of the rotation member 20. The rotating member 20 is urged so as to be maintained regardless. That is, as shown in FIG. 6, the rotating member 20 rotates while performing a swinging motion that rotates the inclination direction inclined by the torsion spring 40 by the change of the rotation angle ⁇ .
- the angle detection device 1 sets a correction value corresponding to the amount of variation at each rotation angle ⁇ , corrects the relationship between the magnetic field angle ⁇ and the rotation angle ⁇ to be linear, and stores the correction value in the calculation unit 34. ing. Further, the influence of vibration and acceleration applied to the angle detection device 1 can be permitted by appropriately setting the elastic force of the torsion spring 40.
- the angle detection device 1 takes into account the amount of fluctuation of the magnetic field component that is constant in the angle calculation device 30 and corrects the calculated magnetic field angle ⁇ , thereby increasing the rotation angle ⁇ of the rotating member 20 compared to the conventional case. It can be detected with accuracy.
- the torsion spring 40 biases the rotating member 20 in the direction of the central axis Lc of the bearing 12 at a position spaced from the rotational axis Lr in the radial direction. Can be tilted. Thereby, the fluctuation amount of the magnetic field component can be made constant. Furthermore, since the torsion spring 40 surrounds at least a part of the rotating member 20 and is arranged coaxially with the bearing 12, the rotating member 20 can be more stably biased in the direction of the central axis Lc of the bearing 12. it can.
- the angle detection device 1 is provided with a torsion spring 40 as a return spring for returning the rotating member 20 to an initial phase set with respect to the bearing 12 as an elastic member. Since the torsion spring 40 is formed with a predetermined pitch between lines wound a plurality of times, it has axial elasticity. The angle detection device 1 uses axial elasticity to urge the rotary member 20 in the axial direction. Therefore, the return torsion spring 40 can also be used as an elastic member for urging in the axial direction, and the amount of fluctuation of the magnetic field component of the magnetic field formed by the magnet portion 23 of the rotating member 20 can be made constant without increasing the number of parts. it can. Therefore, the detection accuracy of the rotation angle ⁇ of the rotation member 20 by the angle detection device 1 can be improved.
- the torsion spring 40 has axial elasticity because a predetermined pitch is formed between the wound wires as described above. And the torsion spring 40 is arrange
- the side wall portion 13 of the case 10 and the annular main body of the rotating member 20. 21 may be arranged in an expanded state in the axial direction.
- Such a torsion spring 40 does not necessarily require a pitch between lines, and may be a tightly wound winding in which the lines are in close contact with each other.
- the inclination direction of the rotating member 20 is the direction of the position where the second spring fixing portion 21b is formed. That is, in FIG. 1A, when the second spring fixing portion 21 b is at the position farthest from the angle calculation device 30, the magnet portion 23 of the rotating member 20 is inclined so as to be farthest from the angle calculation device 30. To do.
- the inclination direction of the rotating member 20 is opposite, the same effects as in the present embodiment are achieved.
- the angle detection apparatus 101 of this embodiment is demonstrated with reference to drawings.
- the configuration of the angle detection device 101 of the present embodiment is mainly that the angle detection device 1 of the first embodiment uses the elastic member as the torsion spring 40, whereas the elastic member serves as a spring washer. Is different. Since other configurations are substantially the same as those of the first embodiment, detailed description thereof is omitted. Only the differences will be described below.
- the angle detection device 101 mainly includes a case 10, a rotating member 120, an angle calculation device 30, and a spring washer 140.
- the angle detection device 101 detects a magnetic field component that changes with the rotation of the rotating member 20 by the angle calculating device 30 and determines the rotation angle of the rotating member 120 with respect to the case 10.
- the rotating member 120 that rotates relative to the case 10 includes an annular main body 21, a shaft portion 22, a magnet portion 23, and an operation lever 124.
- the operation lever 124 is formed in an L shape, and is fitted and connected to the outer peripheral surface of the other end side (the lower side in FIG. 8A) of the shaft portion 22.
- a spring washer locking groove 124 a is formed in the operation lever 124 in the radial direction on the periphery of the connecting portion with the shaft portion 22 on the surface facing the side wall portion 13 of the case 10.
- the spring washer locking groove 124a is locked with a convex portion 141 of a spring washer 140 described later.
- the spring washer 140 is an elastic member formed in an annular shape as a whole.
- the spring washer 140 is fitted on the shaft portion 22 of the rotating member 20 so as to be positioned between the other end of the bearing 12 (the lower end in FIG. 8A) and the operation lever 124.
- the spring washer 140 is formed with a convex portion 141 protruding outward in the radial direction on the outer peripheral edge located opposite to the slit with respect to the center.
- the convex portion 141 is locked in a spring washer locking groove 124 a formed in the operation lever 124 in the rotating member 20.
- the spring washer 140 is restricted from rotating relative to the rotating member 120 by a part of the outer peripheral edge. That is, the spring washer 140 rotates with the rotation of the rotating member 120 and rotates relative to the bearing 12.
- the spring washer 140 has axial elasticity by twisting both ends forming the slit.
- the spring washer 140 is disposed in an axially compressed state between the side wall portion 13 of the case 10 and the operation lever 124 of the rotating member 120 when the angle detection device 101 is assembled. That is, the spring washer 140 urges the rotating member 120 in the direction of the central axis Lc of the bearing 12. In this state, one end of the spring washer 140 is in contact with the end surface of the bearing 12, and the other end is in contact with the operation lever 124.
- the contact position between the other end and the operation lever 124 is a position that is separated from the rotation axis Lr of the rotating member 120 in the radial direction.
- the outer diameter of the shaft portion 22 of the rotating member 120 is set smaller than the inner diameter of the bearing 12. Therefore, the rotating member 120 can be inclined by the maximum angle allowed by this dimensional difference.
- the rotating member 120 is inclined with respect to the bearing 12 by the urging force of the spring washer 140.
- the tilting direction when the rotating member 120 tilts is opposite to the position where the spring washer locking groove 124a is formed. That is, in FIG. 8A, when the spring washer locking groove 124 a is at the position farthest from the angle calculation device 30, the magnet portion 23 of the rotating member 120 is inclined so as to be closest to the angle calculation device 30.
- the angle detection apparatus 101 of this embodiment when it is necessary to return the rotation member 120 to an initial phase with respect to the bearing 12, it is good also as a structure which provides a torsion spring, for example.
- the rotating member 120 is biased in the direction of the central axis Lc of the bearing 12 by the spring washer 140, and the rotating member 120 is inclined with respect to the bearing 12. Further, the convex portion 141 of the spring washer 140 is locked in the spring washer locking groove 124 a and is in a state in which relative rotation with respect to the rotating member 120 is restricted, and is rotated with the rotation of the rotating member 120. As a result, the spring washer 140 causes the phase difference between the rotation phase of the rotation of the rotation member 120 and the rotation phase around the center axis Lc of the bearing 12 in the tilt direction of the rotation member 120 to change the rotation angle ⁇ of the rotation member 120. The rotating member 120 is biased so as to be maintained regardless.
- the rotating member 120 rotates while performing a swinging motion that rotates the inclination direction inclined by the spring washer 140 by the change of the rotation angle ⁇ , similarly to the rotating member 20 in the angle detection device 1 of the first embodiment. To do. Since the calculation and correction of the magnetic field angle ⁇ are substantially the same as those in the first embodiment, the description thereof is omitted.
- the same effects as those of the first embodiment can be obtained. That is, by rotating the rotating member 120 while being urged by the spring washer 140, the position of the rotating member 120 with respect to the bearing 12 at each rotation angle becomes constant. As a result, even if there is a dimensional difference between the outer diameter of the rotating member 120 and the inner diameter of the bearing 12 and the rotating member 120 is assembled with a certain gap with respect to the bearing 12, the rotating member 120 is The rotating member 120 is brought into contact with the inner periphery of the bearing 12 and can rotate without rattling.
- the angle detection device 101 considers the variation amount of the magnetic field component that is constant in the angle calculation device 30 and corrects the calculated magnetic field angle ⁇ to increase the rotation angle ⁇ of the rotating member 120 as compared with the conventional case. It can be detected with accuracy.
- the angle detection device 101 uses a spring washer 140 as an elastic member.
- the spring washer 140 is elastic in the axial direction by twisting both ends constituting the slit.
- the angle detection device 101 uses axial elasticity to urge the rotating member 120 in the axial direction.
- the fluctuation amount of the magnetic field component of the magnetic field formed by the magnet portion 23 of the rotating member 120 can be made constant. Therefore, the detection accuracy of the rotation angle ⁇ of the rotation member 120 by the angle detection device 101 can be improved.
- the spring washer 140 as the elastic member, the rotating member 120 can be efficiently inclined in a restricted space.
- the spring washer 140 is configured such that a convex portion 141 formed so as to protrude radially outward at the outer peripheral edge is engaged with the spring washer engagement groove 124 a of the rotating member 120.
- the spring washer 140 may be formed with a recess 142 so as to be inwardly radially indented at the outer peripheral edge.
- the operation lever 124 of the rotating member 120 has a protrusion that engages with the recess 142 of the spring washer 140 in the radial direction on the periphery of the connecting portion with the shaft portion 22 on the surface facing the side wall portion 13 of the case 10. Articles are formed.
- the spring washer 140 is in a state in which relative rotation with respect to the rotating member 120 is restricted, and is rotated with the rotation of the rotating member 120. Even in such a configuration, the same effect can be obtained.
- the present invention has been described above by exemplifying the angle detection devices 1 and 101.
- the torsion spring 40 and the spring washer 140 which are elastic members, are both controlled to rotate relative to the rotating members 20 and 120 and rotate with the rotation of the rotating members 20 and 120. It was supposed to be.
- the elastic member has the rotating members 20 and 120 in a state where one end is allowed to rotate relative to the rotating members 20 and 120 and the other end is restricted from rotating relative to the case 10 having the bearing 12.
- the bearing 12 may be biased in the direction of the central axis Lc.
- the second mounting portion 42 of the torsion spring 40 is brought into contact with the flange portion 21a of the annular main body 21 of the rotating member 20 without being locked. Accordingly, one end of the torsion spring 40 slides against the rotation of the rotating member 20 while urging the rotating member 20. If it does so, the position of the rotation member 20 which the torsion spring 40 will urge will change with the change of the rotation angle of the rotation member 20. Therefore, the inclination direction of the rotating member 20 is constant at any rotation angle.
- the spring washer locking groove 124 a or the protrusion of the rotating member 120 that is locked to the convex portion 141 or the concave portion 142 of the spring washer 140 is formed, for example, on the bearing 12 of the case 10. It is provided on the end face or the side wall part 13. Thereby, the spring washer 140 slides with respect to the rotation of the rotating member 120 while urging the rotating member 120 at one end thereof. Therefore, the inclination direction of the rotating member 120 is constant at any rotation angle. Therefore, in the angle detection devices 1 and 101 of the first and second embodiments, the inclination direction of the rotating members 20 and 120 is constant at any rotation angle, and the fluctuation amount of the magnetic field component can be constant. Therefore, the angle detection devices 1 and 101 can detect the rotation angle ⁇ of the rotary members 20 and 120 with high accuracy.
- the torsion spring 40 and the spring washer 140 which are elastic members, both bias the rotating members 20 and 120 in the direction of the central axis Lc of the bearing 12.
- the elastic member may be configured to urge the rotating members 20 and 120 in the radial direction of the bearing 12 at a position separated from one end of the bearing 12 to one side in the central axis Lc direction. That is, the elastic member urges a position separated from the end of the bearing 12 in the shaft portion 22 of the rotating members 20 and 120, for example.
- This one side end portion is the opposite end portion (the upper end portion in FIGS. 1 (a) and 8 (a)) of the bearing 12 on the side close to the annular main body 21 of the rotating member 20. The end may be used.
- the rotating member 20 can be reliably tilted with respect to the central axis Lc of the bearing 12. Therefore, the fluctuation amount of the magnetic field component can be made constant.
- the elastic member can be configured to be restricted in relative rotation with respect to any one of the bearing 12 and the rotating members 20 and 120. Thereby, when the elastic member is locked to the case 10 having the bearing 12, the rotating members 20 and 120 rotate while maintaining the inclined direction, and when the elastic member is locked to the rotating members 20 and 120.
- the rotation axis Lr rotates so as to swing.
- the angle detection devices 1 and 101 can improve the detection accuracy of the rotation angle ⁇ of the rotating members 20 and 120.
- the angle calculation device 30 that is an angle calculation unit detects magnetic field components in the X direction and the Z direction as different directions.
- different directions in which the magnetic field component is detected may be configured to be, for example, the X direction and the Y direction in the first embodiment.
- the substrate 31 of the angle calculation device 30 may be arranged so that its vertical direction is parallel to the central axis Lc of the bearing 12. In this way, the present invention can be applied if the magnetic field formed by the rotating member supported by the bearing changes with the rotation angle ⁇ and the rotation angle ⁇ is calculated based on the magnetic field component of the magnetic field. It is possible and has the same effect as the first and second embodiments exemplified.
- Angle detection apparatus 10 Case, 11: Base part, 12: Bearing, 13: Side wall part 13a: First spring fixing part 20, 120: Rotating member, 21: Annular main body, 21a: Eave part 21b: Second Spring fixing part, 22: Shaft part, 23: Magnet part 24, 124: Operation lever, 124a: Spring washer locking groove 30: Angle calculation device (angle calculation means), 31: Substrate 32: Magnetic sensor, 33: Magnetic plate 34: arithmetic unit 40: torsion spring (elastic member), 41: first mounting portion, 42: second mounting portion 140: spring washer (elastic member), 141: convex portion, 142: concave portion, Lc: central axis, Lr : Rotation axis, ⁇ : magnetic field angle, ⁇ : rotation angle
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- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
Description
本発明は、このような事情を鑑みてなされたものであり、より高精度に回転角度の検出が可能な角度検出装置を提供することを目的とする。
(角度検出装置1の構成)
角度検出装置1は、例えば、車両のブレーキペダルやシフトレバーなどにおける操作角度を検出する角度センサとして適用される。本実施形態において、角度検出装置1は、図1(a)に示すように、主として、ケース10と、回転部材20と、角度算出装置30と、捩りばね40とから構成される。そして、角度検出装置1は、回転部材20の回転に伴い変化する磁場成分を角度算出装置30により検出し、ケース10に対する回転部材20の回転角度を算出するものである。
上述したような構成からなる角度検出装置1は、操作レバー24が操作されると軸受12に支持された回転部材20が回転し、この回転に伴い変化する磁場を角度算出装置30が検出し回転部材20の回転角度θを算出するものである。このような角度検出装置1において、軸受12とある程度の隙間をもって組み付けられた回転部材20が軸受12に対して隙間の分だけがたつくと、回転部材20が形成する磁場の磁場成分が変動する。磁場成分の変動については、回転部材20のがたつく方向によって異なるものであり、例えば、X方向に平行移動するようにがたついた場合には、図4の各磁場成分が左右方向にシフトするように変動する。そうすると、演算部34が算出する磁場角度αが変動し、結果として図5に示す実線の関係式から算出される回転角度θに誤差が生じることになる。
本実施形態の角度検出装置1によれば、回転部材20が捩りばね40に付勢された状態で回転することにより、回転部材20の各回転角度における軸受12に対する位置が一定となる。これにより、回転部材20の外径と軸受12の内径に寸法差が設けられ回転部材20が軸受12に対してある程度の隙間をもって組み付けられても、回転部材20は、捩りばね40の付勢力により軸受12の内周に回転部材20を当接し、がたつくことなく回転することができる。
本実施形態において、捩りばね40は、上述したように、巻回される線間に所定のピッチが形成されることから軸方向の弾性を有するものである。そして、捩りばね40は、角度検出装置1を組み付ける際に、ケース10の側壁部13と回転部材20の環状本体21との間において軸方向に圧縮された状態で配置される。これに対して、例えば、捩りばね40の第一取付部41および第二取付部42にフックを形成し、角度検出装置1を組み付ける際に、ケース10の側壁部13と回転部材20の環状本体21との間において軸方向に拡張された状態で配置されようにしてもよい。このような捩りばね40は、必ずしも線間にピッチを要するものではなく、線間が密着した密着巻としてもよい。
本実施形態の角度検出装置101について、図面を参照して説明する。ここで、本実施形態の角度検出装置101の構成は、主に、第一実施形態の角度検出装置1が弾性部材を捩りばね40としていたのに対して、弾性部材をばね座金としている点が相違する。なお、その他の構成については、第一実施形態と実質的に同一であるため、詳細な説明を省略する。以下、相違点のみについて説明する。
角度検出装置101は、図8(a)に示すように、主として、ケース10と、回転部材120と、角度算出装置30と、ばね座金140とから構成される。この角度検出装置101は、回転部材20の回転に伴い変化する磁場成分を角度算出装置30により検出し、ケース10に対する回転部材120の回転角度するものである。ケース10に対して相対回転する回転部材120は、環状本体21と、軸部22と、磁石部23と、操作レバー124を有する。操作レバー124は、L字状に形成され、軸部22の他端側(図8(a)における下側)の外周面に嵌合連結されている。また、この操作レバー124には、ケース10の側壁部13との対向面において、軸部22との連結部の周縁に径方向にばね座金係止溝124aが形成されている。このばね座金係止溝124aは、後述するばね座金140の凸部141と係止される。
上述したような構成からなる角度検出装置101は、操作レバー124が操作されると軸受12に支持された回転部材120が回転し、この回転に伴い変化する磁場を角度算出装置30が検出し回転部材120の回転角度θを算出するものである。このような角度検出装置101において、軸受12とある程度の隙間をもって組み付けられた回転部材120が軸受12に対して隙間の分だけがたつくと、回転部材120が形成する磁場の磁場成分が変動する。回転部材120のがたつきによる誤差ついては、がたつきにおける回転部材120の移動方向や傾斜角度が角度検出装置101に加えられる振動や加速度などによって異なるため補正が困難である。
本実施形態の角度検出装置101によれば、第一実施形態と同様の効果を奏する。つまり、回転部材120がばね座金140に付勢された状態で回転することにより、回転部材120の各回転角度における軸受12に対する位置が一定となる。これにより、回転部材120の外径と軸受12の内径に寸法差が設けられ回転部材120が軸受12に対してある程度の隙間をもって組み付けられても、回転部材120は、ばね座金140の付勢力により軸受12の内周に回転部材120を当接し、がたつくことなく回転することができる。
本実施形態において、ばね座金140は、外周縁において径方向外方に突出するように形成された凸部141が回転部材120のばね座金係止溝124aに係止されるものとした。これに対して、ばね座金140は、図8(c)に示すように、外周縁において径方向に内方に陥入するように凹部142を形成するものとしてもよい。この場合に、回転部材120における操作レバー124には、ケース10の側壁部13との対向面において、軸部22との連結部の周縁に径方向にばね座金140の凹部142と係止する突条が形成される。これにより、ばね座金140は、回転部材120に対して相対回転を規制された状態であり、回転部材120の回転に連れ回ることになる。このような構成においても同様の効果を奏する。
以上、本発明について、角度検出装置1,101を例示して説明した。そして、第一、第二実施形態において、弾性部材である捩りばね40およびばね座金140は、何れも回転部材20,120に対して相対回転を規制されて回転部材20,120の回転に連れ回るものとした。これに対して、弾性部材は、一端が回転部材20,120に対して相対回転を許容され他端が軸受12を有するケース10に対して相対回転を規制される状態で回転部材20,120を軸受12の中心軸線Lc方向に付勢する構成としてもよい。
10:ケース、 11:基部、 12:軸受、 13:側壁部
13a:第一ばね固定部
20,120:回転部材、 21:環状本体、 21a:鍔部
21b:第二ばね固定部、 22:軸部、 23:磁石部
24,124:操作レバー、 124a:ばね座金係止溝
30:角度算出装置(角度算出手段)、 31:基板
32:磁気センサ、33:磁気プレート、 34:演算部
40:捩りばね(弾性部材)、 41:第一取付部、 42:第二取付部
140:ばね座金(弾性部材)、 141:凸部、 142:凹部
Lc:中心軸線、 Lr:回転軸線、 α:磁場角度、 θ:回転角度
Claims (6)
- 周方向に極性が交互となる磁場を形成する磁石部が設けられた回転部材と、
前記回転部材を回転可能に支持する軸受を有するケースと、
前記磁場における異なる複数方向の磁場成分を検出し、当該磁場成分に基づいて前記回転部材の回転角度を算出する角度算出手段と、
前記回転部材が前記軸受の中心軸線に対する傾斜方向を維持して自転するように、または前記回転部材の自転の回転位相と前記回転部材の傾斜方向における前記軸受の中心軸線回りの回転位相との位相差が前記回転角度の変化に拘わらず維持されるように、前記回転部材を付勢する弾性部材と、
を備えた角度検出装置。 - 請求項1において、
前記弾性部材は、
一端が前記回転部材に当接するとともに他端が前記ケースに当接し、
一端および他端のうち少なくとも一方が当接する前記回転部材または前記ケースに対して相対回転を規制された状態で、前記回転部材を前記回転軸線から径方向に離間した位置で前記軸受の中心軸線方向に付勢する角度検出装置。 - 請求項1において、
前記弾性部材は、
一端が前記回転部材に当接するとともに他端が前記ケースに当接し、
一端および他端のうち少なくとも一方が当接する前記回転部材または前記ケースに対して相対回転を規制された状態で、前記回転部材を前記軸受の中心軸線方向の一側に離間した位置で前記軸受の径方向に付勢する角度検出装置。 - 請求項2において、
前記弾性部材が環状を呈し前記回転部材を包囲して前記軸受と同軸状に配置された角度検出装置。 - 請求項4において、
前記弾性部材は、一端が前記回転部材に固定され且つ他端が前記ケースに固定され、前記回転部材を前記軸受に対して設定された初期位相に戻すように前記回転部材を回転させる捩りばねである角度検出装置。 - 請求項1において、
前記磁石部は、周方向に極性が交互となるように配置された複数の磁石により構成される角度検出装置。
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US13/881,514 US9024626B2 (en) | 2010-11-02 | 2011-10-18 | Angle detecting device |
DE112011103636.1T DE112011103636B4 (de) | 2010-11-02 | 2011-10-18 | Winkelerfassungsvorrichtung |
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US11371863B2 (en) * | 2016-03-11 | 2022-06-28 | Tdk Corporation | Rotational angle detection apparatus and rotating machine apparatus |
US20220282996A1 (en) * | 2016-03-11 | 2022-09-08 | Tdk Corporation | Rotational angle detection apparatus and rotating machine apparatus |
US11598653B2 (en) | 2016-03-11 | 2023-03-07 | Tdk Corporation | Rotational angle detection apparatus and rotating machine apparatus |
Also Published As
Publication number | Publication date |
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JP5293724B2 (ja) | 2013-09-18 |
DE112011103636B4 (de) | 2014-12-24 |
US20130221956A1 (en) | 2013-08-29 |
CN203241064U (zh) | 2013-10-16 |
JP2012098138A (ja) | 2012-05-24 |
US9024626B2 (en) | 2015-05-05 |
DE112011103636T5 (de) | 2013-08-08 |
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