WO2012029176A1 - 摩擦攪拌接合システムおよび摩擦攪拌接合方法 - Google Patents

摩擦攪拌接合システムおよび摩擦攪拌接合方法 Download PDF

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Publication number
WO2012029176A1
WO2012029176A1 PCT/JP2010/065154 JP2010065154W WO2012029176A1 WO 2012029176 A1 WO2012029176 A1 WO 2012029176A1 JP 2010065154 W JP2010065154 W JP 2010065154W WO 2012029176 A1 WO2012029176 A1 WO 2012029176A1
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WO
WIPO (PCT)
Prior art keywords
friction stir
stir welding
tool
joint
robot arm
Prior art date
Application number
PCT/JP2010/065154
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
慎一 加賀
満 小野瀬
憲明 富永
斎藤　武彦
泰嗣 芳村
平野　聡
勝煥 朴
Original Assignee
三菱日立製鉄機械株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱日立製鉄機械株式会社 filed Critical 三菱日立製鉄機械株式会社
Priority to JP2012531642A priority Critical patent/JP5521241B2/ja
Priority to CN201080068381.7A priority patent/CN103052462B/zh
Priority to PCT/JP2010/065154 priority patent/WO2012029176A1/ja
Publication of WO2012029176A1 publication Critical patent/WO2012029176A1/ja

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/1255—Tools therefor, e.g. characterised by the shape of the probe
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126—Workpiece support, i.e. backing or clamping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0235—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/18—Sheet panels

Definitions

  • the present invention relates to a friction stir welding system and a friction stir welding method in which a joint portion of a metal material is friction stir from both sides and joined.
  • a friction stir welding technique is known in which materials are stirred and joined in a solid phase state where the joining member is below the melting point. This joining technique has been put to practical use in various industrial fields, mainly aluminum alloys.
  • Patent Document 1 Japanese Patent No. 4313020
  • This friction stir welding apparatus is attached to the tip of an articulated robot arm having at least one joint via a holding frame (base). On the holding frame (base), a rotating tool and a pressing tool are arranged so as to face each other, and moved by a robot arm so that a joint is located between the rotating tool and the pressing tool. The joint is friction stir welded using the frictional heat generated by the pressing force of the tool and the rotation of the rotating tool.
  • This friction stir welding apparatus can be moved to any joining position by driving the robot arm. Further, the driving mechanism can be simplified and miniaturized by adopting a configuration in which the rotary tool and the pressure tool are driven independently.
  • the friction stir welding described in Patent Document 1 is a spot welding. Therefore, when applied to wire joining by moving along the joint of two metal plates by driving the robot arm, the friction stir welding apparatus and the friction stir welding apparatus according to the related art use one-side friction stir welding. There are the following problems.
  • the joint on the rotating side is softened by the frictional heat generated by the rotation of the rotary tool, so the resistance force when moving the rotary tool along the joint is small.
  • the pressurizing tool is pressed without rotating, the resistance force when the pressurizing tool is moved along the joint portion is increased.
  • the robot arm that drives the pressurizing tool requires a large driving force that exceeds the resistance force of the pressurizing tool and becomes large.
  • the size of the friction stir welding system increases with the increase in the size of the robot arm.
  • An object of the present invention is to provide a friction stir welding system and a friction stir welding method that are excellent in thermal efficiency without increasing size, increasing production efficiency, suppressing asymmetric residual stress and strength imbalance, and without sticking. It is.
  • the friction stir welding device is a first and second friction stir welding devices arranged so as to face the front surface side and the back surface side of the joint portion, and friction stirs the joint portion.
  • the first and second rotary tools and the first and second rotary tools are mounted so as to face each other on the front surface side and the back surface side of the joint, and the first and second rotary tools are rotationally driven.
  • the first and second tool rotation driving devices and the first and second rotation tools mounted on the first and second tool rotation driving devices are moved in a direction approaching each other, and the first and second tool rotation driving devices are moved toward each other.
  • the rotary tool is characterized in that it has a first and second tool pressing device for pressing the front and rear sides of the joint.
  • the friction stir welding system further includes a holding frame having first and second holding portions, and the holding frame is included in the robot arm device. It is attached to the tip of an articulated robot arm having one or more joints, the first friction stir welding apparatus is held by the first holding unit, and the second friction stir welding apparatus is It is held by the second holding unit.
  • the robot arm device includes multi-joint first and second robot arms having one or more joints,
  • the first friction stir welding apparatus is attached to the tip of the first robot arm, and the second friction stir welding apparatus is attached to the tip of the second robot arm.
  • the first rotating tool projects from a tool body having a shoulder portion formed at a tip portion, and from the tip portion of the tool body.
  • At least one protrusion formed in the above-described manner and the second rotating tool includes a tool body having a shoulder portion formed at a tip portion, and the two metal plates formed at the tip portion of the tool body. And at least one recessed portion that accommodates the tip end portion of the protruding portion at the time of joining.
  • a fifth invention for solving the above-described problem is the above-described friction stir welding system, further comprising: a robot arm device controller that controls the robot arm device; and a friction stir welding device controller that controls the friction stir welding device. It has the control apparatus which has.
  • a sixth invention that solves the above-described problem is a robot arm device, the first and second rotary tools, the first and second tool rotation driving devices, the first and second rotary tools, which are provided in the robot arm device.
  • a friction stir welding method for friction stir welding of two metal plates by a friction stir welding system including a first and second friction stir welding apparatus having a second tool pressing device, wherein the first and second One rotary tool of the second rotary tool has a tool body having a shoulder portion formed at a tip portion thereof, and at least one protrusion portion formed so as to protrude from the tip portion of the tool body,
  • the other rotary tool of the first and second rotary tools includes a tool body formed with a shoulder portion at a tip portion, and a tip portion of the tool body.
  • the robot arm device causes the first and second friction stir welding devices to be connected to the surface of the joining portion of the two metal plates.
  • the first and second rotating tools are arranged so as to face each other on the front surface side and the back surface side of the joint portion by arranging the first and second rotating tools so as to face each other.
  • the first and second rotating tools are rotated by a driving device, and the first and second tool pressing devices are used to move the first and second rotating tools in a direction approaching each other.
  • the tip of the protrusion of the rotating tool is inserted into the recess of the second rotating tool, and the shoulder surfaces of the shoulder of the first and second rotating tools are set to the front side and the back side of the joint.
  • Press to The tip of the protrusion of the first rotary tool is inserted into the recess of the second rotary tool, and the shoulder surface of the shoulder of the first and second rotary tools is set to the surface side of the joint.
  • the first and second rotary tools are moved along the joint by the robot arm device in a state of being pressed to the back surface side, and the thickness of the joint is increased by the first and second rotary tools. The entire direction is frictionally stirred.
  • the pressure tool that does not rotate as in the prior art is moved along the joint. No great resistance is generated. Thereby, the enlargement of a robot arm or a system can be suppressed. Further, it is possible to increase the joining speed and increase the production efficiency.
  • the amount of heat input from the front and back surfaces is substantially the same by performing double-side friction stir welding, it is possible to suppress the occurrence of a residual stress difference on the front and back surfaces and reduce the warpage of the bonding member. Furthermore, the strength imbalance in the thickness direction can be suppressed, and the same tensile and bending strength can be obtained on the front and back surfaces.
  • the double-sided friction stir welding in which the first and second rotating tools rotate can prevent the pressing tool without rotation as in the prior art from sticking to the contact surface with the joining member, and the plate thickness of about 1 mm. Can be easily butt-joined.
  • the double-side friction stir welding that inputs heat from the front and back surfaces can prevent heat loss to the pressurizing tool that does not involve rotation, which has occurred in the prior art, and can improve thermal efficiency.
  • the first and second rotary tools arranged so as to face each other with respect to the front and back surfaces of the joint are separate, the first in the recess of the second rotary tool As long as the insertion amount of the protrusion of the rotating tool (the distance between the first and second rotating tools) is not zero, the insertion amount can be freely adjusted.
  • the protrusion of the first rotating tool is inserted into the recess of the second rotating tool in accordance with the thickness of the metal plate, and within the range of the length of the protrusion.
  • Friction stir welding can be performed on the entire range of the joint from both sides of the metal plate having a thickness. This eliminates the need to replace rotating tools with different probe lengths according to the thickness of the metal plate, eliminating the need to prepare a large number of rotating tools with different probe lengths, reducing running costs, and improving economy. I can do it.
  • first and second rotary tools frictionally stir the entire thickness direction of the joint portion of the metal plate, the strength of the joint portion can be improved.
  • the holding frame since the holding frame is provided, there arises a new problem that the width of the metal plate is limited.
  • the metal plate is enlarged, it is necessary to enlarge the holding frame.
  • the size of the holding frame is increased, it is necessary to make the holding frame highly rigid and the weight of the holding frame also increases. Therefore, it is necessary to increase the size of the robot arm that drives the holding frame. That is, it is necessary to enlarge the entire friction stir welding system.
  • the holding frame as in the second invention is unnecessary, the restriction on the width of the metal plate can be greatly reduced. Thereby, the enlargement of a friction stir welding system can be suppressed.
  • FIG. 1 is an overall view of a double-sided friction stir welding system according to a first embodiment of the present invention. It is a friction stir welding system according to the prior art shown for comparison. It is a suitable example of the tool set for double-sided friction stir welding. It is sectional drawing along the joining direction (perpendicular to the cross section of FIG. 3) in the case of performing friction stir welding while rotating a vertical rotation tool. A perspective view showing a state in which the rotation direction of the vertical rotation tool is the same direction, the shoulder diameter of the rotary tool is the same, and the axis of the rotary tool is tilted at the same angle with respect to the traveling direction of the rotary tool and friction stir welding is performed.
  • FIG. 1 The perspective view which shows the state which makes the rotation direction of an up-and-down rotation tool the reverse direction, makes the rotation tool shoulder diameter the same, and inclines the axis center of a rotation tool at the same angle with respect to the advancing direction of a rotation tool, and is friction stir welding It is.
  • Sectional view showing a state where the rotating direction of the vertical rotating tool is the reverse direction, the rotating tool shoulder diameter is the same, and the axis of the rotating tool is tilted at the same angle with respect to the traveling direction of the rotating tool and friction stir welding is performed It is. It is explanatory drawing at the time of setting the inclination angle of a vertical rotation tool to 0 degree
  • FIG. 1 is an overall view of a double-sided friction stir welding system according to the present embodiment.
  • the first and second friction stir welding apparatuses 3 and 4 include first and second rotary tools 5 and 6, first and second tool rotation driving apparatuses (motors) 7 and 8, and first and second Two tool pressing devices 9 and 10 are provided.
  • the first and second rotary tools 5 and 6 are disposed so as to face each other on the front surface side and the back surface side of the joint portion (J), and frictionally stir the joint portion (J).
  • Tool rotation drive devices (motors) 7 and 8 are mounted with rotation tools 5 and 6 and driven to rotate.
  • the tool pressing devices 9 and 10 move the rotary tools 5 and 6 in a direction approaching each other and press the surface side and the back side of the joint (J) of the metal plate.
  • the friction stir welding apparatuses 3 and 4 are attached to the tip of the robot arm 12 of the robot arm apparatus 11 via the holding frame 32, thereby constituting a double-side friction stir welding system.
  • the holding frame 32 is substantially U-shaped and includes a first holding part 33, a second holding part 34, and a back part 35.
  • the back surface portion 35 is attached to the tip of the robot arm 12.
  • the first holding unit 33 holds the first friction stir welding apparatus 3 via a rail 36 provided on the end surface of the first holding unit 33.
  • the first friction stir welding device 3 moves on the rail 36 by driving the tool pressing device 9.
  • the second holding unit 34 holds the second friction stir welding apparatus 4 via a rail 37 provided on the end surface of the second holding unit 34.
  • the second friction stir welding apparatus 4 moves on the rail 37 in the pressing direction by driving the tool pressing apparatus 10.
  • the robot arm device 11 has an articulated robot arm 12.
  • the robot arm 12 moves the friction stir welding apparatuses 3 and 4 to a predetermined joining start position via the holding frame 32 and moves along the joint J between the two metal plates 1 and 2.
  • the robot arm 12 has a plurality of joints, has a degree of freedom corresponding to the number of joints, and can be complexly driven.
  • the present invention can be applied not only to the case where the joint portion J has a linear shape, but also to the case of a curved shape or a wavy shape.
  • the double-sided friction stir welding system further includes a general control device 43 that performs overall control of the robot arm device control device 41 and the friction stir welding device control device 42.
  • the robot arm device controller 41 controls the movement drive of the robot arm 12.
  • the friction stir welding device control device 42 controls the rotation drive of the rotation drive devices 7 and 8 and controls the pressure drive of the tool pressing devices 9 and 10.
  • junction part means the part which should join two metal plates, corresponds to a butt
  • the robot arm 12 is driven, and the first and second rotary tools 5 and 6 are arranged so as to face the front side and the back side of the joint J of the two metal plates 1 and 2.
  • the tool rotation driving devices 7 and 8 and the tool pressing devices 9 and 10 are driven to move the rotating tools 5 and 6 toward each other while rotating the first and second rotating tools 5 and 6.
  • the shoulder surfaces 5b and 6b are pressed against the front side and the back side of the joint J.
  • the robot arm 12 is driven and the rotary tools 5 and 6 are rotated. Move along the joint J. As a result, the joint portion J is frictionally stirred, and the two metal plates 1 and 2 are joined at the joint portion J.
  • FIG. 2 shows a friction stir welding system according to the prior art shown for comparison.
  • This friction stir welding system includes a robot arm 112, a holding frame 132 attached to the tip of the robot arm 112, and a rotary tool 107 and a pressure tool 109 arranged so as to face the holding frame 132.
  • the arm 112 is driven so that the joint portion is positioned between the rotary tool 107 and the pressure tool 109, and the joint portion is formed using the pressing force of the pressure tool 109 and the frictional heat generated by the rotation of the rotary tool 107.
  • Friction stir welding This friction stir welding system is related to spot welding, but when applied to line joining by moving along the joining portion of two metal plates by the robot arm 112, the system including the friction stir welding apparatus. There were problems of upsizing and production efficiency. Further, the joint portion is a single-side friction stir welding, and there are problems related to asymmetric residual stress, adhesion, and thermal efficiency.
  • the first and second rotary tools 5 and 6 are rotated to move the pressure tool 109 without rotation as in the conventional technique along the joint J. A large resistance force is not generated. Thereby, the enlargement of the robot arm 12 can be suppressed and the enlargement of the double-side friction stir welding system can be suppressed. Further, it is possible to increase the joining speed and increase the production efficiency.
  • the first and second rotary tools 5 and 6 are moved toward each other while rotating, and the shoulder surfaces 5b and 6b of the first and second rotary tools 5 and 6 are moved to the front side and the back side of the joint J.
  • the amount of heat input from the front and back surfaces is substantially the same by pressing to both sides, that is, by making double-sided friction stir welding, so that the residual stress difference is suppressed from occurring on the front and back surfaces, and the warpage of the bonding member can be reduced.
  • the strength imbalance in the thickness direction can be suppressed, and the same tensile and bending strength can be obtained on the front and back surfaces.
  • the double-sided friction stir welding that inputs heat from the front and back surfaces can prevent heat loss to the pressurizing tool 109 that does not involve rotation, which has occurred in the prior art, and can improve thermal efficiency.
  • FIG. 3 is a preferred example of the double-side friction stir welding tool set of the present embodiment.
  • the tool set is a general term for the two rotating tools 5 and 6.
  • the double-sided friction stir welding tool set is disposed so as to face the front side and the back side of the joint (butting part) J of the two metal plates 1 and 2, and the first and second friction stirs the joint J.
  • Second rotation tools 5 and 6 are provided.
  • the first rotary tool 5 is formed so that a shoulder portion 5c having a shoulder surface 5b that presses the joint portion J is formed at the tip portion, and the tip portion of the tool body 5a protrudes from the shoulder surface 5b.
  • a pin-like protrusion (probe) 5d is provided.
  • the second rotary tool 6 is formed on a tool body 6a having a shoulder portion 6c having a shoulder surface 6b that presses the joint portion J formed at the tip portion, and a shoulder surface 6b of the tool body 6a. And a recessed portion 6d that accommodates the tip of the protruding portion 5d when 1 and 2 are joined.
  • the 1st and 2nd rotation tools 5 and 6 are arrange
  • the first and second rotary tools 5, 6 are moved in a direction approaching each other while rotating, and the tip of the protrusion 5 d of the first rotary tool 5 is moved into the recess 6 d of the second rotary tool 6.
  • the shoulder surfaces 5b and 6b of the first and second rotary tools 5 and 6 are pressed against the front side and the back side of the joint J.
  • the tip of the protrusion 5d of the first rotary tool 5 is inserted into the recess 6d of the second rotary tool 6, the shoulder surfaces 5b of the first and second rotary tools 5, 6 are 6b is pressed against the front and back sides of the joint J
  • the first and second rotary tools 5 and 6 are moved along the joint J while rotating.
  • the protruding portion 5d is in a state of protruding into the entire thickness direction of the joint portion J.
  • the entire region in the thickness direction of the joint portion J is frictionally stirred, and the two metal plates 1 and 2 are joined in the entire thickness direction of the joint portion J.
  • the first and second rotary tools 5 and 6 disposed so as to face each other with respect to the front and back surfaces of the joint J are separate bodies, so the second rotary tool
  • the insertion amount of the projection of the first rotary tool in the recess (the distance between the first and second rotary tools) can be freely adjusted within a range in which the insertion amount is not zero.
  • the protruding portion 5d of the first rotating tool 5 is inserted into the recessed portion 6d of the second rotating tool 6 in accordance with the thickness of the metal plates 1 and 2.
  • the entire range of the joint J can be friction stir welded from both sides of the metal plate having a thickness within the range of the length of the protrusion 5d. This eliminates the need to replace rotating tools with different probe lengths according to the thickness of the metal plate, eliminating the need to prepare a large number of rotating tools with different probe lengths, reducing running costs, and improving economy. I can do it.
  • the first and second rotary tools 5 and 6 friction stir the entire region in the thickness direction of the joint portion J of the metal plates 1 and 2 that are abutted.
  • the strength of the part J can be improved.
  • first and second rotary tools 5 and 6 are separate and the distance between them can be adjusted, it is possible to employ load control for pressing at least one rotary tool against the joint. I can do it. Since load control can be employed in this way, the recess 6d of the second rotary tool 6 of the projection 5d of the first rotary tool 5 is adapted to minute variations in the thickness of the metal plate (joint thickness). By adjusting the amount of insertion into the first and second shoulder surfaces 5b and 6b, the friction stir welding can be performed from both surfaces without fixing the distance between the first and second shoulder surfaces 5b and 6b.
  • the first and second rotary tools 5 and 6 are separate bodies, so that the tip portions of the first and second rotary tools 5 and 6 are joined.
  • Each rotating tool axis can be tilted so that it precedes in the direction (described later).
  • first and second rotary tools 5 and 6 are separate bodies, the rotation directions of the first and second rotary tools 5 and 6 are reversed on the front surface side and the back surface side of the joint J. Yes (described later).
  • the shearing force caused by the stirring from the front surface side of the joint portion J and the shearing force caused by the stirring from the back surface side can be canceled out inside the joint portion J, and the material can be prevented from being broken and a highly reliable joining can be achieved.
  • This effect is particularly high when the diameters of the shoulder surfaces 5b and 6b of the first and second rotary tools 5 and 6 are the same.
  • FIG. 4 is a cross-sectional view along the joining direction (perpendicular to the cross section of FIG. 3) when the friction stir welding is performed while rotating the rotary tools 5 and 6.
  • the tip portions of the first and second rotary tools 5 and 6 are rotated in a state where the tool axis 15 is inclined in the preceding direction with respect to the traveling direction of the rotary tools 5 and 6. Friction stir welding is performed while the tools 5 and 6 are rotated.
  • the inclination angle ⁇ 1 or ⁇ 2 is set to be greater than 0 ° and 3 ° or less, thereby reducing the strength of the joint due to a local decrease in the joint thickness. And the plate breakage from the joint can be suppressed. Furthermore, in order to suppress a local decrease in the thickness of the joint, the inclination angle ⁇ 1 or ⁇ 2 is preferably set to more than 0 ° and not more than 2 °, more preferably more than 0 ° and not more than 1 °.
  • FIG. 5 is a perspective view showing a state in which the shafts 15 of the rotary tools 5 and 6 are made the same and tilted at the same angle with respect to the traveling direction of the rotary tools 5 and 6 and
  • FIG. 6 is a cross-sectional view.
  • FIG. 7 is a perspective view showing a state in which the shafts 15 of the rotary tools 5 and 6 are made the same and tilted at the same angle with respect to the traveling direction of the rotary tools 5 and 6, and FIG. 7 is a perspective view. 8 is a cross-sectional view.
  • the rotation directions of the first and second rotary tools 5 and 6 are opposite to each other on the front surface side and the back surface side.
  • the shearing force 27a caused by the stirring from the front surface side and the shearing force 27b caused by the stirring from the back surface side can be canceled inside the joint portion, and breakage at the boundary between the base material and the friction stirring portion can be prevented.
  • the gripping force of the gripping device for the metal plates 1 and 2 (not shown) can be reduced, and the gripping device can be simplified.
  • a friction stir welding device is attached to the first rotating tool 5 rotating motor 7 and the second rotating tool 6 rotating motor 8 which are rotationally driven so that the rotation speeds of the first and second rotating tools 5 and 6 are the same.
  • the rotating tool is rotated by rotating the rotating tool while the shoulder surface of the rotating tool is in contact with the surfaces of the metal plates 1 and 2 before starting the friction stirring.
  • a work called plunging is required to maintain the insertion position until the temperature of the metal plate material rises to about 80% of the melting point at which the material softens due to frictional heat generation between the shoulder surface of the metal plate and the surfaces of the metal plates 1 and 2 It becomes.
  • the rotary tool is moved in the welding direction while the friction stir depth position is fixed or the tool rotation motor load of the friction stirrer is controlled to a constant value. Do. This plunging operation takes time, and the joint takt time is increased accordingly, which is a limitation in increasing the production efficiency.
  • the present inventors In the case of performing double-sided friction stir welding, the present inventors generate frictional heat on both sides of the joint portion, so that there is no heat diffusion to the backing metal as occurred in single-sided friction stir welding, and the temperature rises. Focusing on the fact that it can be achieved in a short time, we thought that it would be possible to omit the plunging step before the start of friction stir welding, and immediately perform friction stir welding without plunging from the end faces of the metal plates 1 and 2. Started. As a result, it was confirmed that the metal plates 1 and 2 were smoothly plastically flowed by the first and second rotary tools 5 and 6.
  • the gap between the probe or the protrusion 5d and the recess 6d of the first and second rotary tools 5 and 6 is preliminarily friction-stirred, for example, and filled with the same material as the metal to be joined. For example, vibration due to the initial eccentric load can be suppressed.
  • plunging-less friction stir welding in which the plunging step is omitted can be realized, thereby shortening the tact time of the joining and increasing the production efficiency.
  • FIG. 9 shows that the first and second rotary tools 5 and 6 are inserted from the joint end faces with the tilt angle of the first and second rotary tools 5 and 6 set to 0 degrees (without tilting the tool). It is explanatory drawing at the time.
  • the tool insertion position when inserting the first and second rotary tools 5 and 6 from the joint end face 24 is relative to the joint J and the rotary tools 5 and 6. Determined by position.
  • the joint end face 24 is pressed against the side surfaces of the rotary tools 5 and 6 and the metal plates 1 and 2 are seated. May cause problems such as bending, and may cause poor friction stir.
  • FIG. 10 is a view showing a state in which the first and second rotary tools 5 and 6 are inserted from the joint end face 24 while the first and second rotary tools 5 and 6 are appropriately tilted.
  • the tool axis 15 in the direction in which the probes at the tips of the first and second rotary tools 5 and 6 precede the traveling direction. Stir while tilting.
  • the inclination angles ⁇ 1 and ⁇ 2 at this time are preferably greater than 0 ° and not greater than 10 °, more preferably greater than 0 ° and not greater than 6 °, and even more preferably greater than 0 ° and not greater than 3 °.
  • the rotary tools 5 and 6 are engaged with the joint end surface 24 from the shoulder surface, so that the joint end surface 24 is not pressed on the side surface of the tool, causing troubles such as buckling of the metal plate and friction stirring failure. Therefore, friction stir welding can be started smoothly without plunging. Then, in the subsequent joining process, as the axis of the first and second rotary tools 5 and 6 is inclined, as described above, the surface pressure between the shoulder of the rotary tools 5 and 6 and the material is increased, It is possible to suppress burrs and bonding defects that occur during friction stir welding.
  • FIG. 11 is a diagram showing an operation method in which double-side friction stir welding is performed without plunging by tilting the axis 15 of the rotary tools 5 and 6.
  • FIG. 12 is a control flow showing a processing procedure performed by the control devices 41 to 43 (see FIG. 1).
  • the first and second tool rotation driving devices 7 and 8 are in the standby positions 20a and 20b.
  • the first and second rotary tools 5 and 6 are in a state where the shaft core 15 is inclined.
  • the pressing motors in the first and second tool pressing devices 9 and 10 are driven to move the first and second rotating tools 5 and 6 to the planned insertion depth by position control (step S2). .
  • the shoulder surfaces 5b and 6b of the first and second rotary tools 5 and 6 are set within a predetermined range (for example, a plate thickness t) based on a measurement value of a position measuring instrument (not shown). Then, the first and second friction stir welding apparatuses 3 and 4 are moved in the joining direction in a state where the tool insertion position is held by the position control in this way (step S2).
  • the friction stirring start position of the joint end face 24 Friction stir welding is started from 21a and 21b.
  • the rotary tools 5 and 6 are inserted into the metal plates 1 and 2 while the shoulder surfaces 5b and 6b of the rotary tools 5 and 6 are brought into contact with the joint end surface 24 from the joint end surface 24 while maintaining the position control. Thus, friction stir welding is started without plunging (see FIG. 11 and the like).
  • the movement of the friction stir welding apparatuses 3 and 4 described in step S2 in the joining direction is performed by driving the robot arm 12.
  • the robot arm 12 may move the two metal plates 1 and 2 while holding the friction stir welding devices 3 and 4.
  • a constant load control is performed to control the tool insertion position so that the load of the tool rotation driving device 7 becomes a predetermined value based on the control current of the tool rotation driving device 7 of the first tool 5 (step) S3)
  • step S3 ⁇ S4 switching to a constant position control that maintains the tool insertion position at that time (step S3 ⁇ S4), passing through the friction stir end positions 22a and 22b To control.
  • step S3 ⁇ S4 switching to a constant position control that maintains the tool insertion position at that time.
  • the position control is maintained even after the start of the friction stir welding, and the friction stir end positions 22a and 22b are passed through the position control (step S3 ⁇ S4).
  • the second rotary tool 6 maintains the position control, and the first rotary tool 5 is switched to the constant load control, so that even when the thickness of the joint J varies, the second rotary tool 6 is stably controlled. Friction stirring is possible.
  • the load on the first and second rotary tools 5 and 6 is constant, the wear and breakage of the rotary tools 5 and 6 can be suppressed, and the life of the rotary tools 5 and 6 can be extended. .
  • control devices 41 to 43 input measurement values of first and second position measuring devices (not shown) and control the measurement values and the first and second tool rotation driving devices 7 and 8. This is performed by giving operation commands to various actuators such as the first and second tool rotation driving devices 7 and 8 and the first and second tool pressing devices 9 and 10 based on the current.
  • the constant load control of the first rotary tool 5 is performed using the control current of the tool rotation driving device 7, but instead, the measurement value of the load measuring device may be used.
  • the position control of the 1st and 2nd rotation tools 5 and 6 was performed using the measured value of the 1st and 2nd position measuring device, the rotation of the 1st and 2nd pressing motor was used instead. You may carry out using rotation sensors, such as an encoder which detects quantity.
  • FIG. 13 is a control flow showing another example of a processing procedure performed by the control devices 41 to 43 (see FIG. 1).
  • both the rotary tools 5 and 6 are controlled to have a constant load (step S3A).
  • step S3A the example is supplementarily described in parentheses in the range of the friction stirring start positions 21a and 21b and the friction stirring end positions 22a and 22b.
  • the lower surface of the metal plate becomes the reference plane.
  • the reference surface is not constant due to deformation of the metal plate or the like, when the material is thin (or the rigidity of the material is low) and the deformation resistance of the material is low, the load is controlled only by the first rotary tool 5. With the pressing force against the metal plate from the first rotating tool 5, it is possible to make the friction stirring ranges on the front and back surfaces substantially coincide.
  • both the first and second rotary tools 5 and 6 are set to constant load control.
  • the heat input and heat input range from the front side of the metal plate and the heat input and heat input range from the back side become the same, the residual stress on the front and back sides can be made uniform, and the metal plate is prevented from warping. I can do it.
  • the first and second rotary tools 5 and 6 may be always controlled in position, including during friction stirring.
  • the configuration of the present embodiment is the same as that of the first embodiment with respect to the first and second friction stir welding apparatuses 3 and 4, and the detailed configuration of the robot arm apparatus 11 is different from that of the first embodiment. To do.
  • FIG. 14 is an overall view of a double-sided friction stir welding system according to the present embodiment.
  • the robot arm device 11 includes a multi-joint first robot arm 13 and a second robot arm 14.
  • the first robot arm 13 is provided with a rail 36 on the front end surface, and holds the first friction stir welding apparatus 3 via the rail 36.
  • the second robot arm 14 is provided with a rail 37 on the tip surface, and holds the second friction stir welding device 4 via the rail 37.
  • the first robot arm 13 moves the friction stir welding apparatus 3, and the second robot arm 14 moves the friction stir welding apparatus 4.
  • the robot arms 13 and 14 have a plurality of joints, have a degree of freedom corresponding to the number of joints, and can be complicatedly driven. Further, interlocked driving is possible under the control of the robot arm device controller 41.
  • the robot arms 13 and 14 are driven so as to interlock with each other so that the first and second rotary tools 5 and 6 are opposed to the front surface side and the back surface side of the joint portion J of the two metal plates 1 and 2.
  • the tool rotation driving devices 7 and 8 and the tool pressing devices 9 and 10 are driven to move the rotating tools 5 and 6 toward each other while rotating the first and second rotating tools 5 and 6.
  • the shoulder surfaces 5b and 6b are pressed against the front side and the back side of the joint J.
  • the robot arms 13 and 14 are driven so as to interlock with each other. 5 and 6 are moved along the joint J while rotating. As a result, the joint portion J is frictionally stirred, and the two metal plates 1 and 2 are joined at the joint portion J.
  • FIG. 15 is a diagram for explaining a problem in the first embodiment shown for comparison.
  • the robot arm 12 is driven to move the rotary tools 5 and 6 along the joint J from the left to the right of the drawing.
  • the width of the two metal plates 1, 2, that is, the joining length W of the joining portion J is the same as that of the arm lengths of the first and second holding portions 33, 34 provided on the holding frame 32. It is limited to a length less than L, which is the sum of the lengths of 3 and 4.
  • FIG. 16 is also a diagram for explaining similar problems in the first embodiment shown for comparison.
  • the robot arm 12 is driven to move the rotary tools 5 and 6 along the joint portion J from the front side to the back side of the sheet.
  • the length L2 of the metal plate 2 is the total length of the arm lengths of the first and second holding portions 33, 34 provided on the holding frame 32 and the radial length of the friction stir welding devices 3, 4. Limited to less than L.
  • the holding frame 32 when the metal plates 1 and 2 are increased in size and the joining length W or the length L2 is increased, it is necessary to increase the size of the holding frame 32 so as to increase the length L. If the holding frame 32 is enlarged and the arm lengths of the holding portions 33 and 34 are increased, the moment acting on the holding frame 32 also increases, so that the holding frame 32 needs to be highly rigid. Since the weight of the holding frame 32 increases due to the increase in size and rigidity of the holding frame 32, it is necessary to increase the size of the robot arm 12 that drives the holding frame 32. That is, it is necessary to enlarge the entire double-side friction stir welding system.
  • the robot arm 12 in the first embodiment holds the friction stir welding apparatuses 3 and 4 and the holding frame 32, whereas the robot arm 13 in the second embodiment holds the friction stir welding apparatus 3.
  • the robot arm 14 holds the friction stir welding apparatus 4.
  • the length from the fulcrum of the robot arms 13 and 14 to the friction stir welding devices 3 and 4 (operation point) in the second embodiment is the same as that in the first embodiment.
  • the length from the fulcrum of the robot arm 12 to the friction stir welding apparatus 3 and 4 (operation point) in the embodiment is shorter than the length, and in addition to the weight reduction described above, the moment acting on the robot arms 13 and 14 is also reduced.
  • the robot arms 13 and 14 can be reduced in size.
  • the double-sided friction stir welding system can be downsized because the robot arms 13 and 14 are downsized and the holding frame 32 is unnecessary.
  • First friction stir welding apparatus Second friction stir welding apparatus 5 First rotating tool (upper rotating tool) 5a Tool body 5b Shoulder part 5c Shoulder surface 5d Protrusion part (probe) 6 Second rotation tool (down rotation tool) 6a Tool body 6b Shoulder portion 6c Shoulder surface 6d Recessed portion 5 Incoming upper gripping devices 5a, 5b Upper and lower gripping plates 6 Outlet lower gripping devices 6a, 6b Upper and lower gripping plates 7 First tool rotation driving device 8 Second tool rotation Drive device 9 First tool pressing device 10 Second tool pressing device 11 Robot arm device 12 Robot arm 13 First robot arm 14 Second robot arm 15 Tool axis 20a Upper rotation tool standby position 20b Lower rotation tool standby Position 21a Upper friction stir welding start position 21b Lower friction stir welding start position 22a Upper friction stir welding end position 22b Lower friction stir welding end position 24 Friction stirring start metal plate end surface 27a Upper shear force 27b Lower shear force 32 Holding frame 33 First Holding part 34 Second holding part 35 Back face part 36 Rail 37 Rail 41 For robot arm device Control device 42 Control device

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
PCT/JP2010/065154 2010-09-03 2010-09-03 摩擦攪拌接合システムおよび摩擦攪拌接合方法 WO2012029176A1 (ja)

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CN201080068381.7A CN103052462B (zh) 2010-09-03 2010-09-03 摩擦搅拌接合系统以及摩擦搅拌接合方法
PCT/JP2010/065154 WO2012029176A1 (ja) 2010-09-03 2010-09-03 摩擦攪拌接合システムおよび摩擦攪拌接合方法

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JP2015182133A (ja) * 2014-03-26 2015-10-22 国立大学法人大阪大学 摩擦攪拌接合装置及び摩擦攪拌接合方法
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JP6143915B1 (ja) * 2016-04-28 2017-06-07 株式会社日立パワーソリューションズ 摩擦攪拌接合装置
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CN111805074B (zh) * 2020-07-16 2022-07-01 柳州市智甲金属科技有限公司 搅拌摩擦焊装置及其标定方法

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