WO2011102503A1 - 熱電変換材料および熱電変換材料の製造方法 - Google Patents
熱電変換材料および熱電変換材料の製造方法 Download PDFInfo
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- WO2011102503A1 WO2011102503A1 PCT/JP2011/053636 JP2011053636W WO2011102503A1 WO 2011102503 A1 WO2011102503 A1 WO 2011102503A1 JP 2011053636 W JP2011053636 W JP 2011053636W WO 2011102503 A1 WO2011102503 A1 WO 2011102503A1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
- C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
- C04B35/465—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
- C04B35/47—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on strontium titanates
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/001—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
- C22C32/0015—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
- C22C32/0026—Matrix based on Ni, Co, Cr or alloys thereof
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- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0089—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with other, not previously mentioned inorganic compounds as the main non-metallic constituent, e.g. sulfides, glass
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- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N10/00—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
- H10N10/80—Constructional details
- H10N10/85—Thermoelectric active materials
- H10N10/851—Thermoelectric active materials comprising inorganic compositions
- H10N10/855—Thermoelectric active materials comprising inorganic compositions comprising compounds containing boron, carbon, oxygen or nitrogen
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3227—Lanthanum oxide or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3229—Cerium oxides or oxide-forming salts thereof
Definitions
- the present invention relates to a thermoelectric conversion material and a method for producing the same, and more specifically, a thermoelectric conversion material having a larger Seebeck coefficient, a lower electric resistivity, and a larger output factor than a conventional complex oxide thermoelectric conversion material, and It relates to a manufacturing method.
- thermoelectric conversion element thermoelectric conversion module
- thermoelectric conversion materials used for such thermoelectric conversion elements materials using the Seebeck effect have been widely known.
- thermoelectric conversion material thermoelectric semiconductor
- the voltage generated when the temperature difference is given is as large as possible, so that a material with a large Seebeck coefficient ( ⁇ ) is desired.
- thermoelectric conversion material is determined by an index defined by the following formula (1) called an output factor (PF).
- PF output factor
- thermoelectric semiconductor element using an oxide ceramic semiconductor composed of a composite oxide mainly composed of strontium and titanium and interspersed with a reducing substance phase that is not continuous with each other in the composite oxide has been proposed. (See Patent Document 1 and Claim 1).
- Patent Document 1 discloses a thermoelectric conversion material having a Seebeck coefficient ( ⁇ ) in the range of 120 to 197 ⁇ V / K and an electric conductivity in the range of 350 to 1010 / ⁇ ⁇ cm (Table 1, Table 1). 2).
- thermoelectric conversion material of Patent Document 1 when the output factor (PF) of the thermoelectric conversion material of Patent Document 1 is determined according to the above equation (1), the value is 5.8 ⁇ 10 ⁇ 4 (number 5 in Table 2) to 2 .3 ⁇ 10 ⁇ 3 W / K 2 m (No. 3 in Table 1), which had good characteristics at the time of filing, but now, thermoelectric conversion materials with a larger output factor are available It has been demanded.
- thermoelectric conversion material a composite oxide mainly composed of strontium oxide and titanium oxide, which includes rare earth elements, Nb, Ta, Sb, W, Si, Al, V, Cr, Mn,
- thermoelectric conversion material containing at least one element selected from Fe, Co, Ni, Cu, and Zn and having an electric conductivity of 100 / ⁇ ⁇ cm or more (Patent Document 2, Claim) Item 1).
- the Seebeck coefficient of the thermoelectric conversion material disclosed in Patent Document 2 is in the range of ⁇ 135 to ⁇ 330 ⁇ V / K, and the electric conductivity is in the range of 330 to 210 / ⁇ ⁇ cm. From this value, the output factor (PF) is determined according to the above equation (1), and 3.6 ⁇ 10 ⁇ 3 (No. 12 in Table 1 of Patent Document 2) to 4.5 ⁇ 10 ⁇ 3. The value is W / K 2 m (No. 3 in Table 1 of Patent Document 2). Although the value of this output factor is larger than that of the above-mentioned Patent Document 1, the present situation is that a thermoelectric conversion material having a larger output factor is required.
- thermoelectric conversion material with a large Seebeck coefficient, a low electrical resistance (electric resistivity ⁇ ), and a large output factor, and a method for producing the same.
- thermoelectric conversion material of the present invention is:
- the main component is a metal material mainly composed of Ni, It is characterized by containing an oxide material containing Sr, Ti, and a rare earth element in the range of 10 to 30% by weight.
- the oxide material is preferably a SrTiO 3 -based oxide material.
- the method for producing the thermoelectric conversion material of the present invention comprises: Preparing a SrTiO 3 -based oxide powder; Preparing a Ni metal powder; Mixing and pulverizing the SrTiO 3 oxide powder and the Ni metal powder to produce a mixture; Forming the mixture to form a molded body; And a step of firing the molded body.
- thermoelectric conversion material of the present invention is mainly composed of a metal material containing Ni as a main component, and contains an oxide material containing Sr, Ti, and a rare earth element in the range of 10 to 30% by weight. Therefore, the Seebeck coefficient can be increased and the electric resistance (electric resistivity) can be decreased, and a thermoelectric conversion material having a large output factor can be obtained.
- thermoelectric conversion material of the present invention by using an SrTiO 3 -based oxide material as an oxide material containing Sr, Ti, and a rare earth element, the Seebeck coefficient is increased more reliably and the electric resistance is increased. A thermoelectric conversion material having a low rate and a large output factor can be obtained.
- an SrTiO 3 -based oxide material (SrTiO 3 -based material) is used as the oxide material, usually, Sr is substituted with 1 to 6 mol% of rare earth such as La, Ce, Dy, Er, etc. It is desirable to use Thereby, the thermoelectric conversion material with a favorable characteristic can be obtained more reliably.
- the method for producing a thermoelectric conversion material according to the present invention includes a step of preparing an SrTiO 3 -based oxide powder, a step of preparing an Ni metal powder, an SrTiO 3 -based oxide powder, and an Ni metal powder. -Since it includes a step of pulverizing to prepare a mixture, a step of forming the mixture to prepare a molded body, and a step of firing the molded body, the Seebeck coefficient is large and the electrical resistivity is low, A thermoelectric conversion material having a large output factor can be produced efficiently.
- an SrTiO 3 -based oxide material was produced by the following method. First, SrCO 3 , TiO 2 , La 2 O 3 , CeO 2 , Dy 2 O 3 , and Er 2 O 3 powders were prepared as starting materials for SrTiO 3 -based oxide materials.
- each starting material powder and pure water as a solvent were blended and mixed for 16 hours by a ball mill to obtain a slurry.
- the obtained slurry was dried, and then calcined in the atmosphere at 1300 ° C.
- the calcined powder obtained was pulverized and mixed using a ball mill for 4 hours using ethanol as a solvent.
- organic components such as a binder and a dispersing agent
- the produced sheet was cut into a predetermined size and laminated so as to obtain a predetermined thickness. Then, the laminate was subjected to pressure bonding at a pressure of 200 MPa by an isotropic isostatic pressing method to obtain a molded body. The obtained molded body was degreased at 450 ° C. and then fired at 1200 to 1400 ° C. to obtain a fired body.
- This fired body is a fired body of an oxide material that does not contain a Ni-based metal material, and is not a thermoelectric conversion material having the requirements of the present invention, but a constituent component thereof. In order to compare the characteristics with the thermoelectric conversion material of the present invention, the characteristics were evaluated by the method described below.
- the sintered body produced as described above was cut to produce a sample for thermoelectric property evaluation having dimensions of 5 mm in length, 5 mm in width, and 10 mm in thickness. Then, the electrical resistivity of this sample in the temperature range of 190 to 450 ° C. was measured by the direct current four-terminal method.
- the Seebeck coefficient in the temperature range of 190 to 450 ° C. was examined.
- the Seebeck coefficient was obtained by calculation from an electromotive force measured by providing a temperature difference of 5 ° C. at both ends of the sample in a temperature range of 190 to 450 ° C.
- the output factor P was calculated from the obtained Seebeck coefficient and electrical resistivity.
- Table 1 shows the electrical resistivity, Seebeck coefficient, and output factor at 250 ° C.
- thermoelectric conversion material containing Ni-based metal material and oxide material Preparation of thermoelectric conversion material containing Ni-based metal material and oxide material and evaluation of characteristics
- Ni powder having an average particle size of 0.65 ⁇ m was prepared. Then, this Ni powder was weighed so as to have the ratio shown in Table 2, and blended with the SrTiO 3 -based oxide materials of ST-1 to ST-4 in Table 1 prepared in the above [1]. To obtain a blended powder.
- Sample No. 1 is a sample of Ni powder 100 wt% (a sample not containing a SrTiO 3 -based oxide material).
- the blended powder was pulverized and mixed with a ball mill for 4 hours using ethanol as a solvent to obtain a mixture slurry.
- organic components such as a binder and a dispersant were added to and mixed with the obtained mixture slurry, and this mixture (slurry) was formed into a sheet by a doctor blade method.
- the molded sheet was cut into a predetermined size and laminated so as to obtain a predetermined thickness.
- the laminate was pressure-bonded at 200 MPa by an isotropic isostatic pressing method to obtain a molded body.
- the obtained molded body was degreased at 450 ° C., and then fired in a reducing atmosphere at 1150 to 1350 ° C. to obtain a fired body.
- FIGS. 1 to 3 also show the characteristics examined for the oxide material [1].
- a sample of Ni 100 wt% (a sample of Ni metal powder alone) has a low electrical resistivity (FIG. 1) but a small absolute value of the Seebeck coefficient (FIG. 2), resulting in an output factor. Was confirmed to be small (FIG. 3).
- the sample of SrTiO 3 based material 100 wt% has a large absolute value of the Seebeck coefficient (FIG. 2), but has a high electrical resistivity (FIG. 1), resulting in a small output factor. It was confirmed (FIG. 3).
- sample No. in the samples 2 to 4 and 7 to 9 a sample of Ni metal powder alone (sample No. 1 in Table 2) or a sample of SrTiO 3 based material (oxide material) alone (sample No. 6 in Table 2). It was confirmed that an output factor larger than the output factor of the sample (1) was obtained.
- sample No. Like the sample 5 (sample in which the blending ratio of the SrTiO 3 oxide material is 50% by weight), if the blending ratio of the SrTiO 3 oxide material exceeds 30% by weight, the Seebeck coefficient can be secured to some extent, It was confirmed that the electrical resistivity increased and the output factor decreased. Therefore, the blending ratio of the SrTiO 3 oxide material to the Ni metal is preferably in the range of 10 to 30% by weight as a ratio of the entire thermoelectric conversion material.
- an SrTiO 3 -based oxide material is used as the oxide material
- Sr is replaced with a rare earth element La, Ce, Dy, Er in the range of 1 to 6 mol%, thereby providing good characteristics. It was confirmed that a thermoelectric conversion material was obtained.
- La, Ce, Dy, and Er are used as rare earth elements, but it is considered that the same effect can be obtained when other rare earth elements are used.
- the metal material substantially does not contain any metal other than Ni is described as an example. However, if the metal material contains Ni as a main component, other metal components are included. It may be a thing.
- the present invention is not limited to the above-described examples.
- the specific composition of the oxide material and each step in the production process of the thermoelectric conversion material of the present invention (for example, mixing and pulverizing raw material powders)
- Various processes and modifications can be made within the scope of the invention with respect to specific conditions in the step of preparing the mixture, the step of forming the mixture to form the molded body, and the step of firing the molded body). It is.
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Abstract
Description
このような熱電変換素子に用いられる熱電変換材料としては、従来よりゼーベック効果を利用したものが広く知られている。
P.F.=α2/ρ ……(1)
そして、この特許文献1には、ゼーベック係数(α)が120~197μV/Kの範囲、電気伝導率が350~1010/Ω・cmの範囲の熱電変換材料が示されている(表1,表2)。
Niを主たる成分とする金属材料を主成分とし、
Srと、Tiと、希土類元素とを含む酸化物材料を10~30重量%の範囲で含有すること
を特徴としている。
SrTiO3系の酸化物粉末を準備する工程と、
Ni金属粉末を準備する工程と、
前記SrTiO3系の酸化物粉末と、前記Ni金属粉末とを混合・粉砕して混合物を作製する工程と、
前記混合物を成形して成形体を作製する工程と、
前記成形体を焼成する工程と
を備えていることを特徴としている。
(a)酸化物材料の作製
酸化物材料として、以下の方法でSrTiO3系の酸化物材料を作製した。
まず、SrTiO3系の酸化物材料の出発原料として、SrCO3,TiO2,La2O3,CeO2,Dy2O3,およびEr2O3の各粉末を用意した。
得られた成形体を450℃で脱脂し、その後、1200~1400℃で焼成することにより焼成体を得た。
この焼成体はNi系金属材料を含まない酸化物材料の焼成体であって、本発明の要件を備えた熱電変換材料ではなく、その構成成分となるものであるが、本発明の熱電変換材料との特性の比較のため、以下に説明する方法でその特性を評価した。
それから、この試料について、190~450℃の温度範囲における電気抵抗率を直流4端子法により測定した。
(a)熱電変換材料の作製
平均粒径が0.65μmのNi粉末を用意した。
そして、このNi粉末を、表2に示すような割合となるように秤量し、上記[1]で作製した、表1におけるST-1~ST-4のSrTiO3系の酸化物材料と配合して配合粉末を得た。ただし、表2の試料No.1は、Ni粉末100重量%の試料(SrTiO3系の酸化物材料を配合していない試料)である。
上述のようにして作製した焼結体を切断して、寸法が縦5mm、横5mm、厚み10mmの試料を作製した。
そして、作製した試料(表2の試料番号1~9の各試料)について、上記[1]の酸化物材料の場合と同様の方法および条件で、190~450℃の温度範囲における電気抵抗率およびゼーベック係数を調べ、出力因子を求めた。
250℃における、各試料の電気抵抗率、ゼーベック係数、出力因子を表2に示す。
・Ni100重量%の試料 ⇒ 表2の試料No.1の試料
・Ni90重量%の試料 ⇒ 表2の試料No.2の試料
・Ni80重量%の試料 ⇒ 表2の試料No.3の試料
・Ni70重量%の試料 ⇒ 表2の試料No.4の試料
・SrTiO3100重量%(Ni0重量%)の試料 ⇒ 表2の試料No.6の試料(表1のST-3のSrTiO3系材料のみからなる試料)
この実施例では、希土類元素として、La,Ce,Dy,Erを用いているが、他の希土類元素を用いた場合にも、同様の効果が得られるものと考えられる。
Claims (3)
- Niを主たる成分とする金属材料を主成分とし、
Srと、Tiと、希土類元素とを含む酸化物材料を10~30重量%の範囲で含有すること
を特徴とする熱電変換材料。 - 前記酸化物材料がSrTiO3系の酸化物材料であることを特徴とする請求項1記載の熱電変換材料。
- SrTiO3系の酸化物粉末を準備する工程と、
Ni金属粉末を準備する工程と、
前記SrTiO3系の酸化物粉末と、前記Ni金属粉末とを混合・粉砕して混合物を作製する工程と、
前記混合物を成形して成形体を作製する工程と、
前記成形体を焼成する工程と
を備えていることを特徴とする熱電変換材料の製造方法。
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JP2012500674A JP5447642B2 (ja) | 2010-02-22 | 2011-02-21 | 熱電変換材料および熱電変換材料の製造方法 |
CN201180010208.6A CN102763233B (zh) | 2010-02-22 | 2011-02-21 | 热电转换材料及热电转换材料的制造方法 |
US13/584,845 US9525118B2 (en) | 2010-02-22 | 2012-08-14 | Thermoelectric conversion material and method for producing thermoelectric conversion material |
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JP4867618B2 (ja) | 2006-11-28 | 2012-02-01 | 住友化学株式会社 | 熱電変換材料 |
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2011
- 2011-02-21 WO PCT/JP2011/053636 patent/WO2011102503A1/ja active Application Filing
- 2011-02-21 CN CN201180010208.6A patent/CN102763233B/zh active Active
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JPH05129667A (ja) * | 1991-11-05 | 1993-05-25 | Matsushita Electric Ind Co Ltd | 熱電半導体素子とその製造方法 |
JPH08236818A (ja) * | 1995-03-01 | 1996-09-13 | Denki Kagaku Kogyo Kk | 熱電変換材料 |
JP2006179807A (ja) * | 2004-12-24 | 2006-07-06 | Furukawa Co Ltd | n型熱電変換材料 |
JP2009004542A (ja) * | 2007-06-21 | 2009-01-08 | Ricoh Co Ltd | 熱電材料及び熱電材料の製造方法 |
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JPWO2017163507A1 (ja) * | 2016-03-25 | 2018-11-08 | 株式会社村田製作所 | 積層型熱電変換素子 |
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CN102763233B (zh) | 2015-08-19 |
JPWO2011102503A1 (ja) | 2013-06-17 |
US9525118B2 (en) | 2016-12-20 |
US20120305833A1 (en) | 2012-12-06 |
CN102763233A (zh) | 2012-10-31 |
JP5447642B2 (ja) | 2014-03-19 |
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