WO2011069338A1 - Verre aluminosilicaté pour écran tactile - Google Patents
Verre aluminosilicaté pour écran tactile Download PDFInfo
- Publication number
- WO2011069338A1 WO2011069338A1 PCT/CN2010/002010 CN2010002010W WO2011069338A1 WO 2011069338 A1 WO2011069338 A1 WO 2011069338A1 CN 2010002010 W CN2010002010 W CN 2010002010W WO 2011069338 A1 WO2011069338 A1 WO 2011069338A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- aluminosilicate glass
- glass
- ion exchange
- content
- mgo
- Prior art date
Links
- 239000005354 aluminosilicate glass Substances 0.000 title claims abstract description 141
- 239000011521 glass Substances 0.000 claims abstract description 237
- 238000005342 ion exchange Methods 0.000 claims abstract description 104
- 150000003839 salts Chemical class 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 47
- 238000005728 strengthening Methods 0.000 claims abstract description 18
- 238000005496 tempering Methods 0.000 claims description 38
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 36
- 230000000844 anti-bacterial effect Effects 0.000 claims description 29
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 19
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 14
- 229910052709 silver Inorganic materials 0.000 claims description 14
- 239000004332 silver Substances 0.000 claims description 14
- 229910006404 SnO 2 Inorganic materials 0.000 claims description 13
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 13
- 238000006124 Pilkington process Methods 0.000 claims description 10
- 241000894006 Bacteria Species 0.000 claims description 9
- 229910002651 NO3 Inorganic materials 0.000 claims description 9
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000003280 down draw process Methods 0.000 claims description 8
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000007670 refining Methods 0.000 claims description 6
- HJTAZXHBEBIQQX-UHFFFAOYSA-N 1,5-bis(chloromethyl)naphthalene Chemical compound C1=CC=C2C(CCl)=CC=CC2=C1CCl HJTAZXHBEBIQQX-UHFFFAOYSA-N 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- GOLCXWYRSKYTSP-UHFFFAOYSA-N arsenic trioxide Inorganic materials O1[As]2O[As]1O2 GOLCXWYRSKYTSP-UHFFFAOYSA-N 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 230000003385 bacteriostatic effect Effects 0.000 claims 1
- 239000000292 calcium oxide Substances 0.000 abstract description 24
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 abstract description 24
- 239000000758 substrate Substances 0.000 abstract description 12
- 238000003426 chemical strengthening reaction Methods 0.000 abstract description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 5
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract description 5
- 229910001948 sodium oxide Inorganic materials 0.000 abstract description 5
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 abstract description 4
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 abstract description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 abstract description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 abstract 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 abstract 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract 2
- 239000000395 magnesium oxide Substances 0.000 abstract 2
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 abstract 2
- 229910001950 potassium oxide Inorganic materials 0.000 abstract 2
- 239000011787 zinc oxide Substances 0.000 abstract 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 229910000420 cerium oxide Inorganic materials 0.000 abstract 1
- 238000007598 dipping method Methods 0.000 abstract 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- 239000004408 titanium dioxide Substances 0.000 abstract 1
- 239000011734 sodium Substances 0.000 description 28
- 238000012360 testing method Methods 0.000 description 27
- 150000002500 ions Chemical group 0.000 description 20
- 239000000126 substance Substances 0.000 description 20
- 239000000203 mixture Substances 0.000 description 17
- 230000006870 function Effects 0.000 description 13
- -1 silver ions Chemical class 0.000 description 12
- 238000002834 transmittance Methods 0.000 description 10
- 230000008859 change Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 8
- 229910001415 sodium ion Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 239000005341 toughened glass Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 229910001416 lithium ion Inorganic materials 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 229910001413 alkali metal ion Inorganic materials 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- 230000009931 harmful effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- 239000008395 clarifying agent Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000006059 cover glass Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000000156 glass melt Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- 239000005361 soda-lime glass Substances 0.000 description 3
- 241000588724 Escherichia coli Species 0.000 description 2
- 241000191967 Staphylococcus aureus Species 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000005347 annealed glass Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002419 bulk glass Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000007688 edging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000013386 optimize process Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920001690 polydopamine Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000003678 scratch resistant effect Effects 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- 241000228245 Aspergillus niger Species 0.000 description 1
- 241000222122 Candida albicans Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241000589517 Pseudomonas aeruginosa Species 0.000 description 1
- 241000607142 Salmonella Species 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000006121 base glass Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229940095731 candida albicans Drugs 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000012707 chemical precursor Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007495 chemical tempering process Methods 0.000 description 1
- 239000005345 chemically strengthened glass Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003256 environmental substance Substances 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- MOWNZPNSYMGTMD-UHFFFAOYSA-N oxidoboron Chemical group O=[B] MOWNZPNSYMGTMD-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Inorganic materials [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004621 scanning probe microscopy Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000006058 strengthened glass Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000010897 surface acoustic wave method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
Definitions
- This invention relates to aluminosilicate glass.
- the present invention relates to aluminosilicate glass having high strength, high fracture toughness, and high scratch resistance. More specifically, the present invention relates to aluminosilicate glass which is used as a screen protection material for electronic products and which has high strength, high fracture toughness and high scratch resistance. Even more particularly, the present invention relates to aluminosilicate glass for high strength, high fracture toughness, high scratch resistance for touch screens. At the same time, the invention also relates to a chemical strengthening process for said aluminosilicate glass. Background technique
- a touch screen is a display that can be sensed by touching and detecting within the display area, causing direct interaction with the display without the need for a keyboard, mouse or trackpad.
- Touch screens such as resistive, capacitive, and projected capacitive touch screens require a glass substrate for depositing a transparent conductive oxide to conduct signals. In particular for the purpose of protecting the display, an additional cover glass is usually required.
- the resistive touch screen conducts a touch signal through a surface flexible cover, which is typically a plastic or glass coated with a transparent conductive oxide film. Contact can cause the flexible cover to deform to the internal conductive substrate, thereby changing the resistance and current of the circuit, which is typically identified as a touch event for processing.
- the surface flexible layer requires higher scratch resistance and transmittance, and plastics cannot meet this demand, so it is necessary to use
- Capacitive touch screens typically sense a touch of a finger by a change in capacitance of the circuit, typically only a glass substrate with a double-sided TCO coating.
- the glass as the substrate is plated with a transparent conductive oxide film (TCO), which is usually a soda lime glass coated with a TCO (transparent conductive coating).
- TCO transparent conductive oxide film
- Two sheets of glass plated with a TCO film form capacitors through spaced thin spaces.
- the upper glass protects the display from damage and is therefore expected to have high surface scratch resistance and strength.
- other types of touch screens such as surface acoustic wave type, optical induction type, and the like require a high transmittance, high strength glass panel or substrate.
- Substrates and cover sheets in touch screen applications typically require strengthening and/or toughening of the glass to further increase the strength and toughness of the glass.
- Glass surface enhancement technology includes not only the usual wind tempering (air jet enhancement) measures, but also chemical tempering techniques.
- the essence of chemical tempering technology is to change the structure of the glass surface to enhance the strength of the glass surface.
- Chemical tempering can also be called chemical strengthening.
- Chemical tempering is generally divided into: 1) glass surface alkylation, 2) plating of a low expansion coefficient of vitreous material on the glass surface, and 3) alkali metal ion exchange. Chemical tempering as used herein refers to enhanced ion exchange.
- the ion exchange enhancement mode is divided into two methods: high temperature ion exchange and low temperature ion exchange. Ion exchange enhancement can also be referred to as ion exchange enhancement.
- High-temperature ion exchange enhancement refers to the formation of a metamorphic layer on the surface of the glass with a low thermal expansion coefficient of vitreous material above the glass strain temperature.
- Typical high temperature ion exchange is to heat the glass containing Na 2 O and K 2 O above the strain temperature, immersing it in a molten salt containing Li+ below the softening temperature, and heating the glass and molten salt above the strain temperature.
- the glass network is slack, the surface is easy to change, and the ion exchange between Na+ or K+ and Li+ between the glass and the molten salt is promoted. After a period of time, the surface of the glass is ion exchanged with Na+ or K+, and the glass is annealed.
- a layer rich in Li+ ions is formed on the surface of the glass. Since the expansion coefficient of the Li+ layer is much lower than that of the Na+ or K+ containing ion layer (the sodium-rich, potassium-rich glass and the lithium-rich glass have different coefficients of thermal expansion), the glass surface and internal shrinkage are different during cooling, so A residual compressive stress layer is formed on the surface of the glass to generate a tensile stress layer inside the glass. If the glass also contains ⁇ 1 2 ⁇ 3 and Ti0 2 , a TiO 2 — ⁇ 1 2 ⁇ 3 — 4SiO 4 crystal having a smaller thermal expansion coefficient will be formed during ion exchange, and a very large compressive stress will be generated after cooling.
- Low-temperature ion exchange enhancement Low-temperature ion exchange is common. The principle is that the glass is immersed in the alkali metal compound molten salt with an ionic radius larger than the alkali metal ions contained in the glass at a temperature lower than the glass strain temperature. Large ions squeeze into the glass mesh. In the space originally occupied by small-sized ions, small-sized ions are displaced into the molten salt.
- At least one of the smaller alkali ions, in particular Li + or Na + is an essential component of glass, so as to be larger KNO 3 salt such as ion exchange.
- the amount of such basic ions should be as high as possible to provide sufficient exchange sites without losing other characteristics.
- ⁇ 1 2 ⁇ 3 is also an essential component to provide a high strength glass frit, and it is important to form a larger network that can serve as a diffusion channel to hold alkali metal ions, which will result in rapid and efficient ion exchange.
- the ion exchange process produces a compressive stress of several hundred megapascals on the surface of the glass, and accordingly a tensile stress is generated in the center of the glass, because the surface compressive stress suppresses the propagation of small defects and is strengthened when an external load is applied. effect.
- a tens of micron exchange layer can be obtained on the surface of the glass, and the ion exchange layer is highly scratch resistant to external forces.
- a fast and efficient reinforcement process is critical from a practical point of view. It is described in CN101337770 A that it is treated at a temperature range of 430 to 490 ° C for 3 to 8 hours.
- CN101508524A describes that the ion exchange layer reaches 40 microns or more, the glass needs to be treated at 420 ° C for 8 hours, or 500 ⁇ for 5 hours.
- high salt bath processing temperatures or long processing times typically result in rapid relaxation of the glass surface network, resulting in lower surface compressive stress.
- "green" glass without harmful substances has become a new trend in electronic consumer products.
- the glass formulations disclosed in US 2008/0286548, US 5895768, CN101575167A, CN 101337770A and CN101508524A relate to the use of As 2 O 3 , Sb 2 O 3 , Cl 2 or F 2 as clarifying agents for glass refining, which limits their use in the electronics industry.
- the touch screen especially the touch screen glass used in outdoor public places, has the possibility of a large number of bacteria spreading through the fingers. This puts forward a requirement for antibacterial function for a new generation of touch screens.
- the method of realizing this function on the surface of ordinary flat glass or glass ceramics is mainly coating, or by an ion exchange process, which is based on the introduction of silver ions on the surface of the glass to adsorb and kill bacteria. Summary of the invention
- silicate glass for touch screens has the following disadvantages:
- the scratch resistance and transmittance required for the surface flexible layer are not high enough;
- High salt bath treatment temperature or long treatment time usually leads to rapid relaxation of the glass surface network, resulting in lower surface compressive stress
- a new formulation of aluminosilicate glass composition can provide high strength, hardness and scratch resistance after tempering under appropriate low temperature chemical tempering conditions.
- the Young's modulus glass can be used as a cover for a projected capacitive touch screen and a base glass, and can also be used for touch screens of other electronic products.
- the present invention uses a novel formulation of aluminosilicate glass composition, which can provide a glass having a thickness ranging from 0.3 mm to 1.5 mm after tempering under suitable low temperature chemical tempering conditions, especially having high hardness.
- the chemically strengthened glass of the present invention can achieve higher impact resistance.
- the aluminosilicate glass of the present invention has high strength, high scratch resistance and is preferably used for outdoor applications.
- the glass of the present invention is produced by a float process, and the tin dioxide produced in the tin bath is The effect of clarifying the bubble removal can be achieved, so that it is not necessary to use a non-environmental substance as a clarifying agent. Accordingly, it is an object of the present invention to provide an aluminosilicate glass for a touch screen which has high strength and scratch resistance and which can be used for a cover or substrate of a touch screen.
- Another object of the present invention is to provide a chemical strengthening method for aluminosilicate glass for a touch screen that can effectively enhance glass for touch screen applications at lower temperatures and in shorter times. Further, it is an object of the present invention to provide a cover glass for a touch screen having a surface antibacterial function. More specifically, the present application relates to the following invention.
- the present invention provides an aluminosilicate glass characterized in that the glass is composed of the following components, each component being in weight percent (Wt.%):
- the content of SiO 2 ranges from 58 to 63 wt.%. In one embodiment, wherein the Na 2 O content ranges from 12 ⁇ 15 wt.%. In one embodiment, wherein the K 2 O content ranges from 3 to 5 wt.%. In one embodiment, wherein the content of ⁇ 1 2 ⁇ 3 ranges from 15 ⁇ 18 wt.%. In one embodiment, wherein the content of ⁇ 1 2 ⁇ 3 ranges from 15 ⁇ 17 wt.%. In one embodiment, the content of MgO ranges from 3.9 to 8.0 wt.%. In one embodiment, the content of MgO ranges from 3.9 to 6.0 wt.%.
- the content of both ZnO and CaO ranges below 2 wt.%. In one embodiment, wherein the ZrO 2 content ranges from 0.1 to 3 wt.%. In one embodiment, wherein the ZrO 2 content ranges from 0.1 to 2 wt.%. In one embodiment, the content of the sum of the components Na 2 O + K 2 O + MgO + ZnO + CaO ranges from 15 to 25 wt.%.
- the invention also provides a method for tempering glass, comprising providing the aluminosilicate glass of the invention, performing ion exchange strengthening in a 100% KNO 3 salt bath, wherein the preheating temperature ranges from 370 ° C to 430 ° C, The duration of the treatment is 0.5 to 16 hours. In one embodiment, the temperature ranges from 370 to 420 ° C and the processing time is from 0.5 to 8
- the temperature ranges from 380 to 420 ° C and the treatment time is from 0.5 to 4 hours. In one embodiment, wherein the temperature ranges from 390 to 410 ° C and the treatment time is from 1 to 3 hours. In one embodiment, wherein the aluminosilicate glass has a compressive stress of from 600 to 1000 MPa after ion exchange. In one embodiment, wherein the aluminosilicate glass has a DoL of 10-80 ⁇ m after ion exchange. In one embodiment, wherein the aluminosilicate glass has a DoL of 10-40 ⁇ after ion exchange. In one embodiment, wherein the aluminosilicate glass has a DoL of 10-30 ⁇ after ion exchange.
- the aluminosilicate glass has a DoL of 10-20 ⁇ after ion exchange. In one embodiment, wherein after the ion exchange, the aluminosilicate glass having a thickness of 0.3 mm has a falling ball breaking height of 200 to 400 mm and a ring crushing force of 400 to 1000 N. In one embodiment, wherein after the ion exchange, the aluminosilicate glass having a thickness of 0.5 mm has a ball breaking height of 300-500 mm and a ring crushing force of 500-1200 N.
- the aluminosilicate glass having a thickness of 0.7 mm has a falling ball breaking height of 400 to 1000 mm and a ring crushing strength of 1000 to 4000 N.
- the ion tension is less than 60 MPa after ion exchange.
- the central tension after ion exchange is less than 30 MPa
- the present invention further provides an aluminosilicate glass plate, characterized in that the glass is composed of the following components, each component being in weight percent (wt .%) :
- the content of SiO 2 ranges from 58 to 63 wt.%. In one embodiment, wherein the Na 2 O content ranges from 12 ⁇ 15 wt.%. In one embodiment, wherein the K 2 O content ranges from 3 to 5 wt.%. In one embodiment, the content of ⁇ 1 2 ⁇ 3 ranges from 15 ⁇ 18 wt.%. In one embodiment, wherein the content of ⁇ 1 2 ⁇ 3 ranges from 15 ⁇ 17 wt.%. In one embodiment, the content of MgO ranges from 3.9 to 8.0 wt.%. In one embodiment, wherein the content of MgO ranges from 3.9 to 6.0 wt.%.
- the content of both ZnO and CaO ranges below 2 wt.%. In one embodiment, wherein the ZrO 2 content ranges from 0.1 to 3 wt. ° /. . In one embodiment, the ZrO 2 content ranges from 0.1 to 2 wt.%. In one embodiment, the content of the sum of the components Na 2 O + K 2 O + MgO + ZnO + CaO ranges from 15 to 25 wt.%.
- the invention also provides a method for tempering a glass plate, comprising providing the aluminosilicate glass plate of the invention, performing ion exchange strengthening in a 100% KN0 3 salt bath, wherein the preheating temperature ranges from 370 ° C to 430 ° C, the duration of the treatment is 0.5 to 16 hours. In one embodiment, wherein the temperature ranges from 370 to 420 ° C and the treatment time is from 0.5 to 8 hours. In one embodiment, wherein the temperature ranges from 380 to 420 ° C and the treatment time is from 0.5 to 4 hours. In one embodiment, wherein the temperature ranges from 380 to 410 ° C and the treatment time is from 1 to 3 hours.
- the aluminosilicate glass sheet has a compressive stress of from 600 to 1000 MPa after ion exchange. In one embodiment, wherein the aluminosilicate glass plate has a DoL of 10-80 ⁇ m after ion exchange. In one embodiment, wherein after the ion exchange, the DoL of the aluminosilicate glass plate is 10-40 ⁇ . In one embodiment, after the ion exchange, the aluminosilicate glass plate has a DoL of 10-30 ⁇ m. In one embodiment, wherein the aluminosilicate glass plate has a DoL of 10-20 ⁇ after ion exchange.
- the 0.3 mm thick aluminosilicate glass plate has a ball breaking height of 200-400 mm and a ring crushing force of 400-1000 N. In one embodiment, wherein after the ion exchange, the aluminosilicate glass plate having a thickness of 0.5 mm has a ball breaking height of 300-500 mm and a ring breaking force of 500-1200 N. In one embodiment, wherein after the ion exchange, the aluminosilicate glass plate having a thickness of 0.7 mm has a ball breaking height of 400 to 1000 mm and a ring crushing force of 1000 to 4000 N. In one embodiment, wherein the ion tension is less than 60 MPa after ion exchange.
- the aluminosilicate glass or aluminosilicate glass plate of the present invention is prepared by a float process. In one embodiment, the aluminosilicate glass or plate prepared by the float method has a thickness ranging from 0.5 mm to 20 mm. The aluminosilicate glass of the present invention or the aluminosilicate glass plate of the present invention is prepared by a down-draw method.
- the aluminosilicate glass or plate prepared by the down-draw method wherein a refining agent selected from the group consisting of arsenic trioxide, antimony trioxide, sulfate, nitrate, fluoride or chloride is used.
- the aluminosilicate glass or plate prepared by the down-draw method generally has a thickness ranging from 0.1 to 1.5 mm.
- the aluminosilicate glass touch screens of the present invention are used in mobile electronic devices.
- the invention also provides a mobile electronic device, wherein the mobile electronic device comprises an aluminosilicate glass cover plate, and the aluminosilicate glass cover plate is composed of the following components, and each component is expressed by weight percent ( Wt.%) :
- the invention also provides a method for preparing a microbial-resistant, tempered aluminosilicate glass plate, which provides the aluminosilicate glass plate of the invention, in which silver nitrate is added to the molten salt of the nitrate during the process of chemically tempering the glass.
- silver nitrate is added to the KNO 3 salt bath
- the weight percentage is from 0.1 to 15% based on the total weight of the molten salt.
- silver nitrate is added to the KN0 3 salt bath, and the weight percentage thereof is 0.1 to 10% based on the total weight of the molten salt.
- the weight percentage is from 0.1 to 5% based on the total weight of the molten salt.
- the invention further provides an antibacterial, tempered aluminosilicate glass for use as a touch screen, characterized in that the glass is composed of the following components, each component being in weight percent (wt.%) :
- the ion-exchanged glass has at least one of the following properties:
- DoL is 10 ⁇ 80 ⁇
- ⁇ center tension is less than 60MPa
- a glass having a thickness of 0.5 mm, having a falling height of 300-500 mm, and a ring breaking force of 500-1200 N;
- the ion exchange strengthening is carried out in a 100% KNO 3 salt bath, wherein the preheating temperature ranges from 370 ° C to 430 ° C and the duration of the treatment is from 0.5 to 16 hours. In one embodiment, wherein the ion exchange strengthening is carried out in a 100% KNO 3 salt bath, wherein the preheating temperature ranges from 370 ° C to 420 ° C and the duration of the treatment is from 0.5 to 8 hours. In one embodiment, wherein the ion exchange strengthening is carried out in a 100% KN0 3 salt bath, wherein the preheating temperature ranges from 380 ° C to 420 ° C and the duration of the treatment is from 0.5 to 4 hours.
- the ion exchange strengthening is carried out in a 100% KNO 3 salt bath, wherein the preheating temperature ranges from 39 (TC to 410 ° C, and the duration of the treatment is from 1 to 3 hours.
- silver nitrate is added to the KNO 3 salt bath, and the weight percentage thereof is 0.1 to 15% based on the total weight of the molten salt.
- silver nitrate is added to the KNO 3 salt bath, based on the total weight of the molten salt, The weight percentage is 0.1 to 10%.
- the weight percentage is 0.1 to 5% based on the total weight of the molten salt.
- the preferred aluminosilicate glass of the present invention , characterized in that the glass is composed of the following components Composition, each component by weight (Wt.%)
- Another preferred aluminosilicate glass of the present invention is characterized in that said glass is composed of the following components, each component being in weight percent (wt.%):
- the invention provides a method for preparing an antibacterial and tempered aluminosilicate glass cover plate, that is, in the process of chemically tempering glass, silver nitrate is added to the nitrate molten salt. Silver ions penetrate into the glass surface during ion exchange to achieve antibacterial effects.
- the glass of the present invention can also be used in other applications, for example, a cover for electronic equipment such as laptop notebooks, mobile phones, etc., for protecting internal electronic components, for cover glass of photovoltaic (device) boards , hard disk substrates, thin film solar cell deposition substrates or protective covers, these covers and substrates require high strength and high scratch resistance during long-term use. detailed description
- SiO 2 is a major component in the glass to form a network. If the content of SiO 2 is less than 55% by weight, the formability and chemical resistance of the glass are lowered, and at the same time, a tendency to crystallize is high. If the content is more than 65% by weight, the viscosity and melting point will be higher, which is not suitable for the float process. In order to maintain good glass formability and a suitable melting and forming temperature, it is preferred that the content of SiO 2 is in the range of 58 to 63% by weight. A basic oxide such as Na 2 O, K 2 O is added to the glass to lower the melting temperature.
- a basic oxide such as Na 2 O, K 2 O is added to the glass to lower the melting temperature.
- the composition range of Na 2 O is limited to the range of 12 ⁇ 17 weight %. More preferably, the content of Na 2 O is in the range of 12 ⁇ 15 15% by weight.
- the K 2 O content is kept low, i.e., 6% by weight, to avoid adverse effects on the ion exchange process.
- ⁇ 2 0 is preferably in a range of from 3 to 5% by weight.
- ⁇ 1 2 ⁇ 3 is an essential component.
- this glass also has high scratch resistance during processing.
- the high ⁇ 1 2 ⁇ 3 content in the glass will promote the ion exchange process of Na+- ⁇ + because Al 3 + tends to form a network [ ⁇ 1 ⁇ 4 ], which is more than the conventional [810 4 ] network. It is much larger and leaves larger pores as a channel for ion diffusion.
- ⁇ 1 2 ⁇ 3 This helps the ion exchange process to be carried out at low temperatures, such as 370 to 430 ° C, for a short duration, such as 0.5 h to 8 h.
- more than 20% by weight of ⁇ 1 2 ⁇ 3 increases the crystallization tendency and viscosity of the glass and must be avoided.
- the content of ⁇ 1 2 ⁇ 3 is usually 15 ⁇ 20% by weight, preferably 15 ⁇ 18% by weight, and the most preferable composition range 15 ⁇ 17% by weight.
- MgO is also an essential component.
- the content of MgO is not more than 10% by weight, it contributes to lowering the melting point of the glass, promoting uniformity, increasing hydrolysis resistance and accelerating the ion exchange process.
- the content thereof is in the range of 3.9 to 10.0% by weight, preferably in the range of 3.9 to 8.0% by weight, and most preferably the content of MgO is 3.9 to 6.0% by weight.
- ZnO and CaO have similar effects, but excessive addition will increase the tendency to crystallize.
- the content of ZnO and CaO is limited to less than 4% by weight, and more preferably both are less than 2% by weight.
- Zr0 2 is added as a component to further increase the Young's modulus and chemical resistance of the glass, and to promote the ion exchange process.
- ZrO 2 is also a component that increases the crystallinity tendency and the melting temperature. Therefore, ZrO 2 is less than 5% by weight, preferably ZrO 2 is contained in an amount ranging from 0.1 to 3% by weight, and most preferably in a range of from 0.1 to 2% by weight.
- the components (Na 2 O + K 2 O + MgO + ZnO + CaO) are required to further narrow the preferred composition range.
- the sum of the components (Na 2 O + K 2 O + MgO + ZnO + CaO) is in the range of 15 28% by weight to maintain good glass fusibility and formability.
- the most preferable range for the sum of the components (Na 2 O + K 2 O + MgO + ZnO + CaO) is 15 to 25% by weight.
- the addition of 1 ⁇ 0 2 and 60 2 improves the meltability of the glass, but the total amount thereof does not exceed 1% by weight.
- the glass of the present invention does not contain any B 2 O 3 .
- the addition of B 2 O 3 improves the meltability of the glass and lowers the melting point, but a big disadvantage of adding B 2 O 3 is that it has a serious negative effect on the chemical strengthening of ion exchange, ie, the speed of ion exchange is reduced. , and can not achieve high surface compressive stress.
- the reason for this negative effect is that boron oxide forms a dense [BO 4 ] network, which limits the migration of ions in the glass.
- the glass component involved in the present invention does not contain any environmentally unfriendly heavy metal elements such as BaO, PbO and the like.
- the glass of the present invention is prepared by a float process in which SnO 2 is formed on a tin bath during the float process.
- the glass melt After the glass melt emerges from the furnace body, it flows through a tank containing liquid tin, and the glass floats on the liquid tin while the viscosity of the glass increases during forward transport. Such a process achieves the purpose of shaping the glass and having a smooth surface.
- Other methods for the preparation of flat glass are also suitable for preparing the glass of the present invention.
- the drop down method In this case, a common refining agent such as arsenic trioxide, antimony trioxide, sulfate, nitrate, fluoride, chloride or the like can be used.
- the production of glass by the down-draw method is also a known glass processing process. After the glass emerges from the furnace body, it flows through a tank.
- the lower viscosity glass overflows in the tank through a slit at the lower end, achieving glass forming and having a smooth surface.
- the thickness of the glass of the present invention ranges from 0.5 mm to 20 mm. If the glass is prepared by the down-draw method, the thickness is usually in the range of 0.1 to 1.5 mm. Ion exchange enhancement was carried out by using a 100% KNO 3 salt bath. The glass is conveyed through a stainless steel frame designed and then placed in a salt bath after the preheating step.
- the preheating is carried out in a temperature range of 370 ° C to 430 ° C, preferably in the range of 370 to 420 ° C, more preferably in the range of 380 to 420 ° C, and the most preferred temperature range is 390 to 410 ° C. .
- the duration of the treatment is from 0.5 hours to 16 hours, the preferred treatment time is from 0.5 hours to 8 hours, and the more preferred treatment time is from 0.5 hours to 4 hours, and the most preferred treatment time is from 1 hour to 3 hours.
- Chemical strengthening is achieved by exchanging smaller ions (usually Na+) with larger ions (usually K+) and thereby forming compressive stress on the glass surface, which enhances the fracture toughness and strength reliability of the glass.
- KN0 3 is the most preferred compound for glass strengthening.
- various catalysts may be used in conjunction with KNO 3 to promote the exchange rate of ions, or to improve the properties of tempered glass, such as K 2 SO 4 , K 2 SiO 4 , KOH, Al 2 O 3 , Al(OH) 3 , and the like. Temperature and time are the most important parameters affecting the strengthening process. KNO 3 melts at about 337 ° C and begins to decompose at about 400 Torr.
- the temperature range of 360 ° C - 500 ° C is the temperature of chemical strengthening of the widely used glass.
- the problem caused by the lower temperature is that the faster ion exchange rate cannot be achieved, and at the same time, the excessive temperature causes a rapid relaxation of the glass surface network and cannot achieve high compressive stress.
- a shorter processing time will result in insufficient ion penetration, while an excessively long processing time will cause the glass network to relax and fail to achieve the desired results.
- the right temperature and processing time are required to achieve an optimized strength and stress state. Whether it is fortified or unreinforced glass, surface scratching and edge quality significantly affect the strength of the glass. As the scratch depth increases, the strength of the glass gradually decreases.
- the glass is polished prior to the ion exchange treatment.
- the glass has a relatively high hardness and thus has good scratch resistance, which avoids high yield loss during handling and does not require deep surface polishing.
- the surface compressive stress (CS), the depth of the compressive stress layer (DoL) and the central tensile stress (TS) are properties that determine the properties of the strengthened glass, such as strength and scratch resistance. Glass with higher surface compressive stress has higher strength, and glass with deeper DoL has higher scratch resistance. At a fixed surface tension, a glass with a higher DoL will have a higher center tension, which in turn will make the glass less fragile.
- the glass of the present invention can attain a high compressive stress of not less than 600 MPa, usually 600 to 1000 MPa, and DoL of not less than ⁇ .
- the DoL range is from 10 to 80 ⁇ m, preferably from 10 to 40 ⁇ m, more preferably from 10 to 30 ⁇ m, and most preferably from 10 to 20 ⁇ m.
- a thinner glass having a thickness of 0.5 mm or even 0.3 mm can also be toughened while the breaking strength is significantly improved. Improvements in the strength and reliability of the glass of the present invention after ion exchange can be demonstrated by conventional strength testing methods, namely, ball drop impact test and ring pressure test.
- the ball drop test was carried out as follows: A steel ball having a diameter of 31.75 mm was dropped from a known height with a weight of 132 g, and the center of the glass sample having an impact size of 50 x 50 x 0.7 mm. The impact test started at a height of 200 mm, and then the height of the next experiment was sequentially 50 mm higher than the height of the previous experiment until the glass sample was crushed.
- the ring pressure test was carried out as follows: Pressure was applied from a commonly used universal strength tester. The force applying portion is a rigid indenter whose end is annular, and the ring has a diameter of 4 mm. The part in which the glass is placed is another annular rigid support ring having a diameter of 20 mm.
- a glass sample was placed thereon, and pressure was gradually applied by a universal strength tester while the upper head produced displacement toward the glass sample. While the glass was broken, the strength tester recorded the force required to break the sample.
- the ball drop test can evaluate the impact strength of tempered glass. On average, for a glass measuring 50x50x0.7mm, a glass reinforced with a standard process of 370 ⁇ 430°C and exchanged for 0.5-8 hours can be impacted by a 132g steel ball with a diameter of 31.75mm. By adjusting the ion exchange parameters, in the preferred case, the tempered glass can even be impacted by a falling ball of a height of 800 mm of 132 g steel balls. In the best case, the glass can withstand a ball impact of 1000 mm.
- the same magnitude of strength increase can be obtained after tempering.
- 0.5mm glass can be impacted by a 500mm drop of steel balls, and 0.3mm glass can even be impacted by a 400mm drop of steel balls.
- the ring pressure test proves a substantial increase in the breaking strength of the glass.
- the ring breaking force is 500-800 Newtons before tempering. After tempering, the breaking force can reach 1000-4000N.
- a breaking force of at least 1000 ⁇ is obtained, and in the better case, the strength is greater than 2000 N, and in the best case, even a breaking force of 4000 N or more is achieved.
- the strength after tempering can be increased by up to 5 times.
- 0.5mm glass is preferably 1200 Newtons after strengthening, while 0.3mm glass is best after strengthening.
- Glass is a material that is sensitive to defects. Such defects often result in dispersive results in the glass strength test.
- the glass of the present invention can achieve a DoL of at least 5 microns and a DoL of up to 80 microns. Longer processing times will increase the DoL of the exchange layer, but reduce surface stress and result in lower stress. Especially for thinner glass, there is a greater risk of increasing the internal tensile stress and causing the glass to be brittle. Antibacterial function
- the invention provides a touch screen glass with antibacterial function, and a method for realizing the antibacterial function, which can be simultaneously realized by a process of chemical tempering.
- the specific implementation scheme is to add a certain proportion of silver nitrate in the molten salt of potassium nitrate during the chemical tempering process, and the weight percentage thereof is 0.1-15%, and the preferred ratio is 0.1-10%, wherein the most preferable scheme is 0.1 ⁇ 5%.
- the glass prepared by the method has a certain depth of silver ions entering the glass from the molten salt by ion exchange (Ag + -Na+) to a thickness of 0 to 20 ⁇ m, preferably 0 to 10 ⁇ m. The presence of silver ions enhances the antibacterial function of the touch screen surface.
- a silver film having an antibacterial function can be obtained by a chemical precursor containing silver ions or after ion exchange treatment at a certain temperature, and silver ions can enter a certain depth of the glass surface.
- a feature of the present invention is that chemical tempering and antibacterial functions are accomplished in one step by ion exchange treatment and successfully implemented on the glass panel for a touch screen of the present invention.
- the ion exchange treatment is carried out in the temperature range of 370 to 430 ° C, and the preferred temperature is 370 to 420 ° C, more preferably 380 to 420 ° C, and the optimum temperature range is 390 to 410 ° C.
- the ion exchange time is from 0.5 to 16 hours, and the preferred time range is from 0.5 to 8 hours, more preferably from 0.5 to 4 hours, and most preferably from 1 to 3 hours.
- silver ions can enter the glass surface by at least 5 microns. Depth.
- the concentration of silver ions can be at least 0.1% by weight, preferably at least 0.5% by weight, and even more preferably at least 1.0% by weight, even more preferably at a depth of 2 ⁇ m from the surface of the glass. Preferably, it can be 2.0% by weight or more.
- the penetration of Ag ions affects the transmittance of the glass.
- the change in transmittance is not more than 5%, preferably not more than 3%, more preferably not more than 2%, before the ion exchange, and the most preferable case is that the transmittance is low while maintaining the antibacterial function. At 1%.
- Example 1 Example 1
- Table 1 shows a chemical tempering embodiment of the glass of the present invention.
- the corresponding raw materials are compounded, and the raw materials are melted by platinum crucible at 1600-1630 ° C for 5 to 15 hours, then clarified at 1640-1660 ° C, and then cooled to Around 1600 °C.
- the platinum crucible was taken out from the high temperature furnace, and the glass melt was poured into a cold stainless steel mold to obtain a bulk glass having a size of approximately 65 x 65 x 45 mm.
- the glass is then annealed in an annealing furnace at about 600 ° C for 2 to 8 hours.
- the annealed glass is polished, then cut, edging, and finely diced to the desired sample size, i.e., 50 x 50 x 0.7 mm.
- the surface roughness after polishing is below 1 nm.
- the number of samples is at least 40 tablets. At least 20 of the samples were chemically tempered. The tempering is carried out in a laboratory-scale small salt bath furnace (diameter 250x250mm, depth 400mm). The sample is placed on a special corrosion-resistant stainless steel sample holder. After ion exchange treatment at 390 ° C for 2 hours, 20 pieces of glass after chemical strengthening and 20 pieces of untreated glass were subjected to a ball drop test and a ring pressure test, respectively. When the untempered glass piece was impacted by a steel ball weighing 132 grams, most of it could not pass the initial impact of 200 mm, and only a few samples were broken at 250 mm.
- the unpeeled sample can withstand a drop height of about 200 mm, and the average burst force obtained by the ring pressure test is 550 Newtons.
- the tempered glass samples obtained more than expected experimental results.
- the average 132g ball rupture height reached 788mm, which is about 3 times higher than the untempered.
- the average ring crushing force reached 1820 Newtons, which was about 2.3 times higher than that of the untempered samples.
- the best samples reached 4 times the strength before untempering.
- the tempered samples were tested for surface compressive stress and ion exchange depth.
- the glass of Example 1 obtained an average surface stress of 820 MPa and a Dol of 20 ⁇ m in the case of treatment at 390 ° C for 2 hours. Surface compressive stress and DoL were obtained by FSM6000 testing.
- the coefficient of thermal expansion (CTE) of the obtained glass sample was measured.
- the coefficient of linear expansion of the glass of this component is 8.7 x 1 (T 6 /° C.) in the temperature range of 20 to 300 ° C.
- the glass transition point (Tg) of the obtained glass sample is measured.
- the coefficient of thermal expansion and the conversion point are determined by the following method: ⁇ ⁇ , measured by a dilatometer. The sample is processed into a cylinder having a diameter of 5 mm.
- the coefficient of linear expansion of the glass is significantly abrupt, and the transition point of the glass is obtained by extrapolation.
- the density of the glass is determined by the Archimedes principle. The glass sample is placed in a container containing water and Accurately measure the volume change of water in the container to obtain the volume of the sample. The density is obtained by dividing the weight of the sample that can be accurately measured by the volume.
- Example 2 According to the ingredients given in Example 2, the corresponding raw materials were compounded, and the raw materials were melted by platinum crucible at 1600-1630 ° C for 5 to 15 hours, then clarified at 1640-1660 ° C, and then cooled to 1600 °. C or so.
- the platinum crucible was taken out from the high temperature furnace, and the glass melt was poured into a cold stainless steel mold to obtain a bulk glass having a size of approximately 65 x 65 x 45 mm. The glass is then annealed in the annealing furnace at about 600 ° C for 1 to 8 hours with the stainless steel mold.
- the annealed glass is polished, then cut, edging, and finely diced to the desired sample size, i.e., 50 x 50 x 0.7 mm.
- the surface roughness after polishing is below 1 nm.
- the number of samples is at least 40 tablets.
- the chemical tempering and the ball drop test, the ring pressure test, the surface compressive stress, the DoL, the coefficient of thermal expansion, the glass transition point, the density, and the like were tested at 420 ° C for 3 hours.
- the tempered glass piece is impacted by a steel ball weighing 132 grams, most of it cannot pass the initial impact of 200 mm, and only a few samples are broken at 250 mm.
- the un-tempered sample can withstand a drop height of about 200 mm, and the average burst force obtained by the ring pressure test is 830 Newtons.
- the tempered glass samples obtained more than expected experimental results.
- the average 132g ball rupture height reached 650mm, which was more than 2 times higher than untempered.
- the average ring crushing force reached 1724 Newtons, which was more than doubled compared to untempered samples.
- the best samples reached more than three times the strength before the tempering.
- the tempered samples were tested for surface compressive stress and ion exchange depth.
- the glass of Example 2 obtained an average surface compressive stress of 800 MPa, and a DoL of 35 ⁇ m.
- the coefficient of thermal expansion (CTE) of the obtained glass sample was measured.
- the coefficient of linear expansion of the glass of the composition is 8.6 x 10 ° / ° C.
- the glass transition point (Tg) of the obtained glass sample was measured.
- the transition point of the glass having this composition is about 605 °C.
- Example 3 three different thickness (0.7 mm, 0.5 mm, 0.3 mm) glasses of the same composition were tempered under the same conditions, and the tests described in the above Examples 1 and 2 were carried out. The results show that even for thinner glass, ie 0.5mm and 0.3mm glass, shorter chemical tempering is sufficient to provide effective reinforcement and to meet the needs of related applications. Comparative example
- a comparative example is given in Table 2.
- glass 1 is a common soda lime glass, its main components are silicon oxide, sodium oxide and calcium oxide
- glass 2 is borosilicate glass, its main components are silicon oxide, boron oxide and sodium oxide
- glass 3 is another kind of aluminum.
- Silicon glass, whose main components are silicon oxide, sodium oxide, and aluminum oxide.
- the comparative example has a problem that the ion exchange rate is smaller than that of the present embodiment, that is, if a DoL of 20 ⁇ m is to be obtained, the comparative example needs to increase the temperature or increase the time of ion exchange.
- Antibacterial experiment example
- Table 3 gives examples of antibacterial tests. Using the glass sample of Examples 1-3, 4% by weight of silver nitrate was added to the molten salt to prepare the antibacterial glass. The ion exchange treatment temperature was 390 ° C for 2 hours. The antimicrobial properties, surface silver ion content, transmittance change, and strength of the batch of glass were then tested. The relevant antibacterial tests were carried out according to the method described in the international standard ASTM 2180-01. The tested bacterial species include: Pseudomonas aeruginosa, Staphylococcus aureus, Aspergillus niger, Candida albicans, Escherichia coli, Salmonella.
- the relevant antibacterial tests were carried out according to the method described in the Chinese building materials industry standard JCT 1054-2007 "Coated Antibacterial Glass Standard".
- the tested bacteria include: Escherichia coli, Staphylococcus aureus.
- ASTM 2180-01 the tests described in ASTM 2180-01 were carried out. The results show that the glass obtained according to this process can pass the relevant tests and has excellent antibacterial function.
- the weight percentage of silver ions in the two-micron surface of the glass was measured by electron scanning microscopy and energy spectrum analysis.
- the weight percentage of silver ions is about 1%.
- the change in transmittance of the glass before and after ion exchange in the 550 nm band was measured using a spectrometer LAMDA750.
- the glass sample thickness was 0.7 mm.
- Prior to strengthening, the transmission at 550 nm was 92%.
- the transmittance was reduced by only about 1%, that is, the transmittance at 550 nm was 91%.
- the results of the ring pressure strength test and the ball drop test showed that the addition of silver ions did not affect the effect of chemical strengthening. The strength of the glass did not decrease as a result.
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Abstract
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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EP10835375A EP2532628A1 (fr) | 2009-12-11 | 2010-12-10 | Verre aluminosilicaté pour écran tactile |
CN201080056262XA CN102652117A (zh) | 2009-12-11 | 2010-12-10 | 用于触摸屏的铝硅酸盐玻璃 |
KR1020127014731A KR101460624B1 (ko) | 2009-12-11 | 2010-12-10 | 터치 스크린을 위한 규산 알루미늄 유리 |
US13/515,227 US9212084B2 (en) | 2009-12-11 | 2010-12-10 | Aluminosilicate glass for touch screen |
DE112010004720.0T DE112010004720B4 (de) | 2009-12-11 | 2010-12-10 | Aluminosilikatglas für einen Touchscreen |
JP2012542341A JP5889203B2 (ja) | 2009-12-11 | 2010-12-10 | タッチパネル用アルミノケイ酸ガラス |
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CN2009102532632A CN102092940A (zh) | 2009-12-11 | 2009-12-11 | 用于触摸屏的铝硅酸盐玻璃 |
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EP (1) | EP2532628A1 (fr) |
JP (1) | JP5889203B2 (fr) |
KR (1) | KR101460624B1 (fr) |
CN (2) | CN102092940A (fr) |
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Also Published As
Publication number | Publication date |
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KR101460624B1 (ko) | 2014-11-12 |
CN102092940A (zh) | 2011-06-15 |
DE112010004720T5 (de) | 2013-01-10 |
DE112010004720B4 (de) | 2018-08-02 |
EP2532628A1 (fr) | 2012-12-12 |
US9212084B2 (en) | 2015-12-15 |
US20130202715A1 (en) | 2013-08-08 |
CN102652117A (zh) | 2012-08-29 |
JP2013513537A (ja) | 2013-04-22 |
JP5889203B2 (ja) | 2016-03-22 |
KR20120135193A (ko) | 2012-12-12 |
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