WO2010084790A1 - 水素発生触媒、水素発生方法、水素発生装置 - Google Patents
水素発生触媒、水素発生方法、水素発生装置 Download PDFInfo
- Publication number
- WO2010084790A1 WO2010084790A1 PCT/JP2010/050050 JP2010050050W WO2010084790A1 WO 2010084790 A1 WO2010084790 A1 WO 2010084790A1 JP 2010050050 W JP2010050050 W JP 2010050050W WO 2010084790 A1 WO2010084790 A1 WO 2010084790A1
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- Prior art keywords
- catalyst
- hydrogen
- cylinder
- water
- water vapor
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 508
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 350
- 239000001257 hydrogen Substances 0.000 title claims abstract description 346
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 345
- 150000002431 hydrogen Chemical class 0.000 title claims description 24
- 238000000034 method Methods 0.000 title claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 353
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 273
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims abstract description 112
- 229910052751 metal Inorganic materials 0.000 claims abstract description 76
- 239000010419 fine particle Substances 0.000 claims abstract description 75
- 150000003839 salts Chemical class 0.000 claims abstract description 75
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 48
- 239000001301 oxygen Substances 0.000 claims abstract description 47
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 39
- -1 NaOH or KOH Chemical class 0.000 claims abstract description 32
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 27
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 22
- 238000002844 melting Methods 0.000 claims abstract description 21
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- 229910052804 chromium Inorganic materials 0.000 claims abstract description 18
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 18
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 239000000155 melt Substances 0.000 claims abstract description 14
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- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 claims abstract description 9
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- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 claims abstract description 6
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- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 claims abstract description 5
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- 235000011121 sodium hydroxide Nutrition 0.000 claims description 91
- 238000006243 chemical reaction Methods 0.000 claims description 72
- 239000002184 metal Substances 0.000 claims description 66
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 56
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- 238000007254 oxidation reaction Methods 0.000 claims description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 7
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 7
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- 239000011733 molybdenum Substances 0.000 claims description 7
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- 229910017052 cobalt Inorganic materials 0.000 claims description 6
- 239000010941 cobalt Substances 0.000 claims description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
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- 230000003647 oxidation Effects 0.000 claims description 6
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- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims description 4
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- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 3
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- 238000005260 corrosion Methods 0.000 claims description 3
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 claims description 3
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- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 3
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 3
- 229910001887 tin oxide Inorganic materials 0.000 claims description 3
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical compound O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 claims description 3
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims 1
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- 229910052742 iron Inorganic materials 0.000 abstract description 17
- 150000004679 hydroxides Chemical class 0.000 abstract description 2
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- DKKXQTSDXGEATA-UHFFFAOYSA-N dipotassium oxido-(oxido(oxo)titanio)oxy-oxotitanium Chemical compound [K+].[K+].[O-][Ti](=O)O[Ti]([O-])=O DKKXQTSDXGEATA-UHFFFAOYSA-N 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
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- 238000003756 stirring Methods 0.000 description 3
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- 239000002253 acid Substances 0.000 description 2
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- 229910052719 titanium Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/883—Molybdenum and nickel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M27/00—Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
- F02M27/02—Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by catalysts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/02—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/881—Molybdenum and iron
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/888—Tungsten
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- B01J35/27—
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/04—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of inorganic compounds, e.g. ammonia
- C01B3/042—Decomposition of water
- C01B3/045—Decomposition of water in gaseous phase
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/06—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/06—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents
- C01B3/061—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents by reaction of metal oxides with water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M25/00—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
- F02M25/10—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone
- F02M25/12—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone the apparatus having means for generating such gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to a hydrogen generation catalyst for taking out hydrogen from water, a hydrogen generation method using this catalyst, and a hydrogen generation apparatus for carrying out this method.
- Patent Document 1 has a drawback that it takes time to take out hydrogen because it not only requires pure water but also heats in stages.
- Patent Document 2 has a drawback that not only a chelating agent is required but also the amount of hydrogen generation is small.
- the present invention solves these problems in the prior art, a hydrogen generation catalyst for extracting hydrogen from water, a hydrogen generation method using this catalyst, and hydrogen generation for carrying out this method It is an object to provide an apparatus.
- the present invention further provides a hydrogen generating catalyst having a long catalyst life and capable of decomposing water into hydrogen and oxygen in a large amount at a low temperature, a hydrogen generating method using the catalyst, and a hydrogen generating apparatus for carrying out the method.
- the task is to do.
- the alkali metal hydroxide and / or alkaline earth metal hydroxide includes sodium hydroxide (NaOH), potassium hydroxide (KOH), barium hydroxide (Ba (OH) 2 ), and water. It shows the above catalyst which is at least one kind of strontium oxide (Sr (OH) 2 ) or a mixture thereof.
- the metal element supplier includes at least one of nickel (Ni), palladium (Pd), and platinum (Pt), and further includes chromium (Cr), molybdenum (Mo), cobalt (Co),
- Cr chromium
- Mo molybdenum
- Co cobalt
- the catalyst containing at least one of copper (Cu), rhodium (Rh) and tungsten (W) is shown.
- the present invention also shows the above catalyst, wherein the metal element supplier further contains iron (Fe).
- the present invention that solves the above-mentioned problems also makes a composite metal compound by heating a mixture of an alkali metal hydroxide and a metal oxide above the melting point of the alkali metal hydroxide, and at least two or more of them. It is a catalyst for generating hydrogen from water, in which the metal element is dissolved and fine particles are scattered from the surface.
- the alkali metal hydroxide is potassium hydroxide (KOH) or sodium hydroxide (NaOH)
- the metal oxide is titanium oxide (TiO 2 ), zinc oxide (ZnO), zirconium oxide ( ZrO 2 ), nickel oxide (NiO), tin oxide (SnO 2 ), bismuth oxide (Bi 2 O 3 ), calcium oxide (CaO), copper oxide (CuO), tungsten oxide (WO 3 ), magnesium oxide (MgO)
- the above catalyst is at least one of chromium oxide (Cr 2 O 3 ), molybdenum oxide (MoO 3 ), aluminum oxide (Al 2 O 3 ), and barium oxide (BaO).
- This invention also shows the said catalyst whose said metallic element is nickel (Ni), chromium (Cr), and iron (Fe).
- the present invention that solves the above-described problem further includes a first metal element that breaks a bond between hydrogen and oxygen in water vapor in a hygroscopic molten salt that is ionized into metal ions and hydroxide ions or carbonate ions.
- the second metal element that assists this by melting and ionizing, releasing electrons to make the molten salt rich, and heating the molten salt above its melting point to scatter fine particles from the molten salt
- the superheated steam is brought into contact with the particles, the superheated steam is ionized to generate hydrogen, and the separated oxygen is combined with the metal ions constituting the molten salt to form a part of the oxide together with the fine particles. This is a method of generating hydrogen from water that flows out.
- the molten salt may be at least one of sodium hydroxide (NaOH), potassium hydroxide (KOH), lithium carbonate (Li 2 O 3 ) and potassium carbonate (K 2 CO 3 ) or a mixture thereof.
- the first metal element is one of nickel (Ni), palladium (Pd), and platinum (Pt)
- the second metal element is chromium (Cr), iron (Fe), molybdenum ( This shows a method for generating hydrogen from the above water, which is at least one of Mo), cobalt (Co), copper (Cu), rhodium (Rh), and tungsten (W) or a mixture thereof.
- the present invention that solves the above-described problems further includes a corrosion-resistant catalyst cylinder that contains a liquid catalyst or a solid catalyst, a water vapor generating section for producing water vapor supplied onto the catalyst in the catalyst cylinder, and the catalyst.
- a metal element supplier for supplying a metal element that contacts and dissolves into the catalyst, a heating device for heating the catalyst in the catalyst cylinder, and air intrusion prevention for preventing air from entering the catalyst cylinder
- This is a hydrogen generator comprising the apparatus.
- the water vapor generating section is provided in a catalyst cylinder, and the water sent to the water vapor generating section in the catalyst cylinder is heated by the heating apparatus, and indicates an upper-air hydrogen generating apparatus that becomes heated steam.
- the metal element supplier forms at least one of a fin shape, a lump shape, and a powder shape provided in the catalyst cylinder, and the catalyst cylinder is formed of a metal material to form the metal element supplier.
- the hydrogen generation apparatus that achieves the above-described function is shown.
- the air intrusion prevention device includes a water tank connected to the water vapor generation unit, and a water vapor removal device including a water tank for recovering the water vapor flowing out together with the hydrogen generated from the catalyst cylinder and the fine catalyst.
- the hydrogen generator is shown.
- the catalyst cylinder is arranged in a vertical shape, the catalyst is accommodated in a bottom portion thereof, and a reaction space filled with fine particles is formed above the catalyst cylinder, and the heating device is a surface covering the periphery of the catalyst cylinder.
- the said hydrogen generator which is a shape heater is shown.
- the catalyst cylinder is arranged in a vertical shape
- the heating device is a heating furnace that supports and heats the catalyst cylinder
- the heating furnace includes a burner port provided with a burner in the furnace cylinder
- the catalyst The periphery of the cylinder is heated by hot air from a furnace cylinder
- the water vapor generation unit is the hydrogen generation apparatus including a heat exchanger provided around the catalyst cylinder and supplied with water.
- the present invention also provides a liquid level measuring device for storing the molten salt catalyst in the catalyst cylinder and measuring the position of the liquid level of the molten salt, and shuts off the air when the catalyst runs short.
- the hydrogen generator provided with the catalyst replenishment apparatus which replenishes is shown.
- the catalyst replenishing device comprises a water tank that captures a fine catalyst flowing out together with hydrogen from the catalyst cylinder, and a line for returning an aqueous solution of the catalyst in the water tank to the catalyst cylinder. Is shown.
- the present invention also shows the above-described hydrogen generator, wherein the catalyst replenishing device is installed on the upper surface of the catalyst cylinder and is a catalyst replenishing cylinder for storing the catalyst.
- the catalyst cylinder has a cylindrical shape arranged in a horizontal shape, a furnace cylinder is housed therein, a burner is attached to one end of the furnace cylinder, and hot air from the furnace cylinder is placed in the catalyst cylinder.
- a plurality of hot air pipes are circulated, and water is supplied from one end of the catalyst cylinder to the catalyst chamber containing the catalyst of the catalyst cylinder to form water vapor, and hydrogen is recovered from the other end of the catalyst chamber.
- the hydrogen generator described above is shown.
- the present invention also includes a fine particle generating part that contains the catalyst to generate a fine particle group by containing the catalyst, and a gas phase reaction part that contains the fine particle group from the fine particle generating part and reacts with water vapor. Shows the hydrogen generator divided into two parts.
- the present invention also shows the above-described hydrogen generator provided with a chlorine removing device for removing chlorine from water sent to the water vapor generating section.
- the molten salt catalyst of the present invention comprises an alkali metal hydroxide such as NaOH or KOH, or a molten salt of an alkaline earth metal hydroxide such as Ba (OH) 2 or Sr (OH) 2.
- a metal element Ni, Pd, Pt
- Cr, Mo, W, Fe, Co, Cu, Rh an element that promotes this
- hydrogen is separated from oxygen. That is, although it operates at 300 ° C. or higher, about 500 ° C. is necessary for continuous operation.
- the reaction for decomposing water is the same as in the case of liquid (molten salt), and the reaction temperature is slightly higher than in the case of liquid, but the catalyst device is fixed as in ships and automobiles. In the case of rocking, a solid catalyst is preferable.
- the molten salt itself is ionized, the metal that breaks the hydrogen bond is also melted, and it is in an electron-rich state, so the fine particle group rising from the liquid level is It reacts with water vapor to ionize it, and the reaction surface area is extremely large, so a large amount of hydrogen is generated at a low temperature, and the separated oxygen becomes an oxide, and this oxide reacts with the water vapor and part of it is a catalyst. And the rest flows out. Therefore, the catalyst is not deactivated immediately after the catalyst portion is filled with oxide.
- the hydrogen generator according to the present invention includes a metal element supplier including a corrosion-resistant catalyst cylinder, a steam generator, and a casing of the catalyst cylinder, a heating device for heating the catalyst, and an air intrusion prevention for preventing air from entering the catalyst. Therefore, the catalyst can have a long life with a simple configuration. Further, if the water vapor generating part is provided in the catalyst cylinder, it can be heated by the same heating device as the catalyst, and the configuration becomes simple. Furthermore, if the catalyst cylinder is made to perform the function of the metal element supply body, fins and the like are not particularly necessary, and the molten metal can be dissolved in the catalyst quickly, and the start-up can be quickened.
- the air intrusion prevention device is used by both the water tank and the water vapor removal device, the essential components can be used effectively.
- the reaction space formed in the upper part of the catalyst cylinder can be efficiently heated.
- the collected hydrogen can be used effectively and can be a self-combustion heating device.
- a catalyst replenishing device it can be used without opening the catalyst cylinder for a long time.
- the catalyst cylinder is divided into a fine particle generation part and a gas phase reaction part
- the gas reaction part that is apt to be damaged by vigorous reaction can be made into a special structure, or only that part can be replaced as a simple structure. An efficient apparatus configuration is obtained.
- the first is a schematic configuration view of a hydrogen generating apparatus M 1.
- the first is a system diagram of a hydrogen generating apparatus M 1.
- the second is a system diagram of a hydrogen generating apparatus M 2.
- It is a perspective view which shows the other Example of a catalyst unit. It is a perspective view of the metal element supply body used for the catalyst unit of FIG.
- a catalyst unit U 4 is another embodiment. It is a perspective view of the metallic element supply body used for the catalyst unit of FIG. It is a perspective view which shows the front-end
- the third is a system diagram of a hydrogen generating apparatus M 3. It is a perspective view of the planar heating element which is used in the catalyst unit U 5 of the hydrogen generator M 3 in FIG. 22. It is a perspective view of a catalyst cassette constituting the catalyst unit U 5 in Figure 23. It is a system diagram of the 4th hydrogen generator M4 which is other examples of the present invention.
- FIG. 16 is a system diagram when the catalyst unit U 1 (FIG. 15) of the present invention is incorporated in a hydrogen engine system.
- FIG. 39 is a system diagram showing another embodiment of the system shown in FIG. 38. It is a block diagram of the auxiliary heater in the system shown in FIG.
- FIG. 1 It is a thermal power generation system figure incorporating the hydrogen generator of the present invention. It is a system diagram at the time of incorporating the catalyst unit of the present invention into a fuel cell. It is a system diagram of the 5th hydrogen generator M5 which is other examples of the present invention. It is a system diagram of the 6th hydrogen generator M6 which is other examples of the present invention. It is a schematic block diagram of the horizontal type catalyst cell of the 6th hydrogen generator shown in FIG. It is a disassembled perspective view of the catalyst cell of FIG. It is a schematic block diagram of the 7th hydrogen generator M7 provided with the vertical catalyst cell which shows the other Example of this invention. It is a partially broken perspective view of a vertical type catalyst cell. FIG.
- FIG. 10 is a specific structural diagram of a seventh hydrogen generator M7 having a vertical catalyst cell. It is a perspective view of the water vapor pipe used for a vertical type catalyst cell. It is a perspective view of the 8th hydrogen generator M8 which is other examples of the present invention. It is principal part explanatory drawing of the 8th hydrogen generator shown in FIG. It is explanatory drawing which shows the other Example of a vertical type catalyst cell. It is a system diagram of a hydrogen pressurizing apparatus for storing hydrogen under pressure. It is explanatory drawing which shows another system for sending water vapor
- FIG. 1 shows a basic structure of a hydrogen generator according to an embodiment of the present invention.
- a casing (catalyst cylinder) 1 made of SUS304 is provided with a water inlet 2 and a hydrogen outlet 3. The water is injected into the steam chamber 4 in the casing 1.
- the vapor chamber 4 is integrally formed in the catalyst cylinder, the configuration is simplified and the steam chamber 4 can be heated by the same heating device as the catalyst.
- the lower surface of the casing 1 is heated by a heater (heating device) 5, whereby the inside of the casing 1 is heated to 300 to 600 ° C.
- a catalyst chamber 6 is formed in the casing 1, and a catalyst C is accommodated in the catalyst chamber 6.
- a metal element supplier (fin material) 7 is also housed, for example, a SUS304 plate made of Cr—Ni—Fe.
- the upper part of the catalyst chamber 6 is a water vapor passage (reaction space) 8 for flowing water vapor, through which water vapor passes.
- the superheated water vapor generated at 120 to 130 ° C. in the vapor chamber 4 is water vapor.
- the hydrogen decomposed in the passage 8 is discharged from the outlet 3.
- FIG. 2 shows a vertical basic structure. Since the water decomposition reaction is mainly performed between water vapor and the fine particles scattered from the catalyst C, the fine particles are scattered in a large amount. It is preferable to do this. That is, the catalyst C is injected into the bottom of a cylindrical casing (catalyst cylinder) 20 made of, for example, SUS304, and the metal element supplier (fin material) 7 is accommodated in the catalyst C. A fine particle group 11 of the catalyst C is present on the catalyst C, a water pipe 21 is exposed in the casing (catalyst cylinder) 20, and a cylindrical water receiver (steam generating part) 22 is provided at the lower end thereof.
- a cylindrical casing (catalyst cylinder) 20 made of, for example, SUS304
- the metal element supplier (fin material) 7 is accommodated in the catalyst C.
- a fine particle group 11 of the catalyst C is present on the catalyst C, a water pipe 21 is exposed in the casing (catalyst cylinder)
- the water dropped from the water pipe 21 hits the bottom surface of the water receiver 22 to become water vapor at 120 to 150 ° C., and this water vapor reacts with the fine particle group 11 in the reaction space 24.
- the outer surface of the casing 20 is heated to 300 to 600 ° C. by a planar heater (heating device) 23.
- the advantage of the horizontal type is that the area of the liquid surface of the catalyst C is widened, the area where the fine particle group 11 protrudes is large, and the concentration of the fine particle group 11 in the reaction space is increased.
- the advantage of the vertical type is that not only the reaction space has a large volume, but also a welded portion can be formed on the upper surface of the casing, and the distance from the welded portion and the liquid level of the catalyst is increased. Can be prevented.
- the planar heater is used in this way, the reaction space 24 and the bottom portion in which the catalyst is accommodated can be heated uniformly, and in particular, the temperature drop of the reaction space 24 can be prevented.
- Supply water may be ordinary water, and even if it contains chlorine (Cl) as much as tap water.
- the water is heated to become water vapor at 120 to 150 ° C., and this water vapor is supplied to the reaction spaces 8 and 11, so even if it is hard water, there is no problem because the mineral content is removed in the vapor chamber 4 or the water receiver 22.
- salt NaCl
- the casing 1 containing the steam chamber and the catalyst may be separately provided so that the removal of salt and minerals is convenient.
- Ca (OH) 2 calcium hydroxide
- Mg (OH) 2 magnesium hydroxide
- Lithium hydroxide (LiOH) produces a molten salt, but no hydrogen was generated in the experiment.
- sodium carbonate (Na 2 CO 3) is forming a molten salt, it is necessary 850 ° C. or higher, but not practical, lithium carbonate (Li 2 CO 3) and potassium carbonate (K 2 CO 3) is 700 A molten salt is made below °C and hydrogen is generated.
- the catalyst Since the catalyst is heated to 300 ° C. to 600 ° C. and used in a molten state, when heated to these temperatures, fine particles of this component are scattered from the liquid surface, and the diameter of the fine particles is nano-order. I can't see.
- a catalyst in order to raise a contact degree with water vapor
- the catalyst is not necessarily a molten salt, and may be used in a solid state. That is, for example, titanium oxide (TiO 2 ), magnesium oxide (MgO) or the like, which is a metal oxide (generally, the melting point is considerably higher than the melting point of the alkali metal hydroxide) is added to the alkali metal hydroxide (NaOH, KOH, etc.)
- the metal hydroxide melts and reacts with the solid metal oxide to form a compound.
- the weight ratio of alkali metal hydroxide to metal oxide is preferably about 3: 1. Even in such a compound, the fine particle group 11 scatters from the surface, and the fine particle group reacts with water vapor to separate hydrogen.
- the compound includes at least one hydrophilic low melting point (250 to 450 ° C.) metal hydroxide (for example, sodium hydroxide (NaOH)), potassium hydroxide (KOH), hydroxide.
- metal hydroxide for example, sodium hydroxide (NaOH)
- KOH potassium hydroxide
- hydroxide At least one kind (granular) of barium (Ba (OH) 2 ) (melting point: 408 ° C.) and strontium hydroxide (Sr (OH) 2 ) and other metal oxides in powder or granular form (titanium oxide (TiO 2 )) , Zinc oxide (ZnO), zirconium oxide (ZrO 2 ), nickel oxide (NiO), tin oxide (SnO 2 ), bismuth oxide (Bi 2 O 3 ), calcium oxide (CaO), copper oxide (CuO), tungsten oxide (WO 3), chromium oxide (Cr 2 O 3), magnesium oxide (MgO), molybdenum
- Zirconium oxide (ZrO 2 ), as well as titanium oxide, can be used to form a compound with potassium hydroxide. 2KOH + 2ZrO 2 ⁇ K 2 Zr 2 O 5 + H 2 O (b) To produce potassium zirconate (K 2 Zr 2 O 5 ), which also has the same action as potassium titanate (K 2 Ti 2 O 5 ) described above.
- magnesium oxide MgO
- sodium hydroxide Na 2 MgO 2 + H 2 O
- NaOH sodium hydroxide
- KOH potassium hydroxide
- metal element supply metal As a metal to be dissolved in a liquid catalyst of an alkali metal molten salt or a solid catalyst comprising a metal compound of an alkali metal hydroxide and a metal oxide, the bond between hydrogen and oxygen is cut to release electrons.
- transition elements chromium (Cr), iron (Fe), tungsten (W), copper (Cu), cobalt (Co), rhodium (Rh) and molybdenum ( It has been confirmed that it is preferable to contain Mo).
- Titanium (Ti) and magnesium (Mg) are difficult to use by themselves because of excessive reaction. Therefore, it is preferable to make and use an alloy with another service.
- SUS304 stainless steel (18Cr-8Ni-remaining Fe) is the most stable and easy to use.
- a material containing a little Mo such as SUS316 has a good reaction.
- nickel alone does not contain other transition elements
- iron alone does not contain other transition elements (which generates hydrogen)
- there is no reaction and iron-nickel alloys and nickel-chromium alloys generate hydrogen.
- a chromium-iron alloy such as SUS430 does not contain nickel, palladium, or platinum, the reaction does not last long.
- the shape of the metal supply body may be a fin shape, a lump shape, or a powder shape.
- the casings 1 and 20 also function as a metal element supplier, and hydrogen may or may not be generated due to these relationships.
- the relationship is shown in Table 1.
- Mechanism for generating hydrogen 1) Preparation a) Molten salt catalyst Sodium hydroxide (NaOH) or potassium hydroxide (KOH) containing an alkali metal and barium hydroxide (Ba (OH) 2 ) containing an alkaline earth metal or water One or a mixture of two or more of strontium oxide (Sr (OH) 2 ) is placed in the catalyst chamber.
- NaOH sodium hydroxide
- KOH potassium hydroxide
- Ba (OH) 2 barium hydroxide
- strontium oxide strontium oxide
- the heaters 5 and 23 are operated to heat the catalyst chamber 6 to a temperature equal to or higher than the melting temperature of the catalyst. That is, the melting temperature of sodium hydroxide is 340 ° C., but the commercially available product contains impurities, so it melts at about 280 to 300 ° C.
- the melting temperature of potassium hydroxide is 360 ° C., but a commercially available product melts at about 320 to 340 ° C. Therefore, when these catalysts are used, it is necessary to heat them to 300 ° C. or higher.
- the initial temperature is 500 to 600. Heat to ° C for several hours.
- Casing 1 and 20 is SUS304, and metal element supplier 7 is most preferably SUS304 (main component: Cr18% -Ni8% -residual Fe), and SUS316L (main component: Cr18% -Ni12% -Mo2.5% -low). C (0.03% or less) -residual Fe) is more reactive than SUS304.
- alkali metal carbonates lithium carbonate (Li 2 O 3 ), sodium carbonate (Na 2 CO 3 )
- metal ions Na + , K + , Sr 2+ , Ba 2+
- hydroxide ions OH ⁇
- carbonate ions CO 3 2 ⁇
- Solid catalyst As a solid catalyst, particles of alkali metal hydroxide such as KOH or NaOH and metal oxide such as TiO 2 and MgO (powder or granular) are uniformly mixed at a ratio of about 3: 1 (mass ratio). Then, when placed in the casings 1 and 20 and heated to about 450 to 550 ° C., the metal hydroxide melts and reacts with the metal oxide to form a solid compound at around 500 ° C. while dehydrating (K 2 Ti 2 O 5, K 2 MgO 2) .
- alkali metal hydroxide such as KOH or NaOH
- metal oxide such as TiO 2 and MgO
- the fine particles 12 having a nano-order diameter in the fine particle group 11 have the same components as the components in the molten salt, and are ionized sodium ions (Na + ) and hydroxide ions (OH). - ) And nickel ions (Ni 2+ ), chromium ions (Cr 2+ ) and iron ions (Fe 2+ ) of the molten metal component, and further, electrons (e ⁇ ) emitted from each metal element.
- the fine particles 12 When the fine particles 12 are exposed to water vapor (120 to 150 ° C.), the fine particles 12 have a strong hygroscopic property, so that the surrounding 12a gets wet with the water vapor, but the electrons (e ⁇ ) present there.
- hydrogen (H 2 ) and hydroxide ions (OH ⁇ ) are generated. 2H 2 O + 2e ⁇ ⁇ H 2 + 2OH ⁇ (8)
- a ions hydroxide ions
- B ions hydroxide ions
- a ions and B ions are mixed.
- the hydroxide ions become surplus, and two surplus hydroxide ions (OH ⁇ ) are combined to generate water vapor and divalent oxygen ions (O 2 ⁇ ).
- the generated water (H 2 O) generates hydrogen again in an electron-rich atmosphere according to the equation (8). In this way, hydrogen is sequentially generated.
- the divalent oxygen ions (O 2 ⁇ ) here are combined with sodium ions (Na + ) to form sodium oxide (Na 2 O).
- sodium hydroxide is replenished and there is no reduction of sodium ions (Na + ) at this stage.
- Ni 2+ The melted nickel ions (Ni 2+ ) act to manipulate electrons so that the reactions of formulas (8) and (9) occur actively, and chromium ions (Cr 2+ ) and iron ions (Fe 2+ ) Assists the action of nickel ions (Ni 2+ ) and acts as an electrode that activates the movement of electrons (e ⁇ ).
- Solid catalyst A compound of a metal hydroxide (NaOH, KOH, etc.) and a metal oxide (TiO 2 , MgO, etc.), when steam is injected, in the case of KOH,
- This reaction produces potassium hydroxide and sodium hydroxide, and this reaction is a reversible reaction.
- titanium oxide and potassium hydroxide as shown in FIGS. It becomes a mixture of potassium (K 2 Ti 2 O 5 ), potassium hydroxide (KOH), and titanium oxide (TiO 2).
- a molten salt is formed at a high temperature (300 to 600 ° C.), and in this molten salt, an alkali (earth) metal and a hydroxyl group are ionized and exist as ions, and further a metal element supplier Two or more kinds of metal elements are dissolved and ionized in the molten salt from the same, and at the same time, electrons are released to make the molten salt in an electron rich state, which adjusts the bonding state between oxygen and hydrogen of the hydroxyl group.
- metal elements that act to regulate the behavior of electrons and metal elements that function as so-called electron carriers (transition elements are included) to facilitate movement of electrons released into the molten salt.
- it consists of chromium (Cr), iron (Fe), tungsten (W), molybdenum (Mo), cobalt (Co), copper (Cu), rhodium (Rh), and the like.
- the temperature of the released hydrogen is slightly higher than normal temperature when the catalyst is functioning sufficiently. This is an endothermic reaction when the fine particle groups 11 and 26 act to ionize water, and since hydrogen has a remarkably large specific heat, the separated hydrogen has a low temperature and the temperature rises instantaneously. It seems that it is released to the outside at a low temperature (normal temperature). In addition, the amount of hydrogen generated decreases little by little during the continuous injection of water, and this seems to be because the temperature in the reaction spaces 8 and 24 gradually decreases.
- a heating source such as a heater 13 (FIG. 1) may be installed in the reaction space.
- the material of the casing 1 is 18-8 stainless steel, with 18% Cr, 8% Ni, and the balance Fe.
- Second Experimental Example 100 g of sodium hydroxide (NaOH) was placed in the casing 1 and burned for 1 week by heating at 600 ° C. to 700 ° C. At a temperature of 600 ° C. to 700 ° C., sodium hydroxide is dissolved in a liquid form, from which stainless steel (inner wall of casing 1) to nickel ions (Ni 2+ ), chromium ions (Cr 3+ ) and iron ions (Fe 2+). ) Has melted and NaOH is ionized into Na + and OH ⁇ .
- the casing 1 serves as a metal element supplier.
- OH ⁇ in the ionic liquid is partially cut into O 2 ⁇ and H + by metal ions (Na + , Fe 2+ , Ni 2+ , Cr 3+ ), particularly Ni 2+ , while OH ⁇ in water is partially ionic liquid
- metal ions Na + , Fe 2+ , Ni 2+ , Cr 3+
- OH ⁇ in water is partially ionic liquid
- H + combines with abundant electrons (e ⁇ ) in the ionic liquid to form hydrogen atoms and hydrogen molecules (H, H 2 ), and is released to the outside.
- the ionized oxygen ions (O 2 ⁇ ) are combined with Na + to become participating sodium (Na 2 O).
- KOH potassium hydroxide
- titanium alloy when about 30 g of titanium alloy is added to 100 g of NaOH or 100 g of KOH, it reacts violently at 300 ° C. to 400 ° C. and combines with OH ⁇ oxygen in the ionic liquid, and the ionic liquid itself burns, changing from the liquid state to the solid state. changed.
- This solid was sodium titanate (Na 2 Ti 2 O 5 ), which acted as a catalyst when heated to 600 ° C. to 700 ° C.
- potassium magnesium acid K 2 MgO 2
- the combination of NaOH 100 g, SiO 2 17 g, and Al 2 O 3 12 g burned very well in the presence of separately added iron ions (Fe 2+ ). That is, when Al 2 O 3 is added to the combination of NaOH and SiO 2 in the presence of iron ions separately added to the stainless steel container, it can be seen that the catalyst changes greatly and becomes a good catalyst. 6).
- the combinations shown below in the sixth experimental example were incombustible even at temperatures of 600 ° C. to 700 ° C. in the presence of iron ions.
- KOH 200g 60 g of Al 2 O 3 2) KOH 100g MnO 2 40g 3) KOH 100g V 2 O 5 20g 4) KOH 100g Ba (OH) 2 ⁇ 8H 2 O 100 g 5) NaOH 200g MgO 20g Al 2 O 3 20g 6) NaOH 100g Ca (OH) 2 7g 7) NaOH 100g Ca (OH) 2 50g Even if the amount of calcium hydroxide was increased, it was incombustible.
- this catalyst cell 30 comprises catalyst cylinders 31, 31... 31 made of a plurality of cylindrical SUS 304, and this catalyst cylinder 31 is provided with a steam supply pipe 32 and a hydrogen pipe 33, inside FIG.
- a plurality of SUS304 upper disc fins 34 are attached to a pipe 35 through which heated gas passes at predetermined intervals.
- the disk-like fin 34 has a large number of small holes 34a.
- the catalyst cylinder 31 contains an alkali molten salt such as sodium hydroxide forming an ionic liquid.
- the catalyst C is in a liquid state at 300 ° C. to 500 ° C., and its liquid surface is located above the center of the cylinder.
- the storage amount of the catalyst C is adjusted, and this ionic liquid can freely move through the disk-like fins 34 due to the presence of the small holes 34a.
- nickel, chromium, and iron are dissolved into the ionic liquid from the fin 34, and the ionic liquid serves as a catalyst.
- Guide boxes 36 and 37 are provided on the end face of the catalyst cylinder 31, and the guide boxes 36 and 37 are connected to the water vapor supply pipe 32 and the hydrogen pipe 33 via elbow pipes 38 and 39, respectively. This is to prevent the catalyst C from entering the pipes 32 and 33. That is, when the catalyst C comes into contact with water vapor and scatters, even if it enters the guide boxes 36 and 37, it falls along the vertical portions of the elbow tubes 32 and 33, so that the tubes 32 and 33 are prevented from clogging.
- the water vapor supplied into the catalyst cylinder 31 collides with the fins 34 and becomes turbulent on the liquid surface of the catalyst C as shown in FIG. Efficiency is improved. Further, when the catalyst cylinder 31 is formed in a cylindrical shape in this way, the strength is improved as compared with a rectangular box, and only the end face is welded, so that the welded portion is reduced and the durability is improved.
- the catalyst cell 40 is formed in a disc shape as a whole, and is composed of a shallow main body 41 and a lid 42, and the lid 42 is a main body. It is welded to a flange 43 formed around the upper surface of 41.
- a steam chamber 45 is defined in the main body 41 by a partition plate 44 on its side, and water is supplied into the steam chamber 45 through a water supply pipe 46, and further, stainless steel (SUS304) fins 47. , 47... 47 are accommodated so that the catalyst C contacts the fins 47. In the lower part of the fin 47, openings 49, 49... 49 are provided so that the catalyst can move. Hydrogen generated by such a structure is taken out from a hydrogen pipe 48 provided on the diametrically opposite side of the water supply pipe 46. Since such a disk-shaped main body 41 can be formed by drawing, it is strong in strength and suitable for mass production.
- the hydrogen generator M 1 of the present invention has a catalyst unit U 1 in which a plurality of rectangular catalyst chambers 110, 110... 110 as shown in FIG. 1 is heated by heated air housed in a sealed casing 111 and made by a heating device.
- the heating device comprises a hydrogen burner 112, the hydrogen burner 112 includes total height to over and feeding the heated air Kyusuru orientation different nozzles 113a of the catalyst unit U 1, 113b, the 113c, donuts around the nozzles Air is sent from the gas-like air supply pipe 114, and hydrogen is fed into the hydrogen burner 112 through the hydrogen pipe 15 protruding from the back surface of the hydrogen burner 112.
- each catalyst chamber 110 is provided with a plurality of guide cylinders 117, 117... 117 for passing hot air from the hydrogen burner 112 and guiding the auxiliary heaters 116, 116.
- guide plates 118, 118... 118 for guiding hot air into the guide cylinder 117 are attached, and the auxiliary heater 116 is inserted from the rear side of the catalyst unit U 1 , and its terminal is outside the sealed casing 111. It protrudes.
- An appropriate number of auxiliary heaters 116 are inserted into the guide cylinder 117 to assist hot air, and the guide cylinder 117 functions as a hot air passage and a support cylinder for the auxiliary heater.
- the inside of the catalyst chamber 110 has a structure generally shown in FIG. 19, and in FIG. 15, water from the water tank 120 is sent to a water vapor chamber in each catalyst chamber 110 through a water pipe 121.
- the water pipe 121 is provided with a water flow meter 122 and a flow rate adjustment valve 123, which are connected to a controller 124, and the controller 124 adjusts the amount of water fed in accordance with the decomposition force of the catalyst.
- the opening degree of the flow rate adjustment valve 123 is adjusted according to the data from the flow meter 122.
- the temperature in the catalyst chamber 110 (catalyst temperature and water vapor temperature) is measured by a thermometer 125, and the amount of water sent into the catalyst chamber 110 is adjusted according to data from the thermometer 125.
- the hot air produced by the hydrogen burner 112 heats the catalyst unit U 1 , exits the sealed casing 111, passes through the hot air passage 126, passes through the casing 127 covering the water tank 120 and the water pipe 121, and then passes them through. After being heated, it is sent to the vicinity of the front of the hydrogen burner 112 of the sealed casing 111 through a hot air passage 128.
- an exhaust system path 129 for sending exhaust gas composed of hydrogen and water vapor generated in the catalyst chamber 110, and the exhaust system path 129 has a water vapor removing device comprising a water tank. 130, and an opening / closing valve 131 and a switching valve 132 are provided between the device 130 and the catalyst chamber 110.
- the switching valve 132 is provided with a catalyst oxidation prevention device (in order to prevent oxidation of the catalyst in the catalyst box 110).
- Air intrusion prevention device 133 is connected, and this device 133 has an accumulator 134 and an inert gas tank 135 such as argon.
- the on-off valve 131 and the switching valve 132 are connected to a controller 124.
- the hydrogen from which the water vapor has been removed by the water vapor removing device 130 is compressed and stored in the hydrogen tank 138 through the flow meter 136 and the compressor 137, and this compressed hydrogen is taken out as external energy through the external load system 140. At the same time, it is sent to the hydrogen burner 112 via the burner system 141, and this flow rate is adjusted by the flow rate adjusting valve 139.
- the flow meter 136, the compressor 137, and the flow rate adjustment valve 139 are also connected to the controller 124.
- This controller 124 performs the following operations.
- the amount of water sent into the catalyst chamber 110 is adjusted by adjusting the flow rate adjusting valve 123 according to the decomposition force of the catalyst in accordance with the temperature of the catalyst chamber 110 based on the data from the thermometer 125. At this time, the flow rate adjusting valve 123 is feedback controlled by data from the flow meter 122.
- the amount of hydrogen generated is recognized from the data from the hydrogen flow meter 136 provided in the exhaust system 129, and the state in which the decomposition power of the catalyst is reduced (catalyst deterioration) is obtained together with the temperature rise from the thermometer 125. Perform in cooperation with a timer (not shown) with built-in operation.
- the temperature of the catalyst is known from the data of the thermometer 125, and the flow rate of hydrogen to be sent to the hydrogen burner 112 is adjusted by adjusting the opening degree of the flow rate adjusting valve 139 provided in the burner system passage 141 accordingly.
- on-off valve 131 When terminating the operation of the apparatus M 1, on-off valve 131 is open, and switches valve 132 caused to operate the catalytic oxidation prevention device 133, approximately one atmosphere of argon from inert gas tank 135 through the accumulator 134 The argon gas is fed into the catalyst chamber 110 in accordance with the pressure reduction (gas contraction) caused by turning off the heating device of the atmospheric pressure of the catalyst chamber 110. This effectively prevents the oxidation of the catalyst at a high temperature (about 400 ° C. when the operation is finished), thereby extending the life of the catalyst.
- an open valve (not shown) is provided in front of the water vapor removing device 130 in the exhaust system path 129, and when the operation of the device is finished, the open valve is opened to take in outside air, and the water vapor removing device by reducing the pressure in the catalyst chamber 110 is used. The backflow of water in 130 was prevented.
- the temperature at that time is stored (the controller 124 is provided with a storage device), and the on-off valve 131 is closed to reduce the pressure in the catalyst chamber. Leave as it is.
- the catalyst unit U 1 is heated by operating the heating device to a temperature during operation completion, the on-off valve 131 when it becomes the stored temperature If it is opened, the inside of the catalyst chamber 110 is not in a reduced pressure state, so that the water in the water vapor removing device 130 does not flow back into the catalyst chamber 110, and the outside air is not taken into the catalyst chamber, so that the catalyst is not oxidized.
- FIG. 16 shows a second hydrogen generator M 2 , which is a self-heating catalytic hydrogen generation system that heats a catalyst with collected hydrogen, and has a catalyst unit U 2 having a structure substantially the same as FIG.
- a combustion chamber 230 is formed on the lower surface of the catalyst unit U 2 , and a hydrogen burner 231 is accommodated in the combustion chamber 230.
- the combustion chamber 230 is connected to a guide cylinder 232 at the tip thereof, and a separation membrane 233 made of a palladium alloy is obliquely provided at the upper end portion of the guide cylinder 232, and is burned by the hydrogen burner 231 by the separation membrane 233.
- the generated high temperature steam passes through the horizontal pipe 234 and is supplied from the water tank 235 to the water pipe 236 that forms a water supply path.
- the air that has passed through the separation membrane 233 is discharged to the outside through a heat exchange unit 237 formed around the water tank 235.
- the hydrogen and undecomposed water vapor generated by the catalyst unit U 2 pass through the outflow pipe 208, and the water vapor is separated by the separator 238 containing the palladium alloy membrane 239.
- the separated water vapor is supplied to the water supply path. It returns to the water pipe 236 and enters the catalyst unit U 2 again. Hydrogen and oxygen that have passed through the separation membrane 239 are pressurized by the compressor 240 and temporarily stored in the cylinder 241.
- the mixed gas of hydrogen and oxygen having a predetermined pressure in the cylinder 241 is taken out to the outside by opening / closing the opening / closing valve 242 and opening / closing the opening / closing valve 243, or sent to the burner 231.
- a predetermined amount of air is sent into the combustion chamber 230 through the air supply pipe 244 so that the hydrogen in the hydrogen burner 231 is completely combusted.
- the catalyst unit U 3 which is another embodiment, includes rectangular catalyst cells 265 stacked in a sealed casing 264, and each catalyst cell 265 is made of the alkali metal compound.
- a catalyst c is accommodated.
- the catalyst cell 265 is partitioned obliquely by a plurality of partition plates 280, 280,... 280, and a fin-shaped metal element ion supplier 281 as shown in FIG.
- a steam chamber 282 is formed at one corner of the catalyst cell 265, and water droplets flow into the steam chamber 282 through the branch pipe 269 a of the water supply pipe 269. Hydrogen and undecomposed water vapor separated in the catalyst cell 265 enter the outflow pipe 283 via outflow branch pipes 283a, 283a,...
- the outflow pipe 283 is provided with a separator 284, and the undecomposed water vapor separated here is returned to the water supply pipe 269 through the steam pipe 285 and flows into the catalyst cell 265 again.
- the sealed casing 264 is provided with an introduction pipe 285 into which heated hot air flows, and an outlet pipe 286 is provided on the opposite side of the introduction pipe 285.
- a safety valve 287 for relieving the pressure at the time of high pressure and a catalyst supply cylinder 288 for supplying the catalyst are provided, and an opening / closing lid 288a is provided, and the catalyst is insufficient.
- a semicircular recess is formed on the bottom surface of the upper catalyst cell 265 and the upper surface of the lower catalyst cell so as to face each other, and a flow hole 266 through which hot air flows is formed by the upper and lower recesses.
- a plurality of catalyst cells 300 are stacked, and each catalyst cell 300 contains a plurality of pipes 301 through which hot air passes.
- a fin-like metal element supply body 302 is fitted into the pipe 301, each fin is fixed by bars 303, 303, and a fitting hole 304 for fitting the pipe 301 is formed in each fin.
- a steam chamber 306 is formed at one corner of the catalyst cell 300 by the partition plate 305, and the slightly larger diameter combined pipes 307, 307,.
- the other side walls are similarly provided with a plurality of dual-purpose pipes 308, 308,... 308 that are slightly larger in diameter, and are arranged so as not to cross each other.
- the combined pipes 307 and 308 are provided with horizontal pipes 309 and 310, and the horizontal pipes 309 and 310 are provided with pressure relief valves 311 and 312. Gas discharge pipes 315 and 316 are connected to the horizontal pipes 309 and 310 via branch pipes 313 and 314, respectively. Opening and closing caps 317 and 318 are provided at the upper ends of the dual-purpose pipes 307 and 308. The opening and closing caps 317 and 318 are opened to replenish the catalyst raw material.
- the opening 320 of the dual-purpose pipes 307 and 308 is opened above the catalyst surface cs, and a shielding plate 321 is provided below the opening 320 so that the catalyst does not block the opening.
- the shielding plate 321 has an opening 322 so that the catalyst is easily dropped when placed on the shielding plate 321.
- the shielding plate 321 also serves as a guide plate for replenishing the catalyst raw material.
- the hydrogen generator M 3 includes a catalyst unit U 5 , and this catalyst unit U 5 includes a heat insulation casing 441, and catalyst storage cells 442 are stacked in three stages in the heat insulation casing 441.
- Planar heating elements 443, 443, and 443 are attached to the bottom surface of each catalyst storage cell 442, whereby each catalyst storage cell 442 is heated to 300 ° C to 600 ° C.
- a predetermined amount of water from the water tank 444 is sent into each catalyst storage cell 442 via a flow meter 445 and water pipes 447, 447, 447 extending from the bottom surface of the auxiliary tank 446 connected thereto.
- a hydrogen pipe 449 is provided on the side wall opposite to the side wall where the water pipe 447 of the catalyst storage cell 442 is piped.
- the hydrogen pipe 449 is connected to a water vapor removing device 450, which is a water tank,
- a hydrogen pipe 449 extends below the liquid level in the water tank, thereby removing a part of the catalyst fine particles flowing out together with water vapor and hydrogen that have not been decomposed in the catalyst storage cell 442, and the water tank has a chiller 451. The high-temperature water vapor is prevented from flowing back by the cooling.
- the hydrogen that has passed through the water vapor removing device 450 is temporarily stored in a hydrogen tank 453 by a pump 452, and the hydrogen is sent from the hydrogen tank 453 to, for example, a boiler burner 454 and burned. Further, through a concentration increasing device 455 made of a palladium alloy film that increases the concentration of hydrogen, high-purity hydrogen is sent to the fuel cell 456 to generate electricity.
- part of the gas from the hydrogen tank 453 is used as an auxiliary heat source for heating the planar heating element 443.
- the planar heating element 443 is arranged at the top, and a heating element 460 mainly composed of carbon is formed into a planar shape on a plate having a high thermal conductivity such as an aluminum alloy.
- the heating part 443a is formed on one side of the plate-like body so as to protrude from the casing 441 and is heated by the hydrogen burner 461, and the heat is immediately conducted to the whole plate-like body.
- the heating elements 443b and 443c are formed in the middle and lower planar heating elements 443 at positions different from the upper stage, respectively, and these are heated by the hydrogen burners 462 and 463, and each of the hydrogen burners 461, 462 and 463 includes: Hydrogen is supplied through a backfire prevention device (not shown) including valves 464, 465, and 466 and a water seal device (not shown).
- the catalyst storage cell 442 is formed of a stainless plate as a whole, and a plurality of partition walls 470 and 471 are provided as shown in FIG. 24, and water droplets are sent between the partition wall 470 and the side walls of the catalyst storage cell 440.
- a steam chamber 472 is formed, and water droplets are sent to the steam chamber 472 through a branch pipe 447a of the water pipe 447, where steam at 300 ° C. to 600 ° C. is generated.
- Catalyst chambers 473 and 473 are formed adjacent to the vapor chamber 472, and fins 475, 475,... 475 made of, for example, stainless steel are accommodated in the catalyst chamber 473.
- a branch pipe 449 a is provided on the side wall on the opposite side of the steam chamber 472, and hydrogen is collected in the collecting pipe 449 through the branch pipe 449 a and sent to the water vapor removing device 450.
- the pump 452 for compressing hydrogen and the opening / closing valve V below the water tank 444 are adjusted by the controller 490 based on a signal from the flow meter 445.
- the hydrogen generator M of another Example is demonstrated.
- the hydrogen generator M 4 of the present invention includes a sealed casing 520, and a plurality of sealed chambers 521, 521... 521 are provided in the sealed casing 520.
- a catalyst cassette 522 as shown in FIG. 26 is housed freely.
- An opening / closing lid 523 as shown in FIG. 27 is provided in the sealed chamber 521, and the catalyst cassette 522 is put in and out of the sealed chamber 521 with the opening / closing lid 523 opened.
- the opening / closing lid 523 is fixed to an inlet frame 525 attached to the front surface of the hermetic casing 520 by a plurality of screws 526 so as to be freely opened and closed.
- the catalyst cassette 522 includes a flat rectangular casing 524, and an inner flange 524a extending inward is provided on the upper surface of the casing 524 so that the catalyst C does not scatter outside.
- the metal element supply body 507 is accommodated in the container.
- Steam passages R, R,... R through which superheated steam at about 120 to 150 ° C. flows are formed around the sealed chamber 521 of the sealed casing 520, and each sealed chamber 521 and the inside thereof are formed by the superheated steam in these passages.
- the stored catalyst is heated to about 300-600 ° C.
- a side surface of the sealed casing 501 is provided with a replenishing device 527 for replenishing the catalyst cassette 522 with alkali metal hydroxide particles such as NaOH or KOH, as shown in FIG. It has a hopper 528, a supply cylinder 529, and an opening / closing valve 530 provided between these members.
- the tip of the supply cylinder 529 extends on the catalyst cassette 522, and when the catalyst runs short, the opening / closing valve 530 is opened sequentially.
- the catalyst cassette 522 is replenished. As a result, it is possible to significantly extend the service life by compensating for the decrease in the catalyst due to the release of the alkali metal flowing out to the outside as vapor and the various oxides.
- the replenishing device 531 as shown in FIG. Is preferably formed. That is, the replenishing device 531 includes a hopper 528 and a supply cylinder 529.
- the supply cylinder 529 includes an intermediate cylinder 529a and a final cylinder 529b, and on-off valves 530 and 532 are provided at both ends of the intermediate cylinder 529a.
- the valve 530 is opened and the on-off valve 532 is closed.
- the catalyst is once held in the intermediate cylinder 529a and the on-off valve 530 is closed, and then the on-off valve 532 is opened to replenish the catalyst in the intermediate cylinder 529a into the catalyst cassette 522. .
- the superheated steam is fed into the steam passage R of the sealed casing 520 via the line 540, while superheated steam is sent onto the catalyst cassette via the line 541.
- the superheated steam is generated by a superheated steam generator 550.
- the superheated steam generator 550 includes a boiler 551 for converting water into steam at 100 ° C., and heat for superheating the primary steam at 120 to 150 ° C. It consists of the exchanger 552.
- the boiler 551 includes a water tank 553 and a hydrogen burner 554 provided at the lower portion of the water tank 553, and hydrogen is sent to the hydrogen burner 554 via a line 557. It is connected to a hydrogen cylinder 555 for storing hydrogen flowing out from the cassette 522 through a line 556 having a pump 564.
- the heat exchanger 552 is also driven by a hydrogen burner 558, where superheated steam at 120 to 150 ° C. is created, and this superheated steam operates the valve 559 to distribute the steam to the lines 540 and 541 at an appropriate ratio, Thereby, an appropriate amount of water vapor is sent to the water vapor passage R and the catalyst cassette 522.
- the hydrogen burner 558 is connected to a line 560 branched from the line 557, and the line 560 is provided with a valve 561.
- a valve 562 is provided in a portion of the line 557 connected to the hydrogen burner 554, and an inlet portion of the line 557 is provided.
- a valve 563 is provided, and a line 565 for working outside is extended from the hydrogen cylinder 555, and a valve 566 is attached to the line 565.
- the water tank 553 of the boiler 551 is provided with an external tank 567, and this external tank 567 is provided with an ion exchange resin 568 that forms a chlorine removing device.
- the ion exchange resin 568 allows chlorine (Cl) from tap water. It is preferable to remove. Since chlorine degrades the action of the catalyst, it is preferable to use water that does not contain chlorine.
- the catalyst cassette 571 provided with the water vapor chamber 570 when the catalyst cassette 571 provided with the water vapor chamber 570 is set so as to be freely accessible in the sealed chamber 521, water from the water tank 573 is supplied to the water vapor chamber 570 via the line 572.
- an alkali metal catalyst tank 574 may be provided separately, and an appropriate amount of an alkali metal catalyst may be dissolved in water from the water tank 573 and supplied into the catalyst cassette 571.
- it is preferable to remove chlorine by providing a chlorine ion removing device 595 including an ion exchange resin in the water tank 573.
- the line 556 for sending hydrogen is supplied with fine particles of the catalyst C and its oxide, and further water vapor that has not been decomposed, together with hydrogen.
- fine particles, its oxide in the case of a NaOH catalyst, Na 2 O, NaOH
- water vapor are captured by a water vapor removal device 590 that is a water tank.
- These fine particles and oxides react with water to form an aqueous solution of catalyst (NaOH).
- the catalyst can be replenished, and the water vapor removing device 590 and the return line 591 also constitute a catalyst replenishment device. This replenishment must be done with the air shut off. In this case, it is better to remove the chlorine ion removing device 595 from the water tank 573.
- the catalyst unit U 6 is the is supported in a horizontal maintainer H provided with a gyro, but good, since device is expensive, it is preferable to the structure shown in FIG. 32 and 33. That is, the catalyst unit U 6 has a casing 601 made of a deep-stainless stainless material, and a partition plate 602 made of a grid-like stainless steel plate is accommodated in the casing 601, and the partition plate 602 is placed in the casing 601. In this way, the steam supply pipe 603 and the hydrogen discharge pipe 604 attached to the upper plate 605 of the casing 601 may be clogged with ionic liquid (molten salt catalyst) even if the ship is inclined by partitioning in this way. Absent.
- ionic liquid molten salt catalyst
- the two pipes 603 and 604 provided on the widthwise center in the longitudinal direction both end portions of the upper plate 605, the center in the lateral direction of the catalyst unit 600 is preferably disposed on the central axis C x ship.
- the ionic liquid descends from the upper plate to a predetermined position so that both pipes 603 and 604 are not clogged even if the ship shakes.
- the upper plate 605 is provided with a supply cylinder 606 that is replenished when the ionic liquid is exhausted, and the ionic liquid supplied from the supply cylinder 606 flows into each room in the casing. Openings 606, 606... 606 are provided in the vicinity of the bottom of the partition plate 602.
- the catalyst unit U 6 is heated to 300 ° C. to 600 ° C. by a hydrogen burner 610.
- Seawater is sent to a known desalination device 612 by a pump 611, wherein the salt is removed by entering the water tank 613, where a predetermined amount of water is decomposed is supplied to the catalyst unit U 6, hydrogen, filter After the oxide is removed by 623, it is stored in the hydrogen tank 614.
- the stored hydrogen is supplied to the hydrogen engine 616 and the screw 617 is rotated. Note that hydrogen is also sent to the hydrogen burner 610.
- a generator 627 is connected to the hydrogen engine 616, and the generated electricity is stored in the capacitor 618, and the capacitor 618 is sent to the electrolysis furnace 619.
- the electrolysis furnace 619 is supplied with the salt separated by the desalination apparatus 612 and is electrolyzed to collect sodium hydroxide (NaOH).
- Exhaust gas (high-temperature steam) from the hydrogen engine 616 is sent to the NO x decomposition catalyst 620, where after NO x is removed, only the steam from which air (N 2 , O 2 ) is removed by the separator 630 is the catalyst unit U. 6 is sent.
- FIG. 34 shows a case in which the solid catalyst of the present invention formed into a pellet is incorporated into the air boiler B.
- a furnace cylinder 711 is provided at the lower part of the boiler body 710, and the furnace cylinder 711 contains hydrogen.
- a burner 712 is exposed.
- a heat exchanger 713 is provided on the upper portion of the furnace tube 711, and hot air from the hydrogen burner 712 exchanges heat with air in the air flow path 715 through the passage 714, and the hot air is formed on the upper surface of the boiler body 710.
- the discharged outlet 716 is discharged to the outside. Only hot water vapor and air exit from the outlet 716.
- a hydrogen generation unit 720 is provided on the back surface of the boiler body 710, the hydrogen generation unit 720 is provided with a steam chamber 721 and a catalyst storage chamber 722, and a valve 724 is provided in the communication passage 723. It has been.
- a hollow cylindrical steam cylinder 725 is provided in the steam chamber 721, and the steam cylinder 725 is heated with hot air from the hydrogen burner 712 to generate steam at 120 ° C. to 150 ° C. This vapor comes into contact with the pellet catalyst 726 in the catalyst chamber 722 to generate hydrogen.
- the catalyst pellets act at about 500 ° C. or higher to decompose water and generate hydrogen.
- a separation part 727 for separating water vapor and hydrogen is formed in the upper part of the catalyst storage chamber 722.
- the separation unit 727 is a filter that does not allow water vapor to pass through only hydrogen made of a palladium alloy, and the water vapor is returned from the periphery of the separation unit 727 into the catalyst storage chamber 722.
- a punching plate 729 that allows water vapor to pass through is directed to the bottom of the catalyst storage chamber 722, and a pellet catalyst 726 is supported thereon. Note that the hydrogen separated from the water vapor is stored in the hydrogen tank 750 and sent to the hydrogen burner 712 via the valve 751 and the water seal device 752.
- FIG. 35 shows another hydrogen burner system as a heating device.
- a core 791 is provided at the lower part of the casing 790 of the boiler.
- a hydrogen burner 792 is exposed.
- the hydrogen burner 792 is supplied with hydrogen and air (nitrogen and oxygen), but the high temperature steam and air generated in the core 791 are separated by a separator (not shown), and only the high temperature steam is provided above the core 791.
- hydrogen is collected through the catalyst unit 793, and the separated air is discharged through the heat exchange unit 794. Since this exhaust gas is nitrogen and oxygen, there is no problem even if it is released as it is.
- the hydrogen collected by the catalyst unit 793 is stored in a tank 795, and is sent from there to a burner 792 at a constant pressure.
- FIG. 36 shows a case where a catalyst unit 761 is applied to a steam boiler 760.
- a water pipe 763 is provided around a core 762, and water vapor of 300 ° C. to 600 ° C. is taken out from the water pipe 763 through a steam pipe 764.
- a branch pipe 765 branches from the steam pipe 764, and the catalyst unit 761 is provided in the branch pipe 765.
- Hydrogen and oxygen are temporarily stored in the cylinder 768 by the pump 767, and hydrogen is sent to the hydrogen burner 769 by opening and closing the valve 771. It is done.
- Exhaust gas generated in the core 762 is discharged to the outside from the discharge port 770.
- FIG. 37 shows a case where a hydrogen generator using the catalyst of the present invention is installed in an automobile engine 780 in a hydrogen engine system.
- the hydrogen engine 780 can be used, for example, for rotating various rotating bodies such as an automobile, a generator, and an airplane.
- the hydrogen engine is said to be suitable for a rotary engine, and the hydrogen gas sucked from the suction hole 782 of the engine 780 is exhausted from the exhaust hole 781 through the piston 783 through the steps of suction, compression, explosion, and exhaust.
- This exhaust gas is composed of high-temperature steam, nitrogen, and oxygen. After separating nitrogen (N 2 ), oxygen (O 2 ) and high-temperature steam (V) with a filter 784 (eg, Pd alloy), the high-temperature steam is heated.
- N 2 nitrogen
- O 2 oxygen
- V high-temperature steam
- hydrogen (H 2 ) is collected through a catalyst unit 786 in which a large number of the catalysts are stacked or arranged side by side, and undecomposed water vapor (V) is separated by a separator 787 as necessary.
- the steam circulates in the heater 785 and the catalyst unit 786 to collect hydrogen, and the hydrogen is sent into the engine through the pump 788 to the intake hole 782 of the engine.
- the temperature of the exhaust gas of the hydrogen engine is 400 ° C. to 500 ° C.
- the operating temperature of the catalyst unit 786 of the present invention is 300 ° C. to 600 ° C. Therefore, the heater 785 and the catalyst unit 786 provided as necessary. Must be maintained at the operating temperature.
- a piston 851 is provided in the hydrogen engine 850, and the piston 851 drives a crank bar 852 to rotate a rotating shaft 853.
- a generator 854 is connected to the rotating shaft 853, and the generator 854 is used for engine ignition.
- An exhaust turbine 861 of an exhaust turbocharger 860 is connected to the exhaust port 857, and a compressor 862 provided on the opposite side is driven by the exhaust turbine 861.
- the exhaust (steam, air) that has rotated the exhaust turbine 861 is heated by the auxiliary heater 863 and then flows into the catalyst unit U 1 (FIG. 14).
- the auxiliary heater 863 is used when the temperature of the exhaust gas is not sufficient to heat the catalyst unit U 1.
- the catalyst unit U 1 includes a sealed casing 864, in which a large number of catalyst cells 865, 865... 865 are stacked, and between these catalyst cells 865, a high temperature is used to heat the catalyst cells 865.
- 866, 866, through which the exhaust gas passes through, are provided horizontally penetrating back and forth.
- the exhaust gas that has heated the catalyst cell 865 in the sealed casing 864 is pressurized by a compressor 868 and separated into water vapor and air by a separator 867, and this water vapor is sent to a water supply pipe 869.
- the water supply pipe 869 is for sending water from the water tank 870 into the catalyst cell 865.
- the water supply pipe 869 is provided with a flow meter 871, and the air separated by the separator 867 is The water which is sent to the outer periphery of the water supply pipe 869 and flows therethrough is heated.
- the hydrogen collected in the catalyst cell 865 is separated from the water vapor by the separator 884, passes through the pipe 895, and is sent to the compressor 862 of the exhaust turbo turbocharger 860. Is returned to the water supply pipe 869.
- the auxiliary heater 863 includes a hydrogen burner b. Hydrogen is supplied to the hydrogen burner b from a hydrogen cylinder 889, which will be described later, through an open / close valve 890, and air is supplied by a fan 891.
- the combustion gas water vapor, air
- the combustion gas here is sent to a heat exchanger 892 that heats the exhaust of the hydrogen engine 850, and supplementally heats the exhaust that passes through the exhaust pipe 893.
- This exhaust is sent into a sealed casing 864 to heat the catalyst cell 865.
- the combustion gas here is separated into water vapor, nitrogen and oxygen by the separator 894, and the separated water vapor is sent to the steam pipe 885 and flows into the catalyst cell 865.
- Oxygen from which water vapor and nitrogen have been separated by the separator 894 is sent to the compressor 862 of the exhaust turbocharger 860 together with hydrogen via a pipe 895, and the air-fuel mixture pressurized by the compressor 862 is separated into the separator.
- 896 hydrogen and oxygen are separated, and the hydrogen is sent to the hydrogen cylinder 889 via an accumulator 897.
- the hydrogen in the hydrogen cylinder 889 is sent to the hydrogen burner b of the auxiliary heater 863 and via an open / close valve 802.
- the separated oxygen is sent to the oxygen cylinder 898, and the oxygen in the oxygen cylinder 898 is sent to the intake port 856 via the opening / closing valve 899.
- the intake port 856 is connected to the intake port 856 via the air pipe 801 by the pump 800. Air is taken in. Thus to send oxygen from the oxygen cylinder 898 to the suction port 856, NO x is reduced to discharge the air quantity is decreased the hydrogen engine is taken from the inlet port 856 (FIG. 39).
- the mixed gas of hydrogen and oxygen sent through the pipe 895 is compressed by the compressor 862 and stored in the mixed gas cylinder 820 to have a constant pressure, and this mixed gas is mixed gas injection valve 821 of the auxiliary heater 813 and the hydrogen engine 850. You may make it send to.
- FIG. 41 shows an existing thermal power generation system in which the catalyst unit of the present invention is incorporated.
- Water from a water tank 907 is supplied to a boiler 900 via a heat exchanger 904 described later, and the boiler 900 Has a hydrogen burner 902 that burns with hydrogen from a hydrogen tank 901.
- the boiler 900 the water becomes steam at 1000 ° C. to 1500 ° C., and this steam is sent to the generator 903 and is supplied from the water tank 907 via the heat exchanger 904 after rotating the rotor of the generator.
- the water that is heat-exchanged with water to form steam at 300 ° C. to 600 ° C. and heated by the heat exchanger 904 is sent to the boiler 900.
- the water vapor lowered to 300 ° C. to 600 ° C. is sent to the catalyst unit 905, where the collected hydrogen is separated from the water vapor by the separator 906, and the separated hydrogen is fed to the hydrogen tank 901.
- the water vapor is heated in the heat exchanger 904 and supplied again into the catalyst unit 905.
- Exhaust gas from the hydrogen burner 902 is separated by a separator 909, and high-temperature steam is mixed with steam from a generator 903 and sent to a heat exchanger 904, and hot air (O 2 , N separated by the separator 906) is sent to the heat exchanger 904. 2 ) is used separately for heating, for example.
- the present system has two catalyst units U a and U b , and these catalyst units U a and U b operate alternately by switching the valve 910, and the valve 910 is a controller.
- 911 for example, it is switched every 5 minutes, and the flow of water from the water tank 912 is switched. This is because the above-mentioned catalyst surface is likely to deteriorate if it is continuously operated, but if it is intermittently operated, the life of the catalyst is extended.
- Each catalyst unit U a , U b is provided with a water vapor separation device 913, 914 such as a palladium alloy, where water vapor separated from hydrogen is returned to the inlet side of the catalyst unit and flows into the catalyst unit. Then more hydrogen is collected.
- the hydrogen separated by the water vapor separation devices 913 and 914 is sent to the fuel cell 916 via a purity increasing device 915 for increasing the purity thereof.
- Outlet side of the fuel cell 916 becomes the high heat by coupling of hydrogen and oxygen, because steam comes out, the catalyst unit U a of the steam during operation via the switching valve 917 for switching the supply of water operated by the controller 911, It is sent to a U b.
- a part of the electricity obtained by the fuel cell 916 is supplied to the heaters 908 and 909 in the catalyst units U a and U b .
- a hydrogen generator M 5 which is another embodiment of the present invention, includes a steam generator 1001 for generating superheated steam at 120 to 150 ° C., and the superheat generated by the steam generator 1001. the steam is brought into contact with the catalyst and a catalyst unit U 1 for allowing generating hydrogen.
- the water vapor generating device U 1 includes a light collecting device 1003 for condensing sunlight, and the light collecting device 1003 is provided with the light collected by the concave mirror 1004 and the reflection light 1005 on the upper surface of the water tank 1006.
- the transparent body 1007 such as glass is applied to the water 1008 in the water tank 1006 to heat it.
- the burner apparatus 1009 has a hydrogen burner 1010, The hydrogen burner 1010, and reserving a hydrogen collected by the catalyst unit U 1 Hydrogen from the hydrogen cylinder 1011 to be placed is supplied.
- the water tank 1006 is provided with a pump 1012, and a certain amount of water is supplied into the water tank by the pump 1012.
- It said catalyst unit U 1 is accommodated in the sealed casing 1013, and has a plurality of stages stacked rectangular catalyst cell 1014,1014 ... 1014.
- the catalyst cell 1014 contains a catalyst such as sodium hydroxide, and the catalyst is heated to 300 ° C. to 500 ° C.
- a plurality of pipes 1015, 1015... 1015 through which heated gas passes are provided in the catalyst cell 1014.
- This heated gas is a mixed gas in which water vapor generated in the water tank 1006 is sent through the path 1016 and a mixed gas of water vapor and heated air generated in the burner device 1009 is sent through the path 1017. is there.
- the heated gas is heated through the catalyst cell 1014 and then returned to the inlet side from the outlet side of the catalyst cell 1014 through the circulation path 1018.
- the first cycle circuit 1018 is provided with a heat exchanging unit 1019.
- the heat exchanging unit 1019 includes a burner device 1020 for combusting hydrogen from the hydrogen cylinder 1011.
- the burner device 1020 generates heated air, and this heating Air is sent to the outer periphery of the circulation path 1018 to control the temperature of the heated gas in the circulation path 1018.
- the superheated steam generated in the water tank 1006 passes through the path 1021 and comes into contact with the catalyst in each catalyst cell 1014, whereby hydrogen is separated therefrom, and this hydrogen is discharged from the outlet pipe 1022 of the catalyst cell 1014 to the hydrogen cylinder.
- the hydrogen in the hydrogen cylinder 1011 is sent to the heat exchange unit 1019, an external drive device (not shown), and the burner device 1009 by opening and closing the valves 1023, 1024, and 1025, respectively.
- the light collecting device 1001 and the burner device 1009 are selectively used, and it is possible to operate only the burner device 1009 at night, on a cloudy day, and to operate only the light collecting device 1001 on a clear day. It is also possible to use both the light collecting device 1001 and the burner device 1009 in combination.
- the hydrogen generator M 6 of the present invention has a catalyst unit U 7 , and this catalyst unit 1121 has four cylindrical catalyst cells 1122, 1122. It has.
- the catalyst unit U 7 includes a water tank 1123, and water is sent from the water tank 1123 through the valve 1124 to the distribution pipe 1125, and a fixed amount is supplied from the distribution pipe 1125 through the water pipe 1126 to the front end of each catalyst cell 1122. Of water is sent.
- hydrogen pipes 1127, 1127... 1127 extend from the upper rear end of each catalyst cell 1122 to a collective hydrogen pipe 1128, and this collective hydrogen pipe 1128 is connected to a steam removal tank 1129 in which water for removing steam is stored. ing.
- the water vapor is removed and fine particles that have flowed out together with hydrogen are captured. Since the fine particles are not completely captured in the water vapor removal tank 1129, a filter 1130 is provided and removed, and the hydrogen gas that has passed through the filter 1130 passes through the compression pump 1131 to the hydrogen tank 1132 at a predetermined pressure. Stored.
- the hydrogen in the hydrogen tank 1132 is sent to a burner, a hydrogen engine or the like via a pipeline 1134 provided with a valve 1133, and a burner 1137 provided on the front end face of each catalyst cell 1122 via a pipeline 1136 provided with a valve 1135. , 1137... 1137 and burned.
- Each burner 1137 is supplied with propane gas from a propane cylinder 1138, and a mixed gas of hydrogen gas and propane gas is combusted.
- the pipeline 1136 is branched into a branch pipe 1139 and a branch pipe 1140.
- Valves 1141 and 1142 are provided on the branch pipe 1139, and valves 1143 and 1144 are attached to the branch pipe 1140.
- valves 1147, 1151, 1152 are provided with valves 1148, 1149, 1150.
- a catalyst tank 1151T for replenishing the catalyst is provided because the fine particles of the catalyst in the catalyst cell 1122 are released to the outside.
- the catalyst is supplied from the catalyst tank 1151T through the pipes 1152P, 1152P,. 1122.
- Each of the catalyst cells 1122 includes a catalyst cylinder 1160 as shown in FIGS. 45 and 46, and an outer cylinder 1161 provided outside the catalyst cylinder 1160 so that hot air flows between the catalyst cylinder 1160 and the outer cylinder 1161.
- the hot air flows out from the discharge cylinder 1162.
- the water pipe 1126 extends from the upper part of the front end of the catalyst cylinder 1160, and the hydrogen pipe 1127 extends from the upper part of the rear end thereof.
- a pipe 1152P connected to the catalyst tank 1151T is provided in the vicinity of the hydrogen pipe 1127.
- the catalyst cylinder 1160 is provided with a furnace cylinder 1163 eccentrically slightly downward, and a burner 1164 is fitted at the front end of the furnace cylinder 1163, and a hydrogen pipe 1165 connected to the hydrogen tank 1132 is inserted into the burner 1164.
- a propane pipe 1166 connected to the propane cylinder 1138 is connected, hydrogen and propane gas are supplied from both pipes, and both the gases are mixed and burned or selectively burned. It is possible to use heavy oil or the like instead of propane gas.
- propane gas it is possible to use heavy oil or the like instead of propane gas.
- a mixed gas of hydrogen and propane gas is burned, and once the temperature rises, the temperature is maintained with only hydrogen gas.
- the front and rear of the catalyst cylinder 1160 are partitioned by partition walls 1167 and 1168, and a catalyst chamber 1169 is formed between the walls 1167 and 1168. Between these walls, the furnace cylinder 1163 has SUS304 as a metal element supplier. A cylindrical body 1170 of (18Cr-8Ni-remaining Fe) is fitted. A steam chamber 1171 is formed between the front partition wall 1167 and the front end wall 1174 of the catalyst cylinder 1160, and water vapor (120 to 140 ° C.) generated in the steam chamber 1171 flows into the catalyst chamber 1169 through the upper side of the partition wall 1167. To do.
- a hydrogen chamber 1172 is formed between the rear partition wall 1168 and the rear end wall 1173 of the catalyst cylinder 1160, and hydrogen gas generated in the catalyst chamber 1169 passes above the rear partition wall 1168 and further passes through the upper portion of the hydrogen chamber 1172. And flows into the hydrogen pipe 1127.
- Hot air walls 1175, 1175... 1175 are provided in the donut-shaped catalyst chamber 1169 between the both end walls 1173, 1174 of the catalyst cylinder 1160, and the upper hot air tube 1175 has fine catalyst particles. It is trying to cope with the endothermic reaction here.
- Hot air from the flame F of the burner 1164 enters the hot air tube 1175 from the front end of the furnace tube 1163 through the hot air chamber 1177 between the rear end wall 1176 of the outer tube and the rear end wall 1173 of the catalyst chamber 1169 (part of the hot air Passes through the hot air passage 1178 between the outer cylinder 1161 and the catalyst cylinder 1160), exits the front end wall 1174 of the catalyst cylinder 1169, and passes through the chamber 1180 between the front end wall 1178 of the outer cylinder 1161 and the front end wall 1174 of the catalyst cylinder 1169. It is sent to the cylinder 1162.
- hydrogen centers H and S are provided at appropriate positions of the discharge cylinder 1162, and when the generated hydrogen gas is mixed in the hot air, it is detected. When the hydrogen centers H and S operate, the burner 1164 is stopped.
- a vertical type catalyst cell 1200 is provided as a basic structure, and this catalyst cell 1200 has a catalyst cylinder 1250.
- the catalyst cylinder 1250 functions as a catalyst chamber.
- a molten salt 1201 is accommodated, and a stainless steel material of SUS304 or SUS316L is immersed in the molten salt 1201 as a metal element supply body 1202.
- the metal element supplier 1202 has a cylindrical shape having punching holes.
- the catalyst cell 1200 is installed on a furnace cylinder 1203 as a heating furnace, and this furnace cylinder 1203 is for making hot air by a burner 1204, and this hot air is a jacket-shaped hot air formed on the peripheral wall of the catalyst cylinder 1250.
- the hot air passage 1205 passes through the passage 1205 and is discharged from the discharge port 1206, and the hot air passage 1205 is formed between the cylindrical outer cylinder 1207 and the peripheral wall of the catalyst cylinder 1200.
- the molten salt of the catalyst cylinder 1250 is a reaction space filled with the fine particle group 11.
- the fine particle group 11 is supplied with water vapor via a water vapor pipe 1208, and the water vapor pipe 1208 is used for producing water vapor.
- the heat exchanger 1209 is connected to the heat exchanger 1209, and water is supplied to the heat exchanger 1209 from the water tank 1210. Hydrogen separated by the reaction between the fine particle group 11 and water vapor is recovered from the hydrogen pipe 1211 on the top surface of the catalyst cylinder 1250.
- a stirring blade 1220 for stirring the molten salt 1201 is provided at the bottom of the catalyst cylinder 1250, and this stirring blade 1220 is provided by a motor 1221 provided on the top plate of the catalyst cylinder 1250.
- the shaft 1222 is rotated through the shaft 1222, and the upper portion of the shaft 1222 is sealed by the sealing device 1223 at a position away from the top plate.
- the reason why the sealing device 1223 is provided above the top plate in this way is to provide the sealing device 1223 at a low temperature portion.
- the top plate is provided with, for example, a replenishing device 1224 for storing sodium hydroxide.
- the replenishing device 1224 includes a hopper h and a long replenishing cylinder connected to the hopper h.
- the replenishing cylinder 1224a is provided with opening / closing valves 1224b and 1224c at intervals.
- the opening / closing valve 1224b is first opened to supply a predetermined amount of sodium hydroxide between the opening / closing valves 1224b and 1224c.
- the upper on-off valve 1224b is closed and the lower on-off valve 1224c is opened to drop sodium hydroxide into the catalyst cylinder. This is to prevent outside air from entering the catalyst cylinder.
- inert gas is injected into the catalyst cylinder from an inert gas injection port 1225 such as argon provided on the upper side wall of the catalyst cylinder, intrusion of outside air can be prevented more effectively.
- the discharge port 1206 extending from the upper wall portion of the outer cylinder 1207 extends to the water tank 1210, and the exhaust is discharged outside after heating the water in the water tank 1210.
- the water in the water tank 1210 is sent to a heat coil as a heat exchanger 1209 wound around the lower peripheral wall of the catalyst cylinder 1250, and the steam produced here is sent to the steam pipe 1208.
- the bottom portion is provided with a circular portion 1208a formed in a circular shape, and the circular portion 1208a is provided with a number of outlets so that water vapor is jetted over the entire liquid surface of the molten salt. It has become.
- thermocouples 1225 and 1226 are fixed to the top plate of the catalyst cylinder 1250, the lower end of the long thermocouple 1226 is immersed in the molten salt, and the lower end of the short thermocouple 1225 is on the surface of the molten salt. If the liquid level rises above the short thermocouple 1225, the temperature of the thermocouple 1225 rises and the liquid level When the temperature is lower than the long thermocouple 1226, the temperature of the thermocouple 1226 is lowered, so that the position of the liquid level can be determined.
- the hydrogen pipe 1211 is connected to a water vapor removing device 1230 composed of a water tank.
- the device 1230 is connected to a filter 1231 for removing a part of the fine particle group P that comes out together with hydrogen.
- the passed hydrogen is pressurized to a constant pressure via a pressurizing device 1232 such as a pressurizing pump and stored in a hydrogen cylinder 1233.
- Hydrogen and propane gas from the hydrogen cylinder 1233 and the propane gas cylinder 1234 are selectively or simultaneously sent to the burner 1204.
- a weakly welded portion can be installed at the top of the reactor, and the portion can be separated from the molten salt 1201 and the fine particle group 11, and the fine particle group 11 is filled. It is possible to secure a sufficient reaction space, and the installation area of the entire apparatus can be made smaller than the horizontal arrangement.
- a furnace tube 1300 is provided with a fine particle generating cylinder 1301 in which a catalyst and a metal element supplier are accommodated, and an outer cylinder 1302 is provided around the fine particle generating cylinder 1301.
- the outer cylinder 1302 is provided with a hot air outlet 1303.
- reaction cylinders 1304, 1304... 1304 forming four gas phase reaction units are provided.
- reaction cylinders 1304 are provided with outer cylinders 1305, 1305.
- These outer cylinders 1305 are provided with outlets 1306, 1306,.
- a group of fine particles generated in the fine particle generating cylinder 1301 is fed into the central portion of each reaction cylinder 1304 via feed pipes 1307, 1307...
- each reaction cylinder 1304 The steam is fed through the steam pipes 1308, 1308... 1308, the steam reacts with the fine particles in the reaction tube 1304 to generate hydrogen, and this hydrogen is released from the hydrogen pipe 1309.
- the steam pipe 1308 is connected to a heat exchanger 1310, and a certain amount of water is fed into the heat exchanger 1310 from a water tank 1311 to produce superheated steam at 120 to 140 ° C. Water vapor is sequentially sent to the reaction tubes 1304, and when the fine particles are filled in the reaction tubes 1304, the water vapor is sent.
- the reaction tube 1304 and the fine particle generation tube 1301 are provided separately, because the reaction tube 1304 needs to be strong against the reaction between the water vapor and the fine particles, and it is easy to increase the strength. Because there is.
- a plurality of reaction tubes 1304 are provided for one of the fine particle generation tubes 1301, and after the reaction of one reaction tube 1304, the reaction of the next reaction tube 1304 is performed, and the fine particle group from the fine particle generation tube 1301 is removed during the downtime. If it supplies, the generation amount of hydrogen can also be increased.
- FIG. 53 shows another embodiment of the reactor of the hydrogen generator of the present invention.
- the reaction on the catalyst is a vigorous reaction, and the vicinity of the space (especially in the vicinity of the catalyst liquid surface) where the water vapor collides with the fine particles of the catalyst is corroded in a short time. It is necessary to react. Therefore, it is preferable to divide the catalyst cylinder 1500 into two parts and to assemble the lower catalyst housing part 1501 and the gas phase reaction part 1502 vertically.
- a flange 1503 is formed around the upper surface of the catalyst storage unit 1501 and the lower surface of the gas phase reaction unit 1502 so that both parts can be joined and separated.
- a plate 1504 is provided, and a passage cylinder 1505 capable of ascending the fine particle group 11 is provided at the center thereof. Steam is supplied from a steam pipe 1506 to the center of the gas phase reaction section 1502, and the hydrogen after the reaction is hydrogen. Released from the tube 1507.
- the hydrogen pressurizer MP used in the hydrogen generator of the present invention has a water tank 1350 containing water for pressurizing hydrogen, and the water tank 1350 has a pressure of 10 atm or more via a nitrogen pipe 1351. Is connected to a nitrogen tank 1352 containing nitrogen (which can be any inert gas or argon), and pipes 1351 are provided with on-off valves 1353 and 1354.
- a compression tank 1356 is connected from the bottom of the water tank 1350 through a water pipe 1355. The compression tank 1356 is fixed at a position higher than the water tank 1350, and the water in the compression tank 1356 can be returned to the water tank 1350 by the head (water head).
- the water pipe 1355 is provided with a flow rate adjusting valve 1357, the hydrogen gas generated from the catalyst unit is supplied to the compression tank 1356 via a gas pipe 1358, and the gas pipe 1358 is provided with an on-off valve 1359.
- a transportable gas cylinder 1360 for storing hydrogen to be used is connected via a gas pipe 1361.
- the gas pipe 1361 is provided with an on-off valve 1362, and the gas cylinder 1360 is provided with an on-off valve 1363.
- a detachable connector 1364 is provided between 1361 and the gas cylinder 1363.
- the above is the main configuration of the hydrogen pressurization apparatus MP, but the auxiliary apparatus S for saving nitrogen gas from the nitrogen tank 1352 will be described.
- the auxiliary device S has a nitrogen tank 1320 having a sufficient volume, and an opening / closing valve 1321 is provided at the head of the nitrogen tank 1320, and the opening / closing valve 1321 is connected to one end of a nitrogen gas line 1322, An open / close valve 1323 is provided at the other end of the line 1322, and the compression tank 1356 and the nitrogen tank 1320 are connected by switching the open / close valves 1321 and 1323, or the nitrogen gas in the system is opened to the atmosphere.
- a water line 1324 and a drain pipe 1325 are connected to the lower surface of the nitrogen tank 1320, a check valve 1326 is attached to the water line 1324, an open / close valve 1327 is attached to the drain pipe 1325, and a water line 1324 is
- a manual pump 1328 (or even a foot pump) is provided, and water is supplied to the manual pump 1328 from, for example, tap water.
- a pressure gauge and a water level meter are attached to the water tank 1350, the compression tank 1356, and the nitrogen tank 1320, and a pressure gauge (not shown) is attached to the nitrogen tank 1352 and the gas cylinders 1360 and 1365.
- the generated hydrogen gas is first stored in the compression tank 1356 via the gas pipe 1358.
- the on-off valve 1359 is opened, and the flow rate adjustment valve 1357 of the water pipe 1355 is sent to the compression tank 1356.
- the water in the compression tank 1356 flows into the water tank 1350 by the head (water head).
- the on-off valves 1321 and 1323 of the nitrogen gas line 1322 communicate with each other, and the nitrogen gas in the upper portion of the water tank 1350 enters the nitrogen tank 1320 through the nitrogen gas line 1322.
- the on-off valve 1359 of the gas pipe 1358 is closed.
- the on-off valves 1362 and 1363 of the gas pipe 1361 are closed.
- the on-off valves 1353 and 1354 of the nitrogen pipe 1351 are opened, the on-off valves 1321 and 1323 of the nitrogen gas line 1322 are closed, nitrogen gas of 9 to 10 atm is supplied to the upper part of the water tank 1350, and the water surface is pushed downward to Is sent to the compression tank 1356 via the water pipe 1355, the hydrogen gas in the compression tank 1356 is compressed to 9 to 10 atm, and then the on-off valves 1362 and 1363 of the gas pipe 1361 are opened and sent to the gas cylinder 1360.
- the open / close valves 1321 and 1323 of the nitrogen gas line 1322 are communicated to open the open / close valve 1359 of the nitrogen gas pipe 1358 in the water tank 1350, and the water tank 1350 is utilized using the water head while sending hydrogen gas to the compression tank 1356.
- Send in When a predetermined amount of hydrogen gas is sent into the compression tank 1356, the water in the water tank 1350 is sent to the compression tank 1356 with the pressure nitrogen in the nitrogen cylinder 1352 and the pressure is increased to 9 to 10 atm. Inject hydrogen gas.
- this cycle is repeated several times and the gas cylinder 1360 reaches 9 to 10 atm, the gas cylinder 1360 is disconnected from the connector 1364 and the spare gas cylinder 1365 is connected.
- Nitrogen flowing out of the nitrogen tank 1352 is stored in the nitrogen tank 1320, but when the pressure of nitrogen gas at the head of the water tank 1350 becomes higher than the water head of the compression tank 1356, the on-off valve 1323 is switched. The atmospheric pressure is set, and the water in and out of the water tank 1350 is made smooth. Thereafter, even if the nitrogen tank 1352 is not used, if the nitrogen gas in the nitrogen tank 1320 is compressed, the water in the water tank 1350 can be pushed out. That is, the open valve 1321 is closed and the pump 1328 is operated to send water to the nitrogen tank 1320 and increase the nitrogen gas therein to 9 to 10 atm. After that, if nitrogen gas is sent into the water tank 1350 through the gas line 1322, the compression operation can be performed. When the nitrogen gas in the water tank 1350 is absorbed, the water in the nitrogen tank 1320 is opened by the on-off valve 1327. Then, it is discharged from the drain pipe 1325.
- the catalyst C is put in the catalyst cylinder 1510, melted to be liquid, and the lower end of the steam supply pipe 1511 is immersed in the molten catalyst, If the water vapor is decomposed directly through the catalyst and hydrogen and oxygen are recovered from the outflow pipe, the water vapor is sufficiently decomposed by the reaction described above when the water vapor rises in the form of bubbles.
- the catalyst manufacturing apparatus CM has a melting pot 1400, which is heated to 400 to 600 ° C. by a heater 1401, and sodium hydroxide (NaOH) 1402 and SUS304 or SUS316L fins 1403 are contained in the pot.
- NaOH sodium hydroxide
- the valve 1405 of the supply pipe 1404 extending from the bottom of the kettle is opened to enter the sealed housing 1406.
- the catalyst is sequentially supplied into the disposed case 1407.
- a plurality of cases 1407 are placed on the conveyor 1408, and the catalyst solution is cooled and solidified in the case 1407 and stored in the storage unit 1409. Since the catalyst solution is easily oxidized, an inert gas is injected into the sealed housing 1406.
- the case 1407 is formed of SUS304 or SUS316L in order to contribute the same action as the fin 1402 in the catalyst cylinder of the hydrogen generator, and the case 1407 is formed with a thickness of, for example, 1 mm or less. Is stored in a solidified state of a catalyst 1409 made of sodium hydroxide in which the components of SUS304 or SUS316L are dissolved. The upper surface of the case 1407 is covered with a cover 1408 made of SUS304 as necessary so that the air is not touched until the catalyst 1409 is put into the catalyst replenishing device. As shown in FIG.
- the sealed catalyst is stored vertically in the partition chamber 1413 of the hopper 1411 of the catalyst replenishing device 1410 of the hydrogen generator, and is slidably provided at the bottom thereof. Further, the slide plate 1412 is pulled out to sequentially drop the catalyst into the catalyst cylinder. In this way, if the entire case is supplied into the catalyst cylinder, fins or the like as the metal element supplier are not necessary.
- a case 1407 containing a catalyst 1409 is cut into an appropriate size by a cutter 1415 to form catalyst small pieces 1416, and these small pieces 1416 are vacuum packed and sent to a normal catalyst replenishing device. It may be.
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Abstract
Description
また水蒸気発生部を触媒筒内に設ければ、触媒と同一加熱装置で加熱することができ構成が簡単となる。更に、触媒筒を金属元素供給体の作用の果たすようにさせれば、フィン等が特に必要でなくなるとともに、溶融金属を早く触媒内に溶かすことができ、立ち上がりも早くなる。
図1は、本発明の一実施態様の水素発生装置の基本構造を示すものであり、例えば、SUS304からなるケーシング(触媒筒)1には、水の注入口2と水素の出口3が設けられ、水はケーシング1内の蒸気室4内に注入される。蒸気室4が触媒筒内で一体に形成されると構成が簡単となると共に触媒と同一の加熱装置によって加熱されることができる。ケーシング1の下面は、ヒーター(加熱装置)5によって加熱され、これによりケーシング1内は300~600℃に加熱される。ケーシング1内には触媒室6が形成され、この触媒室6内には触媒Cが収納されている。また、金属元素供給体(フィン材料)7も収納され、例えば、これはCr-Ni-FeからなるSUS304の板材である。触媒室6の上部は、水蒸気を流すための水蒸気通路(反応空間)8であり、ここを水蒸気が通るようになっており、蒸気室4で生成された120~130℃の過熱水蒸気は、水蒸気通路8で分解され、ここで分解された水素は出口3から放出される。
なお、横型の利点は、触媒Cの液面の面積が広くなり、細粒群11が飛び出す面積が大きくなり、細粒群11の反応空間における濃度が高まる。これに対して縦型の利点は反応空間が大きな容積となるばかりでなく、ケーシングの上面に溶接部分を作ることができ、溶接部分と触媒の液面からの距離が離れるので溶接部分の侵食が防止できる。このように面状ヒータを使用すると、反応空間24と触媒を収納している底部分も均一に加熱でき、特に反応空間24の温度低下を防止することができる。
一般の水でよく、水道水程度の塩素(Cl)を含んでいても支障はない。水は加熱されて120~150℃の水蒸気になり、この水蒸気が反応空間8、11に供給されるので、硬水でも、蒸気室4又は水受け22でミネラル分は除去されるので問題はない。海水の場合は、蒸気室4又は水受け22に塩分(NaCl)が残り、量が多くなれば、除去しなければならない。したがって、海水、硬水の場合には、蒸気室と触媒を収納したケーシング1を別個に設け、塩分、ミネラル分の除去が便利なように構成するとよい。
1)溶融塩
吸湿性の大きなアルカリ金属水酸化物および/またはアルカリ土類金属水酸化物である水酸化ナトリウム(NaOH)、水酸化カリウム(KOH)、水酸化バリウム(Ba(OH)2)、および水酸化ストロンチウム(Sr(OH)2)のうち、少なくとも1種又はこれらの物質の数種の混合物である。
すなわち、アルカリ金属水酸化物(アルカリ土類金属水酸化物を含む)のうち、300~600℃で溶融し、他の金属元素を溶融して溶融塩を生成するもので、例えば水酸化カルシウム(Ca(OH)2)は、この温度範囲では固体であり溶融塩を作らないし、水酸化マグネシウム(Mg(OH)2)は、高温で分解して液状にならない。水酸化リチウム(LiOH)は、溶融塩を作るが、実験では水素は発生しなかった。また、炭酸ナトリウム(Na2CO3)は、溶融塩を作るが、850℃以上必要であり、実用的でないが、炭酸リチウム(Li2CO3)および炭酸カリウム(K2CO3)は、700℃以下で溶融塩を作り、水素を発生させる。
なお、触媒は必ずしも溶融塩でなくともよく、固体状態として使用してもよい。すなわち、アルカリ金属水酸化物(NaOH、KOH等)に例えば、金属酸化物(一般に融点はアルカリ金属水酸化物の融点よりかなり高い)である酸化チタン(TiO2)、酸化マグネシウム(MgO)等を加えて混合した粒子を図1、図2のケーシング1、20内に入れ、そのまま500℃前後に加熱すれば、金属水酸化物は溶融し、固体の金属酸化物と反応して化合物となる。この場合、アルカリ金属水酸化物と金属酸化物の重量比は3:1位が好ましい。かかる化合物においても、その表面から細粒群11が飛散してこの細粒群と水蒸気とが反応して水素が分離される。
2KOH+2TiO2→K2Ti2O5+H2O …(a)
の反応により脱水して複合金属酸化物であるチタン酸カリウム(K2Ti2O5)が生じる。
2KOH+2ZrO2→K2Zr2O5+H2O …(b)
の反応をして、ジルコン酸カリウム(K2Zr2O5)を生じ、これも上述のチタン酸カリウム(K2Ti2O5)と同様の作用をする。
MgO+2NaOH→Na2MgO2+H2O …(c)
となり、マグネシウム酸ナトリウムが出来る。
アルカリ金属溶融塩の液体触媒又はアルカリ金属水酸化物と金属酸化物との金属化合物からなる固体触媒中に溶かす金属としては、水素と酸素との結合を裁断して電子を放出する作用をする、例えば、ニッケル(Ni)、パラシウム(Pd)および白金(Pt)のうち、少なくとも1種の元素を含むことが必要であり、更に液体、固体触媒中で放出された電子の移動を助長する電極としての作用をする元素、例えば、遷移元素のうち、クロム(Cr)、鉄(Fe)、タングステン(W)、銅(Cu)、コバルト(Co)、ロジウム(Rh)およびモリブデン(Mo)を含むことが好ましいことが確認されている。なお、チタン(Ti)、マグネシウム(Mg)は、単独では反応が激し過ぎて使用が難しい。従って、他の勤続との合金を作って使用することが好ましい。これらの条件を具備する金属材料としては、SUS304ステンレス鋼(18Cr-8Ni-残Fe)が最も安定しており、使用し易い。また、SUS316のようにMoを若干含むものは反応が良好であることが確認されている。なお、ニッケル単体で他の遷移元素を含まない場合、鉄単体で他の遷移元素を含まない場合は(水素を発生せしめる)反応はせず、鉄-ニッケル合金、ニッケル-クロム合金は水素を発生するが、SUS430のようなクロム-鉄合金でニッケル、パラジウム、白金を含まない場合は、反応が長く続かない。なお、金属供給体の形状は、フィン状、塊状又は粉状でも良い。
1)準備
a)溶融塩触媒
アルカリ金属を含む水酸化ナトリウム(NaOH)又は水酸化カリウム(KOH)並びにアルカリ土類金属を含む水酸化バリウム(Ba(OH)2)、又は水酸化ストロンチウム(Sr(OH)2)のうち、1種又は2種以上の混合物を触媒室に入れる。実験の結果、水酸化ナトリウム単体を触媒として使うことが最も好ましく、次に水酸化カリウムが好ましく、水酸化バリウム、水酸化ストロンチウムは水素を発生させる量が少ないことが判明している。2種以上の混合では水酸化ナトリウム単体の場合より良い結果が得られていないが、水素は発生する。
固体触媒としてKOH又はNaOH等のアルカリ金属水酸化物の粒子とTiO2、MgO等の金属酸化物(粉状又は粒状)を約3:1(質量比)の割合で均一に混合してケーシング1,20に入れて約450~550℃程度に加熱すると金属水酸化物は溶融し、金属酸化物と反応して脱水しながら500℃前後で固体の化合物を作る(K2Ti2O5、K2MgO2)。
a)溶融塩触媒
触媒室の温度が十分に上昇し、SUS304の場合にNi、Fe、Cr元素が十分に溶融塩中に溶け出してくると、これらの遷移元素はイオン化し(Ni2+、Fe2+、Cr2+)、それとともに電子(e-)が溶融塩10の中に放出される(図3)。一方、水酸化ナトリウム(NaOH)の場合(水酸化カリウム(KOH)の場合にはNaをKに置換して考える)、溶融塩は電離してナトリウムイオン(Na+)と水酸化物イオン(OH-)に別れている。溶融塩10の液面からは、細かいナノオーダーの溶融塩の細粒群11が発生している。
OH- + e- → 1/2H2↑ + O2- ・・・(1)
この2価の酸素の陰イオン(O2-)は、電離しているナトリウムイオン(Na+)と反応して酸化ナトリウム(Na2O)を生ぜしめる。
ここで発生した酸化ナトリウム(Na2O)は、後に注入される水蒸気(H2O)と反応して水酸化ナトリウム(NaOH)となる。
この水酸化ナトリウムは電離して、ナトリウムイオン(Na+)と水酸化物イオン(OH-)に別れる。
水酸化カリウムと酸化チタンの場合においては、
2KOH + 2TiO2 → K2Ti2O5 + H2O↑ ・・・(4)
のような反応をし、水蒸気が発生するが、水を注入する前には、300℃以上でKOHが溶融して、TiO2粒子と反応するが、この際KOHは電離して溶融塩触媒と同じような作用をする。
OH- + e- → 1/2H2↑ + O2- ・・・(5)
の反応により水素を発生する。
2K+ + O2- → K2O ・・・(6)
K2O + H2O → 2KOH ・・・(7)
となり、溶融塩(KOH)を補うこととなる。
a)溶融塩触媒
水蒸気(H2O)からの水素(H2)の主たる分離は、溶融液面S(図3)から上方に飛散して水蒸気通路8に充満している細粒群11が行ない、これに加えて溶融液面Sでも水素の分離が行われ、更には溶融液の中でも行われる。
2H2O + 2e- → H2 + 2OH- ・・・(8)
2OH- → H2O↑ + O2- ・・・(9)
2Na+ + O2- → Na2O ・・・(10)
Na2O + H2O → 2NaOH ・・・(11)
金属水酸化物(NaOH、KOH等)と金属酸化物(TiO2、MgO等)との化合物は、水蒸気が注入されると、KOHの場合において、
2H2O + 2e- → H2 + 2OH- ・・・(13)
2OH- → H2O↑ + O2- ・・・(14)
2K+ + O2- → K2O ・・・(15)
K2O + H2O → 2KOH ・・・(16)
となり、触媒を補うこととなる。
上述のように、効率よく水から水素を分離する触媒の特徴は以下の通りである。
次に、図1に示す水素発生装置を使用した実験例について説明する。なお、水素の存在は水素の燃焼試験により確認した。
1.第1実験例
ケーシング1(幅50mm×長さ200mm×高さ15mm)内には全く触媒を入れることなく、空のまま加熱しながら10分毎に0.2ccの水を蒸気室4に供給したところ、700℃前後の温度で水素が発生したが、4~6時間で燃焼しなくなった。
ケーシング1内に水酸化ナトリウム(NaOH)を100g入れ、600℃~700℃の加熱で1週間燃焼した。600℃~700℃の温度では、水酸化ナトリウムは液状に溶けており、この中にステンレス鋼(ケーシング1の内壁)からニッケルイオン(Ni2+)、クロムイオン(Cr3+)及び鉄イオン(Fe2+)が溶け出し、NaOHもNa+とOH-に電離している。この場合ケーシング1は、金属元素供給体の役割を果たしている。
金属水酸化物と金属酸化物とを均一に混合してケーシング1内に注入し、ケーシング1を450~700℃程度に加熱し、固体触媒とした。その組み合わせは、種々あり、特に記載されていない場合は、その寿命は3日~5日間であった。
TiO2 10g
この場合に脱水してチタン酸カリウム(K2Ti2O5)ができ、500℃程度で水素が派生した。
TiO2 30g
酸化チタンの量を増やした方が水素発生力が増した。500℃程度で水素が発生した。
Cr2O3 10g
700℃前後で水素が発生した。
MgO 20g
寿命が長い(1週間)。この場合マグネシウム酸カリウム(K2MgO2)ができる。
MoO3 34g
この場合、モリブデン酸カリウム(K2MoO4)ができる。
ZnO 40g
この場合、亜鉛酸ナトリウム(Na2ZnO2)ができる。
ZrO2 20g
この場合、ジルコン酸ナトリウム(Na2ZrO3)ができる。
SnO2 70g
この場合、スズ酸ナトリウム(Na2SnO3)ができる。
WO3 140g
この場合、タングステン酸ナトリウム(Na2WO4)ができ、WO3はNaOH以上に多量に混合した。
CaO 45g
この場合、カルシウム酸ナトリウム(Na2CaO2)ができる。
TiO2 34g
この場合、チタン酸ナトリウム(Na2Ti2O5)ができる。
TiO2はNaOHよりKOHになじみ易い。
金属水酸化物と金属水酸化物の組み合わせで水素を発生した組合わせは、NaOH100g、Ca(OH)28gの組み合わせであり、KOH50g、NaOH50gの組み合わせ、更に、KOH100g、Ba(OH)2・8H2O100gの組み合わせで水素は僅かに発生したが、全ての場合について十分ではなかった。
金属水酸化物と非金属酸化物の組み合わせで、僅かに水素が発生したものは、NaOH100g、SiO224gの組み合わせであり、これらに鉄塊を加えた場合にはよく燃焼し、しかも10日間も寿命があった。
6.第6実験例
以下に示す組み合わせは鉄イオンの存在の下、600℃~700℃の温度においても不燃であった。
Al2O3 60g
2)KOH 100g
MnO2 40g
3)KOH 100g
V2O5 20g
4)KOH 100g
Ba(OH)2・8H2O 100g
5)NaOH 200g
MgO 20g
Al2O3 20g
6)NaOH 100g
Ca(OH)2 7g
7)NaOH 100g
Ca(OH)2 50g
水酸化カルシウムの量を増やしても不燃であった。
8)NaOH 100g
NiO 140g
9)NaOH 100g
Bi2O3 25g
10)NaOH 100g
Al2O3 60g
11)NaOH 100g
SiO2 25g
MnO2 15g
12)NaOH 100g
SiO2 20g
TiO2 4g
MgO 2g
図7において、この触媒セル30は複数の円筒状のSUS304からなる触媒筒31、31…31からなり、この触媒筒31は、水蒸気供給管32と水素管33を備え、その内部には図8に示すように複数のSUS304からなる円板上フィン34が加熱気体を通すパイプ35に所定間隔で取付けられている。前記円板状フィン34には、小孔34aが多数開設されている。前記触媒筒31内には、イオン液体をなす水酸化ナトリウム等のアルカリ溶融塩が収納され、300℃~500℃では触媒Cは液体状であり、その液面が円筒の中心より上方に位置するように触媒Cの収納量が調整され、このイオン液体は小孔34aの存在により円板状フィン34を通過して自由に移動できるようになっている。なお、フィン34からニッケル、クロム、鉄がイオン液体の中に溶け出してイオン液体が触媒作用を果たす。
次に、前述の触媒セルを組み合わせた水素発生装置について説明する。
図14、15において、本発明の水素発生装置M1は、図19に示すような矩形の複数の触媒室110、110…110を積層してなる触媒ユニットU1を有し、この触媒ユニットU1は、密封ケーシング111内に収納されて加熱装置によって作られた加熱空気によって加熱される。前記加熱装置は、水素バーナ112を備え、この水素バーナ112は、触媒ユニットU1の全高に亘って加熱空気を送給する向きの異なるノズル113a、113b、113cを備え、これらのノズル周辺にドーナツ状の空気供給管114から空気が送られ、水素バーナ112の背面に突出する水素管15を経て水素バーナ112内に水素が送り込まれる。
図22において、水素発生装置M3は、触媒ユニットU5を有し、この触媒ユニットU5は断熱ケーシング441を備え、この断熱ケーシング441内には、触媒収納セル442が3段に積層され、各触媒収納セル442の底面には面状発熱体443、443、443が付着され、これにより各触媒収納セル442が300℃~600℃に加熱される。前記各触媒収納セル442内には、水タンク444からの水が流量計445、これに連結された補助タンク446の底面から伸びている水パイプ447、447、447を介して所定量送られる。
図25において、本発明の水素発生装置M4は、密閉ケーシング520を備え、この密閉ケーシング520内には、複数の密閉室521、521…521が設けられ、この密閉室521内には、出入自在に図26に示すような触媒カセット522が収納されている。前記密閉室521には、図27に示すような開閉蓋523が設けられ、この開閉蓋523を開放した状態で前記触媒カセット522が密閉室521内に出し入れされる。前記開閉蓋523は、密閉ケーシング520の正面に取り付けられた入口枠525に複数のネジ526によって開閉自在に固定される。前記触媒カセット522は、平たい矩形のケーシング524を備え、このケーシング524の上面には、その内側に伸びる内フランジ524aが設けられ、触媒Cが外側に飛散しないようになっており、前記ケーシング524内には、前記金属元素供給体507が収納されている。前記密閉ケーシング520の密閉室521の周囲には、120~150℃程度の過熱水蒸気が流通する水蒸気通路R、R、…Rが形成され、これら通路の過熱水蒸気によって各密閉室521およびその内に収納されている触媒が300~600℃程度に加熱される。
図42において、本システムは、2つの触媒ユニットUa、Ubを有し、これらの触媒ユニットUa、Ubは弁910の切換によって交互に動作するようになっており、弁910はコントローラ911によって、例えば、5分ごとに切換わり、水タンク912からの水の流れを切り換えるようになっている。これは、上述の触媒の表面が連続運転していると劣化し易いが、間欠的に運転すると、触媒の寿命が延びるからである。
図42において、本発明の水素発生装置M6は、触媒ユニットU7を有し、この触媒ユニット1121は、上下に2本ずつ配設された4本の円筒形の触媒セル1122、1122…1122を備えている。触媒ユニットU7は、水タンク1123を備え、水タンク1123からバルブ1124を介して分配管1125に水が送られ、この分配管1125から水管1126を介して各触媒セル1122の前端部に一定量の水が送られる。一方各触媒セル1122の後端上部からは水素管1127、1127…1127が集合水素管1128に伸び、この集合水素管1128は水蒸気を除去するための水が収納されている水蒸気除去タンク1129に連なっている。ここで水蒸気が取り除かれるとともに水素と共に流出した細粒群が捕捉される。前記細粒群は水蒸気除去タンク1129内で完全には捕捉されないので、フィルター1130を設けて取り除くようにしており、フィルター1130を通過した水素ガスは、圧縮ポンプ1131を経て水素タンク1132に所定圧で貯留される。この水素タンク1132内の水素は、バルブ1133を備えたパイプライン1134を経てバーナー、水素エンジン等に送られるとともにバルブ1135を備えたパイプライン1136を経て各触媒セル1122の前端面に設けたバーナー1137、1137…1137に送られて燃焼される。また各バーナー1137にはプロパンボンベ1138からプロパンガスが供給され、水素ガスとプロパンガスとの混合ガスが燃焼される。前記パイプライン1136は分岐管1139と分岐管1140に分岐され、分岐管1139にはバルブ1141、1142が設けられるとともに分岐管1140には、バルブ1143、1144が取り付けられ、プロパンガスのパイプライン1145には、バルブ1147、1151、1152が、パイプライン1146には、バルブ1148、1149、1150が設けられている。
図47において、基本的構造として縦型の触媒セル1200が設けられ、この触媒セル1200は触媒筒1250を有し、触媒筒1250は触媒室として機能し、この触媒筒1250の底部に触媒としての溶融塩1201が収納され、この溶融塩1201内には、SUS304又はSUS316Lのステンレス材が金属元素供給体1202として浸漬されている。この金属元素供給体1202はパンチング穴を有する円筒形状をなしている。前記触媒セル1200は加熱炉としての炉筒1203上に設置され、この炉筒1203はバーナー1204によって熱風を作るためのものであり、この熱風は触媒筒1250の周壁に形成されたジャケット形の熱風通路1205を通り、排出口1206から排出され、前記熱風通路1205は円筒形の外筒1207と触媒筒1200の周壁間に形成されている。
図51、52において、炉筒1300には、触媒と金属元素供給体が収納された細粒発生筒1301が立設され、この細粒発生筒1301の周囲には外筒1302が設けられ、この外筒1302は熱風の排出口1303が取付けられている。前記細粒発生筒1301の周りには4本の気相反応部をなす反応筒1304、1304…1304が設けられ、これら反応筒1304は熱風路を形成するための外筒1305、1305…1305を有し、これら外筒1305には排出口1306、1306…1306が設けられている。前記各反応筒1304内の中心部には、細粒発生筒1301内で発生した細粒群が送り管1307、1307…1307を介して送り込まれ、これに加えて、各反応筒1304内には、水蒸気が水蒸気管1308、1308…1308を介して送り込まれ、反応筒1304内で水蒸気と細粒群とが反応して水素が発生し、この水素は水素管1309から放出される。前記水蒸気管1308は熱交換器1310に連なり、この熱交換器1310には水タンク1311から水が一定量送り込まれて120~140℃の過熱蒸気が作られる。前記各反応筒1304には順に水蒸気が送られ、反応筒1304内に細粒群が充満したときに水蒸気が送り込まれようになっている。このように、反応筒1304と細粒発生筒1301とを別個に設置したのは、反応筒1304は水蒸気と細粒群との反応に対して強度が必要であり、強度を高めるのが容易であるからである。また、細粒発生筒1301の1つに対して反応筒1304を複数設け、1つの反応筒1304の反応後に次の反応筒1304の反応をさせ休止時間に細粒発生筒1301から細粒群を供給するようにすれば、水素の発生量も増やすことができる。
生成された水素ガスはガスパイプ1358を介して圧縮タンク1356に先ず貯留されるが、このとき開閉弁1359が開いており、水パイプ1355の流量調整弁1357が、圧縮タンク1356内に送られる水素ガスの量に対応して開かれ、圧縮タンク1356内の水がヘッド(水頭)によって水タンク1350内に流入する。このとき、窒素ガスライン1322の開閉弁1321、1323は連通し、水タンク1350の上部の窒素ガスは、窒素ガスライン1322を通って窒素タンク1320内に入る。一定量の水素ガスが圧縮タンク1356内に入ったら、ガスパイプ1358の開閉弁1359を閉じる。このときには、ガスパイプ1361の開閉弁1362、1363は閉じている。次いで、窒素パイプ1351の開閉弁1353、1354を開き窒素ガスライン1322の開閉弁1321、1323を閉じて、9~10気圧の窒素ガスを水タンク1350の上部に供給して水面を下方に押して水を水パイプ1355を介して圧縮タンク1356に送り、圧縮タンク1356内の水素ガスを9~10気圧まで圧縮し、次いでガスパイプ1361の開閉弁1362、1363を開放してガスボンベ1360内に送る。この後、窒素ガスライン1322の開閉弁1321、1323を連通させて水タンク1350内の窒素ガスパイプ1358の開閉弁1359を開き、水素ガスを圧縮タンク1356に送りながら、水頭を利用して水タンク1350内に送る。圧縮タンク1356内に所定量の水素ガスが送られたら窒素ボンベ1352内の圧力窒素で水タンク1350内の水を圧縮タンク1356に送って再び9~10気圧に圧力を上げ、その後ガスボンベ1360内に水素ガスを送り込む。こうして、このサイクルを何回か繰り返してガスボンベ1360が9~10気圧となったときに、接続具1364からガスボンベ1360を切り離して予備のガスボンベ1365を接続する。窒素タンク1352から流出した窒素は、窒素タンク1320に貯留されるが、水タンク1350の頭部の窒素ガスの圧力が圧縮タンク1356の水の水頭より高くなった場合は、開閉弁1323を切り換えて大気圧とし、水タンク1350の水の出入りをスムースにする。以後は窒素タンク1352を使用しなくても、窒素タンク1320の窒素ガスを圧縮すれば、水タンク1350の水を押し出すことが可能となる。すなわち開放弁1321を閉じ、ポンプ1328を作動させて水を窒素タンク1320に送りその中の窒素ガスを9~10気圧まで上昇せしめる。その後ガスライン1322を介して窒素ガスを水タンク1350内に送り込めば圧縮動作を行うことができ、水タンク1350内の窒素ガスを吸収する時には、窒素タンク1320内の水を開閉弁1327を開放してドレンパイプ1325から排出する。
図56において、触媒製造装置CMは溶融釜1400を有し、この溶融釜1400はヒータ1401によって400~600℃に加熱され、釜内には水酸化ナトリウム(NaOH)1402およびSUS304又はSUS316Lのフィン1403が収納され、フィン1403からのクロム(Cr)、ニッケル(Ni)、モリブデン(Mo)および鉄(Fe)が十分溶け込んだら釜底面から伸長する供給管1404の弁1405を開いて密封ハウジング1406内に配設したケース1407内に触媒を順次供給する。前記ケース1407はコンベア1408上に複数個載置され、触媒溶液はケース1407内で冷却され固まって収納部1409に貯溜される。触媒溶液は酸化し易いので、密封ハウジング1406内は不活性ガスが注入されている。
Claims (21)
- アルカリ金属水酸化物および/またはアルカリ土類金属水酸化物と、これに溶融する金属元素を供給する金属元素供給体とからなり、前記アルカリ金属水酸化物および/またはアルカリ土類金属水酸化物をその融点以上に加熱して、前記金属元素供給体から金属元素を溶融せしめて溶融塩とし、この溶融塩の液面上にその細粒群を飛散せしめた、水から水素を発生せしめるための触媒。
- 前記アルカリ金属水酸化物および/またはアルカリ土類金属水酸化物は、水酸化ナトリウム(NaOH)、水酸化カリウム(KOH)、水酸化バリウム(Ba(OH)2)、および水酸化ストロンチウム(Sr(OH)2)のうち少なくとも一種類若しくはこれらを混合したものである請求項1に記載の触媒。
- 前記金属元素供給体は、ニッケル(Ni)、パラジウム(Pd)および白金(Pt)の少なくとも1種類を含み、更に、クロム(Cr)、モリブデン(Mo)、コバルト(Co)、銅(Cu)、ロジウム(Rh)およびタングステン(W)のうち少なくとも1種類を含む請求項1に記載の触媒。
- 前記金属元素供給体は、さらに鉄(Fe)を含む請求項3に記載の触媒。
- アルカリ金属水酸化物と金属酸化物を混合せしめたものを、アルカリ金属水酸化物の融点以上に加熱して複合金属化合物を作り、これに少なくとも2種以上の金属元素を溶かし込み、その表面から細粒群を飛散せしめた、水から水素を発生せしめるための触媒。
- 前記アルカリ金属水酸化物は、水酸化カリウム(KOH)または水酸化ナトリウム(NaOH)であり、前記金属酸化物は酸化チタン(TiO2)、酸化亜鉛(ZnO)、酸化ジルコニウム(ZrO2)、酸化ニッケル(NiO)、酸化スズ(SnO2)、酸化ビスマス(Bi2O3)、酸化カルシウム(CaO)、酸化銅(CuO)、酸化タングステン(WO3)、酸化マグネシウム(MgO)、酸化クロム(Cr2O3)、酸化モリブデン(MoO3)、酸化アルミニウム(Al2O3)および酸化バリウム(BaO)のうち、少なくとも一種類である請求項5に記載の触媒。
- 前記金属元素は、ニッケル(Ni)、クロム(Cr)および鉄(Fe)である請求項5に記載の触媒。
- 金属イオンと水酸化物イオンまたは炭酸イオンに電離している吸湿性の溶融塩内に、水蒸気内の水素と酸素との結合を切断する第1の金属元素とこれを補助する第2の金属元素を溶融せしめてイオン化すると共に、電子を放出して溶融塩を電子リッチな状態とし、溶融塩をその融点以上に加熱して溶融塩から微細な粒子を飛散せしめ、この粒子に過熱水蒸気を接触せしめ、前記過熱水蒸気を電離して水素を発生せしめ、分離した酸素を溶融塩を構成する金属イオンと結合させて酸化物としてその一部を前記微細な粒子とともに外部に流出させる、水から水素を発生させる方法。
- 前記溶融塩は、水酸化ナトリウム(NaOH)、水酸化カリウム(KOH)、炭酸リチウム(Li2O3)および炭酸カリウム(K2CO3)のうち少なくとも一種又はこれらの混合であり、前記第1の金属元素は、ニッケル(Ni)、パラジウム(Pd)および白金(Pt)のうち一種であり、前記第2の金属元素は、クロム(Cr)、鉄(Fe)、モリブデン(Mo)、コバルト(Co)、銅(Cu)、ロジウム(Rh)およびタングステン(W)のうち、少なくとも一種又はこれらの混合である請求項8に記載の水から水素を発生させる方法。
- 液体触媒又は固体触媒を収納する耐蝕性触媒筒と、この触媒筒内の触媒上に供給される水蒸気を作るための水蒸気発生部と、前記触媒に接触して触媒に溶け出す金属元素を供給する金属元素供給体と、前記触媒筒内の触媒を加熱するための加熱装置と、前記触媒筒内に空気が入らないようにするための空気侵入防止装置とからなる水素発生装置。
- 前記水蒸気発生部は触媒筒内に設けられ、前記加熱装置によって触媒筒内の水蒸気発生部に送られた水が加熱され、加熱水蒸気となる請求項10に記載の水素発生装置。
- 前記金属元素供給体は、触媒筒内に設けられるフィン形状、塊状、および粉状のうち、少なくとも一形態をなすとともに、前記触媒筒を金属材料で形成して金属元素供給体の作用を果たさせた請求項10に記載の水素発生装置。
- 前記空気侵入防止装置は、水蒸気発生部に連なる水タンクと、触媒筒から発生した水素とともに流出する水蒸気と細粒の触媒とを回収する水タンクからなる水蒸気除去装置とからなる請求項10に記載の水素発生装置。
- 前記触媒筒は縦型に配置され、その底部に触媒を収納し、その上方は細粒群が充満する反応空間をなし、前記加熱装置は、触媒筒の周囲を被う面状ヒータである請求項10に記載の水素発生装置。
- 前記触媒筒は縦型に配置され、前記加熱装置は触媒筒を支持して加熱する加熱炉であり、その加熱炉はその炉筒にバーナを備え付けるバーナ口を供え、前記触媒筒の周囲は炉筒からの熱風で加熱され、前記水蒸気発生部は水が供給される、前記触媒筒の周囲に設けた熱交換器からなる請求項10に記載の水素発生装置。
- 前記触媒筒内に溶融塩触媒を収納し、この溶融塩の液面の位置を測定する液面測定装置を設けると共に、触媒が不足してきたときに空気を遮断して触媒を補充する触媒補充装置を設けた請求項10に記載の水素発生装置。
- 前記触媒補充装置は、触媒筒からの水素と共に流出する細粒の触媒を捕捉する水タンクと、この水タンク内の触媒の水溶液を触媒筒に戻すラインからなる請求項16に記載の水素発生装置。
- 前記触媒補充装置は、触媒筒の上面に設置され、触媒を収納しておくための触媒補充筒である請求項16に記載の水素発生装置。
- 前記触媒筒は、横型に配置された筒形状をなし、その内部に炉筒を収納し、この炉筒の一端部にバーナを取り付け、前記触媒筒内に炉筒からの熱風を流通せしめる複数の熱風管を配設せしめ、前記触媒筒の触媒を収納した触媒室に触媒筒の一端部から水を供給して水蒸気とし、触媒室の他端部から水素を回収するようにした請求項10に記載の水素発生装置。
- 前記触媒筒を、触媒を収納して細粒群を発生せしめる細粒発生部と、この細粒発生部からの細粒群を収納して水蒸気と反応せしめる気相反応部とに2分割にした請求項10に記載の水素発生装置。
- 前記水蒸気発生部に送る水から塩素を取除くための塩素除去装置を設けた請求項10に記載の水素発生装置。
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JP4659923B1 (ja) * | 2010-04-30 | 2011-03-30 | エナジー・イノベーション・ワールド・リミテッド | 水素生成用触媒 |
JP2012001407A (ja) * | 2010-06-18 | 2012-01-05 | Yasuo Ishikawa | 水から水素を発生せしめる水素発生方法 |
JP2013092066A (ja) * | 2011-10-24 | 2013-05-16 | Hitachi Zosen Corp | 高効率発電システム |
JP2013112576A (ja) * | 2011-11-30 | 2013-06-10 | Yasuo Ishikawa | 水素発生方法及び水素発生装置 |
JP2013147381A (ja) * | 2012-01-19 | 2013-08-01 | Ti:Kk | 水素発生装置 |
JP2013147374A (ja) * | 2012-01-19 | 2013-08-01 | Ti:Kk | 水素発生装置 |
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JP2014034477A (ja) * | 2012-08-07 | 2014-02-24 | Ti:Kk | 水素発生装置の反応剤の前処理方法 |
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JP2015000819A (ja) * | 2013-06-13 | 2015-01-05 | 株式会社Ti | 水素発生方法 |
JP2016094343A (ja) * | 2016-02-24 | 2016-05-26 | 株式会社Ti | 水素発生方法及び水素発生装置 |
CN116944752A (zh) * | 2023-09-18 | 2023-10-27 | 山东宇航航空科技有限公司 | 一种大规模凹印版辊焊接用混合气体集中供气装置 |
CN116944752B (zh) * | 2023-09-18 | 2023-12-15 | 山东宇航航空科技有限公司 | 一种大规模凹印版辊焊接用混合气体集中供气装置 |
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Publication number | Publication date |
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JP2016190789A (ja) | 2016-11-10 |
KR20110107378A (ko) | 2011-09-30 |
KR101688472B1 (ko) | 2016-12-21 |
EP2399865A1 (en) | 2011-12-28 |
US20110274615A1 (en) | 2011-11-10 |
CN102369155B (zh) | 2016-01-27 |
CN102369155A (zh) | 2012-03-07 |
EP2399865A4 (en) | 2012-10-24 |
JP6034550B2 (ja) | 2016-11-30 |
JPWO2010084790A1 (ja) | 2012-07-19 |
JP2015147731A (ja) | 2015-08-20 |
JP6130872B2 (ja) | 2017-05-17 |
US8845998B2 (en) | 2014-09-30 |
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