WO2010070730A1 - 亜鉛めっき鋼板用表面処理剤 - Google Patents
亜鉛めっき鋼板用表面処理剤 Download PDFInfo
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- WO2010070730A1 WO2010070730A1 PCT/JP2008/072841 JP2008072841W WO2010070730A1 WO 2010070730 A1 WO2010070730 A1 WO 2010070730A1 JP 2008072841 W JP2008072841 W JP 2008072841W WO 2010070730 A1 WO2010070730 A1 WO 2010070730A1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/60—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/48—Stabilisers against degradation by oxygen, light or heat
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/68—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/057—Metal alcoholates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Definitions
- the present invention relates to a surface treatment agent for galvanized steel sheet, a surface treatment method using the surface treatment agent for galvanized steel sheet, and a surface-treated galvanized steel sheet.
- steel plates are often galvanized from the viewpoint of ensuring corrosion resistance.
- alloyed galvanized steel sheets with various metals added are also used to further improve corrosion resistance and paint.
- these various zinc-based plated steel sheets may have insufficient corrosion resistance (white rust resistance) and may have insufficient adhesion to the paint when used as a coated steel sheet.
- a treatment containing hexavalent chromium called a temporary rust-proof chromate treatment has been performed on the surface of the galvanized steel sheet.
- the chromate treatment liquid mainly composed of chromic acid (hexavalent chromium) is sprayed or showered on the steel plate.
- a method of adjusting the coating amount with a roll or an air squeeze, and further drying with an oven or the like referred to as spray ringer or shower ringer).
- the surface treatment film is a thin film but has excellent corrosion resistance.
- these films have a problem of containing a large amount of harmful hexavalent chromium.
- the chromate treatment is being abolished. That is, it is desired to switch to a chromium-free surface treatment method that uses not only harmful hexavalent chromium but also trivalent chromium.
- Patent Document 1 discloses zinc-based coated steel obtained by applying and drying a composition containing an aqueous resin, water, and sulfide ions.
- Patent Document 2 discloses a galvanized steel sheet coated with a water-dispersed metal surface treatment composition containing a compound having a specific bond, silica, and a resin emulsion.
- Patent Document 3 discloses a metal surface treatment material in which a film is formed using an aqueous treatment agent containing a specific aqueous dispersion resin, silica particles, and an organic inhibitor.
- Patent Document 4 discloses a surface-treated metal plate obtained by treating a metal material with a surface treatment composition containing a nonionic aqueous resin dispersion, hydrolyzable titanium, an organic phosphate compound, and a vanadium compound.
- Patent Document 5 discloses a water-dispersed rust preventive coating composition containing an ionomer resin and a water-soluble zirconium and / or water-soluble titanium compound that reacts with a carboxyl group.
- Patent Document 6 a surface-treated metal obtained by treating a metal material with a metal surface treatment composition containing hydrolyzable titanium, an organic phosphoric acid compound, a nonionic aqueous resin dispersion, a vanadium compound, and a zirconium compound. A plate is disclosed.
- Patent Documents 1 to 6 a method of directly coating the surface of the zinc-based plating layer with a chromium-free organic film (resin film) is proposed.
- Patent Document 7 discloses a metal plate having a film containing titanium and / or zircon, a phosphate compound, and a guanidine compound.
- Patent Document 8 discloses a galvanized steel sheet surface-treated with a treatment agent containing a water-soluble phosphate compound, a chelating agent, and a corrosion inhibitor.
- Patent Document 9 discloses a surface-treated metal material having a film formed by a metal surface treatment agent containing a vanadium compound and a metal compound such as zirconium.
- Patent Document 10 proposes a steel sheet having a coating composed of tetravalent vanadium, Si, and a phosphate compound.
- a metal material is coated with a chromium-free film mainly composed of an inorganic component. In these techniques, it has been reported that the corrosion resistance is further improved by using a water-based resin in combination.
- Patent Documents 1 to 10 described above, particularly the method of coating with an organic film, cannot be said to have sufficient adhesion of the organic film to the zinc-based plating layer. There was a problem that the organic film easily peeled off at the interface with the plating layer.
- the galvanized steel sheet is required to have not only corrosion resistance but also grounding and heat resistance.
- the conventional zinc-based plated steel sheet on which a resin film is formed often requires a resin film amount of 1 g / m 2 or more in order to obtain corrosion resistance. For this reason, if the amount of the coating is increased in order to obtain corrosion resistance, there is a problem that the grounding property cannot be obtained.
- any heat resistance was inadequate.
- Patent Document 11 discloses a steel sheet having a film obtained using a composition containing phosphoric acid, titanium composed of four or more fluorine atoms, zirconium, a silane coupling agent, and the like.
- Patent Document 12 discloses a steel sheet having a film obtained by using a silane coupling agent having an amino group, a silane coupling agent having a glycidyl group, a treatment agent containing titanium hydrofluoric acid, and the like.
- Patent Document 13 proposes a steel sheet having a coating made of a silica sol binder, phosphate ions, fluoride ions, and the like.
- these steel sheets described in Patent Documents 11 to 13 have good corrosion resistance and heat resistance, but have a problem in grounding property and adhesion because they form a film having a lot of acid components.
- the temporary rust-proof chromate treatment is carried out by spraying the chromate treatment solution onto the galvanized steel sheet by spraying or showering, adjusting the coating amount with a roll or air squeeze, and drying in an oven. It is common.
- This surface treatment method is very simple and has high productivity.
- the treatment agent that has been used may be aqueous, and the active ingredient concentration (or dry solid content) of the composition may be 20 to 30 at most. % By mass.
- a coating amount of 4 to 5 g / m 2 is necessary as a coating amount of the treatment liquid.
- a coating method particularly, a method called reverse coating, which is a method of applying a liquid by rotating a roll in the direction opposite to the sheet passing direction. Therefore, the conventional manufacturing equipment cannot be used, and a new capital investment is required for the galvanizing production line (CGL, EGL).
- the roll at the edge of the steel plate is particularly shaved during coating, and a through-plate (muscle) scratch according to the plate width is generated on the roll. Since these scratches affect the appearance of the coating, a new problem arises in that it is unavoidable to produce products in the order of wide plate to narrow product, and the productivity in continuous production is sacrificed.
- JP-A-8-67834 Japanese Patent Laid-Open No. 9-221595 JP 20022411956 JP 2004-238638 A JP-A-2005-15514 JP 2006-009121 A JP 2004-2950 A JP 2002-155375 A JP 2002-30460 A JP 2005-48199 A JP 2006-213958 A JP 2007-51365 A JP 2007-177314 A
- the present invention is excellent in various properties such as corrosion resistance and corrosion resistance after alkaline degreasing, and in particular, the formed film has a good balance of corrosion resistance, appearance, and grounding properties, as well as condensation resistance and paintability (coating properties).
- An object of the present invention is to provide a surface treatment agent for galvanized steel sheet, which can provide a surface-treated galvanized steel sheet exhibiting excellent properties in a well-balanced (film adhesion). Furthermore, it aims at providing the surface treatment galvanized steel plate which can be manufactured also with the processing method (shower ringer, spray ringer) conventionally used in the manufacturing apparatus of a galvanized steel plate.
- the present inventors have used a compound having a predetermined functional group containing a silicon atom and a treating agent containing ammonium zirconium carbonate, organic phosphonic acid, and the like. The present inventors have found that the above problems can be solved and have solved the present invention.
- ammonium zirconium carbonate (A) In one molecule, it is represented by —SiR 1 R 2 R 3 (wherein R 1 , R 2 and R 3 each independently represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group or a hydroxyl group).
- a surface treatment agent for galvanized steel sheet comprising water and having a pH of 6 to 11.
- Mass ratio (A / B) of the mass when Zr in the zirconium ammonium carbonate (A) is converted to ZrO 2 and the mass when Si in the compound (B) is converted to SiO 2 Is 0.01 to 6.0
- the mass ratio (C / B) between the mass of the organic phosphonic acid (C) and the mass when Si in the compound (B) is converted to SiO 2 is 0.01 to 5.0
- the mass ratio (D / B) between the mass of the metal element in the metal compound (D) and the mass when Si in the compound (B) is converted to SiO 2 is 0.01 to 4.0.
- the compound (B) is obtained by reacting a silane coupling agent having a reactive functional group (b1) with a compound having a functional group (b2) capable of reacting with the reactive functional group (b1).
- the surface treating agent for galvanized steel sheets according to any one of the above.
- the mass ratio (E / B) of the mass when Si in the compound (B) is converted to SiO 2 and the mass of the metal element contained in the metal alkoxide (E) is 0.01 to The surface treating agent for galvanized steel sheet according to (4), which is 2.0.
- the mass ratio (F / B) of the mass when the Si in the compound (B) is converted to SiO 2 and the mass of the compound (F) is 0.01 to 30, (6)
- the surface treatment agent for galvanized steel sheet according to any one of (1) to (7) is applied on the surface of the galvanized steel sheet and dried by heating to form a film having a coating amount of 25 to 1000 mg / m 2.
- the formed film has a good balance of corrosion resistance, appearance, and grounding properties, as well as condensation resistance and paintability (coating properties).
- a surface treatment agent for a galvanized steel sheet that can provide a surface-treated galvanized steel sheet that exhibits excellent properties in a well-balanced manner (film adhesion) can also be provided.
- a surface-treated galvanized steel sheet that can be manufactured by a conventionally used processing method (shower ringer, spray ringer) in a galvanized steel sheet manufacturing facility.
- the surface treatment agent for a galvanized steel sheet according to the present invention comprises zirconium ammonium carbonate (A) and —SiR 1 R 2 R 3 in one molecule (wherein R 1 , R 2 and R 3 are each independently , Which represents two or more functional groups (a) represented by an alkyl group having 1 to 4 carbon atoms, an alkoxy group, or a hydroxyl group), and the molecular weight (average molecular weight / functional group number) per functional group (a).
- the organic phosphonic acid (C) represented by the general formula (1), Zr, Ti, Co, Fe, V, Ce, Mo, Mn, Mg, Al
- a treatment agent comprising a metal compound (D) containing at least one metal element selected from the group consisting of Ni, Ca, W, Nb, Cr, and Zn, and water, and having a pH of 6 to 11. is there.
- a metal compound (D) containing at least one metal element selected from the group consisting of Ni, Ca, W, Nb, Cr, and Zn, and water, and having a pH of 6 to 11.
- the surface treating agent for galvanized steel sheet according to the present invention contains ammonium zirconium carbonate (A).
- Zirconium ammonium carbonate mainly imparts effects such as corrosion resistance of the film obtained, corrosion resistance after alkali degreasing, heat resistance, weldability, continuous workability, and condensation resistance to the film. More specifically, carbonic acid and ammonium in ammonium zirconium carbonate are volatilized by drying, and the remaining zirconium is polymerized to form a hardly soluble film.
- the content of ammonium zirconium carbonate in the surface treatment agent for galvanized steel sheet is not particularly limited, but from the viewpoint of better corrosion resistance, corrosion resistance after alkali degreasing, and dew condensation resistance, the total solid content in the treatment agent Is preferably 0.1 to 70% by mass, and more preferably 1 to 50% by mass.
- the total solid content means a solid component constituting a film described later, and does not include a solvent.
- ⁇ Compound (B)> In the surface treating agent for galvanized steel sheet of the present invention, -SiR 1 R 2 R 3 (wherein R 1 , R 2 and R 3 are each independently alkyl having 1 to 4 carbon atoms) in one molecule. 2 or more, and the molecular weight (average molecular weight / number of functional groups) per functional group (a) is in the range of 100 to 5,000. Certain compounds (B) are included.
- Compound (B) undergoes a crosslinking reaction with zirconium produced from the above-described ammonium zirconium carbonate to form a film having a three-dimensional crosslinked structure, so that the resulting film has corrosion resistance, corrosion resistance after alkaline degreasing, heat resistance, weldability, It is estimated that continuous processability and condensation resistance have improved. Moreover, since the functional group (a) of the compound (B) has good adhesion to the base material to be described later, it is presumed that the appearance of the resulting film and the paintability (coating adhesion) are improved. .
- the molecular weight (average molecular weight / functional group number) per functional group (a) is in the range of 100 to 5,000, it is presumed that the grounding property and fingerprint resistance of the film are improved.
- various performance improves by using together a compound (B) and the above-mentioned ammonium zirconium carbonate.
- Compound (B) contains —SiR 1 R 2 R 3 (wherein R 1 , R 2 and R 3 each independently represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group, or a hydroxyl group) It has two or more functional groups (a) represented by: Of these, 2 to 8 are more preferred. In addition, when only one functional group (a) is contained in one molecule, adhesion to the surface of the galvanized steel sheet is lowered, which is not preferable. R 1 , R 2 and R 3 each independently represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group or a hydroxyl group. Of these, an alkoxy group and a hydroxyl group are preferable.
- alkyl group having 1 to 4 carbon atoms examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, and a butyl group, and a methyl group and an ethyl group are preferable.
- Preferred examples of the alkoxy group include an alkoxy group having 1 to 3 carbon atoms.
- the compound (B) preferably has a molecular weight (average molecular weight / functional group number) per functional group (a) in the range of 100 to 5000, more preferably in the range of 120 to 4000, and particularly preferably 150. It is in the range of ⁇ 3000.
- the molecular weight per functional group (a) is less than 100, the synthesis of the compound is difficult, and the corrosion resistance and adhesion of the resulting film are inferior.
- it exceeds 5000 since the adhesiveness with respect to the galvanized steel plate surface which is the characteristics of a functional group (a) falls, it is unpreferable.
- the skeleton of the compound (B) is not particularly limited, but preferably has a bond such as an ester bond, an ether bond, an acid amide bond, an amide bond, a urethane bond, a urea bond, or a vinyl bond.
- the method for producing the compound (B) is not particularly limited.
- (4) a method of modifying the hydrophilic group in the polyfunctional silane coupling agent are not particularly limited.
- (1) a method of reacting a compound having two or more active hydrogen-containing functional groups with chlorosilane, and (2) a silane coupling agent having a vinyl group (3) reacting a silane coupling agent having a specific reactive functional group with a compound having a functional group capable of reacting with the reactive functional group
- (4) a method of modifying the hydrophilic group in the polyfunctional silane coupling agent are preferable, and (3) is most preferable.
- One preferred embodiment of the compound (B) is a compound (reaction product) obtained by reaction (polymerization) of a silane coupling agent having a vinyl group and a copolymerizable vinyl compound.
- This method corresponds to the manufacturing method (2) above.
- the silane coupling agent having a vinyl group is not particularly limited as long as it has a vinyl group, and examples thereof include ⁇ -methacryloxypropyltriethoxysilane, vinyltrichlorosilane, and vinyltrimethoxycinlane.
- the copolymerizable vinyl compound is not particularly limited, and examples thereof include acrylic acid, butyl acrylate, methyl acrylate, and 2-hydroxyethyl methacrylate.
- the reaction form using the above-mentioned compound is not particularly limited, and examples thereof include anionic polymerization, cationic polymerization, and radical polymerization. Of these, radical polymerization is preferred.
- a well-known polymerization initiator etc. suitably.
- a solvent may be appropriately used, and examples thereof include methanol, ethanol, propanol, isopropyl alcohol, acetone, methyl ethyl ketone, diacetyl alcohol, and water.
- a compound having a silane coupling agent having a reactive functional group (b1) and a functional group (b2) capable of reacting with the reactive functional group (b1) And a compound (reaction product) obtained by the reaction is not particularly limited as long as it is a group that reacts with other functional groups to form a bond.
- the reactive functional group (b1) is not particularly limited as long as it is a group that reacts with other functional groups to form a bond.
- a functional group selected from the group consisting of a nate group and a vinyl group is preferred. Of these, an epoxy group and an amino group are preferable.
- silane coupling agent having a reactive functional group (b1) is a compound represented by the general formula (2).
- X represents any functional group selected from the group consisting of an epoxy group, an amino group, a mercapto group, an acryloxy group, a ureido group, an isocyanate group, and a vinyl group.
- L represents a divalent linking group or a simple bond.
- Y independently represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group, or a hydroxyl group.
- X represents any functional group selected from the group consisting of an epoxy group, an amino group, a mercapto group, an acryloxy group, a ureido group, an isocyanate group, and a vinyl group.
- an epoxy group and an amino group are preferable.
- L represents a divalent linking group or a simple bond.
- the linking group represented by L include an alkylene group (preferably having 1 to 20 carbon atoms), —O—, —S—, an arylene group, —CO—, —NH—, —SO 2 —, —COO. -, -CONH-, or a combination thereof. Of these, an alkylene group is preferable.
- a simple bond it means that X in the general formula (2) is directly connected to Si (silicon atom).
- each Y independently represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group, or a hydroxyl group. Of these, an alkoxy group having 1 to 3 carbon atoms and a hydroxyl group are preferable.
- silane coupling agent having a reactive functional group (b1) examples include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, and 2- (3,4-epoxycyclohexyl) ethyl.
- Epoxysilanes such as trimethoxysilane, aminosilanes such as N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, N- (aminoethyl) 3-aminopropyltrimethoxysilane, and 3-aminopropyltriethoxysilane;
- Mercaptosilanes such as 3-mercaptopropyltrimethoxysilane, isocyanate silanes such as 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, vinyltriethoxysilane, p-styryltrimethoxy Vinyl group-containing silane such as silane.
- the functional group (b2) in the compound having the functional group (b2) is not particularly limited as long as it can react with the reactive functional group (b1).
- a functional group different from the reactive functional group (b1) is preferably exemplified.
- Examples of the compound having the functional group (b2) include the silane coupling agents exemplified as the silane coupling agent having the reactive functional group (b1), amine compounds such as ethylenediamine and aminopropanethiol, and trimethylolpropane poly. Examples thereof include ether compounds such as glycidyl ether and pentaerythritol polyglycidyl ether.
- the silane coupling agent illustrated with the silane coupling agent which has a reactive functional group (b1) is preferable. That is, the compound (B) is a reaction product of a silane coupling agent having a reactive functional group (b1) and a silane coupling agent having a functional group (b2) capable of reacting with the functional group (b1). preferable.
- the reaction conditions optimum conditions are appropriately selected depending on the compounds used. Moreover, you may use a solvent (for example, alcohol etc.) etc. in the case of reaction.
- the content of the compound (B) in the surface treatment agent for galvanized steel sheet is not particularly limited, but in the treatment agent from the viewpoint that the corrosion resistance, fingerprint resistance, appearance, grounding property and paintability of the resulting film are more excellent.
- the total solid content is preferably 0.1 to 70% by mass, more preferably 1 to 50% by mass.
- the surface treatment agent for galvanized steel sheet of the present invention contains an organic phosphonic acid represented by the general formula (1). Since these compounds react with the galvanized steel sheet to form a hardly soluble salt, it is presumed that the corrosion resistance and paintability (coating film adhesion) of the film were improved. In addition, the organic phosphonic acid is necessary for stably dissolving the metal compound (D) described later in the aqueous treatment liquid, and contributes to the improvement of the storage stability of the surface treating agent for galvanized steel sheet.
- the content of the organic phosphonic acid (C) in the surface treatment agent for galvanized steel sheet is not particularly limited, but from the viewpoint that the corrosion resistance of the resulting film, the corrosion resistance after alkaline degreasing, the grounding property, and the condensation resistance are more excellent.
- the amount is preferably 0.05 to 50% by mass, more preferably 0.1 to 30% by mass, based on the total solid content in the treatment agent.
- the surface treatment agent for galvanized steel sheet of the present invention is selected from the group consisting of Zr, Ti, Co, Fe, V, Ce, Mo, Mn, Mg, Al, Ni, Ca, W, Nb, Cr, and Zn. And a metal compound (D) containing at least one metal element.
- the metal compound (D) forms a hardly soluble salt with the above-described organic phosphonic acid (C). Therefore, it is estimated that the organic phosphonic acid (C) is fixed in the film, and the condensation resistance and paintability (coating film adhesion) of the film are improved.
- the metal compound (D) is not particularly limited as long as it contains the metal element, and examples thereof include nitrates, sulfates, acetates, phosphates, ammonium salts, and fluorides containing the metal. More specifically, examples of the metal compound containing Zr include zirconium nitrate, zirconium oxynitrate, zirconyl acetate, zircon ammonium fluoride, zirconyl sulfate, zircon hydrofluoric acid, and zirconia sol. Moreover, the zirconic acid and its salt which are produced by ion-exchange and alkali neutralizing the aqueous solution of a water-soluble zirconium salt are also mentioned.
- Examples of the metal compound containing Ti include titanyl sulfate, titanyl nitrate, titanium nitrate, titanyl chloride, titanium chloride, titania sol, titanium oxide, ammonium titanium fluoride, potassium oxalate titanate, titanium lactate, titanium acetylacetonate, and diisopropyl titanium. Examples thereof include bisacetylacetone. Further, metatitanic acid obtained by hydrolyzing an aqueous solution of titanyl sulfate, orthotitanic acid obtained by alkali neutralization, and salts thereof are also included.
- Examples of the metal compound containing Co include cobalt sulfate, cobalt nitrate, cobalt carbonate, cobalt phosphate, cobalt chloride, cobalt oxide, and cobalt hydroxide.
- Examples of the metal compound containing Fe include iron sulfate, iron nitrate, iron chloride, iron phosphate, iron oxide, iron hydroxide, and iron powder.
- Examples of the metal compound containing V include vanadium pentoxide, ammonium metavanadate, sodium metavanadate, vanadium oxytrichloride, vanadium trioxide, vanadium dioxide, vanadium oxysulfate, vanadium oxyacetylacetonate, vanadium acetylacetonate, 3 Examples thereof include vanadium chloride, phosphovanadomolybthenic acid, and vanadium sulfate.
- Examples of the metal compound containing Ce include cerium nitrate, cerium acetate, cerium chloride, and cerium sol.
- Examples of the metal compound containing Mo include ammonium molybdate, sodium molybdate, potassium molybdate, ammonium molybdate, and natriun molybdate.
- metal compounds containing Mn include potassium permanganate, ammonium permanganate, sodium permanganate, permanganate, manganese sulfate, manganese nitrate, manganese oxide, manganese carbonate, manganese chloride, manganese phosphate, and the like. Is mentioned.
- Examples of the metal compound containing Mg include magnesium sulfate, magnesium nitrate, magnesium carbonate, magnesium phosphate, magnesium chloride, magnesium oxide, and magnesium hydroxide.
- Examples of the metal compound containing Al include aluminum oxide, aluminum hydroxide, aluminum sulfate, aluminum nitrate, aluminum phosphate, and aluminum chloride.
- Examples of the metal compound containing Ni include nickel oxide, nickel hydroxide, nickel sulfate, nickel nitrate, nickel phosphate and nickel chloride.
- Examples of the metal compound containing Ca include calcium oxide, calcium hydroxide, calcium sulfate, calcium nitrate, calcium phosphate, and calcium chloride.
- Examples of the metal compound containing W include ammonium metatungstate, sodium metatungstate, potassium metatungstate, paratungstic acid, ammonium paratungstate, and sodium paratungstate.
- Examples of the metal compound containing Nb include niobium oxalate, niobium oxide, and niobium sol.
- Examples of the metal compound containing Cr include trivalent chromium, such as chromium sulfate, chromium nitrate, chromium chloride, chromium hydroxide, chromium oxide, and chromium phosphate.
- trivalent chromium such as chromium sulfate, chromium nitrate, chromium chloride, chromium hydroxide, chromium oxide, and chromium phosphate.
- metal compound containing Zn examples include zinc oxide, zinc hydroxide, zinc sulfate, zinc nitrate, zinc chloride, zinc phosphate, and acetyl zinc.
- zinc is an amphoteric metal, alkali side And sodium zincate and potassium zincate produced in Of these, metal compounds containing V, Mg, Al, or Zn, and salts thereof are more preferable in that the effect of improving corrosion resistance is high.
- the content of the metal compound (D) in the surface treatment agent for galvanized steel sheet is not particularly limited, but the corrosion resistance of the resulting film, corrosion resistance after alkali degreasing, weldability, continuous workability, appearance, and condensation resistance are more. From the viewpoint of superiority, it is preferably 0.01 to 40% by mass, more preferably 0.1 to 30% by mass, based on the total solid content in the treatment agent.
- the surface treatment agent for galvanized steel sheet of the present invention contains water as a solvent.
- the content of water in the surface treatment agent for galvanized steel sheet is not particularly limited, but is preferably 30 to 99% by mass with respect to the total amount of the treatment agent from the viewpoint of easier handling of the treatment agent, 95 mass% is more preferable.
- the pH of the surface treating agent for galvanized steel sheet according to the present invention is preferably 6 to 11, and more preferably 7 to 10.
- the pH is less than 6, ammonium zirconium carbonate cannot be stably dissolved, and the stability of the surface treatment agent for galvanized steel sheet becomes poor.
- the pH exceeds 11, the odor of ammonia becomes extremely inferior in workability, and the obtained film performance is also inferior.
- Ammonia, carbonic acid, acetic acid, nitric acid and the like are preferably used for pH adjustment. Further, by adjusting the pH to 6 to 11, it is presumed that excessive etching of the galvanized steel sheet by the treatment agent was suppressed and the grounding property of the surface-treated galvanized steel sheet was improved.
- the mass ratio (A / B) to the mass is preferably from 0.01 to 6.0, more preferably from 0.1 to 4.0. If it is less than 0.01, the amount of easily dissolved components increases, and the corrosion resistance and dew condensation resistance of the film after alkaline degreasing may decrease. On the other hand, if it exceeds 6.0, the film becomes hard and paintability (paint adhesion) may be lowered.
- the mass ratio (C / B) between the mass of the organic phosphonic acid (C) described above in the treating agent and the mass when Si in the compound (B) is converted to SiO 2 is 0.01 to 5. It is preferably 0, more preferably 0.05 to 4.0, and still more preferably 0.05 to 3.0. If it is less than 0.01, the corrosion resistance of the film may be inferior, and if it exceeds 5.0, the corrosion resistance and dew condensation resistance of the film after alkaline degreasing may be inferior.
- the mass ratio (D / B) between the mass of the metal element in the metal compound (D) and the mass when Si in the compound (B) is converted to SiO 2 is 0.01 to It is preferably 4.0, more preferably 0.05 to 3.0. If it is less than 0.01, the effect of improving the corrosion resistance of the film may not be obtained. If it exceeds 4.0, the amount of dissolved components increases, and the corrosion resistance of the film may be reduced.
- the surface treating agent for galvanized steel sheet of the present invention contains at least one compound (F) selected from the group consisting of the following metal alkoxides (E), water-soluble polymers and aqueous emulsion resins. You may do it. Below, each component is demonstrated.
- the surface treating agent for galvanized steel sheet of the present invention may contain a metal alkoxide (E). More specifically, it may contain a metal alkoxide (E) containing at least one metal element selected from the group consisting of B, Nb, Si, Ta, Ti, V, W, and Zr.
- the surface treating agent for galvanized steel sheet according to the present invention can provide a film that is more excellent in corrosion resistance (particularly the processed portion). It is presumed that the metal alkoxide (E) promotes the crosslinking reaction of the compound (B) described above and enables formation of a film having a denser network structure. The reason is not clear, but Si and Ti are preferably selected from the viewpoint of improving the corrosion resistance.
- the metal alkoxide (E) is not particularly limited as long as it has an alkoxy group directly bonded to a metal, and conventionally known ones can be appropriately selected and used.
- the metal alkoxide may be a hydroxyl group in which an alkoxy group directly bonded to a metal is hydrolyzed.
- the general formula Me (OR) n (wherein R independently represents an alkyl group or a hydrogen atom, and at least one represents an alkyl group. N represents a valence of the metal) Me represents the above metal).
- the alkyl group represented by R is preferably an alkyl group having 1 to 4 carbon atoms.
- Examples of the metal alkoxide (E) include titanium tetraisopropoxide, titanium tetraethoxide, titanium butoxide dimer, titanium tetra-2-ethylhexoside, vanadium oxytriethoxide, vanadium triisopropoxide, zirconium ethoxide, zirconium tetra Ethoxide, zirconium tetrapropoxide, niobium tetramethoxysilane, tetramethoxysilane, tetraethoxysilane, tetranormal propoxysilane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, methyltriethoxysilane, Cyclohexylmethyldimethoxysilane, n-hexyltrimethoxysilane, diphenyldimethoxysilane, diphen
- an alkoxysilane containing Si element (silicon element) is preferable from the viewpoint that the corrosion resistance of the resulting film and the corrosion resistance after alkaline degreasing are more preferable.
- ) 4 R represents an alkyl group
- the content of the metal alkoxide (E) in the surface treatment agent for galvanized steel sheet is not particularly limited, but is 0.01% with respect to the total solid content in the treatment agent from the viewpoint of better corrosion resistance of the resulting film. Is preferably 50 to 50% by mass, more preferably 0.1 to 30% by mass.
- the mass ratio (E / B) between the mass of the metal element contained in the metal alkoxide (E) and the mass when Si in the compound (B) is converted to SiO 2 in the treatment agent is 0. It is preferably 01 to 2.0, more preferably 0.5 to 1.5. If it is less than 0.01, the effect of improving the corrosion resistance of the film may not be obtained, and if it exceeds 2.0, the amount of dissolved components in the film increases, and the corrosion resistance may decrease.
- the surface treating agent for galvanized steel sheet of the present invention may contain at least one compound (F) selected from the group consisting of a water-soluble polymer and an aqueous emulsion resin.
- the water-soluble polymer and / or water-based emulsion resin is not particularly limited, and examples thereof include water-soluble polymers such as polyacrylic acid, polymethacrylic acid, polyacrylamide, and polyvinyl alcohol, acrylic resin in a form dispersed in water, and urethane. Examples thereof include resins, epoxy resins, polyester resins, polyamide resins, polyolefin resins, ethylene-acrylic resins, polybutyral resins, polyacetal resins, and fluorine resins.
- the total content of the compound (F) in the surface treatment agent for galvanized steel sheet is not particularly limited, but from the viewpoint of better corrosion resistance, fingerprint resistance, condensation resistance, and paintability of the resulting film,
- the content is preferably 0.1 to 90% by mass, more preferably 1 to 70% by mass, based on the total solid content.
- the mass ratio (F / B) between the mass of the compound (F) in the treating agent and the mass when Si in the compound (B) is converted to SiO 2 is 0.01 to 30. Preferably, it is 0.1-20. If it is less than 0.01, the fingerprint resistance and lubricity of the film may not be improved, and if it exceeds 30, the corrosion resistance and heat resistance in the film may decrease.
- the surface treating agent for galvanized steel sheet of the present invention may contain a fluorine compound as necessary.
- adding a fluorine compound to increase the etching property of the treatment agent increases the reaction layer (non-conductive layer) with the surface of the material. Expected to improve corrosion resistance.
- the etching property is increased, and therefore the grounding property may be lowered due to dissolution other than the surface oxide film.
- the amount of Zn and Fe mixed in the aqueous treatment liquid may increase, and the stability of the surface treatment agent for galvanized steel sheets may decrease.
- the range in consideration of these.
- content of the fluorine compound in the surface treating agent for galvanized steel sheets of the present invention is not particularly limited, it is preferable to set 50 g as an upper limit in 1 kg of the treating agent.
- the fluorine compound include ammonium fluoride, ammonium silicofluoride, ammonium titanium fluoride, and zircon ammonium fluoride.
- the surface treating agent for galvanized steel sheet of the present invention may contain an antifoaming agent (G) as necessary.
- the surface treatment agent for galvanized steel sheet containing this defoaming agent is sprayed or showered on the galvanized steel sheet, the amount of application is adjusted with a roll or air squeeze, and then dried at a maximum plate temperature of 50 to 250 ° C. It is preferable to form a film on the surface of the zinc-based plated steel sheet.
- G antifoaming agent
- the thing which stably emulsified mineral oil, the fatty acid, silicone, etc., and the thing of a water-soluble activator type can be used. Both may be used in combination.
- the content of the antifoaming agent in the surface treatment agent for galvanized steel sheet according to the present invention is appropriately selected depending on the type used, but is 0.1 to 3.0 g per kg of the treatment liquid. Is preferred. If the content of the antifoaming agent is too small, the defoaming property cannot be obtained, and if it is too much, the coating property is inferior.
- the surface treatment agent for galvanized steel sheet of the present invention may contain an additive (lubricant) for improving lubricity, if necessary.
- the lubricant is effective in improving the lubricity of the surface treatment film to prevent scratches and reducing damage to the galvanized steel sheet during processing.
- the lubricant include solid lubricants such as polyethylene wax, oxidized polyethylene wax, oxidized polypropylene wax, carnauba wax, paraffin wax, montan wax, and Teflon (registered trademark). Among these solid lubricants, 1 Species or two or more may be used.
- the content of the lubricant in the surface treatment agent for galvanized steel sheet of the present invention is not particularly limited, but is preferably up to 50 g per kg of the treatment liquid. If it exceeds this, not only can it not be stably added, but the original purpose may be impaired.
- the surface treatment agent for galvanized steel sheet according to the present invention may contain a solvent (for example, alcohol) other than the water as necessary.
- the method for preparing the surface treating agent for galvanized steel sheet of the present invention is not particularly limited. For example, by thoroughly mixing ammonium zirconium carbonate (A), compound (B), organic phosphonic acid (C), metal compound (D), other additives, and water using a stirrer such as a mixing mixer. Can be manufactured.
- the surface treatment method using the surface treatment agent for galvanized steel sheet of the present invention is not particularly limited, but the above-mentioned surface treatment agent for galvanized steel sheet is applied on the surface of the galvanized steel sheet, dried, and the coating amount is 25 to 25%.
- a surface treatment method for forming a 1000 mg / m 2 film on the surface of the galvanized steel sheet is preferred. The surface treatment method will be described below.
- the galvanized steel sheet may be pretreated for the purpose of removing oil and dirt on the surface of the galvanized steel sheet, if necessary.
- Galvanized steel sheets are often coated with rust-preventing oil for the purpose of rust prevention. Moreover, even when not coated with rust preventive oil, there are oil and dirt adhered during the work.
- the pretreatment process is not particularly necessary.
- the pretreatment method is not particularly limited, and examples thereof include hot water washing, solvent washing, and alkaline degreasing washing.
- the galvanized steel sheet used is a hot dip galvanized steel sheet (GI), an alloyed hot dip galvanized steel sheet (GA) alloyed with the galvanized steel sheet, a hot dip zinc Zn-5% Al alloy plated steel sheet (GF), or hot dip zinc.
- GI hot dip galvanized steel sheet
- GA alloyed hot dip galvanized steel sheet
- GF hot dip zinc Zn-5% Al alloy plated steel sheet
- hot dip zinc -55% aluminum alloy plated steel sheet (GL), electrogalvanized steel sheet (EG), electrozinc-Ni alloy plated steel sheet (Zn-Ni), and the like.
- the method of applying the treatment agent of the present invention to the galvanized steel sheet is not particularly limited as long as the treatment agent can be uniformly applied to the surface of the galvanized steel sheet, and examples thereof include a roll coating method, a dipping method, and a spray coating method.
- the treatment (application) temperature and the treatment (application) time are not particularly limited, but in general, the treatment (application) temperature is preferably 10 to 40 ° C., and the treatment (application) time is 0.1 to 10 seconds. Preferably there is.
- the heating temperature for drying the coating film formed on the surface of the galvanized steel sheet is preferably 50 to 250 ° C, more preferably 60 to 180 ° C.
- the heating and drying method is not particularly limited, and the treatment agent may be dried by heating with hot air, an induction heater, infrared rays, near infrared rays, or the like.
- the heating time is appropriately selected according to the type of compound in the surface treatment agent for galvanized steel sheet used. Among these, from the viewpoint of productivity and the like, 0.1 to 60 seconds is preferable, and 1 to 30 seconds is more preferable.
- the amount of film formed on the galvanized steel sheet surface is preferably 25 ⁇ 1000mg / m 2, more preferably 50 ⁇ 800mg / m 2, particularly preferably 100 ⁇ 600mg / m 2. If it is less than 25 mg / m 2 , the surface treatment agent for galvanized steel sheet cannot be uniformly applied to the surface of the steel sheet, and various target properties such as workability, corrosion resistance, and paintability cannot be exhibited in a well-balanced manner. When it exceeds 1000 mg / m 2 , the appearance is lowered and the paintability is inferior. In addition, the grounding property and the weldability deteriorate. Furthermore, in the press working, the amount of peeling of the film increases, which not only hinders press molding, but also increases the manufacturing cost. In addition, said film
- an organic polymer film is formed so that the film thickness after drying becomes 0.1 to 3.0 ⁇ m, and further higher corrosion resistance, fingerprint resistance and lubricity Can be granted.
- a known resin emulsion such as acrylic, urethane, epoxy, and the like, to which silica, a rust preventive agent, a lubricant, an ultraviolet absorber, a pigment and the like are added can be used.
- the surface of the galvanized steel sheet has corrosion resistance, heat resistance, weldability, continuous workability, grounding property, fingerprint resistance, It is possible to form a surface-treated film that has good corrosion resistance and appearance of the formed film, and can exhibit excellent properties in a well-balanced manner in condensation resistance and paintability (coating film adhesion).
- the coating amount in the spray or shower ringer method is usually about 1 to 3 g / m 2 .
- a treatment liquid in which the solid content concentration of the surface treatment agent is adjusted to 10 to 20% by mass is often used.
- the surface treatment agent can be adjusted to a solid content concentration of 10 to 20% by mass, and when applied by these methods, a film of 100 to 600 mg / m 2 can be obtained. Is enough. That is, since the desired performance can be obtained with this small amount of film, the surface-treated galvanized steel sheet of the present invention can be produced by these methods. This makes it possible to manufacture a desired steel sheet without requiring new production equipment and without reducing the productivity of actual production lines (CGL, EGL).
- the present invention has corrosion resistance, heat resistance, weldability, continuous workability, grounding properties, and fingerprint resistance, and in particular, the formed film has good corrosion resistance and appearance, and is resistant to condensation.
- a surface-treated zinc-based plated steel sheet that can exhibit excellent properties in a well-balanced formability and paintability (coating film adhesion) can be realized.
- Such a steel plate is effective as a material used in various fields such as architecture, electricity, and automobiles.
- the galvanizing production line (CGL) since it can be produced with the same processing equipment as the conventional temporary antirust chromate treatment, the actual productivity is high and more effective.
- Test material material The following commercially available materials were used as test materials.
- Electrogalvanized steel sheet (EG): thickness 0.8 mm, basis weight 20/20 (g / m 2 )
- Hot-dip galvanized steel sheet (GI): thickness 0.8 mm, basis weight 60/60 (g / m 2 )
- Alloyed hot-dip galvanized steel sheet (GA): thickness 0.8 mm, basis weight 40/40 (g / m 2 )
- the basis weight indicates the basis weight on the main surface of each steel plate. For example, in the case of an electrogalvanized steel sheet, it is 20/20 (g / m 2 ), which means that each surface of the steel sheet has a plating of 20 g / m 2 .
- Pretreatment (cleaning) As a method for preparing the test plate, first, the surface of the above-mentioned test material was treated with Palclean N364S manufactured by Nihon Parkerizing to remove oil and dirt on the surface. Next, after rinsing with tap water and confirming that the surface of the galvanized steel sheet was 100% wet with water, pure water was further poured, and water removed from the oven in a 100 ° C. atmosphere was used as a test plate.
- the compounding quantity of the component (B) in Table 1 represents mass (g) when Si (Si mass) in the compound (B) is converted to SiO 2 .
- the amount of component (D) in Table 1 represents the mass (g) of the metal element in the metal compound (D).
- the compounding quantity of the metal alkoxide (E) in Table 1 represents the mass (g) of the metal element contained in the metal alkoxide (E).
- the mass ratio A / B in Table 1, and the mass when converted mass when converted to Zr in zirconium ammonium carbonate (A) to ZrO 2, the Si in the compound (B) to SiO 2 Represents the mass ratio.
- the mass ratio C / B represents a mass ratio between the mass of the organic phosphonic acid (C) and the mass when Si in the compound (B) is converted to SiO 2 .
- the mass ratio D / B represents a mass ratio between the mass of the metal element in the metal compound (D) and the mass when Si in the compound (B) is converted to SiO 2 .
- the mass ratio E / B represents a mass ratio between the mass of the metal element contained in the metal alkoxide (E) and the mass when Si in the compound (B) is converted to SiO 2 .
- the mass ratio F / B represents a mass ratio between the mass of the compound (F) and the mass when Si in the compound (B) is converted to SiO 2 .
- a product was obtained by emulsion polymerization of 1 mol of acrylic acid, 5 mol of butyl acrylate, 5 mol of methyl methacrylate and 3 mol of ⁇ -methacryloxypropyltriethoxysilane in deionized water. Then, deionized water was added and diluted to a solid content concentration of 5% by mass. In addition, the number of functional groups (a) in one molecule of the obtained product was 3, and the molecular weight (average molecular weight / functional group number) per functional group (a) was about 694.
- Aqueous urethane resin having tertiary and quaternary amino groups (registered trademark: Adekabon titer HUX-760, manufactured by Asahi Denka Kogyo Co., Ltd.) 200 masses per 100 mass parts of bis (trimethoxysilylpropyl) amine
- the resulting mixture was further diluted with deionized water to a solid content concentration of 5% by mass.
- the number of functional groups (a) in one molecule of the obtained compound is 2, the molecular weight per functional group (a) (average molecular weight / number of functional groups) is about 171 and bis (trimethoxysilylpropyl).
- the solid content weight ratio (A) / (B) of the amine (A) and the urethane resin (B) was 1/2.
- B6 emulsion polymerization of 50 moles of acrylic acid, 100 moles of butyl acrylate, 100 moles of methyl methacrylate, 100 moles of 2-hydroxyethyl methacrylate, and 1 mole of ⁇ -methacryloxypropyltriethoxysilane in deionized water. Obtained. Then, deionized water was added and diluted to a solid content concentration of 5% by mass. In addition, the number of functional groups (a) in one molecule of the obtained product is one, the molecular weight per functional group (a) is about 40,000, and the range of the functional group equivalent of the component (B) component It was outside.
- B7 Diluted with deionized water to a concentration of 5% by mass with respect to ⁇ -mercaptopropyltrimethoxysilane.
- the number of functional groups (a) in one molecule of the compound was 1, which was outside the scope of the present invention.
- the above-mentioned surface treatment agent for galvanized steel sheet is coated on each test plate by the bar coat coating method or the spray & ringer coating method, and then placed in an oven without being washed with water.
- the film was dried at the drying temperature shown in the table to form a film having the film amount shown in Table 2.
- the coating amount refers to the coating amount per one side of the steel plate.
- the drying temperature was adjusted by the atmospheric temperature in the oven and the time in the oven. The drying temperature indicates the temperature reached on the test plate surface. Specific methods of bar coating and spray & ringer painting are as follows.
- Bar coat coating The treatment agent was dropped onto the test plate and painted with a # 3-5 bar coater. It adjusted so that it might become a predetermined
- Spray & Ringer coating The treatment agent was poured on the surface of the test plate to wet the entire surface, and then the excess liquid was cut off with a roll composed of two flat rubber rolls to adjust the coating amount. It adjusted so that it might become the predetermined
- the evaluation criteria regarding GA are shown below. ⁇ : 48% or more until white rust 5% occurrence ⁇ : 24 hours or more until white rust occurrence 5%, less than 48 hours ⁇ : 12% or more until white rust occurrence 5%, less than 24 hours ⁇ : 12% until white rust occurrence 5% Less than an hour
- the interlayer resistance of the obtained surface-treated galvanized steel sheet was measured with an interlayer resistance measuring machine. Evaluation was made according to the following criteria. ⁇ : Less than 1 ⁇ ⁇ : 1 ⁇ or more, less than 2 ⁇ ⁇ : 2 ⁇ or more, less than 3 ⁇ ⁇ : 3 ⁇ or more
- the surface-treated galvanized steel sheet treated with a treating agent using various components specified in the present invention at a predetermined ratio has good corrosion resistance and corrosion resistance after alkali degreasing, and appearance, It was found that excellent characteristics were exhibited in a well-balanced manner in terms of dew condensation, paintability (coating adhesion), and grounding properties. It was also found that an excellent surface-treated galvanized steel sheet can be produced by the spray and ringer method. In particular, it has been found that a treating agent containing a predetermined amount of components (A) to (F) exhibits excellent performance in all the above items.
- Example 3 Component B obtained by reacting silane coupling agents among components (B) exhibits better performance. Moreover, it was found from the comparison between Example 37 and Example 49 that when the alkoxysilane was used as the metal alkoxide, the obtained film properties (corrosion resistance) were more excellent.
- Comparative Examples 50 to 56 containing no component B were inferior in corrosion resistance and grounding property.
- Comparative Example 59 containing no component A was also inferior in corrosion resistance and grounding property.
Abstract
Description
これら特許文献1~6においては、亜鉛系めっき層表面をクロム未含有の有機皮膜(樹脂皮膜)で直接被覆する方法が提案されている。
これら特許文献7~10は、無機成分を主体としたクロム未含有の皮膜で金属材料を被覆したものである。また、これらの技術においては、水系の樹脂を併用することにより、耐食性がより向上することが報告されている。
しかしながら、従来までの樹脂皮膜を形成した亜鉛系めっき鋼板では耐食性を得るために、1g/m2以上の樹脂皮膜の皮膜量を必要とする場合が多かった。そのため、耐食性を得るために皮膜量を多くすると、アース性が得られなくなるという問題があった。さらには、樹脂皮膜の場合は、高温環境下にて分解してしまうため、耐熱性は何れのものも不十分であった。
しかしながら、これらの特許文献11~13に記載される鋼板は、耐食性、および耐熱性は良好であるものの、酸成分の多い皮膜を形成するため、アース性、および密着性に問題があった。
しかし、これまで提案されてきたクロムを用いない従来技術では、使用されてきた処理剤が水系ということもあり、その組成物の有効成分濃度(あるいは乾燥固形分)は濃くてもせいぜい20~30質量%である。つまり、これを塗布乾燥して1g/m2(約1μm)の皮膜量を得るためには、処理液の塗布量として4~5g/m2が必要であり、これを制御するためにはロールコート法(特に、リバースコートと呼ばれる方法で通板方向とは逆にロールを回転させて液を塗布する方法)による処理方法に限られてしまう傾向にある。そのため、従来の製造設備が使用できず、亜鉛めっきの製造ライン(CGL、EGL)に新たな設備投資が必要となる。さらに、リバースコートの場合、塗工時に特に鋼板エッジ部のロールが削られ、ロールに板幅に準じた通板(筋)傷を生じてしまう。この傷が塗布外観に影響するため、板幅の広いものから狭い物の順に生産せざるを得なくなり、連続生産での生産性が犠牲になるという問題が新たに生じる。
(1) 炭酸ジルコニウムアンモニウム(A)と、
1分子中に-SiR1R2R3(式中、R1、R2およびR3は、それぞれ独立して、炭素数1~4のアルキル基、アルコキシ基、または水酸基を表す。)で示される官能基(a)を2個以上有し、官能基(a)1個あたりの分子量(平均分子量/官能基数)が100~5000の範囲にある化合物(B)と、
一般式(1)で表わされる有機ホスホン酸(C)と、
Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種以上の金属元素を含む金属化合物(D)と、
水とを含み、pHが6~11である、亜鉛めっき鋼板用表面処理剤。
(2) 前記炭酸ジルコニウムアンモニウム(A)中のZrをZrO2に換算したときの質量と、前記化合物(B)中のSiをSiO2に換算したときの質量との質量比(A/B)が0.01~6.0であり、
前記有機ホスホン酸(C)の質量と、前記化合物(B)中のSiをSiO2に換算したときの質量との質量比(C/B)が0.01~5.0であり、
前記金属化合物(D)中の金属元素の質量と、前記化合物(B)中のSiをSiO2に換算したときの質量との質量比(D/B)が0.01~4.0である、(1)に記載の亜鉛めっき鋼板用表面処理剤。
(3) 化合物(B)が、反応性官能基(b1)を有するシランカップリング剤と、前記反応性官能基(b1)と反応可能な官能基(b2)を有する化合物とを反応させて得られる化合物であり、前記反応性官能基(b1)および前記官能基(b2)のいずれか一方が、アミノ基またはエポキシ基である、(1)または(2)に記載の亜鉛めっき鋼板用表面処理剤。
(4) さらに、B、Nb、Si、Ta、Ti、V、W、およびZrからなる群から選ばれる少なくとも1種の金属元素を含む金属アルコキシド(E)を有する、(1)~(3)のいずれかに記載の亜鉛めっき鋼板用表面処理剤。
(5) 前記化合物(B)中のSiをSiO2に換算したときの質量と、前記金属アルコキシド(E)中に含まれる金属元素の質量との質量比(E/B)が0.01~2.0である、(4)に記載の亜鉛めっき鋼板用表面処理剤。
(6) さらに、水溶性高分子および水系エマルション樹脂からなる群から選ばれる少なくとも1種の化合物(F)を含有する、(1)~(5)のいずれかに記載の亜鉛めっき鋼板用表面処理剤。
(7) 前記化合物(B)中のSiをSiO2に換算したときの質量と、前記化合物(F)の質量との質量比(F/B)が0.01~30である、(6)に記載の亜鉛めっき鋼板用表面処理剤。
(8) (1)~(7)のいずれかに記載の亜鉛めっき鋼板用表面処理剤を亜鉛めっき鋼板表面上に塗布し、加熱乾燥し、皮膜量が25~1000mg/m2の皮膜を前記亜鉛めっき鋼板表面上に形成する、亜鉛めっき鋼板の表面処理方法。
(9) (8)に記載の亜鉛めっき鋼板の表面処理方法により得られる、皮膜を有する亜鉛めっき鋼板。
まず、亜鉛めっき鋼板用表面処理剤について説明する。
本発明に係る亜鉛めっき鋼板用表面処理剤は、炭酸ジルコニウムアンモニウム(A)と、1分子中に-SiR1R2R3(式中、R1、R2およびR3は、それぞれ独立して、炭素数1~4のアルキル基、アルコキシ基、または水酸基を表す。)で示される官能基(a)を2個以上有し、官能基(a)1個あたりの分子量(平均分子量/官能基数)が100~5000の範囲にある化合物(B)と、一般式(1)で表わされる有機ホスホン酸(C)と、Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種以上の金属元素を含む金属化合物(D)と、水とを含み、pHが6~11である処理剤である。
以下に、亜鉛めっき鋼板用表面処理剤に含まれる各成分について説明する。
本発明の亜鉛めっき鋼板用表面処理剤には、炭酸ジルコニウムアンモニウム(A)が含まれる。炭酸ジルコニウムアンモニウムは、主に得られる皮膜の耐食性、アルカリ脱脂後の耐食性、耐熱性、溶接性、連続加工性、耐結露性などの効果を皮膜に付与する。
より詳細には、炭酸ジルコニウムアンモニウム中の炭酸とアンモニウムが乾燥により揮発して、残ったジルコニウムが高分子化して、難溶性の皮膜が形成される。
亜鉛めっき鋼板用表面処理剤中における炭酸ジルコニウムアンモニウムの含有量は、特に限定されないが、得られる皮膜の耐食性、アルカリ脱脂後の耐食性、耐結露性がより優れる観点から、処理剤中の全固形分に対して、0.1~70質量%が好ましく、1~50質量%がより好ましい。なお、全固形分とは、後述する皮膜を構成する固形成分を意味し、溶媒などは含まれない。
本発明の亜鉛めっき鋼板用表面処理剤には、1分子中に-SiR1R2R3(式中、R1、R2およびR3は、それぞれ独立して、炭素数1~4のアルキル基、アルコキシ基、または水酸基を表す。)で示される官能基(a)を2個以上有し、官能基(a)1個あたりの分子量(平均分子量/官能基数)が100~5000の範囲にある化合物(B)が含まれる。
化合物(B)は、上述した炭酸ジルコニウムアンモニウムから生じるジルコニウムと架橋反応をおこし、三次元架橋構造を有する皮膜を形成するため、得られる皮膜の耐食性、アルカリ脱脂後の耐食性、耐熱性、溶接性、連続加工性および耐結露性が向上したと推測される。また、上記化合物(B)の官能基(a)は後述する基材との密着性が良好であるため、得られる皮膜の外観、および塗装性(塗膜密着性)が向上したと推測される。さらに、官能基(a)1個あたりの分子量(平均分子量/官能基数)が100~5000の範囲にあることより、皮膜のアース性、および耐指紋性が向上したと推測される。
このように化合物(B)と上述の炭酸ジルコニウムアンモニウムとを併用することにより、各種性能が向上する。特に、それぞれの単独物質の使用では得られない、優れた耐食性およびアース性を示す皮膜を製造することができる。
R1、R2およびR3は、それぞれ独立して、炭素数1~4のアルキル基、アルコキシ基、または水酸基を表す。なかでも、アルコキシ基、および水酸基が好ましい。
炭素数1~4のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基などが挙げられ、好ましくはメチル基、およびエチル基である。
アルコキシ基としては、例えば、炭素数1~3のアルコキシ基が好ましく挙げられる。
なお、上記分子量の測定方法としては、ゲル・パーミッション・クロマトグラフィー(GPC)やNMRを用いて測定することができる。
また、化合物(B)の骨格としては、特に限定されないが、エステル結合、エーテル結合、酸アミド結合、アミド結合、ウレタン結合、ウレア結合、ビニル結合などの結合を有していることが好ましい。
なかでも、(2)または(3)が好ましく、(3)が最も好ましい。以下にそれぞれの製造方法について説明する。
ビニル基を有するシランカップリング剤としては、ビニル基を有していれば特に限定されないが、例えば、γ-メタクリロキシプロピルトリエトキシシラン、ビニルトリクロルシラン、ビニルトリメトキシシンランなどが挙げられる。
また、共重合可能なビニル化合物としては、特に限定されないが、例えば、アクリル酸、ブチルアクリレート、メチルアクリレート、2-ヒドロキシエチルメタクリレートなどが挙げられる。
また、反応の際には適宜溶媒を使用してもよく、例えば、メタノール、エタノール、プロパノール、イソプロピルアルコール、アセトン、メチルエチルケトン、ジアセチルアルコール、水などが挙げられる。
反応性官能基(b1)としては、他の官能基と反応して結合を形成する基であれば、特に限定されないが、例えば、エポキシ基、アミノ基、メルカプト基、アクリロキシ基、ウレイド基、イソシアナート基、およびビニル基からなる群から選択される官能基が好ましい。なかでも、エポキシ基、アミノ基が好ましい。
Lで表される連結基としては、例えば、アルキレン基(炭素数1~20が好ましい)、-O-、-S-、アリーレン基、-CO-、-NH-、-SO2-、-COO-、-CONH-、またはこれらを組み合わせた基が挙げられる。なかでも、アルキレン基が好ましい。単なる結合手の場合、一般式(2)のXがSi(ケイ素原子)と直接連結することをさす。
なかでも、反応性官能基(b1)を有するシランカップリング剤で例示したシランカップリング剤が好ましい。つまり、化合物(B)は、反応性官能基(b1)を有するシランカップリング剤と官能基(b1)と反応可能な官能基(b2)を有するシランカップリング剤の反応生成物であることが好ましい。
反応条件は、使用される化合物によって適宜最適な条件が選択される。また、反応の際に、溶媒(例えば、アルコールなど)などを使用してもよい。
本発明の亜鉛めっき鋼板用表面処理剤には、一般式(1)で表わされる有機ホスホン酸が含まれる。これらの化合物が亜鉛めっき鋼板と反応し、難溶性の塩を形成するため、皮膜の耐食性、および塗装性(塗膜密着性)が向上したと推測される。また、有機ホスホン酸は、後述する金属化合物(D)を水系処理液に安定に溶解させるのに必要であり、亜鉛めっき鋼板用表面処理剤の貯蔵安定性の向上に寄与している。
本発明の亜鉛めっき鋼板用表面処理剤には、Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種以上の金属元素を含む金属化合物(D)が含まれる。金属化合物(D)は、上述した有機ホスホン酸(C)と難溶性の塩を形成する。そのため、皮膜中に有機ホスホン酸(C)を固定化され、皮膜の耐結露性や塗装性(塗膜密着性)が向上すると推測される。
より具体的には、Zrを含む金属化合物としては、炭酸ジルコニウムアンモニウムを除く、例えば、硝酸ジルコニウム、オキシ硝酸ジルコニウム、酢酸ジルコニル、ジルコンフッ化アンモニウム、硫酸ジルコニル、ジルコンフッ酸、およびジルコニアゾルなどが挙げられる。また、水溶性ジルコニウム塩の水溶液を、イオン交換やアルカリ中和して作られるジルコン酸およびその塩も挙げられる。
これらのうち、耐食性向上の効果が高い点で、V、Mg、Al、またはZnを含む金属化合物、およびこれらの塩がより好ましい。
本発明の亜鉛めっき鋼板用表面処理剤には、溶媒として水が含まれる。
亜鉛めっき鋼板用表面処理剤中における水の含有量は、特に限定されないが、処理剤の取り扱いがより容易であるという観点から、処理剤全量に対して、30~99質量%が好ましく、40~95質量%がより好ましい。
本発明の亜鉛めっき鋼板用表面処理剤のpHは、6~11が好ましく、7~10がより好ましい。pHが6未満となると、炭酸ジルコニウムアンモニウムが安定に溶解できず、亜鉛めっき鋼板用表面処理剤の安定性が劣るようになる。pHが11を超えると、アンモニア臭が著しく作業性に劣るようになり、かつ、得られる皮膜性能も劣る。
pHの調整にはアンモニア、炭酸、酢酸、硝酸などを用いることが好ましい。また、pH6~11に調整することにより、処理剤による亜鉛めっき鋼板の過剰なエッチングが抑制され、表面処理亜鉛めっき鋼板のアース性が向上したと推測される。
以下に、それぞれの成分について説明する。
本発明の亜鉛めっき鋼板用表面処理剤は、金属アルコキシド(E)を含有していてもよい。より具体的には、B、Nb、Si、Ta、Ti、V、W、およびZrからなる群から選ばれる少なくとも1種の金属元素を含む金属アルコキシド(E)を含有していてもよい。
本発明の亜鉛めっき鋼板用表面処理剤は、金属アルコキシド(E)を含有することにより、耐食性(特に加工部)により優れる皮膜を提供することができる。金属アルコキシド(E)は、上述した化合物(B)の架橋反応を促進させ、より緻密な網目構造を有する皮膜の形成が可能になると推察される。理由は明らかではないが、特に耐食性が向上する点から、Si、Tiから選ばれることが好ましい。
なかでも、好ましくは、一般式Me(OR)n(式中、Rは、それぞれ独立に、アルキル基、または水素原子を表し、少なくとも1つはアルキル基を表す。nは金属の価数を示す。Meは、上記金属を表す。)で表される化合物である。
Rで表わされるアルキル基としては、炭素数1~4のアルキル基が好ましい。
本発明の亜鉛めっき鋼板用表面処理剤は、水溶性高分子および水系エマルション樹脂からなる群から選ばれる少なくとも1種の化合物(F)を含有していてもよい。これらの成分の添加により、皮膜の耐指紋性、耐食性、および潤滑性が向上する。
水溶性高分子および/または水系エマルジョン樹脂としては、特に限定されないが、例えば、ポリアクリル酸、ポリメタクリル酸、ポリアクリルアミド、ポリビニルアルコールなどの水溶性高分子、水に分散した形態のアクリル樹脂、ウレタン樹脂、エポキシ樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリオレフィン樹脂、エチレン-アクリル樹脂、ポリブチラール樹脂、ポリアセタール樹脂、フッ素樹脂などが挙げられる。
本発明の亜鉛めっき鋼板用表面処理剤は、必要に応じて、フッ素化合物を含有していてもよい。特に、表面酸化膜が厚いとされる溶融亜鉛系めっき鋼板では、フッ素化合物を添加して処理剤のエッチング性を高めると、素材表面との反応層(不導体層)が厚くなり、より一層の耐食性向上効果が期待できる。但し、フッ素化合物を処理剤に添加する場合は、エッチング性が高まるため、表面酸化膜以外の溶解により、アース性が低下する場合がある。また、水系処理液中へのZnやFeの混入量が多くなって、亜鉛めっき鋼板用表面処理剤の安定性が低下する場合があり、更には、液の廃棄においてフッ素対策が必要になるなどの問題が生じるため、これらを考慮した範囲にすることが好ましい。
本発明の亜鉛めっき鋼板用表面処理剤におけるフッ素化合物の含有量は、特に限定されないが、処理剤1kg中にフッ素として50gを上限とすることが好ましい。
また、フッ素化合物としては、例えば、フッ化アンモニウム、珪フッ化アンモニウム、チタンフッ化アンモニウム、ジルコンフッ化アンモニウムなどが挙げられる。
本発明の亜鉛めっき鋼板用表面処理剤は、必要に応じて、消泡剤(G)を含有していてもよい。この消泡剤を含む亜鉛めっき鋼板用表面処理剤を、亜鉛系めっき鋼板にスプレーまたはシャワーで流し掛け、ロールまたはエアー絞りで塗布量を調整後、最高到達板温度として50~250℃で乾燥して亜鉛系めっき鋼板の表面に皮膜を形成することが好ましい。
消泡剤としては、特に限定されないが、鉱油、脂肪酸、シリコーン等を安定に乳化したタイプや、水溶性の活性剤タイプのものを使用できる。両者を併用して使用してもよい。 本発明の亜鉛めっき鋼板用表面処理剤中における消泡剤の含有量は、その使用する種類により適宜最適な量が選択されるが、処理液1kg当たりに0.1~3.0gであることが好ましい。消泡剤の含有量が、少なすぎると消泡性が得られず、多すぎると塗装性が劣る。
本発明の亜鉛めっき鋼板用表面処理剤は、必要に応じて、潤滑性を向上させる為の添加剤(潤滑剤)を含有していてもよい。潤滑剤は、表面処理皮膜の潤滑性を改善して傷付きを防止し、加工時に亜鉛めっき鋼板の損傷を低減するのに有効である。
潤滑剤としては、例えば、ポリエチレンワックス、酸化ポリエチレンワックス、酸化ポリプロピレンワックス、カルナバワックス、パラフィンワックス、モンタンワックス、テフロン(登録商標)等の固体潤滑剤が挙げられ、これらの固体潤滑剤の中から1種または2種以上を使用してもよい。
本発明の亜鉛めっき鋼板用表面処理剤中における潤滑剤の含有量は、特に限定されないが、処理液1kgあたり50gまでとすることが好ましい。これを超えると、安定に添加できないばかりか、本来の目的を阻害する場合もある。
本発明の亜鉛めっき鋼板用表面処理剤を用いた表面処理方法は、特に限定されないが、上記の亜鉛めっき鋼板用表面処理剤を亜鉛めっき鋼板表面上に塗布し、乾燥し、皮膜量が25~1000mg/m2の皮膜を亜鉛めっき鋼板表面上に形成する表面処理方法が好ましい。
以下に、その表面処理方法について説明する。
なお、前処理の方法としては、特に限定されず、湯洗、溶剤洗浄、アルカリ脱脂洗浄などの方法が挙げられる。
また、処理(塗布)温度、処理(塗布)時間についても特に制限されないが、一般に処理(塗布)温度は10~40℃であることが好ましく、処理(塗布)時間は0.1~10秒であることが好ましい。
また、加熱時間は、使用される亜鉛めっき鋼板用表面処理剤中の化合物の種類などによって適宜最適な条件が選択される。なかでも、生産性などの点から、0.1~60秒が好ましく、1~30秒がより好ましい。
なお、上記の皮膜量は鋼板の片面上における皮膜量を意味する。
こうした鋼板は、建築、電気、自動車等の各種分野で使用される素材として効を奏する。更に、亜鉛めっき製造ライン(CGL)において、従来の一時防錆クロメート処理と同様な処理設備で生産できるため、実生産性が高く、更に有効である。
以下の市販材料を供試材として使用した。
(i)電気亜鉛めっき鋼板(EG):板厚0.8mm、目付量=20/20(g/m2)
(ii)溶融亜鉛めっき鋼板(GI):板厚0.8mm、目付量=60/60(g/m2)
(iii)合金化溶融亜鉛めっき鋼板(GA):板厚0.8mm、目付け量=40/40(g/m2)
尚、目付量はそれぞれの鋼板の主面上への目付量を示している。例えば、電気亜鉛めっき鋼板の場合は、20/20(g/m2)であり、鋼板の両面のそれぞれに20g/m2のめっきを有することを意味する。
試験板の作製方法としては、まず上記の供試材の表面を、日本パーカライジング製パルクリーンN364Sを用いて処理し、表面上の油分や汚れを取り除いた。次に、水道水で水洗して亜鉛めっき鋼板表面が水で100%濡れることを確認したあと、更に純水を流しかけ、100℃雰囲気のオーブンで水分を除去したものを試験板として使用した。
各成分を表1(実施例1~49および比較例50~65)に示す配合量にて水中で混合し、処理液を得た。
なお、表1中の成分(A)~(F)の配合量は、亜鉛めっき鋼板用表面処理液1kg中に配合される量(g)を表す。また、各処理剤に含まれる成分(A)~(F)以外の成分は、主に水である。
なお、表1中の成分(A)の配合量は、炭酸ジルコニウムアンモニウム(A)中のZr(Zr質量)をZrO2に換算したときの質量(g)を表す。表1中の成分(B)の配合量は、化合物(B)中のSi(Si質量)をSiO2に換算したときの質量(g)を表す。表1中の成分(D)の配合量は、金属化合物(D)中の金属元素の質量(g)を表す。表1中の金属アルコキシド(E)の配合量は、金属アルコキシド(E)中に含まれる金属元素の質量(g)を表す。
また、表1中の質量比A/Bは、炭酸ジルコニウムアンモニウム(A)中のZrをZrO2に換算したときの質量と、化合物(B)中のSiをSiO2に換算したときの質量との質量比を表す。質量比C/Bは、有機ホスホン酸(C)の質量と、化合物(B)中のSiをSiO2に換算したときの質量との質量比を表す。質量比D/Bは、金属化合物(D)中の金属元素の質量と、化合物(B)中のSiをSiO2に換算したときの質量との質量比を表す。質量比E/Bは、金属アルコキシド(E)中に含まれる金属元素の質量と、化合物(B)中のSiをSiO2に換算したときの質量との質量比を表す。質量比F/Bは、化合物(F)の質量と、化合物(B)中のSiをSiO2に換算したときの質量との質量比を表す。
A1:炭酸ジルコニウムアンモニウム
B1:ヘキサメチレンジアミン1モルとγ-グリシドキシプロピルトリメトキシシラン2モルとを、エタノール中で反応させ、生成物を得た。その後、脱イオン水を添加し、固形分濃度5質量%になるように希釈した。
なお、得られた生成物の1分子中における官能基(a)数は2個で、官能基(a)1個あたりの分子量(平均分子量/官能基数)は約294であった。
なお、得られた生成物の1分子中における官能基(a)数は2個で、官能基(a)1個あたりの分子量(平均分子量/官能基数)は約411であった。
なお、得られた生成物の1分子中における官能基(a)数は3個で、官能基(a)1個あたりの分子量(平均分子量/官能基数)は約694であった。
なお、得られた生成物の1分子中における官能基(a)数は2個で、官能基(a)1個あたりの分子量(平均分子量/官能基数)は約894であった。
なお、得られた化合物の1分子中における官能基(a)数は2個で、官能基(a)1個あたりの分子量(平均分子量/官能基数)は約171で、ビス(トリメトキシシリルプロピル)アミン(A)とウレタン樹脂(B)の固形分重量比(A)/(B)は1/2であった。
なお、得られた生成物の1分子中における官能基(a)数は1個で、官能基(a)1個あたりの分子量は約40000であり、化合物(B)成分の官能基当量の範囲外であった。
なお、化合物の1分子中における官能基(a)数は1個であり、本発明の範囲外であった。
C1:1-ヒドロキシエチリデン-1、1-ジホスホン酸
D1:メタバナジン酸アンモニウム
D2:硝酸マグネシウム
D3:硝酸アルミニウム
D4:酸化亜鉛
E1:チタンイソプロポキシド
E2:テトラエトキシシラン
F1:アクリル樹脂(昭和高分子(株)製、ポリゾールAM-2386)
バーコート塗装方法またはスプレー&リンガー塗装方法にて上記の亜鉛めっき鋼板用表面処理剤を各試験板上に塗装し、その後、水洗することなく、そのままオーブンに入れて、第2表に示される乾燥温度で乾燥させ、第2表に示される皮膜量の皮膜を形成させた。なお、皮膜量は、鋼板の片面当たりの皮膜量を指す。
乾燥温度は、オーブン中の雰囲気温度とオーブンに入れている時間とで調節した。なお、乾燥温度は試験板表面の到達温度を示す。バーコートおよびスプレー&リンガー塗装の具体的な方法は以下のとおりである。
スプレー&リンガー塗装:処理剤を試験板の表面に流し掛け、表面全体を濡らし、次いで、2本のフラットなゴムロール組み合わせたロールで余分な液を切り、塗布量を調整した。ロールによる水切り量と処理液の濃度とにより、所定の皮膜量となるように調整した。
(5-1)耐食性(およびアルカリ脱脂後耐食性)
得られた表面処理亜鉛系めっき鋼板を70×150mmサイズに切り出し、裏側と端部をセロハンテープでシールした試験片について、JIS Z2371に規定された塩水噴霧試験を実施し、白錆が5%(面積率)発生するまでの時間を評価した。
また、アルカリ脱脂剤(日本パーカライジング(株)製、パルクリーンN364S)20g/L、60℃、2分スプレー後、水洗した表面処理亜鉛系めっき鋼板についても同様に評価し、アルカリ脱脂後の耐食性とした。このときの評価基準を以下に示す。
◎:白錆5%発生まで120時間以上
○:白錆5%発生まで48時間以上、120時間未満
△:白錆5%発生まで24時間以上、48時間未満
×:白錆5%発生まで24時間未満
一方、GAに関する評価基準は、以下に示す。
◎:白錆5%発生まで48時間以上
○:白錆5%発生まで24時間以上、48時間未満
△:白錆5%発生まで12時間以上、24時間未満
×:白錆5%発生まで12時間未満
得られた表面処理亜鉛系めっき鋼板の表面外観を評価した。この時の評価基準を以下に示す。
◎:白化、干渉色なし
○:極薄く白化、干渉色あり
△:白化、干渉色あり
×:著しく白化、干渉色あり
得られた表面処理亜鉛系めっき鋼板を-5℃の冷凍庫に1時間放置し、次いで高温恒湿槽(50℃、湿度95%)に2時間放置した。高温恒湿層に表面処理亜鉛系めっき鋼板を入れる時、表面処理亜鉛系めっき鋼板の表面に水滴(結露)が発生したことを確認した(確認できなかった場合は再度冷凍庫に1時間入れた)。高温恒湿槽より取り出して、表面処理亜鉛系めっき鋼板の表面が乾いていることを確認した(乾いていない時は、そのまま放置して、表面が乾くまで放置した)。
表面処理亜鉛系めっき鋼板表面の水滴(結露)痕を目視にて評価した。この時の評価基準を以下に示す。
◎:滴下痕が見えない
○:滴下痕が極わずかに見える
△:見える
×:著しく見える
表面処理亜鉛系めっき鋼板に、メラミン系塗料[「アミラック#1000」関西ペイント社製]を塗布後、160℃で焼き付けた後の塗膜厚さが20μmとなるようにした。塗装後に沸騰水中に1時間浸漬した後、塗膜に1mm角の碁盤目を100マス入れ、エリクセン押し出し機により5mm押し出した後、テープ剥離をして、マスの残存率を評価した。このときの評価基準を以下に示す。
◎:残存率91~100%
○:残存率71~90%
△:残存率51~70%
×:残存率0~50%
層間抵抗測定機により、得られた表面処理亜鉛系めっき鋼板の層間抵抗を測定した。以下の基準で評価した。
◎:1Ω未満
○:1Ω以上、2Ω未満
△:2Ω以上、3Ω未満
×:3Ω以上
得られた表面処理亜鉛系めっき鋼板の試験対象面同士を合わせ、片面をビニールコートしたクラフト紙で包み、これを50℃湿度98%の恒温恒湿器に入れた。この時、表面処理亜鉛系めっき鋼板の固定および密着のため、梱包した試験片の上に1kgの錘をおいた。10日間この状態を保ち、取り出して表面処理亜鉛系めっき鋼板の外観を以下の基準に準じて目視にて評価した。
◎:外観変化なし
○:極僅かに変色が見られる
△:全体に薄い黒変、あるいは局部的な黒変が見られる
×:明らかに黒変が見られる
なお、実用上の観点から、上記評価項目において「×」がないことが必要とされる。
また、比較例64においては、処理液が不安定で皮膜を形成することができず、各種測定を行うことができなかった。
特に、成分(A)~(F)を所定量含む処理剤では、上記すべての項目において優れた性能を示すことが分かった。また、実施例3と実施例31との比較から分かるように、成分(B)の中でもシランカップリング剤同士を反応させて得られた成分Bがより優れた性能を示す。また、実施例37と実施例49との比較から、金属アルコキシドとしてアルコキシシランを使用した場合に、得られる皮膜特性(耐食性)がより優れることが分かった。
Claims (9)
- 炭酸ジルコニウムアンモニウム(A)と、
1分子中に-SiR1R2R3(式中、R1、R2およびR3は、それぞれ独立して、炭素数1~4のアルキル基、アルコキシ基、または水酸基を表す)で示される官能基(a)を2個以上有し、官能基(a)1個あたりの分子量(平均分子量/官能基数)が100~5000の範囲にある化合物(B)と、
一般式(1)で表わされる有機ホスホン酸(C)と、
Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr、およびZnからなる群から選ばれる少なくとも1種以上の金属元素を含む金属化合物(D)と、
水とを含み、pHが6~11である、亜鉛めっき鋼板用表面処理剤。
- 前記炭酸ジルコニウムアンモニウム(A)中のZrをZrO2に換算したときの質量と、前記化合物(B)中のSiをSiO2に換算したときの質量との質量比(A/B)が0.01~6.0であり、
前記有機ホスホン酸(C)の質量と、前記化合物(B)中のSiをSiO2に換算したときの質量との質量比(C/B)が0.01~5.0であり、
前記金属化合物(D)中の金属元素の質量と、前記化合物(B)中のSiをSiO2に換算したときの質量との質量比(D/B)が0.01~4.0である、請求項1に記載の亜鉛めっき鋼板用表面処理剤。 - 前記化合物(B)が、反応性官能基(b1)を有するシランカップリング剤と、前記反応性官能基(b1)と反応可能な官能基(b2)を有する化合物とを反応させて得られる化合物であり、前記反応性官能基(b1)および前記官能基(b2)のいずれか一方が、アミノ基またはエポキシ基である、請求項1または2に記載の亜鉛めっき鋼板用表面処理剤。
- さらに、B、Nb、Si、Ta、Ti、V、W、およびZrからなる群から選ばれる少なくとも1種の金属元素を含む金属アルコキシド(E)を有する、請求項1~3のいずれかに記載の亜鉛めっき鋼板用表面処理剤。
- 前記化合物(B)中のSiをSiO2に換算したときの質量と、前記金属アルコキシド(E)中に含まれる金属元素の質量との質量比(E/B)が0.01~2.0である、請求項4に記載の亜鉛めっき鋼板用表面処理剤。
- さらに、水溶性高分子および水系エマルション樹脂からなる群から選ばれる少なくとも1種の化合物(F)を含有する、請求項1~5のいずれかに記載の亜鉛めっき鋼板用表面処理剤。
- 前記化合物(B)中のSiをSiO2に換算したときの質量と、前記化合物(F)の質量との質量比(F/B)が0.01~30である、請求項6に記載の亜鉛めっき鋼板用表面処理剤。
- 請求項1~7のいずれかに記載の亜鉛めっき鋼板用表面処理剤を亜鉛めっき鋼板表面上に塗布し、加熱乾燥し、皮膜量が25~1000mg/m2の皮膜を前記亜鉛めっき鋼板表面上に形成する、亜鉛めっき鋼板の表面処理方法。
- 請求項8に記載の亜鉛めっき鋼板の表面処理方法により得られる、皮膜を有する亜鉛めっき鋼板。
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US11965247B2 (en) | 2017-10-31 | 2024-04-23 | Nihon Parkerizing Co., Ltd. | Pretreatment agent and chemical conversion treatment agent |
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US20210198522A1 (en) * | 2019-12-31 | 2021-07-01 | Industrial Technology Research Institute | Water-based coating material and method for manufacturing the same |
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CN102245807A (zh) | 2011-11-16 |
JPWO2010070730A1 (ja) | 2012-05-24 |
TWI444504B (zh) | 2014-07-11 |
JP5555179B2 (ja) | 2014-07-23 |
TW201024462A (en) | 2010-07-01 |
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