WO2009154047A1 - 熱交換器及びこの熱交換器を備えた空気調和機 - Google Patents
熱交換器及びこの熱交換器を備えた空気調和機 Download PDFInfo
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- WO2009154047A1 WO2009154047A1 PCT/JP2009/058685 JP2009058685W WO2009154047A1 WO 2009154047 A1 WO2009154047 A1 WO 2009154047A1 JP 2009058685 W JP2009058685 W JP 2009058685W WO 2009154047 A1 WO2009154047 A1 WO 2009154047A1
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- WIPO (PCT)
- Prior art keywords
- refrigerant
- heat transfer
- heat exchanger
- plate
- transfer tube
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/08—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/005—Compression machines, plants or systems with non-reversible cycle of the single unit type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0477—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
- F28D1/0478—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag the conduits having a non-circular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/32—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
- F28F1/325—Fins with openings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
- F28F1/405—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element and being formed of wires
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
- F28F2275/125—Fastening; Joining by methods involving deformation of the elements by bringing elements together and expanding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49373—Tube joint and tube plate structure
Definitions
- the present invention relates to a heat exchanger and an air conditioner equipped with the heat exchanger.
- a heat exchanger constituting a conventional air conditioner is called a fin tube type heat exchanger.
- This heat exchanger is composed of plate-like fins that are arranged at regular intervals and through which gas (air) flows, and flat heat transfer tubes that are inserted perpendicularly to the plate-like fins and through which refrigerant flows.
- the inner surface of the heat transfer tube has a plurality of protrusions in the axial direction (see, for example, Patent Document 1).
- this slit group is provided so that the side edge part of a slit may oppose with respect to the flow direction of air, and by making the velocity boundary layer and temperature boundary layer of an air flow thin in the side edge part of a slit, It is said that heat transfer is promoted and heat exchange capacity is increased (see, for example, Patent Document 2).
- JP-A-11-94481 (FIGS. 1 to 3) JP 2003-262485 A (FIGS. 1 to 4)
- the heat transfer tubes that have been downsized and reduced in diameter are advantageous in terms of heat transfer performance, but the cost of assembly and the like increases because the manufacture of the heat transfer tubes and the mounting of the heat transfer tubes and plate fins are brazed. There was a problem to do.
- the present invention has been made to solve the above problems, and even if the heat transfer tube is flattened, the heat transfer tube does not deform due to the pressure inside the heat transfer tube, and the adhesion with the plate fins is good, and the assembly is easy. It is possible to provide a heat exchanger capable of reducing the ventilation resistance and increasing the heat exchange capacity by using a heat transfer tube having good heat transfer performance and an air conditioner equipped with the heat exchanger. It is intended.
- a heat exchanger includes a plurality of plate-like fins arranged side by side at a predetermined interval, and a plurality of flat heat transfer tubes that are inserted in a direction orthogonal to the plate-like fins and in which a refrigerant flows.
- the heat transfer tube has a flat outer surface arranged along the air flow direction, and has a substantially oval outer shape in cross section.
- the first and second refrigerant flow paths are formed of a through hole, and the first and second refrigerant flow paths are joined to the plate-like fins by expanding the diameter using an expanded burette ball. Is.
- the partition wall separating the two refrigerant flow paths is provided inside the flat heat transfer tube, even if the heat transfer tube is flattened, the heat transfer tube does not deform due to the pressure in the heat transfer tube, A heat transfer tube excellent in heat transfer performance with good adhesion to the plate-like fins and good assemblability can be obtained.
- a small and thin flat heat transfer tube excellent in heat transfer performance it is possible to obtain a heat exchanger that can reduce the ventilation resistance and increase the heat exchange capacity.
- FIG. 2 is a front view of the heat transfer tube of Embodiment 1.
- FIG. 4 is a cross-sectional view taken along the line AA of the pipe expanding means in FIG. 3.
- 6 is a front view of a heat transfer tube according to Embodiment 2.
- FIG. It is a figure which shows the relationship between the height of the protrusion after pipe expansion, and a heat exchange rate.
- 6 is a front view of a heat transfer tube according to Embodiment 3.
- FIG. 9 is a BB cross-sectional view of the pipe expanding means of FIG. 6 is a front view of a heat transfer tube of a fourth embodiment.
- FIG. It is explanatory drawing of the conventional fin tube type heat exchanger. It is a front view which shows the outline
- FIG. 1 is a front view showing an outline of the heat exchanger according to Embodiment 1 of the present invention.
- reference numeral 1 denotes a heat exchanger, a plurality of plate-like fins 2 arranged side by side at a predetermined interval, and a plate that is inserted in a direction orthogonal to the plate-like fins 2 and expanded (also referred to as diameter expansion).
- a plurality of flat heat transfer tubes 3 joined to the fins 2.
- the plate-like fins 2 are made of a metal plate such as copper, copper alloy, aluminum, or aluminum alloy (the same applies to other embodiments), parallel to the air flow direction A, and in the vertical direction (depth) Direction) at a predetermined interval.
- the plate-like fins 2 are provided with flat heat transfer tubes 3 described later in a plurality of stages and in one or more rows in a direction perpendicular to the air flow direction A (vertical direction in the figure). Furthermore, a plurality of slits 4 are provided in the plate-like fins 2 by cutting and raising between the flat heat transfer tubes 3 at each stage. As shown in Patent Document 2, the slit 4 is provided such that the side end of the slit 4 faces the air flow direction A, and the air flow velocity boundary layer and By thinning the temperature boundary layer, heat transfer is promoted and the heat exchange capacity is increased.
- the heat transfer tube 3 is elongated along the air flow direction A, and the upper and lower outer surfaces 3a and 3b are flat and the cross section is formed in a substantially oval shape (or a flat oval shape). That is, the upper and lower outer surfaces 3a and 3b are flat, and the windward and leeward side surfaces 3c and 3d have a flat outer shape forming a semicircle.
- the flat heat transfer tube 3 is made of a metal material such as copper, a copper alloy, aluminum, or an aluminum alloy, and is formed of an extruded material (the same applies to other embodiments).
- coolant which consists of two symmetrical substantially D-shaped through-holes on both sides of the horizontal direction (henceforth width direction) of a figure on both sides of the partition wall 32 is carried out.
- the flow paths 31a and 31b are provided in parallel to the axial direction. That is, the heat transfer tube 3 has a flat, substantially D-shaped two-hole structure.
- the radius r of the first and second refrigerant flow paths 31a and 31b composed of such substantially D-shaped through holes after diameter expansion is 1 to 3 mm. This is because if the radius r is less than 1 mm, the amount of increase in pressure loss is larger than the amount of increase in heat transfer coefficient, resulting in a decrease in heat exchange performance. On the other hand, if the radius r exceeds 3 mm, not only the refrigerant flow rate in the pipe is slowed and the heat exchange performance is deteriorated, but also the height (thickness) H and width W of the flat heat transfer pipe 3 are increased. This is because the pressure loss increases. Therefore, the radius r after diameter expansion of the first and second refrigerant flow paths 31a and 31b in the present embodiment is set to 1 to 3 mm (the same applies to the radius r of the refrigerant flow path in the other embodiments). .
- the procedure for expanding the diameter of the first and second refrigerant flow paths 31a and 31b of the flat heat transfer tube 3 as described above, and the mounting to the mounting holes (long holes) 22 provided in the plate-like fins 2 are performed.
- An example of the procedure will be described.
- the fin collar portion 21 of the pressed plate-like fin 2 is provided with a long mounting hole 22, and each plate-like fin 2 has the fin collar portion 21 aligned in the same direction. It is held by a jig (not shown) or the like.
- the flat heat transfer tubes 3 described above are inserted into the mounting holes 22 of the respective plate-like fins 2, and then the same cross-sectional shape (substantially D-shaped, figure) as the first and second refrigerant flow paths 31a and 31b. 4), and a pair of expanded burette balls 100 made of a metal material such as cemented carbide. Push into the channels 31a, 31b. Then, the first and second refrigerant flow paths 31a and 31b are simultaneously expanded in diameter, and the heat transfer tubes 3 are sequentially joined to the plate-like fins 2 and are fixed integrally.
- the wall thickness t2 of the partition wall 32 between the first and second refrigerant channels 31a and 31b is formed to be about 1.5 times thicker than the wall thickness t1 of the first and second refrigerant channels 31a and 31b. It is desirable. Thereby, the pressure-resistant intensity
- the pressure resistance strength of the flat heat transfer tube 3 can be maintained by the partition wall 32 provided between the first and second refrigerant flow paths 31a and 31b. Therefore, the flat heat transfer tube 3 is not deformed by the pressure in the heat transfer tube, and the adhesiveness with the plate-like fins 2 can be maintained well. Therefore, a heat transfer tube having excellent heat transfer performance can be obtained. Further, since the flat heat transfer tube 3 is expanded and joined to the plate-like fins 2, the assembly is much easier than brazing. Therefore, the manufacturing cost can be reduced.
- each plate-like fin 2 can maintain a constant spacing by the fin collar portion 21 in the same direction, and the adhesion between the flat-shaped heat transfer tube 3 and the plate-like fin 2 is good. Even if the flattening and the small diameter are reduced, it is possible to obtain a heat exchanger that can reduce the ventilation resistance and increase the heat exchange capacity.
- FIG. 5 is a front view showing the flat heat transfer tube of the second embodiment.
- the heat transfer tube 3 of the present embodiment is provided with first and second refrigerant flow paths 31a and 31b each having a substantially D-shaped through hole on both sides in the width direction. ing.
- a plurality of inner wall surfaces of the first and second refrigerant flow paths 31a and 31b each have a substantially quadrangular cross section with a predetermined height and interval (the tip has a slightly rounded shape).
- the protrusion 33 is provided in the axial direction.
- Such a flat heat transfer tube 3 is inserted into the mounting hole 22 of the plate-like fin 2 in the manner described above, and the first and second refrigerant flow paths 31a and 31b have the same cross-sectional shape as described above (substantially D-shaped). Is fixed to the plate-like fins 2 by expanding the diameter via each protrusion 33 using the expanded pipe burette ball 100.
- the height h of the ridge 33 after tube expansion exceeds 0.3 mm, the amount of increase in pressure loss is greater than the amount of increase in heat transfer coefficient, resulting in a decrease in heat exchange rate.
- the height h of the ridge 33 after the tube expansion is less than 0.1 mm, the heat transfer coefficient is not improved. Therefore, in the flat heat transfer tube 3 of the present embodiment, it is desirable that the height h (projection length) of the ridge 33 after the tube expansion is about 0.1 to 0.3 mm.
- the cross-sectional shape of the protrusion 33 is not limited to a quadrangular shape, and may be an appropriate cross-sectional shape such as a triangular shape, a trapezoidal shape, or a semicircular shape.
- FIG. 7 is a front view showing the flat heat transfer tube of the third embodiment.
- the heat transfer tube 3 of the present embodiment is provided with first and second refrigerant flow paths 31a and 31b each having a substantially D-shaped through hole on both sides in the width direction. ing.
- the inner wall surfaces of the first and second refrigerant flow paths 31a and 31b have a plurality of cross sections having a substantially square shape with a predetermined height and interval (the tip portion has a slightly rounded shape).
- the protrusions 33 and 34 are provided in the axial direction.
- the protrusions 34 are provided at the corners of the partition wall 32, and the ends of the protrusions 33 and 34 are in contact with a circle having a radius R, that is, a circular outer peripheral surface of the expanded burette ball 100 (see FIG. 9). It is provided at the required height h.
- the first and second refrigerant flow paths 31a, 31b provided with the plurality of protrusions 33, 34 have predetermined points (O1, FIG. O2) and the tip portions of the plurality of protrusions 33 and 34 are configured to be substantially equidistant. Points O1 and O2 are points that coincide with the center of the expanded bullet ball 100 at the time of expansion.
- Such a flat heat transfer tube 3 is inserted into the mounting hole 22 of the plate-like fin 2 as shown in FIG. 8 according to the above-described manner, and the first and second refrigerant flow paths 31a and 31b have a circular cross section. It is fixed to the plate-like fin 2 by expanding the diameter via the ridges 33, 34 using the expanded pipe bullet ball 41.
- the height h (projection length) of the protrusion 33 is preferably about 0.1 to 0.3 mm.
- the expanded burette ball 100 having a circular outer peripheral surface, the expanded burette ball can be easily positioned.
- the cross-sectional shape of the protrusions 33 and 34 is not limited to a quadrangular shape, and may be an appropriate cross-sectional shape such as a triangular shape, a trapezoidal shape, or a semicircular shape.
- FIG. 10 is a front view showing the flat heat transfer tube of the fourth embodiment.
- the first refrigerant flow path 31a has the same shape as that of the first embodiment
- the second refrigerant flow path 31b has the same shape as that of the third embodiment.
- the reverse combination may be used.
- Such a flat-shaped heat transfer tube 3 is inserted into the mounting hole 21 of the plate-like fin 2 according to the above-described procedure, and the first refrigerant channel 31a is used with the expanded burette ball 41 having a substantially D-shaped cross section.
- the diameter of the second refrigerant flow path 31 b is expanded using a tube-shaped bullet ball 41 having a circular cross section, and is fixed to the plate fin 2.
- the height h (projection length) of the protrusion 33 is preferably about 0.1 to 0.3 mm.
- the cross-sectional shape of the protrusion 33 is not limited to a quadrangular shape, and may be an appropriate cross-sectional shape such as a triangular shape, a trapezoidal shape, or a semicircular shape.
- the first and second refrigerant flow paths 31a and 31b are applied by combining the first embodiment and the third embodiment, and substantially the same effects as those of these embodiments are obtained.
- Obtainable That is, the flat heat transfer tube 3 is not deformed by the pressure in the heat transfer tube, and the adhesion with the plate-like fins 2 can be maintained well. Therefore, a heat transfer tube having excellent heat transfer performance can be obtained. Further, since the flat heat transfer tube 3 is expanded and joined to the plate-like fins 2, the assembly is much easier than brazing. Therefore, the manufacturing cost can be reduced.
- each plate-like fin 2 can maintain a constant spacing by the fin collar portion 21 in the same direction, and the adhesion between the flat-shaped heat transfer tube 3 and the plate-like fin 2 is good. Even if the flattening and the small diameter are reduced, it is possible to obtain a heat exchanger that can reduce the ventilation resistance and increase the heat exchange capacity.
- the contact area with the refrigerant increases and the height h of the protrusion 33 is set to 0.1-0. Since the thickness is about 3 mm, the heat transfer performance can be further improved without increasing the pressure in the flow path.
- FIG. 11A and 11B are explanatory views showing a conventional finned tube heat exchanger, in which FIG. 11A shows a heat transfer tube connection state on the front side and FIG. 11B shows a rear surface side.
- FIG. 12 is a front view of a heat exchanger according to the fifth embodiment.
- FIG. 11 will be described.
- a plurality of hairpin tubes 51 are produced by bending a heat transfer tube into a hairpin shape at a predetermined bending pitch at an intermediate portion thereof, and then the plurality of hairpin tubes 51 are spaced at a predetermined interval. Then, the plate-like fins 2 arranged parallel to each other are inserted from the back side.
- the heat transfer tube is expanded by a mechanical method or a hydraulic expansion method to join the plate-like fins 2 and the heat transfer tube.
- the return bend pipe 5 in which a wax ring is attached to the outer surface of the adjacent pipe end of the hairpin pipe 51 after the pipe expansion.
- the heat exchanger 50 is manufactured by brazing both the tubes with a burner.
- the refrigerant enters from the inlet pipe 52, flows out from the front side a to b on the back side, and flows in from the c through the hairpin pipe 51. Then, it flows out to d on the front side, passes through the return bend pipe 5 on the front side, and flows into the hairpin pipe 51 of the next stage from e. In this way, the refrigerant flows downward in the heat transfer tube as a ⁇ b ⁇ c ⁇ d ⁇ e ⁇ f ⁇ g... Finally, the refrigerant flows out from the lower outflow pipe 53. Meanwhile, heat exchange is performed with the air passing between the plate-like fins 2.
- the heat exchanger 1 of the present embodiment will be described with reference to the arrangement of the heat transfer tubes 3 on the right side of the drawing, as shown in FIG.
- the heat transfer tubes 3 are bent at a predetermined bending pitch at the intermediate portion to produce a plurality of hairpin tubes 30, and then the plurality of hairpin tubes 30 are spaced at a predetermined interval.
- the plate-like fins 2 arranged parallel to each other are inserted from the back side. Then, as described above, the heat transfer tube 3 is expanded by a mechanical method or a hydraulic pressure expansion method, and the plate fin 2 and the heat transfer tube 3 are joined.
- two return bend tubes made of a metal material such as copper or copper alloy, aluminum or aluminum alloy are provided at the tube ends of the second heat transfer tube 3 and the third heat transfer tube 3. Connect in a cross shape with 5a and 5b. That is, the first refrigerant flow path 31a on the windward side of the second-stage heat transfer tube 3 and the second refrigerant flow path 31b on the leeward side of the third-stage heat transfer pipe 3 are connected by the return bend pipe 5a.
- the second refrigerant flow path 31b on the leeward side of the heat transfer pipe 3 at the stage and the first refrigerant flow path 31a on the upwind side of the heat transfer pipe 3 at the third stage are connected by a return bend pipe 5b.
- the third and fourth heat transfer tubes 3 are configured as hairpin tubes 30, and the fourth and fifth heat transfer tubes (not shown) are connected in a cross shape with return bend tubes as described above. ing.
- a plurality of refrigerant circuits are configured in the column direction in this way.
- the refrigerant flows into the first and second refrigerant flow paths 31a and 31b of the first stage heat transfer tube 3 separately and simultaneously.
- the refrigerant that has flowed into the first refrigerant flow path 31a of the first stage heat transfer pipe 3 flows out of the first refrigerant flow path 31a of the second stage heat transfer pipe 3 via the hairpin pipe 30, and is further a return bend pipe. It flows into the 2nd refrigerant
- the refrigerant that has flowed into the second refrigerant flow path 31b of the first-stage heat transfer tube 3 flows out of the second refrigerant flow path 31b of the second-stage heat transfer pipe 3 via the hairpin tube 30, and then returns. It flows into the first refrigerant flow path 31a of the third-stage heat transfer tube 3 via the bend tube 5b. Therefore, according to the heat exchanger 1 of the present embodiment, the refrigerant flows alternately in a cross shape by the return bend pipes 5a and 5b, so that the balance between the heat exchange capacity on the windward side and the heat exchange capacity on the leeward side is balanced. Therefore, a highly efficient heat exchanger can be obtained.
- FIG. 13 is a front view showing an outline of a heat exchanger according to the sixth embodiment.
- the present embodiment only the ends of the second and third heat transfer tubes 3 in the adjacent hairpin tubes 30 are connected by the return bend tube 5c having one flow path so that the refrigerant is mixed.
- this is different from the fifth embodiment.
- the mass ratio of the gas phase and the liquid phase at the outlet side of the plurality of refrigerant circuits of the heat transfer tubes becomes the same, and enters the refrigerant inlet portion of the next stage heat transfer tube, so that the heat exchange capacity on the windward side and the leeward side Therefore, a highly efficient heat exchanger can be obtained.
- the heat exchanger 1 configured using the flat heat transfer tube 3 of each of the above embodiments is a refrigeration cycle circuit in which a compressor, a condenser, a throttling device, and an evaporator are sequentially connected by piping.
- a compressor, a condenser, a throttling device, and an evaporator are sequentially connected by piping.
- HC single refrigerant or a mixed refrigerant containing HC, or any refrigerant such as R32, R410A, R407C, carbon dioxide, etc. can be used as the condenser or the evaporator.
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Abstract
Description
また、熱交換器の高性能化を目的として、特許文献2のように伝熱管を多穴構造とし小型化・細径化することが考えられる。しかしながら、伝熱管を小型化・細径化することにより、管内熱伝達率が増大するのに対して圧力損失が増大するため、これらを最適化することが必要になる。また、小型化・細径化された伝熱管は、伝熱性能的には有利であるが、伝熱管の製作や伝熱管と板状フィンとの取付がロウ付けによるため組立等の費用が増大するという問題があった。
図1は本発明の実施の形態1に係る熱交換器の概要を示す正面図である。図1において、1は熱交換器で、所定の間隔で並べて配置された複数の板状フィン2と、板状フィン2に直交する方向に挿通され、拡管(拡径ともいう)することにより板状フィン2に接合される複数の偏平形状の伝熱管3とから構成されている。板状フィン2は、銅若しくは銅合金又はアルミニウム若しくはアルミニウム合金などの金属板からなり(他の実施の形態においても同様である)、空気の流れ方向Aと平行に、かつ図の垂直方向(奥行方向)に所定の間隔で並設されている。また、この板状フィン2には、空気の流れ方向Aに垂直な方向(図の上下方向)に後述の偏平形状の伝熱管3が複数段かつ1列以上で設けられている。さらに、各段の偏平形状の伝熱管3の間には切り起こしにより複数のスリット4が板状フィン2に設けられている。このスリット4は、特許文献2に示されるように、スリット4の側端部が空気の流れ方向Aに対して対向するように設けられており、その側端部において空気流の速度境界層及び温度境界層を薄くすることにより、伝熱促進が行われ、熱交換能力が増大する効果がある。
図3に示すように、プレス加工された板状フィン2のフィンカラー部21には長穴の取付穴22が設けられており、各板状フィン2はフィンカラー部21を同じ向きに揃えて治具(図示せず)等で保持されている。そして、各板状フィン2の取付穴22に、前述した偏平形状の伝熱管3を挿入し、その後、第1、第2の冷媒流路31a、31bと同じ断面形状(略D字形状、図4参照)で超硬合金等の金属材料からなる1対の拡管ビュレット玉100を用いた拡管装置で、1対の拡管ビュレット玉100を機械的な方法または流体圧により第1、第2の冷媒流路31a、31b内に押し込む。そうすると、第1、第2の冷媒流路31a、31bは同時に拡径し、伝熱管3は順次各板状フィン2に接合していき、一体的に固定される。
図5は実施の形態2の偏平形状の伝熱管を示す正面図である。本実施の形態の伝熱管3は、図2の場合と同様に、幅方向の両側には断面が略D字状の貫通穴からなる第1、第2の冷媒流路31a、31bが設けられている。そして、この第1、第2の冷媒流路31a、31bの内壁面にはそれぞれ、所定の高さと間隔で断面がほぼ四角形状(先端部は若干丸みを付けた形状となっている)の複数の突条33が軸方向に設けられている。
図6に示すように、本実施の形態の偏平形状の伝熱管3においては、拡管後の突条33の高さh(突出長)が高い程、接触面積が増大するため熱伝達率も高くなる。しかしながら、拡管後の突条33の高さhが0.3mmを超えると、熱伝達率の増加量よりも圧力損失の増加量の方が多くなり、結果として、熱交換率が低下する。一方、拡管後の突条33の高さhが0.1mm未満の場合、熱伝達率が向上しない。よって、本実施の形態の偏平形状の伝熱管3においては、拡管後の突条33の高さh(突出長)は、0.1~0.3mm程度とすることが望ましい。なお、突条33の断面形状は四角形状に限定するものではなく、三角形状、台形状、半円形状等、適宜の断面形状とすることができる。
図7は実施の形態3の偏平形状の伝熱管を示す正面図である。本実施の形態の伝熱管3は、図2の場合と同様に、幅方向の両側には断面が略D字状の貫通穴からなる第1、第2の冷媒流路31a、31bが設けられている。そして、この第1、第2の冷媒流路31a、31bの内壁面には、所定の高さと間隔で断面が略四角形状(先端部は若干丸みを付けた形状となっている)の複数の突条33、34が軸方向に設けられている。突条34は、隔壁32の角部に設けられており、さらに各突条33、34の先端が半径Rの円、すなわち拡管ビュレット玉100の円形の外周面(図9参照)に接するように所要の高さhで設けられている。
別の表現をすれば、複数の突条33、34が設けられた第1、第2の冷媒流路31a、31bは、その断面において冷媒流路中央部の所定の点(図7のO1、O2)と複数の突条33、34の各先端部とがほぼ等距離になるように構成されている。点O1、O2とは拡管時の拡管ビュレット玉100の中心と一致する点である。
図10は実施の形態4の偏平形状の伝熱管を示す正面図である。本実施の形態の伝熱管3は、例えば、第1の冷媒流路31aを実施の形態1と同じ形状とし、第2の冷媒流路31bを実施の形態3と同じ形状とするものである。もちろん、この逆の組み合わせであってもよい。
図11は従来のフィンチューブ型熱交換器を示す説明図で、(a)は正面側、(b)は背面側の伝熱管接続状態を示すものである。図12は実施の形態5に係る熱交換器の正面図である。
まず、図11について説明すると、伝熱管をその中間部で所定の曲げピッチでヘアピン状に曲げ加工して複数のヘアピン管51を作製し、次に、複数のヘアピン管51を、所定の間隔をおいて相互に平行に配置された板状フィン2に背面側から挿通する。そして、この伝熱管を機械方式あるいは液圧拡管方式で拡管して板状フィン2と伝熱管を接合する。次に、所定の長さおよびピッチで曲げ加工された複数のリターンベンド管5を用いて、隣接する拡管後のヘアピン管51の管端に、その外面にロウのリングを付けたリターンベンド管5を装着し、バーナーにより、両者の管を加熱ロウ付けして熱交換器50を製造する。
従って、本実施の形態の熱交換器1によれば、リターンベンド管5a、5bにより冷媒が交互にクロス状に流動するので、風上側の熱交換能力と風下側の熱交換能力とのバランスをとることができるため、高効率の熱交換器を得ることができる。
図13は実施の形態6に係る熱交換器の概要を示す正面図である。本実施の形態は、隣接するヘアピン管30における2段目と3段目の伝熱管3の管端を、冷媒が混合されるように1つの流路を有するリターンベンド管5cで接続した点だけが実施の形態5と相違するものである。
これにより、伝熱管の複数の冷媒回路の出口側における気相と液相との質量比率が同じになり、次段の伝熱管の冷媒入口部に入るので、風上側の熱交換能力と風下側の熱交換能力とのバランスをとることができるため、高効率の熱交換器を得ることができる。
Claims (10)
- 所定の間隔で並べて配置された複数の板状フィンと、前記板状フィンに直交する方向に挿通され、内部を冷媒が流れる偏平形状の複数の伝熱管とを備え、
前記伝熱管は、空気の流れ方向に沿って配置される外面が平坦で、断面がほぼ小判型状の外形形状を有し、内部には隔壁を間にして2つの対称な略D字状の貫通穴からなる第1および第2の冷媒流路を有し、前記第1および第2の冷媒流路を拡管ビュレット玉を用いて拡径することにより前記板状フィンに接合されていることを特徴とする熱交換器。 - 前記第1および第2の冷媒流路のうち一方または両方の流路が、内壁面に軸方向に延びる複数の突条を有することを特徴とする請求項1記載の熱交換器。
- 前記複数の突条は、先端が拡管ビュレット玉の円形外周面に接するように、所要の高さで形成されていることを特徴とする請求項2記載の熱交換器。
- 拡径後の突条高さは、0.1~0.3mm程度であることを特徴とする請求項2または3記載の熱交換器。
- 所定の間隔で並べて配置された複数の板状フィンと、前記板状フィンに直交する方向に挿通され、内部を冷媒が流れる偏平形状の複数の伝熱管とを備え、
前記伝熱管は、空気の流れ方向に沿って配置される外面が平坦で、断面がほぼ小判型状の外形形状を有し、内部には隔壁を間にして2つの対称な略D字状の貫通穴からなる第1および第2の冷媒流路を有し、前記第1および第2の冷媒流路のうち一方または両方の流路の内壁面に、軸方向に延びる複数の突条を有することを特徴とする熱交換器。 - 前記複数の突条が設けられた前記冷媒流路は、その断面において前記冷媒流路中央部の所定の点と前記複数の突条の各先端部とがほぼ等距離となるように構成されていることを特徴とする請求項5記載の熱交換器。
- 中間部を曲げ加工された前記伝熱管を用いて列方向に複数の冷媒回路を構成するとともに、隣接する一方の伝熱管の前記第1および第2の冷媒流路の冷媒出口部と、他方の伝熱管の前記第1および第2の冷媒流路の冷媒入口部とを、2本のリターンベンド管でクロス状に接続してなることを特徴とする請求項5または6記載の熱交換器。
- 中間部を曲げ加工された前記伝熱管を用いて列方向に複数の冷媒回路を構成するとともに、隣接する一方の伝熱管の前記第1および第2の冷媒流路の冷媒出口部と、他方の伝熱管の前記第1および第2の冷媒流路の冷媒入口部とを、冷媒が混合するように1本のリターンベンド管で接続してなることを特徴とする請求項5または6記載の熱交換器。
- 圧縮機、凝縮器、絞り装置、蒸発器を順次配管で接続した冷凍サイクルを備え、作動流体として冷媒を用いるとともに、請求項1乃至8のいずれかに記載の熱交換器を前記蒸発器または凝縮器として用いたことを特徴とする空気調和機。
- 冷媒として、HC単一冷媒、またはHCを含む混合冷媒、R32、R410A、R407C、二酸化炭素のいずれかを用いることを特徴とする請求項9記載の空気調和機。
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EP09766495.7A EP2312254B1 (en) | 2008-06-19 | 2009-05-08 | Heat exchanger and air conditioner having the heat exchanger |
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ES09766495.7T ES2641760T3 (es) | 2008-06-19 | 2009-05-08 | Intercambiador de calor y acondicionador de aire provisto de intercambiador de calor |
CN2009801229674A CN102066866B (zh) | 2008-06-19 | 2009-05-08 | 热交换器以及具备该热交换器的空气调节机 |
HK11107858.3A HK1153804A1 (en) | 2008-06-19 | 2011-07-28 | Heat exchanger and air conditioner having the heat exchanger |
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- 2009-05-08 ES ES09766495.7T patent/ES2641760T3/es active Active
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US20130074342A1 (en) * | 2010-06-18 | 2013-03-28 | Loren D. Hoffman | Heat exchanger tube and method of making |
WO2016194088A1 (ja) * | 2015-05-29 | 2016-12-08 | 三菱電機株式会社 | 熱交換器及び冷凍サイクル装置 |
WO2017042645A1 (ja) * | 2015-09-08 | 2017-03-16 | ジョンソンコントロールズ ヒタチ エア コンディショニング テクノロジー(ホンコン) リミテッド | 空気調和装置の室外機 |
Also Published As
Publication number | Publication date |
---|---|
ES2641760T3 (es) | 2017-11-13 |
US20150033789A1 (en) | 2015-02-05 |
JP2010002093A (ja) | 2010-01-07 |
CN102066866B (zh) | 2013-09-18 |
US9322602B2 (en) | 2016-04-26 |
EP2312254A1 (en) | 2011-04-20 |
HK1153804A1 (en) | 2012-04-05 |
US20110094258A1 (en) | 2011-04-28 |
EP2312254B1 (en) | 2017-08-30 |
JP4836996B2 (ja) | 2011-12-14 |
CN102066866A (zh) | 2011-05-18 |
EP2312254A4 (en) | 2014-04-02 |
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