WO2009136569A1 - Icカード・タグ用アンテナ回路構成体とicカード - Google Patents
Icカード・タグ用アンテナ回路構成体とicカード Download PDFInfo
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- WO2009136569A1 WO2009136569A1 PCT/JP2009/058315 JP2009058315W WO2009136569A1 WO 2009136569 A1 WO2009136569 A1 WO 2009136569A1 JP 2009058315 W JP2009058315 W JP 2009058315W WO 2009136569 A1 WO2009136569 A1 WO 2009136569A1
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- card
- circuit pattern
- base material
- antenna circuit
- tag
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q7/00—Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
- H05K1/162—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed capacitors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
- H05K1/165—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed inductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4685—Manufacturing of cross-over conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0116—Porous, e.g. foam
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0355—Metal foils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0364—Conductor shape
- H05K2201/0382—Continuously deformed conductors
Definitions
- the present invention generally relates to an IC card / tag antenna circuit assembly and an IC card, and more specifically, for RFID (RadioRadFrequency Identification) represented by non-contact IC cards, shoplifting prevention sensors, and the like.
- RFID RadioRadFrequency Identification
- the present invention relates to an IC card / tag antenna circuit structure including an antenna circuit and an IC card including the IC card / tag antenna circuit structure.
- These functional card antenna circuit components include a base material made of a resin film such as a polypropylene (PP) film or a polyethylene terephthalate (PET) film, and an aluminum foil or a copper foil metal foil formed on the surface of the base material. It is comprised from the antenna circuit pattern layer which consists of.
- the antenna circuit pattern layer is formed on the surface of the base material by attaching the metal foil to one or both surfaces of the base material with a dry laminate method or the like and then etching the metal foil.
- Patent Document 1 Japanese Patent Application Laid-Open Nos. 2004-140587 (Patent Document 1) and 2002-200290 ( Patent Document 2).
- JP 2005-100371 discloses that in an antenna sheet comprising a plastic film, an antenna circuit, and an IC chip, the plastic film has a void content of 5 to 50% by volume and is stretched in at least one direction. What is an oriented microvoided film is disclosed.
- the plastic film preferably has a thickness of 25 to 500 ⁇ m, more preferably has a lower limit of 50 ⁇ m, and particularly preferably 75 ⁇ m.
- circuit pattern layers are generally formed on both surfaces of a substrate made of a resin film.
- a coiled circuit pattern layer is formed on one surface of the substrate.
- This coil-shaped circuit pattern layer corresponds to a coil of an electronic circuit and simultaneously serves as an antenna that receives electromagnetic waves.
- a coil-shaped circuit pattern layer, a circuit pattern layer formed on the other surface of the base material on the opposite side, and a part of the base material made of a resin film serve as a capacitor using the resin film as a dielectric.
- a resonance circuit is formed by the action of the coil and the capacitor.
- the Q value is a dimensionless number that represents the state of vibration, and is represented by the following equation.
- the Q value is also expressed by the following formula.
- R is the electrical resistance value of the circuit
- L is the inductance of the circuit
- C is the capacitance of the circuit.
- ⁇ the dielectric constant of the dielectric interposed between the opposing electrodes
- S the area of the opposing electrodes
- W the distance between the opposing electrodes
- the thickness of the resin film that forms the base material of the IC card / tag antenna circuit structure or configure the base material with multiple resin film layers. You can do it.
- a thinner IC card / tag antenna circuit structure is desired, and the resin film constituting the substrate is required to have a thickness of 50 ⁇ m or less.
- circuit pattern layers on both sides are joined so as to conduct.
- a relatively general and inexpensive method of joining the circuit pattern layers on both sides there is a method of physically or thermally breaking through the resin film layer and directly joining the circuit pattern layers on both sides by caulking or welding. In that case, when the thickness of the resin film exceeds 50 ⁇ m, it may be difficult to join the circuit pattern layers on both sides.
- a film made of a resin having a low dielectric constant may be employed.
- any resin having a low dielectric constant such as an olefin resin is inferior in heat resistance.
- thermal processing added in manufacturing processes such as processing from resin to base material for IC card / tag antenna circuit components, mounting of semiconductor chips on the surface of the base material, processing to make cards, etc. There is a problem that it cannot withstand. From this, heat-resistant polyethylene terephthalate or polyethylene naphthalate is generally used as a material for the resin film constituting the substrate.
- an object of the present invention is to provide an IC card / tag antenna circuit structure capable of further increasing the Q value by reducing the dielectric constant of the resin film constituting the substrate, and the IC card / tag antenna circuit. It is to provide an IC card provided with a structure.
- the material with the lowest dielectric constant is vacuum, and the material close to vacuum is air.
- air cannot be interposed between a part of the circuit pattern layer corresponding to the electrode of the capacitor instead of the substrate made of a resin film.
- a liquid having a low dielectric constant may be included in the resin film.
- the liquid may leak to the outside, which is not preferable.
- the inventors of the present invention can reduce the dielectric constant of the resin film constituting the base material by configuring the antenna circuit structure for IC card / tag as follows. It has been found that even when a resin film of 50 ⁇ m or less is employed as the base material, a higher Q value than that of the conventional product can be realized.
- An antenna circuit structure for an IC card / tag includes a base material made of a resin film and a first electric conductor made of metal as a main component formed on one surface of the base material. And a second circuit pattern layer formed on the other surface of the base material and made of an electric conductor containing a metal as a main component. At least one of the first and second circuit pattern layers includes a coil-shaped pattern layer. A part of the first circuit pattern layer, a part of the second circuit pattern layer facing the part of the first circuit pattern layer through the substrate, and one of the first and second circuit pattern layers A part of the base material interposed between the parts constitutes a capacitor. The first circuit pattern layer and the second circuit pattern layer are electrically connected so as to be conductive.
- the substrate contains a plurality of voided air layers. The relative density of the substrate with respect to the density of the resin is 0.9 or less. The average volume of the void-like air layer is 2 ⁇ m 3 or more and 90 ⁇ m 3 or less.
- the resin film is preferably made of polyethylene terephthalate.
- the resin film is preferably a biaxially stretched film.
- the first and second circuit pattern layers are preferably made of aluminum foil.
- each of the first and second circuit pattern layers and the substrate are thermally bonded via an adhesive layer.
- An IC card according to the present invention includes an IC card / tag antenna circuit structure having the above-described features, and a cover that is thermocompression bonded to both surfaces of the IC card / tag antenna circuit structure via the adhesive layer. Material.
- the peel strength between the IC card / tag antenna circuit component and the cover material is 6 N / 10 mm or more.
- the dielectric constant of the resin film constituting the substrate in the IC card / tag antenna circuit structure can be reduced, and a higher Q value can be realized.
- FIG. 2 is a partially enlarged cross-sectional view seen from the direction of the line II-II in FIG.
- FIG. 2 is a plan view transparently showing an IC card including the IC card / tag antenna circuit structure of FIG. 1.
- FIG. 4 is a partially enlarged cross-sectional view seen from the direction of the IV-IV line in FIG.
- FIG. 5 is a partially enlarged cross-sectional view showing a partially enlarged cross section viewed from the direction of the VV line of FIG.
- an IC card / tag antenna circuit assembly 10 as an example of an IC card / tag antenna circuit assembly includes a base material 11 made of a resin film and both surfaces of the base material 11.
- the adhesive layer 12 is formed, and circuit pattern layers 131 and 132 made of aluminum foil containing aluminum as a main component as an example formed on the surface of the adhesive layer 12 according to a predetermined pattern.
- the circuit pattern layer 131 as an example of the first circuit pattern layer formed on one surface of the substrate 11 is spirally or coiled on the surface of the substrate 11. The pattern is formed.
- the circuit pattern layer 132 as an example of the second circuit pattern layer formed on the other surface of the substrate 11 is disposed on the back surface of the substrate 11.
- the circuit pattern layer 131 formed on the surface of the base material 11 is in contact with the circuit pattern layer 132 formed on the back surface of the base material 11 so as to be electrically connected to each other at the crimping portions 13a and 13b.
- This contact can be achieved by, for example, pressing part of the circuit pattern layers 131 and 132 formed by interposing the adhesive layer 12 on both surfaces of the base material 11 by crimping using ultrasonic waves or the like. This is achieved by partially destroying the resin that constitutes the agent layer 12 and the substrate 11 and physically contacting part of the circuit pattern layers 131 and 132 on both sides.
- a part of the base material 11 interposed between a part of the first and second parts 132 constitutes a capacitor.
- the base material 11 contains a plurality of void-like air layers.
- the voided air layer is formed on the substrate 11 at a predetermined content so that the relative density of the substrate 11 containing a plurality of voided air layers with respect to the original density of the resin constituting the substrate 11 is 0.9 or less. Is inherent. When said relative density exceeds 0.9, the dielectric constant of the base material 11 cannot fully be reduced.
- the lower limit of the relative density is not particularly limited, but is about 0.5.
- the average volume of each void air layer is 2 ⁇ m 3 or more and 90 ⁇ m 3 or less, and preferably 3 ⁇ m 3 or more and 20 ⁇ m 3 or less.
- the average volume of the void-like air layer is less than 2 ⁇ m 3 , processing from resin to substrate for IC card / tag antenna circuit components, mounting of semiconductor chips on the surface of the substrate, manufacturing of cards, etc.
- the voided air layer may be destroyed by a thermal treatment or a mechanical force applied in the process. If the average volume of the void-like air layer exceeds 90 ⁇ m 3 , there is a risk of causing variations in Q value and instability.
- the method of incorporating the voided air layer in the resin film is not particularly limited, but it is preferable to employ a method in which the thermoplastic resin contains fine inorganic or organic powder and is stretched at a temperature below the melting point of the thermoplastic resin. . Further, from the viewpoint of dimensional stability of the substrate 11, it is more preferable to employ a biaxially stretched film as the resin film. According to the biaxially stretched film, the void air layer can be contained in the resin film in the form of a thin disk in the thickness direction, so that the Q value of the IC card / tag antenna circuit assembly is more effectively improved. Can be made.
- the material of the resin film constituting the substrate 11 is not particularly limited as long as it has heat resistance, but polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polyimide and the like are preferably used.
- polyethylene terephthalate (PET) is preferably used from the viewpoint of versatility.
- the thickness of the resin film is preferably 5 ⁇ m or more and 50 ⁇ m or less, and more preferably 25 ⁇ m or more and 38 ⁇ m or less.
- the thickness of the resin film is less than 5 ⁇ m, it is difficult to maintain the shape as the base material 11.
- the thickness of the resin film exceeds 50 ⁇ m, it becomes difficult to join the circuit pattern layers 131 and 132 formed on both surfaces of the substrate 11 by crimping or the like.
- Adhesion between the aluminum foil for forming the circuit pattern layers 131 and 132 and the resin film as the substrate 11 is preferably based on dry lamination using a polyurethane (PU) adhesive containing an epoxy resin.
- PU polyurethane
- Toyo Morton's AD506, AD503, AD76-P1, etc. can be used as the polyurethane-based adhesive containing epoxy resin, and CAT-10 made by the company is used as the curing agent:
- Adhesive: Curing agent 2 to 12: What is necessary is just to mix
- an IC card 100 as an example of an IC card includes an IC card / tag antenna circuit assembly 10 having the above characteristics and an IC card / tag antenna circuit assembly 10. And a cover member 20 that is thermocompression bonded via adhesive layer 12 on both sides.
- Two cover members 20 are arranged on both surfaces of the IC card / tag antenna circuit structure 10 and are thermocompression-bonded so as to surround and cover the outer periphery of the IC card / tag antenna circuit structure 10. Yes.
- the two cover members 20 are attached to the IC card by using the adhesive layer 12 for bonding the aluminum foil for forming the circuit pattern layers 131 and 132 and the resin film as the substrate 11.
- the adhesive bond layer 12 is an adhesive bond layer by the heat lamination using a polyester-type adhesive agent. That is, in the IC card / tag antenna circuit assembly 10, each of the circuit pattern layers 131 and 132 and the substrate 11 are preferably thermally bonded via the adhesive layer 12. Since the adhesive layer 12 remains on the substrate 11 after the etching process for forming the circuit pattern layers 131 and 132, two adhesive layers 12 are provided on both surfaces of the IC card / tag antenna circuit assembly 10. When the cover material 20 is laminated and thermocompression bonded, it can be reused as an adhesive layer. In this case, in the IC card 100, the peel strength between the IC card / tag antenna circuit component 10 and the cover member 20 is preferably 6 N / 10 mm or more.
- the material of the cover material 20 is not particularly limited as long as it has no electrical conductivity and can be thermocompression bonded, and paper, resin, glass (fiber) or the like is suitably used depending on the application and the user's taste of texture. .
- the paper is composed of, for example, white paperboard, coated cardboard, synthetic paper, etc., and depending on the purpose of use, it is also possible to use a paperboard in which a resin film is bonded to the paperboard or a resin-coated paperboard. .
- polyethylene-based, polypropylene-based, polystyrene-based, vinyl chloride-based, polyimide-based, polyetherketone-based, acrylonitrile-styrene-based, polycarbonate-based resin films or laminates thereof can be used.
- vinyl chloride, polyethylene terephthalate, and polycarbonate are preferably used.
- the thickness of the two cover members 20 may be set as appropriate according to the application, but usually the thickness of each cover member 20 is about 0.1 to 0.4 mm. Further, the materials and thicknesses of the two cover members 20 arranged on both surfaces of the IC card / tag antenna circuit component 10 do not have to be the same.
- the adhesive used for adhesion between the aluminum foil for forming the circuit pattern layers 131 and 132 and the resin film as the substrate 11 is laminated when the cover material 20 is laminated and thermocompression bonded.
- an adhesive for thermocompression bonding or the like is appropriately disposed between both surfaces of the obtained IC card / tag antenna circuit structure 10 and the two cover members 20 for thermocompression bonding. That's fine.
- the adhesion between the aluminum foil for forming the circuit pattern layers 131 and 132 and the resin film as the substrate 11 may be either dry lamination or heat lamination.
- an adhesive layer 12 is formed on both surfaces of a substrate 11 made of a resin film, and an aluminum foil is fixed to both surfaces of the substrate 11 by the adhesive layer 12.
- the laminated body of aluminum foil and the base material 11 is prepared.
- a resist ink layer is printed on the surface of the aluminum foil so as to have a predetermined spiral pattern according to the specifications of the antenna coil. After printing, the resist ink layer is cured.
- circuit pattern layers 131 and 132 are formed by etching the aluminum foil using the resist ink layer as a mask.
- the resist ink layer is peeled off.
- contact portions or pressure bonding portions 13a and 13b are formed in part of the circuit pattern layers 131 and 132 as shown in FIG.
- the IC card / tag antenna circuit assembly 10 of the present invention is completed.
- the resist ink used in the production method of the present invention is not particularly limited, but it is preferable to use an ultraviolet curable resist ink mainly composed of an acrylic monomer having at least one carboxyl group in the molecule and an alkali-soluble resin.
- This resist ink is suitable for continuous mass production because it can be gravure printed, has acid resistance, and can be easily removed by alkali.
- an aluminum foil is subjected to gravure printing with a predetermined circuit pattern and cured by irradiating with ultraviolet rays. Then, according to a normal method, for example, acid etching of the aluminum foil with ferric chloride or the like, sodium hydroxide
- the circuit pattern layer can be formed by removing and removing the resist ink layer with an alkali such as alkali.
- acrylic monomer having at least one carboxyl group in the molecule examples include 2-acryloyloxyethyl phthalic acid, 2-acryloyloxyethyl succinic acid, 2-acryloyloxyethyl hexahydrophthalic acid, 2-acryloyloxypropyl phthalate. Acid, 2-acryloyloxypropyltetrahydrophthalic acid, 2-acryloyloxypropylhexahydrophthalic acid, and the like. Among these, a single acrylic monomer or a mixture of several acrylic monomers can be used. .
- alkali-soluble resin examples include styrene-maleic acid resin, styrene-acrylic resin, and rosin-maleic acid resin.
- photopolymerization initiators pigments, additives It can be prepared by appropriately adding a solvent or the like.
- the photopolymerization initiator include benzophenone and derivatives thereof, benzyl, benzoin and alkyl ethers thereof, thioxanthone and derivatives thereof, lucillin PTO, Irgacure manufactured by Ciba Specialty Chemicals, Esacure manufactured by Fratelli Lamberti, and the like.
- a coloring pigment is added so that the pattern is easy to see, and extender pigments such as silica, talc, clay, barium sulfate, calcium carbonate and the like can be used in combination.
- silica is effective in preventing blocking when a copper foil is wound with an ultraviolet curable resist ink attached.
- Additives include polymerization inhibitors such as 2-tertiary butyl hydroquinone, antifoaming agents such as silicon, fluorine compounds and acrylic polymers, and leveling agents, which are added as necessary.
- the solvent include ethyl acetate, ethanol, denatured alcohol, isopropyl alcohol, toluene, MEK, and the like. Among these, the solvents can be used alone or in combination.
- the solvent is preferably evaporated from the resist ink layer by hot air drying after gravure printing.
- Example 1 As the material of the base material 11, the relative density of the base material 11 containing a plurality of void air layers with respect to the original density of the resin constituting the base material 11 is 0.8, and the average volume of each void air layer is 4 A biaxially stretched film of polyethylene terephthalate (PET) having a thickness of .5 ⁇ m 3 and a thickness of 38 ⁇ m was prepared.
- PET polyethylene terephthalate
- the average volume of the voided air layer was measured as follows. First, the cross section of the resin film was observed at a magnification of 2000 times with a scanning electron microscope, and photographs of two fields of view were taken. In each photo, measure the thickness and width of any 50 void air layers, calculate the volume assuming the shape of the void air layer as a disk, and calculate the average value as the average of the void air layer. Volume.
- a rolled aluminum foil having a thickness of 30 ⁇ m was adhered to both surfaces of the base material 11 by a dry lamination method using AD76-P1 manufactured by Toyo Morton as a polyurethane adhesive containing an epoxy resin to produce a laminate.
- the application amount of the adhesive was 3.5 g / m 2 .
- Printing patterns for forming the circuit pattern layers 131 and 132 as shown in FIG. 1 are printed on both surfaces of the laminate thus obtained using a resist ink having the composition shown below and a helioclick gravure plate. did.
- a resist ink layer was formed by irradiating with an ultraviolet lamp having an irradiation dose of 480 W / cm 2 for 15 seconds to cure the resist ink.
- the ink composition is as follows.
- Beccasite J-896 (Rosin-maleic acid resin manufactured by Dainippon Ink and Chemicals): 21 parts by weight 2-Acrylorohexylethylhexahydrophthalic acid: 25 parts by weight Unidic V-5510 (Dainippon Ink & Chemicals, Inc.) Prepolymer and monomer mixture): 8 parts by weight Irgacure 184: 3 parts by weight Ethyl acetate: 28 parts by weight Modified alcohol: 12 parts by weight Phthalocyanine blue: 1 part by weight Silica: 2 parts by weight The formed laminate was immersed in a 42 Baume ferric chloride aqueous solution at a temperature of 45 ° C.
- the resist ink layer was peeled off by immersing the laminate in a 1% aqueous sodium hydroxide solution at a temperature of 20 ° C. for 10 seconds. And the laminated body was dried with the warm air of temperature 70 degreeC.
- the crimping process was performed at the predetermined position of the laminated body thus obtained, specifically at the crimping portions 13a and 13b shown in FIG.
- the resin constituting the adhesive layer 12 and the base material 11 by pressing part of the circuit pattern layers 131 and 132 formed on both surfaces of the base material 11 with the adhesive layer 12 interposed therebetween by crimping.
- the antenna circuit structure 10 for IC card / tag of the present invention using the aluminum foil having the shape as shown in FIGS. 1 and 2 was produced.
- the Q value at the point of ⁇ 3 dB from the resonance point of the obtained IC card / tag antenna circuit assembly 10 was measured using a spectrum analyzer (product number U3751 manufactured by Advantest Corporation).
- the obtained Q value is 106 as a relative value when the Q value is 100 when the same PET film having a thickness of 38 ⁇ m that does not include a void air layer (the above relative density is 1.0) is used. Met.
- Example 2 As the material of the base material 11, the relative density of the base material 11 containing a plurality of void air layers with respect to the original density of the resin constituting the base material 11 is 0.8, and the average volume of each void air layer is 4
- An IC card / tag antenna circuit assembly 10 was produced in the same manner as in Example 1 except that a biaxially stretched film of polyethylene terephthalate (PET) having a thickness of 0.5 ⁇ m 3 and a thickness of 25 ⁇ m was used.
- PET polyethylene terephthalate
- the Q value of the obtained IC card / tag antenna circuit assembly 10 was measured in the same manner as in Example 1.
- the obtained Q value is 107 as a relative value when the Q value is 100 when the same PET film having a thickness of 25 ⁇ m without the void-like air layer (the above relative density is 1.0) is used. Met.
- Example 3 As the material of the base material 11, the relative density of the base material 11 containing a plurality of void-like air layers with respect to the original density of the resin constituting the base material 11 is 0.6, and the average volume of each void-like air layer is 18
- An IC card / tag antenna circuit assembly 10 was prepared in the same manner as in Example 1 except that a biaxially stretched film of polyethylene terephthalate (PET) having a thickness of .5 ⁇ m 3 and 38 ⁇ m was used.
- PET polyethylene terephthalate
- the Q value of the obtained IC card / tag antenna circuit assembly 10 was measured in the same manner as in Example 1.
- the obtained Q value is 110 as a relative value when the Q value is 100 when the same PET film having a thickness of 38 ⁇ m not including a void-like air layer (the above relative density is 1.0) is used.
- Met As the material of the base material 11, the relative density of the base material 11 containing a plurality of void-like air layers with
- Example 4 In the adhesion between both surfaces of the substrate 11 and the aluminum foil, except that the polyester adhesive layer is formed on both surfaces of the substrate 11 in advance, and then the aluminum foil is adhered to both surfaces of the substrate 11 by the heat lamination method.
- An IC card / tag antenna circuit assembly 10 was produced in the same manner as in Example 1.
- the Q value of the obtained IC card / tag antenna circuit assembly 10 was measured in the same manner as in Example 1.
- the obtained Q value is 106 as a relative value when the Q value is 100 when the same PET film having a thickness of 25 ⁇ m not including a void-like air layer (the above relative density is 1.0) is used. Met.
- the relative density of the base material 11 containing a plurality of void-like air layers with respect to the original density of the resin constituting the base material 11 is 0.8, and the average volume of each void-like air layer is 1.
- An IC card / tag antenna circuit assembly 10 was produced in the same manner as in Example 1 except that a biaxially stretched film of polyethylene terephthalate (PET) having a thickness of 0.0 ⁇ m 3 and 38 ⁇ m was used.
- PET polyethylene terephthalate
- the Q value of the obtained IC card / tag antenna circuit assembly 10 was measured in the same manner as in Example 1.
- the obtained Q value is 101 as a relative value when the Q value is 100 when the same PET film having a thickness of 38 ⁇ m not including a void-like air layer (the above relative density is 1.0) is used.
- Met is 101 as a relative value when the Q value is 100 when the same PET film having a thickness of 38 ⁇ m not including a void-like air layer (the above relative
- the present invention uses a biaxially stretched film of polyethylene terephthalate (PET) having a relative density of 0.9 or less and an average volume of a void-like air layer of 2 ⁇ m 3 or more and 90 ⁇ m 3 or less as the substrate 11.
- PET polyethylene terephthalate
- the IC card / tag antenna circuit structure 10 it was confirmed that even when a base material having a thickness of 50 ⁇ m or less was used, a Q value higher than that of the conventional product could be realized.
- Examples 5 to 8 An IC chip or the like is bonded to the IC card / tag antenna circuit structure 10 obtained in Example 4 at a predetermined position, and as shown in FIGS. 3 and 4, the IC card / tag antenna circuit structure 10 is provided.
- Two cover materials 20 made of the materials shown in Table 1 were laminated on both sides of the sheet and thermocompression bonded. In this way, the IC card 100 was produced.
- the thermocompression bonding conditions were a temperature of 140 ° C. and a pressure of 40 N / cm 2 for 20 minutes. In FIG. 3, the dimension a was 76 mm, b was 46 mm, A was 85 mm, and B was 54 mm.
- the peel strength [N / 10 mm] between the IC card / tag antenna circuit assembly 10 and the cover material 20 was measured. Specifically, a cover material portion 21 (width 10 mm, length 85 mm) which is a part of the cover material 20 shown in FIG. 3 is cut out, and first, as shown in FIG. Peeled off. Then, in a state where the portions C (length is about 20 mm) at both ends shown in FIG. 5A are held by the chucks 50 and 60, the strain rate is 300 mm / min in the same normal direction using a tensile tester. Then, the 180 ° peel test was performed to measure the peel strength by pulling the cover material portion 21 in the direction indicated by the arrow P until the dimension D shown in FIG. The results are shown in Table 1.
- the cover material of any material has a peel strength that can sufficiently withstand use as an IC card.
- the cover material arranged on both sides of the IC card may be made of different materials because a suitable peel strength is obtained under the same pressure bonding condition regardless of which cover material is used. .
- the dielectric constant of the resin film constituting the base material in the IC card / tag antenna circuit structure can be reduced, and a higher Q value can be realized.
- An IC card having a tag antenna circuit structure can be obtained.
- 10 antenna circuit structure for IC card / tag
- 11 base material
- 12 adhesive layer
- 13a, 13b crimping part
- 20 cover material
- 100 IC card
- 131, 132 circuit pattern layer.
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Abstract
Description
ここで、ω0は共振ピーク周波数、ω2―ω1は共振ピーク半値幅である。
ここで、Rは回路の電気抵抗値、Lは回路のインダクタンス、Cは回路の静電容量である。
ここで、εは対向する電極間に介在する誘電体の誘電率、Sは対向する電極の面積、Wは対向する電極間の距離である。
基材11の材料として、基材11を構成する樹脂本来の密度に対する、複数のボイド状空気層を含有する基材11の相対密度が0.8、個々のボイド状空気層の平均体積が4.5μm3である厚みが38μmのポリエチレンテレフタレート(PET)の二軸延伸フィルムを準備した。
2-アクリロイロヘキシエチルヘキサヒドロフタル酸:25重量部
ユニディックV-5510(大日本インキ化学工業社製プレポリマー、モノマーの混合物):8重量部
イルガキュア184:3重量部
酢酸エチル:28重量部
変性アルコール:12重量部
フタロシアニンブルー:1重量部
シリカ:2重量部
上記のようにしてレジストインク層が形成された積層体を42ボーメの塩化第二鉄水溶液に温度45℃で5分間浸漬することにより、アルミニウム箔のエッチングを行ない、所定のパターンに従った回路パターン層131、132を形成した。その後、その積層体を1%の水酸化ナトリウム水溶液に温度20℃で10秒間浸漬することにより、レジストインク層を剥離した。そして、温度70℃の温風で積層体を乾燥させた。
基材11の材料として、基材11を構成する樹脂本来の密度に対する、複数のボイド状空気層を含有する基材11の相対密度が0.8、個々のボイド状空気層の平均体積が4.5μm3である厚みが25μmのポリエチレンテレフタレート(PET)の二軸延伸フィルムを用いた以外は、実施例1と同様にしてICカード・タグ用アンテナ回路構成体10を作製した。得られたICカード・タグ用アンテナ回路構成体10のQ値を実施例1と同様にして測定した。得られたQ値は、ボイド状空気層を含まない厚みが25μmの同じPETフィルム(上記の相対密度が1.0である)を用いたときのQ値を100としたときの相対値として107であった。
基材11の材料として、基材11を構成する樹脂本来の密度に対する、複数のボイド状空気層を含有する基材11の相対密度が0.6、個々のボイド状空気層の平均体積が18.5μm3である厚みが38μmのポリエチレンテレフタレート(PET)の二軸延伸フィルムを用いた以外は、実施例1と同様にしてICカード・タグ用アンテナ回路構成体10を作製した。得られたICカード・タグ用アンテナ回路構成体10のQ値を実施例1と同様にして測定した。得られたQ値は、ボイド状空気層を含まない厚みが38μmの同じPETフィルム(上記の相対密度が1.0である)を用いたときのQ値を100としたときの相対値として110であった。
基材11の両面とアルミニウム箔との間の接着において、基材11の両面にポリエステル系接着剤層を予め形成した後に、基材11の両面にアルミニウム箔をヒートラミネーション法により接着した以外は、実施例1と同様にしてICカード・タグ用アンテナ回路構成体10を作製した。
基材11の材料として、基材11を構成する樹脂本来の密度に対する、複数のボイド状空気層を含有する基材11の相対密度が0.8、個々のボイド状空気層の平均体積が1.0μm3である厚みが38μmのポリエチレンテレフタレート(PET)の二軸延伸フィルムを用いた以外は、実施例1と同様にしてICカード・タグ用アンテナ回路構成体10を作製した。得られたICカード・タグ用アンテナ回路構成体10のQ値を実施例1と同様にして測定した。得られたQ値は、ボイド状空気層を含まない厚みが38μmの同じPETフィルム(上記の相対密度が1.0である)を用いたときのQ値を100としたときの相対値として101であった。
実施例4で得られたICカード・タグ用アンテナ回路構成体10に、所定の位置にICチップ等をボンディングし、図3と図4に示すように、ICカード・タグ用アンテナ回路構成体10の両面に、表1に示す材質のカバー材20を2枚積層して熱圧着した。このようにしてICカード100を作製した。熱圧着条件は、温度140℃、圧力40N/cm2で20分間とした。なお、図3において、寸法aが76mm、bが46mm、Aが85mm、Bが54mmであった。
Claims (7)
- 樹脂フィルムからなる基材(11)と、
前記基材(11)の一方表面の上に形成された、主成分として金属を含む電気導電体からなる第1の回路パターン層(131)と、
前記基材(11)の他方表面の上に形成された、主成分として金属を含む電気導電体からなる第2の回路パターン層(132)とを備え、
前記第1と第2の回路パターン層(131、132)の少なくともいずれかがコイル状のパターン層を含み、
前記第1の回路パターン層(131)の一部と、前記基材(11)を介して前記第1の回路パターン層(131)の一部に対向する前記第2の回路パターン層(132)の一部と、前記第1と第2の回路パターン層(131、132)の一部の間に介在する前記基材(11)の一部がキャパシタを構成し、
前記第1の回路パターン層(131)と前記第2の回路パターン層(132)とは導通するように電気的に接続されており、
前記基材(11)は複数のボイド状空気層を含有し、前記樹脂の密度に対する前記基材(11)の相対密度が0.9以下であり、前記ボイド状空気層の平均体積が2μm3以上90μm3以下である、ICカード・タグ用アンテナ回路構成体(10)。 - 前記樹脂フィルムは、ポリエチレンテレフタレートからなる、請求項1に記載のICカード・タグ用アンテナ回路構成体(10)。
- 前記樹脂フィルムは、二軸延伸フィルムである、請求項1に記載のICカード・タグ用アンテナ回路構成体(10)。
- 前記第1と第2の回路パターン層(131、132)はアルミニウム箔からなる、請求項1に記載のICカード・タグ用アンテナ回路構成体(10)。
- 前記第1と第2の回路パターン層(131、132)の各々と前記基材(11)は接着層(12)を介して熱接着されている、請求項1に記載のICカード・タグ用アンテナ回路構成体(10)。
- 請求項5に記載のICカード・タグ用アンテナ回路構成体(10)と、
前記ICカード・タグ用アンテナ回路構成体(10)の両面に前記接着層(12)を介して熱圧着されたカバー材(20)とを備えた、ICカード(100)。 - 前記ICカード・タグ用アンテナ回路構成体(10)と前記カバー材(20)との剥離強度が6N/10mm以上である、請求項6に記載のICカード(100)。
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JP2010511051A JPWO2009136569A1 (ja) | 2008-05-09 | 2009-04-28 | Icカード・タグ用アンテナ回路構成体とicカード |
CN200980116512.1A CN102017298B (zh) | 2008-05-09 | 2009-04-28 | 用于ic卡/标签的天线电路构造体及ic卡 |
US12/988,210 US8297517B2 (en) | 2008-05-09 | 2009-04-28 | Antenna circuit constituent body for IC card/tag and IC card |
EP09742693.6A EP2276113A4 (en) | 2008-05-09 | 2009-04-28 | Antenna circuit configuring body for ic card/tag, and ic card |
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Cited By (2)
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JP2011185828A (ja) * | 2010-03-10 | 2011-09-22 | Fuji Electric Co Ltd | 加速度センサ |
JP2013149015A (ja) * | 2012-01-18 | 2013-08-01 | Kyodo Printing Co Ltd | Icカード用積層体、及びicカード用積層体の製造方法 |
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CN102856636A (zh) * | 2011-06-27 | 2013-01-02 | 汉王科技股份有限公司 | 触控板用天线板制作方法、天线板、触控板和电子设备 |
CN103246918B (zh) * | 2013-05-09 | 2016-01-20 | 杭州电子科技大学 | 一种纸基易撕防伪超高频rfid标签及其制造方法 |
US9299586B1 (en) * | 2014-09-24 | 2016-03-29 | Checkpoint Systems, Inc. | Process for manufacturing a combination anti-theft and tracking tag |
FR3040516B1 (fr) * | 2015-08-27 | 2017-09-15 | Linxens Holding | Procede de fabrication d’un circuit electrique, circuit electrique obtenu par ce procede et carte a puce comportant un tel circuit electrique |
JP7240005B2 (ja) * | 2018-03-06 | 2023-03-15 | 直文 竹本 | 保護材および無線通信装置 |
IT201900012636A1 (it) * | 2019-07-23 | 2021-01-23 | Bridgestone Europe Nv Sa | Metodo per produrre un dispositivo elettronico per un articolo di gomma |
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US8297517B2 (en) | 2012-10-30 |
CN102017298A (zh) | 2011-04-13 |
EP2276113A1 (en) | 2011-01-19 |
KR20110010766A (ko) | 2011-02-07 |
JPWO2009136569A1 (ja) | 2011-09-08 |
US20110036914A1 (en) | 2011-02-17 |
CN102017298B (zh) | 2014-03-26 |
EP2276113A4 (en) | 2017-11-22 |
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