WO2009101764A1 - クランプ装置 - Google Patents
クランプ装置 Download PDFInfo
- Publication number
- WO2009101764A1 WO2009101764A1 PCT/JP2009/000234 JP2009000234W WO2009101764A1 WO 2009101764 A1 WO2009101764 A1 WO 2009101764A1 JP 2009000234 W JP2009000234 W JP 2009000234W WO 2009101764 A1 WO2009101764 A1 WO 2009101764A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- clamp
- grip
- workpiece
- grip member
- rod
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/0063—Connecting non-slidable parts of machine tools to each other
- B23Q1/0081—Connecting non-slidable parts of machine tools to each other using an expanding clamping member insertable in a receiving hole
- B23Q1/009—Connecting non-slidable parts of machine tools to each other using an expanding clamping member insertable in a receiving hole the receiving hole being cylindrical or conical
Definitions
- the present invention relates to a clamping device, and more particularly to a clamping device that clamps a workpiece by engaging a gripping claw of a gripping member with a hole in the workpiece and pulling it toward a seating surface.
- a clamp device of a type in which the end of the workpiece is pressed with a pressing tool from above can not be adopted.
- Hall clamp device is adopted.
- a seating surface on which the workpiece to be clamped is seated is formed on the body member.
- a clamp rod having a grip member and a tapered shaft inserted in the grip member is inserted into the hole of the workpiece.
- the diameter of the grip claw is increased by the tapered shaft portion to engage with the inner peripheral surface of the hole, and by further pulling the grip member toward the seating surface, Secure the workpiece to the seating surface.
- Patent Literatures 1 and 2 disclose a clamp device as described above.
- the clamp rod having the grip member and the tapered shaft portion is configured to be movable in the direction orthogonal to the axis. Even when the position of the hole of the workpiece is slightly deviated from the original regular position, it is configured to be securely clampable.
- a seating sensor is often provided on the seating surface of the clamp device in order to detect whether or not the workpiece is fixed in a correct seating condition.
- the pressurized air ejection hole opened in the seating surface, the air supply passage for supplying pressurized air to the pressurized air ejection hole, and the air pressure in the air supply passage increased to a predetermined pressure or higher. It is comprised by the pressure switch etc. which detect that.
- the clamping device When the clamping device is provided with a seating surface for receiving the workpiece and a seating sensor, when the workpiece is inserted and seated on the seating surface, the pressurized air ejection holes of the seating sensor are closed by the wall surface of the workpiece . Therefore, there is a problem that the seating sensor detects the seating of the workpiece even though the clamping operation for fixing the workpiece is not completed, and it is erroneously determined that the clamping operation of the workpiece is completed.
- the clamp rod having the grip member and the tapered shaft is orthogonal to the axial center Is configured to be movable.
- a mechanism is provided to return the grip member and the clamp rod to the original original position (center position) when unclamped. It is not done. Therefore, it is necessary to manually return the grip member and the clamp rod to the original position, and if the return operation is omitted and left, it becomes difficult to insert the grip member and the clamp rod into the hole of the workpiece. Work efficiency to fix the workpiece is reduced.
- the grip member and the clamp rod are inserted into the hole of the work piece, and the diameter of the grip claw of the grip member is expanded when clamping;
- the diameter of the grip claw is reduced by the biasing force of an O-ring or the like.
- the grip claws bite on the inner surface of the hole of the workpiece, there is a problem that the diameter of the grip claw can not be reliably reduced only by the biasing force of the O-ring.
- the clamp device is configured to be radially expandable and contractible, and is inserted into and engaged with an annular grip member capable of gripping the inner peripheral surface of the hole inserted into the hole of the work piece
- a clamp device having a clamp rod having a tapered shaft, and a fluid pressure cylinder capable of driving the grip member and the clamp rod to move back and forth in the axial direction
- the grip member, the clamp rod and the fluid pressure cylinder are attached
- a seating sensor including a body member, a seating surface formed on the body member for seating the workpiece, a pressurized air jet hole opened in the seating surface, and the grip member moved to the workpiece side
- a workpiece mounting surface capable of receiving a workpiece at a position on the advancing side of the seating surface when in the advancing position, the grip member and the clasp Prods is characterized in that has a workpiece mounting surface to move the shaft center parallel direction of the grip member integrally with the clamp rod at the time of clamping operation to retreat moves to the inlet side.
- the workpiece when a workpiece to be clamped is input in the unclamped state, the workpiece is supported by the workpiece mounting surface located at the advancing position from the seating surface.
- the fluid pressure cylinder drives the grip member and the clamp rod in the retraction direction in which the workpiece is seated, the work mounting surface moves integrally with the grip member toward the retraction side, and the workpiece moves to the seating surface.
- the seating state is fixed and the workpiece fixing state is detected by the seating sensor.
- the clamp device having the grip member, the clamp rod, and the fluid pressure cylinder is provided with the main body member, the seating surface formed on the main body member, and the seating sensor, and the grip member faces the workpiece Since the workpiece mounting surface that can receive the workpiece is provided at a position on the advancing side rather than the seating surface when in the moved forward position, the workpiece to be clamped is supported by the workpiece mounting surface after clamping. can do. Therefore, it is possible to reliably prevent the seating sensor from operating before clamping.
- the seating sensor reliably secures that the workpiece is seated and seated on the seating surface. It can be detected.
- the work mounting surface is formed on the grip member. According to this configuration, since the workpiece mounting surface is formed on the grip member, it can be moved integrally with the grip member in the direction parallel to the axis when the clamp is actuated.
- the workpiece mounting surface is formed on one or more workpiece mounting surface forming members disposed outside the outer periphery of the grip member.
- the grip member can be simplified in structure because it is formed on one or more workpiece mounting surface forming members disposed outside the outer periphery of the grip member.
- the grip member and the clamp rod are movable in the direction perpendicular to the axis. According to this configuration, the grip member and the clamp rod can be clamped through the movement in the direction orthogonal to the axis even when the position of the hole is slightly shifted due to the manufacturing error of the hole of the workpiece. .
- a resilient biasing means is provided for resiliently biasing the grip member and the clamp rod so that the common shaft center of the grip member and the clamp rod is aligned with the shaft center of the fluid pressure cylinder.
- the fluid pressure cylinder is formed in a cylinder hole, a piston member attached to the cylinder hole and connected to the clamp rod, a cylindrical piston rod formed on the piston member, and the cylinder hole And a fluid chamber for clamping on the side of the cylindrical piston rod and a fluid chamber for unclamping formed in the cylinder hole and opposite to the fluid chamber for clamping with respect to the piston member, and externally fitted to the tubular piston rod
- An annular pressure receiving member capable of receiving the fluid pressure of the clamping fluid chamber and movable in a direction parallel to the axis of the clamping rod, the annular pressure receiving member receiving the base end face of the grip member.
- the resilient biasing means has a scraper made of an elastic material that is resiliently biasing the grip member and the clamp rod in sliding contact with the outer peripheral surface of the annular flange portion of the grip member. According to this configuration, the scraper can be used as the resilient biasing means, and the resilient biasing means can be realized with a simple configuration.
- the grip member is formed on the side opposite to the grip claw portion with respect to the annular collar portion, and the grip claw portion extending from the annular collar portion to the advancing side, which forms the work mounting surface.
- the grip member includes a plurality of grip divided bodies divided at a plurality of positions in the circumferential direction. According to this configuration, the diameter of the grip member is easily expanded at the time of clamping, and the diameter of the grip member is easily reduced at the time of releasing the clamp.
- the annular pressure receiving member has a first position in which the work mounting surface is advanced to the advancing side with respect to the seating surface, and a second position in which the work mounting surface is retracted from the seating surface.
- it is configured to be movable by a predetermined stroke in a direction parallel to the axis of the clamp rod. According to this configuration, the workpiece to be clamped is securely supported on the workpiece mounting surface before being clamped, and then the workpiece is securely seated on the seating surface when clamping and fixing the workpiece. It can be done.
- the fluid pressure cylinder is configured to drive the clamp rod in the retraction direction when clamping and to drive the clamp rod in the retraction direction when clamping is released, and the plurality of grip divisions of the grip member when the clamping is released
- a diameter reducing mechanism is provided to assemble the body in a diameter reducing state in which the body approaches the clamp rod. According to this configuration, the diameter of the plurality of grip divided bodies can be reliably reduced at the time of releasing the clamp.
- the diameter reducing mechanism is a tapered surface formed at the proximal end of the grip member so as to decrease in diameter toward the lower side, and a clamp rod is formed on the tapered surface so as to be engageable from the lower side. And a tapered engagement portion. According to this configuration, a force for reducing the diameter of the clamp rod acts on the proximal end of the grip member by the guiding action of the tapered surface of the grip member and the taper engaging portion of the clamp rod, and a plurality of grip divided bodies The diameter can be reliably reduced.
- FIG. 4 equivalent view which concerns on Example 2.
- FIG. 2 equivalent view which concerns on Example 3.
- FIG. 16 is a partial enlarged cross-sectional view of the diameter reducing mechanism of Example 3;
- the clamp device C can drive the main body member 1, the grip member 2, the clamp rod 3, the grip member 2 and the clamp rod 3 in the axial direction (up and down direction)
- a hydraulic cylinder 4 (fluid pressure cylinder) and an annular pressure receiving member 5 included in the hydraulic cylinder 4 are provided.
- the main body member 1 is composed of an upper main body member 11, a lower main body member 12 and a base main body member 13.
- the upper body member 11 is substantially oval in plan view, and the upper body member 11 is fixed to the base body member 13 with four bolts inserted into the four bolt holes 14.
- the lower main body member 12 is a cylindrical member forming a cylinder hole 41, and the upper end portion of the lower main body member 12 is fitted in the concave portion 15 on the lower surface side of the upper main body member 11. It is fixed to
- the grip member 2 is disposed vertically through the opening hole 17 in the central portion of the upper main body member 11.
- Four arcuate seating surfaces 18 surrounding the grip member 2 are formed on the upper surface of the upper main body member 11, and the workpiece W can be seated on these seating surfaces 18 in a state in which the workpiece W is clamped.
- the upper surface of the upper body member 11 is formed in a partially conical surface with a gentle inclination angle.
- the substantially annular grip member 2 is configured to be expandable and contractible in the radial direction, and can be inserted into the hole H of the workpiece W to grip the inner peripheral surface of the hole H.
- the grip member 2 is at the advanced position (upper limit position) where the rod insertion hole 21 and the grip member 2 move to the workpiece W side, the workpiece W is positioned at the advanced side (upper side) than the seating surface 18.
- the grip member 2 is composed of four grip division members 2b in which the annular collar portion 23, the grip claw portion 24, the annular groove 25, and the base end collar portion 26 are equally divided into four in the circumferential direction by the slits 27.
- the grip member 2 is made of a metal member, and on the outer peripheral surface of the grip claw portion 24 of each grip divided member 2 b in the grip member 2, a three-step tooth 24 a that facilitates gripping the inner peripheral surface of the hole H of the workpiece W Is formed.
- the grip member 2 is formed with a rod insertion hole 21 through which the clamp rod 3 is inserted.
- the grip claw portion corresponding portion of the rod insertion hole 21 is formed in a tapered hole portion 21a in which the tapered shaft portion 31 of the clamp rod 3 closely engages.
- a stripper 28 made of an elastic material such as rubber or synthetic resin which is in sliding contact with the outer peripheral surface of the annular collar portion 23 of the grip member 2 is attached.
- An O-ring 29 is mounted on the annular groove 25 of the grip member 2 to bias the divided grip claws 24 and the annular collar 23 in the direction of diameter reduction.
- the base end collar portion 26 of the grip member 2 is accommodated in the circular recess 6 of the upper main body member 11 and mounted so as to be sandwiched between the upper wall portion of the circular recess 6 and the horizontal plate portion 62 of the annular pressure receiving member 5 ing.
- An annular gap 6 a is formed on the outer peripheral side of the base end collar 26 inside the circular recess 6.
- the grip member 2 is capable of moving up and down integrally with the annular pressure receiving member 5, and is mounted movably in the horizontal direction orthogonal to the axial center of the hydraulic cylinder 4 through elastic deformation of the annular gap 6a and the scraper 28. There is.
- the clamp rod 3 includes a tapered shaft 31, a small diameter rod 32 connected to the lower end of the tapered shaft 31, a large diameter rod 33 connected to the lower end of the small diameter rod 32, and a lower end of the large diameter rod 33. And the large diameter collar portion 34 connected to the lower part.
- the tapered shaft portion 31 and the small diameter rod portion 32 are inserted into the rod insertion hole 21 of the grip member 2.
- the tapered shaft portion 31 is formed at the upper end portion of the clamp rod 3 so as to increase in diameter toward the upper side, and the tapered shaft portion 31 is engaged with the tapered hole portion 21 a of the grip member 2.
- the hydraulic cylinder 4 is for advancing and retracting the grip member 2 and the clamp rod 3 in the axial direction.
- the hydraulic cylinder 4 includes a vertically oriented cylinder hole 41 formed by the lower body member 12 and the base body member 13, a piston member 42 mounted in the cylinder hole 41, and a piston integrally with the piston member 42.
- a cylindrical piston rod 44 extending upward from the portion 43, an oil chamber 45 for clamping on the upper side of the piston portion 43, an oil chamber 46 for unclamping on the lower side of the piston portion 43, and an annular pressure receiving member 5 are provided.
- the bottom surface of the cylinder hole 41 is closed by the base body member 13, and a stop ring 47 that restricts the downward movement of the piston member 42 is attached to the annular groove in the vicinity of the lower end of the cylinder hole 41.
- the piston member 42 is received by the stop ring 47 and reaches the lower limit position.
- a central hole is formed in the piston member 42, and the central hole is constituted by an upper small diameter hole 48 formed in the cylindrical piston rod 44, a middle diameter hole 49 in the middle step and a large diameter hole 50 in the lower portion. There is.
- a sealing member 51 is attached to the large diameter hole 50, and the sealing member 51 is prevented from coming off by a stop ring 51a.
- the large diameter rod portion 33 of the clamp rod 3 is located in the small diameter hole 48, and the large diameter flange portion 34 is located in the medium diameter hole 49.
- An annular gap 48a of about 2 mm is formed between the large diameter rod portion 33 and the inner peripheral surface of the small diameter hole 48, and a thick O ring 52 (elastic ring member) is attached to the annular groove on the outer periphery of the large diameter rod portion 33.
- the O-ring 52 is mounted between the large diameter rod portion 33 and the cylindrical piston rod 44 in a slightly compressed state.
- the thickness of the large diameter flange portion 34 is substantially equal to the thickness of the medium diameter hole 49. A slight gap is formed between the outer peripheral surface of the large diameter flange portion 34 and the inner peripheral surface of the middle diameter hole 49. Therefore, although the clamp rod 3 moves up and down integrally with the piston member 42, the horizontal direction is orthogonal to the axis of the hydraulic cylinder 4 relative to the piston member 42 through elastic deformation of the O-ring 52. It is possible to move to The grip member 2 is movable integrally with the clamp rod 3 in the horizontal direction orthogonal to the axis.
- the scraper 28 and the O-ring 52 elastically urge the grip member 2 and the clamp rod 3 so that the common axis of the grip member 2 and the clamp rod 3 coincides with the axis of the hydraulic cylinder 4 It corresponds to "biasing means".
- the annular pressure receiving member 5 has a pressure receiving cylindrical portion 61 and a horizontal plate portion 62 connected to the upper end of the pressure receiving cylindrical portion 61.
- the base end collar part 26 of 2 is mounted, and the base end surface of the grip member 2 is supported.
- the large diameter rod portion 33 of the clamp rod 3 is loosely inserted in the circular hole 63 at the central portion of the horizontal plate portion 62, and the outer peripheral portion of the horizontal plate portion 62 is slightly smaller than the pressure receiving cylindrical portion 61.
- a large diameter locking rod 62a is formed.
- the lower body member 12 is formed with an upper cylinder hole 64 having a diameter smaller than that of the cylinder hole 41 connected to the upper end of the cylinder hole 41.
- the upper body member 11 is formed with a receiving hole 65 connected to the upper end of the upper cylinder hole 64.
- the thickness of the accommodation hole 65 is larger than, for example, the thickness of the horizontal plate portion 62 by about 1.2 to 2.0 mm.
- the pressure receiving cylindrical portion 61 of the annular pressure receiving member 5 is oil-tightly and vertically slidably mounted in the annular hole between the inner peripheral surface of the upper cylinder hole 64 and the cylindrical piston rod 44, and the horizontal plate portion 62 is The mounting hole 65 is slidably mounted in the vertical direction.
- a plurality of seal members (symbols omitted) for preventing the leakage of hydraulic oil from the oil chambers 45 and 46 are provided.
- the lower end of the pressure receiving cylindrical portion 61 of the annular pressure receiving member 5 faces the clamp hydraulic chamber 45 to receive the hydraulic pressure.
- the clamp oil chamber 45 is connected to an oil pressure supply source via oil passages 66 to 69, and an oil pressure detection sensor 70 for detecting the oil pressure of the oil passage 69 is also provided.
- the unclamping oil chamber 46 is connected to the hydraulic pressure supply source via the oil passages 71 and 72, and an oil pressure detection sensor 73 for detecting the oil pressure of the oil passage 72 is also provided.
- the annular pressure receiving member 5 is at a first position where the work mounting surface 22 of the grip member 2 advances outside (above) the seating surface 18 and a position where the workpiece mounting surface 22 recedes (drops) from the seating surface 18 A predetermined stroke movement is possible in a direction parallel to the axial center of the clamp rod 3 through the second position.
- a seating sensor 80 is provided for detecting that the lower surface of the workpiece W is in close contact with the seating surface 18 in a clamped state of the workpiece W.
- the seating sensor 80 includes a pressurized air ejection hole 81 opened in the seating surface 18, an air passage 82 formed in the upper main body member 11 to communicate with the pressurized air ejection hole 81, and a base body member 13.
- an air passage 90 similar to the air passage 82 is formed in the upper main body member 11, pressurized air is supplied from the air passage 90 to the circular recess 6 and the annular groove 25, and the pressurized air is Flowing from the four slits 27 of the gripping member 2 towards the four seating surfaces 18 blows the four seating surfaces 18 and cleans these seating surfaces 18.
- a clamp failure detection mechanism 100 for detecting a clamp failure will be described.
- a shallow circular recess 101 is formed at the upper end portion of the lower main body member 12 below the air passage 82 and a lower face of the upper main body member 11 is opposed to the circular recess 101.
- a shallow circular recess 101a is formed.
- a circular valve plate 102 (valve member) for opening and closing the air passage 104 is attached to the circular recess 101, 101a, and the valve plate 102 is urged upward to a position closing the air passage 104 on the lower surface side of the valve plate 102.
- An O-ring 103 (valve biasing member) is mounted.
- An air passage 104 extending from the air passage 82 is formed, and pressurized air is supplied to the upper surface side of the valve plate 102.
- the locking wedge 62a of the annular pressure receiving member 5 abuts against the valve plate 102 to open the air passage 104 downward. It is designed to push (see Fig. 6). Since the lower end of the air passage 104 is closed by the valve mechanism 105 including the valve plate 102 and the O-ring 103 when the annular pressure receiving member 5 is not lowered to the lower limit position, the seating sensor 80 operates normally. However, when the annular pressure receiving member 5 is fully lowered and the locking rod 62 a pushes the valve plate 102 downward due to a clamp failure as described later, the valve mechanism 105 opens to open the air passage 104. Since the pressurized air leaks to the accommodation hole 6 and leaks from the accommodation hole 6 to the opening hole 17, the air pressure in the air passages 82 and 104 does not rise.
- the hydraulic pressure supply source, the pressurized air supply source, the hydraulic pressure detection sensors 70 and 73, and the pressure switch 84 are electrically connected to a control unit (not shown) and controlled by the control unit.
- valve plate 102 and the O-ring 103 may be mounted upside down in the circular recessed portions 101 and 101a.
- the upper end of the valve plate 102 is positioned lower than the upper end of the inner portion of the lower main body member 12 than the circular recess 101, so that the annular pressure receiving member 5 is locked even if the annular pressure receiving member 5 is lowered to the lower limit position. Since the wedge 62 a does not contact the valve plate 102, the air passage 104 is maintained closed by the O-ring 103.
- the workpiece W is inserted, and as shown in FIG. 2, the grip member 2 and the clamp rod 3 are inserted into the hole H of the workpiece W, and the workpiece W is supported by the workpiece mounting surface 22.
- the seating surface 18 can be prevented from being damaged by the workpiece W.
- the seating sensor 80 does not operate from before the clamp, and the seating sensor 80 operates when the workpiece W is seated on the seating surface 18 and fixed by an expected clamping force. Can increase the reliability of
- the hydraulic pressure of the unclamping oil chamber 46 is switched to a predetermined hydraulic pressure lower than the hydraulic pressure of the clamping oil chamber 45, and a predetermined amount of downward strong pressure is applied to the piston member 42.
- the annular pressure receiving member 5 for receiving the hydraulic pressure of the clamp oil chamber 45 holds the upper limit position in the same manner as described above, and the grip member 2 also holds the upper limit position. As the piston member 42 is driven downward, it moves downward relative to the grip member 2.
- the grip claw portion 24 of the grip member 2 is driven to expand in diameter by the tapered shaft portion 31 of the clamp rod 3 and bites on the inner peripheral surface of the hole H of the workpiece W to be engaged.
- a large downward hydraulic pressure acts on the piston member 42, and the grip member 2 and the clamp rod 3 can not move relative to each other.
- the piston member 42, the grip member 2, the clamp rod 3 and the annular pressure receiving member 5 are integrally driven downward, and the workpiece W is seated on the seating surface 18 and is strongly pressed. Become and stop.
- the seating sensor 80 can detect that the workpiece W is clamped with a predetermined clamping force and seated on the seating surface 18.
- FIG. 8 assuming that the hydraulic pressure supplied to the clamp oil chamber 45 is P1 and the hydraulic pressure supplied to the unclamp oil chamber 46 is P2, FI indicates an upward force acting on the grip member 2 by the hydraulic pressure P1 and FII indicates The downward force acting on the clamp rod 3 by the hydraulic pressure P1 and the hydraulic pressure P2 is shown.
- the grip member 2 and the clamp rod 3 are integrally lowered and the clamp operation is started, but by this time, the force of the Fc from the grip member 2 at most is sufficient to receive sufficient force.
- the gripping member 2 reliably clamps the workpiece W, and the clamping operation can be started in this state. Therefore, the gripping claws 24 move downward relative to the inner peripheral surface of the hole H of the workpiece W The workpiece W can be clamped reliably by preventing the slip.
- the grip claws 24 may slip relative to the inner peripheral surface of the hole H downward.
- the annular pressure receiving member 5 is lowered to the lower limit position, so the valve mechanism of the clamp failure detection mechanism 100 is opened. Since the air pressure in the air passages 82 and 104 does not rise and the pressure switch 84 of the seating sensor 80 does not turn on, it is possible to detect that the workpiece W is not properly clamped. In this case, the workpiece W is in an incomplete clamping state, and a sufficient clamping force is not generated. Since the air supply system of the clamp failure detection mechanism 100 is configured in common with the air supply system of the seating sensor 80, the air supply system is simplified.
- the common axial center of the clamp rod 3 and the grip member 2 is hydraulic cylinder 4 by the elastic force of the scraper 28 and the O ring 52. Automatically return to match the axis of In this case, since the elastic force is applied to the clamp rod 3 at the two upper and lower positions to make it return, it becomes possible to smoothly return the clamp rod 3 without rattling. Since it is not necessary to manually perform the return operation to make the axial center coincide, the work efficiency of the work of clamping the workpiece W can be enhanced.
- the O-ring 52 reliably prevents foreign matter such as chips from entering the sliding portion between the large diameter flange portion 34 of the clamp rod 3 and the medium diameter hole 49 of the cylindrical piston rod 44. Smooth slide movement can be reliably ensured in the direction orthogonal to the axial direction of 3.
- the grip member 2 is completely divided into four, so that each divided portion of the grip member can be easily removed without interfering with the clamp rod 3.
- the reverse operation can be performed, but particularly when the upper body member 11 is attached, the scraper 28 attached to the upper body member 11 is newly attached.
- the teeth 24 a can be performed without damaging the scraper 28 because the teeth 24 a are located radially outward of the teeth 24 a of the grip member 2.
- the clamp device CA includes a grip member 2A having a configuration different from that of the grip member 2 of the first embodiment, and when the grip member 2A is in the advanced position, It has a workpiece mounting surface 161 capable of receiving the workpiece W at the position.
- the workpiece mounting surface 161 includes a workpiece mounting surface forming member 160 which is disposed in the vicinity of the outer periphery of the grip member 2A and moves integrally with the grip member 2A in parallel with the axis of the clamp rod 3 when the clamp is operated. ing.
- the grip member 2A is obtained by omitting the base end collar portion 26 of the grip member 2 of the first embodiment.
- the workpiece mounting surface forming member 160 is constituted by a plurality of (for example, four divided) dividing members appropriately divided in the circumferential direction.
- the plurality of divided members of the workpiece mounting surface forming member 160 are fixed to the upper surface portion of the annular pressure receiving member 5 by bolts or the like, and the upper end surface thereof is formed on the smooth workpiece mounting surface 161.
- the workpiece mounting surface 161 is provided above the seating surface 18.
- the upper main body member 11 is formed with holes for causing a plurality of divided members of the work mounting surface forming member 160 to project.
- the workpiece mounting surface forming member 160 may be configured by one member.
- the clamp device CB includes a grip member 2B having a configuration different from the grip member 2 of the first embodiment, and a clamp rod 3B having a configuration different from the clamp rod 3. .
- a diameter reducing mechanism 170 is provided for collecting the plurality of grip divided bodies 2d of the grip member 2B in a diameter reducing state approaching the clamp rod 3B.
- a tapered cylindrical portion 26b which protrudes downward from the inner peripheral portion of the proximal collar 26B, and a tapered surface 26c whose outer peripheral surface is tapered toward the lower side. Is formed. Since the grip member 2B is composed of four grip divisions 2d divided equally into four in the circumferential direction by four slits 27 similarly to the grip member 2 of the first embodiment, the taper cylindrical portion 26b is also four. The slit 27 is divided into four equal parts in the circumferential direction.
- a tapered engagement portion 33a engaged with the tapered surface 26c of the tapered cylindrical portion 26b from below at the time of releasing the clamp is integrally formed.
- the inner surface of the taper engaging portion 33a is also formed into a tapered surface whose diameter increases toward the upper side, but the inclination angle of the tapered surface with respect to the vertical direction is slightly larger than the inclination angle of the tapered surface 26c with respect to the vertical direction.
- the diameter reducing mechanism 170 is composed of a tapered engaging portion 33a of the clamp rod 3B and a tapered surface 26c of the tapered cylindrical portion 26b.
- the axial center of the grip member 2B and the clamp rod 3B is hydraulic due to the elastic force of the scraper 28 and the O ring 52.
- the hydraulic cylinder 4 drives the clamp rod 3B in the advancing direction (upward).
- the tapered engagement portion 33a of the clamp rod 3B is in close contact with the tapered surface 26c of the tapered cylindrical portion 26b of the grip member 2B from below.
- a force to reduce the diameter of the tapered cylindrical portion 26b acts on the tapered cylindrical portion 26b from the tapered engaging portion 33a, so the four grip divided bodies 2d are pressed in the diameter reducing direction so as to approach the clamp rod 3B as much as possible.
- the grip member 2B is reduced in diameter toward the clamp rod 3B as much as possible.
- the diameter reducing mechanism 170 is provided, and the diameter reducing mechanism 170 is formed on the tapered cylindrical portion 26b at the proximal end of the grip member 2B so as to decrease in diameter toward the lower side.
- the four grip divided members 2d are maximum for the clamp rod 3B at the time of releasing the clamp because the tapered surface 26c is formed with the clamp rod 3B so as to be engageable from below with the taper engaging portion 33a having a larger diameter.
- the narrowing-down state is gathered as close as possible, so that the diameter reduction mechanism 170 can reliably reduce the diameter of the four grip divided bodies 2d every time the clamp device CB is unclamped.
- the diameter of the grip member 2B can be reliably reduced at the time of releasing the clamp, and the clamping of the workpiece by the clamping device CB is smoothened. Can be done efficiently.
- the present invention can be used in a clamp device that clamps a workpiece by engaging the grip claw of the grip member with the hole of the workpiece and pulling it toward the seating surface.
Abstract
Description
特に、特許文献1に記載されたクランプ装置では、ワークピースの穴の位置のバラツキに対処するために、グリップ部材と、テーパ軸部を有するクランプロッドを軸心と直交方向へ可動に構成し、ワークピースの穴の位置が本来の正規の位置から多少ズレている場合にも、確実にクランプ可能に構成してある。
(1)前記ワーク搭載面は、前記グリップ部材に形成されている。この構成によれば、ワーク搭載面がグリップ部材に形成されているので、クランプ作動時にグリップ部材と一体的に軸心と平行方向に移動させることができる。
H 穴
C,CA,CB クランプ装置
1 本体部材
2,2A,2B グリップ部材
2b,2d グリップ分割部材
3,3B クランプロッド
4 油圧シリンダ
5 環状受圧部材
18 着座面
22,161 ワーク搭載面
23 環状鍔部
24 グリップ爪部
26,26B 基端鍔部
26b テーパ筒部
26c テーパ面
28 スクレーパ
31 テーパ軸部
33a テーパ係合部
41 シリンダ穴
42 ピストン部材
44 筒状ピストンロッド
45 クランプ用油室
46 アンクランプ用油室
52 Oリング
80 着座センサ
81 加圧エア噴出孔
160 ワーク搭載面形成部材
170 縮径機構
グリップ部材2の基端鍔部26は、上部本体部材11の円形凹部6に収容され、円形凹部6の上壁部と環状受圧部材5の水平板部62との間に挟んだ状態に装着されている。円形凹部6の内部において基端鍔部26の外周側に環状隙間6aが形成されている。グリップ部材2は、環状受圧部材5と一体的に昇降可能であると共に、環状隙間6aとスクレーパ28の弾性変形を介して、油圧シリンダ4の軸心と直交する水平方向へ移動可能に装着されている。
図4~図6に示すように、前記エア通路82の下方において下部本体部材12の上端部に浅い円形凹部101が形成されると共に上部本体部材11の下面には円形凹部101に対向する非常に浅い円形凹部101aが形成されている。この円形凹部101,101aにエア通路104を開閉する円形の弁板102(弁部材)が装着され、この弁板102の下面側には弁板102を上方へエア通路104を閉じる位置に付勢するOリング103(弁付勢部材)が装着されている。前記エア通路82から延びるエア通路104が形成され、弁板102の上面側に加圧エアが供給されている。
尚、油圧供給源、加圧エア供給源、油圧検出センサ70,73及び圧力スイッチ84は図示外の制御ユニットに電気的に接続されており、その制御ユニットにより制御される。
クランプ装置CによりワークピースWを固定する場合、先ず最初に、クランプ用油室45とアンクランプ用油室46にほぼ同圧の油圧を供給する。すると、ピストン部材42におけるクランプ用油室45の受圧面積よりもアンクランプ用油室46の受圧面積の方が大きいため、図2に示すように、ピストン部材42は上限位置まで上昇して停止状態となる。また、環状受圧部材5はクランプ用油室45の油圧を受圧するため上限位置を保持し、グリップ部材2も上限位置を保持し、ワーク搭載面22が着座面18よりも僅かに高い位置を維持する。
1]油圧シリンダ4の代わりに、加圧エアで作動するエアシリンダを設けてもよい。
2]当業者ならば、前記実施例に種々の変更を付加した形態で実施可能であり、本発明はそのような変更形態をも包含するものである。
Claims (12)
- 径方向に拡縮可能に構成され且つワークピースの穴に挿入されて穴の内周面をグリップ可能な環状のグリップ部材と、このグリップ部材に内嵌係合させたテーパ軸部を有するクランプロッドと、前記グリップ部材とクランプロッドとを軸心方向へ進退駆動可能な流体圧シリンダとを有するクランプ装置において、
前記グリップ部材とクランプロッドと流体圧シリンダとが付設された本体部材と、
ワークピースを着座させる為に前記本体部材に形成された着座面と、
前記着座面に開口された加圧エア噴出孔を含む着座センサと、
前記グリップ部材がワークピース側へ移動した進出位置にあるときに前記着座面よりも進出側の位置でワークピースを受け止め可能なワーク搭載面であって、前記グリップ部材とクランプロッドが退入側へ移動するクランプ作動時に前記グリップ部材と一体的にクランプロッドの軸心と平行方向へ移動するワーク搭載面と、
を備えたことを特徴とするクランプ装置。 - 前記ワーク搭載面は、前記グリップ部材に形成されたことを特徴とする請求項1に記載のクランプ装置。
- 前記ワーク搭載面は、前記グリップ部材の外周の外側に配設された1又は複数のワーク搭載面形成部材に形成されたことを特徴とする請求項1に記載のクランプ装置。
- 前記グリップ部材とクランプロッドは前記軸心と直交方向へ可動に形成されたことを特徴とする請求項1に記載のクランプ装置。
- 前記グリップ部材とクランプロッドの共通の軸心を前記流体圧シリンダの軸心に一致させるように、グリップ部材とクランプロッドを弾性付勢する弾性付勢手段を設けたことを特徴とする請求項1に記載のクランプ装置。
- 前記流体圧シリンダは、シリンダ穴と、このシリンダ穴に装着され且つ前記クランプロッドに連結されたピストン部材と、このピストン部材に形成された筒状ピストンロッドと、前記シリンダ穴内に形成された筒状ピストンロッド側のクランプ用流体室及び前記シリンダ穴内に形成され且つ前記ピストン部材に対してクランプ用流体室と反対側のアンクランプ用流体室と、前記筒状ピストンロッドに外嵌され且つクランプ用流体室の流体圧を受圧可能でクランプロッドの軸心と平行方向に可動の環状受圧部材であって前記グリップ部材の基端面を受け止める環状受圧部材とを有することを特徴とする請求項1に記載のクランプ装置。
- 前記グリップ部材とクランプロッドの共通の軸心を前記流体圧シリンダの軸心に一致させる為に、前記筒状ピストンロッドとクランプロッド間に圧縮状態にして装着された弾性リング部材を含む弾性付勢手段を設けたことを特徴とする請求項6に記載のクランプ装置。
- 前記弾性付勢手段は、前記グリップ部材の環状鍔部の外周面に摺接して、グリップ部材とクランプロッドを弾性付勢する弾性材料製のスクレーパを有することを特徴とする請求項7に記載のクランプ装置。
- 前記グリップ部材は、前記ワーク搭載面を形成する環状鍔部と、この環状鍔部から進出側へ延びるグリップ爪部と、この環状鍔部に対してグリップ爪部と反対側に形成された基端鍔部とを備え、グリップ部材は周方向の複数位置で分割された複数のグリップ分割体からなることを特徴とする請求項2に記載のクランプ装置。
- 前記環状受圧部材は、前記ワーク搭載面が前記着座面よりも進出側へ進出した位置になる第1位置と、ワーク搭載面が前記着座面より後退した位置となる第2位置とに亙ってクランプロッドの軸心と平行方向に所定ストローク移動可能に構成されたことを特徴とする請求項6に記載のクランプ装置。
- 前記流体圧シリンダは、クランプ時には前記クランプロッドを退入方向へ駆動し且つクランプ解除時にはクランプロッドを進出方向へ駆動するように構成され、
前記クランプ解除時に前記グリップ部材の複数のグリップ分割体をクランプロッドに接近させた縮径状態に集合させる縮径機構を設けたことを特徴とする請求項9に記載のクランプ装置。 - 前記縮径機構は、前記グリップ部材の基端部に下方程小径化するように形成されたテーパ面と、このテーパ面に下方から係合可能にクランプロッドに形成され且つ上方程大径化したテーパ係合部とを備えたことを特徴とする請求項11に記載のクランプ装置。
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EP09711436A EP2253420B1 (en) | 2008-02-15 | 2009-01-22 | Clamp device |
US12/735,626 US8235370B2 (en) | 2008-02-15 | 2009-01-22 | Clamp device |
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EP2253420A1 (en) | 2010-11-24 |
JP4302174B1 (ja) | 2009-07-22 |
TW200938332A (en) | 2009-09-16 |
US20100320664A1 (en) | 2010-12-23 |
CN101939132B (zh) | 2013-03-27 |
EP2253420B1 (en) | 2012-08-08 |
EP2253420A4 (en) | 2011-07-20 |
JP2009214288A (ja) | 2009-09-24 |
CN101939132A (zh) | 2011-01-05 |
KR20100125298A (ko) | 2010-11-30 |
KR101426825B1 (ko) | 2014-08-05 |
US8235370B2 (en) | 2012-08-07 |
TWI439343B (zh) | 2014-06-01 |
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