WO2009081720A1 - エピタキシャルシリコンウェーハの製造方法 - Google Patents
エピタキシャルシリコンウェーハの製造方法 Download PDFInfo
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- WO2009081720A1 WO2009081720A1 PCT/JP2008/072276 JP2008072276W WO2009081720A1 WO 2009081720 A1 WO2009081720 A1 WO 2009081720A1 JP 2008072276 W JP2008072276 W JP 2008072276W WO 2009081720 A1 WO2009081720 A1 WO 2009081720A1
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- silicon wafer
- epitaxial
- hydrogen fluoride
- wafer
- gas
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
- H01L21/02046—Dry cleaning only
- H01L21/02049—Dry cleaning only with gaseous HF
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/06—Silicon
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B33/00—After-treatment of single crystals or homogeneous polycrystalline material with defined structure
- C30B33/08—Etching
- C30B33/12—Etching in gas atmosphere or plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02008—Multistep processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02367—Substrates
- H01L21/0237—Materials
- H01L21/02373—Group 14 semiconducting materials
- H01L21/02381—Silicon, silicon germanium, germanium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02518—Deposited layers
- H01L21/02521—Materials
- H01L21/02524—Group 14 semiconducting materials
- H01L21/02532—Silicon, silicon germanium, germanium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02656—Special treatments
- H01L21/02658—Pretreatments
- H01L21/02661—In-situ cleaning
Definitions
- the present invention relates to an epitaxial silicon wafer manufacturing method, and more particularly to an epitaxial silicon wafer manufacturing method capable of improving wafer flatness characteristics and wafer surface characteristics.
- the surface of the silicon wafer is generally mirror-polished, and then an epitaxial film is epitaxially grown (deposited) on the wafer surface.
- unevenness in the thickness of the epitaxial film during epitaxial growth occurs due to the fluctuation of the growth gas flow during epitaxial growth.
- the back surface deposition of the silicon wafer occurs due to the back surface of the source gas during epitaxial growth, causing a change in surface roughness (an increase in haze value). Therefore, in recent years, it has been studied to polish the wafer surface after epitaxial growth.
- Patent Document 1 is known as a conventional technique developed by paying attention to this.
- the inventor has focused on hydrogen fluoride gas having higher fluidity than a hydrogen fluoride solution (HF solution). That is, hydrogen fluoride gas is brought into contact with the surface of the silicon wafer (vapor phase HF treatment) after the etching and before the epitaxial film is formed. As a result, the natural oxide film on the inner surface of the pit can be appropriately removed, and as a result, it has been found that the pit can be appropriately embedded by the component of the source gas during the epitaxial growth, and the present invention has been completed.
- HF solution hydrogen fluoride solution
- the present invention can increase the wafer flatness without causing a decrease in productivity due to an increase in the number of wafer surface polishing steps, and improves the microroughness (surface roughness) of the wafer surface.
- An object of the present invention is to provide a method for manufacturing an epitaxial silicon wafer.
- the invention according to claim 1 is a chamfering process for chamfering the outer peripheral surface of a sliced silicon wafer, and after the chamfering process, lapping or grinding is performed on both the front and back surfaces of the silicon wafer to flatten the front and back surfaces of the silicon wafer.
- a planarization step for increasing the degree an etching step for etching the silicon wafer after the planarization step, a vapor phase HF treatment step for contacting hydrogen fluoride gas with the surface of the silicon wafer after the etching step,
- An epitaxial silicon wafer manufacturing method comprising an epitaxial growth step of epitaxially growing an epitaxial film on the surface of the silicon wafer after the vapor phase HF treatment step.
- the hydrogen fluoride gas is brought into contact with the surface of the silicon wafer after the etching and before the epitaxial film is epitaxially grown.
- the silicon oxide film on the entire wafer surface including the silicon oxide film (natural oxide film) on the inner surface of each pit can be removed.
- the penetration of the chemical component into the fine recess does not proceed due to the influence of the surface tension of the solution. Therefore, the desired process for the pits formed on the surface of the silicon wafer cannot be performed completely.
- the chemical component can easily penetrate into the pits (fine regions) due to chemical characteristics.
- the component of the source gas contacts not only the flat portion of the surface of the silicon wafer but also the inner surface of each pit, and this component is also epitaxially grown well here. Therefore, each pit is appropriately embedded with the component. Therefore, the productivity reduction which is a problem of the conventional epitaxial silicon wafer manufacturing method accompanied by an increase in the number of wafer surface polishing steps (surface polishing twice before and after epitaxial growth) is not caused. In addition, the wafer flatness is increased and the microroughness of the wafer surface can be improved.
- the silicon wafer a single crystal silicon wafer, a polycrystalline silicon wafer, or the like can be employed.
- the front and back surfaces of the silicon wafer may be lapped or ground.
- acid etching or alkali etching is performed on the entire surface of the silicon wafer.
- the method for bringing the hydrogen fluoride gas into contact with the surface of the silicon wafer is arbitrary as long as the wafer surface can be treated with the hydrogen fluoride gas.
- a method of inserting a silicon wafer into a sealed container (chamber) filled with hydrogen fluoride gas, a method of spraying hydrogen fluoride gas only on the surface of the silicon wafer using a nozzle, or the like can be employed.
- the HF concentration in the hydrogen fluoride gas is 0.01 ppm to saturation. If it is less than 0.01 ppm, the removal efficiency of the silicon oxide film decreases.
- a preferred HF concentration in the hydrogen fluoride gas is 0.1 to 100 ppm.
- the processing time of the silicon wafer with the hydrogen fluoride gas is about 4 minutes to 1 hour although it varies depending on, for example, the HF concentration in the hydrogen fluoride gas.
- the same silicon (single crystal silicon, polycrystalline silicon) as that of the wafer can be used as the material of the epitaxial film.
- gallium arsenide or the like different from the wafer may be used.
- the thickness of the epitaxial film is, for example, several ⁇ m to several tens of ⁇ m for bipolar devices and several ⁇ m or less for MOS devices.
- any one of a vapor phase epitaxial method, a liquid phase epitaxial method, and a solid phase epitaxial method can be employed.
- a vapor phase epitaxial method an atmospheric pressure vapor phase epitaxial method, a reduced pressure vapor phase epitaxial method, a metal organic vapor phase epitaxial method, or the like can be employed.
- the surface of the epitaxial film may be polished.
- double-side polishing in which both front and back surfaces of the epitaxial silicon wafer are simultaneously polished by a double-side polishing apparatus can be employed.
- the polishing step may be polishing by a single-side polishing apparatus capable of polishing only the surface of the epitaxial silicon wafer on which the epitaxial film exists.
- the polishing method may be single wafer polishing for polishing only one epitaxial silicon wafer or batch polishing for simultaneously polishing a plurality of epitaxial silicon wafers.
- the silicon wafer and the hydrogen fluoride solution are stored in a closed container in a non-contact state, and hydrogen fluoride is vaporized from the hydrogen fluoride solution.
- a silicon wafer and a hydrogen fluoride solution are accommodated in a non-contact state in an airtight container, and an airtight container is sealed.
- hydrogen fluoride is vaporized (evaporated) from the liquid surface of the hydrogen fluoride solution.
- the hydrogen fluoride gas fills the sealed container, and the hydrogen fluoride gas comes into contact with the surface of the silicon wafer (including the inner surface of each pit).
- the source gas component can be brought into contact with not only the flat portion of the surface of the silicon wafer but also the inner surface of each pit.
- this component is epitaxially grown well on the inner surface of each pit, and each pit is completely filled with the component. Since the hydrogen fluoride gas is vaporized from the hydrogen fluoride solution in the sealed container, there is no possibility that the surrounding environment is contaminated by the gas component. Moreover, the equipment cost can be kept low.
- a material having corrosion resistance to the hydrogen fluoride solution is preferable.
- examples thereof include polytetrafluoroethylene (PTFE), tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (PFA), polyethylene (PE), and polyvinyl chloride (PVC).
- PTFE polytetrafluoroethylene
- PFA tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer
- PE polyethylene
- PVC polyvinyl chloride
- the boiling point of hydrogen fluoride in the hydrogen fluoride solution is 19.51 ° C. Therefore, the sealed container during the gas phase HF treatment may be left at room temperature.
- a temperature control device for controlling the temperature inside the container may be mounted on the sealed container.
- the adjustment temperature in the sealed container at this time is 15 ° C. to 40 ° C. If it is less than 15 degreeC, there will be almost no change at the time of standing at room temperature. Further, if it exceeds 40 ° C., the water easily evaporates, and the evaporated water tends to remain as water droplets on the wafer surface.
- the internal space of the sealed container may be in a normal pressure state, a high pressure state, or a reduced pressure state.
- a method for accommodating the silicon wafer and the hydrogen fluoride solution in the closed container in a non-contact state is arbitrary. For example, it is possible to employ a method in which a silicon wafer is held at the center or upper part in a sealed container and a hydrogen fluoride solution is stored on the bottom surface of the sealed container. In addition, a method may be used in which a portion storing the hydrogen fluoride solution and a portion storing the silicon wafer are separated, and hydrogen fluoride gas is introduced into the silicon wafer storing portion via a connecting pipe connecting the two portions.
- the silicon wafer in the sealed container may be placed vertically or placed horizontally.
- Invention of Claim 3 is a manufacturing method of the epitaxial silicon wafer of Claim 1 which sprays hydrogen fluoride gas on the surface of the said silicon wafer from a nozzle in the said gaseous-phase HF process process.
- the hydrogen fluoride gas is blown from the nozzle onto the surface of the silicon wafer, a large sealed container for storing the silicon wafer as in claim 2 is not required.
- the number of nozzles used may be one or two or more.
- the nozzle may be fixed or movable (for example, the nozzle is reciprocated on the wafer surface).
- hydrogen fluoride gas may be sprayed onto the wafer surface from a nozzle (fixed type or movable type) disposed above while rotating the silicon wafer on the rotary table.
- the hydrogen fluoride gas is brought into contact with the surface of the silicon wafer after the etching and before the epitaxial film is epitaxially grown.
- the silicon oxide film on the entire wafer surface including the silicon oxide film on the inner surface of each pit formed on the wafer surface can be removed.
- the film forming component of the source gas also contacts the inner surface of each pit, and each pit is completely filled with the component. Therefore, the wafer flatness can be increased without causing a decrease in productivity due to an increase in the number of wafer surface polishing steps.
- the microroughness of the wafer surface can be improved. Thereby, such a high quality epitaxial silicon wafer can be manufactured at low cost.
- the hydrogen fluoride solution is vaporized in the sealed container, and the generated hydrogen fluoride gas is brought into contact with the pit inner surface of the silicon wafer surface. There is no risk of contamination.
- the sealed container is used, the equipment cost can be reduced.
- the large sealed container for storing the silicon wafer as in claim 2 becomes unnecessary.
- FIG. 1 is a perspective view of a double-side polishing apparatus having a sun gearless structure used in a polishing step of an epitaxial silicon wafer manufacturing method according to the present invention. It is a principal part longitudinal cross-sectional view of the double-side polish apparatus of the sun gearless structure used at the grinding
- a method for manufacturing an epitaxial silicon wafer according to Example 1 of the present invention will be specifically described.
- an epitaxial silicon wafer having an epitaxial film grown on the surface of the silicon wafer is produced.
- the silicon wafer has a thickness of 725 ⁇ m, a diameter of 200 mm, and an axial orientation of the main surface of ⁇ 100>.
- the silicon wafer is a p-type wafer.
- a silicon wafer is manufactured by sequentially performing the following steps. That is, a silicon single crystal is pulled up by a CZ method from a silicon melt in a crucible doped with a predetermined amount of boron. Thereafter, the silicon single crystal is subjected to block cutting and peripheral grinding, and then sliced into a number of wafers using a wire saw. Then, chamfering, lapping, etching, vapor phase HF treatment, epitaxial growth, double-side polishing, finish polishing, cleaning, and LPD evaluation are sequentially performed on each wafer.
- a silicon wafer sliced from a single crystal silicon ingot pulled up by the CZ method is prepared (S101). Boron is added to this silicon wafer as a dopant until the specific resistance of the silicon wafer reaches 10 m ⁇ ⁇ cm.
- the peripheral portion of the silicon wafer sliced to a thickness of about 850 ⁇ m and a diameter of 200 mm is chamfered by a chamfering grindstone in a chamfering process (S102).
- the peripheral edge of the silicon wafer has a predetermined rounded cross section.
- the chamfered silicon wafer is lapped by a lapping machine using slurry containing # 1000 lapping abrasive grains (S103).
- the wrapped wafer is immersed in an etching solution (80 ° C.) of 48 mol% KOH for 10 minutes (S104).
- etching is usually performed on one side by about 20 ⁇ m and on both sides by about 40 ⁇ m. Since alkaline etching is performed using KOH, a large number of pits having a depth of several ⁇ m and a size of several to several tens of ⁇ m are locally generated on the wafer surface after etching. Moreover, a natural oxide film having a thickness of about 5 nm is formed on the surface of the silicon wafer after etching. This natural oxide film is also formed on the inner surface of each pit.
- a vapor phase HF treatment process is performed in which hydrogen fluoride gas is brought into contact with the surface of the silicon wafer (S105). That is, the silicon wafer 11 and the hydrogen fluoride solution 51 are stored in a non-contact state in a sealed container 50 having a volume of 50 liters (FIG. 2).
- the sealed container 50 is a polyethylene (PE) container (wafer case) having corrosion resistance with respect to the hydrogen fluoride solution 51, and the opened upper surface is sealed by a lid 53.
- the silicon wafer 11 is stored in a vertically placed state with the front and back surfaces being vertical. Thereafter, the sealed container 50 is capped and left at room temperature for 5 minutes.
- hydrogen fluoride is vaporized as hydrogen fluoride gas 52 from the surface of the hydrogen fluoride solution 51, and this fills the sealed container 50.
- the surface of the wafer on which the natural oxide film 11b is formed and the hydrogen fluoride gas 52 come into contact with each other.
- the hydrogen fluoride gas 52 smoothly enters not only the flat portion of the surface of the silicon wafer 11 but also each pit P.
- the hydrogen fluoride gas 52 also contacts the natural oxide film 11b formed on the inner surface of each pit P (FIG. 3A).
- the penetration of the chemical component into the fine recess does not proceed due to the influence of the surface tension of the solution. Therefore, the desired process for the pits P formed on the surface of the silicon wafer 11 cannot be performed completely.
- the chemical component can easily penetrate into the pits P due to chemical characteristics. Therefore, the natural oxide film 11b on the inner surface of the pit P can be removed (FIG. 3B).
- the source gas component (silicon) contacts not only the flat portion of the surface of the silicon wafer 11 but also the inner surface of each pit P during the epitaxial growth described later. Therefore, silicon is also epitaxially grown well here (two-dot chain line in FIG. 3B). Therefore, each pit P is appropriately filled with the source gas component.
- the productivity of the epitaxial silicon wafer is not reduced due to the increase in the number of wafer surface polishing steps (twice before and after the epitaxial growth).
- the wafer flatness can be increased, thereby improving the microroughness of the wafer surface (the surface of the epitaxial film 12).
- the hydrogen fluoride gas 52 is vaporized from the hydrogen fluoride solution 51 in the sealed container 50, there is no possibility that the surrounding environment is contaminated by the gas component.
- the vapor phase epitaxial growth apparatus 60 is a device in which a circular susceptor 13 in a plan view is horizontally arranged at the center of a chamber (not shown) in which heaters are disposed above and below.
- a concave wafer storage portion 14 is formed for storing the silicon wafer 11 in a state where the front and back surfaces thereof are horizontally placed.
- a pair of gas supplies that flow a predetermined carrier gas (H 2 gas) and a predetermined source gas (SiHCl 3 gas) in parallel to the wafer surface are provided on one side of the chamber in the upper space of the chamber. A mouth is provided. Further, exhaust ports for both gases are formed on the other side of the chamber.
- the silicon wafer 11 is placed on the wafer storage portion 14 of the susceptor 13 with the wafer front and back surfaces being horizontal.
- an epitaxial film 12 is grown on the surface of the silicon wafer 11. That is, the carrier gas and the source gas are introduced into the reaction chamber through the corresponding gas supply ports.
- the pressure in the furnace is 100 ⁇ 20 KPa, and silicon produced by thermal decomposition or reduction of the source gas is deposited on the silicon wafer 11 heated to a high temperature of 1000 ° C. to 1300 ° C.
- the reaction rate (precipitation rate) of silicon is 1.5 to 4.5 ⁇ m / min.
- a silicon single crystal epitaxial film 12 having a thickness of 20 ⁇ m is grown on the surface of the silicon wafer 11.
- silicon is epitaxially grown on the inner surface of each pit P on the surface of the silicon wafer 11, and each pit P is completely filled with silicon. In this way, the epitaxial silicon wafer 10 is produced.
- the epitaxial silicon wafer 10 is placed in a double-side polishing apparatus having a sun gearless structure, and the surface of the epitaxial silicon wafer 10 (the surface of the epitaxial film 12) is mirror-polished.
- the back surface of the epitaxial silicon wafer 10 is polished at a higher polishing rate than the front surface polishing (S107).
- a polishing liquid having a silica concentration of 0.3% by weight or less is employed.
- the structure of the double-side polishing apparatus having the sun gearless structure will be specifically described with reference to FIGS. 5 and 6.
- the upper surface plate 120 is rotationally driven in the horizontal plane by the upper rotating motor 16 through the rotating shaft 12 a extending upward. Further, the upper surface plate 120 is moved up and down in the vertical direction by the lifting and lowering device 18 that moves forward and backward in the axial direction.
- the elevating device 18 is used when the epitaxial silicon wafer 10 is supplied to and discharged from the wafer holding hole 11 a of the carrier plate 110.
- the upper surface plate 120 and the lower surface plate 130 are pressed against the front and back surfaces of the epitaxial silicon wafer 10 by a pressing means such as an airbag system (not shown) incorporated in the upper surface plate 120 and the lower surface plate 130.
- the lower surface plate 130 is rotated in the horizontal plane by the lower rotation motor 17 through the output shaft 17a.
- the carrier plate 110 circularly moves in a plane (horizontal plane) parallel to the surface of the plate 110 by the carrier circular motion mechanism 19 so that the plate 110 itself does not rotate.
- the carrier circular motion mechanism 19 has an annular carrier holder 20 that holds the carrier plate 110 from the outside.
- the carrier circular motion mechanism 19 and the carrier holder 20 are connected via a connection structure.
- An eccentric shaft 24a protruding from an eccentric position on the upper surface of the small-diameter disc-shaped eccentric arm 24 is inserted into each bearing portion 20b.
- a rotating shaft 24b is suspended from the center of each lower surface of the four eccentric arms 24.
- These rotary shafts 24b are inserted into bearing units 25a arranged in a total of four at 90 degrees on the annular device base body 25 with their tips protruding downward.
- a sprocket 26 is fixed to the tip of each rotating shaft 24b protruding downward.
- a timing chain 27 is stretched across each sprocket 26 in a horizontal state. The four sprockets 26 and the timing chain 27 rotate the four rotating shafts 24b at the same time so that the four eccentric arms 24 perform a circular motion in synchronization.
- one rotating shaft 24 b is formed to be longer, and the tip end portion projects downward from the sprocket 26.
- a power transmission gear 28 is fixed to this portion.
- the gear 28 is meshed with a large-diameter driving gear 30 fixed to an output shaft extending upward of the circular motion motor 29. Therefore, if the circular motion motor 29 is rotated, the rotational force is transmitted to the timing chain 27 via the sprockets 26 fixed to the gears 30 and 28 and the long rotating shaft 24b.
- the four eccentric arms 24 rotate in a horizontal plane around the rotation shaft 24b in synchronization with the other three sprockets 26.
- the carrier holder 20 collectively connected to the eccentric shafts 24a, and thus the carrier plate 110 held by the holder 20, perform a circular motion without rotation in a horizontal plane parallel to the plate 110. . That is, the carrier plate 110 turns while maintaining a state that is eccentric from the axis e of the upper surface plate 120 and the lower surface plate 130 by a distance L. This distance L is the same as the distance between the eccentric shaft 24a and the rotating shaft 24b.
- this circular motion not accompanied by rotation all points on the carrier plate 110 draw a locus of a small circle of the same size.
- both front and back surfaces of the epitaxial silicon wafer 10 are polished by 10 ⁇ m at a time by the upper and lower polishing cloths 15.
- the surface of the epitaxial film 12 is finish-polished using a general single-wafer single-side polishing apparatus (not shown) on the double-side polished epitaxial silicon wafer 10 (S108).
- the polishing amount of the final polishing is 1 ⁇ m.
- the single-side polishing apparatus includes a polishing surface plate having a polishing cloth for finishing polishing spread on the upper surface, and a polishing head disposed immediately above the polishing surface plate.
- the epitaxial silicon wafer 10 is fixed to the lower surface of the polishing head via a carrier plate.
- the rotating polishing head is gradually lowered, and the epitaxial silicon wafer 10 is pressed against the polishing cloth of the rotating polishing platen for final polishing.
- the SC1 (NH 4 OH / H 2 O 2 ) solution and the SC2 (HCl / H 2 O 2 ) solution are used as the cleaning liquid, and the surface of the epitaxial silicon wafer 10 (the surface of the epitaxial film 12) is cleaned (S109). .
- LPD evaluation of the epitaxial film 12 of the epitaxial silicon wafer 10 is performed using an LPD inspection apparatus (S110). A wafer having 20 or less LPDs having a diameter of 0.10 ⁇ m or more per wafer is determined as a non-defective product.
- the epitaxial silicon wafer manufacturing method of Example 2 employs a method in which hydrogen fluoride gas 52 is blown from the blowing nozzle 54 onto the surface of the silicon wafer 11 as the vapor phase HF treatment step (S105). It is a thing. Specifically, one silicon wafer 11 is placed on a single-wafer type rotary table 56, and the rotary table 56 is rotated at 300 to 500 rpm.
- one blowing nozzle 54 is reciprocated horizontally in the diameter direction of the rotary table 56 at a distance of 1 to 2 cm / second and a reciprocation distance of 120 cm.
- hydrogen fluoride gas 52 is supplied from the blowing nozzle 54 at 1 to 2 liters / minute for 4 to 5 minutes.
- a circular diameter-expanding cover 55 is fixed to the distal end portion of the blowing nozzle 54 in a plan view that covers the distal end portion from the outside and enlarges the blowing port of the hydrogen fluoride gas 52.
- the large sealed container 50 as in the first embodiment is not necessary.
- Other configurations, operations, and effects are substantially the same as those of the first embodiment, and thus description thereof is omitted.
- the epitaxial silicon wafer obtained by the gas phase HF treatment step (Test Example 1) using the sealed container 50 of Example 1 and the gas phase HF treatment step (Test Example 2) by the blowing nozzle 54 of Example 2 are obtained.
- the difference in the number of LPDs per epitaxial silicon wafer is reported for the obtained epitaxial silicon wafer and the epitaxial silicon wafer obtained without performing the vapor phase HF treatment step (Comparative Example 1).
- As an LPD inspection device SP1 manufactured by KLA-Tencor was adopted. Here, only LPD exceeding a diameter of 0.10 ⁇ m was counted. The results are shown in Table 1. Each numerical value is an average value obtained by inspecting 10 epitaxial silicon wafers.
- the present invention is useful as a method of manufacturing an epitaxial silicon wafer that becomes a substrate when manufacturing devices such as MOS products and logic products.
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Abstract
Description
そこで、最近では、中間プロセス段階での成膜、ウェーハ表面の研磨量を考慮し、エッチング後、シリコンウェーハの表面にエピタキシャル膜を成膜することが検討されている。これに着目して開発された従来技術として、例えば特許文献1が知られている。
フッ化水素溶液による酸化膜除去では、溶液の表面張力による影響により、微細な凹部へのケミカル成分の浸透が進行しない。そのため、シリコンウェーハの表面に形成されたピットに対する所望処理が完全に実施できない。これに対して、フッ化水素ガスを使用した気相処理では、化学特性上、ピット(微細領域)へのケミカル成分の浸透が容易となる。そのため、ピット内面のシリコン酸化膜の除去という所望の処理を実施することができる。
その結果、エピタキシャル成長時には、シリコンウェーハの表面の平坦な部分のみではなく、各ピットの内面にもソースガスの成分が接触し、ここでもこの成分が良好にエピタキシャル成長される。そのため、各ピットがその成分により適切に埋め込まれる。よって、ウェーハの表面研磨工程数の増加(エピタキシャル成長の前後2回の表面研磨)を伴う従来のエピタキシャルシリコンウェーハ製造法の課題であった生産性の低下を発生させない。しかも、ウェーハ平坦度が高められ、ウェーハ表面のマイクロラフネスを改善することができる。
平坦化工程では、シリコンウェーハの表裏面に対してラッピングを施しても、研削を施してもよい。
エッチング工程では、シリコンウェーハの表面全体に酸エッチングまたはアルカリエッチングが施される。
フッ化水素ガス中のHF濃度は、0.01ppm~飽和状態である。0.01ppm未満ではシリコン酸化膜の除去効率が低下する。フッ化水素ガス中の好ましいHF濃度は、0.1~100ppmである。この範囲であれば、ピット内壁に形成された酸化膜を適切に除去し、かつピット内壁に溶解残存物を残存させにくくなる。
フッ化水素ガスによるシリコンウェーハの処理時間は、例えばフッ化水素ガス中のHF濃度などにより異なるものの4分~1時間程度である。
エピタキシャル膜の厚さは、例えばバイポーラデバイス用で数μm~数10μm、MOSデバイス用では数μm以下である。
フッ化水素ガスは、密閉容器内でフッ化水素溶液から気化するので、そのガス成分により周辺環境を汚染するおそれがない。しかも、設備コストを低く抑えることができる。
密閉容器の内部空間は、常圧状態、高圧状態、減圧状態の何れでもよい。
シリコンウェーハとフッ化水素溶液とを非接触状態で密閉容器内に収納する方法は任意である。例えば、密閉容器内の中央部または上部でシリコンウェーハを保持し、フッ化水素溶液を密閉容器の底面に貯液する方法を採用することができる。その他、フッ化水素溶液を収納する部分とシリコンウェーハを収納する部分とを分離し、この2つの部分を連結する連結管を介してフッ化水素ガスをシリコンウェーハ収納部分に導入する方法でもよい。密閉容器内でのシリコンウェーハは、縦置状態でも、横置き状態でもよい。
ノズルの使用本数は1本でも、2本以上でもよい。
ノズルは固定式のものでも、移動式(例えばノズルがウェーハ表面上で往復移動)のものでもよい。その他、回転テーブル上でシリコンウェーハを回転させながら、上方配置されたノズル(固定式または移動式)からウェーハ表面にフッ化水素ガスを吹き付けてもよい。
11 シリコンウェーハ、
12 エピタキシャル膜、
50 密閉容器、
51 フッ化水素溶液、
52 フッ化水素ガス。
まず、CZ法により引き上げられた単結晶シリコンインゴットからスライスされたシリコンウェーハを準備する(S101)。このシリコンウェーハには、ドーパントとしてボロンが、シリコンウェーハの比抵抗が10mΩ・cmになるまで添加されている。
続くラッピング工程では、面取りされたシリコンウェーハが、♯1000のラッピング砥粒を含むスラリーを用いて、ラップ盤によりラッピングされる(S103)。
次いで、エッチング工程では、ラップドウェーハを48モル%のKOHのエッチング液(80℃)に10分間浸漬する(S104)。これにより、ラップ加工での歪み、面取り工程での歪みなどを除去する。この場合、通常片面で20μm、両面で40μm程度をエッチングする。
KOHを使用したアルカリエッチングであるため、エッチング後のウェーハ表面には、局所的に深さが数μm、大きさが数~数十μm程度のピットが多数発生する。しかも、エッチング後、シリコンウェーハの表面には、厚さ5nm程度の自然酸化膜が形成される。この自然酸化膜は各ピットの内面にも形成される。
すなわち、容積が50リットルの密閉容器50にシリコンウェーハ11とフッ化水素溶液51とを非接触状態で収納する(図2)。密閉容器50は、フッ化水素溶液51に対して耐食性を有するポリエチレン(PE)製の容器(ウェーハケース)で、開口した上面が蓋体53によって密閉される。密閉容器50の中央部には、シリコンウェーハ11が表裏面を垂直にした縦置き状態で収納される。その後、密閉容器50が蓋止めされ、室温で5分間放置される。これにより、フッ化水素溶液51の表面からフッ化水素がフッ化水素ガス52として気化し、これが密閉容器50内に充満する。
フッ化水素溶液51による酸化膜除去では、溶液の表面張力による影響により、微細な凹部へのケミカル成分の浸透が進行しない。そのため、シリコンウェーハ11の表面に形成されたピットPに対する所望処理が完全に実施できない。これに対して、フッ化水素ガス52を使用した気相処理では、化学特性上、ピットPへのケミカル成分の浸透が容易となる。そのため、ピットP内面の自然酸化膜11bを除去することができる(図3(b))。
また、フッ化水素ガス52は、密閉容器50内でフッ化水素溶液51から気化するので、そのガス成分により周辺環境を汚染するおそれがない。
以下、図4を参照して、気相エピタキシャル成長装置を用いたエピタキシャル成長工程を具体的に説明する。
図4に示すように、気相エピタキシャル成長装置60は、上下にヒータが配設されたチャンバ(図示せず)の中央部に、平面視して円形のサセプタ13が水平配置されたものである。サセプタ13の表面の中央部には、シリコンウェーハ11を、その表裏面を水平な横置き状態で収納する凹形状のウェーハ収納部14が形成されている。また、チャンバの一側部には、チャンバの上部空間に、所定のキャリアガス(H2ガス)と所定のソースガス(SiHCl3ガス)とを、ウェーハ表面に対して平行に流す一対のガス供給口が配設されている。また、チャンバの他側部には、両ガスの排気口が形成されている。
図5および図6に示すように、上定盤120は、上方に延びた回転軸12aを介して、上側回転モータ16により水平面内で回転駆動する。また、上定盤120は軸線方向へ進退させる昇降装置18により垂直方向に昇降する。昇降装置18は、エピタキシャルシリコンウェーハ10をキャリアプレート110のウェーハ保持孔11aに給排する際などに使用される。なお、上定盤120および下定盤130のエピタキシャルシリコンウェーハ10の表裏両面に対する押圧は、上定盤120および下定盤130に組み込まれた図示しないエアバック方式などの加圧手段により行われる。下定盤130は、その出力軸17aを介して、下側回転モータ17により水平面内で回転する。このキャリアプレート110は、そのプレート110自体が自転しないように、キャリア円運動機構19によって、そのプレート110の表面と平行な面(水平面)内で円運動する。
キャリアホルダ20の外周部には、90度ごとに外方へ突出した4個の軸受部20bが配設されている。各軸受部20bには、小径円板形状の偏心アーム24の上面の偏心位置に突設された偏心軸24aが挿着されている。また、これら4個の偏心アーム24の各下面の中心部には、回転軸24bが垂設されている。これらの回転軸24bは、環状の装置基体25に90度ごとに合計4個配設された軸受部25aに、それぞれ先端部を下方へ突出させた状態で挿着されている。各回転軸24bの下方に突出した先端部には、それぞれスプロケット26が固定されている。各スプロケット26には、一連にタイミングチェーン27が水平状態で架け渡されている。これらの4個のスプロケット26とタイミングチェーン27とは、4個の偏心アーム24が同期して円運動を行うように、4本の回転軸24bを同時に回転させる。
したがって、円運動用モータ29を回転させれば、その回転力は、ギヤ30,28および長尺な回転軸24bに固定されたスプロケット26を介してタイミングチェーン27に伝達される。タイミングチェーン27が周転することで、他の3個のスプロケット26を介して、4個の偏心アーム24が同期して回転軸24bを中心に水平面内で回転する。これにより、それぞれの偏心軸24aに一括して連結されたキャリアホルダ20、ひいてはこのホルダ20に保持されたキャリアプレート110が、このプレート110に平行な水平面内で、自転をともなわない円運動を行う。すなわち、キャリアプレート110は上定盤120および下定盤130の軸線eから距離Lだけ偏心した状態を保って旋回する。この距離Lは、偏心軸24aと回転軸24bとの距離と同じである。この自転をともなわない円運動により、キャリアプレート110上の全ての点は、同じ大きさの小円の軌跡を描く。これにより、エピタキシャルシリコンウェーハ10の表裏両面が、上下の研磨布15により10μmずつ研磨される。
片面研磨装置は、上面に仕上げ研磨用の研磨布が展張された研磨定盤と、研磨定盤の直上に配置された研磨ヘッドとを備えている。仕上げ研磨時には、まず研磨ヘッドの下面にキャリアプレートを介してエピタキシャルシリコンウェーハ10を固定する。次に、研磨布に研磨剤を供給しながら、回転中の研磨ヘッドを徐々に下降し、エピタキシャルシリコンウェーハ10を回転中の研磨定盤の研磨布に押し付けて仕上げ研磨する。
洗浄後は、LPD検査装置を用いて、エピタキシャルシリコンウェーハ10のエピタキシャル膜12のLPD評価を行う(S110)。ウェーハ1枚当たり、直径0.10μm以上のLPDが20個以下のウェーハを良品と判定する。
図7に示すように、この実施例2のエピタキシャルシリコンウェーハの製造方法は、気相HF処理工程(S105)として、シリコンウェーハ11の表面にフッ化水素ガス52を吹き出しノズル54から吹き付ける方法を採用したものである。
具体的には、枚葉式の回転テーブル56上に1枚のシリコンウェーハ11を載置し、回転テーブル56を300~500rpmで回転させる。しかも、回転テーブル56の上方において、1本の吹き出しノズル54を、回転テーブル56の直径方向へ1~2cm/秒、往復距離120cmで水平に往復移動させる。このとき、吹き出しノズル54からは、フッ化水素ガス52が1~2リットル/分で4~5分間供給される。吹き出しノズル54の先端部には、この先端部を外方から覆い、フッ化水素ガス52の吹き出し口を拡大する平面視して円形状の拡径カバー55が固定されている。
その他の構成、作用および効果は、実施例1と略同じであるので、説明を省略する。
LPDの検査装置としては、KLA-Tencor社製のSP1を採用した。ここでは、直径0.10μmを超えるLPDのみをカウントした。その結果を表1に示す。各数値はエピタキシャルシリコンウェーハを10枚検査した平均値である。
Claims (3)
- スライスされたシリコンウェーハの外周面を面取りする面取り工程と、
該面取り工程後、前記シリコンウェーハの表裏両面にラッピングまたは研削を施し、該シリコンウェーハの表裏面の平坦度を高める平坦化工程と、
該平坦化工程後、前記シリコンウェーハをエッチングするエッチング工程と、
該エッチング工程後、前記シリコンウェーハの表面にフッ化水素ガスを接触させる気相HF処理工程と、
該気相HF処理工程後、前記シリコンウェーハの表面にエピタキシャル膜をエピタキシャル成長させるエピタキシャル成長工程とを備えたエピタキシャルシリコンウェーハの製造方法。 - 前記気相HF処理工程では、密閉容器に、前記シリコンウェーハとフッ化水素溶液とを非接触状態で収納し、該フッ化水素溶液からフッ化水素を気化させる請求項1に記載のエピタキシャルシリコンウェーハの製造方法。
- 前記気相HF処理工程では、前記シリコンウェーハの表面にフッ化水素ガスをノズルから吹き付ける請求項1に記載のエピタキシャルシリコンウェーハの製造方法。
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WO2010119833A1 (ja) * | 2009-04-13 | 2010-10-21 | 株式会社Sumco | シリコンエピタキシャルウェーハの製造方法 |
JP2011023422A (ja) * | 2009-07-13 | 2011-02-03 | Sumco Corp | エピタキシャルウェーハの製造方法 |
KR101063908B1 (ko) * | 2009-12-30 | 2011-09-08 | 주식회사 엘지실트론 | 에피택셜 웨이퍼의 제조장치 및 방법 |
JP2020524915A (ja) * | 2017-07-20 | 2020-08-20 | 江蘇魯▲もん▼儀器有限公司Jiangsu Leuven Instrumments Co. Ltd | ウエハ位置検出装置を有する気相腐食キャビティ |
TWI758098B (zh) * | 2020-02-19 | 2022-03-11 | 日商環球晶圓日本股份有限公司 | 矽晶圓的製造方法 |
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WO2009150896A1 (ja) * | 2008-06-10 | 2009-12-17 | 株式会社Sumco | シリコンエピタキシャルウェーハ及びその製造方法 |
JP2011082443A (ja) * | 2009-10-09 | 2011-04-21 | Sumco Corp | エピタキシャルウェーハおよびその製造方法 |
WO2012102755A1 (en) * | 2011-01-28 | 2012-08-02 | Applied Materials, Inc. | Carbon addition for low resistivity in situ doped silicon epitaxy |
US8900979B2 (en) | 2011-11-23 | 2014-12-02 | University Of South Carolina | Pretreatment method for reduction and/or elimination of basal plane dislocations close to epilayer/substrate interface in growth of SiC epitaxial films |
JP6265594B2 (ja) * | 2012-12-21 | 2018-01-24 | ラピスセミコンダクタ株式会社 | 半導体装置の製造方法、及び半導体装置 |
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